Danfoss Electronics FC 51 Quick Start Guide

MAKING MODERN LIVING POSSIBLE

Quick Guide

VLT® Micro Drive FC 51

Contents

VLT® Micro Drive FC 51 Quick Guide

1 Quick Guide

1.1 Safety

1.1.1 Safety Instructions 3

1.2 Introduction

1.2.1 Available Literature 3

1.2.2 IT Mains 3

1.2.3 Avoid Unintended Start 3

1.3 Installation

1.3.2 Side-by-Side Installation 4

1.3.3 Mechanical Dimensions 5

1.3.4 Connecting to Mains and Motor 7

1.3.5 Control Terminals 7

1.3.6 Power Circuit - Overview 8

1.3.7 Load Sharing/Brake 9

1.4 Programming

1.4.1 Programming on Automatic Motor Adaptation ( AMA) 9

1.4.2 Programming on Automatic Motor Tuning (AMT) 10

2 2

1.5 Parameter Overview

1.6 Troubleshooting

1.6.1 Warnings and Alarms 15

1.7 Specifications

1.8 General Technical Data

1.9 Special Conditions

1.9.1 Derating for Ambient Temperature 21

1.9.2 Derating for Low Air Pressure 21

1.9.3 Derating for Running at Low Speeds 21

1.10 Options

Index

11 15

16 18 21

MG02B902 - Rev. 2013-11-19 1

Quick Guide

VLT® Micro Drive FC 51 Quick Guide

1 Quick Guide

1.1 Safety

WARNING

HIGH VOLTAGE

Frequency connected to AC mains input power. Failure to perform installation, start-up, and maintenance by qualified personnel could result in death or serious injury.

converters contain high voltage when

Installation, start-up, and maintenance must be

•

performed by qualified personnel only.

WARNING

UNINTENDED START

the frequency converter is connected to AC mains,

When the motor may start at any time, causing risk of death, serious injury, equipment, or property damage. The motor can start by means of an external switch, a serial bus command, an input reference signal from the LCP or LOP, or after a cleared fault condition.

1. Disconnect the frequency converter from mains whenever personal safety considerations make it necessary to avoid unintended motor start.

2. Press [Off/Reset] on the LCP, before programming parameters.

3. The frequency converter, motor, and any driven equipment must be in operational readiness when the frequency converter is connected to AC mains.

WARNING

DISCHARGE TIME

frequency converter contains DC-link capacitors,

The which can remain charged even when the frequency converter is not powered. Failure to wait the specified time after power has been removed before performing service or repair work, could result in death or serious injury.

1. Stop motor.

2. Disconnect AC mains, permanent magnet type motors, and remote DC-link power supplies, including battery back-ups, UPS, and DC-link connections to other frequency converters.

3. Wait for the capacitors to discharge fully, before performing any service or repair work. The duration of waiting time is specified in Table 1.1.

Leakage

Follow national and local codes regarding protective earthing of equipment with a leakage current > 3,5 mA. frequency converter technology implies high frequency switching at high power. This generates a leakage current in the ground connection. A fault current in the frequency converter at the output power terminals might contain a DC component which can charge the filter capacitors and cause a transient ground current. The earth leakage current depends on various system configurations including RFI filtering, screened motor cables, and frequency converter power.

EN/IEC61800-5-1 (Power Drive System Product Standard) requires special care if the leakage current exceeds 3,5 mA. Earth grounding must be reinforced in one of the following ways:

See EN 60364-5-54 § 543.7 for further information.

Using RCDs

Where residual current devices (RCDs), also known as earth leakage circuit breakers (ELCBs), are used, comply with the following:

Motor Thermal Protection

Motor overload protection is possible by setting parameter 1-90 Motor Thermal Protection to [4] ETR trip. For the North

American market: Implemented ETR function provide class 20 motor overload protection, in accordance with NEC.

Installation at High Altitudes

For altitudes above 2.000 m, contact Danfoss regarding PELV.

Size Minimum waiting time [min]

M1, M2 and M3 4

M4 and M5 15

Table 1.1 Discharge Time

Current (>3.5 mA)

Earth ground wire of at least 10 mm2.

•

Two separate ground wires both complying with

•

the dimensioning rules.

1. Use RCDs of type B only which are capable of detecting AC and DC currents.

2. Use RCDs with an inrush delay to prevent faults due to transient earth currents.

3. Dimension RCDs according to the system configuration and environmental considerations.

2 MG02B902 - Rev. 2013-11-19

Quick Guide

VLT® Micro Drive FC 51 Quick Guide

1.1.1 Safety Instructions

sure the frequency converter is properly

Make

•

connected to earth. Do not remove mains connections, motor

•

connections or other power connections while the frequency converter is connected to power.

Protect users against supply voltage.

•

Protect the motor against overloading according

•

to national and local regulations. The earth leakage current exceeds 3.5 mA.

•

The [Off/Reset] key is not a safety switch. It does

•

not disconnect the frequency converter from mains.

1.2 Introduction

1.2.1 Available Literature

NOTICE

This quick guide contains the basic information necessary converter.

for installing and running the frequency

Table 1.3 Approvals

The

frequency converter complies with UL508C thermal

memory retention requirements. For more information, refer to the section Motor Thermal Protection in the Design Guide.

1.2.2 IT Mains

NOTICE

IT Mains Installation Max. supply voltage allowed when connected to mains: 440 V.

As an option, Danfoss offers recommended line filters for improved

1.2.3 Avoid Unintended Start

on isolated mains source, i.e. IT mains.

harmonics performance.

1 1

If more information is needed, the literature below can be downloaded

www.danfoss.com/BusinessAreas/DrivesSolutions/Documentations

VLT Micro Drive FC 51 Design Guide MG02K VLT Micro Drive FC 51 Quick Guide MG02B VLT Micro Drive FC 51 Programming Guide MG02C VLT Micro Drive FC 51 LCP Mounting Instruction MI02A VLT Micro Drive FC 51 De-coupling Plate Mounting Instruction VLT Micro Drive FC 51 Remote Mounting Kit Mounting VLT Micro Drive FC 51 DIN Rail Kit Mounting Instruction VLT Micro Drive FC 51 IP21 Kit Mounting Instruction VLT Micro Drive FC 51 Nema1 Kit Mounting Instruction Line Filter MCC 107 Installation Instruction MI02U

Table 1.2 Available Literature

from:

Title Literature

no.

MI02B

MI02C

Instruction

MI02D

MI02E

MI02F

While the frequency converter is connected to mains, the motor

can be started/stopped using digital commands, bus

commands, references or via the LCP or LOP.

Disconnect the frequency converter from mains

•

whenever personal safety considerations make it necessary to avoid unintended start of any motors.

To avoid unintended start, always press [Off/

•

Reset] before changing parameters.

Equipment containing electrical components

not be disposed of together with domestic

must waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation.

MG02B902 - Rev. 2013-11-19 3

Quick Guide

VLT® Micro Drive FC 51 Quick Guide

1.3 Installation

1.3.1 Before Commencing Repair Work

1. Disconnect the FC 51 from mains (and external supply, if present.)

2. Wait for 4 min (M1, M2 and M3) and 15 min (M4

and M5) for discharge of the DC-link. See Table 1.1.

3. Disconnect DC bus terminals and brake terminals

(if present).

4. Remove motor cable.

1.3.2 Side-by-Side Installation

The frequency converter can be mounted side-by-side for IP20 rating units and requires 100 mm clearance above and below for cooling. Refer to chapter 1.7 Specifications for details on environmental ratings of the frequency converter.

4 MG02B902 - Rev. 2013-11-19

a A

C C C

B b

Ø 7mm

Ø 7mm Ø 5.5mm Ø 4.5mm

130BB321.11

Ø 4.5mm

Quick Guide

VLT® Micro Drive FC 51 Quick Guide

1.3.3 Mechanical Dimensions

A template for drilling can be found on the flap of the packaging.

Power [kW] Height [mm] Width [mm]

Enclosure 1x200-240 V 3x200-240 V 3x380-480 V A

A (incl. decoupling

plate)

a B b C [kg]

M1 0.18-0.75 0.25-0.75 0.37-0.75 150 205 140.4 70 55 148 1.1 M2 1.5 1.5 1.5-2.2 176 230 166.4 75 59 168 1.6 M3 2.2 2.2-3.7 3.0-7.5 239 294 226 90 69 194 3.0 M4 11.0-15.0 292 347.5 272.4 125 97 241 6.0 M5 18.5-22.0 335 387.5 315 165 140 248 9.5

For LCP with potentiometer, add 7.6 mm.

Depth

[mm]

1 1

Max. Weight

Illustration 1.1 Mechanical Dimensions

NOTICE

All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper conductors

Enclosure 1x200-240 V 3x200-240 V 3x380-480 V Line Motor DC connection/Brake Control Terminals Earth Relay

Spade connectors (6.3 mm Faston plugs)

Table 1.4 Tightening of Terminals

required, (60-75 °C) recommended.

Power [kW] Torque [Nm]

M1 0.18-0.75 0.25-0.75 0.37-0.75 1.4 0.7 M2 1.5 1.5 1.5-2.2 1.4 0.7 M3 2.2 2.2-3.7 3.0-7.5 1.4 0.7 M4 11.0-15.0 1.3 1.3 1.3 0.15 3 0.5 M5 18.5-22.0 1.3 1.3 1.3 0.15 3 0.5

Spade Spade Spade

0.15 3 0.5

MG02B902 - Rev. 2013-11-19 5

Quick Guide

VLT® Micro Drive FC 51 Quick Guide

Branch circuit protection

protect the installation against electrical and fire hazard,

To all branch circuits in an installation, switch gear, machines etc., must be short-circuited and overcurrent protected according to national/international regulations.

Short circuit protection

Danfoss recommends using the fuses mentioned in the following tables to protect service personnel or other equipment in case of an internal failure in the unit or short-circuit on DC-link. The frequency converter provides full short circuit protection in case of a short-circuit on the motor or brake output.

Overcurrent protection

Provide overload protection to avoid overheating of the cables in the installation. Overcurrent protection must always be carried out according to national regulations. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100,000 A

(symmetrical),

rms

480 V maximum.

Non UL compliance

If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in Table 1.5, which ensures compliance with EN50178/IEC61800-5-1: In case of malfunction, not following the fuse recommendation may result in damage to the frequency converter and the installation.

Max. Fuses UL

FC 51

1X200-240 V

kW Type RK1 Type J Type T Type RK1 Type CC Type RK1 Type gG 0K18-0K37 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 16A 0K75 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A 1K5 KTN-R35 JKS-35 JJN-35 KLN-R35 - A2K-35R 35A 2K2 KTN-R50 JKS-50 JJN-50 KLN-R50 - A2K-50R 50A

3x200-240 V

0K25 KTN-R10 JKS-10 JJN-10 KLN-R10 ATM-R10 A2K-10R 10A 0K37 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 16A 0K75 KTN-R20 JKS-20 JJN-20 KLN-R20 ATM-R20 A2K-20R 20A 1K5 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A 2K2 KTN-R40 JKS-40 JJN-40 KLN-R40 ATM-R40 A2K-40R 40A 3K7 KTN-R40 JKS-40 JJN-40 KLN-R40 - A2K-40R 40A

3x380-480 V

0K37-0K75 KTS-R10 JKS-10 JJS-10 KLS-R10 ATM-R10 A6K-10R 10A 1K5 KTS-R15 JKS-15 JJS-15 KLS-R15 ATM-R15 A2K-15R 16A 2K2 KTS-R20 JKS-20 JJS-20 KLS-R20 ATM-R20 A6K-20R 20A 3K0 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K-40R 40A 4K0 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K-40R 40A 5K5 KTS-R40 JKS-40 JJS-40 KLS-R40 - A6K-40R 40A 7K5 KTS-R40 JKS-40 JJS-40 KLS-R40 - A6K-40R 40A 11K0 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 63A 15K0 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 63A 18K5 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 80A 22K0 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 80A

Bussmann Bussmann Bussmann Littel fuse

Ferraz-

Shawmut

Ferraz-

Shawmut

Max. fuses non UL

Table 1.5 Fuses

6 MG02B902 - Rev. 2013-11-19

Quick Guide

VLT® Micro Drive FC 51 Quick Guide

1.3.4 Connecting to Mains and Motor

The frequency converter is designed to operate all standard The frequency converter is designed to accept mains/ motor cables with a maximum cross-section of 4 mm2/10 AWG (M1, M2 and M3) and maximum cross-section 16 mm2/6 AWG (M4 and M5).

3-phased asynchronous motors.

Use a shielded/armoured motor cable to comply

•

with EMC emission specifications, and connect this cable to both the decoupling plate and the motor metal.

Keep motor cable as short as possible to reduce

•

the noise level and leakage currents. For further details on mounting of the

•

decoupling plate, see VLT Micro FC 51 Decoupling Mounting Plate Instructions.

Also see EMC-Correct Installation in the Design

•

Guide.

1. Mount the ground wires to PE terminal.

2. Connect motor to terminals U, V and W.

3. Mount mains supply to terminals L1/L, L2 and

L3/N (3-phase) or L1/L and L3/N (single-phase) and tighten.

Illustration 1.3 Removing Terminal Cover

Switch 1

Switch 2

Switch 3 No function

Switch 4

*=default setting

Table 1.6 Settings for S200 Switches 1-4

*Off=PNP terminals 29 On=NPN terminals 29 *Off=PNP terminal 18, 19, 27 and 33 On=NPN terminal 18, 19, 27 and 33

*Off=Terminal 53 0-10 V On=Terminal 53 0/4-20 mA

1 1

Illustration 1.2 Mounting of Ground Cable, Mains and Motor Wires

1.3.5 Control Terminals

All control cable terminals are located underneath the terminal cover in front of the frequency converter. Remove the terminal cover using a screwdriver.

NOTICE

See back of terminal cover for outlines of control terminals Do not operate switches with power on the frequency converter. 6-19 Terminal 53 Mode must be set according to Switch 4 position.

and switches.

MG02B902 - Rev. 2013-11-19 7

Illustration 1.4 S200 Switches 1-4

Illustration 1.5 converter. Applying Start (terminal 18) and an analog reference (terminal 53 or 60) make the frequency converter run.

shows all control terminals of the frequency

+ 19 hidden pages