1.4.1 Programming on Automatic Motor Adaptation ( AMA)9
1.4.2 Programming on Automatic Motor Tuning (AMT)10
2
2
3
4
9
1.5 Parameter Overview
1.6 Troubleshooting
1.6.1 Warnings and Alarms15
1.7 Specifications
1.8 General Technical Data
1.9 Special Conditions
1.9.1 Derating for Ambient Temperature21
1.9.2 Derating for Low Air Pressure21
1.9.3 Derating for Running at Low Speeds21
1.10 Options
Index
11
15
16
18
21
22
23
MG02B902 - Rev. 2013-11-191
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
1 Quick Guide
1.1 Safety
WARNING
HIGH VOLTAGE
Frequency
connected to AC mains input power. Failure to perform
installation, start-up, and maintenance by qualified
personnel could result in death or serious injury.
converters contain high voltage when
Installation, start-up, and maintenance must be
•
performed by qualified personnel only.
WARNING
UNINTENDED START
the frequency converter is connected to AC mains,
When
the motor may start at any time, causing risk of death,
serious injury, equipment, or property damage. The
motor can start by means of an external switch, a serial
bus command, an input reference signal from the LCP or
LOP, or after a cleared fault condition.
1.Disconnect the frequency converter from mains
whenever personal safety considerations make
it necessary to avoid unintended motor start.
2.Press [Off/Reset] on the LCP, before
programming parameters.
3.The frequency converter, motor, and any driven
equipment must be in operational readiness
when the frequency converter is connected to
AC mains.
WARNING
DISCHARGE TIME
frequency converter contains DC-link capacitors,
The
which can remain charged even when the frequency
converter is not powered. Failure to wait the specified
time after power has been removed before performing
service or repair work, could result in death or serious
injury.
1.Stop motor.
2.Disconnect AC mains, permanent magnet type
motors, and remote DC-link power supplies,
including battery back-ups, UPS, and DC-link
connections to other frequency converters.
3.Wait for the capacitors to discharge fully, before
performing any service or repair work. The
duration of waiting time is specified in
Table 1.1.
Leakage
Follow national and local codes regarding protective
earthing of equipment with a leakage current > 3,5 mA.
frequency converter technology implies high frequency
switching at high power. This generates a leakage current
in the ground connection. A fault current in the frequency
converter at the output power terminals might contain a
DC component which can charge the filter capacitors and
cause a transient ground current. The earth leakage
current depends on various system configurations
including RFI filtering, screened motor cables, and
frequency converter power.
EN/IEC61800-5-1 (Power Drive System Product Standard)
requires special care if the leakage current exceeds 3,5 mA.
Earth grounding must be reinforced in one of the
following ways:
See EN 60364-5-54 § 543.7 for further information.
Using RCDs
Where residual current devices (RCDs), also known as earth
leakage circuit breakers (ELCBs), are used, comply with the
following:
Motor Thermal Protection
Motor overload protection is possible by setting parameter
1-90 Motor Thermal Protection to [4] ETR trip. For the North
American market: Implemented ETR function provide class
20 motor overload protection, in accordance with NEC.
Installation at High Altitudes
For altitudes above 2.000 m, contact Danfoss regarding
PELV.
SizeMinimum waiting time [min]
M1, M2 and M34
M4 and M515
Table 1.1 Discharge Time
Current (>3.5 mA)
Earth ground wire of at least 10 mm2.
•
Two separate ground wires both complying with
•
the dimensioning rules.
1.Use RCDs of type B only which are capable of
detecting AC and DC currents.
2.Use RCDs with an inrush delay to prevent faults
due to transient earth currents.
3.Dimension RCDs according to the system configuration and environmental considerations.
2MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
1.1.1 Safety Instructions
sure the frequency converter is properly
Make
•
connected to earth.
Do not remove mains connections, motor
•
connections or other power connections while
the frequency converter is connected to power.
Protect users against supply voltage.
•
Protect the motor against overloading according
•
to national and local regulations.
The earth leakage current exceeds 3.5 mA.
•
The [Off/Reset] key is not a safety switch. It does
•
not disconnect the frequency converter from
mains.
1.2 Introduction
1.2.1 Available Literature
NOTICE
This quick guide contains the basic information
necessary
converter.
for installing and running the frequency
Table 1.3 Approvals
The
frequency converter complies with UL508C thermal
memory retention requirements. For more information,
refer to the section Motor Thermal Protection in the DesignGuide.
1.2.2 IT Mains
NOTICE
IT Mains
Installation
Max. supply voltage allowed when connected to mains:
440 V.
As an option, Danfoss offers recommended line filters for
improved
1.2.3 Avoid Unintended Start
on isolated mains source, i.e. IT mains.
harmonics performance.
11
If more information is needed, the literature below can be
downloaded
VLT Micro Drive FC 51 Design GuideMG02K
VLT Micro Drive FC 51 Quick GuideMG02B
VLT Micro Drive FC 51 Programming GuideMG02C
VLT Micro Drive FC 51 LCP Mounting InstructionMI02A
VLT Micro Drive FC 51 De-coupling Plate Mounting
Instruction
VLT Micro Drive FC 51 Remote Mounting Kit
Mounting
VLT Micro Drive FC 51 DIN Rail Kit Mounting
Instruction
VLT Micro Drive FC 51 IP21 Kit Mounting
Instruction
VLT Micro Drive FC 51 Nema1 Kit Mounting
Instruction
Line Filter MCC 107 Installation InstructionMI02U
Table 1.2 Available Literature
from:
TitleLiterature
no.
MI02B
MI02C
Instruction
MI02D
MI02E
MI02F
While the frequency converter is connected to mains, the
motor
can be started/stopped using digital commands, bus
commands, references or via the LCP or LOP.
Disconnect the frequency converter from mains
•
whenever personal safety considerations make it
necessary to avoid unintended start of any
motors.
To avoid unintended start, always press [Off/
•
Reset] before changing parameters.
Equipment containing electrical components
not be disposed of together with domestic
must
waste.
It must be separately collected with electrical
and electronic waste according to local and
currently valid legislation.
MG02B902 - Rev. 2013-11-193
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
1.3 Installation
1.3.1 Before Commencing Repair Work
1.Disconnect the FC 51 from mains (and external
supply, if present.)
DC
2.Wait for 4 min (M1, M2 and M3) and 15 min (M4
and M5) for discharge of the DC-link. See
Table 1.1.
3.Disconnect DC bus terminals and brake terminals
(if present).
4.Remove motor cable.
1.3.2 Side-by-Side Installation
The frequency converter can be mounted side-by-side for
IP20 rating units and requires 100 mm clearance above
and below for cooling. Refer to chapter 1.7 Specifications
for details on environmental ratings of the frequency
converter.
4MG02B902 - Rev. 2013-11-19
B
a A
a A
a A
a A
a A
C
C
CCC
b
B
b
B
b
B
b
B
b
Ø 7mm
M5
M4
M3
M2
M1
Ø 7mmØ 5.5mmØ 4.5mm
130BB321.11
Ø 4.5mm
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
1.3.3 Mechanical Dimensions
A template for drilling can be found on the flap of the packaging.
protect the installation against electrical and fire hazard,
To
all branch circuits in an installation, switch gear, machines
etc., must be short-circuited and overcurrent protected
according to national/international regulations.
Short circuit protection
Danfoss recommends using the fuses mentioned in the
following tables to protect service personnel or other
equipment in case of an internal failure in the unit or
short-circuit on DC-link. The frequency converter provides
full short circuit protection in case of a short-circuit on the
motor or brake output.
Overcurrent protection
Provide overload protection to avoid overheating of the
cables in the installation. Overcurrent protection must
always be carried out according to national regulations.
Fuses must be designed for protection in a circuit capable
of supplying a maximum of 100,000 A
(symmetrical),
rms
480 V maximum.
Non UL compliance
If UL/cUL is not to be complied with, Danfoss recommends
using the fuses mentioned in Table 1.5, which ensures
compliance with EN50178/IEC61800-5-1:
In case of malfunction, not following the fuse recommendation may result in damage to the frequency converter
and the installation.
The frequency converter is designed to operate all
standard
The frequency converter is designed to accept mains/
motor cables with a maximum cross-section of 4 mm2/10
AWG (M1, M2 and M3) and maximum cross-section 16
mm2/6 AWG (M4 and M5).
3-phased asynchronous motors.
Use a shielded/armoured motor cable to comply
•
with EMC emission specifications, and connect
this cable to both the decoupling plate and the
motor metal.
Keep motor cable as short as possible to reduce
•
the noise level and leakage currents.
For further details on mounting of the
•
decoupling plate, see VLT Micro FC 51 Decoupling
Mounting Plate Instructions.
Also see EMC-Correct Installation in the Design
•
Guide.
1.Mount the ground wires to PE terminal.
2.Connect motor to terminals U, V and W.
3.Mount mains supply to terminals L1/L, L2 and
L3/N (3-phase) or L1/L and L3/N (single-phase)
and tighten.
Illustration 1.3 Removing Terminal Cover
Switch 1
Switch 2
Switch 3No function
Switch 4
*=default setting
Table 1.6 Settings for S200 Switches 1-4
*Off=PNP terminals 29
On=NPN terminals 29
*Off=PNP terminal 18, 19, 27 and 33
On=NPN terminal 18, 19, 27 and 33
*Off=Terminal 53 0-10 V
On=Terminal 53 0/4-20 mA
11
Illustration 1.2 Mounting of Ground Cable, Mains and Motor
Wires
1.3.5 Control Terminals
All control cable terminals are located underneath the
terminal cover in front of the frequency converter. Remove
the terminal cover using a screwdriver.
NOTICE
See back of terminal cover for outlines of control
terminals
Do not operate switches with power on the frequency
converter.
6-19 Terminal 53 Mode must be set according to Switch 4
position.
and switches.
MG02B902 - Rev. 2013-11-197
Illustration 1.4 S200 Switches 1-4
Illustration 1.5
converter. Applying Start (terminal 18) and an analog
reference (terminal 53 or 60) make the frequency converter
run.
shows all control terminals of the frequency
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
Illustration 1.5 Overview of Control Terminals in PNP-configuration and Factory Setting
1.3.6 Power Circuit - Overview
Illustration 1.6 Diagram Showing all Electrical Terminals
Brake (BR+ and BR-) are not applicable for enclosure type M1.
*
8MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
Brake resistors are available from Danfoss.
Improved
achieved by installing optional Danfoss line filters.
Danfoss power filters can also be used for load sharing.
power factor and EMC performance can be
1.3.7 Load Sharing/Brake
Use 6.3 mm insulated Faston Plugs designed for high
voltage
for DC (Load Sharing and brake).
Contact Danfoss or see instruction MI50N for load sharing
and instruction MI90F for brake.
Load sharing
Connect terminals -UDC and +UDC/+BR.
Brake
Connect terminals -BR and +UDC/+BR (Not applicable for
enclosure type M1).
NOTICE
Voltage levels of up to 850 V DC may occur between
terminals
protected.
1.4 Programming
+UDC/+BR and -UDC. Not short circuit
Illustration 1.7 Description of LCP Keys and Display
[Menu] to select one of the following menus:
Press
Status
For readouts only.
Quick Menu
For access to Quick Menus 1 and 2, respectively.
11
1.4.1 Programming on Automatic Motor
Adaptation
For detailed information on programming, see VLTDrive FC 51 Programming Guide.
( AMA)
Micro
NOTICE
The frequency converter can also be programmed from a
PC
via RS-485 com-port by installing the MCT 10 Set-up
Software.
This software can either be ordered using code number
130B1000 or downloaded from the Danfoss Web site:
www.danfoss.com/BusinessAreas/DrivesSolutions/
softwaredownload
Main Menu
For access to all parameters.
Navigation Keys
[Back]: For moving to the previous step or layer in the
navigation structure.
[▲] [▼]: For manoeuvring between parameter groups,
parameters and within parameters.
[OK]: For selecting a parameter and for accepting changes
to parameter settings.
Pressing [OK] for more than 1 s enters Adjust mode. In
Adjust mode, it is possible to make fast adjustment by
pressing [▲] [▼] combined with [OK].
Press [▲] [▼] to change value. Press [OK] to shift between
digits quickly.
To exit Adjust mode, press [OK] more than 1 s again with
changes saving or press [Back] without changes saving.
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VLT® Micro Drive FC 51 Quick Guide
11
Operation Keys
yellow light above the operation keys indicates the
A
active key.
[Hand On]: Starts the motor and enables control of the
frequency converter via the LCP.
[Off/Reset]: The motor stops except in alarm mode. In that
case the motor is reset.
[Auto On]: The frequency converter is controlled either via
control terminals or serial communication.
[Potentiometer] (LCP12): The potentiometer works in 2
ways depending on the mode in which the frequency
converter is running.
In Auto Mode the potentiometer acts as an extra
programmable analog input.
In Hand on Mode the potentiometer controls local
reference.
1.4.2 Programming on Automatic Motor
Tuning
It is highly recommended to run AMT because it measures
the
electrical characteristics of the motor to optimise
compatibility between the frequency converter and the
motor under VVC
•
•
(AMT)
plus
mode.
The frequency converter builds a mathematical
model of the motor for regulating output motor
current thus enhancing motor performance.
Run this procedure on a cold motor for best
results To run AMT, use the numeric LCP (NLCP).
There are two AMT modes for frequency
converters.
Mode 1
1.
Enter the main menu.
2.
Go to parameter group 1-** Load and Motor.
3.Press [OK]
4.Set motor parameters using name plate data for
parameter group 1-2* Motor Data.
5.
Go to 1-29 Automatic Motor Tuning (AMT).
6.Press [OK].
7.
Select [2] Enable AMT
8.Press [OK].
9.The test runs automatically and indicates when it
is complete.
Mode 2
1.Enter the main menu.
2.
Go to parameter group 1-** Load and Motor.
3.Press [OK].
4.Set motor parameters using name plate data for
parameter group 1-2* Motor Data.
5.
Go to 1-29 Automatic Motor Tuning (AMT).
6.Press [OK]
7.
Select [3] Complete AMT with Rotating motor
8.Press [OK]
9.The test will run automatically and indicate when
it is complete.
NOTICE
In mode 2, the rotorrotates during the AMT progress. No
[0] Disable All
*[1] Enable All
[2] Enable Reset Only
0-42 [Auto on] Key on LCP
[0] Disabled
*[1] Enabled
0-5* Copy/Save
0-50 LCP Copy
*[0] No copy
[1] All to LCP
[2] All from LCP
[3] Size indep. from LCP
0-51 Set-up Copy
*[0] No copy
[1] Copy from setup 1
[2] Copy from setup 2
[9] Copy from Factory setup
0-6* Password
0-60 (Main) Menu Password
0-999 *0
0-61 Access to Main/Quick Menu
w/o Password
*[0] Full access
[1] LCP:Read Only
[2] LCP:No Access
1-** Load/Motor
1-0* General Settings
1-00 Configuration Mode
*[0] Speed open loop
[3] Process
1-01 Motor Control Principle
[0] U/f
*[1] VVC+
1-03 Torque Characteristics
*[0] Constant torque
[2] Automatic Energy Optim.
1)
M4 and M5 only
1-05 Local Mode Configuration
[0]
Speed Open Loop
*[2] As config in par. 1-00
1-2* Motor Data
1-20 Motor Power [kW] [HP]
[1] 0.09 kW/0.12 HP
[2] 0.12 kW/0.16 HP
[3] 0.18 kW/0.25 HP
[4] 0.25 kW/0.33 HP
[5] 0.37 kW/0.50 HP
[6] 0.55 kW/0.75 HP
[7] 0.75 kW/1.00 HP
[8] 1.10 kW/1.50 HP
[9] 1.50 kW/2.00 HP
[10] 2.20 kW/3.00 HP
[11] 3.00 kW/4.00 HP
[12] 3.70 kW/5.00 HP
[13] 4.00 kW/5.40 HP
[14] 5.50 kW/7.50 HP
[15] 7.50 kW/10.00 HP
[16] 11.00 kW/15.00 HP
[17] 15.00 kW/20.00 HP
[18] 18.50 kW/25.00 HP
[19] 22.00 kW/29.50 HP
[20] 30.00 kW/40.00 HP
1-22 Motor Voltage
50-999 V *230 -400 V
1-23 Motor Frequency
20-400 Hz *50 Hz
1-24 Motor Current
0.01-100.00 A *Motortype dep.
1-25 Motor Nominal Speed
100-9999 rpm *Motortype dep.
1-29 Automatic Motor Tuning
(AMT)
*[0] Off
[2] Enable AMT
[3] Complete AMT with Rotating
motor
1-3* Adv. Motor Data
1-30 Stator Resistance (Rs)
[Ohm] * Dep. on motor data
1-33 Stator Leakage Reactance
(X1)
[Ohm] * Dep. on motor data
1-35 Main Reactance (Xh)
[Ohm] * Dep. on motor data
1-5* Load Indep. Setting
1-50 Motor Magnetisation at 0
Speed
0-300% *100%
1-52 Min Speed Norm. Magnet.
[Hz]
0.0-10.0 Hz *0.0Hz
1-55 U/f Characteristic - U
0-999.9 V
1-56 U/f Characteristic - F
0-400 Hz
1-6* Load Depen. Setting
1-60 Low Speed Load Compensation
0-199% *100%
1-61 High Speed Load Compensation
0-199% *100%
1-62 Slip Compensation
-400-399% *100%
Parameter Overwiev
1-63 Slip Compensation Time
Constant
0.05-5.00 s *0.10 s
1-7* Start Adjustments
1-71 Start Delay
0.0-10.0 s *0.0 s
1-72 Start Function
[0] DC hold/delay time
[1] DC brake/delay time
*[2] Coast/delay time
Freeze output
[21] Speed up
[22] Speed down
[23] Setup select bit 0
[28] Catch up
[29] Slow down
[34] Ramp bit 0
[60] Counter A (up)
[61] Counter A (down)
[62] Reset counter A
[63] Counter B (up)
[64] Counter B (down)
[65] ResetCounter B
5-11 Terminal 19 Digital Input
See par. 5-10. * [10] Reversing
5-12 Terminal 27 Digital Input
See par. 5-10. * [1] Reset
5-13 Terminal 29 Digital Input
See par. 5-10. * [14] Jog
5-15 Terminal 33 Digital Input
See par. 5-10. * [16] Preset ref bit 0
[26] Precise Stop Inverse
[27] Start, Precise Stop
[32] Pulse Input
5-3* Digital Outputs
5-34 On Delay, Terminal 42 Digital
Output
0.00 - 600.00 s * 0.01 s
5-35 Off Delay, Terminal 42 Digital
Output
0.00 - 600.00 s * 0.01 s
5-4* Relays
5-40 Function Relay
*[0] No operation
[1] Control ready
[2] Drive ready
[3] Drive ready, Remote
[4] Enable / No warning
[5] Drive running
[6] Running / No warning
[7] Run in range / No warning
[8] Run on ref / No warning
[9] Alarm
[10] Alarm or warning
[12] Out of current range
[13] Below current, low
[14] Above current, high
[16] Below frequency, low
[17] Above frequency, high
[19] Below feedback, low
[20] Above feedback, high
[21] Thermal warning
[22] Ready, No thermal warning
[23] Remote ready, No thermal
warning
[24] Ready, Voltage ok
[25] Reverse
[26] Bus ok
[28] Brake,NoWarn
[29] Brake ready/NoFault
[30] BrakeFault (IGBT)
[32] Mech.brake control
[36] Control word bit 11
[41] Below reference, low
[42] Above reference, high
[51] Local ref. active
5-40 Function Relay
[52] Remote ref. active
[53] No alarm
[54] Start cmd active
[55] Running reverse
[56] Drive in hand mode
[57] Drive in auto mode
[60-63] Comparator 0-3
[70-73] Logic rule 0-3
[81] SL digital output B
5-41 On Delay, Relay
0.00-600.00 s *0.01 s
5-42 Off Delay, Relay
0.00-600.00 s *0.01 s
5-5* Pulse Input
5-55 Terminal 33 Low Frequency
20-4999 Hz *20 Hz
5-56 Terminal 33 High Frequency
21-5000 Hz *5000 Hz
5-57 Term. 33 Low Ref./Feedb.
Value
-4999-4999 *0.000
5-58 Term. 33 High Ref./Feedb.
Value
-4999-4999 *50.000
6-** Analog In/Out
6-0* Analog I/O Mode
6-00 Live Zero Timeout Time
1-99 s *10 s
6-01 Live Zero TimeoutFunction
*[0] Off
[1] Freeze output
[2] Stop
[3] Jogging
[4] Max speed
[5] Stop and trip
6-1* Analog Input 1
6-10 Terminal 53 Low Voltage
0.00-9.99 V *0.07 V
6-11 Terminal 53 High Voltage
0.01-10.00 V *10.00 V
6-12 Terminal 53 Low Current
0.00-19.99 mA *0.14 mA
6-13 Terminal 53 High Current
0.01-20.00 mA *20.00 mA
6-14 Term. 53 Low Ref./Feedb.
Value
-4999-4999 *0.000
6-15 Term. 53 High Ref./Feedb.
Value
-4999-4999 *50.000
6-16 Terminal 53 Filter Time
Constant
0.01-10.00 s *0.01 s
6-19 Terminal 53 mode
*[0] Voltage mode
[1] Current mode
6-2* Analog Input 2
Terminal 60 Low Current
6-22
0.00-19.99 mA *0.14 mA
6-23 Terminal 60 High Current
0.01-20.00 mA *20.00 mA
6-24 Term. 60 Low Ref./Feedb.
Value
-4999-4999 *0.000
6-25 Term. 60 High Ref./Feedb.
Value
-4999-4999 *50.00
6-26 Terminal 60 Filter Time
Constant
0.01-10.00 s *0.01 s
6-8* LCP Potentiometer
6-80 LCP Potmeter Enable
[0] Disabled
*[1] Enable
6-81 LCP potm. Low Reference
-4999-4999 *0.000
6-82 LCP potm. High Reference
-4999-4999 *50.00
6-9* Analog Output xx
6-90 Terminal 42 Mode
*[0] 0-20 mA
[1] 4-20 mA
[2] Digital Output
6-91 Terminal 42 Analog Output
*[0] No operation
[10] Output Frequency
[11] Reference
[12] Feedback
[13] Motor Current
[16] Power
[19] DC Link Voltage
[20] Bus Reference
6-92 Terminal 42 Digital Output
See par. 5-40
*[0] No Operation
[80] SL Digital Output A
6-93 Terminal 42 Output Min
Scale
0.00-200.0% *0.00%
6-94 Terminal 42 Output Max
Scale
0.00-200.0% *100.0%
7-** Controllers
7-2* Process Ctrl. Feedb
7-20 Process CL Feedback 1
Resource
*[0] NoFunction
[1] Analog Input 53
[2] Analog input 60
[8] PulseInput33
[11] LocalBusRef
12MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
7-3* Process PI
Ctrl. 7-30 Process PI Normal/
Inverse Ctrl
*[0] Normal
[1] Inverse
7-31 Process PI Anti Windup
[0] Disable
*[1] Enable
7-32 Process PI Start Speed
0.0-200.0 Hz *0.0 Hz
7-33 Process PI Proportional Gain
0.00-10.00 *0.01
7-34 Process PI Integral Time
0.10-9999 s *9999 s
7-38 Process PI Feed Forward
Factor
0-400% *0%
7-39 On Reference Bandwidth
0-200% *5%
8-** Comm. and Options
8-0* General Settings
8-01 Control Site
*[0] Digital and ControlWord
[1] Digital only
[2] ControlWord only
8-02 Control Word Source
[0] None
*[1] FC RS485
8-03 Control Word Timeout Time
0.1-6500 s *1.0 s
8-04 Control Word Timeout
Function
*[0] Off
[1] Freeze Output
[2] Stop
[3] Jogging
[4] Max. Speed
[5] Stop and trip
8-06 Reset Control Word Timeout
*[0] No Function
[1] Do reset
8-3* FC Port Settings
8-30 Protocol
*[0] FC
[2] Modbus
8-31 Address
1-247 *1
8-32 FC Port Baud Rate
[0] 2400 Baud
[1] 4800 Baud
*[2] 9600 Baud For choose FC Bus
in 8-30
*[3] 19200 Baud For choose
Modbus in 8-30
[4] 38400 Baud
8-33 FC Port Parity
*[0] Even Parity, 1 Stop Bit
[1] Odd Parity, 1 Stop Bit
[2] No Parity, 1 Stop Bit
[3] No Parity, 2 Stop Bits
8-35 Minimum Response Delay
0.001-0.5 *0.010 s
8-36 Max Response Delay
0.100-10.00 s *5.000 s
8-4* FC MC protocol set
8-43
FC Port PCD Read Configu-
ration
*[0] None Expressionlimit
[1] [1500] Operation Hours
[2] [1501] Running Hours
[3] [1502] kWh Counter
[4] [1600] Control Word
[5] [1601] Reference [Unit]
[6] [1602] Reference %
[7] [1603] Status Word
[8] [1605] Main Actual Value [%]
[9] [1609] Custom Readout
[10] [1610] Power [kW]
[11] [1611] Power [hp]
[12] [1612] Motor Voltage
[13] [1613] Frequency
[14] [1614] Motor Current
[15] [1615] Frequency [%]
[16] [1618] Motor Thermal
[17] [1630] DC Link Voltage
[18] [1634] Heatsink Temp.
[19] [1635] Inverter Thermal
[20] [1638] SL Controller State
[21] [1650] External Reference
[22] [1651] Pulse Reference
[23] [1652] Feedback [Unit]
[24] [1660] Digital Input 18,19,27,33
[25] [1661] Digtial Input 29
[26] [1662] Analog Input 53 (V)
[27] [1663] Analog Input 53 (mA)
[28] [1664] Analog Input 60
[29] [1665] Analog Output 42 [mA]
[30] [1668] Freq. Input 33 [Hz]
[31] [1671] Relay Output [bin]
[32] [1672] Counter A
[33] [1673] Counter B
[34] [1690] Alarm Word
[35] [1692] Warning Word
[36] [1694] Ext. Status Word
8-5* Digital/Bus
8-50 Coasting Select
[0] DigitalInput
[1] Bus
[2] LogicAnd
*[3] LogicOr
8-51 Quick Stop Select
See par. 8-50 * [3] LogicOr
8-52 DC Brake Select
See par. 8-50 *[3] LogicOr
8-53 Start Select
See par. 8-50 *[3] LogicOr
8-54 Reversing Select
See par. 8-50 *[3] LogicOr
8-55 Set-up Select
See par. 8-50 *[3] LogicOr
8-56 Preset Reference Select
See par. 8-50 * [3] LogicOr
8-8* Bus communication
Diagnostics
8-80 Bus Message Count
*[0] Disabled
[1] And
[2] Or
[3] And not
[4] Or not
[5] Not and
[6] Not or
[7] Not and not
[8] Not or not
13-42 Logic Rule Boolean 2
See par. 13-40 * [0] False
13-43 Logic Rule Operator 2
See par. 13-41 *[0] Disabled
13-44 Logic Rule Boolean 3
See par. 13-40 * [0] False
13-5* States
13-51 SL Controller Event
See par. 13-40 *[0] False
13-52 SL Controller Action
*[0] Disabled
[1] NoAction
[2] SelectSetup1
[3] SelectSetup2
[10-17] SelectPresetRef0-7
[18] SelectRamp1
[19] SelectRamp2
[22] Run
[23] RunReverse
[24] Stop
[25] Qstop
[26] DCstop
[27] Coast
[28] FreezeOutput
[29] StartTimer0
[30] StartTimer1
[31] StartTimer2
[32] Set Digital Output A Low
[33] Set Digital Output B Low
[38] Set Digital Output A High
[39] Set Digital Output B High
[60] ResetCounterA
[61] ResetCounterB
14-** Special Functions
14-0* Inverter Switching
14-01 Switching Frequency
[0] 2 kHz
*[1] 4 kHz
[2] 8 kHz
[4] 16 kHz not available for M5
14-03 Overmodulation
[0] Off
*[1] On
14-1* Mains monitoring
14-12 Function at mains
imbalance
*[0] Trip
[1] Warning
[2] Disabled
11
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VLT® Micro Drive FC 51 Quick Guide
11
14-2* Trip Reset
14-20 Reset Mode
*[0] Manual reset
[1-9] AutoReset 1-9
[10] AutoReset 10
[11] AutoReset 15
[12] AutoReset 20
[13] Infinite auto reset
[14] Reset at power up
15-00 Operating Days
15-01 Running Hours
15-02 kWh Counter
15-03 Power Ups
15-04 Over Temps
15-05 Over Volts
15-06 Reset kWh Counter
*[0] Do not reset
[1] Reset counter
15-07 Reset Running Hours
Counter
*[0] Do not reset
[1] Reset counter
15-3* Fault Log
15-30 Fault Log: Error Code
15-4* Drive Identification
15-40 FC Type
15-41 Power Section
15-42 Voltage
15-43 Software Version
15-46 Frequency Converter Order.
No
15-48 LCP Id No
15-51 Frequency Converter Serial
No
16-** Data Readouts 16-0* General
Status
16-00 Control Word
0-0XFFFF
16-01 Reference [Unit]
-4999-4999 *0.000
16-02 Reference %
-200.0-200.0% *0.0%
16-03 Status Word
0-0XFFFF
16-05 Main Actual Value [%]
-200.0-200.0% *0.0%
16-09 Custom Readout
Dep. on par. 0-31, 0-32
16-1* Motor Status
16-10 Power [kW]
16-11 Power [hp]
16-12 Motor Voltage [V]
16-13 Frequency [Hz]
16-14 Motor Current [A]
16-15 Frequency [%]
16-18 Motor Thermal [%]
16-3* Drive Status
16-30 DC Link Voltage
16-34 Heatsink Temp.
16-35 Inverter Thermal
16-36 Inv.Nom. Current
16-37 Inv. Max. Current
16-38 SL Controller State
16-62 Analog Input 53 (volt)
16-63 Analog Input 53 (current)
16-64 Analog Input 60
16-65 Analog Output 42 [mA]
16-68 Pulse Input [Hz]
16-71 Relay Output [bin]
16-72 Counter A
16-73 Counter B
16-8* Fieldbus/FC Port
16-86 FC Port REF 1
0x8000-0x7FFFF
16-9* Diagnosis Readouts
16-90 Alarm Word
0-0XFFFFFFFF
16-92 Warning Word
0-0XFFFFFFFF
16-94 Ext. Status Word
0-0XFFFFFFFF
18-** Extended Motor Data
18-8* Motor Resistors
18-80 Stator Resistance (High
resolution)
0.000-99.990 ohm *0.000 ohm
18-81 Stator Leakage
Reactance(High resolution)
0.000-99.990 ohm *0.000 ohm
14MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
1.6 Troubleshooting
1.6.1 Warnings and Alarms
No. DescriptionWarning Alarm Trip
2Live zero errorXXSignal on terminal 53 or 60 is less than 50% of value set in
nom
limits
nom
1)
1)
and I
XXXMissing phase on supply side, or too high voltage imbalance. Check
1)
nom
XXIntermediate circuit voltage exceeds limit.
XXIntermediate circuit voltage drops below “voltage warning low” limit.
XXThermistor or thermistor connection is disconnected.
XWrong setting for motor voltage and/or motor current.
XMotor current is too low. Check settings.
XNo communication between LCP and frequency converter
XOccurs when trying to write an illegal value to a parameter.
XOccurs when trying to set a value outside the range.
XParameter can only be changed when the motor is stopped.
4
Mains phase loss
7
DC over voltage
8
DC under voltage
9Inverter overloadedXXMore than 100% load for too long.
10 Motor ETR over temperatureXXMotor is too hot due to more than 100% load for too long.
11 Motor thermistor over
temperature
12 Torque limitX
13 Over CurrentXXXInverter peak current limit is exceeded.
14 Earth faultXXXDischarge from output phases to ground.
16 Short CircuitXXShort-circuit in motor or on motor terminals.
17 Control word timeoutXXNo communication to frequency converter.
25 Brake resistor short-circuitedXXBrake resistor is short-circuited, thus brake function is disconnected.
27 Brake chopper short-circuitedXXBrake transistor is short-circuited, thus brake function is discon-
28 Brake checkXBrake resistor is not connected/working
29 Power board over tempXXXHeatsink cut-out temperature has been reached.
30 Motor phase U missingXXMotor phase U is missing. Check the phase.
31 Motor phase V missingXXMotor phase V is missing. Check the phase.
32 Motor phase W missingXXMotor phase W is missing. Check the phase.
38 Internal faultXXContact local Danfoss supplier.
44 Earth faultXXDischarge from output phases to ground.
47 Control Voltage FaultXX24 V DC may be overloaded.
51 AMA check U
52 AMA low I
59 Current limitXFrequency converter overload.
63 Mechanical Brake LowXActual motor current has not exceeded “release brake” current
80 Drive Initialised to Default ValueXAll parameter settings are initialized to default settings.
84 The connection between drive
85 Button disabledX
86 Copy failXAn error occurred while copying from frequency converter to LCP or
87 LCP data invalidXOccurs when copying from LCP if the LCP contains erroneous data -
88 LCP data not compatibleXOccurs when copying from LCP if data are moved between
89 Parameter read onlyXOccurs when trying to write to a read-only parameter.
90 Parameter database busyXLCP and RS485 connection are trying to update parameters simulta-
91 Parameter value is not valid in this
92 Parameter value exceeds the
nw
run
Err. A wrong password was enteredXOccurs when using a wrong password for changing a password-
1)
LCP is lost
and
mode
min/max
While RUNning
Not
These faults may be caused by mains distortions. Installing Danfoss Line Filter may rectify this problem.
Best
Weight enclosure IP20 [kg]3.03.0
Efficiency [%]
case/Typical
Best
Table 1.11 Mains Supply 3x380-480 V AC
1.
1)
1)
At rated load conditions.
P5K5
5.5
131.0/
166.8
98.0/
97.5
P7K5
7.5
4/1016/6
175.0/
217.5
98.0/
97.5
P11K
11
See chapter
290.0/
342.0
97.8/
97.4
P15K
15
1.3.4 Fuses
387.0/
454.0
97.7/
97.4
P18K
18.5
395.0/
428.0
98.1/
98.0
P22K
22
467.0/
520.0
98.1/
97.9
MG02B902 - Rev. 2013-11-1917
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
1.8 General Technical Data
Protection and features
Electronic thermal motor protection against overload.
•
Temperature monitoring of the heat sink ensures that the frequency converter trips in case of overtemperature
•
The frequency converter is protected against short-circuits between motor terminals U, V, W.
•
When a motor phase is missing, the frequency converter trips and issues an alarm.
•
When a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
•
Monitoring of the intermediate circuit voltage ensures that the frequency converter trips, when the intermediate
•
circuit voltage is too low or too high.
The frequency converter is protected against ground faults on motor terminals U, V, W.
•
Mains supply (L1/L, L2, L3/N)
Supply voltage200-240 V ±10%
Supply voltage380-480 V ±10%
Supply frequency50/60 Hz
Max. imbalance temporary between mains phases3.0% of rated supply voltage
True Power Factor≥0.4 nominal at rated load
Displacement Power Factor (cosφ) near unity(>0.98)
Switching on input supply L1/L, L2, L3/N (power-ups)maximum 2 times/min.
Environment according to EN60664-1overvoltage category III/pollution degree 2
The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes, 240/480 V
maximum.
Motor output (U, V, W)
Output voltage0-100% of supply voltage
Output frequency0-200 Hz (VVC
Switching on outputUnlimited
Ramp times0.05-3600 s
plus
), 0-400 Hz (u/f)
Cable lengths and cross sections
Max. motor cable length, screened/armoured (EMC correct installation)15 m
Max. motor cable length, unscreened/unarmoured50 m
Max. cross section to motor, mains*
Connection to load sharing/brake (M1, M2, M3)6.3 mm insulated Faston Plugs
Max. cross section to load sharing/brake (M4, M5)16 mm2/6
Maximum cross section to control terminals, rigid wire1.5 mm2/16
Maximum cross section to control terminals, flexible cable1 mm2/18
Maximum cross section to control terminals, cable with enclosed core0.5 mm2/20
Minimum cross section to control terminals0.25 mm
* See chapter 1.7 Specifications for more information!
AWG (2x0.75 mm2)
AWG
AWG
AWG
2
18MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
Digital inputs (pulse/encoder inputs)
Programmable digital inputs (pulse/encoder)5 (1)
Terminal number18, 19, 27, 29, 33,
LogicPNP or NPN
Voltage level0-24 V DC
Voltage level, logic'0' PNP<5 V DC
Voltage level, logic'1' PNP>10 V DC
Voltage level, logic '0' NPN>19 V DC
Voltage level, logic '1' NPN<14 V DC
Maximum voltage on input28 V DC
Input resistance, R
Max. pulse frequency at terminal 335000 Hz
Min. pulse frequency at terminal 3320 Hz
Analog inputs
Number of analog inputs2
Terminal number53, 60
Voltage mode (Terminal 53)Switch S200=OFF(U)
Current mode (Terminal 53 and 60)Switch S200=ON(I)
Voltage level0-10 V
Input resistance, R
Max. voltage20 V
Current level0/4 to 20 mA (scaleable)
Input resistance, R
Max. current30 mA
i
i
i
approx. 4 kΩ
approx. 10 kΩ
approx. 200 Ω
11
Analog output
Number of programmable analog outputs1
Terminal number42
Current range at analog output0/4-20 mA
Max. load to common at analog output500 Ω
Max. voltage at analog output17 V
Accuracy on analog outputMax. error: 0.8% of full scale
Scan interval4 ms
Resolution on analog output8 bit
Scan interval4 ms
Control card, RS-485 serial communication
Terminal number68 (P,TX+, RX+), 69 (N,TX-, RX-)
Terminal number 61Common for terminals 68 and 69
Control card, 24 V DC output
Terminal number12
Max. load (M1 and M2)100 mA
Max. load (M3)50 mA
Max. load (M4 and M5)80 mA
MG02B902 - Rev. 2013-11-1919
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VLT® Micro Drive FC 51 Quick Guide
11
Relay output
Programmable relay output1
Relay 01 Terminal number01-03 (break), 01-02 (make)
Max. terminal load (AC-1)1)
Max. terminal load (AC-15)1)
Max. terminal load (DC-1)1)
Max. terminal load (DC-13)1)
Max. terminal load (AC-1)1) on 01-03 (NC) (Resistive load)250 V AC, 2 A
Max. terminal load (AC-15)1)
Max. terminal load (DC-1)1)
Min. terminal load on 01-03 (NC), 01-02 (NO)24 V DC 10 mA, 24 V AC 20 mA
Environment according to EN 60664-1overvoltage category III/pollution degree 2
1)
IEC 60947 part 4 and 5
Control card, 10 V DC output
Terminal number50
Output voltage10.5 V ±0.5 V
Max. load25 mA
on 01-02 (NO) (Resistive load)250 V AC, 2 A
on 01-02 (NO) (Inductive load @ cosφ 0.4)250 V AC, 0.2 A
on 01-02 (NO) (Resistive load)30 V DC, 2 A
on 01-02 (NO) (Inductive load)24 V DC, 0.1 A
on 01-03 (NC) (Inductive load @ cosφ 0.4)250 V AC, 0.2 A
on 01-03 (NC) (Resistive load)30 V DC, 2 A
NOTICE
All inputs, outputs, circuits, DC supplies and relay contacts are galvanically isolated from the supply voltage (PELV) and
high-voltage terminals.
other
Surroundings
EnclosureIP20
Enclosure kit availableIP21, TYPE 1
Vibration test1.0 g
Max. relative humidity5%-95 % (IEC 60721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60721-3-3), coatedclass 3C3
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperatureMax. 40 °C
Derating for high ambient temperature, see chapter 1.9.1 Derating for Ambient Temperature
Minimum ambient temperature during full-scale operation0 °C
Minimum ambient temperature at reduced performance- 10 °C
Temperature during storage/transport-25 to +65/70 °C
Maximum altitude above sea level without derating1000 m
Maximum altitude above sea level with derating3000 m
Derating for high altitude, see chapter 1.9 Special Conditions
Safety standardsEN/IEC 61800-5-1, UL 508C
EMC standards, EmissionEN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3
EN 61800-3, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3,
EMC standards, Immunity
See chapter 1.9 Special Conditions
EN
61000-4-4, EN 61000-4-5, EN 61000-4-6
20MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
1.9 Special Conditions
1.9.1 Derating for Ambient Temperature
The ambient temperature measured over 24 hours should
at least 5 °C lower than the max. ambient temperature.
be
If the frequency converter is operated at high ambient
temperature, the continuous output current should be
decreased.
The frequency converter has been designed for operation
at max 50 °C ambient temperature with one motor size
smaller than nominal. Continuous operation at full load at
50 °C ambient temperature will reduce the lifetime of the
frequency converter.
1.9.2 Derating for Low Air Pressure
The cooling capability of air is decreased at low air
pressure.
For altitudes above 2.000 m, contact Danfoss regarding
PELV.
Below 1.000 m altitude no de-rating is necessary, but
above 1.000 m the ambient temperature or the maximum
output current should be decreased.
Decrease the output by 1% per 100 m altitude above 1000
m or reduce the max. ambient temperature by 1 ° C per
200 m.
1.9.3 Derating for Running at Low Speeds
When a motor is connected to at frequency converter,
check
that the cooling of the motor is adequate.
A problem may occur at low speeds in constant torque
applications. Running continuously at low speeds – below
half the nominal motor speed – may require additional air
cooling. Alternatively, select a larger motor (one size up).
11
MG02B902 - Rev. 2013-11-1921
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VLT® Micro Drive FC 51 Quick Guide
11
1.10 Options
Ordering NoDescription
132B0100VLT Control Panel LCP 11 w/o potentiometer
132B0101VLT Control Panel LCP 12 with potentiometer
132B0102Remote Mounting Kit for LCP incl. 3 m cable IP55 with LCP 11, IP21 with LCP 12
132B0103Nema Type 1 kit for enclosure type M1
132B0104Type 1 kit for enclosure type M2
132B0105Type 1 kit for enclosure type M3
132B0106De-coupling plate kit for enclosure type M1 and M2
132B0107De-coupling plate kit for enclosure type M3
132B0108IP21 for enclosure type M1
132B0109IP21 for enclosure type M2
132B0110IP21 for frame M3
132B0111DIN rail mounting kit for enclosure types M1 and M2
132B0120Type 1 kit for enclosure type M4
132B0121Type 1 kit for enclosure type M5
132B0122De-coupling plate kit for enclosure types M4 and M5
132B0126Enclosure type M1 spare parts kits
132B0127Enclosure type M2 spare parts kits
132B0128Enclosure type M3 spare parts kits
132B0129Enclosure type M4 spare parts kits
132B0130Enclosure type M5 spare parts kits
132B0131Blank cover
130B2522MCC 107 filter for 132F0001
130B2522MCC 107 filter for 132F0002
130B2533MCC 107 filter for 132F0003
130B2525MCC 107 filter for 132F0005
130B2530MCC 107 filter for 132F0007
130B2523MCC 107 filter for 132F0008
130B2523MCC 107 filter for 132F0009
130B2523MCC 107 filter for 132F0010
130B2526MCC 107 filter for 132F0012
130B2531MCC 107 filter for 132F0014
130B2527MCC 107 filter for 132F0016
130B2523MCC 107 filter for 132F0017
130B2523MCC 107 filter for 132F0018
130B2524MCC 107 filter for 132F0020
130B2526MCC 107 filter for 132F0022
130B2529MCC 107 filter for 132F0024
130B2531MCC 107 filter for 132F0026
130B2528MCC 107 filter for 132F0028
130B2527MCC 107 filter for 132F0030
Table 1.12
Danfoss Line Filters and brake resistors are available upon request.
22MG02B902 - Rev. 2013-11-19
Index
VLT® Micro Drive FC 51 Quick Guide
Index
A
Active Set-up.........................................................................................
Control Panel LCP 11......................................................................
Control Panel LCP 12...................................................................... 22
Voltage level.......................................................................................... 19
22
W
Warnings and alarms.........................................................................
15
3
6
24MG02B902 - Rev. 2013-11-19
Index
VLT® Micro Drive FC 51 Quick Guide
MG02B902 - Rev. 2013-11-1925
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property
of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
132R0029MG02B902Rev. 2013-11-19
*MG02B902*
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