Danfoss Electronics FC 51 Quick Start Guide

MAKING MODERN LIVING POSSIBLE
Quick Guide
VLT® Micro Drive FC 51
Contents
Contents
VLT® Micro Drive FC 51 Quick Guide
1 Quick Guide
1.1.1 Safety Instructions 3
1.2 Introduction
1.2.1 Available Literature 3
1.2.2 IT Mains 3
1.2.3 Avoid Unintended Start 3
1.3 Installation
1.3.2 Side-by-Side Installation 4
1.3.3 Mechanical Dimensions 5
1.3.4 Connecting to Mains and Motor 7
1.3.5 Control Terminals 7
1.3.6 Power Circuit - Overview 8
1.3.7 Load Sharing/Brake 9
1.4 Programming
1.4.1 Programming on Automatic Motor Adaptation ( AMA) 9
1.4.2 Programming on Automatic Motor Tuning (AMT) 10
2 2
3
4
9
1.5 Parameter Overview
1.6 Troubleshooting
1.6.1 Warnings and Alarms 15
1.7 Specifications
1.8 General Technical Data
1.9 Special Conditions
1.9.1 Derating for Ambient Temperature 21
1.9.2 Derating for Low Air Pressure 21
1.9.3 Derating for Running at Low Speeds 21
1.10 Options
Index
11 15
16 18 21
22
23
MG02B902 - Rev. 2013-11-19 1
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
1 Quick Guide
1.1 Safety
WARNING
HIGH VOLTAGE
Frequency connected to AC mains input power. Failure to perform installation, start-up, and maintenance by qualified personnel could result in death or serious injury.
converters contain high voltage when
Installation, start-up, and maintenance must be
performed by qualified personnel only.
WARNING
UNINTENDED START
the frequency converter is connected to AC mains,
When the motor may start at any time, causing risk of death, serious injury, equipment, or property damage. The motor can start by means of an external switch, a serial bus command, an input reference signal from the LCP or LOP, or after a cleared fault condition.
1. Disconnect the frequency converter from mains whenever personal safety considerations make it necessary to avoid unintended motor start.
2. Press [Off/Reset] on the LCP, before programming parameters.
3. The frequency converter, motor, and any driven equipment must be in operational readiness when the frequency converter is connected to AC mains.
WARNING
DISCHARGE TIME
frequency converter contains DC-link capacitors,
The which can remain charged even when the frequency converter is not powered. Failure to wait the specified time after power has been removed before performing service or repair work, could result in death or serious injury.
1. Stop motor.
2. Disconnect AC mains, permanent magnet type motors, and remote DC-link power supplies, including battery back-ups, UPS, and DC-link connections to other frequency converters.
3. Wait for the capacitors to discharge fully, before performing any service or repair work. The duration of waiting time is specified in Table 1.1.
Leakage
Follow national and local codes regarding protective earthing of equipment with a leakage current > 3,5 mA. frequency converter technology implies high frequency switching at high power. This generates a leakage current in the ground connection. A fault current in the frequency converter at the output power terminals might contain a DC component which can charge the filter capacitors and cause a transient ground current. The earth leakage current depends on various system configurations including RFI filtering, screened motor cables, and frequency converter power.
EN/IEC61800-5-1 (Power Drive System Product Standard) requires special care if the leakage current exceeds 3,5 mA. Earth grounding must be reinforced in one of the following ways:
See EN 60364-5-54 § 543.7 for further information.
Using RCDs
Where residual current devices (RCDs), also known as earth leakage circuit breakers (ELCBs), are used, comply with the following:
Motor Thermal Protection
Motor overload protection is possible by setting parameter 1-90 Motor Thermal Protection to [4] ETR trip. For the North
American market: Implemented ETR function provide class 20 motor overload protection, in accordance with NEC.
Installation at High Altitudes
For altitudes above 2.000 m, contact Danfoss regarding PELV.
Size Minimum waiting time [min]
M1, M2 and M3 4
M4 and M5 15
Table 1.1 Discharge Time
Current (>3.5 mA)
Earth ground wire of at least 10 mm2.
Two separate ground wires both complying with
the dimensioning rules.
1. Use RCDs of type B only which are capable of detecting AC and DC currents.
2. Use RCDs with an inrush delay to prevent faults due to transient earth currents.
3. Dimension RCDs according to the system configu­ration and environmental considerations.
2 MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
1.1.1 Safety Instructions
sure the frequency converter is properly
Make
connected to earth. Do not remove mains connections, motor
connections or other power connections while the frequency converter is connected to power.
Protect users against supply voltage.
Protect the motor against overloading according
to national and local regulations. The earth leakage current exceeds 3.5 mA.
The [Off/Reset] key is not a safety switch. It does
not disconnect the frequency converter from mains.
1.2 Introduction
1.2.1 Available Literature
NOTICE
This quick guide contains the basic information necessary converter.
for installing and running the frequency
Table 1.3 Approvals
The
frequency converter complies with UL508C thermal
memory retention requirements. For more information, refer to the section Motor Thermal Protection in the Design Guide.
1.2.2 IT Mains
NOTICE
IT Mains Installation Max. supply voltage allowed when connected to mains: 440 V.
As an option, Danfoss offers recommended line filters for improved
1.2.3 Avoid Unintended Start
on isolated mains source, i.e. IT mains.
harmonics performance.
1 1
If more information is needed, the literature below can be downloaded
www.danfoss.com/BusinessAreas/DrivesSolutions/Documen­tations
VLT Micro Drive FC 51 Design Guide MG02K VLT Micro Drive FC 51 Quick Guide MG02B VLT Micro Drive FC 51 Programming Guide MG02C VLT Micro Drive FC 51 LCP Mounting Instruction MI02A VLT Micro Drive FC 51 De-coupling Plate Mounting Instruction VLT Micro Drive FC 51 Remote Mounting Kit Mounting VLT Micro Drive FC 51 DIN Rail Kit Mounting Instruction VLT Micro Drive FC 51 IP21 Kit Mounting Instruction VLT Micro Drive FC 51 Nema1 Kit Mounting Instruction Line Filter MCC 107 Installation Instruction MI02U
Table 1.2 Available Literature
from:
Title Literature
no.
MI02B
MI02C
Instruction
MI02D
MI02E
MI02F
While the frequency converter is connected to mains, the motor
can be started/stopped using digital commands, bus
commands, references or via the LCP or LOP.
Disconnect the frequency converter from mains
whenever personal safety considerations make it necessary to avoid unintended start of any motors.
To avoid unintended start, always press [Off/
Reset] before changing parameters.
Equipment containing electrical components
not be disposed of together with domestic
must waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation.
MG02B902 - Rev. 2013-11-19 3
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
1.3 Installation
1.3.1 Before Commencing Repair Work
1. Disconnect the FC 51 from mains (and external supply, if present.)
DC
2. Wait for 4 min (M1, M2 and M3) and 15 min (M4
and M5) for discharge of the DC-link. See Table 1.1.
3. Disconnect DC bus terminals and brake terminals
(if present).
4. Remove motor cable.
1.3.2 Side-by-Side Installation
The frequency converter can be mounted side-by-side for IP20 rating units and requires 100 mm clearance above and below for cooling. Refer to chapter 1.7 Specifications for details on environmental ratings of the frequency converter.
4 MG02B902 - Rev. 2013-11-19
B
a A
a A
a A
a A
a A
C
C
C C C
b
B b
B b
B b
B b
Ø 7mm
M5
M4
M3
M2
M1
Ø 7mm Ø 5.5mm Ø 4.5mm
130BB321.11
Ø 4.5mm
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
1.3.3 Mechanical Dimensions
A template for drilling can be found on the flap of the packaging.
Power [kW] Height [mm] Width [mm]
Enclosure 1x200-240 V 3x200-240 V 3x380-480 V A
A (incl. decoupling
plate)
a B b C [kg]
M1 0.18-0.75 0.25-0.75 0.37-0.75 150 205 140.4 70 55 148 1.1 M2 1.5 1.5 1.5-2.2 176 230 166.4 75 59 168 1.6 M3 2.2 2.2-3.7 3.0-7.5 239 294 226 90 69 194 3.0 M4 11.0-15.0 292 347.5 272.4 125 97 241 6.0 M5 18.5-22.0 335 387.5 315 165 140 248 9.5
1)
For LCP with potentiometer, add 7.6 mm.
Depth
[mm]
1)
1 1
Max. Weight
Illustration 1.1 Mechanical Dimensions
NOTICE
All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper conductors
Enclosure 1x200-240 V 3x200-240 V 3x380-480 V Line Motor DC connection/Brake Control Terminals Earth Relay
1)
Spade connectors (6.3 mm Faston plugs)
Table 1.4 Tightening of Terminals
required, (60-75 °C) recommended.
Power [kW] Torque [Nm]
M1 0.18-0.75 0.25-0.75 0.37-0.75 1.4 0.7 M2 1.5 1.5 1.5-2.2 1.4 0.7 M3 2.2 2.2-3.7 3.0-7.5 1.4 0.7 M4 11.0-15.0 1.3 1.3 1.3 0.15 3 0.5 M5 18.5-22.0 1.3 1.3 1.3 0.15 3 0.5
Spade Spade Spade
1)
1)
1)
0.15 3 0.5
0.15 3 0.5
0.15 3 0.5
MG02B902 - Rev. 2013-11-19 5
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
Branch circuit protection
protect the installation against electrical and fire hazard,
To all branch circuits in an installation, switch gear, machines etc., must be short-circuited and overcurrent protected according to national/international regulations.
Short circuit protection
Danfoss recommends using the fuses mentioned in the following tables to protect service personnel or other equipment in case of an internal failure in the unit or short-circuit on DC-link. The frequency converter provides full short circuit protection in case of a short-circuit on the motor or brake output.
Overcurrent protection
Provide overload protection to avoid overheating of the cables in the installation. Overcurrent protection must always be carried out according to national regulations. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100,000 A
(symmetrical),
rms
480 V maximum.
Non UL compliance
If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in Table 1.5, which ensures compliance with EN50178/IEC61800-5-1: In case of malfunction, not following the fuse recommen­dation may result in damage to the frequency converter and the installation.
Max. Fuses UL
FC 51
1X200-240 V
kW Type RK1 Type J Type T Type RK1 Type CC Type RK1 Type gG 0K18-0K37 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 16A 0K75 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A 1K5 KTN-R35 JKS-35 JJN-35 KLN-R35 - A2K-35R 35A 2K2 KTN-R50 JKS-50 JJN-50 KLN-R50 - A2K-50R 50A
3x200-240 V
0K25 KTN-R10 JKS-10 JJN-10 KLN-R10 ATM-R10 A2K-10R 10A 0K37 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 16A 0K75 KTN-R20 JKS-20 JJN-20 KLN-R20 ATM-R20 A2K-20R 20A 1K5 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A 2K2 KTN-R40 JKS-40 JJN-40 KLN-R40 ATM-R40 A2K-40R 40A 3K7 KTN-R40 JKS-40 JJN-40 KLN-R40 - A2K-40R 40A
3x380-480 V
0K37-0K75 KTS-R10 JKS-10 JJS-10 KLS-R10 ATM-R10 A6K-10R 10A 1K5 KTS-R15 JKS-15 JJS-15 KLS-R15 ATM-R15 A2K-15R 16A 2K2 KTS-R20 JKS-20 JJS-20 KLS-R20 ATM-R20 A6K-20R 20A 3K0 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K-40R 40A 4K0 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K-40R 40A 5K5 KTS-R40 JKS-40 JJS-40 KLS-R40 - A6K-40R 40A 7K5 KTS-R40 JKS-40 JJS-40 KLS-R40 - A6K-40R 40A 11K0 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 63A 15K0 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 63A 18K5 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 80A 22K0 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 80A
Bussmann Bussmann Bussmann Littel fuse
Ferraz-
Shawmut
Ferraz-
Shawmut
Max. fuses non UL
Table 1.5 Fuses
6 MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
1.3.4 Connecting to Mains and Motor
The frequency converter is designed to operate all standard The frequency converter is designed to accept mains/ motor cables with a maximum cross-section of 4 mm2/10 AWG (M1, M2 and M3) and maximum cross-section 16 mm2/6 AWG (M4 and M5).
3-phased asynchronous motors.
Use a shielded/armoured motor cable to comply
with EMC emission specifications, and connect this cable to both the decoupling plate and the motor metal.
Keep motor cable as short as possible to reduce
the noise level and leakage currents. For further details on mounting of the
decoupling plate, see VLT Micro FC 51 Decoupling Mounting Plate Instructions.
Also see EMC-Correct Installation in the Design
Guide.
1. Mount the ground wires to PE terminal.
2. Connect motor to terminals U, V and W.
3. Mount mains supply to terminals L1/L, L2 and
L3/N (3-phase) or L1/L and L3/N (single-phase) and tighten.
Illustration 1.3 Removing Terminal Cover
Switch 1
Switch 2
Switch 3 No function
Switch 4
*=default setting
Table 1.6 Settings for S200 Switches 1-4
*Off=PNP terminals 29 On=NPN terminals 29 *Off=PNP terminal 18, 19, 27 and 33 On=NPN terminal 18, 19, 27 and 33
*Off=Terminal 53 0-10 V On=Terminal 53 0/4-20 mA
1 1
Illustration 1.2 Mounting of Ground Cable, Mains and Motor Wires
1.3.5 Control Terminals
All control cable terminals are located underneath the terminal cover in front of the frequency converter. Remove the terminal cover using a screwdriver.
NOTICE
See back of terminal cover for outlines of control terminals Do not operate switches with power on the frequency converter. 6-19 Terminal 53 Mode must be set according to Switch 4 position.
and switches.
MG02B902 - Rev. 2013-11-19 7
Illustration 1.4 S200 Switches 1-4
Illustration 1.5 converter. Applying Start (terminal 18) and an analog reference (terminal 53 or 60) make the frequency converter run.
shows all control terminals of the frequency
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
Illustration 1.5 Overview of Control Terminals in PNP-configuration and Factory Setting
1.3.6 Power Circuit - Overview
Illustration 1.6 Diagram Showing all Electrical Terminals
Brake (BR+ and BR-) are not applicable for enclosure type M1.
*
8 MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
Brake resistors are available from Danfoss. Improved achieved by installing optional Danfoss line filters. Danfoss power filters can also be used for load sharing.
power factor and EMC performance can be
1.3.7 Load Sharing/Brake
Use 6.3 mm insulated Faston Plugs designed for high voltage
for DC (Load Sharing and brake).
Contact Danfoss or see instruction MI50N for load sharing and instruction MI90F for brake.
Load sharing
Connect terminals -UDC and +UDC/+BR.
Brake
Connect terminals -BR and +UDC/+BR (Not applicable for enclosure type M1).
NOTICE
Voltage levels of up to 850 V DC may occur between terminals protected.
1.4 Programming
+UDC/+BR and -UDC. Not short circuit
Illustration 1.7 Description of LCP Keys and Display
[Menu] to select one of the following menus:
Press
Status
For readouts only.
Quick Menu
For access to Quick Menus 1 and 2, respectively.
1 1
1.4.1 Programming on Automatic Motor Adaptation
For detailed information on programming, see VLT Drive FC 51 Programming Guide.
( AMA)
Micro
NOTICE
The frequency converter can also be programmed from a PC
via RS-485 com-port by installing the MCT 10 Set-up Software. This software can either be ordered using code number 130B1000 or downloaded from the Danfoss Web site: www.danfoss.com/BusinessAreas/DrivesSolutions/ softwaredownload
Main Menu
For access to all parameters.
Navigation Keys [Back]: For moving to the previous step or layer in the
navigation structure. [▲] [▼]: For manoeuvring between parameter groups,
parameters and within parameters. [OK]: For selecting a parameter and for accepting changes to parameter settings.
Pressing [OK] for more than 1 s enters Adjust mode. In Adjust mode, it is possible to make fast adjustment by
pressing [▲] [▼] combined with [OK].
Press [▲] [▼] to change value. Press [OK] to shift between digits quickly.
To exit Adjust mode, press [OK] more than 1 s again with changes saving or press [Back] without changes saving.
MG02B902 - Rev. 2013-11-19 9
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
Operation Keys
yellow light above the operation keys indicates the
A active key. [Hand On]: Starts the motor and enables control of the frequency converter via the LCP. [Off/Reset]: The motor stops except in alarm mode. In that case the motor is reset. [Auto On]: The frequency converter is controlled either via control terminals or serial communication. [Potentiometer] (LCP12): The potentiometer works in 2 ways depending on the mode in which the frequency converter is running. In Auto Mode the potentiometer acts as an extra programmable analog input. In Hand on Mode the potentiometer controls local reference.
1.4.2 Programming on Automatic Motor
Tuning
It is highly recommended to run AMT because it measures the
electrical characteristics of the motor to optimise compatibility between the frequency converter and the motor under VVC
(AMT)
plus
mode.
The frequency converter builds a mathematical model of the motor for regulating output motor current thus enhancing motor performance.
Run this procedure on a cold motor for best results To run AMT, use the numeric LCP (NLCP). There are two AMT modes for frequency converters.
Mode 1
1.
Enter the main menu.
2.
Go to parameter group 1-** Load and Motor.
3. Press [OK]
4. Set motor parameters using name plate data for
parameter group 1-2* Motor Data.
5.
Go to 1-29 Automatic Motor Tuning (AMT).
6. Press [OK].
7.
Select [2] Enable AMT
8. Press [OK].
9. The test runs automatically and indicates when it is complete.
Mode 2
1. Enter the main menu.
2.
Go to parameter group 1-** Load and Motor.
3. Press [OK].
4. Set motor parameters using name plate data for parameter group 1-2* Motor Data.
5.
Go to 1-29 Automatic Motor Tuning (AMT).
6. Press [OK]
7.
Select [3] Complete AMT with Rotating motor
8. Press [OK]
9. The test will run automatically and indicate when it is complete.
NOTICE
In mode 2, the rotorrotates during the AMT progress. No
should be added on motor in this AMT progress.
load
10 MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
1.5 Parameter Overview
0-** Operation/Display
Basic Settings
0-0*
0-03 Regional Settings
*[0] International [1] US
0-04 Oper. State at Power-up (Hand)
[0] Resume *[1] Forced stop, ref=old [2] Forced stop, ref=0
0-1* Set-up Handling
0-10 Active Set-up
*[1] Setup 1 [2] Setup 2 [9] Multi Setup
0-11 Edit Set-up
*[1] Setup 1 [2] Setup 2 [9] Active Setup
0-12 Link Setups
[0] Not Linked *[20] Linked
0-31 Custom Readout Min Scale
0.00 – 9999.00 * 0.00
0-32 Custom Readout Max Scale
0.00 – 9999.00 * 100.0
0-4* LCP Keypad
0-40 [Hand on] Key on LCP
[0] Disabled *[1] Enabled
0-41 [Off / Reset] Key on LCP
[0] Disable All *[1] Enable All [2] Enable Reset Only
0-42 [Auto on] Key on LCP
[0] Disabled *[1] Enabled
0-5* Copy/Save
0-50 LCP Copy
*[0] No copy [1] All to LCP [2] All from LCP [3] Size indep. from LCP
0-51 Set-up Copy
*[0] No copy [1] Copy from setup 1 [2] Copy from setup 2 [9] Copy from Factory setup
0-6* Password
0-60 (Main) Menu Password
0-999 *0
0-61 Access to Main/Quick Menu w/o Password
*[0] Full access [1] LCP:Read Only [2] LCP:No Access
1-** Load/Motor 1-0* General Settings
1-00 Configuration Mode
*[0] Speed open loop [3] Process
1-01 Motor Control Principle
[0] U/f *[1] VVC+
1-03 Torque Characteristics
*[0] Constant torque [2] Automatic Energy Optim.
1)
M4 and M5 only
1-05 Local Mode Configuration
[0]
Speed Open Loop
*[2] As config in par. 1-00
1-2* Motor Data
1-20 Motor Power [kW] [HP]
[1] 0.09 kW/0.12 HP [2] 0.12 kW/0.16 HP [3] 0.18 kW/0.25 HP [4] 0.25 kW/0.33 HP [5] 0.37 kW/0.50 HP [6] 0.55 kW/0.75 HP [7] 0.75 kW/1.00 HP [8] 1.10 kW/1.50 HP [9] 1.50 kW/2.00 HP [10] 2.20 kW/3.00 HP [11] 3.00 kW/4.00 HP [12] 3.70 kW/5.00 HP [13] 4.00 kW/5.40 HP [14] 5.50 kW/7.50 HP [15] 7.50 kW/10.00 HP [16] 11.00 kW/15.00 HP [17] 15.00 kW/20.00 HP [18] 18.50 kW/25.00 HP [19] 22.00 kW/29.50 HP [20] 30.00 kW/40.00 HP
1-22 Motor Voltage
50-999 V *230 -400 V
1-23 Motor Frequency
20-400 Hz *50 Hz
1-24 Motor Current
0.01-100.00 A *Motortype dep.
1-25 Motor Nominal Speed
100-9999 rpm *Motortype dep.
1-29 Automatic Motor Tuning (AMT)
*[0] Off [2] Enable AMT [3] Complete AMT with Rotating motor
1-3* Adv. Motor Data
1-30 Stator Resistance (Rs)
[Ohm] * Dep. on motor data
1-33 Stator Leakage Reactance (X1)
[Ohm] * Dep. on motor data
1-35 Main Reactance (Xh)
[Ohm] * Dep. on motor data
1-5* Load Indep. Setting
1-50 Motor Magnetisation at 0 Speed
0-300% *100%
1-52 Min Speed Norm. Magnet. [Hz]
0.0-10.0 Hz *0.0Hz
1-55 U/f Characteristic - U
0-999.9 V
1-56 U/f Characteristic - F
0-400 Hz
1-6* Load Depen. Setting
1-60 Low Speed Load Compen­sation
0-199% *100%
1-61 High Speed Load Compen­sation
0-199% *100%
1-62 Slip Compensation
-400-399% *100%
Parameter Overwiev
1-63 Slip Compensation Time Constant
0.05-5.00 s *0.10 s
1-7* Start Adjustments
1-71 Start Delay
0.0-10.0 s *0.0 s
1-72 Start Function
[0] DC hold/delay time [1] DC brake/delay time *[2] Coast/delay time
1-73 Flying Start
*[0] Disabled [1] Enabled
1-8* Stop Adjustments
1-80 Function at Stop
*[0] Coast [1] DC hold
1-82 Min Speed for Funct. at Stop [Hz]
0.0-20.0 Hz *0.0 Hz
1-9*Motor Temperature
1-90 Motor Thermal Protection
*[0] No protection [1] Termistor warning [2] Thermistor trip [3] Etr warning [4] Etr trip
1-93 Thermistor Resource
*[0] None [1] Analog input 53 [6] Digital input 29
2-** Brakes 2-0* DC-Brake
2-00 DC Hold Current
0-150% *50%
2-01 DC Brake Current
0-150% *50%
2-02 DC Braking Time
0.0-60.0 s *10.0s
2-04 DC Brake Cut In Speed
0.0-400.0 Hz *0.0Hz
2-1* Brake Energy Funct.
2-10 Brake Function
*[0] Off [1] Resistor brake [2] AC brake
2-11 Brake Resistor (ohm)
Min/Max/default: Powersize dep.
2-14 Brake Voltage reduce
0 - Powersize dep.* 0
2-16 AC Brake, Max current
0-150% *100%
2-17 Overvoltage Control
*[0] Disabled [1] Enabled (not at stop) [2] Enabled
2-2* Mechanical Brake
2-20 Release Brake Current
0.00-100.0 A *0.00 A
2-22 Activate Brake Speed [Hz]
0.0-400.0 Hz *0.0 Hz
3-** Reference / Ramps 3-0* Reference Limits
3-00 Reference Range
*[0] Min - Max [1] -Max - +Max
1 1
3-02 Minimum Reference
-4999-4999 *0.000
3-03 Maximum Reference
-4999-4999 *50.00
3-1* References
3-10 Preset Reference
-100.0-100.0% *0.00%
3-11 Jog Speed [Hz]
0.0-400.0 Hz *5.0 Hz
3-12 Catch up/slow Down Value
0.00 - 100.0% * 0.00%
3-14 Preset Relative Reference
-100.0-100.0% *0.00%
3-15 Reference Resource 1
[0] No function *[1] Analog Input 53 [2] Analog input 60 [8] Pulse input 33 [11] Local bus ref [21] LCP Potentiometer
3-16 Reference Resource 2
[0] No function [1] Analog in 53 *[2] Analog in 60 [8] Pulse input 33 *[11] Local bus reference [21] LCP Potentiometer
3-17 Reference Resource 3
[0] No function [1] Analog Input 53 [2] Analog input 60 [8] Pulse input 33 *[11] Local bus ref [21] LCP Potentiometer
3-18 Relative Scaling Ref. Resource
*[0] No function [1] Analog Input 53 [2] Analog input 60 [8] Pulse input 33 [11] Local bus ref [21] LCP Potentiometer
3-4* Ramp 1
3-40 Ramp 1 Type
*[0] Linear [2] Sine2 ramp
3-41 Ramp 1 Ramp up Time
0.05-3600 s *3.00 s (10.00 s1))
3-42 Ramp 1 Ramp Down Time
0.05-3600 s *3.00s (10.00s 1))
3-5* Ramp 2
3-50 Ramp 2 Type
*[0] Linear [2] Sine2 ramp
3-51 Ramp 2 Ramp up Time
0.05-3600 s *3.00 s (10.00 s 1))
3-52 Ramp 2 Ramp down Time
0.05-3600 s *3.00 s (10.00 s1))
3-8* Other Ramps
3-80 Jog Ramp Time
0.05-3600 s *3.00 s (10.00s1))
3-81 Quick Stop Ramp Time
0.05-3600 s *3.00 s (10.00s1))
MG02B902 - Rev. 2013-11-19 11
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
4-** Limits/Warnings 4-1* Motor Limits
4-10 Motor Speed Direction
*[0] Clockwise If Par. 1-00 is set to close loop control [1] CounterClockwise *[2] Both if Par. 1-00 is set to open loop control
4-12 Motor Speed Low Limit [Hz]
0.0-400.0 Hz *0.0 Hz
4-14 Motor Speed High Limit [Hz]
0.1-400.0 Hz *65.0 Hz
4-16 Torque Limit Motor Mode
0-400% *150%
4-17 Torque Limit Generator Mode
0-400% *100%
4-4* Adj. Warnings 2 4-40 Warning Frequency Low
0.00 - Value of 4-41 Hz *0.0 Hz
4-41 Warning Frequency High
Value of 4-40-400.0 Hz *400.00 Hz
4-5* Adj. Warnings 4-50 Warning Current Low
0.00-100.00 A *0.00 A
4-51 Warning Current High
0.0-100.00 A *100.00 A
4-54 Warning Reference Low
-4999.000 - Value of 4-55 * -4999.000
4-55 Warning Reference High
Value of 4-54 -4999.000 *4999.000
4-56 Warning Feedback Low
-4999.000 - Value of 4-57 * -4999.000
4-57 Warning Feedback High
Value of 4-56-4999.000 *4999.000
4-58 Missing Motor Phase Function
[0] Off *[1] On
4-6* Speed Bypass
4-61 Bypass Speed From [Hz]
0.0-400.0 Hz *0.0 Hz
4-63 Bypass Speed To [Hz]
0.0 -400.0 Hz *0.0 Hz
5-1* Digital Inputs
5-10 Terminal 18 Digital Input
[0] No function [1] Reset [2] Coast inverse [3] Coast and reset inv. [4] Quick stop inverse [5] DC-brake inv. [6] Stop inv *[8] Start [9] Latched start [10] Reversing [11] Start reversing [12] Enable start forward [13] Enable start reverse [14] Jog [16-18] Preset ref bit 0-2 [19] Freeze reference
5-10 Terminal 18 Digital Input
[20]
Freeze output [21] Speed up [22] Speed down [23] Setup select bit 0 [28] Catch up [29] Slow down [34] Ramp bit 0 [60] Counter A (up) [61] Counter A (down) [62] Reset counter A [63] Counter B (up) [64] Counter B (down) [65] ResetCounter B
5-11 Terminal 19 Digital Input
See par. 5-10. * [10] Reversing
5-12 Terminal 27 Digital Input
See par. 5-10. * [1] Reset
5-13 Terminal 29 Digital Input
See par. 5-10. * [14] Jog
5-15 Terminal 33 Digital Input
See par. 5-10. * [16] Preset ref bit 0 [26] Precise Stop Inverse [27] Start, Precise Stop [32] Pulse Input
5-3* Digital Outputs 5-34 On Delay, Terminal 42 Digital Output
0.00 - 600.00 s * 0.01 s
5-35 Off Delay, Terminal 42 Digital Output
0.00 - 600.00 s * 0.01 s
5-4* Relays
5-40 Function Relay
*[0] No operation [1] Control ready [2] Drive ready [3] Drive ready, Remote [4] Enable / No warning [5] Drive running [6] Running / No warning [7] Run in range / No warning [8] Run on ref / No warning [9] Alarm [10] Alarm or warning [12] Out of current range [13] Below current, low [14] Above current, high [16] Below frequency, low [17] Above frequency, high [19] Below feedback, low [20] Above feedback, high [21] Thermal warning [22] Ready, No thermal warning [23] Remote ready, No thermal warning [24] Ready, Voltage ok [25] Reverse [26] Bus ok [28] Brake,NoWarn [29] Brake ready/NoFault [30] BrakeFault (IGBT) [32] Mech.brake control [36] Control word bit 11 [41] Below reference, low [42] Above reference, high [51] Local ref. active
5-40 Function Relay
[52] Remote ref. active [53] No alarm [54] Start cmd active [55] Running reverse [56] Drive in hand mode [57] Drive in auto mode [60-63] Comparator 0-3 [70-73] Logic rule 0-3 [81] SL digital output B
5-41 On Delay, Relay
0.00-600.00 s *0.01 s
5-42 Off Delay, Relay
0.00-600.00 s *0.01 s
5-5* Pulse Input
5-55 Terminal 33 Low Frequency
20-4999 Hz *20 Hz
5-56 Terminal 33 High Frequency
21-5000 Hz *5000 Hz
5-57 Term. 33 Low Ref./Feedb. Value
-4999-4999 *0.000
5-58 Term. 33 High Ref./Feedb. Value
-4999-4999 *50.000
6-** Analog In/Out 6-0* Analog I/O Mode
6-00 Live Zero Timeout Time
1-99 s *10 s
6-01 Live Zero TimeoutFunction
*[0] Off [1] Freeze output [2] Stop [3] Jogging [4] Max speed [5] Stop and trip
6-1* Analog Input 1
6-10 Terminal 53 Low Voltage
0.00-9.99 V *0.07 V
6-11 Terminal 53 High Voltage
0.01-10.00 V *10.00 V
6-12 Terminal 53 Low Current
0.00-19.99 mA *0.14 mA
6-13 Terminal 53 High Current
0.01-20.00 mA *20.00 mA
6-14 Term. 53 Low Ref./Feedb. Value
-4999-4999 *0.000
6-15 Term. 53 High Ref./Feedb. Value
-4999-4999 *50.000
6-16 Terminal 53 Filter Time Constant
0.01-10.00 s *0.01 s
6-19 Terminal 53 mode
*[0] Voltage mode [1] Current mode
6-2* Analog Input 2
Terminal 60 Low Current
6-22
0.00-19.99 mA *0.14 mA
6-23 Terminal 60 High Current
0.01-20.00 mA *20.00 mA
6-24 Term. 60 Low Ref./Feedb. Value
-4999-4999 *0.000
6-25 Term. 60 High Ref./Feedb. Value
-4999-4999 *50.00
6-26 Terminal 60 Filter Time Constant
0.01-10.00 s *0.01 s
6-8* LCP Potentiometer
6-80 LCP Potmeter Enable
[0] Disabled *[1] Enable
6-81 LCP potm. Low Reference
-4999-4999 *0.000
6-82 LCP potm. High Reference
-4999-4999 *50.00
6-9* Analog Output xx
6-90 Terminal 42 Mode
*[0] 0-20 mA [1] 4-20 mA [2] Digital Output
6-91 Terminal 42 Analog Output
*[0] No operation [10] Output Frequency [11] Reference [12] Feedback [13] Motor Current [16] Power [19] DC Link Voltage [20] Bus Reference
6-92 Terminal 42 Digital Output
See par. 5-40 *[0] No Operation [80] SL Digital Output A
6-93 Terminal 42 Output Min Scale
0.00-200.0% *0.00%
6-94 Terminal 42 Output Max Scale
0.00-200.0% *100.0%
7-** Controllers 7-2* Process Ctrl. Feedb
7-20 Process CL Feedback 1 Resource
*[0] NoFunction [1] Analog Input 53 [2] Analog input 60 [8] PulseInput33 [11] LocalBusRef
12 MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
7-3* Process PI
Ctrl. 7-30 Process PI Normal/ Inverse Ctrl
*[0] Normal [1] Inverse
7-31 Process PI Anti Windup
[0] Disable *[1] Enable
7-32 Process PI Start Speed
0.0-200.0 Hz *0.0 Hz
7-33 Process PI Proportional Gain
0.00-10.00 *0.01
7-34 Process PI Integral Time
0.10-9999 s *9999 s
7-38 Process PI Feed Forward Factor
0-400% *0%
7-39 On Reference Bandwidth
0-200% *5%
8-** Comm. and Options 8-0* General Settings
8-01 Control Site
*[0] Digital and ControlWord [1] Digital only [2] ControlWord only
8-02 Control Word Source
[0] None *[1] FC RS485
8-03 Control Word Timeout Time
0.1-6500 s *1.0 s
8-04 Control Word Timeout Function
*[0] Off [1] Freeze Output [2] Stop [3] Jogging [4] Max. Speed [5] Stop and trip
8-06 Reset Control Word Timeout
*[0] No Function [1] Do reset
8-3* FC Port Settings
8-30 Protocol
*[0] FC [2] Modbus
8-31 Address
1-247 *1
8-32 FC Port Baud Rate
[0] 2400 Baud [1] 4800 Baud *[2] 9600 Baud For choose FC Bus in 8-30 *[3] 19200 Baud For choose Modbus in 8-30 [4] 38400 Baud
8-33 FC Port Parity
*[0] Even Parity, 1 Stop Bit [1] Odd Parity, 1 Stop Bit [2] No Parity, 1 Stop Bit [3] No Parity, 2 Stop Bits
8-35 Minimum Response Delay
0.001-0.5 *0.010 s
8-36 Max Response Delay
0.100-10.00 s *5.000 s
8-4* FC MC protocol set 8-43
FC Port PCD Read Configu-
ration
*[0] None Expressionlimit [1] [1500] Operation Hours [2] [1501] Running Hours [3] [1502] kWh Counter [4] [1600] Control Word [5] [1601] Reference [Unit] [6] [1602] Reference % [7] [1603] Status Word [8] [1605] Main Actual Value [%] [9] [1609] Custom Readout [10] [1610] Power [kW] [11] [1611] Power [hp] [12] [1612] Motor Voltage [13] [1613] Frequency [14] [1614] Motor Current [15] [1615] Frequency [%] [16] [1618] Motor Thermal [17] [1630] DC Link Voltage [18] [1634] Heatsink Temp. [19] [1635] Inverter Thermal [20] [1638] SL Controller State [21] [1650] External Reference [22] [1651] Pulse Reference [23] [1652] Feedback [Unit] [24] [1660] Digital Input 18,19,27,33 [25] [1661] Digtial Input 29 [26] [1662] Analog Input 53 (V) [27] [1663] Analog Input 53 (mA) [28] [1664] Analog Input 60 [29] [1665] Analog Output 42 [mA] [30] [1668] Freq. Input 33 [Hz] [31] [1671] Relay Output [bin] [32] [1672] Counter A [33] [1673] Counter B [34] [1690] Alarm Word [35] [1692] Warning Word [36] [1694] Ext. Status Word
8-5* Digital/Bus
8-50 Coasting Select
[0] DigitalInput [1] Bus [2] LogicAnd *[3] LogicOr
8-51 Quick Stop Select
See par. 8-50 * [3] LogicOr
8-52 DC Brake Select
See par. 8-50 *[3] LogicOr
8-53 Start Select
See par. 8-50 *[3] LogicOr
8-54 Reversing Select
See par. 8-50 *[3] LogicOr
8-55 Set-up Select
See par. 8-50 *[3] LogicOr
8-56 Preset Reference Select
See par. 8-50 * [3] LogicOr
8-8* Bus communication Diagnostics 8-80 Bus Message Count
0-0 N/A *0 N/A
8-81 Bus Error Count
0-0 N/A *0 N/A
8-82 Slave Messages Rcvd
0-0 N/A *0 N/A
8-83 Slave Error Count
0-0 N/A *0 N/A
8-9* Bus Jog / Feedback
8-94 Bus feedback 1
0x8000-0x7FFF *0
13-** Smart Logic 13-0* SLC Settings
13-00 SL Controller Mode
*[0] Off [1] On
13-01 Start Event
[0] False [1] True [2] Running [3] InRange [4] OnReference [7] OutOfCurrentRange [8] BelowILow [9] AboveIHigh [16] ThermalWarning [17] MainOutOfRange [18] Reversing [19] Warning [20] Alarm_Trip [21] Alarm_TripLock [22-25] Comparator 0-3 [26-29] LogicRule0-3 [33] DigitalInput_18 [34] DigitalInput_19 [35] DigitalInput_27 [36] DigitalInput_29 [38] DigitalInput_33 *[39] StartCommand [40] DriveStopped
13-02 Stop Event
See par. 13-01 * [40] DriveStopped
13-03 Reset SLC
*[0] Do not reset [1] Reset SLC
13-1* Comparators
13-10 Comparator Operand
*[0] Disabled [1] Reference [2] Feedback [3] MotorSpeed [4] MotorCurrent [6] MotorPower [7] MotorVoltage [8] DCLinkVoltage [12] AnalogInput53 [13] AnalogInput60 [18] PulseInput33 [20] AlarmNumber [30] CounterA [31] CounterB
13-11 Comparator Operator
[0] Less Than *[1] Approximately equals [2] Greater Than
13-12 Comparator Value
-9999-9999 *0.0
13-2* Timers
13-20 SL Controller Timer
0.0-3600 s *0.0 s
13-4* Logic Rules
13-40 Logic Rule Boolean 1
See par. 13-01 *[0] False [30] - [32] SL Time-out 0-2
13-41 Logic Rule Operator 1
*[0] Disabled [1] And [2] Or [3] And not [4] Or not [5] Not and [6] Not or [7] Not and not [8] Not or not
13-42 Logic Rule Boolean 2
See par. 13-40 * [0] False
13-43 Logic Rule Operator 2
See par. 13-41 *[0] Disabled
13-44 Logic Rule Boolean 3
See par. 13-40 * [0] False
13-5* States
13-51 SL Controller Event
See par. 13-40 *[0] False
13-52 SL Controller Action
*[0] Disabled [1] NoAction [2] SelectSetup1 [3] SelectSetup2 [10-17] SelectPresetRef0-7 [18] SelectRamp1 [19] SelectRamp2 [22] Run [23] RunReverse [24] Stop [25] Qstop [26] DCstop [27] Coast [28] FreezeOutput [29] StartTimer0 [30] StartTimer1 [31] StartTimer2 [32] Set Digital Output A Low [33] Set Digital Output B Low [38] Set Digital Output A High [39] Set Digital Output B High [60] ResetCounterA [61] ResetCounterB
14-** Special Functions 14-0* Inverter Switching
14-01 Switching Frequency
[0] 2 kHz *[1] 4 kHz [2] 8 kHz [4] 16 kHz not available for M5
14-03 Overmodulation
[0] Off *[1] On
14-1* Mains monitoring
14-12 Function at mains imbalance
*[0] Trip [1] Warning [2] Disabled
1 1
MG02B902 - Rev. 2013-11-19 13
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
14-2* Trip Reset
14-20 Reset Mode
*[0] Manual reset [1-9] AutoReset 1-9 [10] AutoReset 10 [11] AutoReset 15 [12] AutoReset 20 [13] Infinite auto reset [14] Reset at power up
14-21 Automatic Restart Time
0 - 600s * 10s
14-22 Operation Mode
*[0] Normal Operation [2] Initialisation
14-26 Action At Inverter Fault
*[0] Trip [1] Warning
14-4* Energy Optimising
14-41 AEO Minimum Magneti­sation
40 - 75 % * 66 %
14-9* Fault Settings 14-90 Fault level[3] Trip Lock
[4] Trip with delayed reset
15-** Drive Information 15-0* Operating Data
15-00 Operating Days 15-01 Running Hours 15-02 kWh Counter 15-03 Power Ups 15-04 Over Temps
15-05 Over Volts 15-06 Reset kWh Counter
*[0] Do not reset [1] Reset counter
15-07 Reset Running Hours Counter
*[0] Do not reset [1] Reset counter
15-3* Fault Log
15-30 Fault Log: Error Code
15-4* Drive Identification
15-40 FC Type 15-41 Power Section 15-42 Voltage 15-43 Software Version 15-46 Frequency Converter Order. No 15-48 LCP Id No 15-51 Frequency Converter Serial No
16-** Data Readouts 16-0* General Status
16-00 Control Word
0-0XFFFF
16-01 Reference [Unit]
-4999-4999 *0.000
16-02 Reference %
-200.0-200.0% *0.0%
16-03 Status Word
0-0XFFFF
16-05 Main Actual Value [%]
-200.0-200.0% *0.0%
16-09 Custom Readout
Dep. on par. 0-31, 0-32
16-1* Motor Status
16-10 Power [kW] 16-11 Power [hp] 16-12 Motor Voltage [V] 16-13 Frequency [Hz] 16-14 Motor Current [A] 16-15 Frequency [%] 16-18 Motor Thermal [%]
16-3* Drive Status
16-30 DC Link Voltage 16-34 Heatsink Temp. 16-35 Inverter Thermal 16-36 Inv.Nom. Current 16-37 Inv. Max. Current 16-38 SL Controller State
16-5* Ref./Feedb.
16-50 External Reference 16-51 Pulse Reference 16-52 Feedback [Unit]
16-6* Inputs/Outputs
16-60 Digital Input 18,19,27,33
0-1111
16-61 Digital Input 29
0-1
16-62 Analog Input 53 (volt) 16-63 Analog Input 53 (current) 16-64 Analog Input 60 16-65 Analog Output 42 [mA] 16-68 Pulse Input [Hz]
16-71 Relay Output [bin] 16-72 Counter A 16-73 Counter B
16-8* Fieldbus/FC Port
16-86 FC Port REF 1
0x8000-0x7FFFF
16-9* Diagnosis Readouts
16-90 Alarm Word
0-0XFFFFFFFF
16-92 Warning Word
0-0XFFFFFFFF
16-94 Ext. Status Word
0-0XFFFFFFFF
18-** Extended Motor Data 18-8* Motor Resistors
18-80 Stator Resistance (High resolution)
0.000-99.990 ohm *0.000 ohm
18-81 Stator Leakage Reactance(High resolution)
0.000-99.990 ohm *0.000 ohm
14 MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
1.6 Troubleshooting
1.6.1 Warnings and Alarms
No. Description Warning Alarm Trip
2 Live zero error X X Signal on terminal 53 or 60 is less than 50% of value set in
nom
limits
nom
1)
1)
and I
X X X Missing phase on supply side, or too high voltage imbalance. Check
1)
nom
X X Intermediate circuit voltage exceeds limit. X X Intermediate circuit voltage drops below “voltage warning low” limit.
X X Thermistor or thermistor connection is disconnected.
X Wrong setting for motor voltage and/or motor current. X Motor current is too low. Check settings.
X No communication between LCP and frequency converter
X Occurs when trying to write an illegal value to a parameter.
X Occurs when trying to set a value outside the range.
X Parameter can only be changed when the motor is stopped.
4
Mains phase loss
7
DC over voltage
8
DC under voltage 9 Inverter overloaded X X More than 100% load for too long. 10 Motor ETR over temperature X X Motor is too hot due to more than 100% load for too long. 11 Motor thermistor over
temperature 12 Torque limit X
13 Over Current X X X Inverter peak current limit is exceeded. 14 Earth fault X X X Discharge from output phases to ground. 16 Short Circuit X X Short-circuit in motor or on motor terminals. 17 Control word timeout X X No communication to frequency converter. 25 Brake resistor short-circuited X X Brake resistor is short-circuited, thus brake function is disconnected. 27 Brake chopper short-circuited X X Brake transistor is short-circuited, thus brake function is discon-
28 Brake check X Brake resistor is not connected/working 29 Power board over temp X X X Heatsink cut-out temperature has been reached. 30 Motor phase U missing X X Motor phase U is missing. Check the phase. 31 Motor phase V missing X X Motor phase V is missing. Check the phase. 32 Motor phase W missing X X Motor phase W is missing. Check the phase. 38 Internal fault X X Contact local Danfoss supplier. 44 Earth fault X X Discharge from output phases to ground. 47 Control Voltage Fault X X 24 V DC may be overloaded. 51 AMA check U 52 AMA low I 59 Current limit X Frequency converter overload. 63 Mechanical Brake Low X Actual motor current has not exceeded “release brake” current
80 Drive Initialised to Default Value X All parameter settings are initialized to default settings. 84 The connection between drive
85 Button disabled X 86 Copy fail X An error occurred while copying from frequency converter to LCP or
87 LCP data invalid X Occurs when copying from LCP if the LCP contains erroneous data -
88 LCP data not compatible X Occurs when copying from LCP if data are moved between
89 Parameter read only X Occurs when trying to write to a read-only parameter. 90 Parameter database busy X LCP and RS485 connection are trying to update parameters simulta-
91 Parameter value is not valid in this
92 Parameter value exceeds the
nw run Err. A wrong password was entered X Occurs when using a wrong password for changing a password-
1)
LCP is lost
and
mode
min/max
While RUNning
Not
These faults may be caused by mains distortions. Installing Danfoss Line Filter may rectify this problem.
Error Cause of Problem
Lock
Terminal 53 Low Voltage, 6-12 Terminal 53 Low Currentand
6-10 6-22 Terminal 54 Low Current.
voltage.
supply
Torque exceeds value set in either parameter 4-16 Motor Mode or 4-17Torque Limit Generator Mode.
nected.
within
“start delay” time window.
See parameter group 0-4* 0-4*
versa.
vice
if no data was uploaded to the LCP.
or
frequency
neously.
protected
converters with major differences in software versions.
parameter.
LCP
Torque Limit
1 1
Table 1.7 Warnings and Alarms Code List
MG02B902 - Rev. 2013-11-19 15
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
1.7 Specifications
1.7.1 Mains Supply 1x200-240 V AC
Normal overload 150% for 1 minute
Frequency converter
Shaft Output [kW]
Typical Typical Shaft Output [HP] 0.25 0.5 1 2 3 IP20 M1 M1 M1 M2 M3
Output current
Continuous (1x200-240 V AC) [A] 1.2 2.2 4.2 6.8 9.6 Intermittent (1x200-240 V AC) [A] 1.8 3.3 6.3 10.2 14.4 Max. cable size: (mains, motor) [mm2/AWG]
Max. input current
Continuous (1x200-240 V) [A] 3.3 6.1 11.6 18.7 26.4 Intermittent (1x200-240 V) [A] 4.5 8.3 15.6 26.4 37.0 Max. mains fuses [A] Environment Estimated power loss [W],
case/Typical
Best Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 3.0 Efficiency [%], Best
case/Typical
1)
1)
Table 1.8 Mains Supply 1x200-240 V AC
1.
At rated load conditions.
PK18
0.18
12.5/
15.5
95.6/
94.5
PK37
0.37
See chapter
20.0/
25.0
96.5/
95.6
PK75
0.75
4/10
1.3.4 Fuses
36.5/
44.0
96.6/
96.0
P1K5
1.5
61.0/
67.0
97.0/
96.7
P2K2
2.2
81.0/
85.1
96.9/
97.1
1.7.2 Mains Supply 3x200-240 V AC
Normal overload 150% for 1 min
Frequency converter
Shaft Output [kW]
Typical Typical Shaft Output [HP] 0.33 0.5 1 2 3 5 IP20 M1 M1 M1 M2 M3 M3
Output current
Continuous (3x200-240 V) [A] 1.5 2.2 4.2 6.8 9.6 15.2 Intermittent (3x200-240 V) [A] 2.3 3.3 6.3 10.2 14.4 22.8 Max. cable size: (mains, motor) [mm2/AWG]
Max. input current
Continuous (3x200-240 V) [A] 2.4 3.5 6.7 10.9 15.4 24.3 Intermittent (3x200-240 V) [A] 3.2 4.6 8.3 14.4 23.4 35.3 Max. mains fuses [A] Environment Estimated power loss [W]
case/Typical
Best Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 3.0 3.0 Efficiency [%] Best
case/Typical
1)
1)
Table 1.9 Mains Supply 3x200-240 V AC
1)
At rated load conditions.
PK25
0.25
14.0/
20.0
96.4/
94.9
PK37
0.37
19.0/
24.0
96.7/
95.8
PK75
0.75
See chapter
31.5/
39.5
97.1/
96.3
4/10
1.3.4 Fuses
P1K5
1.5
51.0/
57.0
97.4/
97.2
P2K2
2.2
72.0/
77.1
97.2/
97.4
P3K7
115.0/
122.8
97.3/
97.4
3.7
16 MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
1.7.3 Mains Supply 3x380-480 V AC
Normal overload 150% for 1 minute
Frequency converter
Shaft Output [kW]
Typical Typical Shaft Output [HP] 0.5 1 2 3 4 5 IP20 M1 M1 M2 M2 M3 M3
Output current
Continuous (3x380-440 V) [A] 1.2 2.2 3.7 5.3 7.2 9.0 Intermittent (3x380-440 V) [A] 1.8 3.3 5.6 8.0 10.8 13.7 Continuous (3x440-480 V) [A] 1.1 2.1 3.4 4.8 6.3 8.2 Intermittent (3x440-480 V) [A] 1.7 3.2 5.1 7.2 9.5 12.3 Max. cable size: (mains, motor) [mm2/AWG]
Max. input current
Continuous (3x380-440 V) [A] 1.9 3.5 5.9 8.5 11.5 14.4 Intermittent (3x380-440 V) [A] 2.6 4.7 8.7 12.6 16.8 20.2 Continuous (3x440-480 V) [A] 1.7 3.0 5.1 7.3 9.9 12.4 Intermittent (3x440-480 V) [A] 2.3 4.0 7.5 10.8 14.4 17.5 Max. mains fuses [A] Environment Estimated power loss [W]
case/Typical
Best Weight enclosure IP20 [kg] 1.1 1.1 1.6 1.6 3.0 3.0 Efficiency [%]
case/Typical
Best
Table 1.10 Mains Supply 3x380-480 V AC
1.
1)
1)
At rated load conditions.
PK37
0.37
18.5/
25.5
96.8/
95.5
PK75
0.75
28.5/
43.5
97.4/
96.0
P1K5
1.5
4/10
See chapter
41.5/
56.5
98.0/
97.2
P2K2
2.2
1.3.4 Fuses
57.5/
81.5
97.9/
97.1
P3K0
3.0
75.0/
101.6
98.0/
97.2
P4K0
98.5/
133.5
98.0/
97.3
1 1
4.0
Normal overload 150% for 1 minute
Frequency converter
Shaft Output [kW]
Typical Typical Shaft Output [HP] 7.5 10 15 20 25 30 IP20 M3 M3 M4 M4 M5 M5
Output current
Continuous (3x380-440 V) [A] 12.0 15.5 23.0 31.0 37.0 43.0 Intermittent (3x380-440 V) [A] 18.0 23.5 34.5 46.5 55.5 64.5 Continuous (3x440-480 V) [A] 11.0 14.0 21.0 27.0 34.0 40.0 Intermittent (3x440-480 V) [A] 16.5 21.3 31.5 40.5 51.0 60.0 Max. cable size: (mains, motor) [mm2/AWG]
Max. input current
Continuous (3x380-440 V) [A] 19.2 24.8 33.0 42.0 34.7 41.2 Intermittent (3x380-440 V) [A] 27.4 36.3 47.5 60.0 49.0 57.6 Continuous (3x440-480 V) [A] 16.6 21.4 29.0 36.0 31.5 37.5 Intermittent (3x440-480 V) [A] 23.6 30.1 41.0 52.0 44.0 53.0 Max. mains fuses [A] Environment Estimated power loss [W]
case/Typical
Best Weight enclosure IP20 [kg] 3.0 3.0 Efficiency [%]
case/Typical
Best
Table 1.11 Mains Supply 3x380-480 V AC
1.
1)
1)
At rated load conditions.
P5K5
5.5
131.0/
166.8
98.0/
97.5
P7K5
7.5
4/10 16/6
175.0/
217.5
98.0/
97.5
P11K
11
See chapter
290.0/
342.0
97.8/
97.4
P15K
15
1.3.4 Fuses
387.0/
454.0
97.7/
97.4
P18K
18.5
395.0/
428.0
98.1/
98.0
P22K
22
467.0/
520.0
98.1/
97.9
MG02B902 - Rev. 2013-11-19 17
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
1.8 General Technical Data
Protection and features
Electronic thermal motor protection against overload.
Temperature monitoring of the heat sink ensures that the frequency converter trips in case of overtemperature
The frequency converter is protected against short-circuits between motor terminals U, V, W.
When a motor phase is missing, the frequency converter trips and issues an alarm.
When a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
Monitoring of the intermediate circuit voltage ensures that the frequency converter trips, when the intermediate
circuit voltage is too low or too high. The frequency converter is protected against ground faults on motor terminals U, V, W.
Mains supply (L1/L, L2, L3/N) Supply voltage 200-240 V ±10% Supply voltage 380-480 V ±10% Supply frequency 50/60 Hz Max. imbalance temporary between mains phases 3.0% of rated supply voltage True Power Factor ≥0.4 nominal at rated load Displacement Power Factor (cosφ) near unity (>0.98) Switching on input supply L1/L, L2, L3/N (power-ups) maximum 2 times/min. Environment according to EN60664-1 overvoltage category III/pollution degree 2
The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes, 240/480 V maximum.
Motor output (U, V, W) Output voltage 0-100% of supply voltage Output frequency 0-200 Hz (VVC Switching on output Unlimited Ramp times 0.05-3600 s
plus
), 0-400 Hz (u/f)
Cable lengths and cross sections Max. motor cable length, screened/armoured (EMC correct installation) 15 m Max. motor cable length, unscreened/unarmoured 50 m Max. cross section to motor, mains* Connection to load sharing/brake (M1, M2, M3) 6.3 mm insulated Faston Plugs Max. cross section to load sharing/brake (M4, M5) 16 mm2/6 Maximum cross section to control terminals, rigid wire 1.5 mm2/16 Maximum cross section to control terminals, flexible cable 1 mm2/18 Maximum cross section to control terminals, cable with enclosed core 0.5 mm2/20 Minimum cross section to control terminals 0.25 mm
* See chapter 1.7 Specifications for more information!
AWG (2x0.75 mm2)
AWG
AWG AWG
2
18 MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
Digital inputs (pulse/encoder inputs) Programmable digital inputs (pulse/encoder) 5 (1) Terminal number 18, 19, 27, 29, 33, Logic PNP or NPN Voltage level 0-24 V DC Voltage level, logic'0' PNP <5 V DC Voltage level, logic'1' PNP >10 V DC Voltage level, logic '0' NPN >19 V DC Voltage level, logic '1' NPN <14 V DC Maximum voltage on input 28 V DC Input resistance, R Max. pulse frequency at terminal 33 5000 Hz Min. pulse frequency at terminal 33 20 Hz
Analog inputs Number of analog inputs 2 Terminal number 53, 60 Voltage mode (Terminal 53) Switch S200=OFF(U) Current mode (Terminal 53 and 60) Switch S200=ON(I) Voltage level 0-10 V Input resistance, R Max. voltage 20 V Current level 0/4 to 20 mA (scaleable) Input resistance, R Max. current 30 mA
i
i
i
approx. 4 kΩ
approx. 10 kΩ
approx. 200 Ω
1 1
Analog output Number of programmable analog outputs 1 Terminal number 42 Current range at analog output 0/4-20 mA Max. load to common at analog output 500 Ω Max. voltage at analog output 17 V Accuracy on analog output Max. error: 0.8% of full scale Scan interval 4 ms Resolution on analog output 8 bit Scan interval 4 ms
Control card, RS-485 serial communication Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-) Terminal number 61 Common for terminals 68 and 69
Control card, 24 V DC output Terminal number 12 Max. load (M1 and M2) 100 mA Max. load (M3) 50 mA Max. load (M4 and M5) 80 mA
MG02B902 - Rev. 2013-11-19 19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
Relay output Programmable relay output 1 Relay 01 Terminal number 01-03 (break), 01-02 (make) Max. terminal load (AC-1)1) Max. terminal load (AC-15)1) Max. terminal load (DC-1)1) Max. terminal load (DC-13)1) Max. terminal load (AC-1)1) on 01-03 (NC) (Resistive load) 250 V AC, 2 A Max. terminal load (AC-15)1) Max. terminal load (DC-1)1) Min. terminal load on 01-03 (NC), 01-02 (NO) 24 V DC 10 mA, 24 V AC 20 mA Environment according to EN 60664-1 overvoltage category III/pollution degree 2
1)
IEC 60947 part 4 and 5
Control card, 10 V DC output Terminal number 50 Output voltage 10.5 V ±0.5 V Max. load 25 mA
on 01-02 (NO) (Resistive load) 250 V AC, 2 A
on 01-02 (NO) (Inductive load @ cosφ 0.4) 250 V AC, 0.2 A
on 01-02 (NO) (Resistive load) 30 V DC, 2 A
on 01-02 (NO) (Inductive load) 24 V DC, 0.1 A
on 01-03 (NC) (Inductive load @ cosφ 0.4) 250 V AC, 0.2 A
on 01-03 (NC) (Resistive load) 30 V DC, 2 A
NOTICE
All inputs, outputs, circuits, DC supplies and relay contacts are galvanically isolated from the supply voltage (PELV) and
high-voltage terminals.
other
Surroundings Enclosure IP20 Enclosure kit available IP21, TYPE 1 Vibration test 1.0 g Max. relative humidity 5%-95 % (IEC 60721-3-3; Class 3K3 (non-condensing) during operation Aggressive environment (IEC 60721-3-3), coated class 3C3 Test method according to IEC 60068-2-43 H2S (10 days) Ambient temperature Max. 40 °C
Derating for high ambient temperature, see chapter 1.9.1 Derating for Ambient Temperature
Minimum ambient temperature during full-scale operation 0 °C Minimum ambient temperature at reduced performance - 10 °C Temperature during storage/transport -25 to +65/70 °C Maximum altitude above sea level without derating 1000 m Maximum altitude above sea level with derating 3000 m
Derating for high altitude, see chapter 1.9 Special Conditions
Safety standards EN/IEC 61800-5-1, UL 508C EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3
EN 61800-3, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3,
EMC standards, Immunity
See chapter 1.9 Special Conditions
EN
61000-4-4, EN 61000-4-5, EN 61000-4-6
20 MG02B902 - Rev. 2013-11-19
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
1.9 Special Conditions
1.9.1 Derating for Ambient Temperature
The ambient temperature measured over 24 hours should
at least 5 °C lower than the max. ambient temperature.
be
If the frequency converter is operated at high ambient temperature, the continuous output current should be decreased.
The frequency converter has been designed for operation at max 50 °C ambient temperature with one motor size smaller than nominal. Continuous operation at full load at 50 °C ambient temperature will reduce the lifetime of the frequency converter.
1.9.2 Derating for Low Air Pressure
The cooling capability of air is decreased at low air pressure.
For altitudes above 2.000 m, contact Danfoss regarding PELV.
Below 1.000 m altitude no de-rating is necessary, but above 1.000 m the ambient temperature or the maximum output current should be decreased. Decrease the output by 1% per 100 m altitude above 1000 m or reduce the max. ambient temperature by 1 ° C per 200 m.
1.9.3 Derating for Running at Low Speeds
When a motor is connected to at frequency converter, check
that the cooling of the motor is adequate. A problem may occur at low speeds in constant torque applications. Running continuously at low speeds – below half the nominal motor speed – may require additional air cooling. Alternatively, select a larger motor (one size up).
1 1
MG02B902 - Rev. 2013-11-19 21
Quick Guide
VLT® Micro Drive FC 51 Quick Guide
11
1.10 Options
Ordering No Description
132B0100 VLT Control Panel LCP 11 w/o potentiometer 132B0101 VLT Control Panel LCP 12 with potentiometer 132B0102 Remote Mounting Kit for LCP incl. 3 m cable IP55 with LCP 11, IP21 with LCP 12 132B0103 Nema Type 1 kit for enclosure type M1 132B0104 Type 1 kit for enclosure type M2 132B0105 Type 1 kit for enclosure type M3 132B0106 De-coupling plate kit for enclosure type M1 and M2 132B0107 De-coupling plate kit for enclosure type M3 132B0108 IP21 for enclosure type M1 132B0109 IP21 for enclosure type M2 132B0110 IP21 for frame M3 132B0111 DIN rail mounting kit for enclosure types M1 and M2 132B0120 Type 1 kit for enclosure type M4 132B0121 Type 1 kit for enclosure type M5 132B0122 De-coupling plate kit for enclosure types M4 and M5 132B0126 Enclosure type M1 spare parts kits 132B0127 Enclosure type M2 spare parts kits 132B0128 Enclosure type M3 spare parts kits 132B0129 Enclosure type M4 spare parts kits 132B0130 Enclosure type M5 spare parts kits 132B0131 Blank cover 130B2522 MCC 107 filter for 132F0001 130B2522 MCC 107 filter for 132F0002 130B2533 MCC 107 filter for 132F0003 130B2525 MCC 107 filter for 132F0005 130B2530 MCC 107 filter for 132F0007 130B2523 MCC 107 filter for 132F0008 130B2523 MCC 107 filter for 132F0009 130B2523 MCC 107 filter for 132F0010 130B2526 MCC 107 filter for 132F0012 130B2531 MCC 107 filter for 132F0014 130B2527 MCC 107 filter for 132F0016 130B2523 MCC 107 filter for 132F0017 130B2523 MCC 107 filter for 132F0018 130B2524 MCC 107 filter for 132F0020 130B2526 MCC 107 filter for 132F0022 130B2529 MCC 107 filter for 132F0024 130B2531 MCC 107 filter for 132F0026 130B2528 MCC 107 filter for 132F0028 130B2527 MCC 107 filter for 132F0030
Table 1.12
Danfoss Line Filters and brake resistors are available upon request.
22 MG02B902 - Rev. 2013-11-19
Index
VLT® Micro Drive FC 51 Quick Guide
Index
A
Active Set-up.........................................................................................
Ambient temperature....................................................................... 20
Analog inputs....................................................................................... 19
B
Brake
Resistor (ohm)...................................................................................
resistor short-circuited................................................................... 15
C
Cable lengths and cross sections.................................................
Clearance...................................................................................................
Control card, 24 V DC output.........................................................
L
Load
11
Compensation...................................................................................
Sharing/Brake...................................................................................... 9
M
Main Menu................................................................................................
Mains
supply................................................................................................... 16
11
18
4
19
supply (L1/L, L2, L3/N).................................................................... 18
supply 1x200-240 V AC.................................................................. 16
supply 3x200-240 V AC.................................................................. 16
supply 3x380-480 V AC.................................................................. 17
Motor
output (U, V, W)................................................................................. 18
overload protection........................................................................... 2
Phase.................................................................................................... 12
protection........................................................................................... 18
Temperature...................................................................................... 11
11
9
D
DC-brake.................................................................................................
DC-Brake................................................................................................. 11
De-coupling plate kit......................................................................... 22
Derating
for ambient temperature.............................................................. 21
for low air pressure.......................................................................... 21
for running at low speeds............................................................. 21
Digital
inputs................................................................................................... 19
inputs (pulse/encoder inputs)..................................................... 19
DIN rail mounting kit......................................................................... 22
Discharge time........................................................................................ 2
12
E
Earth leakage current..........................................................................
Edit Set-up.............................................................................................. 11
Electronic waste..................................................................................... 3
G
Ground wire.............................................................................................
Grounding................................................................................................ 2
H
Hand mode............................................................................................
High voltage............................................................................................
12
I
IP21............................................................................................................
Isolated mains source.......................................................................... 3
IT mains......................................................................................................
22
N
Navigation Keys.....................................................................................
Nema type 1 kit.................................................................................... 22
O
Operation Keys.......................................................................................
Output performance (U, V, W)....................................................... 18
Overcurrent protection....................................................................... 6
Overvoltage Control.......................................................................... 11
P
Power Circuit - Overview....................................................................
Protection
3
Protection.............................................................................................. 6
and features....................................................................................... 18
Q
Quick Menu..............................................................................................
2
R
RCD..............................................................................................................
Relay output.......................................................................................... 20
Remote mounting kit........................................................................ 22
2
S
Slip Compensation.............................................................................
Status.......................................................................................................... 9
Surroundings........................................................................................ 20
3
9
9
8
9
2
11
MG02B902 - Rev. 2013-11-19 23
Index
VLT® Micro Drive FC 51 Quick Guide
T
Thermal Protection...............................................................................
Thermistor.............................................................................................. 11
U
UL compliance........................................................................................
Unintended start.................................................................................... 2
V
VLT
Control Panel LCP 11......................................................................
Control Panel LCP 12...................................................................... 22
Voltage level.......................................................................................... 19
22
W
Warnings and alarms.........................................................................
15
3
6
24 MG02B902 - Rev. 2013-11-19
Index
VLT® Micro Drive FC 51 Quick Guide
MG02B902 - Rev. 2013-11-19 25
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
132R0029 MG02B902 Rev. 2013-11-19
*MG02B902*
Loading...