In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be short-circuited
and overcurrent protected according to national/international regulations.
Short circuit protection:
Danfoss recommends using the fuses mentioned in the following tables to protect service personnel or other equipment in case of an internal failure in
the unit or short-circuit on DC-link. The frequency converter provides full short circuit protection in case of a short-circuit on the motor or brake output.
Overcurrent protection:
Provide overload protection to avoid overheating of the cables in the installation. Overcurrent protection must always be carried out according to national
regulations. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100,000 A
(symmetrical), 480 V maximum.
rms
3
NonUL compliance:
If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in table 1.3, which will ensure compliance with EN50178:
In case of malfunction, not following the fuse recommendation may result in damage to the frequency converter.
MG.02.A3.02 - VLTp is a registered Danfoss trademark
Following these guidelines is advised, where compliance with EN 61000-6-3/4, EN 55011 or EN 61800-3
is in EN 61800-3
Good engineering practice to ensure EMC-correct electrical installation:
Second environment
, then it is acceptable to deviate from these guidelines. It is however not recommended.
First environment
is required. If the installation
•Use only braided screened/armoured motor cables and control cables.
The screen should provide a minimum coverage of 80%.The screen material must be metal, not limited to but typically copper, aluminium, steel
or lead. There are no special requirements for the mains cable.
•Installations using rigid metal conduits are not required to use screened cable, but the motor cable must be installed in conduit separate from
the control and mains cables. Full connection of the conduit from the drive to the motor is required. The EMC performance of flexible conduits
varies a lot and information from the manufacturer must be obtained.
•Connect the screen/armour/conduit to earth at both ends for motor cables and control cables.
•Avoid terminating the screen/armour with twisted ends (pigtails). Such a termination increases the high frequency impedance of the screen,
which reduces its effectiveness at high frequencies. Use low impedance cable clamps or glands instead.
•Ensure good electrical contact between the de-coupling plate and the metal chassis of the frequency converter, see Instruction MI.02.BX.YY
•Avoid using unscreened/unarmoured motor or control cables inside cabinets housing the drive(s), where possible.
10
MG.02.A3.02 - VLTp is a registered Danfoss trademark
VLTp Micro Drive FC 51 Operating Instructions
3.2. Mains Connection
3.2.1. Connecting to Mains
Step 1: First mount earth cable.
Step 2: Mount wires in terminals L1/L, L2 and L3/N and tighten.
For 3-phase connection, connect wires to all three terminals.
For single-phase connection, connect wires to terminals L1/L and L3/N.
3. Electrical Installation
3
Illustration 3.1: Mounting of earth cable and mains wires.
Illustration 3.2: Three-phase and single-phase wire connections.
3.3. Motor Connection
3.3.1. How to Connect the Motor
See the chapter
•Use a shielded/armored motor cable to comply with EMC emission specifications, and connect this cable to both the decoupling plate and the
•Keep motor cable as short as possible to reduce the noise level and leakage currents.
For further details on mounting of the decoupling plate, please see instruction MI.02.BX.YY.
All types of three-phased asynchronous standard motors can be connec-
ted to the frequency converter. Normally, small motors are star-connec-
ted (230/400 V, ˂/Y). Large motors are delta-connected (400/690 V, ˂/
Y). Refer to motor nameplate for correct connection and voltage.
Specifications
motor metal.
for correct dimensioning of motor cable cross-section and length.
Illustration 3.3: Star and delta connections.
MG.02.A3.02 - VLTp is a registered Danfoss trademark
11
3. Electrical Installation
Step 1: First, mount the earth cable.
Step 2: Connect wires to terminals either in star or delta-connection. See
motor nameplate for further information.
VLTp Micro Drive FC 51 Operating Instruc-
tions
3
For EMC correct installation, use optional de-coupling plate, see chapter
Options for VLT Micro Drive FC 51
.
3.4. Control Terminals
3.4.1. Access to Control Terminals
All control cable terminals are located underneath the terminal cover in
front of the frequency converter. Remove the terminal cover using a
screwdriver.
Illustration 3.4: Mounting of earth cable and motor wires.
Illustration 3.5: VLT Micro Drive with de-coupling plate
Illustration 3.6: Removing terminal cover.
NB!
See back of terminal cover for outlines of control terminals and switches.
12
MG.02.A3.02 - VLTp is a registered Danfoss trademark
VLTp Micro Drive FC 51 Operating Instructions
3.4.2. Connecting to Control Terminals
This illustration shows all control terminals of the VLT Micro Drive. Applying Start (term. 18) and an analog reference (term. 53 or 60) make the frequency
converter run.
Illustration 3.7: Overview of control terminals in PNP-configuration and factory setting.
3. Electrical Installation
3.5. Switches
3
NB!
Do not operate switches with power on the frequency converter.
Bus termination:
BUS TER
Switch
See power circuit drawing.
Default setting = Off.
S200 Switches 1-4:
Switch 1:*OFF = PNP terminals 29
Switch 2:*OFF = PNP terminal 18, 19, 27 and 33
Switch 3:No function
Switch 4:*OFF = Terminal 53 0 - 10 V
* = default setting
Table 3.3: Settings for S200 Switches 1-4
pos. ON terminates the RS485 port, terminals 68, 69.
ON = NPN terminals 29
ON = NPN terminal 18, 19, 27 and 33
ON = Terminal 53 0/4 - 20 mA
Illustration 3.8: S640 Bus termination.
Illustration 3.9: S200 Switches 1-4.
NB!
Parameter 6-19 must be set according to Switch 4 po-
sition.
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13
3
3. Electrical Installation
3.6. Power Circuit - Overview
3.6.1. Power Circuit - Overview
VLTp Micro Drive FC 51 Operating Instruc-
tions
Illustration 3.10: Diagram showing all electrical terminals.
Brake not applicable for frame M1.
Brake resistors are available from Danfoss.
Improved power factor and EMC performance can be achieved by installing optional Danfoss line filters.
Danfoss power filters can also be used for load sharing.
3.6.2. Load sharing/Brake
Use 6.3 mm insulated Faston Plugs designed for high voltage for DC (Load Sharing and brake).
Contact Danfoss or see instruction no. MI.50.Nx.02 for load sharing and instruction no. MI.90.Fx.02 for brake.
Load sharing: Connect terminals UDC- and UDC/BR+.
Brake: Connect terminals BR- and UDC/BR+.
Note that voltage levels of up to 850 V DC may occur between terminals
UDC+/BR+ and UDC-. Not short circuit protected.
14
MG.02.A3.02 - VLTp is a registered Danfoss trademark
VLTp Micro Drive FC 51 Operating Instructions
4. Programming
4. Programming
4.1. How to Programme
4.1.1. Programming with MCT-10
The frequency converter can be programmed from a PC via RS485 com-port by installing the MCT-10 Set-up Software.
This software can either be ordered using code number 130B1000 or downloaded from the Danfoss Web site: www.danfoss.com, Business Area: Motion
Controls.
Please refer to manual MG.10.RX.YY.
4.1.2. Programming with LCP 11 or LCP 12
The LCP is divided into four functional groups:
1.Numeric display.
2.Menu key.
3.Navigation keys.
4.Operation keys and indicator lights (LEDs).
4
Illustration 4.1: LCP 12 with potentiometer
The display:
A number of information can be read from the display.
Set-up number shows the active set-up and the edit set-up. If the same
set-up acts as both active and edit set-up, only that set-up number is
shown (factory setting).
When active and edit set-up differ, both numbers are shown in the display
(Setup 12). The number flashing, indicates the edit set-up.
MG.02.A3.02 - VLTp is a registered Danfoss trademark
Illustration 4.2: LCP 11 without potentiometer
Illustration 4.3: Indicating Set-up
15
4
4. Programming
The small digits to the left are the selected parameter number .
The large digits in the middle of the display show the value of the
selected parameter.
The right side of the display shows the unit of the selected parameter.
This can be either Hz, A, V, kW, HP, %, s or RPM.
VLTp Micro Drive FC 51 Operating Instruc-
tions
Illustration 4.4: Indicating selected par. no.
Illustration 4.5: Indicating value of selected par.
Illustration 4.6: Indicating unit of selected par.
Motor direction is shown to the bottom left of the display - indicated
by a small arrow pointing either clockwise or counterclockwise.
Illustration 4.7: Indicating motor direction
Use the [MENU] key to select one of the following menus:
Status Menu:
The Status Menu is either in
display.
In
Hand on Mode
Quick Menu:
Displays Quick Menu parameters and their settings. Parameters in the Quick Menu can be accessed and edited from here. Most applications can be run
by setting the parameters in the Quick Menus.
Main Menu:
Displays Main Menu parameters and their settings. All parameters can be accessed and edited here. A parameter overview is found later in this manual.
the local LCP reference is displayed.
Readout Mode
or
Hand on Mode
. In
Readout Mode
the value of the currently selected readout parameter is shown in the
Indicator lights:
•Green LED: Power is on the frequency converter.
•Yellow LED: Indicates a warning.
•Flashing red LED: Indicates an alarm.
16
MG.02.A3.02 - VLTp is a registered Danfoss trademark
Ⴃ
VLTp Micro Drive FC 51 Operating Instructions
Navigation Keys:
[Back]: For moving to the previous step or layer in the navigation structure.
Arrows [
[OK]: For selecting a parameter and for accepting changes to parameter settings.
Operation Keys:
A yellow light above the operation keys indicates the active key.
[Hand on]: Starts the motor and enables control of the frequency converter via the LCP.
[Off/Reset]: The motor stops except in alarm mode. In that case the motor will be reset.
[Auto on]: The frequency converter is controlled either via control terminals or serial communication.
[Potentiometer] (LCP12): The potentiometer works in two ways depending on the mode in which the frequency converter is running.
In
In
] [Ⴍ]: For manoeuvring between parameter groups, parameters and within parameters.
Auto Mode
Hand on Mode
the potentiometer acts as an extra programmable analog input.
the potentiometer controls local reference.
4.2. Status Menu
After power up the Status Menu is active. Use the [MENU] key to toggle
between Status, Quick Menu and Main Menu.
Arrows [Ⴃ] and [Ⴍ] toggles between the choices in each menu.
4. Programming
4
The display indicates the status mode with a small arrow above “Status”.
Illustration 4.8: Indicating Status mode
4.3. Quick Menu
The Quick Menu gives easy access to the most frequently used parameters.
1.To enter the Quick Menu, press [MENU] key until indicator in
display is placed above
2.Use [Ⴃ] [Ⴍ] to browse through the parameters in the Quick
Menu.
3.Press [OK] to select a parameter.
4.
Use [Ⴃ] [Ⴍ] to change the value of a parameter setting.
5.Press [OK] to accept the change.
6.To exit, press either [Back] twice to enter
[Menu] once to enter
Quick Menu
Main Menu
, then press [OK].
.
Status
Illustration 4.9: Indicating Quick Menu mode
, or press
4.4. Quick Menu Parameters
4.4.1. Quick Menu Parameters - Basic Settings QM1
Below are descriptions of all parameters found in the Quick Menu.
᧦ = Factory setting.
1-20 Motor Power [kW]/[HP] (P
Option:Function:
Enter motor power from nameplate data.
Two sizes down, one size up from nominal VLT rating.
[1]0.09 kW/0.12 HP
MG.02.A3.02 - VLTp is a registered Danfoss trademark
m.n
)
17
4
4. Programming
[2]0.12 kW/0.16 HP
[3]0.18kW/0.25 HP
[4]0.25 kW/0.33 HP
[5]0.37kW/0.50 HP
[6]0.55 kW/0.75 HP
[7]0.75 kW/1.00 HP
[8]1.10 kW/1.50 HP
[9]1.50 kW/2.00 HP
[10]2.20 kW/3.00 HP
[11]3.00 kW/4.00 HP
[12]3.70 kW/5.00 HP
[13]4.00 kW/5.40 HP
[14]5.50 kW/7.50 HP
[15]7.50 kW/10.0 HP
[16]11.00 kW/15.00 HP
NB!
Changing this parameter affects par. 1-22 to 1-25, 1-30, 1-33 and 1-35.
VLTp Micro Drive FC 51 Operating Instruc-
tions
1-22 Motor Voltage (U
m.n
)
Range:Function:
230/400 V [50 - 999 V]Enter motor voltage from nameplate data.
1-23 Motor Frequency (f
m.n
)
Range:Function:
50 Hz* [20-400 Hz]
1-24 Motor Current (I
Enter motor frequency from nameplate data.
)
m.n
Range:Function:
M-type dependent* [0.01 - 26.00
A]
1-25 Motor Nominal Speed (n
Enter motor current from nameplate data.
)
m.n
Range:Function:
M-type Dependent* [100 - 9999
RPM]
Enter motor nominal speed from nameplate data.
1-29 Automatic Motor Tuning (AMT)
Option:Function:
Use AMT to optimize motor performance.
NB!
This parameter cannot be changed while motor runs.
1.Stop VLT – make sure motor is at standstill
2.Choose [2] Enable AMT
3.Apply start signal
– Via LCP: Press Hand On
- Or in Remote On mode: Apply start signal on terminal 18
18
MG.02.A3.02 - VLTp is a registered Danfoss trademark
VLTp Micro Drive FC 51 Operating Instructions
4. Programming
[0]
*
[2]Enable AMTAMT function starts running.
OffAMT function is disabled.
NB!
To gain optimum tuning of frequency converter, run AMT on a cold motor.
3-02 Minimum Reference
Range:Function:
0.00* [-4999 - 4999]
Enter value for minimum reference.
The sum of all internal and external references are clamped (limited) to the minimum reference value, par. 3-02.
3-03 Maximum Reference
Range:Function:
Maximum Reference is adjustable in the range Minimum Reference - 4999.
50.00
*
[-4999 - 4999]
Enter value for Maximum Reference.
The sum of all internal and external references are clamped (limited) to the maximum reference value, par.
3-03.
3-41 Ramp1 Ramp-up Time
Range:Function:
3.00 s* [0.05 - 3600 s ]
Enter ramp-up time from 0 Hz to rated motor frequency (f
Choose a ramp-up time ensuring that torque limit is not exceeded, see par. 4-16.
3-42 Ramp1 Ramp-down Time
Range:Function:
3.00* [0.05 - 3600 s]
Enter ramp down time from rated motor frequency (f
Choose a ramp down time that does not cause over-voltage in inverter due to regenerative operation of motor.
Furthermore, regenerative torque must not exceed limit set in par. 4-17.
) set in par. 1-23.
M,N
) in par. 1-23 to 0 Hz.
M,N
4
4.4.2. Quick Menu Parameters - PI Basic Settings QM2
The following is a brief description of the parameters for the PI Basic Settings. For a more detailed description, please see
, MG.02.CX.YY.
Guide
1-00 Configuration Mode
Range:Function:
[]Choose [3] Process Closed Loop
3-02 Min. Reference
Range:Function:
[-4999 - 4999]Sets limits for set-point and feedback.
3-03 Max. Reference
Range:Function:
[-4999 - 4999]Sets limits for set-point and feedback.
3-10 Preset Reference
Range:Function:
[-100.00 - 100.00]Preset [0] works as set-point.
4-12 Motor Speed Low Limit
Range:Function:
[0.0 - 400 Hz]Lowest possible output frequency.
VLT Micro Drive Programming
MG.02.A3.02 - VLTp is a registered Danfoss trademark
19
4
4. Programming
4-14 Motor Speed High Limit
Range:Function:
[0.0 - 400.00 Hz]Highest possible output frequency.
NB!
Default 65 Hz should normally be reduced to 50 - 55 Hz.
6-22 Terminal 60 Low Current
Range:Function:
[0.00 - 19.99 mA]Normally set to 0 or 4 mA.
6-23 Terminal 60 High Current
Range:Function:
[0.01 - 20.00 mA]Normally (default) set to 20 mA.
6-24 Terminal 60 Low Feedback Value
Range:Function:
[-4999 - 4999]Value corresponding to P. 6-22 setting.
VLTp Micro Drive FC 51 Operating Instruc-
tions
6-25 Terminal 60 High Feedback Value
Range:Function:
[-4999 - 4999]Value corresponding to P. 6-23 setting.
6-26 Terminal 60 Filter Time Constant
Range:Function:
[0.01 - 10.00 s]Filter for suppressing electrical noise.
7-20 Process CL Feedback Resource
Range:Function:
[]Choose [2] analog input 60.
7-30 Process PI Normal/Inverse
Range:Function:
[]Most PI controllers are “Normal”.
7-31 Process PI Anti Windup
Range:Function:
[]Leave
Enabled
normally.
7-32 Process PI Start Speed
Range:Function:
[0.0 - 200.0 Hz]Choose expected normal running speed.
7-33 Process PI Proportional Gain
Range:Function:
[0.00 - 10.00]Enter the P-factor.
7-34 Process PI Integral Time
Range:Function:
[0.10 - 9999.00 s]Enter the I-factor.
20
MG.02.A3.02 - VLTp is a registered Danfoss trademark
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