Danfoss XM100 User guide

Technical Information
PLUS+1®
XM100 Autonomous Controller
Technical Information
Revision history Table of revisions
Date Changed Rev
November 2021 Corrected feature data 0102
October 2021 First edition 0101
www.danfoss.com
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Technical Information

Contents

XM100 literature references
Technical Information (TI)............................................................................................................................................................. 4
Data Sheet (DS)................................................................................................................................................................................. 4
PLUS+1® GUIDE User Manual....................................................................................................................................................... 4
Latest version of technical literature.........................................................................................................................................4
User liability and safety statements
OEM responsibility........................................................................................................................................................................... 5
Safety statements.............................................................................................................................................................................5
Machine wiring guidelines...................................................................................................................................................... 5
Machine welding guidelines...................................................................................................................................................6
Overview
XM100 Autonomous Controller description.......................................................................................................................... 7
XM100 Features................................................................................................................................................................................ 7
PLUS+1® GUIDE..................................................................................................................................................................................7
XM100 Related products part numbers...................................................................................................................................8
XM100 inputs and outputs........................................................................................................................................................... 8
Input types..........................................................................................................................................................................................9
XM100 Technical Information......................................................................................................................................................9
Input/output types and specifications
Digital/analog..................................................................................................................................................................................10
Multifunction inputs..................................................................................................................................................................... 10
Audio outputs................................................................................................................................................................................. 12
Ethernet.............................................................................................................................................................................................12
Inertial measurement unit..........................................................................................................................................................12
CAN shield and analog input.....................................................................................................................................................13
Digital output.................................................................................................................................................................................. 13
USB communication..................................................................................................................................................................... 14
RS232 communication.................................................................................................................................................................14
Sensor output..................................................................................................................................................................................14
Product ratings
XM100 environmental testing criteria....................................................................................................................................15
Supply voltage/maximum current ratings........................................................................................................................... 15
Installation
XM100 Autonomous Controller dimensions....................................................................................................................... 16
Pin assignments C1—C9
XM100 pin information................................................................................................................................................................18
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Technical Information

XM100 literature references

Reference literature
Literature title Literature type Literature number
XM100 Series PLUS+1 XM100 Series PLUS+1 PLUS+1® GUIDE Software User Manual AQ152886483724

Technical Information (TI)

A TI is comprehensive information for engineering and service personnel to reference.

Data Sheet (DS)

A DS is summarized information and parameters that are unique to a specific model.

PLUS+1® GUIDE User Manual

The Operation Manual (OM) details information regarding the PLUS+1® GUIDE tool used in building PLUS +1® applications. This OM covers the following broad topics:
How to use the PLUS+1® GUIDE graphical application development tool to create machine
applications How to configure module input and output parameters
How to download PLUS+1® GUIDE applications to target PLUS+1® hardware modules
How to upload and download tuning parameters
How to use the PLUS+1® Service Tool
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Technical Information BC313277849405 Data Sheet AI304864913574

Latest version of technical literature

Comprehensive technical literature is online at www.danfoss.com
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Technical Information

User liability and safety statements

OEM responsibility

The OEM of a machine or vehicle in which Danfoss products are installed has the full responsibility for all consequences that might occur. Danfoss has no responsibility for any consequences, direct or indirect, caused by failures or malfunctions.
Danfoss has no responsibility for any accidents caused by incorrectly mounted or maintained
equipment. Danfoss does not assume any responsibility for Danfoss products being incorrectly applied or the
system being programmed in a manner that jeopardizes safety. All safety critical systems shall include an emergency stop to switch off the main supply voltage for
the outputs of the electronic control system. All safety critical components shall be installed in such a way that the main supply voltage can be switched off at any time. The emergency stop must be easily accessible to the operator.

Safety statements

Warning
Unintended movement of the machine or mechanism may cause injury to the technician or bystanders. Improperly protected power input lines against over current conditions may cause damage to the hardware. Properly protect all power input lines against over-current conditions. To protect against unintended movement, secure the machine.
Warning
At high ambient temperatures the metal housing can become hotter than 70. Please use caution when touching the metal housing of the display
Caution
Unused pins on mating connectors may cause intermittent product performance or premature failure. Be sure to plug all pins on mating connectors.

Machine wiring guidelines

Protect wires from mechanical abuse, run wires in flexible metal or plastic conduits.
Use 85˚ C (185˚ F) wire with abrasion resistant insulation and 105˚ C (221˚ F) wire should be considered near hot surfaces.
Use a wire size that is appropriate for the module connector.
Separate high current wires such as solenoids, lights, alternators or fuel pumps from sensor and other noise-sensitive input wires.
Run wires along the inside of, or close to, metal machine surfaces where possible, this simulates a shield which will minimize the effects of EMI/RFI radiation.
Do not run wires near sharp metal corners, consider running wires through a grommet when rounding a corner.
Do not run wires near hot machine members.
Provide strain relief for all wires.
Avoid running wires near moving or vibrating components.
Avoid long, unsupported wire spans.
Ground electronic modules to a dedicated conductor of sufficient size that is connected to the battery (-).
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Technical Information
User liability and safety statements
Power the sensors and valve drive circuits by their dedicated wired power sources and ground returns.
Twist sensor lines about one turn every 10 cm (4 in).
Use wire harness anchors that will allow wires to float with respect to the machine rather than rigid anchors.

Machine welding guidelines

Warning
High voltage from power and signal cables may cause fire or electrical shock, and cause an explosion if flammable gasses or chemicals are present. Disconnect all power and signal cables connected to the electronic component before performing any electrical welding on a machine.
The following is recommended when welding on a machine equipped with electronic components:
Turn the engine off.
Remove electronic components from the machine before any arc welding.
Disconnect the negative battery cable from the battery.
Do not use electrical components to ground the welder.
Clamp the ground cable for the welder to the component that will be welded as close as possible to the weld.
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Technical Information

Overview

XM100 Autonomous Controller description

Powerful Data Processing
The XM100 Autonomous Controller provides the high processing power required for state-of-the-art autonomous mobile machines. This controller is designed to meet the needs of autonomous machines by interfacing with GNSS, LiDAR, Radar and inertial sensors and performing autonomous navigation tasks. Ethernet and CAN connectivity allow the controller to manage complex tasks and command machine sub-systems, such as propel, steering and work function.
Product Highlights
The controller includes a powerful quad-core i.MX 6 platform with a Linux OS operating at 1.0 GHz. It has 8GB of flash and 2GB of DDR3 RAM to execute large, complex autonomous applications. This central processing unit delivers the power that will drive the future of your autonomous machine development.
Application Development
Users develop applications with PLUS+1® platform that enables novice programmers to quickly develop advanced applications. The PLUS+1® Autonomous Control Library is designed to work seamlessly with the vehicle control unit to enable autonomous machine functionality. PLUS+1® GUIDE is a Microsoft Windows® based development environment and features a user-friendly, field proven, icon-based graphical programming tool, application downloader, and service/diagnostic tool.
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XM100 Features

PLUS+1® GUIDE

Programmable with PLUS+1® GUIDE
2 x 12-pin DEUTSCH DTP connectors
Processor: i.MX 6 QuadPlus, 1.0 GHZ
8 GB flash, 2 GB DDR3 RAM
4 CAN ports
4-wire Ethernet port (10/100)
Audio out
2 RGB LEDs
6-Axis Inertial Measurement Unit
GNSS Receiver position accuracy 1.5m CEP50
5 Vdc sensor supply output
9 to 36 Vdc power supply, monitored internally
Wake over digital input
Comprehensive technical literature is online at www.danfoss.com
PLUS+1® GUIDE (Graphical User Integrated Development Environment) is a complete toolbox that generates downloadable applications for all programmable PLUS+1® Compliant products.
Caution
Unwanted system failure may occur. Refer to PLUS+1® GUIDE Software User Manual, AQ152886483724 for best programming practices.
https://www.danfoss.com/en/products/software/dps/plus1-software/plus1-guide/#tab-overview
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