Danfoss XL104 User guide
Technical Information
PLUS+1® Controller
XL104-xxxx
www.danfoss.com
Technical Information
PLUS+1® Controller XL104-xxxx
Revision history Table of revisions
Date Changed Rev
August 2020 First edition 0101
2 | © Danfoss | August 2020 BC320261740866en-000101
Technical Information
PLUS+1® Controller XL104-xxxx
Contents
XL 104-xxxx Controller Family literature references
Technical Information (TI)............................................................................................................................................................. 4
Module product Data Sheet (DS)................................................................................................................................................4
API specifications (API)................................................................................................................................................................... 4
PLUS+1 GUIDE User Manual.........................................................................................................................................................4
User liability safety statements
OEM responsibility........................................................................................................................................................................... 5
Overview
XL104-xxxx Controllers family..................................................................................................................................................... 6
Inputs/outputs types and specificatons
Input types..........................................................................................................................................................................................7
A/D refresh rate............................................................................................................................................................................7
Digital Inputs (DIN).....................................................................................................................................................................7
Digital/Analog Inputs (DIN/AIN)............................................................................................................................................8
Digital/Analog/Frequency (DIN/AIN/FreqIN)....................................................................................................................9
Digital/Analog/Frequency/Resistance/Current (DIN/AIN/FreqIN/ResIN/CrntIN)..............................................10
Output types....................................................................................................................................................................................11
DOUT.............................................................................................................................................................................................12
Single pulse maximum demagnetization energy at 150° C......................................................................................13
PWMOUT/DOUT/PVGOUT.....................................................................................................................................................13
Controller Area Network (CAN)
CAN system design........................................................................................................................................................................15
Specifications for terminating resistor...................................................................................................................................15
Notes on CAN Bus installation...................................................................................................................................................15
Expansion module CAN Bus loading...................................................................................................................................... 15
Product ratings
Power..................................................................................................................................................................................................16
Module supply voltage/maximum current ratings......................................................................................................16
Sensor power supply ratings................................................................................................................................................16
PVG valve power supply ratings..........................................................................................................................................17
Non-volatile memory read/write ratings...............................................................................................................................17
EEPROM write/erase ratings................................................................................................................................................. 17
Vault memory.............................................................................................................................................................................17
General ratings................................................................................................................................................................................17
Wake-up functions........................................................................................................................................................................ 18
Environmental testing criteria...................................................................................................................................................18
Modules housing............................................................................................................................................................................19
Product installation and start-up
Connectors....................................................................................................................................................................................... 20
Mounting.......................................................................................................................................................................................... 20
Machine diagnostic connector................................................................................................................................................. 21
Grounding........................................................................................................................................................................................ 21
Hot plugging................................................................................................................................................................................... 21
Machine wiring guidelines......................................................................................................................................................... 21
Machine welding guidelines......................................................................................................................................................22
PLUS+1® USB/CAN Gateway.......................................................................................................................................................22
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Technical Information
PLUS+1® Controller XL104-xxxx
XL 104-xxxx Controller Family literature references
Literature title Document type Literature ID
PLUS+1® XL104-XXXX Controller Family Technical Information Technical Information BC320261740866
PLUS+1® XL104-XXXX Data Sheet Data Sheet AI318200103711
PLUS+1® Controller XL104-XXXX Functional Safety Implementation Safety Manual BH346381901208
PLUS+1® GUIDE Software User Manual Operation Guide AQ152886483724
Technical Information (TI)
A TI references comprehensive information for engineering and service personnel.
Module product Data Sheet (DS)
A module product DS contains summarized information and parameters that are unique to an individual
PLUS+1® module, including:
Numbers and types of inputs and outputs
•
Module connector pin assignments
•
Module maximum current capacity
•
Module sensor power supply (if present) current capacity
•
Module installation drawing
•
Module weights
•
Product ordering information
•
API specifications (API)
PLUS+1 GUIDE User Manual
Module API specifications contain detailed information about the module BIOS. PLUS+1® BIOS
functionality is pin dependent. Pins are defined in module data sheets as C (connector number) p (pin
number).
API specifications include:
Variable name
•
Variable data type
•
Variable direction (read/write)
•
Variable function and scaling
•
Module API specifications are the definitive source of information regarding PLUS+1® module pin
characteristics.
The Operation Manual (OM) details information regarding the PLUS+1® GUIDE tool used in building PLUS
+1® applications. This OM covers the following broad topics:
How to use the PLUS+1® GUIDE graphical application development tool to create machine
•
applications
How to configure module input and output parameters
•
How to download PLUS+1® GUIDE applications to target PLUS+1® hardwaremodules
•
How to upload and download tuning parameters
•
How to use the PLUS+1® ServiceTool
•
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Technical Information
PLUS+1® Controller XL104-xxxx
User liability safety statements
OEM responsibility
The OEM of a machine or vehicle in which Danfoss products are installed has the full responsibility for all
consequences that might occur. Danfoss has no responsibility for any consequences, direct or indirect,
caused by failures or malfunctions.
Danfoss has no responsibility for any accidents caused by incorrectly mounted or maintained
•
equipment.
Danfoss does not assume any responsibility for Danfoss products being incorrectly applied or the
•
system being programmed in a manner that jeopardizes safety.
All safety critical systems shall include an emergency stop to switch off the main supply voltage for
•
the outputs of the electronic control system. All safety critical components shall be installed in such a
way that the main supply voltage can be switched off at any time. The emergency stop must be easily
accessible to the operator.
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Technical Information
PLUS+1® Controller XL104-xxxx
Overview
XL104-xxxx Controllers family
PLUS+1® Mobile Machine Modules are designed to provide flexible, expandable, powerful and cost
effective total machine management systems for a wide variety of vehicle applications.
These modules communicate with one another and other intelligent systems over a machine Controller
Area Network (CAN) data bus.
PLUS+1® controller products utilize modular designs wherever possible. This modularity extends to
product housings, connectors and control circuitry.
PLUS+1® hardware products are designed to be equally effective in a distributed CAN system, with
intelligence in every node, or as stand-alone control for smaller machine systems.
While targeted to single-machine controller applications unlike the PLUS+1® MC/SC controllers with an
expanded moduce architecture, the PLUS+1® Compliant systems are incrementally expandable;
Additional modules can be easily added to the machine CAN bus to increase system capabilities or
computational power.
The XL104-xxxx comes in a standard 104 pin housing but is available in various depopulated variants.
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Inputs/outputs types and specificatons
PLUS+1® modules have input or output pins that support multiple functions. Pins that support multiple
input or output types are user-configurable using PLUS+1® GUIDE software. Refer to product data sheets
for the input/output (I/O) content of individual modules.
Input types
Digital (DIN)
•
Digital or Analog (DIN/AIN)
•
Multifunction: Digital or Analog or Frequency (DIN/AIN/FreqIN)
•
Multifunction: Digital or Analog or Frequency or Resistance or 4-20 mA Current (DIN/AIN/FreqIN/
•
ResIN/CrntIN)
Digital or Analog or CAN shield (DIN/AIN/CAN Shield)
•
Each PLUS+1® module input pin supports one of the above functional types. For pins with multiple
functions, input configurations are user programmable using PLUS+1® GUIDE templates.
Each input type has been designed for different Functional Safety performance level. Refer to the PLUS
+1® XL104-XXXX Safety Manual for more information.
General response time to input time
Description Comment
Response to input below minimum
voltage
Response to input above maximum
voltage
Response to input open
Voltage working ranges
Non-damaging, non-latching; reading saturates to the low limit.
Non-damaging, non-latching; reading saturates to the high limit.
Pin configuration dependent: No pull up/ no pull down = floating Pull up to 5
Vdc = 5 Vdc
Pull down = 0 Vdc
Pull up / pull down = 2.5 Vdc
DIN: 0V to 5V
DIN/AIN: Programmable (see specific data sheets for ranges).
DIN/AIN/FreqIN: Programmable
DIN/AIN/FreqIN/ResIN/CrntIN: Programmable
A/D refresh rate
Analog to digital (A/D) refresh rates for PLUS+1® family
PLUS+1®module A/D refresh rate
XL104-XXXX All: 1.00 ms
Digital Inputs (DIN)
Digital inputs (DIN) connected to PLUS+1® dedicated digital input pins are debounced in software. Digital
input debounce is defined as an input being in a given state for three samples before a state change is
reported. The sample time is a function of application loop time.
DIN inputs can be pulled to +5Vdc, pulled to ground or operated with no pull up/pull down.
Digital (DIN) Specifications
Description Units Minimum Typical Maximum Comment
Input voltage range V 0 — 36
Rising threshold voltage V — — 4.12 Guaranteed high voltage.
Falling threshold voltage V 0.85 — — Guaranteed low voltage.
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