Danfoss XDBKITS5 Bus Installation guide

XDBKITS5 Bus / DB Terminal Kit

(Size 5)

Installation Manual

DPD00116

Need Help?

This manual answers most installation and startup questions

that may arise. However, if you have any problems,

please let your first call be to us.

Vacon, Inc.

Chambersburg, PA 17202

Normal business hours:

(North America)

8:00 AM to 5:00 PM, Eastern time

+1 877-Vacon06

([phone])

After-hours support is also available

and Vacon, Inc. are trademarks of Vacon Plc, a member of Vacon Group.

All other product names are trademarks of their respective companies.

Copyright 2009, Vacon, Incorporated. All rights reserved.

XDBKITS5 Option Kit Installation Manual vacon  3

Installing the Bus / DB Terminal Option Kit

Introduction

The XDBKITS5 option kit is designed to allow the Size 5 X4 and X5 AC drives to be easily adapted to install either
external DB resistors or to interconnect the DC bus terminal with another controller. Inc lud ed in that Size 5 category
are the following X4 and X5 drive models:

X4 AC Drive Model No. X5 AC Drive Model No.

X4C41250D X5C41250D

X4C41500D X5C41500D

X4C42000D X5C42000D

X4C51250D X5C51250D

X4C51500D X5C51500D

X4C52000D X5C52000D

Applicable Documents

This manual is supplied as a supplement to the X4 AC Drive User’s Manual (DPD 00088; previously Form 1428), and
the X5 AC Drive User’s Manual (DPD 00089; previously Form 1434).

Option Kit Contents

The option kit is illustrated in Figure 1:

Figure 1: The XDBKITS5 option kit

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4  vacon XDBKITS5 Option Kit Installation Manual

Installation Procedures

!

WARNING

SENSITIVE EQUIPMENT

This assembly contains static-sensitive components. It should be handled only by a static-safe installer,
using a grounded wrist strap.

Failure to observe this precaution may cause premature equipment failure.

!

DANGER

HAZARDOUS VOLTAGE

• Disconnect all power before servicing a drive unit or its components. WAIT 5 MINUTES until the DC
bus capacitors discharge.

• Ensure that any other power sources that may feed control logic have been disconnected.

• DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw
connections with voltage present.

• Install all covers before applying power or starting and stopping the drive.

• The user is responsible for conforming to all applicable code requirements with respect to grounding
all equipment.

• Many parts in a drive, including printed circuit boards, operate at line voltage. DO NOT TOUCH. Use
only electrically-insulated tools.

Before servicing any drive.

• Disconnect all power.

• Place a “DO NOT TURN ON” label on the drive disconnect.

• Lock the disconnect in the open position.

Failure to observe these precautions will cause shock or burn, resulting in severe personal injury
or death.

Step 1.

Open the upper enclosure door by unthreading the door screws in four places. Lift and rotate the door into the open
position.

24-hour support 1-877-822-6606

XDBKITS5 Option Kit Installation Manual vacon  5

Step 2.

Install four power terminal blocks with the eight M6 Phillips-head screws and corresponding lock washers provided
in the kit (see Figure 2). Tighten to a maximum torque of 26 in-lbs..

Figure 2: Installing power terminal blocks

Step 3.

Remove the nut, washers, hex standoff,
and setscrew from the terminal designated
1A (see Figure 3).

Discard the hex standoff and the setscrew,
as these will no longer be needed.

Remove the bolt and washers from the
terminal designated 2B (see Figure 3).

Figure 3: Location of terminals 1A, 2B

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6  vacon XDBKITS5 Option Kit Installation Manual

Step 4.

Install the minus bar over the terminal previously
designated 1A and to the respective power terminal
block.

Reconnect wire 1A on top of the bus bar. Install and
tighten the hardware previously removed in Step 3 using
a maximum torque of 26 in-lbs. (See Figure 4.)

Step 5.

Install the plus bar over the terminal previously
designated 2B and to the respective power terminal
block. Reconnect wire 2B on top of the bus bar. Install
and tighten the hardware previously removed in Step 3
using a maximum torque of 26 in-lbs. (See Figure 4.)

Figure 4: Installing the minus bar and the plus bar

Step 6.

Remove the M6 hex head screws, washers, and the
leaded wires from the terminal designated 1B and 2A.
(See Figure 5.)

Step 7.

Install the minus bar to the terminal designated 2A and
to the respective power terminal block. Re-install the M6
screws, washers, and leaded wire. Tighten, using a
maximum torque of 26 in-lbs. (See Figure 5.)

Step 8.

Install the collector bus bar to the terminal designated
1B and to the respective power terminal block. Re-install
the M6 screws, washers, and leaded wires. Tighten using
a maximum torque of 26 in-lbs. (See Figure 5.)

Figure 5: Installing bus bars

24-hour support 1-877-822-6606

XDBKITS5 Option Kit Installation Manual vacon  7

Step 9.

.Install four flat washers provided in the
kit. Tighten the four power terminal
block nuts used for connecting the bus
bars in the previous steps to a
maximum of 132 in-lbs. (See Figure 6.)

The remaining four flat washers are to
be used when connecting power wires
to the unit.

Step 10.

Cut the ends of the terminal cover off
and snap the covers onto the power
terminal blocks in eight places (see
Figure 7 and Figure 8). Discard the
plastic terminal cover ends.

Figure 6: Tightening power terminal block nuts

Figure 7: Cutting terminal covers Figure 8: Placing covers on power terminal blocks

Step 11.

Close the door and tighten the cover screws to a maximum of 26 in-lbs.

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head office and production:

Vaasa

Vacon Plc
Runsorintie 7
65380 Vaasa
[e-mail]
telephone: [phone]
fax: [phone]

production:

Suzhou, China

Vacon Suzhou Drives Co. Ltd.
Building 11A
428# Xinglong Street, SIP
Suchun Industrial Square
Suzhou 215126
telephone: + 86 512 62836630
fax: + 86 512 62836618

Naturno, Italy

Vacon S.R.I
Via Zone Industriale, 11
39025 Naturno

sales companies and representative offices:

production:

Chambersburg, USA

3181 Black Gap Road
Chambersburg, PA 17202

TB Wood's (India) Pvt. Ltd.

#27, 'E' Electronics City
Hosur Road
Bangalore - 560 100
India
Tel. [phone]
Fax. [phone]

finland

Helsinki

Vacon Plc
Äyritie 8
01510 Vantaa
telephone: [phone]
fax: [phone]

Tampere

Vacon Plc
Vehnämyllynkatu 18
33580 Tampere
telephone: [phone]
fax: [phone]

australia

Vacon Pacific Pty Ltd
5/66-74, Micro Circuit
Dandenong South, VIC 3175
telephone: [phone]
fax: [phone]

austria

Vacon AT Antriebssysteme GmbH
Aumühlweg 21
2544 Leobersdorf
telephone: [phone]
fax: [phone]

belgium

Vacon Benelux NV/SA
Interleuvenlaan 62
3001 Heverlee (Leuven)
telephone: [phone]
fax: [phone]

brazil

Vacon Brazil
Alameda Mamoré, 535
Alphaville - Barueri -SP
Tel. [phone]
Fax. [phone]

canada

Vacon Canada
221 Griffith Road
Stratford, Ontario N5A 6T3
telephone: [phone]
fax: [phone]

china

Vacon Suzhou Drives Co. Ltd.
Beijing Branch
A528, Grand Pacific Garden Mansion
8A Guanghua Road
Beijing 100026
telephone: + 86 10 51280006
fax: [phone]

czech republic

Vacon s.r.o.
Kodanska 1441/46
110 00 Prague 10
telephone: [phone]
fax: [phone]

france

Vacon France
ZAC du Fresne
1 Rue Jacquard - BP72
91280 Saint Pierre du Perray CDIS
telephone: [phone]
fax: [phone]

germany

Vacon GmbH
Gladbecker Strasse 425
45329 Essen
telephone: [phone]
fax: [phone]

Vacon OEM Business Center GmbH
Industriestr. 13
51709 - Marienheide
Germany
Tel. [phone]
Fax. [phone]

india

Vacon Drives & Control Plc
Plot No 352
Kapaleeshwar Nagar
East Coast Road
Neelangarai
Chennai-600041
Tel. [phone]

italy

Vacon S.p.A.
Via F.lli Guerra, 35
42100 Reggio Emilia
telephone: [phone]
fax: [phone]

the netherlands

Vacon Benelux BV
Weide 40
4206 CJ Gorinchem
telephone: [phone]
fax: [phone]

norway

Vacon AS
Bentsrudveien 17
3080 Holmestrand
telephone: [phone]
fax: [phone]

romania

Vacon Romania - Reprezentanta
Cuza Voda 1
400107 Cluj Napoca
Tel. [phone]
Fax. [phone]

russia

ZAO Vacon Drives
Ul. Letchika Babushkina 1,
Stroenie 3
129344 Moscow
telephone: [phone]
fax: [phone]

ZAO Vacon Drives
2ya Sovetskaya 7, office 210A
191036 St. Petersburg
telephone: [phone]
fax: [phone]

slovakia

Vacon s.r.o. (Branch)
Seberiniho 1
821 03 Bratislava
Tel. [phone]
Fax. [phone]

spain

Vacon Drives Ibérica S.A.
Miquel Servet, 2. P.I. Bufalvent
08243 Manresa
telephone: [phone]
fax: [phone]

sweden

Vacon AB
Anderstorpsvägen 16
171 54 Solna
telephone: [phone]
fax: [phone]

thailand

Vacon South East Asia
335/32 5th-6th floor
Srinakarin Road, Prawet
Bangkok 10250
Tel. [phone]

ukraine

Vacon Drives Ukraine (Branch)
42-44 Shovkovychna Str.
Regus City Horizon Tower
Kiev 01601, Ukraine
Tel. [phone]
Fax [phone]

united arab emirates

Vacon Middle East and Africa
Block A, Office 4A 226
P.O.Box 54763
Dubai Airport Free Zone
Dubai
Tel. [phone]
Fax: [phone]

united kingdom

Vacon Drives (UK) Ltd.
18, Maizefield
Hinckley Fields Industrial Estate
Hinckley
LE10 1YF Leicestershire
telephone: [phone]
fax: [phone]

united states

Vacon, Inc.
3181, Black Gap Road
Chambersburg, PA 17202
telephone: [phone]
fax: [phone]