Danfoss XDBKITS4 Bus Installation guide

XDBKITS4 Bus / DB Terminal Kit

(Size 4)

Installation Manual

DPD00115

Need Help?

This manual answers most installation and startup questions

that may arise. However, if you have any problems,

please let your first call be to us.

Vacon, Inc.

Chambersburg, PA 17202

Normal business hours:

(North America)

8:00 AM to 5:00 PM, Eastern time

+1 877-Vacon06

([phone])

After-hours support is also available

and Vacon, Inc. are trademarks of Vacon Plc, a member of Vacon Group.

All other product names are trademarks of their respective companies.

Copyright 2009, Vacon, Incorporated. All rights reserved.

XDBKITS4 Option Kit Installation Manual vacon  3

Installing the Bus / DB Terminal Option Kit

Introduction

The XDBKITS4 option kit is designed to allow the Size 4 X4 and X5 AC drives to be easily adapted to install either
external DB resistors or to interconnect the DC bus terminal with another controller. Inc lud ed in that Size 4 category
are the following X4 and X5 drive models:

X4 AC Drive Model No. X5 AC Drive Model No.

X4C40600C X5C40600C

X4C40750C X5C40750C

X4C41000C X5C41000C

X4C50600C X5C50600C

X4C50750C X5C50750C

X4C51000C X5C51000C

Applicable Documents

This manual is supplied as a supplement to the X4 AC Drive User’s Manual (DPD 00088; previously Form 1428), and
the X5 AC Drive User’s Manual (DPD 00089; previously Form 1434).

Option Kit Contents

The option kit is illustrated in Figure 1:

Figure 1: The XDBKITS4 option kit

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4  vacon XDBKITS4 Option Kit Installation Manual

Installation Procedures

!

WARNING

SENSITIVE EQUIPMENT

This assembly contains static-sensitive components. It should be handled only by a static-safe installer,
using a grounded wrist strap.

Failure to observe this precaution may cause premature equipment failure.

!

DANGER

HAZARDOUS VOLTAGE

• Disconnect all power before servicing a drive unit or its components. WAIT 5 MINUTES until the DC
bus capacitors discharge.

• Ensure that any other power sources that may feed control logic have been disconnected.

• DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw
connections with voltage present.

• Install all covers before applying power or starting and stopping the drive.

• The user is responsible for conforming to all applicable code requirements with respect to grounding
all equipment.

• Many parts in a drive, including printed circuit boards, operate at line voltage. DO NOT TOUCH. Use
only electrically-insulated tools.

Before servicing any drive.

• Disconnect all power.

• Place a “DO NOT TURN ON” label on the drive disconnect.

• Lock the disconnect in the open position.

Failure to observe these precautions will cause shock or burn, resulting in severe personal injury
or death.

Step 1.

Open the enclosure door by unthreading the door screws in eight places. Lift and rotate the door into the open
position.

24-hour support 1-877-822-6606

XDBKITS4 Option Kit Installation Manual vacon  5

Step 2.

Remove the two M4 screws (see Figure 2) from the internal fan bracket and lower the fan assembly out of the way.
Ensure that the fan leads are not damaged or disconnected.

Figure 2: Removing the M4 screws from the assembly

Step 3.

Remove the nuts, washers, and
identification tags from the connections
labeled B-, B+, and DBC (see Figure 3).

Retain these pieces (except for the ID tags)
for later use during the reassembly of the
option kit.

Disconnect and insulate the AWG16 black
wire connected to the DBC terminal, as this
will no longer be used in external resistor
applications.

Figure 3: Location of DBC, B-, B+ connections

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6  vacon XDBKITS4 Option Kit Installation Manual

Step 4.

Loosen the four M5 nuts located on threaded studs in the base of the enclosure (see Figure 4). Do not fully remove
the nuts, as that will make reassembly more difficult.

Figure 4: Location of the M5 nuts

Step 5.

Remove the cable marked DBC from the
terminal block of the option kit. Fasten one
end of the DBC cable to the threaded stud,
using one nut and washer removed during
Step 3.

See Figure 5 for cable routing.

Use a maximum torque of 26 in-lbs.

Figure 5: DBC cable routing

24-hour support 1-877-822-6606

XDBKITS4 Option Kit Installation Manual vacon  7

Step 6.

Insert the terminal bracket with B- and B+
leads into the drive enclosure. Fasten it to the
studs that had nuts previously loosened in
Step 4. When fastening the bracket, use a
maximum torque of 26 in-lbs. See Figure 7.

Figure 6: DBC cable routing

Step 7.

.Attach B- and B+ cables to standoffs.
(See Figure 3 on page 5 for the correct
connection location.) When fastening
the cables, use a maximum torque of
26-50 in-lbs.

Step 8.

Fasten the DBC cable to the bus bar
stud. Tighten the washer and nut
assembly using a maximum torque of
50 in-lbs. See Figure 7.

Figure 7: Fastening the DBC cable

Step 9.

Re-install the internal fan bracket assembly, tightening the two M4 screws to 12 in-lbs.

Step 10.

Close the door and tighten the cover screws to a maximum of 26 in-lbs.

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head office and production:

Vaasa

Vacon Plc
Runsorintie 7
65380 Vaasa
[e-mail]
telephone: [phone]
fax: [phone]

production:

Suzhou, China

Vacon Suzhou Drives Co. Ltd.
Building 11A
428# Xinglong Street, SIP
Suchun Industrial Square
Suzhou 215126
telephone: + 86 512 62836630
fax: + 86 512 62836618

Naturno, Italy

Vacon S.R.I
Via Zone Industriale, 11
39025 Naturno

sales companies and representative offices:

production:

Chambersburg, USA

3181 Black Gap Road
Chambersburg, PA 17202

TB Wood's (India) Pvt. Ltd.

#27, 'E' Electronics City
Hosur Road
Bangalore - 560 100
India
Tel. [phone]
Fax. [phone]

finland

Helsinki

Vacon Plc
Äyritie 8
01510 Vantaa
telephone: [phone]
fax: [phone]

Tampere

Vacon Plc
Vehnämyllynkatu 18
33580 Tampere
telephone: [phone]
fax: [phone]

australia

Vacon Pacific Pty Ltd
5/66-74, Micro Circuit
Dandenong South, VIC 3175
telephone: [phone]
fax: [phone]

austria

Vacon AT Antriebssysteme GmbH
Aumühlweg 21
2544 Leobersdorf
telephone: [phone]
fax: [phone]

belgium

Vacon Benelux NV/SA
Interleuvenlaan 62
3001 Heverlee (Leuven)
telephone: [phone]
fax: [phone]

brazil

Vacon Brazil
Alameda Mamoré, 535
Alphaville - Barueri -SP
Tel. [phone]
Fax. [phone]

canada

Vacon Canada
221 Griffith Road
Stratford, Ontario N5A 6T3
telephone: [phone]
fax: [phone]

china

Vacon Suzhou Drives Co. Ltd.
Beijing Branch
A528, Grand Pacific Garden Mansion
8A Guanghua Road
Beijing 100026
telephone: + 86 10 51280006
fax: [phone]

czech republic

Vacon s.r.o.
Kodanska 1441/46
110 00 Prague 10
telephone: [phone]
fax: [phone]

france

Vacon France
ZAC du Fresne
1 Rue Jacquard - BP72
91280 Saint Pierre du Perray CDIS
telephone: [phone]
fax: [phone]

germany

Vacon GmbH
Gladbecker Strasse 425
45329 Essen
telephone: [phone]
fax: [phone]

Vacon OEM Business Center GmbH
Industriestr. 13
51709 - Marienheide
Germany
Tel. [phone]
Fax. [phone]

india

Vacon Drives & Control Plc
Plot No 352
Kapaleeshwar Nagar
East Coast Road
Neelangarai
Chennai-600041
Tel. [phone]

italy

Vacon S.p.A.
Via F.lli Guerra, 35
42100 Reggio Emilia
telephone: [phone]
fax: [phone]

the netherlands

Vacon Benelux BV
Weide 40
4206 CJ Gorinchem
telephone: [phone]
fax: [phone]

norway

Vacon AS
Bentsrudveien 17
3080 Holmestrand
telephone: [phone]
fax: [phone]

romania

Vacon Romania - Reprezentanta
Cuza Voda 1
400107 Cluj Napoca
Tel. [phone]
Fax. [phone]

russia

ZAO Vacon Drives
Ul. Letchika Babushkina 1,
Stroenie 3
129344 Moscow
telephone: [phone]
fax: [phone]

ZAO Vacon Drives
2ya Sovetskaya 7, office 210A
191036 St. Petersburg
telephone: [phone]
fax: [phone]

slovakia

Vacon s.r.o. (Branch)
Seberiniho 1
821 03 Bratislava
Tel. [phone]
Fax. [phone]

spain

Vacon Drives Ibérica S.A.
Miquel Servet, 2. P.I. Bufalvent
08243 Manresa
telephone: [phone]
fax: [phone]

sweden

Vacon AB
Anderstorpsvägen 16
171 54 Solna
telephone: [phone]
fax: [phone]

thailand

Vacon South East Asia
335/32 5th-6th floor
Srinakarin Road, Prawet
Bangkok 10250
Tel. [phone]

ukraine

Vacon Drives Ukraine (Branch)
42-44 Shovkovychna Str.
Regus City Horizon Tower
Kiev 01601, Ukraine
Tel. [phone]
Fax [phone]

united arab emirates

Vacon Middle East and Africa
Block A, Office 4A 226
P.O.Box 54763
Dubai Airport Free Zone
Dubai
Tel. [phone]
Fax: [phone]

united kingdom

Vacon Drives (UK) Ltd.
18, Maizefield
Hinckley Fields Industrial Estate
Hinckley
LE10 1YF Leicestershire
telephone: [phone]
fax: [phone]

united states

Vacon, Inc.
3181, Black Gap Road
Chambersburg, PA 17202
telephone: [phone]
fax: [phone]