PRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATIONGENERAL INFORMATION
Danfoss scroll compressors are designed and
manufactured according to the state of the
art and to valid European and US regulations.
Particular emphasis has been placed on
safety and reliability. Related instructions are
highlighted with the following icons:
This icon indicates instructions to avoid
safety risk.
R
This icon indicates instructions to avoid
reliability risk.
The purpose of this guideline is to help
customers qualify compressors in the unit.
You are strongly advise to follow these
instructions. For any deviation from the
guidelines, please contact Danfoss Technical
Support. In any case, Danfoss accepts no
liability as a result of the improper integration
of the compressor into the unit by the system
manufacturer.
4AB237586440343en-000601
Features
Intermediate discharge
valves for better efficiency
at low pressure-ratio
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATIONPRODUCT INFORMATION
Optimized scrolls for
better part load efficiency
EMC (Electro-Magnetic
Compatibility) bracket
provided allows for
grounding termination
of shielded wire-harness,
which reduces EMC
emissions between drive
and compressor
New designed oil cup to
minimize oil stirring loss under
high liquid level
PVE 32 lubricant ensures better
lubrication and efficiency
High speed oil circulation
minimized by a oil return
tube
New distributed IPM
motor lead to higher
power factor
Linear control oil pump
How do IDVs work?
Danfoss Intermediate Discharge Valves (IDVs)
are located close to the discharge side of the
compressor. They reduce excessive compression
of refrigerant under part-load conditions while
maintaining the same cooling capacity. The IDVs
open when discharge pressure falls below the
built-in optimization point. They adapt the effort
of the motor to the varying load and pressure
conditions in the system, thus reducing the effort
of the motor and its electrical consumption
and improving the system’s seasonal energy
efficiency.
5AB237586440343en-000601
Compressor model designation
Nomenclature
Compressor nomenclature
BNAGC065ZHV
Variable speed
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATIONPRODUCT INFORMATION
PVE 32 (160 HV) lubricant,
R410A refrigerant
Swept volume
Design pressure ratio
C: IDV and part load
ef iciency optimizedf
Frequency converter
nomenclature
Dedicated compressor
drive for VZH scroll
High overload
output power
P11K/P15K/P22K
Family
VZH scroll
Lubricant
in cm³/rev
Serie 303
in kW
Evolution index
Motor protection type
N: no internal motor protection
(protection by drive)
Equipement version
A: brazed connections, single version
D: brazed connections, unified version
Oil sight glass Oil level switch
Single version Threaded None
Unified version Threaded Threaded
Motor voltage code to CDS303 *
G: 380-480V/3~/50 & 60Hz
H: 525-600V/3~/50 & 60Hz
J: 200-240V/3~/50 & 60Hz
Note:
High overload output power: output power @160% Torque
6AB237586440343en-000601
Technical specifications
Compressor size
Frequency converter
variants
Compressor and
frequency converter
combinations
To have the optimum compressor selection,
select a compressor size which achieves the
peak load system cooling capacity demand at its
maximum speed.
Different frequency converter variants are
available according to:
1. Mains supply voltage
2. IP class (CDS303 drives are available in IP20 or
IP55 housings)
When the compressor size and mains voltage
have been defined in the above selection criteria,
the code number tables from the “Ordering
information and packaging” section provides the
appropriate frequency converter sizes and up
to four corresponding code numbers for each
compressor model.
Detailed performances can be found in
datasheets and in selection programs.
3. RFI (Radio Frequency Interference) class H2/H3
or HX.
4. Printed Circuit Board (PCB) coated
Note this compressor is equipped with
a six-pole electrical motor so the applied
frequency from the inverter will be 50 Hz for
1000 rpm up to 330 Hz for 6600 rpm.
Please refer to the table below
minmax
Compressor speed
Drive output frequencyHz50330
rps16.7110
rpm10006600
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
Supply frequency50 / 60 Hz
Output voltage0 - 100 % of supply voltage
Inputs6 digital (0-24V), 2 analog (0/±10V or 4-20mA, scalable)
Programmable outputs2 digital (0-24V), 1 analog (0/4-20mA), 2 relay
Protection functionsOver-current protection, low / high current handling
Compressor functionsMotor protection, compressor ramp up/down control
is fixed on the inverter compressor. The oil level
sensor prism is fixed on the compressor, the
electrical part is ordered by accessory kit. The oil
level sensor monitors the compressor oil level
and sends oil level signal to an external relay or
digital input of unit controller. A 5±2 seconds
delay is recommended to mitigate oil level
fluctuationand avoid false alarms.
- Lack of oil: Circuit between 2 and 3 will be
opened internally, there will be no current
flowing through load or coil of external relay,
relay is open.
230VAC MODEL
L1
L2
L3
N
Sensor
External
Load / Relay
1
2
3
24VAC
0VAC
External
Load / Relay
- Enough oil: Circuit between 2 and 3 will be
closed internally, there will be current flowing
through load or coil of external relay, relay is
close.
Note: For 24VDC, output voltage in case of lack
of oil is >13V DC and not 0V
For customers who needs UL certificates, please
order 24V AC/DC sensor.
24VAC MODEL
1
2
SensorSensor
3
24VDC
24VDC MODEL
0VDC
1
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
2
3
External
Load / Relay
PRODUCT INFORMATION
Oil level sensor is a special component which
assembles on variable speed compressor. It is
provided in oil level sensor accessory kit.
VZH052-065
9AB237586440343en-000601
Dimensions
ΦD
ΦD
VZH052-065G/J/H
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
PRODUCT INFORMATION
H
H1
H2
H2
L1
L2
L1
H
H1
L2
Single versionUnified version
Mounting GrommetTerminal box
29.5
EMC bracket to terminations
of shielded wire
Recommended torque for
mounting bolts: 11 Nm (±1 Nm)
1) VZH compressors single versions come
equipped with a threaded oil sight glass with
1"1/8 – 18 UNEF connection. It can be used for
a visual check of oil amount and condition.
Compressor modelsBrazed connection size
VZH052-065
Suction7/8 "1-1/4"7/ 8"
Discharge3/4"1-1/4"3/4"120Z0 366
VZH compressors are all delivered with suction
and discharge brazed connections only. They are
copper-plated steel connections.
VZH052-065 single version
2) Schrader: The oil fill connection and
gauge port is a 1/4" male flare connector
incorporating a Schrader valve.
Rotolock adaptor set
(adaptor, gasket, sleeve, nut)
RotolockSolder sleeve ODFCode NumberCode Number
120Z0128
Rotolock adaptor
( adaptor only)
120Z0 367
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
PRODUCT INFORMATION
Rotolock adaptors are available, refer to the
information above.
11AB237586440343en-000601
Dimensions
CDS303 Frequency
converter
Frequency converter dimensions depend
on supply voltage, IP rating and power. The
table below gives an overview of the overall
dimensions and different drive enclosures (B1 B4). Details for each drive enclosure are on the
following pages.
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
W
IP20IP55
Drive supply voltage
Compressor
voltage code
Drive power kW
PRODUCT INFORMATION
T2: 200-240/3/50-6011J VZH052-065 B4
11*
T4: 380-480/3/50-60
G
Compressor model
VZH052B3
15VZH065B3
15
T6: 525-600/3/50-60
VZH052B3
H
22VZH065B4
Variable speed compressor package VZH065 (voltage code G) + CDS303 (T4, 11kW) is qualified, to be used at drive supply voltage 380-440V (3 phase, 50/60Hz).
Any further information please contact local Danfoss engineers.
The dimensions are only for the physical units, but when installing in an application it is necessary to add space for free air passage both above and below the units.
The amount of space for free air passage is listed in “frequency converter dimensions - Clearance above/below (mm/inch)”.
12AB237586440343en-000601
Max. Weight
Electrical data, connections and wiring
Supply voltage
Compressor electrical
specifications
RLA (Rated Load Amp)
MOC (Max Operating
Current)
Because VZH compressors are powered by a
frequency converter, the mains frequency, 50 or
60 Hz, is no longer an issue. Only the mains
voltage is to be taken into account. With 3 motor
voltage codes, the most common mains voltages
and frequencies are covered. Never connect the
VZH compressor directly to the mains power
supply in case of motor burnt.
RW: Winding resistance per winding, measured at motor terminals
RLA: Rated load Amp
Model
RW(Ω) at 20°C line
Rated Load Amp value is the current value at
maximum load, in the operating envelope, and at
maximum speed and rated drive input voltage.
Max operating current is the maximum
continuous current which is 115% of RLA. This
Voltage codeMains voltage range of drive
J200-240V / 3ph / 50Hz & 60Hz (±10%)
G380-480V / 3ph / 50Hz & 60Hz (±10%)
H525-600V /3ph / 50Hz & 60Hz (±10%)
to line
0.177Ω±7 %
0.053Ω±7%
RLA (A)
22.626
44.250.7
Max Operating
Current (A)
RLA is the measured value at the compressor
terminals (after the drive).
value is printed on compressor nameplate.
MOC can be used to select cables and contactors.
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
PRODUCT INFORMATION
Wiring connections
Electrical power is connected to the compressor
terminals by Ø 4.8mm (3/16") screws. The
maximum tightening torque is 3Nm. Use a 1/4"
ring terminal on the power leads.
Terminal cover mountingThe terminal cover and gasket should be installed
prior to operation of the compressor. The terminal
cover has two outside tabs, 180 degrees apart,
Terminal cover removal
push
EMC bracket to terminations
of shielded wire
Earth grounding
that engage the terminal fence. When installing
the cover, check that it is not pinching the lead
wires.
push
push
13AB237586440343en-000601
Electrical data, connections and wiring
FusesDanfoss recommends using the fuses listed
below to protect service personnel and property
For circuit breakers, Moeller types have been
tested and are recommended.
in case of component break-down in the
frequency converter.
Frequency
converter
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
Size Typ e Type RK1 Type J Typ e T Type RK1 Type RK1Moeller type
Bussmann SIBA Little fuse IP20 IP55
UL Compliant fusesRecommended circuit breaker
Wire sizesBelow table lists maximum wiring sizes for the motor compressor power supply cables.
PRODUCT INFORMATION
from network
to drive
I
Power input
Circuit breaker
From network to frequency converterFrom frequency converter to compressor
Typ emm²AWGTypemm²AWG
200 - 240 V
380 - 400 V
525 - 600 V
Note: The wire size in the guideline is the maximum wire size that connectors can accept but not the actual needed cable. The needed cable size should be specified by the OEM depending on the unit design, ambient temperature, the wire material, current, etc...
The CDS303 frequency converter generates by
design a compressor soft start with an default
initial ramp up of 7.5s to 50 rps.
Current inrush will not exceed the frequency
converter maximum current.
The compressor will only operate properly
in a single direction. If electrical connections
are done correctly between the drive and the
compressor terminals (compressor T1/T2/T3 and
drive terminals U, V & W matching), the drive will
provide correct phase supply to the compressor,
and reverse rotation will be not possible:
• CDS terminal U (96) to VZH terminal T1
• CDS terminal V (97) to VZH terminal T2
• CDS terminal W (98) to VZH terminal T3
If compressor T1/T2/T3 and drive U, V & W
terminals are not matching, the compressor
Basically seen from the mains, the inrush peak
reach a level which is only a few percent more
than the rated nominal current.
can operate in a reverse rotation. This results in
excessive noise, no pressure differential between
suction and discharge, and suction line warming
rather than immediate cooling. The compressor
can be rapidly damaged in these conditions.
If reverse rotation symptoms occur, shut the
compressor down and connect the phases to
their proper terminals.
Mains connection to the CDS frequency
converter order has no influence on the output
phase sequence which is managed by the
frequency converter.
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
PRODUCT INFORMATION
15AB237586440343en-000601
Electrical data, connections and wiring
The compressor terminal box IP rating according to IEC529 is IP22.IP rating
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
ElementNumerals or lettersMeaning for the protection of equipment
Against ingress of solid foreign objects
First characteristic
numeral
Second
characteristic
numeral
0
1
2
3
4
5
6
0
1
2
3
4
5
6
7
8
(non protected)
≥ 50 mm diameter
≥ 12.6 mm diameter
≥ 2.5 mm diameter
≥ 1.0 mm diameter
dust protected
dust tight
VZH scroll compressors are not equipped with
an internal motor protector. Motor protection
is provided by the variable speed drive. All
parameters are factory preset in order to
guaranty locked rotor or overload current
protection.
The maximum allowable voltage imbalance
between each phase is 3%. Voltage imbalance
causes high amperage over one or several
When a warning situation is reached in the
current control, the CDS frequency converter
will automatically reduce the compressor
speed in order to keep the motor current of the
compressor below the maximum allowed.
phases, which in turn leads to overheating and
possible drive damage.
16AB237586440343en-000601
Approval and certificates
certificates
VZH compressors comply with the following approvals and certificates.Approvals and
CE
(European Directive)
UL
(Underwriters Laboratories)
EMC Class A Group 1
2014/30/EU
CCCVZH code G
VZH code G & code J
All VZH models
VZH compressor and drive package
Low voltage directive
2014/35/EU
Internal free volume
ProductsVZH052-065
Declaration of conformity ref.
Low voltage directive 2014/35/EU
ProductsInternal free volume at LP side without oil (lite/cu.inch)
VZH0524. 7/287
VZH0654.7/287
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
Contact Danfoss
PRODUCT INFORMATION
17AB237586440343en-000601
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