Danfoss VSH170AGANA Installation guide

Danfoss VSH170AGANA Installation guide

Instructions VSH compressors

Oil injection control valve

A

 

B

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

A:

 

 

E:

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model number

Housing service pressure

B:

Serial number

F:

Factory charged lubricant

C:

Refrigerant

G:

Compressor frequency & Max Must trip cur-

D:

Supply voltage & Locked rotor current

 

rent

 

 

 

 

 

 

R410A

 

 

 

 

 

 

70

 

 

 

 

 

 

 

 

 

 

 

65

 

 

 

 

 

 

50 - 90 Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

SH=6K

 

 

 

 

 

 

 

 

55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>(°C)

50

 

 

 

 

 

 

 

 

 

 

45

 

 

 

 

30 - 90 Hz

 

 

 

 

<![if ! IE]>

<![endif]>C

 

 

<![if ! IE]>

<![endif]>Hz

 

 

 

 

 

 

<![if ! IE]>

<![endif]>T

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35

 

<![if ! IE]>

<![endif]>- 90

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>50

 

 

 

 

 

 

 

 

 

25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

-30

-25

-20

-15

-10

-5

0

5

10

15

20

 

 

 

 

 

 

T0 (°C)

 

 

 

 

 

Oil injection control assembly

3 2

1

4

5

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

220V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 A max

 

 

 

 

 

 

 

 

 

 

 

Put the clip-on coil (1) with the gasket (2) over

Attach the connector (4) to the coil using the

Wire the connector as indicated.

the valve body (3) on the compressor

delivered accessories (5) and (6).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil injection control dismantling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove the clip-on coil by using a screw driver.

The compressor must only be used for its designed purpose(s) and within its scope of application (refer to «operating limits»).

Consult Application guidelines and datasheet available from http://cc.danfoss.com

Under all circumstances, the EN378 (or other applicable local safety regulation) requirements must be fulfilled.

The compressor is delivered under nitrogen gas pressure (between 0.3 and 0.7 bar) and hence cannot be connected as is; refer to the «assembly» section for further details.

The compressor must be handled with caution in the vertical position (maximum offset from the vertical : 15°)

1

FRCC.EI.005.A3.02 © Danfoss Commercial Compressors 09/10

 

Instructions

-Depending on the frequency converter version, the physical position of individual connectors may differ from below diagram.

-Always make sure that the compressor terminals T1, T2, T3 are connected to the frequency converter terminals 96, 97, 98 respectively.

-The compressor motor cable must be shielded

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1

 

 

 

 

91

 

L1

 

 

 

 

 

 

L2

 

 

 

 

92

 

L2

 

 

 

 

 

L3

 

 

 

 

93

 

L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

95

 

PE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

39

39

Ana out COM

 

 

 

 

 

 

 

 

 

 

 

42

42

Ana out +

<![if ! IE]>

<![endif]>CDS302

 

 

 

 

 

 

 

 

 

 

50

50

Ana in +10 V

 

 

 

 

 

53

53

Ana in 0 ± 10 V

 

 

 

 

 

 

54

54

Ana in 0 ± 10 V

 

 

 

 

 

 

55

55

Ana in COM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

12

+24V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

13

+24V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

18

Dig in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

19

Dig in

 

 

 

 

 

 

 

 

 

 

27

27

Dig in/out

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29

29

Dig in/out

 

 

 

 

 

 

32

32

Dig in

 

 

 

 

 

 

33

33

Dig in

 

 

 

 

 

 

20

20

Dig in COM

 

 

 

 

 

 

 

 

 

 

 

37

37

Dig in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic connections

and the armoured part must be connected to ground on both cable ends; at the side of the compressor and at the side of the frequency converter.

-Use an EMC cable gland for cable installation and perfect grounding; The metallic terminal box of the compressor has a paint-free surface around

W

98

 

T3

 

V

97

 

T2

 

U

96

 

T1

 

 

 

 

 

 

 

PE

99

 

 

 

 

NC

<![if ! IE]>

<![endif]>1

03

 

 

 

 

 

 

 

 

NO

<![if ! IE]>

<![endif]>RELAY

02

 

 

 

 

 

 

 

230 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COM

 

01

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 A max

 

 

 

 

 

 

 

 

NC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>2

06

 

 

 

 

 

 

 

 

COM

<![if ! IE]>

<![endif]>RELAY

 

 

 

 

 

 

 

 

 

04

 

 

 

 

 

 

 

 

NO

 

05

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N- RS485

69

69

P+ RS485

68

68

COM RS485

61

61

the connection hole for better conductivity.

-A low pressure safety switch is mandatory to avoid compressor vacuum operation.

-At start-up, verfiy that the compressor rotates in the right direction and pumps.

Legends:

 

Ana:

Analogue

Dig:

Digital

in:

Input

out:

Output

COM:

Common

NC:

Normally-closed

NO:

Normally-open

 

 

Open loop

Process loop

91, 92, 93:

3 Phase mains input

X

X

95:

Earth

X

X

39, 42

Analogue output

-

-

50:

Analogue input

-

-

53:

PLC+ (0 to 10 V)

X

-

54:

Sensor -

-

X

55:

PLC-

X

-

12:

HP/LP switch

X

X

12:

External On/Off (NO)

X

X

13:

Factory bridged to 37

X

X

13:

Sensor +

-

X

18:

External On/Off (NO)

X

X

19:

Digital input

-

-

27:

HP/LP switch (NC) / safety devices

X

X

29:

Digital input/output

-

-

32, 33

Digital input

-

-

20:

Digital input Common

-

-

37:

Factory bridged to 13

X

X

98:

To compressor terminal T3

X

X

97:

To compressor terminal T2

X

X

96:

To compressor terminal T1

X

X

99:

To compressor earth connection

X

X

02, 01:

Relay 1 to oil solenoid valve

X

X

06, 05, 04:

Relay 2

-

-

69, 68:

RS485 Bus

-

-

61:

RS485 Bus Common

-

-

The CDS302 frequency converter is factory preset with parameters for the open loop control principle. The process loop control principle can be selected by changing parameters in the «Quick menu».

Open loop:

0 - 10 V control

Frequency converter in slave mode

Process loop:

4 - 20 mA control

Frequency converter under own PID controller

- Optional connection

X : Mandatory connection

2

FRCC.EI.005.A3.02 © Danfoss Commercial Compressors 09/10

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