Instructions VSH compressors
Oil injection control valve
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C |
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F |
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G |
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Model number |
Housing service pressure |
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B: |
Serial number |
F: |
Factory charged lubricant |
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C: |
Refrigerant |
G: |
Compressor frequency & Max Must trip cur- |
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D: |
Supply voltage & Locked rotor current |
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rent |
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R410A |
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70 |
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65 |
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50 - 90 Hz |
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60 |
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SH=6K |
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55 |
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<![if ! IE]> <![endif]>(°C) |
50 |
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45 |
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30 - 90 Hz |
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<![if ! IE]> <![endif]>C |
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<![if ! IE]> <![endif]>Hz |
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<![if ! IE]> <![endif]>T |
40 |
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35 |
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<![if ! IE]> <![endif]>- 90 |
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30 |
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<![if ! IE]> <![endif]>50 |
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25 |
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20 |
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15 |
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-30 |
-25 |
-20 |
-15 |
-10 |
-5 |
0 |
5 |
10 |
15 |
20 |
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T0 (°C) |
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Oil injection control assembly
3 2 |
1 |
4 |
5 |
6 |
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220V |
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2 A max |
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Put the clip-on coil (1) with the gasket (2) over |
Attach the connector (4) to the coil using the |
Wire the connector as indicated. |
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the valve body (3) on the compressor |
delivered accessories (5) and (6). |
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Oil injection control dismantling |
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Remove the clip-on coil by using a screw driver.
The compressor must only be used for its designed purpose(s) and within its scope of application (refer to «operating limits»).
Consult Application guidelines and datasheet available from http://cc.danfoss.com
Under all circumstances, the EN378 (or other applicable local safety regulation) requirements must be fulfilled.
The compressor is delivered under nitrogen gas pressure (between 0.3 and 0.7 bar) and hence cannot be connected as is; refer to the «assembly» section for further details.
The compressor must be handled with caution in the vertical position (maximum offset from the vertical : 15°)
1 |
FRCC.EI.005.A3.02 © Danfoss Commercial Compressors 09/10 |
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Instructions
-Depending on the frequency converter version, the physical position of individual connectors may differ from below diagram.
-Always make sure that the compressor terminals T1, T2, T3 are connected to the frequency converter terminals 96, 97, 98 respectively.
-The compressor motor cable must be shielded
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L1 |
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91 |
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L1 |
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L2 |
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92 |
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L2 |
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L3 |
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93 |
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L3 |
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95 |
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PE |
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39 |
39 |
Ana out COM |
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42 |
42 |
Ana out + |
<![if ! IE]> <![endif]>CDS302 |
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50 |
50 |
Ana in +10 V |
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53 |
53 |
Ana in 0 ± 10 V |
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54 |
54 |
Ana in 0 ± 10 V |
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55 |
55 |
Ana in COM |
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12 |
12 |
+24V |
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13 |
13 |
+24V |
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18 |
18 |
Dig in |
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19 |
19 |
Dig in |
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27 |
27 |
Dig in/out |
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29 |
29 |
Dig in/out |
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32 |
32 |
Dig in |
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33 |
33 |
Dig in |
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20 |
20 |
Dig in COM |
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37 |
37 |
Dig in |
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Basic connections
and the armoured part must be connected to ground on both cable ends; at the side of the compressor and at the side of the frequency converter.
-Use an EMC cable gland for cable installation and perfect grounding; The metallic terminal box of the compressor has a paint-free surface around
W |
98 |
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T3 |
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V |
97 |
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T2 |
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U |
96 |
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T1 |
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PE |
99 |
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NC |
<![if ! IE]> <![endif]>1 |
03 |
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NO |
<![if ! IE]> <![endif]>RELAY |
02 |
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230 V |
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COM |
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01 |
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2 A max |
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NC |
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<![if ! IE]> <![endif]>2 |
06 |
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COM |
<![if ! IE]> <![endif]>RELAY |
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04 |
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NO |
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05 |
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N- RS485 |
69 |
69 |
P+ RS485 |
68 |
68 |
COM RS485 |
61 |
61 |
the connection hole for better conductivity.
-A low pressure safety switch is mandatory to avoid compressor vacuum operation.
-At start-up, verfiy that the compressor rotates in the right direction and pumps.
Legends: |
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Ana: |
Analogue |
Dig: |
Digital |
in: |
Input |
out: |
Output |
COM: |
Common |
NC: |
Normally-closed |
NO: |
Normally-open |
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Open loop |
Process loop |
91, 92, 93: |
3 Phase mains input |
X |
X |
95: |
Earth |
X |
X |
39, 42 |
Analogue output |
- |
- |
50: |
Analogue input |
- |
- |
53: |
PLC+ (0 to 10 V) |
X |
- |
54: |
Sensor - |
- |
X |
55: |
PLC- |
X |
- |
12: |
HP/LP switch |
X |
X |
12: |
External On/Off (NO) |
X |
X |
13: |
Factory bridged to 37 |
X |
X |
13: |
Sensor + |
- |
X |
18: |
External On/Off (NO) |
X |
X |
19: |
Digital input |
- |
- |
27: |
HP/LP switch (NC) / safety devices |
X |
X |
29: |
Digital input/output |
- |
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32, 33 |
Digital input |
- |
- |
20: |
Digital input Common |
- |
- |
37: |
Factory bridged to 13 |
X |
X |
98: |
To compressor terminal T3 |
X |
X |
97: |
To compressor terminal T2 |
X |
X |
96: |
To compressor terminal T1 |
X |
X |
99: |
To compressor earth connection |
X |
X |
02, 01: |
Relay 1 to oil solenoid valve |
X |
X |
06, 05, 04: |
Relay 2 |
- |
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69, 68: |
RS485 Bus |
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61: |
RS485 Bus Common |
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The CDS302 frequency converter is factory preset with parameters for the open loop control principle. The process loop control principle can be selected by changing parameters in the «Quick menu».
Open loop:
0 - 10 V control
Frequency converter in slave mode
Process loop:
4 - 20 mA control
Frequency converter under own PID controller
- Optional connection |
X : Mandatory connection |
2 |
FRCC.EI.005.A3.02 © Danfoss Commercial Compressors 09/10 |