Warning word, extended Status word and Alarm word ........................................... 96
List of parameters .................................................................................................. 98
Index .................................................................................................................... 104
2
MG.03.H3.02 - VLT is a registered Danfoss trademark
When reading through this Design Guide, you will come
across various symbols that require special attention.
The symbols used are the following:
This symbol indicates a general warning.
NB!:
This symbol indicates something to be
noted by the reader.
This symbol indicates a high-voltage
warning.
VLT®FCM Series
Introduction
MG.03.H3.02 - VLT is a registered Danfoss trademark
3
VLT®FCM Series
All operations must be carried out by
appropriately trained personel.
Use all lifting facilities provided
e.g. both lifting points if fitted or
single lifting point if fitted*.
Vertical lifting - Prevent uncontrolled rotation.
Lift machine - Do not lift other equipment with
motor lifting points only.
Before installation check for fan cover damage,
shaft damage, foot/mounting damage, and loose
fasteners. Check nameplate details.
Ensure level mounting surface, balanced
mounting, not misaligned.
Gaskets, and/or sealants, and guards must
be correctly fitted.
Correct belt tension.
Please observe derating rules, see "Special conditions".
*Note: maximum hand lift is 20 kg below shoulder,
but above ground level. Max. gross weights:
- Frame size 80: 15 kg
- Frame size 90 & 100: 30 kg
- Frame size 112: 45 kg
- Frame size 132: 80 kg
2. Correct protective earthing of the equipment
must be established, the user must be protected
against supply voltage, and the motor must be
protected against overload in accordance with
applicable national and local regulations.
Use of RCD’s(ELCBrelays)isdescribed
in chapter 10.
3. The earth leakage currents are higher than 3.5
mA. This means that the FC motor requires
a fixed, permanent installation as well as
reinforced protective earthing.
■ Warning against unintended start
1. The motor can be brought to a stop by means of
digital commands, bus commands, or references,
while the frequency converter is connected to mains.
If personal safety considerations make it necessary
to ensure that no unintended start occurs, t
stop functions are not sufficient .
2. While parameters are being changed, the
motor may start.
3. A motor that has been stopped may start
if faults occur in the electronics of the FC
motor, or if a temporary overload or a fault
in the mains supply ceases.
hese
The voltage on the FC motor is
dangerous when the motor is connected
to mains. Incorrect installation of
the FC motor may lead to material damage or
serious injury, or it may be fatal.
Consequently, the instructions in this manual
as well as national and local rules and safety
regulations must be complied with.
Touching the electrical parts may be fatal, even
after the mains supply has been disconnected.
Wait at least 4 minutes.
- Installation must be fused and isolated correctly.
- Covers and cable entries must be fitted.
NB!:
It is the user’s or certified electrician’s
responsibility to ensure correct earthing and
protection in accordance with applicable
national and local requirements and standards.
■ Safety regulations
1. The VLT DriveMotor (FC motor) must be
disconnected from mains if repair work
is to be carried out.
Check that the mains supply has been disconnected
and that the necessary time has passed (4 minutes).
4
MG.03.H3.02 - VLT is a registered Danfoss trademark
VLT®FCM Series
■Introduction
Specific technical publications on the FCM 300 series:
Design Guide:Gives all required information for design purposes, and gives a good
insight into the product concept, product range, technical data, control,
programming, etc.
Quick Setup:Helps the users to quickly get their FCM 300 Series motor unit installed
and running.
The Quick Setup is always delivered with the unit.
If you have a
ny questions concerning FCM 300
Series, please call us. We have drive specialists all
over the world ready to advise you on applications,
mming, training and service.
progra
Promotion
Brochure
MB.03.CX.YY
Articles
MZ.03.AX.YY
All
users
Quick Setup
MG.03.FX.YY
A
The chart below gives an overview of the literature
available for the FCM 300 Series.
Misc.
Design
Guide
MG.03.BX.YY
vailable literature
VLT Software
Dialog
MG.50.EX.YY
PROFIBUS-
Manual
MG.03.EX.YY
X =version number
YY =language
Introduction
175NA116.10
Data sheet
MD.03.AX.YY
MG.03.H3.02 - VLT is a registered Danfoss trademark
5
■ Integration of frequency converter and motor
The Danfoss VLT frequency converter integrated
onto the asynchronous motor gives infinite
speed control in one unit.
The VLT DriveMotor FCM 300 Series is a very compact
alternative to the ordinary solution with VLT frequency
converter and motor as separate units. The frequency
converter is attached instead of the motor terminal box,
and it is no higher than the standard terminal box, nor
widerorlongerthanthemotor(seechapter6).
Installation is made extremely easy. Panel space is
not a problem. There is no need for special details
on wiring to meet the EMC directive, since motor
cables are not necessary. The only connections
are mains and control connections.
VLT®FCM Series
Factory-set adaption between frequency converter
and motor gives precise and energy efficient control
in addition to eliminating pre-setting on site.
The FC motor can be used in stand alone systems
with traditional control signals, such as start/stop
signals, speed references and closed loop process
control or in multiple drive systems with control
signals distributed by a field bus.
Combination of fieldbus and traditional control signals
and closed loop PID control is possible.
Control structures
■ Key diagram for FCM 3
00 Series
6
MG.03.H3.02 - VLT is a registered Danfoss trademark
Each type in the product range is available
in different versions:
nverter versions
I
Drive control:
- F 00: Without Fieldbus
- F 10: With PROFIBUS DP 3 MBit/s
- F 12: With PROFIBUS DP 12MBit/s
RFI filter:
Inverter with integrated RFI filter, class 1A (industrial)
or class 1B (domestic).
Cooling:
- TEFV: Motor cooled by a shaft mounted fan (IC 411)
ounting versions
M
- Foot mounting (B3)
- Flange mounting (B5)
- Face mounting (B14)
- Foot + flange mounting (B35)
- Foot + face mounting (B34)
See section Dimensions.
anfoss PC software for serial communication, MCT 10
D
All FCM 300 Series units have an RS 485 port as
standard, which enables them to communicate e.g.
with a PC. A programme entitled MCT 10 is available
for this purpose (see section PC Software tools).
rdering numbers, MCT 10
O
Please order your CD containing MCT 10 Set-up
Software using code number 130B1000.
C Software - VLT Software Dialog
P
For single or few unit installations a basic software
package, VLT Software Dialog, is available. Please
order using code number 175Z0967.
ccessories for the FC motor
A
A Local Operation Pad (LOP) for local set point and
start/stop is available for the FC motor. The LOP is IP 66
enclosed. A Local Control Panel (LCP 2) which makes
up a complete interface for operation, programming
and monitoring of the FC motor is also available.
rdering numbers, accessories
O
Local Operation Pad (LOP)175N0128
Local Control Panel (LCP 2)175N0131
Remote mounting kit (LCP 2)175N0160
Plug kit (LCP 2)175N2545
Cable for plug kit (LCP 2)175N0162
Cable (direct mounting) (LCP 2)175N0165
Service plug kit (LCP 2)175N2546
Potentiometer option
177N0011
(Available from February 2005)
Introduction
nverter box position: Top, opposite motor feet.
I
D
rainhole (+ position): None, D1, D2, D3 (see
drawing in section Ordering info for inverter box
position and drain hole position.
■ Ordering
Take a copy of the ordering form, see section
Ordering form. Fill in and post or fax your order
to the nearest branch office of the Danfoss sales
organisation. On the basis of your order, the FCM
300 Series motor is given a type code.
The ordering form for the basic unit must always be
completed. When the type code is written, always
state the characters of the basic string (1-34). Together
with the order confirmation the customer receives an
8-figure code number to be used when reordering.
MG.03.H3.02 - VLT is a registered Danfoss trademark
7
■Ordering info for Frames and Flanges
Frame sizes and the corresponding flange sizes
for different mounting versions
VLT®FCM Series
TypeMotor frame sizeMounting versionFlange size, standard
Flange size according to IEC ref. FFxxx (Dimension M), see section Dimensions
S: Available as standard shaft
*
No changes regarding shaft dimensions
Flange size,
alternatives
*
[mm]
■Ordering info for inverter box position a
drain hole position
Inverter box position, always top mounted.
D1: Drain holes opposite inverter side, both
drive end and non drive end.
D2/D3: Drain holes 90° to inverter, both drive
end and non drive end.
nd
All drain holes are mounted with screw and
washer, IP 66 if not opened.
8
MG.03.H3.02 - VLT is a registered Danfoss trademark
■Ordering form
VLT®FCM Series
Introduction
MG.03.H3.02 - VLT is a registered Danfoss trademark
9
VLT®FCM Series
■ FCM 305-375 for 3 phases, 380-480 V
FCM305307311315322330340355375
Motor output
[HP]0.751.01.52.03.04.05.07.510.0
[kW]0.550.751.11.52.23.04.05.57.5
Motor torque
2pole[Nm]
4pole[Nm]
Frame
size [mm]80809090100100112132132
Weight [kg]111317202628375661
Input current [A]
380 V
2 p1.51.82.33.44.55.08.012.015.0
4 p1.41.72.53.34.76.48.011.015.5
480 V
2 p1.21.41.82.73.64.06.39.511.9
4 p1.11.32.02.63.75.16.38.712.3
Efficiency at
nom. speed
(4 pole) %667174808081808484
Efficiency at
nom. speed
(2 pole) %616476757685828391
Power terminals
[AWG]10101010101010 6 6
[mm2]44444441010
Gland sizes3xM20x1.5 3xM20x1.5 3xM20x1.5 3xM20x1.5 3xM20x1.5 3xM20x1.5 3xM20x1.5 1xM25x1.5/
Max. prefuse
UL
IEC
At 400 V 3000 r/min
1)
At 400 V 1500 r/min
2)
Type gG prefuses must be used. If you want to maintain UL/cUL you must use prefuses of the type Bussmann KTS-R 500 V or Ferraz
3)
Shawmut, ATMR Class C (max. 30A). The fuses must be placed for protection in a circuit that is capable of supplying a maximum of
100,000 amps RMS (symmetrical), 500 V maximum.
1)
2)
3)
[A]101010101015152525
3)
[A]252525252525252525
1.82.43.54.87.09.512.617.524.0
3.54.87.09.614.019.125.435.048.0
1xM25x1.5/
2xM20x1.5
2xM20x1.5
■General technical data
Mains supply, TT, TN and IT* (L1, L2, L3):
- Supply voltage 380-480 V units .............................................................. 3 x 380/400/415/440/460/480 V ±10%
- Supply frequency ................................................................................................................................... 50/60 Hz
- Max. imbalance of supply voltage ............................................................................ ±2% of
rated supply voltage
- Power factor / cos φ .................................................................................................... max. 0.9/1.0 at rated load
- No. of switching operations on supply input L1, L2, L3 ....................................................... approx. 1 time/2 min
- Continuous torque ................................................................................................................................ see above
Control card, digital/pulse inputs:
- Number of programmable digital inputs .............................................................................................................. 4
10
MG.03.H3.02 - VLT is a registered Danfoss trademark
- Voltage level ........................................................................................................ 0-24 V DC (PNP positive logics)
- Voltage level, logic
- Voltage level, logic
- Maximum voltage on input ..................................................................................................................... 28 V DC
- Input resistance, R
- Scanning time ........................................................................................................................................ 20 msec
Control card, pulse input:
- No. of programmable pulse inputs ..................................................................................................................... 1
- Max. frequency on terminal 3, open collector/push pull 24 V .......................................................... 8 kHz/70 kHz
- Resolution ................................................................................................................................................... 10 bit
- Accuracy (0.1-1 kHz), terminal 3 .............................................................................. Max. error: 0.5% of full scale
- Accuracy (1-12 kHz), terminal 3 ............................................................................... Max. error: 0.1% of full scale
Control card, analogue inputs:
- No. of programmable analogue voltage inputs .................................................................................................. 1
- Voltage level ....................................................................................................................... 0 - 10 V DC (scalable)
- Input resistance, R
- No. of programmable analogue current inputs ................................................................................................... 1
- Current range ........................................................................................................................ 0 - 20 mA (scalable)
- Input resistance, R
- Resolution ..................................................................................................................................................... 9 bit
- Accuracy on input ....................................................................................................... Max. error 1% of full scale
- Scanning time ....................................................................................................................................... 20 msec.
- Voltage level at digital output/load .......................................................................................... 0 - 24 VDC/25mA
- Current at analoque output ................................................................................................................... 0 - 20 mA
- Maximum load to frame (terminal 8) at analogue output ................................................................ R
LOAD
≤ 500
- Accuracy of analogue output ................................................................................... Max. error: 1.5% of full scale
- Resolution on analogue output. ..................................................................................................................... 8 bit
Relay output:
- No. of programmable outputs ............................................................................................................................ 1
- Frequency range ................................................................................................................................. 0 - 132 Hz
Please see special conditions for frequency range for IP 66 motors at the end of this section.
- Resolution on output frequency .................................................................................................................. 0.1 %
- System response time .................................................................................................................. Max. 40 msec.
- Speed accuracy (open loop, CT mode, 4 P motor driven in speed range 150-1500 rPm) .................... +/- 15 rpm
MG.03.H3.02 - VLT is a registered Danfoss trademark
11
VLT®FCM Series
Externals:
- Enclosure .................................................................................................................................. IP 55 (IP56, IP66)
Please see special conditions for frequency range for IP 66 motors at the end of this section.
- Vibration test ................................................................................................................. (IEC68seepage93)1g
Terminal screws require a max 2.5 mm
flat-blade screwdriver.
AC Line screws require a 8mm flat-blade screwdriver.
■Maximum Cable Cross Section
Earth ground and cable clamp screws all require
T-20 Torx or flat-blade screwdriver.
Lid screws require Philips screwdriver.
Note:
Use°60Ccopperwireorbetter
AWGmm
Max size AC Line cable (FCM 305-340):104.0
Max size AC Line cable (FCM 355-375):610
Max size control cable:161.5
Max size serial communication cable:161.5
Earth Ground:610
■Screw Sizes
Cover (lid) screws:M5
Earth Ground and Cable Clamp screws (FCM 305-340):M4
Earth Ground and Cable Clamp screws (FCM 355-375):M5
2
14
MG.03.H3.02 - VLT is a registered Danfoss trademark
■Description of the motor
The FC motor consists of the following parts:
VLT®FCM Series
ItemDescriptionItemDescription
1Gasket19Gaskets for cable glands
2Name plate20Cable Clamps
3Shim ring21Screws for cable clamps
4Ball bearing22Frequency inverter
5Circlip for drive-end bearing23Lid for frequency inverter
6Key24Gasket
7Rotor25Torx-screws for inverter monting
8Shim ring for bearing26Screws for lid
9Tension screws27Mounting screws for flange ring
10Tolerance ring for air blower28Flange ring
11Air blower29Stator
12Endshield drive end30Mounting screws for air blower hood
13Stator31Air blower hood
14Endshield non drive end
15Connector block
16Gasket
17Screws for connector block
18Metric blind plugs
Installation
MG.03.H3.02 - VLT is a registered Danfoss trademark
15
VLT®FCM Series
■ Handling the FC motor
Handling and lifting of VLT DriveMotors (FC motors)
must only be undertaken by qualified personnel. Full
product documentation and operating instructions
must be available together with tools and equipment
necessary for safe working practice. Eyebolts and/or
lifting trunnions supplied with the FC motor are
designed to support only the weight of the FC motor,
not the weight of the FC motor and any auxcillary
equipment attached to it. Be absolutely sure that
cranes, jacks, slings and lifting beams are capable of
carrying the weight of equipment to be lifted. Where
an eyebolt is provided with the motor, this should
■ Bearings
The standard solution is fixed bearing in the drive
side of the motor (shaft output side).
To avoid static indention, the storage area should be
vibration free. Where exposure to some vibration is
unavoidable, the shaft should be locked. Bearings
may be fitted with a shaft locking device which should
be screwed down until its shoulder is firmly against
the face of the stator frame to be lifted.
be kept in place during storage. Shafts should be
rotated by hand, one quarter of a revolution, at weekly
intervals. Bearings are despatched from the works
fully charged with lithium based grease.
Lubrication
Frame sizeLubrication typeTemperatur range
80-132Esso unirex N3-10 to + 1400°C
Bearing life
Maximum hours bearing life (Lna) expected at 80° C bearing temp. x 103hours.
FCM3000 min
-1
1500 min
-1
Horiz.Vert.Horiz.Vert.
305-31522223030
322-34026263030
355-37526263030
Lna bearing life is the adjusted, L10 life rating, taking account of: -Reliability -Material improvement -Lubrication
conditions.
Standard Bearing references and oil seals
FCMMountingPoles (2/4)BearingsOil seals - Bore x O/D x width in mm
Drive endNon-drive end
305-307AllAll6204 2Z-C3 6204 2RS-C320 x 30 x 7
311-315AllAll6205 2Z-C3 6205 2RS-C325 x 35 x 7
322-330AllAll6206 2Z-C3 6206 2RS-C330 x 42 x 7
340AllAll6206 2Z-C3 6206 2RS-C330 x 42 x 7
355-375AllAll6208 2Z-C3 6208 2RS-C340 x 52 x 7
■ Output shafts
Output shafts are produced from 35/40 Ton (460/540
2
) tensile steel. Drive end shafts are provided
MN/m
with a tapped hole to DIN 332 Form D and a
closed profile keyway as standard.
alance
B
All motors are dynamically balanced, to ISO 8821with
key convention to IEC 60034-14.
16
MG.03.H3.02 - VLT is a registered Danfoss trademark
General
FCM305307311315322330340355375
Frame size 80809090100100112132132
A [mm]125125140140160160190216216
B [mm]100100125125140140140178178
C[mm]505056566363708989
H [mm]80809090100100112132132
K[mm]99991212121212
AA [mm]33.533.535353838445555
AB [mm]153153170170195195225256256
BB [mm]125125155155176176176218218
L [mm]295295319319336336380485485
AC [mm]159159176176196196220246246
HD [mm]228.5228.5241241267267296344344
FCL [mm]206206230230256256286340340
FCW [mm] 141141158158176176197235235
Installation
MG.03.H3.02 - VLT is a registered Danfoss trademark
17
VLT®FCM Series
Shaft Drive End
Shaft tapped
DH x deep to
DIN 332 Form DR
FCM305307311315322330340355375
Frame size 80809090100100112132132
D [mm]191924242828283838
E [mm]404050506060608080
ED [mm]323240405050507070
EB[mm]445555555
DH [mm]M6x16M6x16M8x19M8x19M10x22M10x22M10x22M12x28M12x28
F[mm]66888881010
GA [mm]21.521.527273131314141
18
MG.03.H3.02 - VLT is a registered Danfoss trademark
VLT®FCM Series
Flange mounting - B5, B35 (B3+B5)
B5
FCM305307311315322330340355375
Framesize80809090100100112132132
IEC Ref.FF165FF165FF165FF165FF215FF215FF215FF265FF265
DIN Ref.A200A200A200A200A250A250A250A300A300
M [mm]165165165165215215215265265
N [mm]130130130130180180180250230
P [mm]200200200200250250250300300
S[mm] 121211.511.51414141414
Installation
T[mm]3.53.53.53.544444
LA [mm]101010101111111212
Face mounting - B14, B34 (B3+B14)
B14
FCM305307311315322330340355375
Frame size80809090100100112132132
IEC Ref.FT100FT100FT115FT115FT130FT130FT130FT165FT165
DIN Ref.C120C120C140C140C160C160C160C200C200
M [mm]100100115115130130130165165
N [mm]80809595110110110130130
P [mm]120120140140160160160200200
S [mm]M6M6M8M8M8M8M8M10M10
T [mm]33333.53.53.53.53.5
LA [mm]121210101010101212
MG.03.H3.02 - VLT is a registered Danfoss trademark
19
■ Installation of the FC motor
FC motors must be installed with adequate access for
routine maintenance. A minimum of 0.75m of working
space around the motor is recommended. Adequate
space around the motor, particularly at the fan inlet
(50 mm), is also necessary to facilitate airflow.
Where several FC motors are installed in close
proximity, care must be taken to ensure that there is
no recirculation of exhausted warm air. Foundations
must be solid, rigid and level.
NB!:
Electrical installation
Do not remove the top foil inside the inverter part,
as this is a part of the protective arrangements.
VLT®FCM Series
itting pinions, pulleys and couplings.
F
These should be bored to our standard limits and fitted
on the shaft with a screwing motion. Attention must
be paid to correct guarding of all moving parts.
Tapping of fitments onto the FC motor shaft,
with a hammer or mallet, causes bearing
damage. This results in an increase in
bearing noise and a significant reduction in bearing life.
NB!:
Max. length of mounting bolts penetrating
the B14 flange, see section Dimensions
in this chapter.
■ Alignment
When the application calls for direct coupling, the
shafts must be correctly aligned in all three planes. Bad
alignment can be a major source of noise and vibration.
Maximum permissible external axial and radial loads in N
Allowance must be made for shaft endfloat and
thermal expansion in both axial and vertical planes.
It is preferable to use flexible drive couplings.
1
- standard ball bearings
Horizontal shaftVertical shaft
Load towardsLoad awayShaft upShaft down
Framemotorfrom motorloadloadloadload
sizePolesUpDownUpDownMax. radial
802275441481245294432638
4373549569343392520785
902412638598294373520824
4540765716402471628903
10028538539329328148141207
410101010111811189619611393
11228538539329328148141207
410101010111811189619611393
132S2105914031570952121613051785
41265160918251138147214811972
132M41256160918541109150114622040
1
All figures are based on Lna bearing life of 20,000 hours.
Remove the fan cover and ensure that all air inlet holes
are completely free. Clean any dirt and obstructions
from behind the fan and along the ribs of the frame,
and between the motor and inverter part.
eriodic maintenance of motor part.
P
a. Remove the inverter part, the fan cover and
the fan which is keyed to the shaft extension.
Loosen and remove bearing cover screws and
endshield bolts/studs.The endshields should
then be eased off their spigots.
b. The rotor can now be carefully withdrawn from
the stator, taking care not to damage the stator
bore and both stator and rotor windings.
c. Having dismantled the motor, maintenance can be
carried out to remove all dirt. For this purpose,
the use of an air line supplying dry compressed
air under comparatively low pressure is best, as
a high velocity air-stream can force dirt into the
spaces between the windings and insulation, etc.
Grease-removing solvents can cause damage
to impregnating varnish or insulation
d. The FC-motor should be re-assembled in the
reverse order from dismantling, remember
to ease endshields onto bearings and spigots.
DO NOT USE FORCE.
e. Before starting, check that the rotor rev
Ensure that the electrical connections are correct.
f. Refit any pulley, coupling, sprocket etc. which
has been removed, being particular
ensure correct alignment with the driven part,
as misalignment will lead to ultimate bearing
trouble and shaft breakage.
g. When replacing screws and bolts, care should be
taken to use only those with the requisite quality and
tensile strength recommen
These must also be of identical thread form and
screw/bolt length (see the table above).
ded by the manufacturer.
ing
olves freely.
ly careful to
Installation
MG.03.H3.02 - VLT is a registered Danfoss trademark
21
■ Forced ventilation (FV) units (Not yet available)
In some applications the fan built on to the motor
shaft do not give sufficient cooling for operation at low
speed. That problem is solved by mounting a FV unit.
Typical applications are for example conveyors,
spindles and other contant torque (CT) applications
VLT®FCM Series
where the customer wants a wide control range without
reduction in torque down to low speed.
The VLT Drive Motor yields full continuous torque
down to low speed with FV built on. The forced vent
enclosure is IP 55. Not approved according to UL.
■ FCM 30 0 Thermal Protection
The thermal protection of FC and motor is
covered in the following way:
1. Overload situations are handled by the calculated
2
electrical load (I
Xt).
2. Missing ventillation and high ambient temperature
is handled by the temperature measurement. The
derating for low speed (due to missing ventillation)
is not incoporated in the electrical load calculaton
but taken care of by the temperature measurement.
Forced ventillation is thus automaticly covered.
Electrical load
The current is measured in the DC link and the
estimated load is calculated. The level of the electrical
load is set at an output torque of 105%. Above
that level a counter is increased, below the level it
is decreased. The counter starts at zero. When the
counter reaches 100, the unit trips. At 98 the warning
indication goes on (LED and status word).
LoadTime from 0 to 100Time from 100 to 0
0%-60 sec
20%-100 sec
40%-150 sec
60%-200 sec
80%-250 sec
105% 900 sec (if over 105%)300 sec (if under 105%)
120% 550 sec140% 210 sec160% 60 sec>165% 20 sec-
activated in parameter 412, the switching frequency
is decreased gradually down to 2 kHz attempting
to decrease the temperature.
Trip level => Immediate trip and alarm indication
(LED and status word).
The value can be read in parameter 537
(LCP: Heat sink temp.).
The temperature levels seem to be high, but due to a
local heating of the sensor the practical levels of the
inside air temperature are approx. 10 deg C lower.
At full AC brake (parameter 400) a load > 165%
is simulated => 20 sec to trip.
The value can be read in parameter 527.
(LCP:FC thermal)..
Temperature measurement
The temperature measurement is sensing the
temperature within the electronics box.’
At warning level => Warning indication goes on
(LED and status word) and the unit might trip if the
temperature doesn’t sink back below warning level
within 15 minutes. If the function TEMP.DEP.SW is
22
MG.03.H3.02 - VLT is a registered Danfoss trademark
VLT®FCM Series
■Control panel (175NO131)
The FC motor optionally features a Local Control
Panel- LCP 2 which makes up a complete interface
for operation and monitoring of the FC motor.
IP 65 on front.
NB!:
The LCP from the VLT 5000 Series (code
number 175Z0401) cannot be used for the
FC motor. However, the general LCP 2 (code
number 175N0131) can be used for both the FCM
300, VLT 2800 and the VLT 5000 Series.
■LCP installation
The LCP 2 is connected to the terminal X100, 1-4
(see separate instruction MI.03.AX.YY).
1. Service Plug Kit (175N2546) (see section Service
plug kit) and cabel 175N0162
2. Plug kit (175N2545) (see section Plug kit)
and cabel 175N0162
3. Remote mounting kit (175N0160) (see section
Remote mounting kit)
■LCP functions
The functions of the control panel can be
divided into three groups:
required for quick, effective parameter Setup of the
FC motor will be displayed. As a supplement to the
display, there are three LEDs for voltage, warning and
alarm. All program parameters of the FC motor can be
changed immediately from the control panel, unless
this function has been blocked via parameter 018.
Installation
• display
• keys for changing program parameters
• keys for local operation
All data are indicated by means of a 4-line alphanumeric
display, which in normal operation is able show
4 measurements and 3 operating conditions
continuously. During programming, all the information
■ Display
The LCD-displayhas rear lighting and a total of 4
alpha-numeric lines together with a box that shows
the direction of rotation (arrow) and the chosen
Setup as well as the Setup in which programming
is taking place if that is the case.
1st line
2nd line
3rd line
4th line
12345678901234567890
SETUP
12345678
1
12345678901234567890
12345678901234567890
1st line shows up to 3 measurements continuously
in normal operating status or a text which
explains the 2nd line.
2nd line shows a measurement with related
unit continuously, regardless of status (except
inthecaseofalarm/warning).
175ZA443.10
3rd line is normally blank and is used in the menu
mode to show the selected parameter number or
parameter group number and name.
4th line is used in operating status for showing
astatustextorindatachangemodeforshowing
the value of the selected parameter.
MG.03.H3.02 - VLT is a registered Danfoss trademark
23
VLT®FCM Series
An arrow indicates the direction of rotation
of the motor. Furthermore, the Setup
which has been selected as the Active
Setup in parameter 004 is shown. When
programming another Setup than the
Active Setup, the number of the Setup
which is being programmed will appear
to the right. This second Setup number
will flash.
■ LEDs
At the bottom of the control panel is a red alarm LEDand
a yellow warning LED, as well as a green voltage LED.
redyellowgreen
If certain threshold values are exceeded, the alarm
and/or warning lamp lights up together with a status
and alarm text on the control panel.
The voltage LED is activated when the FC motor
receives voltage; at the same time the rear
lighting of the display will be on.
■Control key functions
[DISPLAY / STATUS] is used for
selecting the mode of display
or for changing back to Display
mode from either the Quick
menu mode or the Menu mode.
[QUICK MENU] is used for
programming the parameters
that belong under the Quick
menu mode. It is possible to
switch directly between Quick
menu mode and Menu mode.
[MENU] is used for programming
all parameters. It is possible to
switch directly between Menu
mode and Quick menu mode.
■ Control keys
The control keys are divided into functions. This
means that the keys between display and indicator
LEDs are used for parameter Setup, including choice
of display indication during normal operation.
Keys for local control are found under the
indicator LEDs.
24
MG.03.H3.02 - VLT is a registered Danfoss trademark
VLT®FCM Series
[CHANGE DATA] is used for
changing the parameter selected
either in the Menu mode or the
Quick menu mode.
[CANCEL] is used if a change of
the selected parameter is not to
be carried out.
[OK] is used for confirming
a change of the parameter
selected.
[+/-] is used for selecting
parameter and for changing
the chosen parameter or for
changing the read out in line 2.
[<>] is used for selecting group
and to move the cursor when
changing numerical parameters.
[JOG] overrides the output
frequency to a preset frequency
while the key is kept down. Can
be selected via parameter 015
to be active or inactive.
[FWD / REV] changes the
direction of rotation of the motor,
which is indicated by means of
the arrow on the display although
only in Local. Can be selected
via parameter 016 to be active
or inactive (parameter 013 must
be set to [1] or [3] and parameter
200 set to [1].
[START] is used for starting the
FC motor after stop via the [Stop]
key. Is always active, but cannot
override a stop command given
via the terminal strip.
Installation
[STOP / RESET] is used for
stopping or for resetting the FC
motor after a drop-out (trip). Can
be selected via parameter 014
to be active or inactive. If stop
is activated, line 2 will flash, and
[START] must be activated.
NB!:
Pressing [STOP/RESET] will prevent motor
from running also with disconnected
LCP 2. Restarting is only possible via
the LCP 2 [START] key.
NB!:
he keys for local control have been
If t
selected as active, they will remain active
both when the frequency has been set for
Local Control and for Remote Control via parameter
002, although with the exception of [FWD/REV],
which is only active in Local operation.
NB!:
If no external stop function has been selected
and the [STOP] key has been selected as
inactive via parameter 014, the FC motor
can be started and can only be stopped by
disconnecting the voltage to the motor.
■ Display read-out state
The display read-out state can be varied - see the list
on page 32 - depending on whether the FC motor is
in normal operation or is being programmed.
■ Display mode
In normal operation, up to 4 different operating
variables can be indicated continuously: 1,1 and 1,2
and 1,3 and 2, and in line 4 the present operating
status or alarms and warnings that have arisen.
MG.03.H3.02 - VLT is a registered Danfoss trademark
25
VAR 1.1 VAR 1.2 VAR 1.3
SETUP
VAR 2
1
VLT®FCM Series
195NA113.10
• Read-out state I:
This read-out state is standard after starting
up or after initialisation.
FREQUENCY
STATUS
■Display mode - selection of read-out state
There are three options in connection with the
choice of read-out state in the Display mode - I, II
and III. The choice of read-out state determines the
number of operating variables read out.
Read-out state: I:II:III:
Line 1Description for
operating variable
in line 2
The table below gives the units linked to the
variables in the first and second line of the
display (see parameter 009).
Operating variable:Unit:
Reference[%]
Reference[unit]*
Feedback[unit]*
Frequency[Hz]
Frequency x scaling[-]
Motor current[A]
To rq ue[ %]
Power[kW]
Power[HP]
Motor voltage[V]
DC-link voltage[V]
FC thermal[%]
Hours run[Hours]
Input status, dig. Input[Binary code]
External reference[%]
Status word[Hex]
Heat sink temp.[ºC]
Alarm word[Hex]
Control word[Hex]
Warning word 1[Hex]
Warning word 2[Hex]
Analog input 1[mA]
Analog input 2[V]
*) Select in parameter 416. The unit is shown in readout state 1 line 1
otherwise ’U’ is shown.
Operating variables 1,1 and 1,2 and 1,3 in the first
line, and operating variable 2 in the second line are
selected via parameter 009, 010, 011 and 012.
Data value for
3operating
variables in line
1
Description for
3operating
variables in line
1
50.0 Hz
MOTOR IS RUNNING
Line 2 gives the data value of an operating variable with
related unit, and line 1 provides a text which explains
line 2, cf. table. In the example, Frequency has
been selected as variable via parameter 009. During
normal operation another variable can immediately
be read out by using the [+/-] keys.
• Read-out state II:
Switching between read-out states I and II is effected
by pressing the [DISPLAY / STATUS] key.
24.3% 30.2% 13.8A
50.0 Hz
MOTOR IS RUNNING
In this state, data values for four operating values
are shown at the same time, giving the related
unit, cf. table. In the example, Reference, Torque,
Current and Frequency are selected as variables
in the first and second line.
• Read-out state III:
This read-out state can be held as long as the
[DISPLAY/STATUS] key is pressed. When the key is
released, the system switches back to Read-out state
II, unless the key is pressed for less than approx. 1 sec.
REF% TORQUE CURR A
SETUP
50.0 Hz
MOTOR IS RUNNING
This is where parameter names and units for
operating variables in the first line are given operating variable 2 remains unchanged.
1
26
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VLT®FCM Series
■Quick menu mode versus Menu mode
The FC motor series can be used for practically
all assignments, which is why the number of
parameters is quite large. Also, this series offers
a choice between two programming modes - a
Menu mode and a Quick menu mode.
• The Quick menu takes the user through a number
of parameters that may be enough to get the
motor to run nearly optimally, if the factory setting
for the other parameters takes the desired control
functions into account, as well as the configuration
of signal inputs/outputs (control terminals).
• The Menu mode makes it possible to select
and change all parameters at the user’soption.
However, some parameters will be "missing",
depending on the choice of configuration (parameter
100), e.g. open loop hides all the PID parameters.
In addition to having a name, each parameter is linked
up with a number which is the same regardless of
the programming mode. In the Menu mode, the
parameters are divided into groups, with the first digit
of the parameter number (from the left) indicating the
group number of the parameter in question.
Regardless of the mode of programming, a change
of a parameter will take effect and be visible both in
the Menu mode and in the Quick menumode.
■Quick Setup via Quick menu
The Quick Setup starts with pressing the [QUICK
MENU] key, which brings out the following
read-out on the display:
QUICK MENU X OF Y
SETUP
50.0 Hz
1
001 LANGUAGE
ENGLISH
At the bottom of the display, the parameter number
and name are given together with the status/value
of the first parameter under
time the [Quick Menu] key is pressed after the unit
has been switched on, the read-outs will always
startatpos. 1-seetabl
Quick Setup. The first
ebelow.
Pos.:No.:Parameter:Unit:
1001Language
2200Direction of rotation
3101Torque characteristic
4204Min. reference[Hz]
5205Max. reference[Hz]
6207Ramp up time[sec.]
7208Ramp down time[sec.]
8002Local/remote control
9003Local reference
10500Bus address
■ Menu mode
The Menu mode is started by pressing the [MENU] key,
which produces the following read-out on the display:
FREQUENCY
50.0 Hz
0 KEYB.&DISPLAY
Line 3 on the display shows the parameter
group number and name.
■Parameter groups
IntheMenumodetheparametersaredivided
into groups. Selection of parameter group is
effected by means of the [<>] keys.
The following parameter groups are accessible:
Group no.Parameter group:
0Operation&Display
1Load&Motor
2References & Limits
3Inputs & Outputs
4Special functions
5Serial communication
6Technicalfunctions
*For information on parameter group 800 and 900
for PROFIBUS, please see the FCM Profibus manual
MG.03.EX.YY.
When the desired parameter group has been
selected, each parameter can be chosen by
means of the [+/-] keys:
Installation
■ Parameter selection
The selection of parameter is effected by means of the
[+/-] keys. The following parameters are accessible:
MG.03.H3.02 - VLT is a registered Danfoss trademark
27
VLT®FCM Series
FREQUENCY
50.0 Hz
001 LANGUAGE
ENGLISH
The 3rd line of the display shows the parameter
number and name, while the status/value of the
selected parameter is shown in line 4.
■ Changing data
Regardless of whether a parameter has been selected
under the Quick menu or the Menu mode, theprocedure
for changing data is the same. Pressing the [CHANGE
DATA] key gives access to changing the selected
parameter, following which the underlining in line 4
will flash on the display. The procedure for changing
data depends on whether the selected parameter
represents a numerical data value or a text value.
■Changing a text value
If the selected parameter is a text value, the text value
is changed by means of the [+/-] keys.
FREQUENCY
SETUP
50.0 Hz
130 START FREQUENCY
10.0 HZ
The chosen digit is indicated by the digit flashing. The
bottom display line shows the data value that will be
entered (saved) when signing off with [OK].
1
FREQUENCY
50.0 Hz
001 LANGUAGE
ENGLISH
The bottom display line shows the text value that will be
entered (saved) when acknowledgement is given [OK].
■Infinitely variable change of numeric data value
If the chosen parameter represents a numeric data
value, a digit is first selected by means of the [<>] keys.
FREQUENCY
SETUP
50.0 Hz
130 START FREQUENCY
09.0 HZ
1
Then the chosen digit is changed infinitely variably
by means of the [+/-] keys:
28
MG.03.H3.02 - VLT is a registered Danfoss trademark
■ Menu structure
VLT®FCM Series
DISPLAY MODE
VAR 1.1 VAR 1.2 VAR 1.3
▲
▲
VAR 2
STATUS
▲
MENU MODE
FREQUENCY
50.0 HZ
0 KEYB.&DISPLAY
Choice of
parameter
DATA MODE
FREQUENCY
▲
Choice of
group
▲
▲
QUICK MENU MODE
QUICK MENU 1 OF 13
Installation
50.0 HZ
001 LANGUAGE
ENGLISH
50.0 HZ
001 LANGUAGE
ENGLISH
DATA CHANGE MODE
FREQUENCY
50.0 HZ
001 LANGUAGE
ENGLISH
175ZA446.11
MG.03.H3.02 - VLT is a registered Danfoss trademark
▲
▲
Choice of
data value
▲
DATA CHANGE MODE
QUICK MENU 1 OF 13
50.0 HZ
001 LANGUAGE
ENGLISH
29
■ Service plug kit (175N2546)
Purpose:
To run LCP2 and PROFIBUS at the same time. The
service plug can be used with FCM 300 of serial
number 03Gxxx and software version as from 2.03.
Used together with cable for plug kit 175N0162.
■ Plug kit (175N2545)
Purpose
To make a plugable connection between
LCP 2 and FCM 300.
Used together with cable for plug kit 175N0162.
VLT®FCM Series
■ Remote mounting kit (175N0160)
Connections
Colour of wire/Te r mi n al X 1 00 /D-sub pin
yellow18
green29
red32
blue43
30
MG.03.H3.02 - VLT is a registered Danfoss trademark
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