Danfoss VLT DriveMotor FCP 106, VLT DriveMotor FCM 106 Operating Instructions Manual

MAKING MODERN LIVING POSSIBLE

Operating Instructions

VLT® DriveMotor FCP 106/FCM 106

vlt-drives.danfoss.com

Contents Operating Instructions

Contents

1 Introduction

1.1 Purpose of the Manual

1.2 Additional Resources

1.3 Product Overview

1.3.1 Intended Use 5

1.3.2 Electrical Overview 6

1.4 Approvals

1.5 Disposal Instruction

2 Safety

2.1 Qualied Personnel

2.2 Safety Precautions

3 Mechanical Installation

3.1 Unpacking

3.1.1 Items Supplied, FCP 106 11

3.1.2 Further Items Required, FCP 106 11

3.1.3 Items Supplied, FCM 106 11

3.1.4 Identication of Unit 11

3.1.5 Nameplates 11

3.1.6 Lifting 12

3.2 Installation Environment

3.3 Mounting

3.3.1 Introduction 13

3.3.2 Prepare Gasket 13

3.3.3 Prepare Adapter Plate 14

3.3.4 Mount the DriveMotor 15

3.3.5 Shaft Alignment 15

3.3.6 Bearing Life and Lubrication 16

4 Electrical Installation

4.1 Safety Instructions

4.2 IT Mains

4.3 EMC-compliant Installation

4.4 Cable Requirements

4.5 Grounding

4.6 Motor Connection

4.6.1 Connect FCP 106 to Motor 22

4.6.2 Thermistor Input from Motor 24

4.7 AC Mains Connection

Contents VLT® DriveMotor FCP 106/FCM 106

4.8 Control Wiring

4.8.1 Control Terminals and Relays 2 25

4.8.2 Control Terminals and Relays 3 25

4.8.3 Load Sharing 26

4.8.4 Brake 26

4.9 Installation Checklist

4.9.1 Recommendations for UL-listed PRGY Systems 28

5 Commissioning

5.1 Applying Power

5.2 Local Control Panel Operation

5.3 Memory Module MCM 101

5.3.1 Conguring with the VLT® Memory Module MCM 101 31

5.4 Basic Programming

5.4.1 Conguration for Open-loop Applications 32

5.4.2 Set-up Wizard for Closed-loop Applications 34

5.4.3 Quick Menu Motor Set-up 35

5.4.4 Changing Parameter Settings 36

5.4.5 Thermistor Set-up 36

6 Maintenance, Diagnostics and Troubleshooting

6.1 Maintenance

6.2 List of Warnings and Alarms

7 Specications

7.1 Clearances, Dimensions and Weights

7.1.1 Clearances 40

7.1.2 FCP 106 Dimensions 41

7.1.3 FCM 106 Dimensions 42

7.1.4 Weight 45

7.2 Electrical Data

7.2.1 Mains Supply 3x380–480 V AC Normal and High Overload 46

7.3 Mains Supply

7.4 Protection and Features

7.5 Ambient Conditions

7.6 Cable Specications

7.7 Control Input/Output and Control Data

7.8 Connection Tightening Torques

7.9 FCM 106 Motor Specications

7.10 Fuse and Circuit Breaker Specications

8 Appendix

Contents Operating Instructions

8.1 Abbreviations and Conventions

8.2 Parameter Menu Structure

Index

195NA447.10

195NA419.10

Introduction VLT® DriveMotor FCP 106/FCM 106

1 Introduction

1.1 Purpose of the Manual

This manual provides information required to install and commission the frequency converter.

VLT® DriveMotor FCP 106

The delivery comprises the frequency converter only. A wall mount adapter plate, or motor adapter plate and power crimp terminals are also required for installation. Order the wall mount kit or adapter plate and power crimp terminals separately.

VLT® DriveMotor FCM 106

The frequency converter is mounted onto the motor at delivery. The combined FCP 106 and motor is known as

the VLT® DriveMotor FCM 106.

Illustration 1.1 FCP 106

Illustration 1.2 FCM 106

Introduction Operating Instructions

1.2 Additional Resources

Available literature:

VLT® DriveMotor FCP 106/FCM 106 Operating

•

Instructions, for information required to install and commission the frequency converter.

DriveMotor FCP 106/FCM 106 Design Guide

VLT

•

provides information required for integration of the frequency converter into a diversity of applications.

VLT® DriveMotor FCP 106/FCM 106 Programming

•

Guide, for how to program the unit, including complete parameter descriptions.

LCP Instruction, for operation of the local

VLT

•

control panel (LCP).

VLT® LOP Instruction, for operation of the local

•

operation pad (LOP).

Modbus RTU Operating Instructions and VLT

•

DriveMotor FCP 106/FCM 106 BACnet Operating Instructions for information required for

controlling, monitoring, and programming of the frequency converter.

The VLT® PROFIBUS DP MCA 101 Installation Guide

•

provides information about installing the PROFIBUS and troubleshooting.

The VLT® PROFIBUS DP MCA 101 Programming

•

Guide provides information about conguring the system, controlling the frequency converter, accessing the frequency converter, programming, and troubleshooting. It also contains some typical application examples.

Technical literature and approvals are available online at vlt-drives.danfoss.com/Support/Service/.

Danfoss VLT® Energy Box software is available at www.danfoss.com/BusinessAreas/DrivesSolutions, PC software download area.

1 1

1.3 Product Overview

1.3.1 Intended Use

The frequency converter is an electronic motor controller intended for:

Regulation of motor speed in response to system

•

feedback or to remote commands from external controllers. A power drive system consists of:

- The frequency converter.

- The motor.

- Equipment driven by the motor.

The frequency converter can also be used for motor overload protection. The frequency converter is allowed for use in residential, industrial, and commercial environments in accordance with local laws and standards.

Depending on conguration, the frequency converter can be used in standalone applications or form part of a larger application or installation.

When using a motor with thermal protection, the frequency converter is allowed for use in residential, industrial, and commercial environments in accordance with local laws and standards.

System and motor status surveillance.

•

VLT® Motion Control Tool MCT 10 enables congu-

•

ration of the frequency converter from a Windows™-based PC environment.

Danfoss VLT® Energy Box software, for energy

•

calculation in HVAC applications.

Foreseeable misuse

Do not use the frequency converter in applications which are non-compliant with environments. Ensure compliance with the conditions

specied in chapter 7 Specications.

specied operating conditions and

195NA507.11

L1 L2 L3

3-phase power input

+10 V DC

0–10 V DC 0/4–20 mA

0/4–20 mA

0–10 V DC -

50 (+10 V OUT)

53 (A IN)

54 (A IN)

55 (COM A IN/OUT)

42 0/4–20 mA A OUT/DIG OUT

45 0/4–20 mA A OUT/DIG OUT

12 (+24 V OUT)

18 (DIGI IN)

19 (DIGI IN)

20 (COM D IN)

27 (DIGI IN)

29 (DIGI IN)

PROFIBUS

MCM

24 V (NPN) 0 V (PNP)

Bus ter.

RS485 Interface

(N RS485) 69

(P RS485) 68

(Com RS485) 61

RS485

(PNP)-Source (NPN)-Sink

Bus ter.

1 2

ON=Terminated OFF=Unterminated

relay 1

240 V AC 3A

relay 2

240 V AC 3A

UDC+

UDC-

Motor

U V W

Thermistor

located in

motor

Group 5-*

Located in

motor block

Introduction VLT® DriveMotor FCP 106/FCM 106

1.3.2 Electrical Overview

Illustration 1.3 Electrical Overview

Introduction Operating Instructions

1.4 Approvals

Certication FCP 106 FCM 106

EC Declaration of

Conformity

UL listed –

UL recognized

C-tick

The EC declaration of conformity is based on the following directives:

Low Voltage Directive 2006/95/EC, based on EN

•

61800-5-1 (2007).

EMC Directive 2004/108/EC, based on EN 61800-3

•

(2004).

UL listed

Product evaluation is complete and the product can be installed in a system. The system must also be UL listed by the appropriate party.

UL recognized

More evaluation is required before the combined frequency converter and motor can be operated. The system in which the product is installed must also be UL listed by the appropriate party.

The frequency converter complies with UL 508C thermal memory retention requirements. For more information, refer to the section Motor Thermal Protection in the product-specic design guide.

✓ ✓

✓

✓ ✓

✓

–

1 1

Disposal Instruction

1.5

Equipment containing electrical components

must not be disposed of together with domestic

waste.

It must be separately collected with electrical

and electronic waste according to local and

currently valid legislation.

Safety VLT® DriveMotor FCP 106/FCM 106

2 Safety

The following symbols are used in this manual:

WARNING

Indicates a potentially hazardous situation that could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation that could result in minor or moderate injury. It can also be used to alert against unsafe practices.

NOTICE

Indicates important information, including situations that can result in damage to equipment or property.

2.1 Qualied Personnel

Correct and reliable transport, storage, installation, operation, and maintenance are required for the troublefree and safe operation of the frequency converter. Only qualied personnel are allowed to install and operate this equipment.

Qualied personnel are dened as trained sta, who are authorized to install, commission, and maintain equipment, systems, and circuits in accordance with pertinent laws and regulations. Additionally, the qualied personnel must be familiar with the instructions and safety measures described in these operating instructions.

Safety Precautions

2.2

WARNING

HIGH VOLTAGE

Frequency converters contain high voltage when connected to AC mains input power. Failure to perform installation, start-up, and maintenance by qualied personnel could result in death or serious injury.

Only qualied personnel are permitted to

•

perform installation, start-up, and maintenance.

WARNING

UNINTENDED START

When the frequency converter is connected to AC mains, DC supply, or load sharing, the motor can start at any time. Unintended start during programming, service, or repair work can result in death, serious injury, or property damage. The motor can start with an external switch, a eldbus command, an input reference signal from the LCP or LOP, via remote operation using a software tool, or after a cleared fault condition. To prevent unintended motor start:

Disconnect the frequency converter from mains.

•

Press [O/Reset] on the LCP before

•

programming parameters.

Ensure that the frequency converter, motor, and

•

any driven equipment are fully wired and assembled when the frequency converter is connected to AC mains, DC supply, or load sharing.

WARNING

DISCHARGE TIME

The frequency converter contains DC-link capacitors, which can remain charged even when the frequency converter is not powered. High voltage can be present even when the warning LED indicator lights are o. Failure to wait the specied time after power has been removed before performing service or repair work can result in death or serious injury.

Stop the motor.

•

Disconnect AC mains and remote DC-link power

•

supplies, including battery back-ups, UPS, and DC-link connections to other frequency converters.

Disconnect or lock PM motor.

•

Wait for the capacitors to discharge fully. The

•

minimum duration of waiting time is specied in Table 2.1.

Before performing any service or repair work,

•

use an appropriate voltage measuring device to make sure that the capacitors are fully discharged.

Safety Operating Instructions

Voltage

[V]

3x400 0.55–7.5 (0.75–10) 4

Table 2.1 Discharge Time

1) Power ratings relate to normal overload (NO).

Power range

[kW (hp)]

Minimum waiting

time

(minutes)

WARNING

RISK OF DEATH OR SERIOUS INJURY

According to UL 508C, the VLT® DriveMotor FCP 106 and

VLT® DriveMotor FCM 106 do not support the use of delta grounded grid.

Using the VLT® DriveMotor FCP 106 or VLT® DriveMotor FCM 106 on a delta grounded grid may cause death or serious injury. To avoid the risk:

Do not install VLT® DriveMotor FCP 106 and

•

VLT® DriveMotor FCM 106 on a delta grounded grid.

WARNING

EQUIPMENT HAZARD

Contact with rotating shafts and electrical equipment can result in death or serious injury.

Ensure that only trained and qualied personnel

•

perform installation, start-up, and maintenance.

Ensure that electrical work conforms to national

•

and local electrical codes.

Follow the procedures in this guide.

•

WARNING

LEAKAGE CURRENT HAZARD

Follow national and local codes regarding protective earthing (PE) of equipment with a leakage current exceeding 3.5 mA. Frequency converter technology implies high frequency switching at high power. This switching generates a leakage current in the ground connection. A fault current in the frequency converter at the output power terminals can contain a DC component. The DC component can charge the lter capacitors and cause a transient ground current. The ground leakage current depends on various system congurations including RFI ltering, screened motor cables, and frequency converter power. EN/IEC 61800-5-1 (Power Drive System Product Standard) requires special care because the leakage current exceeds 3.5 mA. See EN 60364-5-54 section 543.7 for further information.

Ensure correct grounding of the equipment by a

•

certied electrical installer.

Grounding must be reinforced in one of the

•

following ways:

- Ensure that the ground wire has a cross-section of at least 10 mm2 (7 AWG).

- Ensure that 2 separate ground wires are used, both complying with the dimensioning rules.

NOTICE

HIGH ALTITUDES

For installation at altitudes above 2000 m (6562 ft), contact Danfoss regarding PELV.

2 2

WARNING

UNINTENDED MOTOR ROTATION WINDMILLING

Unintended rotation of permanent magnet motors creates voltage and can charge the unit, resulting in death, serious injury, or equipment damage.

Ensure that permanent magnet motors are

•

blocked to prevent unintended rotation.

WARNING

DC CURRENT RISK

This product can cause a DC current in the protective conductor. Failure to follow the precautions can lead to personal injury or property damage. Take the following precautions:

When using a residual current device (RCD) for

•

extra protection, use only an RCD of Type B (time delayed) on the supply side of this product.

Protective earthing (PE) of the frequency

•

converter and the use of RCDs must always follow national and local regulations.

Safety VLT® DriveMotor FCP 106/FCM 106

WARNING

GROUNDING HAZARD

For operator safety, it is important to ground the frequency converter properly in accordance with national and local electrical codes, as well as the instructions in this manual. Ground currents are higher than 3.5 mA. Failure to ground the frequency converter properly could result in death or serious injury. It is the responsibility of the user, or certied electrical installer, to ensure correct grounding of the equipment according to national, and local electrical codes and standards.

Follow all local and national electrical codes to

•

ground electrical equipment properly.

Establish proper protective grounding for

•

equipment with current higher than 3.5 mA.

A dedicated ground wire is required for input

•

power, motor power, and control wiring.

Use the clamps provided on the equipment for

•

proper ground connections.

Do not ground one frequency converter to

•

another in a daisy chain fashion.

Keep the ground wire connections as short as

•

possible.

Use high-strand wire to reduce electrical noise.

•

Follow the motor manufacturer’s wiring

•

requirements.

2 3

456

Enclosure: IP66 , Tamb. 40

C / 104 F

V LT

MADE IN DENMARK

P/N: 134G2844 S/N: 010400G253

4.0kW(400V) / 5.0HP(460V) IN: 3x380-480V 50/60Hz , 8.3/6.8A OUT: 3x0-Vin 0-400Hz , 9.0/8.2A

*1 3 1U3 9 3 0 0 1 0 1 0 2 G 2 9 0 *

Drive Motor www.danfoss.com

T/C: FCP106P4K0T4C66H1FSXXAXX

Enclosure rating: See manual E134261 Ind. Contr. Eq.

195NA484.11

Mechanical Installation Operating Instructions

3 Mechanical Installation

3.1 Unpacking

NOTICE

INSTALLATION - EQUIPMENT DAMAGE RISK

Incorrect installation can result in equipment damage.

Before installation, check for fan cover damage,

•

shaft damage, foot or mounting damage, and loose fasteners.

Check nameplate details.

•

Ensure level mounting surface, balanced

•

mounting. Avoid misalignment.

Ensure that gaskets, sealants, and guards are

•

correctly tted.

Ensure correct belt tension.

•

3.1.1 Items Supplied, FCP 106

Check that all items are included:

1 FCP 106 frequency converter.

•

1 accessory bag.

•

1 VLT® Memory Module MCM 101.

•

Operating instructions.

•

3.1.3 Items Supplied, FCM 106

Check that all items are included:

1 FCM 106 frequency converter with motor.

•

1 accessory bag.

•

Operating Instructions.

•

3.1.4 Identication of Unit

Items supplied may vary according to product congu-

ration.

Make sure the items supplied and the information

•

on the nameplate correspond to the order conrmation.

Check the packaging and the frequency converter

•

visually for damage caused by inappropriate handling during shipment. File any claim for damage with the carrier. Retain damaged parts for clarication.

3.1.5 Nameplates

3 3

3.1.2 Further Items Required, FCP 106

1 adapter plate (wall mount adapter plate or

•

motor adapter plate).

1 gasket, used between motor adapter plate and

•

frequency converter.

1 motor connector.

•

4 screws for fastening frequency converter to

•

adapter plate.

4 screws for fastening motor adapter plate to

•

motor.

Crimp terminals:

•

- AMP standard power timer contacts

female, see chapter 4.6.1 Connect FCP 106 to Motor for ordering numbers.

- 3 pieces for motor terminals, U, V, and W.

- 2 pieces for thermistor (optional).

- 1 piece for grounding terminal.

2 guiding pins (optional).

•

1 Type code

2 Certications

3 Enclosure rating

4 Bar code for manufacturer use

5 Certications

Serial number

Enclosure type and IP rating, maximum ambient

temperature without derating

Output voltage, frequency, and current (at low/high

voltages)

9 Input voltage, frequency, and current (at low/high voltages)

10 Power rating

11 Ordering number

Illustration 3.1 FCP 106 Nameplate (Example)

1) Example of format: Serial number ‘xxxxx253’ indicates manufacture in week 25, year 2013.

195NA483.10

V LT

MOTOR REF: HPS112 1500 159

Drive Motor www.danfoss.com

T/C: FCM106P7K5T4C55H1FSXXAXXE4N7K5150B03000

Listed E347257 EP Motors for Ind. Use Enclosure rating Type 12

Tamb. 40

C/104 F

MADE IN DENMARK

P/N: 134L4306 S/N: 000000G000

IN: 3X380-480V, 50-60Hz, 15/13A

Out: 7.5kW(400V) / 10HP(460V)

Cos /PF: 0.98 / 0.96

MSV: &OEM4&

DUTY Class S1IP55

0-1500 min /50Hz

-1

Wt 14.5 kg

789

DBV: &OEM3&

Mechanical Installation VLT® DriveMotor FCP 106/FCM 106

3.1.6 Lifting

NOTICE

LIFTING - EQUIPMENT DAMAGE RISK Incorrect lifting can result in equipment damage.

Use both lifting lugs when provided.

1 Type code

2 Certications

3 Enclosure rating

Serial number

5 Motor duty class

6 Certications

7 Weight

8 Motor power factor

9 Enclosure rating - ingress protection (IP) class

10 Frequency range

11 Motor reference

12 Maximum ambient temperature without derating

13 Power rating

14 Input voltage, current, and frequency (at low/high voltages)

15 Ordering number

•

For vertical lift, prevent uncontrolled rotation.

•

For lift machine, do not lift other equipment

•

with motor lifting points only.

Only qualied personnel must undertake handling and lifting of the unit. Ensure:

Availability of full product documentation,

•

together with tools and equipment necessary for safe working practice.

Cranes, jacks, slings, and lifting beams are rated

•

to bear the weight of the equipment to be lifted. For weight of unit, see chapter 7.1.4 Weight.

When using an eyebolt, that the shoulder of the

•

eyebolt is tightened stator frame, before lifting.

Eyebolts or lifting trunnions supplied with the unit are rated to bear the weight of the unit only, not the additional weight of ancillary equipment attached.

3.1.7 Storage

rmly against the face of the

Illustration 3.2 FCM 106 Nameplate (Example)

1) Example of format: Serial number ‘xxxxx253’ indicates manufacture in week 25, year 2013.

NOTICE

LOSS OF WARRANTY

Do not remove the nameplate from the frequency converter.

Ensure that the requirements for storage are fullled. Refer to chapter 7.5 Ambient Conditions for further details.

Installation Environment

3.2

NOTICE

In environments with airborne liquids, particles, or corrosive gases, ensure that the IP/type rating of the equipment matches the installation environment. Failure to meet requirements for ambient conditions can reduce the lifetime of the frequency converter. Ensure that requirements for air humidity, temperature, and altitude are met.

Vibration and shock

The frequency converter complies with requirements for units mounted on the walls and oors of production premises, as well as in panels bolted to walls or oors.

For detailed ambient conditions specications, refer to chapter 7.5 Ambient Conditions.

Mechanical Installation Operating Instructions

3.3 Mounting

3.3.1 Introduction

There are several mounting alternatives.

FCM 106

The frequency converter is mounted onto the motor at delivery. The combined unit is known as the DriveMotor.Installation procedure:

1. Mount the DriveMotor, see chapter 3.3.4 Mount the DriveMotor.

2. Perform the electrical installation, starting with chapter 4.7.1 Connecting to Mains.

Go directly to chapter 3.3.4 Mount the DriveMotor.

FCP 106

Mount the frequency converter onto the adapter plate, which is:

Fastened to a at surface beside the motor, or

•

Mounted directly onto the motor. When

•

assembled, the combined frequency converter and motor is known as the DriveMotor.

Installation procedure:

1. Prepare the gasket and adapter plate, see

chapter 3.3.2 Prepare Gasket and chapter 3.3.3 Prepare Adapter Plate.

2. Connect the frequency converter to the motor. See chapter 4.6.1 Connect FCP 106 to Motor. The combined unit is then known as the DriveMotor.

3. Mount the DriveMotor, see chapter 3.3.4 Mount the DriveMotor.

4. Perform the remaining electrical installation, see chapter 4.7.1 Connecting to Mains.

3.3.2 Prepare Gasket

Preparation of a gasket applies only when mounting an FCP 106 onto a motor.

Mounting of FCP 106 onto a motor requires tting a customised gasket. The gasket ts between the motor adapter plate and the motor.

No gasket is supplied with the FCP 106.

Therefore, before installation, design and test a gasket to full the ingress protection requirement (for example IP55, IP54, or Type 3R).

Requirements for gasket:

Maintain the ground connection between

•

frequency converter and motor. The frequency converter is grounded to the motor adapter plate. Use a wire connection between motor and frequency converter and ensure metallic contact between the motor adapter plate and motor.

Use a UL recognised material for the gasket,

•

when UL listing or recognition is required for the assembled product.

3 3

195NA414.10

Mechanical Installation VLT® DriveMotor FCP 106/FCM 106

3.3.3 Prepare Adapter Plate

The adapter plate is available with or without pre-drilled holes.

For adapter plate with no pre-drilled holes, refer to Illustration 3.3.

When the adapter plate has no holes, drill them as follows:

4 holes within area 1, for fastening adapter plate

•

to motor (required).

1 hole within area 2, for a lifting lug (optional).

•

Make allowance for countersunk screws.

•

For adapter plate with pre-drilled holes, no extra holes are required. Pre-drilled holes are specic for FCM 106 motors only.

Area 1 Area 2

Illustration 3.3 Adapter Plate, Guide for Drilling Holes

195NA411.12

Mechanical Installation Operating Instructions

3.3.4 Mount the DriveMotor

3 3

Illustration 3.4 Installation Orientation, IP54/UL Type 3R

Mount the DriveMotor with adequate access for routine maintenance. Observe the recommended clearances, see chapter 7 Specications. A minimum of 0.75 m clearance around the motor is recommended, both for working access and adequate airow at the motor fan inlet. See also chapter 7.1 Clearances, Dimensions and Weights. Where more than 1 DriveMotor are mounted close by, ensure that there is no recirculation of exhausted warm air. Foundations must be solid, rigid, and level.

NOTICE

Electrical installation Do not remove the top foil on the frequency converter, as this foil is a part of the protective arrangements.

Fitting pinions, pulleys, and couplings

Drill pinions, pulleys, and couplings to standard limits and t on the shaft with a screwing motion. Ensure correct guarding of all moving parts.

NOTICE

Tapping of ttings onto the motor shaft, with a hammer or mallet, causes bearing damage. This damage results in an increase in bearing noise and a signicant reduction in bearing life.

3.3.5 Shaft Alignment

When the application requires direct coupling, the shafts must be correctly aligned in all 3 planes. Incorrect alignment can be a major source of noise, vibration, and reduced bearing life.

Make allowance for shaft end in both axial and vertical planes. Flexible drive couplings are preferred.

oat and thermal expansion

Mechanical Installation VLT® DriveMotor FCP 106/FCM 106

3.3.6 Bearing Life and Lubrication

The life expectancy of the ball bearings is according to Table 3.1 and Table 3.2, when the following conditions are fullled:

Temperature of 80 °C (176 °F).

•

Radial forces in load point corresponding to half-shaft extension do not exceed the values specied in Table 3.1

•

and Table 3.2.

Permissible radial forces Permissible axial forces

IE2 50 Hz 3-phase motors

20000 h 40000 h 20000 h 40000 h 20000 h 40000 h 20000 h 40000 h

Motor size Number of poles F rad [N] F rad [N] F ax [N] F ax [N] F ax [N] F ax [N] F ax [N] F ax [N]

100

112

132 S

132 M

160 M

160 L

2 460 370 230 175 260 205 210 170

4 580 465 330 250 350 275 300 240

2 590 475 320 255 340 280 290 220

4 830 665 440 350 470 380 410 310

2 670 535 340 260 380 315 310 235

4 940 750 480 365 470 385 440 330

2 920 735 480 360 540 460 430 325

4 1290 1030 680 530 740 620 620 465

2 930 745 480 380 560 475 400 300

4 1300 1040 680 540 750 630 600 450

2 1350 1080 800 625 1000 845 610 460

4 1900 1520 1130 880 1320 1095 930 700

2 1400 1120 780 610 990 835 580 435

4 1970 1575 1090 850 1300 1080 890 670

2 1550 1240 840 685 1180 975 500 395

4 2170 1735 1180 950 1520 1245 830 640

2 1580 1265 820 675 1180 980 460 365

4 2220 1775 1150 925 1510 1245 790 610

(IMB3)

Both directions Force upwards Force downwards

Permissible axial forces

(IMV1)

Permissible axial

forces (IMV1)

Table 3.1 Permissible Forces, IE2 50 Hz 3-phase Motors

Permissible radial forces: Load point corresponding to half-shaft extension, 0 axial force assumed.

Permissible axial forces: 0 radial force assumed.

Permissible loads of simultaneous radial and axial forces can be supplied on request.

Mechanical Installation Operating Instructions

HPS motors

Motor size

112

132 M

132 XL

132 XXL

Permissible radial

forces

20000 h 40000 h 20000 h 40000 h 20000 h 40000 h 20000 h 40000 h

Speed

[RPM]

1500 580 465 330 250 350 275 300 240

1800 520 420 295 225 315 250 270 215

3000 460 370 230 175 260 205 210 170

3600 415 335 205 155 235 185 190 150

1500 940 750 480 365 470 385 440 330

1800 845 675 430 330 420 345 395 300

3000 670 535 340 260 380 315 310 235

3600 600 480 305 235 340 285 280 210

1500 1300 1040 680 540 750 630 600 450

1800 1170 935 610 485 675 565 540 405

3000 930 745 480 380 560 475 400 300

3600 835 670 430 340 505 430 360 270

1500 – – – – – – – –

1800 1710 1370 1015 790 1190 985 835 630

3000 1350 1080 800 625 1000 845 610 460

3600 1215 970 720 565 900 760 550 415

1500 1970 1575 1090 850 1300 1080 890 670

1800 – – – – – – – –

3000 1400 1120 780 610 990 835 580 435

3600 1260 1010 700 550 890 750 520 390

1500 1970 1575 1090 850 1300 1080 890 670

1800 1770 1415 980 765 1170 970 800 600

3000 1400 1120 780 610 990 835 580 435

3600 1260 1010 700 550 890 750 520 390

F rad [N] F rad [N] F ax [N] F ax [N] F ax [N] F ax [N] F ax [N] F ax [N]

Permissible axial forces

(IMB3)

Both directions Force upwards Force downwards

Permissible axial

forces (IMV1)

Permissible axial

forces (IMV1)

3 3

Table 3.2 Permissible Forces, HPS Motors

Permissible radial forces: Load point corresponding to half-shaft extension, 0 axial force assumed.

Permissible axial forces: 0 radial force assumed.

Permissible loads of simultaneous radial and axial forces can be supplied on request.

Motor type Motor frame size Lubrication type Temperature range

Asynchronous 80–180

PM 71–160

Table 3.3 Lubrication

Motor frame

size

71 1500/3000 – – 6205 2ZC3 6303 2ZC3

80 1500/3000 6204 2ZC3 6204 2ZC3 – –

90 1500/3000 6205 2ZC3 6205 2ZC3 6206 2ZC3 6205 2ZC3

100 1500/3000 6206 2ZC3 6206 2ZC3 – –

112 1500/3000 6306 2ZC3 6306 2ZC3 6208 2ZC3 6306 2ZC3

132 1500/3000 6208 2ZC3 6208 2ZC3 6309 2ZC3 6208 2ZC3

160 1500/3000

180 1500/3000

Table 3.4 Standard Bearing References and Oil Seals for Motors

1) Data available at future release.

Speed

[RPM]

Bearing type, asynchronous motors Bearing type, PM motors

Drive end Non-drive end Drive end Non-drive end

1) 1)

Lithium basis

-40 to +140 °C (-40 to +280 °F)

– –

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Danfoss VLT DriveMotor FCP 106, VLT DriveMotor FCM 106 Operating Instructions Manual

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User Manual