Danfoss VLT AutomationDrive FC 302 Instruction Manual

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MAKING MODERN LIVING POSSIBLE

Instruction Manual

VLT® AutomationDrive FC 302 Low Harmonic Drive

132–630 kW

www.danfoss.com/drives

Contents Instruction Manual

Contents

1 Safety

1.1 Safety

2 Introduction

2.1 Exploded View Drawings

2.2 Purpose of the Manual

2.3 Approvals

2.4 Additional Resources

2.5 Product Overview

2.6 Internal Equipment Functions

2.6.1 Working Principle 15

2.6.2 IEEE519 Compliance 15

3 Installation

3.1 Installation Site Checklist

3.1.1 Planning the Installation Site 16

3.2 Equipment Pre-Installation Checklist

3.3 Mechanical Installation

5 5

6 14 14 14 14 15

16 16

3.3.1 Cooling and Airflow 16

3.3.2 Lifting 18

3.3.3 Terminal Locations - Frame Size D13 20

3.3.4 Terminal Locations - Frame Size E9 21

3.3.5 Terminal Locations - Frame Size F18 22

3.3.6 Torque 25

3.4 Electrical Installation

3.4.1 Power Connections 25

3.4.2 Grounding 26

3.4.3 Extra Protection (RCD) 26

3.4.4 RFI Switch 27

3.4.5 Shielded Cables 27

3.4.6 Motor Cable 27

3.4.7 Brake Cable 28

3.4.8 Brake Resistor Temperature Switch 28

3.4.9 AC line input connections 28

3.4.10 External Fan Supply 28

3.4.11 Power and Control Wiring for Non-shielded Cables 29

3.4.12 Line Power Disconnects 30

3.4.13 F-Frame Circuit Breakers 30

Contents Instruction Manual

3.4.14 F-Frame Line Power Contactors 30

3.4.15 Motor Insulation 30

3.4.16 Motor Bearing Currents 31

3.4.17 Control Cable Routing 31

3.4.18 Access to Control Terminals 32

3.4.19 Electrical Installation, Control Terminals 33

3.4.20 Electrical Installation, Control Cables 34

3.4.21 Safe Torque Off (STO) 35

3.4.22 Switches S201, S202, and S801 36

3.4.23 Serial Communication 36

3.5 Final Set-up and Test

3.6 Additional Connections

3.6.1 Mechanical Brake Control 38

3.6.2 Parallel Connection of Motors 38

3.6.3 Motor Thermal Protection 39

4 Start-up and Functional Testing

4.1 Pre-start

4.2 Applying Power to the Equipment

4.3 Basic Operational Programming

4.4 Local Control Test

4.5 System Start-up

5 User Interface

5.1 How to Operate

5.1.1 Modes of Operation 44

5.1.2 How to Operate the Graphical LCP (GLCP) 44

5.1.3 Changing Data 48

36 38

40 40 41 41 42 43

44 44

5.1.4 Changing a Text Value 48

5.1.5 Changing a Group of Numeric Data Values 48

5.1.6 Changing Data Values, Step-by-Step 49

5.1.7 Readout and Programming of Indexed Parameters 49

5.1.8 Quick Transfer of Parameter Settings when Using GLCP 49

5.1.9 Initialization to Default Settings 49

5.1.10 RS-485 Bus Connection 50

5.1.11 How to Connect a PC to the Adjustable Frequency Drive 50

5.1.12 PC Software Tools 51

6 Programming

Contents Instruction Manual

6.1 How to Program the Adjustable Frequency Drive

6.1.1 Quick Set-up Parameters 52

6.1.2 Basic Set-up Parameters 55

6.2 How to Program the Active Filter

6.2.1 Using the Low Harmonic Drive in NPN Mode 77

6.3 Parameter Lists - Adjustable Frequency Drive

6.3.1 Parameter Selection 78

6.4 Parameter Lists - Active Filter

7 Application Examples

7.1 Introduction

7.2 Application Examples

7.3 Connection Examples for Control of Motor with External Signal Provider

7.3.1 Start/Stop 124

7.3.2 Pulse Start/Stop 124

7.3.3 Speed Up/Down 125

7.3.4 Potentiometer Reference 125

110

119 119 119 124

8 Status Messages

8.1 Status Display

8.2 Status Message Definitions

9 Warnings and Alarms

9.1 System Monitoring

9.2 Warning and Alarm Types

9.2.1 Warnings 129

9.2.2 Alarm Trip 129

9.2.3 Alarm Trip Lock 129

9.3 Warning and Alarm Displays

9.4 Warnings and Alarm Definitions - Adjustable Frequency Drive

9.5 Warning and Alarm Definitions - Filter (Left LCP)

10 Basic Start-up Troubleshooting

11 Specifications

11.1 Power-Dependent Specifications

126 126 126

129 129 129

129 130 139

146

149 149

11.1.1 Line Power Supply 3x380–480 V AC 149

11.1.2 Derating for Temperature 152

11.2 Mechanical Dimensions

11.3 General Technical Data - Adjustable Frequency Drive

153 156

Contents Instruction Manual

11.4 General Technical Data - Filter

11.4.1 Power Rating 161

11.4.2 Derating for Altitude 164

11.5 Fuses

11.5.1 Non- UL compliance 164

11.5.2 Fuse Tables 165

11.5.3 Supplementary Fuses - High Power 166

11.6 General Torque Tightening Values

Index

160

164

167

168

Safety Instruction Manual

1 Safety

1.1 Safety

WARNING

HIGH VOLTAGE

Adjustable frequency drives contain high voltage when connected to AC line input power. Qualified personnel only should perform installation, start-up, and maintenance. Failure to have qualified personnel perform installation, start-up, and maintenance could result in death or serious injury.

WARNING

UNINTENDED START

When the adjustable frequency drive is connected to AC line power, the motor may start at any time. The adjustable frequency drive, motor, and any driven equipment must be in operational readiness. Failure to be in operational readiness when the adjustable frequency drive is connected to AC line power could result in death, serious injury, equipment, or property damage.

WARNING

DISCHARGE TIME

Adjustable frequency drives contain DC link capacitors that can remain charged even when the adjustable frequency drive is not powered. To avoid electrical hazards, disconnect AC line power, any permanent magnet type motors, and any remote DC link power supplies, including battery backups, UPS and DC link connections to other adjustable frequency drives. Wait for the capacitors to fully discharge before performing any service or repair work. The wait time required is listed in the Discharge Time table. Failure to wait the specified time after power has been removed before doing service or repair could result in death or serious injury.

Voltage

[V]

380–500

Table 1.1 Discharge Times

*Power ranges are for normal overload operation.

Power range

(hp [kW])

175–350 [132–250 kW]* 20

425–850 [315–630 kW] 40

Minimum waiting time

(min)

Table 1.2 Approvals

130BX167.10

Introduction

Instruction Manual

2 Introduction

2.1 Exploded View Drawings

1 Control card 14 SCR/diode module 2 Control input terminals 15 IGBT output bus bar 3 Local control panel (LCP) 16 Output motor terminals 4 Control card C option 17 Current sensor 5 Mounting bracket 18 Fan assembly 6 Power card mounting plate 19 Fan transformer 7 Power card 20 AC input terminals 8 Capacitor bank assembly 21 AC input bus bar 9 Soft-charge fuses 22 Input terminal mounting plate assembly 10 Soft-charge card 23 Fan fuse 11 DC inductor 24 Capacitor bank cover plate 12 Soft charge module 25 IGBT gate drive card 13 IGBT module

Figure 2.1 Frame Size D13 Drive Enclosure

130BD571.11

Introduction

Instruction Manual

2 2

1 Local control panel (LCP) 13 Electrical fuses 2 Active filter card (AFC) 14 Line power disconnect 3 Metal oxide varistor (MOV) 15 Line Power Terminals 4 Soft-charge resistors 16 Heatsink fan 5 AC capacitors discharge board 17 DC capacitor bank 6 Line power contactor 18 Current transformer 7 LC inductor 19 RFI differential mode filter 8 AC capacitors 20 RFI common mode filter 9 Line power bus bars to drive input 21 HI inductor 10 IGBT fuses 22 Power card 11 RFI

Figure 2.2 Frame Size D13 Filter Enclosure

130BX168.10

Introduction

Instruction Manual

1 Control card 14 SCR and diode 2 Control input terminals 15 Fan inductor (not on all units) 3 Local control panel (LCP) 16 Soft-charge resistor assembly 4 Control card C option 17 IGBT output bus bar 5 Mounting bracket 18 Fan assembly 6 Power card mounting plate 19 Output motor terminals 7 Power card 20 Current sensor 8 IGBT gate drive card 21 Main AC power input terminals 9 Upper capacitor bank assembly 22 Input terminal mounting plate 10 Soft-charge fuses 23 AC input bus bar 11 DC inductor 24 Soft-charge card 12 Fan transformer 25 Lower capacitor bank assembly 13 IGBT module

Figure 2.3 Frame Size E9 Drive Enclosure

130BD572.11

Introduction

Instruction Manual

2 2

1 Local control panel (LCP) 12 AC capacitor current transducers 2 Active filter card (AFC) 13 Heatsink fan 3 Line power contactors 14 Line power terminals 4 Soft-charge resistors 15 Line power disconnect 5 RFI differential mode filter 16 Electrical fuses 6 RFI common mode filter 17 LC inductor 7 Current transformer (CT) 18 HI inductor 8 Line power bus bars to drive output 19 Power card 9 AC capacitors 20 Control card 10 RFI 21 LCP cradle 11 Lower DC capacitor bank

Figure 2.4 Frame Size E9 Filter Enclosure

130BX334.11

Introduction Instruction Manual

1 Contactor 4 Circuit breaker or disconnect (if purchased) 2 RFI filter 5 AC line power/line fuses (if purchased) 3 Line power AC power input terminals

Figure 2.5 Frame Size F18 Options Cabinet

*The options cabinet is not optional for the LHD. The ancillary equipment is stored in the cabinet.

130BD573.10

Introduction

Instruction Manual

2 2

1 Local control panel (LCP) 10 Line power bus bars to drive input 2 Active filter card (AFC) 11 Heatsink fans 3 Soft-charge resistors 12 Line power terminals (R/L1, S/L2, T/L3) from options cabinet 4 Metal oxide varistor (MOV) 13 RFI differential mode filter 5 AC capacitors discharge board 14 RFI common mode filter 6 LC inductor 15 Line power contactor 7 HI inductor 16 Power card 8 Mixing fan 17 Control card 9 IGBT fuses 18 LCP cradle

Figure 2.6 Frame Size F18 Filter Cabinet

130BX331.11

Introduction Instruction Manual

1 Rectifier module 7 Module lifting eye bolts (mounted on a vertical strut) 2 DC bus bar 8 Module heatsink fan 3 SMPS fuse 9 Fan door cover 4 (Optional) back AC fuse mounting bracket 10 SMPS fuse 5 (Optional) middle AC fuse mounting bracket 11 Power card 6 (Optional) front AC fuse mounting bracket 12 Panel connectors

Figure 2.7 Frame Size F18 Rectifier Cabinet

130BX330.10

Introduction

Instruction Manual

2 2

1 Fan transformer 9 Fan door cover 2 DC link inductor 10 Module heatsink fan 3 Top cover plate 11 Inverter module 4 MDCIC board 12 Panel connectors 5 Control card 13 DC fuse 6 SMPS fuse and fan fuse 14 Mounting bracket 7 Motor output bus bar 15 (+) DC bus bar 8 Brake output bus bar 16 (-) DC bus bar

Figure 2.8 Frame Size F18 Inverter Cabinet

Introduction

2.2 Purpose of the Manual

The purpose of this manual is to provide information for the installation and operation of a VLT® Low Harmonic

Drive. The manual includes relevant safety information for installation and operation. chapter 1 Safety and chapter 2 Introduction introduce the unit function and cover proper mechanical and electrical installation procedures. There are chapters on start-up and commissioning, applications and basic troubleshooting. chapter 11 Specifications provides a quick reference for ratings and dimensions, as well as other operating specifications. This manual provides a basic knowledge of the unit and explains set-up and basic operation.

2.3 Approvals

Table 2.1 Compliance Marks: CE, UL, and C-Tick

The adjustable frequency drive complies with UL508C thermal memory retention requirements. For more information, refer to chapter 3.6.3 Motor Thermal Protection.

2.4

Additional Resources

Other resources are available to understand advanced functions and programming.

Instruction Manual

Optional equipment may change some of the

•

procedures described. Reference the instructions supplied with those options for specific requirements. Contact the local Danfoss supplier or visit the Danfoss website: www.danfoss.com/

BusinessAreas/DrivesSolutions/Documentations/ Technical+Documentation.htmfor downloads or

additional information.

The VLT® Active Filter AAF00x Instruction Manual

•

provides additional information about the filter portion of the low harmonic drive.

2.5 Product Overview

An adjustable frequency drive (also called a drive) is an electronic motor controller that converts DC into a variable AC waveform output. The frequency and voltage of the output are regulated to control the motor speed or torque. The adjustable frequency drive can vary the speed of the motor in response to system feedback, such as with position sensors on a conveyor belt. The adjustable frequency drive can also regulate the motor by responding to remote commands from external controllers.

The adjustable frequency drive

monitors the system and motor status

•

issues warnings or alarms for fault conditions

•

starts and stops the motor

•

optimizes energy efficiency

•

Operation and monitoring functions are available as status indications to an outside control system or serial communication network.

The VLT® AutomationDrive FC 302 Instruction

•

Manual provides details on installation and operation of the adjustable frequency drive.

The VLT® AutomationDrive FC 302 Programming

•

Guide provides greater detail on working with parameters and many application examples.

The VLT® AutomationDrive FC 302 Design Guide

•

provides detailed capabilities and functionality to design motor control systems.

Supplementary publications and manuals are

•

available from Danfoss. See www.danfoss.com/BusinessAreas/DrivesSo-

lutions/Documentations/Technical +Documentation.htm for listings.

A Low Harmonic Drive (LHD) is a single unit that combines the adjustable frequency drive with an advanced active filter (AAF) for harmonic mitigation. The adjustable frequency drive and filter are two separate pieces packaged together in an integrated system, but each functions independently. In this manual, there are separate specifications for the adjustable frequency drive and the filter. Since the adjustable frequency drive and filter are together in the same enclosure, the unit is transported, installed, and operated as a single entity.

Mains 380 to 500 VAC

Optional RFI

Optional Fuses

Optional Manual Disconnect

HI Reactor

AC Contactor

Relay 12 Control & AUX Feedback

Soft-Charge

Converter Side Filter

Power Stage

AF Current Sensors

Capacitor Current Sensors

Frequency converter

Main’s

CTs

NC Relay

efCef

130bb406.10

Introduction Instruction Manual

2.6 Internal Equipment Functions

2.6.1 Working Principle

The VLT Low Harmonic Drive is a high-power adjustable frequency drive with an integrated active filter. An active filter is a device that actively monitors harmonic distortion levels and injects compensative harmonic current onto the line to cancel the harmonics.

2 2

Figure 2.9 Basic Layout for the Low Harmonic Drive

Low Harmonic Drives are designed to draw an ideal sinusoidal current waveform from the supply grid with a power factor of 1. Where traditional non-linear load draws pulse-shaped currents, the Low Harmonic Drive compensates this via the parallel filter path, lowering the stress on the supply grid. The Low Harmonic Drive meets the highest harmonic standards with a THiD less than 5% at full load for <3% pre-distortion on a 3% unbalanced 3-phase grid.

IEEE519 Compliance

2.6.2

The Low Harmonic Drive is designed to meet IEEE519 recommendation for Isc/Il >20 for even individual harmonic levels. The filter has a progressive switching frequency that creates a wide frequency spread, giving lower individual harmonic levels above the 50th.

Installation

3 Installation

Instruction Manual

3.1 Installation Site Checklist

3.1.1 Planning the Installation Site

Select the best possible operation site by considering the following (see details on the following pages, and in the Design Guide):

Ambient operating temperature

•

Installation method

•

Cooling

•

Position of the unit

•

Cable routing

•

Voltage and current supply from power source

•

Current rating within range

•

Fuse ratings if not using built-in fuses

•

3.2 Equipment Pre-Installation Checklist

Before unpacking the adjustable frequency drive,

•

examine the packaging for signs of damage. If the unit is damaged, refuse delivery and immediately contact the shipping company to claim the damage.

Before unpacking the adjustable frequency drive,

•

locate it as close as possible to the final installation site

Compare the model number on the nameplate to

•

what was ordered to verify the proper equipment Ensure each of the following are rated for the

•

same voltage:

Line power

•

Adjustable frequency drive

•

Motor

•

Ensure the output current rating is equal to or

•

greater than the motor full load current for peak motor performance.

Motor size and adjustable frequency

•

drive power must match for proper overload protection.

If adjustable frequency drive rating is

•

less than that of the motor, full motor output is impossible.

3.3

Mechanical Installation

3.3.1 Cooling and Airflow

Cooling

Cooling can be obtained in different ways, by using the cooling ducts in the bottom and the top of the unit, by taking air in and out the back of the unit or by combining the cooling possibilities.

Back cooling

The backchannel air can also be ventilated in and out the back of a Rittal TS8 enclosure for frame size F18 LHD. This offers a solution where the backchannel could take air from outside the facility and return the heat losses outside the facility thus reducing air-conditioning requirements.

NOTICE!

A door fan is required on the enclosure to remove the heat losses not contained in the backchannel of the drive and any additional losses generated from other components installed inside the enclosure. The total required air flow must be calculated so that the appropriate fans can be selected. Some enclosure manufacturers offer software for performing the calculations (i.e., Rittal Therm software).

0 0.5 4.9 13 27.3 45.9 66 89.3 115.7 147

(%)

(Pa)

Pressure Increase

Drive Derating

130BB007.10

(%)

Drive Derating

0 0 0.1 3.6 9.8 21.5 43.4 76 237.5 278.9

(Pa)

Pressure Change

130BB010.10

147.1

Installation Instruction Manual

Airflow

The necessary airflow over the heatsink must be ensured. The flow rate is shown in Table 3.1.

Enclosure protection Frame size

D13 (LHD120)

Door fan/top fan airflow Total airflow of multiple fans

3 door fans, 510 m3/h (300 cfm) (2+1, 3x170=510)

Heatsink fan Total airflow for multiple fans

2 heatsink fans, 1530 m3/h (900 cfm) (1+1, 2x765=1530)

IP21/NEMA 1 IP54/NEMA 12

E9 P315-P400 (LHD210)

F18 (LHD330)

4 door fans, 680 m3/h (400 cfm) (2+2, 4x170=680)

6 door fans, 3150 m3/h (1854 cfm) (6x525=3150)

2 heatsink fans, 2675 m3/h (1574 cfm) (1+1, 1230+1445=2675)

5 heatsink fans, 4485 m3/h (2639 cfm) 2+1+2, ((2x765)+(3x985)=4485)

Table 3.1 Heatsink Air Flow

External ducts

If additional duct work is added externally to the Rittal cabinet, the pressure drop in the ducting must be calculated. Use the charts below to derate the adjustable frequency drive according to the pressure drop.

3 3

Figure 3.1 D-Frame Derating vs. Pressure Change Drive Air Flow: 450 cfm (765 m3/h)

Figure 3.2 E-Frame Derating vs. Pressure Change (Small Fan), P315 Drive Air Flow: 650 cfm (1105 m3/h)

(%)

Drive Derating

0 0.2 0.6 2.2 5.8 11.4 18.1 30.8 152.8 210.8

(Pa)

Pressure Change

130BB011.10

69.5

(%)

Drive Derating

0 25 50 75 100 125 150 175 225

130BB190.10

200

Pressure Change

Lifting Holes

130BC166.10

130BC170.10

Lifting Holes

Installation Instruction Manual

Lifting

3.3.2

Lift the adjustable frequency drive using the dedicated lifting eyes. For all D-frames, use a bar to avoid bending

Figure 3.3 E-Frame Derating vs. Pressure Change (Large Fan) P355-P450 Drive Air Flow: 850 cfm (1445 m3/h)

the lifting holes of the adjustable frequency drive.

Figure 3.5 Recommended Lifting Method, Frame Size D13

Figure 3.4 F-Frame Derating vs. Pressure Change Drive Air Flow: 580 cfm (985 m3/h)

Figure 3.6 Recommended Lifting Method, Frame Size E9

WARNING

The lifting bar must be able to handle the weight of the adjustable frequency drive. See chapter 11.2.1 Mechanical Dimensions for the weight of the different frame sizes. Maximum diameter for bar is 1 in [2.5 cm]. The angle from the top of the adjustable frequency drive to the lifting cable should be 60° or greater.

130BD574.10

Installation Instruction Manual

1 Lifting holes for the filter 2 Lifting holes for the adjustable frequency drive

Figure 3.7 Recommended Lifting Method, Frame Size F18

3 3

NOTICE!

A spreader bar is also an acceptable way to lift the Fframe.

NOTICE!

The F18 pedestal is packaged separately and included in the shipment. Mount the adjustable frequency drive on the pedestal in its final location. The pedestal allows proper airflow and cooling.

267.4 [10.5]

476.0 [18.7]

29.0 [1.1]

MAINS INPUT TERMINALS

268.1 [10.6]

88.0 [3.5]

204.0 [8.0]

259.7 [10.2]

796.3 [31.3]

83.5 [3.3]

167.0 [6.6]

.8 [.0]

120.2 [4.7]

MOTOR OUTPUT TERMINALS

130BC603.10

Installation Instruction Manual

3.3.3 Terminal Locations - Frame Size D13

Figure 3.8 Frame Size D13 Terminal Locations

Allow for bend radius of heavy power cables.

NOTICE!

All D-frames are available with standard input terminals, fuse, or disconnect switch

130BC604.10

383 [15.1]

518.0 [20.4]

90.0 [3.5]

153.8 [6.1]

517.5 [20.4]

225.0 [8.9]

112.5 [4]

900.0 [35.4]

368.3 [14.5]

323.3 [12.7]

180.0 [7.1]

90.0 [3.5]

168.7 [6.6]

MAINS INPUT TERMINAL

MOTOR OUTPUT TERMINAL

Installation Instruction Manual

3.3.4 Terminal Locations - Frame Size E9

3 3

Figure 3.9 Frame Size E9 Terminal Locations

Allow for bend radius of heavy power cables.

NOTICE!

All E-frames are available with standard input terminals, fuse, or disconnect switch

1 2 3

0.0[0.00]

76.4[3.01]

128.4[5.05]

119.0[4.69]

171.0[6.73]

294.6[11.60]

344.0[13.54]

3639[14.33]

438.9[17.28]

75.3[2.96]

150.3[5.92]

154.0[6.06]

219.6[18.65]

0.0[0.00]

244.4[9.62]

244.4[1.75]

939.0[36.97]

1031.4[40.61]

0.0[0.00]

134.6[5.30]

130BA851.12

0.0[1.75]

Installation

Instruction Manual

3.3.5 Terminal Locations - Frame Size F18

Take the position of the terminals into consideration when designing the cable access.

F-frame units have four interlocked cabinets:

1. Input options cabinet (not optional for LHD)

2. Filter cabinet

3. Rectifier cabinet

4. Inverter cabinet

See chapter 2.1 Exploded View Drawings for exploded views of each cabinet. Line power inputs are located in the input option cabinet, which conducts power to the rectifier via interconnecting bus bars. Output from the unit is from the inverter cabinet. No connection terminals are located in the rectifier cabinet. Interconnecting bus bars are not shown.

1 Right side cutaway 3 Left side cutaway 2 Front view 4 Ground bar

Figure 3.10 Frame Size F18 Input Option Cabinet - Fuses Only

The connector plate is 1.65 in [42 mm] below .0 level. Shown are the left side view, front, and right.

0.0 [0.00]

134.6 [5.30]

104.3 [4.11]

0.0 [0.00]

179.3 [7.06]

219.6 [8.65]

294.6 [11.60]

334.8 [13.18]

409.8 [16.14]

436.9 [17.20]

0.0 [0.00]

532.9 [20.98]

0.0 [0.00]

44.4 [1.75]

244.4 [9.62]

154.0 [6.06]

344.0 [13.54]

234

130BA852.11

Installation Instruction Manual

3 3

450 kW 500–630 kW 1 Ground Bar 2 34.9 [1.4] 46.3 [1.8] 3 86.9 [3.4] 98.3 [3.9] 4 122.2 [4.8] 119 [4.7] 5 174.2 [6.9] 171 [6.7]

Figure 3.11 Frame Size F18 Input Option Cabinet with Circuit Breaker

The connector plate is 1.65 in [42 mm] below .0 level. Shown are the left side view, front, and right.

130BA849.13

.0 [.0]

54.4[2.1]

169.4 [6.7]

284.4 [11.2]

407.3 [16.0]

522.3 [20.6]

637.3 [25.1]

287.4 [11.3]

253.1 [10.0]

.0 [.0]

339.4 [13.4]

287.4 [11.3]

.0 [.0]

339.4 [13.4]

308.3 [12.1]

465.6 [18.3]

198.1[7.8]

234.1 [9.2]

282.1 [11.1]

318.1 [12.5]

551.0 [21.7]

587.0 [23.1]

635.0 [25.0]

671.0 [26.4]

44.40 [1.75]

244.40 [9.62]

204.1 [8.0]

497.1 [19.6]

572.1 [22.5]

180.3 [7.1]

129.1 [5.1]

Installation Instruction Manual

1 Front View 4 Brake Terminals 2 Left Side View 5 Ground bar 3 Right Side View

Figure 3.12 Frame Size F18 Inverter Cabinet

The connector plate is 1.65 in [42 mm] below .0 level. Shown are the left side view, front, and right.

176FA247.12

Nm/in-lbs

-DC 88

+DC 89

R/L1 91

S/L2 92

T/L3 93

U/T1 96

V/T2 97

W/T3

Installation

Instruction Manual

3.3.6 Torque

Correct torque is imperative for all electrical connections. Incorrect torque results in a bad electrical connection. Use a torque wrench to ensure correct torque.

3.4

Electrical Installation

3.4.1 Power Connections

NOTICE!

Cables–General Information All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. UL applications require 167°F [75°C] copper conductors. For non-UL applications, 167°F and 194°F [75° and 90°C] copper conductors are thermally acceptable.

The power cable connections are situated as shown in Figure 3.14. Dimension cable cross-section in accordance with the current ratings and local legislation. See chapter 11.3.1 Cable lengths and cross-sections for details.

To protect the adjustable frequency drive, use the recommended fuses if there are no built-in fuses. Fuse recommendations are provided in chapter 11.5 Fuses. Ensure that proper fusing is made according to local regulation.

3 3

Figure 3.13 Use a Torque Wrench to Tighten the Bolts

Frame size Terminal Torque Bolt size

Line power Motor

Load sharing Brake Line power Motor Load sharing

Brake

Line power Motor

Load sharing

Brake

Regen

Table 3.2 Torque for terminals

19–40 Nm (168–354 in-lbs)

8.5–20.5 Nm (75–181 in-lbs)

19–40 Nm (168–354 in-lbs)

8.5–20.5 Nm (75–181 in-lbs) 19–40 Nm (168–354 in-lbs) 19–40 Nm (168–354 in-lbs)

8.5–20.5 Nm (75–181 in-lbs)

M10

The AC line input connection is fitted to the line power switch if included.

Figure 3.14 Power Cable Connections

NOTICE!

To comply with EMC emission specifications, shielded/ armored cables are recommended. If a non-shielded/ armored cable is used, see chapter 3.4.11 Power and Control Wiring for Non-shielded Cables.

See chapter 11 Specifications for correct dimensioning of motor cable cross-section and length.

175ZA114.11

96 97 98

Motor

Installation Instruction Manual

Shielding of cables

3.4.2

Grounding

Avoid installation with twisted shield ends (pigtails). They spoil the shielding effect at higher frequencies. If breaking the shield is necessary to install a motor isolator or

contactor, continue the shield at the lowest possible HF impedance.

Connect the motor cable shield to both the decoupling plate of the adjustable frequency drive and to the metal housing of the motor.

Make the shield connections with the largest possible surface area (cable clamp). Use the installation devices within the adjustable frequency drive.

Cable length and cross-section

The adjustable frequency drive has been EMC tested with a given length of cable. Keep the motor cable as short as possible to reduce the noise level and leakage currents.

Switching frequency

When adjustable frequency drives are used together with sine-wave filters to reduce the acoustic noise from a motor, the switching frequency must be set according to 14-01 Switching Frequency.

Term.

96 97 98 99

no.

Motor voltage 0–100% of AC line

U V W

U1 V1 W1

W2 U2 V2 6 wires out of motor

U1 V1 W1

voltage.

3 wires out of motor Delta-connected

Star-connected U2, V2, W2

U2, V2, and W2 to be interconnected

separately.

Note the following basic issues for electromagnetic compatibility (EMC) during installation:

Safety grounding: The adjustable frequency drive

•

has a high leakage current and must be grounded appropriately for safety reasons. Always follow local safety regulations.

High-frequency grounding: Keep the ground wire

•

connections as short as possible.

Connect the different ground systems at the lowest possible conductor impedance. Keep the conductor as short as possible and use the greatest possible surface area for the lowest possible conductor impedance. The metal cabinets of the different devices are mounted on the cabinet rear plate using the lowest possible HF impedance. Doing so avoids different HF voltages for individual devices and the risk of radio interference currents running in connection cables between the devices. The radio interference is reduced. To obtain a low HF impedance, use the fastening bolts of the devices as HF connection to the rear plate. Remove insulating paint or similar from the fastening points.

Extra Protection (RCD)

3.4.3

ELCB relays, multiple protective grounding, or standard grounding provide extra protection, if local safety regulations are followed.

In the case of a ground fault, a DC component develops in the fault current.

Table 3.3 Terminal Connections

Protected Ground Connection

Figure 3.15 Y and Delta Terminal Configurations

If using ELCB relays, observe local regulations. Relays must be suitable for protection of 3-phase equipment with a bridge rectifier and for a brief discharge on power-up.

175HA036.11

96 97 98

Motor

96 97 98

Motor

Installation

Instruction Manual

3.4.4 RFI Switch

Line power supply isolated from ground

If the adjustable frequency drive is supplied from an isolated line power source or TT/TN-S line power with grounded leg, turn off the RFI switch via 14-50 RFI 1 on both adjustable frequency drive and the filter. For further reference, see IEC 364-3. When optimum EMC performance is needed, parallel motors are connected, or the motor cable length is above 82 ft [25 m], set 14-50 RFI 1 to [ON]. In OFF, the internal RFI capacitors (filter capacitors) between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and reduce ground capacity currents (IEC 61800-3). Refer to the application note VLT on IT line power. It is important to use isolation monitors that work together with power electronics (IEC 61557-8).

Shielded Cables

3.4.5

It is important to connect shielded cables properly to ensure high EMC immunity and low emissions.

Connection can be made using either cable connectors or clamps:

EMC cable connectors: generally available cable

•

connectors can be used to ensure an optimum EMC connection.

EMC cable clamp: Clamps allowing easy

•

connection are supplied with the unit.

The direction of rotation can be changed by switching two phases in the motor cable or by changing the setting of 4-10 Motor Speed Direction.

Motor rotation check can be performed via 1-28 Motor Rotation Check and following the steps shown in the display.

Figure 3.16 Motor Rotation Check

3 3

3.4.6

Connect the motor to terminals U/T1/96, V/T2/97, W/T3/98, on the far right of the unit. Ground to terminal 99. All types of 3-phase asynchronous standard motors can be used with an adjustable frequency drive. The factory setting is for clockwise rotation with the adjustable frequency drive output connected as follows:

Terminal No. Function

96, 97, 98, 99 Line power U/T1, V/T2, W/T3

Motor Cable

Ground

Table 3.4 Terminal Functions

Terminal U/T1/96 connected to U-phase

•

Terminal V/T2/97 connected to V-phase

•

Terminal W/T3/98 connected to W-phase

•

F-frame requirements

Use motor phase cables in quantities of 2, resulting in 2, 4, 6, or 8 to obtain an equal number of wires on both inverter module terminals. The cables are required to be equal length within 10% between the inverter module terminals and the first common point of a phase. The recommended common point is the motor terminals.

Output junction box requirements

The length, a minimum of 8 ft [2.5 m], and quantity of cables must be equal from each inverter module to the common terminal in the junction box.

175ZA877.10

106 NC

104 C

105 NO

Installation

Instruction Manual

3.4.7 Brake Cable

Adjustable frequency drives with factory installed brake chopper option

(Only standard with letter B in position 18 of type code).

The connection cable to the brake resistor must be shielded and the max. length from adjustable frequency drive to the DC bar is limited to 82 ft [25 m].

Terminal No. Function

81, 82 Brake resistor terminals

Table 3.5 Terminal Functions

The connection cable to the brake resistor must be shielded. Connect the shield with cable clamps to the conductive backplate of the adjustable frequency drive and the metal cabinet of the brake resistor. Size the brake cable cross-section to match the brake torque. See also Brake Instructions for further information regarding safe installation.

CAUTION

If the temperature of the brake resistor is too high and the thermal switch drops out, the adjustable frequency drive stops braking. The motor coasts.

Figure 3.17 Factory-installed jumper

3.4.9 AC line input connections

Line power must be connected to terminals 91, 92 and 93 on the far left of the unit. Ground is connected to the terminal on the right of terminal 93.

Terminal No. Function

91, 92, 93 94

Table 3.7 Terminal Functions

Line power R/L1, S/L2, T/L3 Ground

WARNING

Note that voltages up to 790 V DC, depending on the supply voltage, are possible on the terminals.

F-frame requirements

The brake resistors must be connected to the brake terminals in each inverter module.

Brake Resistor Temperature Switch

3.4.8

The input for the brake resistor temperature switch can be used to monitor the temperature of an externally connected brake resistor. If the connection between 104 and 106 is removed, the adjustable frequency drive trips on warning/alarm 27, “Brake IGBT.” Install a Klixon switch that is 'normally closed' in series with the existing connection on either 106 or 104. Any connection to this terminal must be double insulated against high voltage to maintain PELV. Normally closed: 104–106 (factory installed jumper).

Terminal No. Function

106, 104, 105 Brake resistor temperature switch.

Table 3.6 Terminal Functions

Ensure that the power supply can supply the necessary current to the adjustable frequency drive.

If the unit is without built-in fuses, ensure that the appropriate fuses have the correct current rating.

3.4.10

If the adjustable frequency drive is supplied by DC or the fan must run independently of the power supply, use an external power supply. Make the connection on the power card.

Terminal No. Function

100, 101 102, 103

The connector on the power card provides the connection of line voltage for the cooling fans. The fans are connected from the factory to be supplied from a common AC line (jumpers between 100–102 and 101–103). If external power supply is needed, remove the jumpers and connect the supply to terminals 100 and 101. Protect with a 5 A. In UL applications, use a Littelfuse KLK-5 or equivalent.

External Fan Supply

Auxiliary supply S, T Internal supply S, T

Table 3.8 Terminal Functions

Stop

Start

Speed

Control

Line Power

Separate Conduit

Motor

130BB447.10

Installation Instruction Manual

3.4.11 Power and Control Wiring for Nonshielded Cables

WARNING

Induced Voltage Induced voltage from coupled output motor cables charges equipment capacitors even with the equipment turned off and locked out. Run motor cables from multiple adjustable frequency drives separately. Failure to run output cables separately could result in death or serious injury.

CAUTION

Compromised Performance The adjustable frequency drive runs less efficiently if wiring is not isolated properly. To isolate high frequency noise, the following in separate metallic conduits:

power wiring

•

motor wiring

•

control wiring

•

Failure to isolate these connections could result in less than optimum controller and associated equipment performance.

Because the power wiring carries high frequency electrical pulses, it is important to run input power and motor power in separate conduit. If incoming power wiring is in the same conduit as motor wiring, these pulses can couple electrical noise back onto the power grid. Isolate control wiring from high-voltage power wiring. When shielded/armored cable is not used, at least three separate conduits are connected to the panel option (see Figure 3.18).

3 3

Figure 3.18 Proper Electrical Installation Using Conduit

Installation Instruction Manual

3.4.12 Line Power Disconnects

Frame size Power & Voltage Type

D P132–P200 380–500 V OT400U12-9 or ABB OETL-NF400A

E P250 380–500 V ABB OETL-NF600A E P315–P400 380–500 V ABB OETL-NF800A F P450 380–500 V Merlin Gerin NPJF36000S12AAYP F P500–P630 380–500 V Merlin Gerin NRK36000S20AAYP

Table 3.9 Recommended Line Power Disconnects

3.4.13 F-Frame Circuit Breakers

Frame size Power & Voltage Type

F P450 380–500 V Merlin Gerin NPJF36120U31AABSCYP F P500–P630 380–500 V Merlin Gerin NRJF36200U31AABSCYP

Table 3.10 Recommended Circuit Breakers

3.4.14 F-Frame Line Power Contactors

Frame size Power & Voltage Type

F P450–P500 380–500 V Eaton XTCE650N22A F P560–P630 380–500 V Eaton XTCEC14P22B

Table 3.11 Recommended Contactors

3.4.15 Motor Insulation

For motor cable lengths ≤ the maximum cable length, the motor insulation ratings listed in Table 3.12 are recommended. The peak voltage can be twice the DC link voltage or 2.8 times AC line voltage, due to transmission line effects in the motor cable. If a motor has lower insulation rating, use a dU/dt or sine-wave filter.

Nominal AC Line Voltage Motor Insulation

UN ≤ 420 V

420 V < UN ≤ 500 V Reinforced ULL = 1,600 V

Table 3.12 Recommended Motor Insulation Ratings

Standard ULL = 1,300 V

Installation Instruction Manual

3.4.16 Motor Bearing Currents

Motors with a rating 110 kW or higher combined with adjustable frequency drives are best with NDE (Non-Drive End) insulated bearings to eliminate circulating bearing currents caused by motor size. To minimize DE (Drive End) bearing and shaft currents, proper grounding is required for:

Adjustable frequency drive

•

Motor

•

Motor-driven machine

•

Motor to the driven machine

•

Although failure due to bearing currents is infrequent, use the following strategies to reduce the likelihood:

Use an insulated bearing

•

Apply rigorous installation procedures

•

Ensure that the motor and load motor are

•

aligned Strictly follow the EMC Installation guideline

•

Reinforce the PE so the high frequency

•

impedance is lower in the PE than the input power leads.

Provide a good high frequency connection

•

between the motor and the adjustable frequency drive

Ensure that the impedance from adjustable

•

frequency drive to building ground is lower than the grounding impedance of the machine. Make a direct ground connection between the motor and load motor.

Apply conductive lubrication

•

Try to ensure that the line voltage is balanced to

•

ground. Use an insulated bearing as recommended by the

•

motor manufacturer (note: motors from reputable manufacturers typically have insulated bearings as standard in motors of this size).

If found to be necessary and after consultation with Danfoss:

Lower the IGBT switching frequency

•

Modify the inverter waveform, 60° AVM vs.

•

SFAVM Install a shaft grounding system or use an

•

isolating coupling between motor and load Use minimum speed settings, if possible.

•

Use a dU/dt or sinus filter

•

The electronic thermal relay in the adjustable frequency drive has received UL-approval for single motor protection, when parameter 1-90 Motor Thermal Protection is set for ETR Trip and 1-24 Motor Current is set to the rated motor current (see the motor nameplate). For thermal motor protection, it is also possible to use the MCB 112 PTC thermistor card option. This card provides an ATEX certificate to protect motors in explosion hazard areas, Zone 1/21 and Zone 2/22. When parameter 1-90 Motor Thermal Protection is set to [20] ATEX ETR is combined with the use of MCB 112, it is possible to control an Ex-e motor in explosion hazardous areas. Consult the Programming Guide for details on how to set up the adjustable frequency drive for safe operation of Exe motors.

3.4.17

Tie down all control wires to the designated control cable routing as shown in Figure 3.19, Figure 3.20, and Figure 3.21. Remember to connect the shields in a proper way to ensure optimum electrical immunity.

Serial communication bus connection

Connections are made to the relevant options on the control card. For details, see the relevant serial communication bus instructions. The cable must be placed in the provided path inside the adjustable frequency drive and tied down together with other control wires (see Figure 3.19 and Figure 3.20).

Control Cable Routing

3 3

130BB187.10

Installation Instruction Manual

Figure 3.19 Control Card Wiring Path for Frame Size D13

Routing path for the control card wiring, inside the adjustable

frequency drive enclosure.

Figure 3.21 Control Card Wiring Path for Frame Size F18

3.4.18

All terminals to the control cables are located beneath the LCP (both filter and adjustable frequency drive LCP). They are accessed by opening the door of the unit.

Access to Control Terminals

Figure 3.20 Control Card Wiring Path for Frame Size E9

130BA150.10

9 - 10 mm

(0.37 in)

130BT312.10

130BT311.10

130BT306.10

Installation Instruction Manual

3.4.19 Electrical Installation, Control Terminals

To connect the cable to the terminal:

1. Strip insulation by about 0.35–0.4 in [9–10 mm] Electrical installationControl terminals

Figure 3.22 Length to Strip the Insulation

2. Insert a screwdriver (max. 0.016x0.1 in [0.4x2.5 mm]) in the square hole.

3. Insert the cable in the adjacent circular hole.

To remove the cable from the terminal:

1. Insert a screwdriver (max. 0.016x0.1 in [0.4x2.5 mm]) in the square hole.

2. Pull out the cable.

3 3

Figure 3.23 Inserting the Cable in the Terminal Block

4. Remove the screwdriver. The cable is now mounted in the terminal.

Figure 3.24 Removing the Screwdriver after Cable Insertion

Figure 3.25 Control Terminal Locations

130BD429.10

DC bus

Switch Mode

Power Supply

Motor

Analog Output

Interface

relay1

relay2

(PNP) = Source

(NPN) = Sink

ON=Terminated OFF=Open

Brake

resistor

88 (-) 89 (+)

50 (+10 V OUT)

53 (A IN)

54 (A IN)

55 (COM A IN)

0/4-20 mA

12 (+24V OUT)

13 (+24V OUT)

37 (D IN)

18 (D IN)

20 (COM D IN)

10Vdc

15mA 130/200mA

+ - + -

(U) 96

(V) 97 (W) 98 (PE) 99

(COM A OUT) 39

(A OUT) 42

(P RS-485) 68

(N RS-485) 69

(COM RS-485) 61

S801

0/4-20 mA

RS-485

+10Vdc

-10Vdc -

+10Vdc

+10Vdc 0/4-20 mA

-10Vdc -

240Vac, 2A

24Vdc

240Vac, 2A

24V (NPN) 0V (PNP)

0V (PNP)

24V (NPN)

19 (D IN)

24V (NPN) 0V (PNP)

24V

(D IN/OUT)

0V (PNP)

24V (NPN)

(D IN/OUT)

24V

24V (NPN) 0V (PNP)

0V (PNP)

24V (NPN)

33 (D IN)

32 (D IN)

1 2

S201

S202

ON/I=0-20mA OFF/U=0-10V

400Vac, 2A

P 5-00

S801

(R+) 82

(R-) 81

Optional RFI

Optional Fuses

Optional Manual Disconnect

HI Reactor

AC Contactor

Relay 12 Control & AUX Feedback

Soft-Charge

Converter Side Filter

Power Stage

AF Current Sensors

Capacitor Current Sensors

NC Relay

CefCefC

RefRefR

91 (L1)

92 (L2)

93 (L3)

Installation

Instruction Manual

3.4.20 Electrical Installation, Control Cables

Figure 3.26 Terminal Diagram

12 13 18 19 27 29 32 33 20 37

+24 V DC

0 VDC

130BT106.10

PNP (Source)

Digital input wiring

NPN (Sink) Digital input wiring

12 13 18 19 27 29 32 33 20 37

+24 V DC

0 VDC

130BT107.11

130BT340.10

Installation

Instruction Manual

Long control cables and analog signals may result in 50/60 Hz ground loops due to noise from line power supply cables.

If ground loops occur, break the shield or insert a 100 nF capacitor between shield and chassis, if needed.

Connect the digital and analog inputs and outputs to the control cards of the units separately to avoid ground currents. These connections are on terminals 20, 55, and 39 for both the filter and adjustable frequency drive sections.

NOTICE!

To comply with EMC emission specifications, shielded/ armored cables are recommended. If using non-shielded/ armored cable, see chapter 3.4.11 Power and Control Wiring for Non-shielded Cables. If using non-shielded control cables, use ferrite cores to improve EMC performance.

3 3

Figure 3.27 Input Polarity of Control Terminals, PNP

Figure 3.28 Input Polarity of Control Terminals, NPN

Figure 3.29 Connecting Shielded Cables

Connect the shields in a proper way to ensure optimum electrical immunity.

3.4.21

Safe Torque Off (STO)

To run Safe Torque Off, additional wiring for the adjustable frequency drive is required, refer to Safe Torque Off

Instruction Manual for Danfoss VLT® Adjustable Frequency Drives for further information.

130BT310.11

Installation

Instruction Manual

3.4.22 Switches S201, S202, and S801

Use switches S201 (A53) and S202 (A54) to select a current (0–20 mA) or a voltage (-10 V to 10 V) configuration of the

analog input terminals 53 and 54 respectively.

Switch S801 (BUS TER.) can be used to enable termination on the RS-485 port (terminals 68 and 69).

See Figure 3.26.

Default setting:

S201 (A53) = OFF (voltage input) S202 (A54) = OFF (voltage input) S801 (Bus termination) = OFF

Terminate each segment at both ends using either the termination switch (S801) of the adjustable frequency drives or a biased termination resistor network. Always use shielded twisted pair (STP) cable for bus cabling, and always follow good common installation practice. Low-impedance ground connection of the shield at every node is important, including at high frequencies. Thus, connect a large surface of the shield to ground, for example, with a cable clamp or a conductive cable connector. It may be necessary to apply potentialequalizing cables to maintain the same ground potential throughout the network - particularly in installations with long cables. To prevent impedance mismatch, always use the same type of cable throughout the entire network. When connecting a motor to the adjustable frequency drives, always use shielded motor cable.

NOTICE!

When changing the function of S201, S202 or S801 do not use force for the switch over. Remove the LCP cradle when operating the switches. The switches must not be operated while the adjustable frequency drive is powered.

Cable Shielded twisted pair (STP) Impedance

Cable length

Table 3.13 Cable Recommendations

120 Ω Max. 4000 ft [1200 m] (including drop lines) Max. 1,650 ft [500 m] station-to-station

Figure 3.30 Remove the LCP Cradle to Access Switches

3.4.23

RS-485 is a 2-wire bus interface compatible with multi-drop network topology, i.e., nodes can be connected as a bus, or via drop cables from a common trunk line. A total of 32 nodes can be connected to one network segment. Repeaters divide network

Serial Communication

NOTICE!

Each repeater functions as a node within the segment in which it is installed. Each node connected within a given network must have a unique node address across all segments.

3.5

Final Set-up and Test

Before operating the adjustable frequency drive, perform a final test of the installation:

1. Locate the motor nameplate to find out whether the motor is star (Y) or delta connected (Δ).

2. Enter the motor nameplate data in the parameter list. Access the list by pressing the [Quick Menu] key and selecting Q2 Quick Set-up. See Table 3.14.

Motor Power [kW]

1. or Motor Power [HP]

2. Motor Voltage parameter 1-22 Motor

3. Motor Frequency 1-23 Motor Frequency

4. Motor Current parameter 1-24 Motor

5. Motor Nominal Speed parameter 1-25 Motor

Table 3.14 Quick Set-up Parameters

1-20 Motor Power [kW] 1-21 Motor Power [HP]

Voltage

Current

Nominal Speed

3~ MOTOR NR. 1827421 2003

S/E005A9

1,5 KW

n 31,5 /MIN. 400 Y V

n 1400 /MIN. 50 Hz

cos 0,80 3,6 A

1,7L

B IP 65 H1/1A

130BT307.10

BAUER D-7 3734 ESLINGEN

Installation

Instruction Manual

Stop the AMA during operation

Successful AMA

Figure 3.31 Motor Nameplate

The display shows “Press [OK] to finish AMA”.

•

Press [OK] to exit the AMA state.

•

Unsuccessful AMA

The adjustable frequency drive enters into alarm

•

mode. A description of the alarm can be found in chapter 9 Warnings and Alarms.

"Report Value” in the alarm log shows the last

•

measuring sequence carried out by the AMA, before the adjustable frequency drive entered alarm mode. This number, along with the description of the alarm, will assist in troubleshooting. Mention the number and alarm description when contacting Danfoss service personnel.

Unsuccessful AMA is often caused by incorrectly registered motor nameplate data or too big a difference between the motor power size and the adjustable frequency drive power size.

Set up the desired limits for speed and ramp time.

Minimum Reference Maximum Reference 3-03 Maximum Reference

Table 3.15 Reference Parameters

3-02 Minimum Reference

3 3

3. Perform an Automatic Motor Adaptation (AMA) to ensure optimum performance.

a. Connect terminal 27 to terminal 12 or set

5-12 Terminal 27 Digital Input to 'No function' (5-12 Terminal 27 Digital Input [0]).

Activate the AMA 1-29 Automatic Motor Adaptation (AMA).

c. Select complete or reduced AMA. If an LC filter is

mounted, run only the reduced AMA, or remove

Motor Speed Low Limit

Motor Speed High Limit 4-13 Motor Speed High Limit

Table 3.16 Speed Limits

Ramp-up Time 1 [s] Ramp-down Time 1 [s] 3-42 Ramp 1 Ramp-down Time

4-11 Motor Speed Low Limit [RPM] or 4-12 Motor Speed Low Limit [Hz]

[RPM] or 4-14 Motor Speed High Limit [Hz]

3-41 Ramp 1 Ramp-up Time

the LC filter during the AMA procedure.

d. Press [OK]. The display shows “Press [Hand On] to

Table 3.17 Ramp Times

start.”

e. Press [Hand On]. A progress bar indicates if the

AMA is in progress.

f. Press [Off] - the adjustable frequency drive enters

into alarm mode and the display shows that the AMA was terminated by the user.

LC lter

130BA170.10

Installation

Instruction Manual

3.6 Additional Connections

3.6.1 Mechanical Brake Control

In hoisting/lowering applications, it is necessary to be able to control an electro-mechanical brake:

Control the brake using any relay output or

•

digital output (terminal 27 or 29). Keep the output closed (voltage-free) as long as

•

the adjustable frequency drive is unable to ‘support’ the motor, e.g., due to the load being too heavy.

Select [32] Mechanical brake control in parameter

•

group 5-4* Relays for applications with an electromechanical brake.

The brake is released when the motor current

•

exceeds the preset value in parameter 2-20 Release Brake Current.

The brake engages when the output frequency is

•

less than the frequency set in

parameter 2-21 Activate Brake Speed [RPM] or parameter 2-22 Activate Brake Speed [Hz], only if

the adjustable frequency drive completes a stop command.

If the adjustable frequency drive is in alarm mode or in an overvoltage situation, the mechanical brake immediately cuts in.

NOTICE!

The electronic thermal relay (ETR) of the adjustable frequency drive cannot be used as motor protection for the individual motor of systems with motors connected in parallel. Provide further motor protection with thermistors in each motor or individual thermal relays. Circuit breakers are not suitable as protection.

Parallel Connection of Motors

3.6.2

The adjustable frequency drive can control several motors connected in parallel. The total current consumption of the motors must not exceed the rated output current I the adjustable frequency drive.

NOTICE!

Installations with cables connected in a common joint as in Figure 3.32, is only recommended for short cable lengths.

NOTICE!

When motors are connected in parallel, 1-29 Automatic Motor Adaptation (AMA) cannot be used.

M,N

for

Figure 3.32 Installations with Cables Connected in a Common Joint

Problems are possible at start and at low RPM values if motor sizes vary widely. The relatively high ohmic resistance in the stator of small motors calls for a higher voltage at start and at low RPM values.

Installation Instruction Manual

3.6.3 Motor Thermal Protection

parameter 1-90 Motor Thermal Protection is set to [20] ATEX ETR and MCB 112 are combined. It is possible to control an

Ex-e motor in explosion hazardous areas. Consult the programming guide for details on how to set up the adjustable frequency drive for safe operation of Ex-e motors.

3 3

Start-up and Functional Tes...

Instruction Manual

4 Start-up and Functional Testing

4.1 Pre-start

CAUTION

Before applying power to the unit, inspect the entire installation as detailed in Table 4.1. Check mark those items when completed.

Inspect for Description

Auxiliary equipment

Cable routing

Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers on the input

•

power side of the adjustable frequency drive or output side to the motor. Ensure that they are ready for full speed operation.

Check function and installation of any sensors used for feedback to the adjustable frequency drive.

•

Remove power factor correction caps on motors, if present.

•

Use separate metallic conduits for each of the following:

•

Control wiring

Cooling clearance

EMC considerations

Environmental considerations

Fusing and circuit breakers

Grounding

Input and output power wiring

Panel interior

Switches

Vibration

Check for broken or damaged wires and loose connections.

•

Check that control wiring is isolated from power and motor wiring for noise immunity.

•

Check the voltage source of the signals, if necessary.

•

The use of shielded cable or twisted pair is recommended. Ensure that the shield is terminated

•

correctly.

Make sure that the top and bottom clearance is adequate to ensure proper airflow for cooling.

•

Check for proper installation regarding electromagnetic compatibility.

•

See equipment label for the maximum ambient operating temperature limits.

•

Humidity levels must be 5–95% non-condensing.

•

Check for proper fusing or circuit breakers.

•

Check that all fuses are inserted firmly and in operational condition and that all circuit breakers are

•

in the open position.

The unit requires a ground wire from its chassis to the building ground.

•

Check for good ground connections that are tight and free of oxidation.

•

Grounding to conduit or mounting the back panel to a metal surface is not a suitable ground.

•

Check for loose connections.

•

Check that motor and line power are in separate conduits or separated shielded cables.

•

Make sure that the unit interior is free of debris and corrosion.

•

Ensure that all switch and disconnect settings are in the proper positions.

•

Check that the unit is mounted solidly or that shock mounts are used, as necessary.

•

Check for an unusual amount of vibration.

•

☑

input power

motor wiring

control wiring

Table 4.1 Start-up Checklist

130BP066.10

1107 RPM

0 - ** Operation/Display

1 - ** Load/Motor

2 - ** Brakes

3 - ** Reference / Ramps

3.84 A 1 (1)

Main Menu

Start-up and Functional Tes... Instruction Manual

4.2 Applying Power to the Equipment

WARNING

HIGH VOLTAGE!

Adjustable frequency drives contain high voltage when connected to AC line power. Installation, start-up and maintenance should be performed by qualified personnel only. Failure to comply could result in death or serious injury.

WARNING

UNINTENDED START!

When the adjustable frequency drive is connected to AC line power, the motor may start at any time. The adjustable frequency drive, motor, and any driven equipment must be in operational readiness. Failure to comply could result in death, serious injury, equipment, or property damage.

1. Confirm that the input voltage is balanced within 3%. If not, correct input voltage imbalance before proceeding.

2. Ensure that optional equipment wiring (if present) matches the installation application.

3. Ensure that all operator devices are off. Panel doors should be closed or cover mounted.

4. Apply power to the unit. Do not start the adjustable frequency drive at this time. For units with a disconnect switch, turn the switch on to apply power.

NOTICE!

If the status line at the bottom of the LCP reads AUTO REMOTE COASTING or Alarm 60 External Interlock is displayed, this indicates that the unit is ready to operate but is missing an input signal on terminal 27.

4.3 Basic Operational Programming

Adjustable frequency drives require basic operational programming before running for best performance. Basic operational programming requires entering motor nameplate data for the motor being operated and the minimum and maximum motor speeds. The recommended parameter settings are intended for start-up and checkout purposes. Application settings may vary. See chapter 5.1 How to Operate for detailed instructions on entering data through the LCP.

Enter data with power ON, but before operating the adjustable frequency drive. There are two ways of programming the adjustable frequency drive: either by using the Smart Application Set-up (SAS) or by using the procedure described further down. The SAS is a quick wizard for setting up the most commonly used applications. At the first power-up and after a reset the SAS appears on the LCP. Follow the instructions that appear on the successive screens for setting up the applications listed. SAS can also be found under the Quick Menu. [Info] is used throughout the Smart Set-up to see help information for various selections, settings and messages.

NOTICE!

The start conditions are ignored while in the wizard.

NOTICE!

If no action is taken after first power-up or reset, the SAS screen will automatically disappear after 10 minutes.

When not using the SAS, enter data in accordance with the following procedure.

1. Press [Main Menu] twice on the LCP.

2. Press the navigation keys to scroll to parameter

group 0-** Operation/Display.

3. Press [OK].

4 4

Figure 4.1 0-** Operation/Display

Operation / Display

0.0%

0-0

Basic Settings

0-1

Set-up Operations

0-2

LCP Display

0-3

LCP Custom Readout

0.00A 1(1)

130BP087.10

0-0

Basic Settings

0.0%

0-03 Regional Settings

[0] International

0.00A 1(1)

130BP088.10

130BB847.10

Q1 My Personal Menu

Q2 Quick Setup

Q5 Changes Made

Q6 Loggings

13.7% 13.0A 1(1)

Quick Menus

130BT772.10

0.0 Hz 0.00kW 1(1)

Motor Setup

1 - 21 Motor Power [kW]

4.0 kW

Start-up and Functional Tes... Instruction Manual

4. Press the navigation keys to scroll to parameter

10. Select language and press [OK].

group 0-0* Basic Settings and press [OK].

Figure 4.5 Select Language

Figure 4.2 0-0* Basic Settings

11. If a jumper wire is placed between control

5. Press the navigation keys to scroll to

0-03 Regional Settings and press [OK].

Figure 4.3 0-03 Regional Settings

terminals 12 and 27 leave 5-12 Terminal 27 Digital Input at factory default. Otherwise select No Operation. For adjustable frequency drives with

an optional bypass, no jumper wire is required.

12.

parameter 3-02 Minimum Reference

13.

parameter 3-03 Maximum Reference

14.

3-41 Ramp 1 Ramp-up Time

15.

3-42 Ramp 1 Ramp-down Time

16.

3-13 Reference Site. Linked to Hand/Auto* Local Remote.

Press the navigation keys to select International or North America as appropriate and press [OK]. (This changes the default settings for a number of basic parameters. See chapter 6 Programming for a complete list.)

7. Press [Quick Menu] on the LCP.

8. Press the navigation keys to scroll to parameter

group Q2 Quick Set-up.

9. Press [OK].

Figure 4.4 Q2 Quick Set-up

4.4

Local Control Test

CAUTION

MOTOR START!

Ensure that the motor, system and any attached equipment are ready for start. It is the responsibility of the user to ensure safe operation under any condition. Failure to ensure that the motor, system, and any attached equipment are ready for start could result in personal injury or equipment damage.

NOTICE!

The [Hand On] key provides a local start command to the adjustable frequency drive. The [Off] key provides the stop function. When operating in local mode, [▲] and [▼] increase and decrease the speed output of the adjustable frequency drive. [◄] and [►] move the display cursor in the numeric display.

Start-up and Functional Tes... Instruction Manual

1. Press [Hand On].

2. Accelerate the adjustable frequency drive by pressing [▲] to full speed. Moving the cursor left

of the decimal point provides quicker input changes.

3. Note any acceleration problems.

4. Press [Off].

5. Note any deceleration problems.

If acceleration problems were encountered

If warnings or alarms occur, see

•

chapter 9 Warnings and Alarms

Check that motor data is entered correctly.

•

Increase the ramp-up time in 3-41 Ramp 1 Ramp-

•

up Time. Increase current limit in 4-18 Current Limit.

•

Increase torque limit in 4-16 Torque Limit Motor

•

Mode.

If deceleration problems were encountered

If warnings or alarms occur, see

•

chapter 9 Warnings and Alarms. Check that motor data is entered correctly.

•

Increase the ramp-down time in 3-42 Ramp 1

•

Ramp-down Time. Enable overvoltage control in 2-17 Over-voltage

•

Control.

See chapter 5.1.2 How to Operate the Graphical LCP (GLCP) for resetting the adjustable frequency drive after a trip.

4.5 System Start-up

Complete user wiring and application programming before performing the procedure in this section. See chapter 7 Application Examples for application set-up information. The following procedure is recommended after application set-up by the user is completed.

4 4

CAUTION

MOTOR START!

Ensure that the motor, system, and any attached equipment are ready for start. It is the responsibility of the user to ensure safe operation under any condition. Failure to ensure that the motor, system, and any attached equipment are ready for start could result in personal injury or equipment damage.

1. Press [Auto On].

2. Ensure that external control functions are properly wired to the adjustable frequency drive and all programming is completed.

3. Apply an external run command.

4. Adjust the speed reference throughout the speed range.

5. Remove the external run command.

6. Note any problem.

If warnings or alarms occur, see chapter 9 Warnings and Alarms.

NOTICE!

chapter 4.1 Pre-start to chapter 4.3 Basic Operational Programming conclude the procedures for applying

power to the adjustable frequency drive, basic programming, set-up and functional testing.

Auto

Reset

Hand

O

Status

Quick

Main

Alarm

Log

Back

Cancel

Info

Status

1(0)

1234rpm 10,4A 43,5Hz

Run OK

43,5Hz

Alarm

Warn.

130BA018.13

User Interface Instruction Manual

5 User Interface

5.1 How to Operate

5.1.1 Modes of Operation

The Low Harmonic Drive can be operated in two ways:

Graphical Local Control Panel (GLCP)

•

RS-485 serial communication or USB, both for PC

•

1. Display 1a

Status line: Status messages displaying icons and graphics.

Line 1–2: Operator data lines displaying data and variables the user defines. By pressing the [Status] key, up to one extra line can be added.

connection

Status line: Status messages displaying

5.1.2 How to Operate the Graphical LCP (GLCP)

2. Menu soft keys

text.

3. Indicator lights/navigation panel The Low Harmonic Drive has 2 LCPs, one each on the adjustable frequency drive section (right) and active filter

4. Operational keys

section (left). Both LCPs function in the same way. Each LCP controls only the unit it is connected to and there is no communication between the two LCPs. How to operate the Graphical LCP (GLCP)

NOTICE!

The active filter should be in auto mode. Press [Auto On] on the filter LCP.

The following instructions are valid for the GLCP (LCP 102).

The GLCP is divided into four functional groups:

Graphical display with status lines.

•

Menu keys and indicator lights (LEDs) - selecting

•

mode, changing parameters and switching between display functions.

Navigation keys and indicator lights (LEDs).

•

Operation keys and LEDs.

•

Graphical display:

The LCD display is back-lit with a total of six alpha-numeric lines. All data is displayed on the LCP, which can show up to five operating variables while in [Status] mode. Figure 5.1 shows an example of the adjustable frequency drive LCP. The filter LCP looks identical but displays information related to the filter operation.

Figure 5.1 LCP

1.1

1.3

1.2

130BP041.10

799 RPM

Auto Remote Ramping

1 (1)

36.4 kW7.83 A

0.000

53.2%

Status

1.1

1.2

1.3

130BP062.10

207RPM

Auto Remote Running

1 (1)

24.4 kW5.25A

6.9Hz

Status

130BP063.10

778 RPM

Auto Remote Running

1 (1)

4.0 kW0.86 A

State: 0 o 0 (o) When: Do: -

Status

User Interface Instruction Manual

The display is divided into three sections:

Top section (a)

Shows the status when in status mode or up to two variables when not in status mode and in the case of alarm/warning.

The number of the active set-up (selected as the active set-up in 0-10 Active Set-up) is shown. When programming in another set-up than the active set-up, the number of the set-up being programmed appears to the right in brackets.

Figure 5.2 Status Display I - Operating Variables

5 5

Middle section (b)

Shows up to five variables with related unit, regardless of status. In the event of an alarm/warning, the warning is shown instead of the variables.

It is possible to toggle between three status readout displays by pressing [Status]. Operating variables with different formatting are shown in each status screen.

Several values or measurements can be linked to each of the displayed operating variables. The values/ measurements to be displayed can be defined via parameters 0–20, 0–21, 0–22, 0–23, and 0–24.

Each value/measurement readout parameter selected in parameters 0–20 to 0–24 has its own scale and number of digits after a possible decimal point. Larger numeric values are displayed with few digits after the decimal point. Ex.: Current readout

5.25 A; 15.2 A 105 A.

Status display I

This readout state is standard after startup or initialization. Press [Info] to obtain information about the value/ measurement linked to the displayed operating variables (1.1, 1.2, 1.3, 2, and 3). See the operating variables shown in the display in Figure 5.2. 1.1, 1.2 and 1.3 are shown in small size. 2 and 3 are shown in medium size.

Status display II

See the operating variables (1.1, 1.2, 1.3, and 2) shown in the display in Figure 5.3. In the example, speed, motor current, motor power, and frequency are selected as variables in the first and second lines.

1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large size.

Figure 5.3 Status Display II - Operating Variables

Status display III

This state displays the event and action of the smart logic control.

Figure 5.4 Status Display III - Operating Variables

NOTICE!

Status display III is not available on the filter LCP.

Top section

Middle section

Bottom section

Status

43 RPM

1.4 Hz

Auto Remote Running

! Pwr.card temp (W29)

2.9%

5.44 A 25.3 kW

1(1)

130BP074.10

Warn.

Alarm

130BP044.10

130BP045.10

Status

Quick Menu

Main

Alarm

Log

User Interface

Instruction Manual

Bottom section

always shows the state of the adjustable frequency drive in status mode.

[Status]

Indicates the status of the adjustable frequency drive (and/or the motor) or the filter respectively. On the drive LCP, three different readouts can be selected by pressing the [Status] key: Five line readouts, four line readouts, or Smart Logic Control. Smart Logic Control is not available for the filter. Use [Status] for selecting display mode or reverting to display mode from:

Figure 5.5 Bottom Section Status Mode

Display contrast adjustment

Press [status] and [▲] for darker display Press [Status] and [▼] for brighter display

LEDs:

If certain threshold values are exceeded, the alarm and/or warning LED lights up. A status and alarm text appear on the control panel. The On LED is activated when the adjustable frequency

Use the [Status] key to toggle single or double readout mode. Status

[Quick Menu]

Allows quick set-up of the adjustable frequency drive or the filter and programming of the most common functions. Quick menu

The [Quick Menu] consists of:

drive receives power from:

AC line voltage

•

a DC bus terminal

•

an external 24 V supply

•

At the same time, the back light is on. LEDs

Green LED/On: Control section is working.

•

Yellow LED/Warn: Indicates a warning.

•

Flashing Red LED/Alarm: Indicates an alarm.

•

Since the active filter is an integrated part of the Low Harmonic Drive, only a minimum of programming is necessary. The filter LCP displays information about filter operation such as THD of voltage or current, corrected current, injected current or Cos ϕ and true power factor.

quick menu

•

main menu

•

alarm mode

•

Q1: My Personal Menu

•

Q2: Quick Set-up

•

Q5: Changes Made

•

Q6: Loggings

•

The Quick Menu parameters can be accessed immediately unless a password has been created via parameters 0–60, 0–61, 0–65 or 0–66. It is possible to switch directly between quick menu mode and main menu mode.

Figure 5.6 LED Status Lights

[Main Menu]

Is used for programming all parameters.

GLCP keys Menu keys

The menu keys are divided into functions. The keys below the display and LEDs are used for parameter set-up, including choice of display indication during normal operation.

The main menu parameters can be accessed immediately unless a password has been created via parameters 0–60, 0–61, 0–65 or 0–66. It is possible to switch directly between main menu mode and quick menu mode. Parameter shortcut can be carried out by pressing down the [Main Menu] key for three seconds. The parameter shortcut allows direct access to any parameter.

Figure 5.7 Menu Keys

130BT117.10

Back

Info

Warn

Alarm

Cancel

130BP046.10

Hand

O

Auto

Reset

User Interface Instruction Manual

[Alarm Log]

Displays an alarm list of the five latest alarms (numbered A1-A5). To obtain more details about an alarm, use the arrow keys to navigate to the alarm number and press [OK]. Information is displayed about the condition of the adjustable frequency drive or filter before it enters alarm mode.

[Back]

Reverts to the previous step or layer in the navigation structure.

Figure 5.8 Back Key

[Cancel]

Last change or command is cancelled as long as the display has not been changed.

Figure 5.9 Cancel Key

[OK]

Is used for selecting a parameter marked by the cursor and for enabling the change of a parameter.

5 5

Figure 5.11 Navigation Keys

Operation keys

For local control. Found at the bottom of the control panel.

[Info]

Displays information about a command, parameter, or function in any display window. [Info] provides detailed information when needed. Exit Info mode by pressing either [Info], [Back], or [Cancel].

Figure 5.10 Info Key

Navigation keys

The four navigation keys are used to navigate between the choices available in [Quick Menu], [Main Menu] and

[Alarm Log]. Move the cursor with the navigation keys.

Figure 5.12 Operation Keys

[Hand On]

Enables control of the adjustable frequency drive via the GLCP. [Hand On] also starts the motor, and it is now possible to give the motor speed reference with the arrow keys. The key can be [1] Enabled or [0] Disabled via 0-40 [Hand on] Key on LCP.

The following control signals are active when [Hand On] is activated:

[Hand On] - [Off] - [Auto On]

•

Reset

•

Coasting stop inverse (motor coasting to stop)

•

Reversing

•

Set-up select lsb - Set-up select msb

•

Stop command from serial communication

•

Quick stop

•

DC brake

•

NOTICE!

External stop signals activated with control signals or a serial bus overrides a Start command via the LCP.

130BP068.10

740RPM

0 -01 Language

[0] English

10.64 A 1 [1] 0-0*

Basic Settings

130BP069.10

1- 6*

113 RPM 1.78 A 1(1)

Load depen. setting

1 - 60 Low speed load

compensation

130BP070.10

1 - 60 Low speed load compensation

1 0%

Load depen. setting 1- 6*

729RPM 6.21A 1(1)

User Interface Instruction Manual

[Off]

5.1.4

Changing a Text Value

Stops the connected motor (when pressed on the adjustable frequency drive LCP) or the filter (when pressed on the filter LCP). The key can be [1] Enabled or [0] Disabled via 0-41 [Off] Key on LCP. If no external stop function is selected and the [Off] key is inactive, the motor can only be stopped by disconnecting the line power

If the selected parameter is a text value, change the text value by using the [▲]/[▼] keys. [▲] increases the value, and [▼] decreases the value. Place

the cursor on the value to be saved and press [OK].

supply.

[Auto On]

Enables the adjustable frequency drive to be controlled via

the control terminals and/or serial communication. When a start signal is applied on the control terminals and/or the bus, the adjustable frequency drive starts. The key can be [1] Enabled or [0] Disabled via 0-42 [Auto on] Key on LCP.

NOTICE!

Figure 5.13 Display Example

An active HAND-OFF-AUTO signal via the digital inputs has higher priority than the control keys [Hand On] – [Auto On].

5.1.5 Changing a Group of Numeric Data Values

[Reset]

Is used for resetting the adjustable frequency drive or filter after an alarm (trip). The key can be [1] Enabled or [0] Disabled via 0-43 [Reset] Key on LCP on the LCP. Reset

The parameter shortcut

Can be carried out by holding down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

If the selected parameter represents a numeric data value, change the selected data value pressing the [◄] and [►] navigation keys as well as [▲] and [▼] keys. Press [◄] and [►] to move the cursor horizontally.

Changing Data

5.1.3

1. Press [Quick Menu] or [Main Menu].

Use [▲] and [▼] to find parameter group to edit. Changing data

Figure 5.14 Display Example

3. Press [OK].

Use [▲] and [▼] to find parameter to edit.

5. Press [OK].

Use [▲] and [▼] to select correct parameter

Press [

]/[▼] to change the data value. [▲] enlarges the

▲

data value, and [▼] reduces the data value. Place the cursor on the value to be saved and press [OK].

setting. Or, to move to digits within a number, use [◄] and [►]. The cursor indicates the digit selected to be changed. The [▲] key increases the value, the [▼] key decreases the value.

7. Press [Cancel] to ignore the change, or press [OK] to accept the change and enter a new setting.

Figure 5.15 Display Example

User Interface Instruction Manual

5.1.6 Changing Data Values, Step-by-Step

Certain parameters can be changed step-by-step or infinitely variably. This method applies to 1-20 Motor Power

[kW], parameter 1-22 Motor Voltage, and 1-23 Motor Frequency.

The parameters are changed both as a group of numeric data values, and as numeric data values using an infinite number of variables.

5.1.7 Readout and Programming of Indexed Parameters

Parameters are indexed when placed in a rolling stack. 15-30 Alarm Log: Error Code to 15-32 Alarm Log: Time contain a fault log which can be read out. Select a parameter, press [OK], and use the up/down navigation keys to scroll through the value log.

Use 3-10 Preset Reference as another example: Select the parameter, press [OK], and press [▲]/[▼] to scroll

through the indexed values. To change the parameter value, select the indexed value and press [OK]. Change the

value by using [▲]/[▼]. Press [OK] to accept the new setting. Press [Cancel] to abort. Press [Back] to leave the parameter.

Quick Transfer of Parameter Settings

5.1.8 when Using GLCP

Once the set-up is complete, store (back up) the parameter settings in the GLCP or on a PC via MCT 10 Set-up software tool.

WARNING

Stop the motor before performing any of these operations.

Data storage in LCP

Go to 0-50 LCP Copy

2. Press [OK]

Select [1] All to LCP

4. Press [OK]

All the parameter settings are now stored in the GLCP as indicated by the progress bar. When 100% is reached, press [OK].

Data transfer from LCP to adjustable frequency drive

Go to 0-50 LCP Copy

2. Press [OK]

Select [2] All from LCP

4. Press [OK]

The parameter settings stored in the GLCP are now transferred to the adjustable frequency drive, as indicated by the progress bar. When 100% is reached, press [OK].

5.1.9 Initialization to Default Settings

There are two ways to initialize the adjustable frequency drive to default: Recommended initialization and manual initialization. Each method has a different impact. InitializationDefault settings

5.1.9.1

Initialization via 14-22 Operation Mode)

14-22 Operation Mode initializes all except: Parameter 14-50 RFI 1 8-30 Protocol 8-31 Address 8-32 Baud Rate 8-35 Minimum Response Delay 8-36 Max Response Delay 8-37 Maximum Inter-Char Delay 15-00 Operating hours to 15-05 Over Volts 15-20 Historic Log: Event to 15-22 Historic Log: Time 15-30 Alarm Log: Error Code to 15-32 Alarm Log: Time

Recommended Initialization Method

Select 14-22 Operation Mode

2. Press [OK]

Select Initialization (for NLCP select “2”)

4. Press [OK]

5. Remove power to the unit and wait for the display to turn off.

6. Reconnect power to reset the adjustable frequency drive.

7. Press [Reset]

NOTICE!

Parameters selected in 0-25 My Personal Menu, stays present, with default factory setting.

5 5

The GLCP can now be connected to another adjustable frequency drive, and the parameter settings can be copied to this adjustable frequency drive.

130BA060.11

68 69 68 69 68 69

RS 485

RS 232 USB

130BT308.10

User Interface Instruction Manual

5.1.9.2 Manual Initialization Method

Bus termination

Terminate the RS-485 bus by a resistor network at both

NOTICE!

When carrying out manual initialization, serial communication, RFI filter settings and fault log settings are reset. Removes parameters selected in 0-25 My Personal Menu.

1. Disconnect from the line power and wait until the display turns off.

2a. Press [Status] - [Main Menu] - [OK] at the same time while power-up for graphical LCP (GLCP)

2b. Press [Menu] while power-up for LCP 101, numerical display

3. Release the keys after 5 s

4. The adjustable frequency drive is now

ends. If the adjustable frequency drive is the first or the last device in the RS-485 loop, set the switch S801 on the control card for ON. For more information, see chapter 3.4.22 Switches S201, S202, and S801.

5.1.11 How to Connect a PC to the Adjustable Frequency Drive

To control or program the Low Harmonic Drive from a PC, install the PC-based configuration tool MCT 10 Set-up Software. The PC is connected via a standard (host/device) USB cable to both adjustable frequency drive and filter, or via the RS-485 interface. How to connect a PC to the adjustable frequency drive

programmed according to default settings

This parameter initializes all except:

15-00 Operating hours 15-03 Power-ups 15-04 Over Temps 15-05 Over Volts

NOTICE!

The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB connection is connected to ground protection on the adjustable frequency drive. Use only an isolated laptop as PC connection to the USB connector on the

5.1.10

RS-485 Bus Connection

adjustable frequency drive.

Both filter and adjustable frequency drive can be connected to a controller (or master) together with other loads using the RS-485 standard interface. Terminal 68 is connected to the P signal (TX+, RX+), while terminal 69 is connected to the N signal (TX-, RX-).

Always use parallel connections for the Low Harmonic Drive to ensure that both filter and drive are connected.

Figure 5.16 Connection Example

To avoid potential equalizing currents in the shield, ground the cable shield via terminal 61, which is connected to the frame via an RC link.

For control cable connections, see chapter 3.4.20 Electrical Installation, Control Cables.

Figure 5.17 Control Cable Connections

User Interface Instruction Manual

5.1.12 PC Software Tools

PC-based Configuration Tool MCT 10 Set-up Software

The Low Harmonic Drive is equipped with two serial communication ports. Danfoss provides a PC tool for communication between PC and adjustable frequency drive, MCT 10 Set-up Software. Check chapter 2.4 Additional Resources for detailed information on this tool.

MCT 10 set-up software

MCT 10 is an interactive tool for setting parameters in Danfoss adjustable frequency drives. The MCT 10 set-up software is useful for:

Planning a communication network offline. MCT

•

10 contains a complete adjustable frequency drive database

Commissioning adjustable frequency drives online

•

Saving settings for all adjustable frequency drives.

•

Replacing an adjustable frequency drive in a

•

network. Simple and accurate documentation of adjustable

•

frequency drive settings after commissioning. Expanding an existing network

•

Future developed adjustable frequency drives are

•

supported

Load adjustable frequency drive settings

1. Connect a PC to the adjustable frequency drive via the USB com port

2. Open MCT 10 Set-up software

3. Select “Open” to show stored files

4. Open the appropriate file

5. Select “Write to drive”

All parameter settings are now transferred to the adjustable frequency drive.

5 5

MCT 10 set-up software supports Profibus DP-V1 via a Master class 2 connection. It enables online read/write parameters in an adjustable frequency drive via the Profibus network, eliminating the need for an extra communication network.

Save adjustable frequency drive settings

1. Connect a PC to the unit via the USB COM port.

CAUTION

Use a PC, which is isolated from the line power, with the USB port. Failure to do so can damage equipment.

2. Open MCT 10 Set-up Software

3. Select “Read from drive”

4. Select “Save as”

All parameters are now stored on the PC.

Programming Instruction Manual

6 Programming

6.1 How to Program the Adjustable Frequency Drive

0-01 Language

Option: Function:

Polski Part of Language package 4

6.1.1 Quick Set-up Parameters

Russian Part of Language package 3

0-01 Language

Option: Function:

Defines the language to be used in the display. The adjustable frequency drive can

[0] English Part of Language packages 1 - 4

[1] Deutsch Part of Language packages 1 - 4

[2] Francais Part of Language package 1

[3] Dansk Part of Language package 1

[4] Spanish Part of Language package 1

[5] Italiano Part of Language package 1

Svenska Part of Language package 1

[7] Nederlands Part of Language package 1

be delivered with four different language packages. English and German are included in all packages. English cannot be erased or manipulated.

Thai Part of Language package 2

Bahasa Indonesia

[52] Hrvatski

Part of Language package 2

1-20 Motor Power [kW]

Range: Function:

Size related*

[ 0.09 -

3000.00 kW]

Enter the nominal motor power in kW according to the motor nameplate data. The default value corresponds to the nominal rated output of the unit. This parameter cannot be adjusted while the motor is running. This parameter is visible in LCP if 0-03 Regional Settings is [0] International.

NOTICE!

Four sizes down, one size up from nominal unit rating.

[10] Chinese Part of Language package 2

Suomi Part of Language package 1

[22] English US Part of Language package 4

Greek Part of Language package 4

Bras.port Part of Language package 4

Slovenian Part of Language package 3

Korean Part of Language package 2

Japanese Part of Language package 2

Turkish Part of Language package 4

Trad.Chinese Part of Language package 2

Bulgarian Part of Language package 3

Srpski Part of Language package 3

Romanian Part of Language package 3

Magyar Part of Language package 3

Czech Part of Language package 3

1-22 Motor Voltage

Range: Function:

Size related*

[ 10 1000 V]

Enter the nominal motor voltage according to the motor nameplate data. The default value corresponds to the nominal rated output of the unit. This parameter cannot be adjusted while the motor is running.

1-23 Motor Frequency

Range: Function:

Size related*

[20 1000 Hz]

Min - Max motor frequency: 20–1000 Hz. Select the motor frequency value from the motor nameplate data. If a value different from 50 Hz or 60 Hz is selected, it is necessary to adapt the load independent settings in 1-50 Motor Magnetization at Zero Speed to 1-53 Model Shift Frequency. For 87 Hz operation with 230/400 V motors, set the nameplate data for 230 V/50 Hz. Adapt

4-13 Motor Speed High Limit [RPM] and parameter 3-03 Maximum Reference to the 87

Hz application.

Programming

Instruction Manual

1-24 Motor Current

Range: Function:

Size related*

[ 0.10 -

10000.00 A]

Enter the nominal motor current value from the motor nameplate data. This data is used for calculating motor torque, motor thermal protection, etc.

1-25 Motor Nominal Speed

Range: Function:

Size related* [100 - 60000

RPM]

Enter the nominal motor speed value from the motor nameplate data. This data is used for calculating automatic motor compensations.

5-12 Terminal 27 Digital Input

Option: Function:

Select the function from the available digital input range.

No operation [0] Reset [1] Coast inverse [2] Coast and reset inverse [3] Quick stop inverse [4] DC brake inverse [5] Stop inverse [6] Start [8] Latched start [9] Reversing [10] Start reversing [11] Enable start forward [12] Enable start reverse [13] Jog [14] Preset ref bit 0 [16] Preset ref bit 1 [17] Preset ref bit 2 [18] Freeze reference [19] Freeze output [20] Speed up [21] Slow [22] Set-up select bit 0 [23] Set-up select bit 1 [24] Catch up [28] Slow-down [29] Pulse input [32] Ramp bit 0 [34] Ramp bit 1 [35] Mains failure inverse [36] DigiPot increase [55]

5-12 Terminal 27 Digital Input

Option: Function:

DigiPot decrease [56] DigiPot Clear [57] Reset Counter A [62] Reset Counter B [65]

Table 6.1

1-29 Automatic Motor Adaptation (AMA)

Option: Function:

NOTICE!

This parameter cannot be adjusted while the motor is running.

The AMA function optimizes dynamic motor performance by automatically optimizing the advanced motor parameters (parameters 1-30 to 1-35) at motor standstill. Activate the AMA function by pressing [Hand on] after selecting [1] or [2]. See also the section Automatic Motor Adaptation. After a normal sequence, the display reads: "Press [OK] to finish AMA". After pressing [OK] the adjustable frequency drive is ready for operation.

[0]*OFF

[1] Enable

complete AMA

[2] Enable

reduced AMA

Note:

For the best adaptation of the adjustable

•

frequency drive, run the AMA on a cold motor. AMA cannot be performed while the motor is

•

running. AMA cannot be performed on permanent magnet

•

motors.

Performs AMA of the stator resistance RS, the rotor resistance Rr, the stator leakage reactance X1, the rotor leakage reactance X2 and the main reactance Xh. FC 301: The complete AMA does not include Xh measurement for FC 301. Instead, the X value is determined from the motor database. 1-35 Main Reactance (Xh) may be adjusted to obtain optimal start performance. Performs a reduced AMA of the stator resistance Rs in the system only. Select this option if an LC filter is used between the drive and the motor.

6 6

Programming Instruction Manual

NOTICE!

It is important to set motor parameters in parameter group 1-2* Motor Data correctly since these form part of the AMA algorithm. An AMA must be performed to achieve optimum dynamic motor performance. It may take up to 10 min, depending on the power rating of the motor.

NOTICE!

Avoid generating external torque during AMA.

NOTICE!

If one of the settings in parameter group 1-2* Motor Data is changed, parameters 1-30 to 1-39, the advanced motor parameters, return to default setting.

3-03 Maximum Reference

Range: Function:

Size related*

[ par. 3-02 -

999999.999 ReferenceFeedbackUnit]

Enter the maximum reference. The maximum reference is the highest value obtainable by adding all references together.

The Maximum Reference unit matches:

•

The choice of configuration in 1-00 Configuration Mode: for Speed closed-loop [1], RPM; for Torque [2], Nm.

The unit selected in 3-00 Reference Range.

3-41 Ramp 1 Ramp-up Time

3-02 Minimum Reference

Range: Function:

Size related*

[ -999999.999 par. 3-03 ReferenceFeedbackUnit]

Enter the Minimum Reference. The Minimum Reference is the lowest value obtainable by summing all references. Minimum Reference is active only when 3-00 Reference Range is set to Min.- Max. [0]. The minimum reference unit matches:

•

The choice of configuration in

1-00 Configuration Mode Configuration Mode: for Speed closed-loop [1], RPM;

for Torque [2], Nm.

The unit selected in

3-01 Reference/Feedback Unit.

Range: Function:

Size related*

[ 0.01 3600 s]

Enter the ramp-up time, i.e., the acceleration time from 0 RPM to the synchronous motor speed nS. Choose a ramp-up time such that the output current does not exceed the current limit in 4-18 Current Limit during ramping. The value 0.00 corresponds to 0.01 sec. in speed mode. See ramp-down time in parameter 3-42 Ramp 1 Ramp-down Time.

Par

. 3 − 41 =

3-42 Ramp 1 Ramp-down Time

Range: Function:

Size related*

[ 0.01 3600 s]

Enter the ramp-down time, i.e., the deceleration time from the synchronous motor speed ns to 0 RPM. Choose a rampdown time such that no overvoltage arises in the inverter due to regenerative operation of the motor, and such that the generated current does not exceed the current limit set in 4-18 Current Limit. The value 0.00 corresponds to 0.01 s in speed mode. See ramp-up time in parameter 3-41 Ramp 1 Ramp-up Time.

Par

. 3 − 42 =

acc

dec

s x

ref RPM

s x

ref RPM

RPM

nom2ωnom

ω [rad/S]

P[W]

130BB655.10

T[Nm]

nom

Programming

Instruction Manual

6.1.2 Basic Set-up Parameters

0-02 Motor Speed Unit

Option: Function:

NOTICE!

This parameter cannot be adjusted while the motor is running.

The display showing depends on settings in

parameter 0-02 Motor Speed Unit and 0-03 Regional Settings. The default setting of parameter 0-02 Motor Speed Unit and 0-03 Regional Settings depends on

which region of the world the adjustable frequency drive is supplied to, but can be re-programmed as required.

NOTICE!

Changing the Motor Speed Unit resets certain parameters to their initial value. It is recommended to select the motor speed unit before modifying other parameters.

[0] RPM Selects display of motor speed variables and

parameters (i.e., references, feedback and limits) in terms of motor speed (RPM).

[1] Hz Selects display of motor speed variables and

parameters (i.e., references, feedback and limits) in terms of output frequency to the motor (Hz).

0-50 LCP Copy

Option: Function:

NOTICE!

This parameter cannot be adjusted while the motor is running.

[0] No copy [1] All to LCP Copies all parameters in all set-ups from

the adjustable frequency drive memory to the LCP memory.

[2] All from LCP Copies all parameters in all set-ups from

the LCP memory to the adjustable frequency drive memory.

[3] Size indep. of LCP Copy only the parameters that are

independent of the motor size. The latter selection can be used to program several adjustable frequency drives with the same function without disturbing motor data.

[4] File from MCO to

LCP

0-50 LCP Copy

Option: Function:

[5] File from LCP to

MCO

[6] Data from DYN to

LCP

[7] Data from LCP to

DYN

[9] Safety Par. from

LCP

1-03 Torque Characteristics

Option: Function:

NOTICE!

This parameter cannot be adjusted while the motor is running.

Select the torque characteristic required. VT and AEO are both energy saving operations.

[0] Constant

torque

[1] Variable

torque

[2] Auto

Energy Optim.

[5] Constant

Power

Motor shaft output provides constant torque under variable speed control.

Motor shaft output provides variable torque under variable speed control. Set the variable torque level in 14-40 VT Level.

Automatically optimizes energy consumption by minimizing magnetization and frequency via

14-41 AEO Minimum Magnetization and 14-42 Minimum AEO Frequency.

The function provides a constant power in the field weakening area. The torque shape of motor mode is used as a limit in the generatoric mode. This is done to limit the power in generatoric mode that otherwise becomes considerable larger than in motor mode, due to the high DC link voltage available in generatoric mode.

W=ω

shaft

This relationship with the constant power is illustrated in the following graph:

Figure 6.1

rad /s×TNm

mech

6 6

Programming Instruction Manual

1-04 Overload Mode

Option: Function:

NOTICE!

This parameter cannot be adjusted while the motor is running.

For oversized motor - allows up to 110% over torque.

[0] High torque Allows up to 160% over torque.

[1] Normal

torque

1-90 Motor Thermal Protection

Option: Function:

[0]

protection

[1] Thermistor

warning

[2] Thermistor

trip

For oversized motor - allows up to 110% over torque.

Thermal motor protection can be implemented using a range of techniques:

Via a PTC sensor in the motor

•

windings connected to one of the analog or digital inputs (1–93 Thermistor Source). See

chapter 6.1.3.1 PTC Thermistor Connection.

Via a KTY sensor in the motor

•

winding connected to an analog input (1-96 KTY Thermistor Resource). See .

Via calculation (ETR = Electronic

•

Thermal Relay) of the thermal load, based on the actual load and time. The calculated thermal load is compared with the rated motor current I frequency f

Via a mechanical thermal switch

•

(Klixon type). See chapter 6.1.3.1 ATEX ETR.

For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

Continuously overloaded motor, when no warning or trip of the adjustable frequency drive is required.

Activates a warning when the connected thermistor or KTY sensor in the motor reacts in the event of motor overtemperature.

Stops (trips) adjustable frequency drive when connected thermistor or KTY sensor in the motor reacts in the event of motor overtemperature.

and the rated motor

M,N

. See chapter 6.1.3.1 .

M,N

1-90 Motor Thermal Protection

Option: Function:

The thermistor cut-out value must be > 3 kΩ.

Integrate a thermistor (PTC sensor) in the motor for winding protection.

[3] ETR warning1Calculates the load when Set-up 1 is active

and activates a warning on the display when the motor is overloaded. Program a warning signal via one of the digital outputs.

[4] ETR trip 1 Calculates the load when Set-up 1 is active

and stops (trips) the adjustable frequency drive when the motor is overloaded. Program a warning signal via one of the digital outputs. The signal appears in the event of a warning, or if the adjustable frequency drive trips (thermal warning).

[5] ETR warning

2 [6] ETR trip 2 [7] ETR warning

3 [8] ETR trip 3 [9] ETR warning

4 [10] ETR trip 4 [20] ATEX ETR Activates the thermal monitoring function for

Ex-e motors for ATEX. Enables 1-94 ATEX ETR

cur.lim. speed reduction, 1-98 ATEX ETR interpol. points freq., and 1-99 ATEX ETR interpol points current.

[21] Advanced

ETR

NOTICE!

If [20] ATEX ETR is selected, follow the instructions described in the dedicated chapter of the VLT AutomationDriveFC 301/FC 302 Design Guide and the instructions given by the motor manufacturer.

NOTICE!

If [20] ATEX ETR is selected, set 4-18 Current Limit to 150%.

PTC / Thermistor

OFF

<800 Ω

+10V

130BA152.10

>2.7 kΩ

12 13 18 37322719 29 33 20

5550

39 42 53 54

Programming Instruction Manual

PTC Thermistor Connection

Figure 6.2 PTC profile

Using a digital input and 10 V as power supply: Example: The adjustable frequency drive trips when the motor temperature is too high. Parameter set-up: Set parameter 1-90 Motor Thermal Protection to [2]

Thermistor Trip

Set parameter 1-93 Thermistor Source to [6] Digital Input

Using an analog input and 10 V as power supply: Example: The adjustable frequency drive trips when the motor temperature is too high.

Parameter set-up: Set parameter 1-90 Motor Thermal Protection to [2]

Thermistor Trip Set parameter 1-93 Thermistor Source to [2] Analog Input 54

Figure 6.4 Example with Analog Input and 10 V Power Supply

Input Digital/analog

Digital 10 Analog 10

Table 6.2 Threshold Cut-out Values for Figure 6.3 and Figure 6.4

Supply Voltage [V]

Threshold Cut-out Values

< 800 Ω - > 2.7 kΩ < 3.0 kΩ - > 3.0 kΩ

NOTICE!

Check that the selected supply voltage follows the specification of the thermistor element.

6 6

Figure 6.3 Example with Digital Input and 10 V Power Supply

1.21.0 1.4

100

1.81.6 2.0

2000

500

200

400 300

1000

600

t [s]

175ZA052.11

fOUT = 0.2 x f M,N

fOUT = 2 x f M,N

fOUT = 1 x f M,N

IMN

Programming

Instruction Manual

ETR

The calculations estimate the need for a lower load at lower speed due to less cooling from the fan incorporated in the motor.

Function Setting

parameter 1-90 Motor Thermal Protection 1-94 ATEX ETR cur.lim. speed reduction 1-98 ATEX ETR interpol. points freq. 1-99 ATEX ETR interpol points current Parameter 1-23 Motor Frequency Enter the same value as for

4-19 Max Output Frequency Motor nameplate, possibly

4-18 Current Limit Forced to 150% by 1–90 [20]

Figure 6.5 ETR profile

ATEX ETR

The B-option PTC Thermistor Card MCB 112 offers ATEX approved monitoring of motor temperature. Alternatively,

5-15 Terminal 33 Digital Input 5-19 Terminal 37 Safe Stop 14-01 Switching Frequency Check that the default value

14-26 Trip Delay at Inverter Fault 0

Parameters

[20] ATEX ETR

20%

Motor nameplate

4-19 Max Output Frequency

reduced for:

long motor cables

•

sinus filter

•

reduced supply voltage

•

[80] PTC Card 1 [4] PTC 1 Alarm

fulfills the requirement from the motor nameplate. If not, use a sine-wave filter.

an external ATEX approved PTC protection device can be used.

Table 6.3 ATEX Ex-e Programming Example

NOTICE!

Use only ATEX Ex-e approved motors for this function. See motor nameplate, approval certificate, data sheet or contact the motor supplier.

When controlling an Ex-e motor with “Increased Safety,” it is important to ensure certain limitations. The parameters that must be programmed are presented in the following application example.

CAUTION

It is mandatory to compare the minimum switching frequency requirement stated by the motor manufacturer to the minimum switching frequency of the adjustable frequency drive in 14-01 Switching Frequency. If the adjustable frequency drive does not meet this requirement, use a sine-wave filter.

Klixon

The Klixon type thermal circuit breaker uses a ® metal dish. At a predetermined overload, the heat caused by the current through the disc causes a trip.

Using a digital input and 24 V as power supply: Example: The adjustable frequency drive trips when the motor temperature is too high.

PTC / Thermistor

OFF

+24V

12 13 18 3732

2719 29 33B20

GND

R<6.6 k Ω >10.8 k Ω

130BA151.11

Programming Instruction Manual

Parameter set-up: Set parameter 1-90 Motor Thermal Protection to [2]

Thermistor Trip Set parameter 1-93 Thermistor Source to [6] Digital Input

Figure 6.6 Klixon Example

1-93 Thermistor Source

Option: Function:

NOTICE!

This parameter cannot be adjusted while the motor is running.

NOTICE!

Set digital input to [0] PNP - Active at 24 V in 5-00 Digital I/O Mode.

Select the input to which the thermistor (PTC sensor) should be connected. An analog input option [1] or [2] cannot be selected if the analog input is already in use as a reference source (selected in

3-15 Reference 1 Source, 3-16 Reference 2 Source or 3-17 Reference 3 Source).

When using MCB 112, option [0] None must always be selected.

[0] None [1] Analog Input

[2] Analog Input

[3] Digital input

[4] Digital input

[5] Digital input

[6] Digital input

2-10 Brake Function

Option: Function:

[0] Off No brake resistor is installed.

[1] Resistor

brake

[2] AC brake Is selected to improve braking without using a

A brake resistor is incorporated in the system, for dissipating surplus brake energy as heat. Connecting a brake resistor allows a higher DC link voltage during braking (generating operation). The resistor brake function is only active in adjustable frequency drives with an integral dynamic brake.

brake resistor. This parameter controls an overmagnetization of the motor when running with a generatoric load. This function can improve the OVC function. Increasing the electrical losses in the motor allows the OVC function to increase the braking torque without exceeding the overvoltage limit. Note that AC brake is not as effective as dynamic braking with a resistor. AC brake is for VVC open-loop and closed-loop.

plus

and flux mode in both

2-11 Brake Resistor (ohm)

Range: Function:

Size related*

[ 5.00 -

65535.00 Ohm]

Set the brake resistor value in Ω. This value is used for monitoring the power to the brake resistor in 2-13 Brake Power Monitoring. This parameter is only active in adjustable frequency drives with an integral dynamic brake. Use this parameter for values without decimals. For a selection with two decimals, use 30-81 Brake Resistor (ohm).

2-12 Brake Power Limit (kW)

Range: Function:

Size related*

[ 0.001 -

2000.000 kW]

Parameter 2-12 Brake Power Limit (kW) The expected average power dissipated in the brake resistor over a period of 120 s. It is used as the monitoring limit for 16-33 Brake Energy /2 min and specifies when a warning/alarm is issued. To calculate 2–12 Brake Power Limit (kW), use the following formula:

V×tbrs

br,avg

the brake resistor Rbr is the resistance of the brake resistor. tbr is the active breaking time within the 120 s period, Tbr.

RbrΩ×Tbrs

is the average power dissipated in

6 6

Programming Instruction Manual

2-12 Brake Power Limit (kW)

Range: Function:

Ubr is the DC voltage where the brake resistor is active, depending on the unit as follows: T2 units: 390 V T4 units: 778 V T5 units: 810 V T6 units: 943 V/1099 V for D – F frames T7 units: 1,099 V

2-15 Brake Check

Option: Function:

Select type of test and monitoring function to check the connection to the brake resistor, or whether a brake resistor is present, and then display a warning or alarm in the event of a fault.

NOTICE!

The brake resistor disconnection function is tested during power-up. However, the brake IGBT test is performed when there is no

NOTICE!

If Rbr is not known or if Tbr is

2-13 Brake Power Monitoring

Option: Function:

[0] Off No brake power monitoring required.

[1] Warning Activates a warning on the display when the

[2] Trip Trips adjustable frequency drive and displays an

[3] Warning

and trip

different from 120 s, the practical approach is to run the brake application, readout 16-33 Brake Energy /2 min and then enter + 20% in 2-12 Brake Power Limit (kW).

This parameter is only active in adjustable frequency drives with an integral dynamic brake. This parameter enables monitoring of the power to the brake resistor. The power is calculated based on the resistance (parameter 2-11 Brake Resistor (ohm)), the DC link voltage, and the resistor duty time.

power transmitted over 120 s exceeds 100% of the monitoring limit (parameter 2-12 Brake Power Limit (kW)). The warning disappears when the transmitted power falls below 80% of the monitoring limit.

alarm when the calculated power exceeds 100% of the monitoring limit.

Activates both of the above, including warning, trip and alarm.

[0]

NOTICE!

Remove a warning arising with [0] Off or [1] Warning by cycling the line power supply. The fault must be corrected first. For [0] Off or [1] Warning, the adjustable frequency drive keeps running even if a fault is located.

This parameter is only active in adjustable frequency drives with an integral dynamic brake.

braking. A warning or trip disconnects the brake function.

The testing sequence is as follows:

1. The DC link ripple amplitude is measured for 300 ms without braking.

2. The DC link ripple amplitude is measured for 300 ms with the brake turned on.

3. If the DC link ripple amplitude while braking is lower than the DC link ripple amplitude before braking + 1%: Brake check has failed by

returning a warning or alarm.

4. If the DC link ripple amplitude while braking is higher than the DC link ripple amplitude before braking + 1%: Brake check is OK.

Off Monitors brake resistor and brake IGBT for a short-

circuit during operation. If a short-circuit occurs, Warning 25 appears.

If power monitoring is set to [0] Off or [1] Warning, the brake function remains active, even if the monitoring limit is exceeded, possibly leading to thermal overload of the resistor. It is also possible to generate a warning via a relay/digital output. The measuring accuracy of the power monitoring depends on the accuracy of the resistance of the resistor (better than ± 20%).

Start term.18

1=on

0=o

Shaft speed

Start delay time

o

Brake delay time

Time

Output current

Relay 01

Pre-magnetizing current or DC hold current

Reaction time EMK brake

Par 2-20 Release brake current

Par 1-76 Start current/ Par 2-00 DC hold current

Par 1-74 Start speed

Par 2-21

Activate brake

speed

Mechanical brake locked

Mechanical brake free

Par 1-71

Par 2-23

130BA074.12

Programming Instruction Manual

6.1.3 2-2* Mechanical Brake

Controlling operation of an electro-magnetic (mechanical) brake, typically required in hoisting applications requires special parameters. To control a mechanical brake, a relay output (relay 01 or relay 02) or a programmed digital output (terminal 27 or 29) is required. Normally, this output must be closed during periods when the adjustable frequency drive is unable to ‘hold’ the motor, due to an excessive load. Select [32] Mechanical Brake Control for applications with an electro-magnetic brake in

parameter 5-40 Function Relay, 5-30 Terminal 27 Digital Output, or 5-31 Terminal 29 Digital Output. When selecting [32] Mechanical brake control, the mechanical brake is closed from start-up until the output current is above the level selected in parameter 2-20 Release Brake Current. During stop, the mechanical brake activates when the speed falls below the level

specified in parameter 2-21 Activate Brake Speed [RPM]. If the adjustable frequency drive enters an alarm condition or an overcurrent or overvoltage situation, the mechanical brake immediately cuts in, as in the Safe Torque Off function.

NOTICE!

Protection mode and trip delay features (14-25 Trip Delay at Torque Limit and 14-26 Trip Delay at Inverter Fault) can delay the activation of the mechanical brake in an alarm condition. Disable these features in hoisting applications.

6 6

Figure 6.7 Mechanical Brake Function

Programming Instruction Manual

2-20 Release Brake Current

Range: Function:

Size related*

[ 0 - par. 16-37 A]

Set the motor current for release of the mechanical brake, when a start condition is present. The default value is the maximum current the inverter can provide for the particular power size. The upper limit is specified in 16-37 Inv. Max. Current.

NOTICE!

When Mechanical brake control output is selected but no mechanical brake is connected, the

2-21 Activate Brake Speed [RPM]

Range: Function:

Size related*

2-22 Activate Brake Speed [Hz]

Range: Function:

Size related* [ 0 - 5000.0

[0 - 30000 RPM]

Hz]

function will not work by default setting due to too low motor current.

Set the motor speed for activation of the mechanical brake when a stop condition is present. The upper speed limit is specified in 4-53 Warning Speed High.

Set the motor frequency for activation of the mechanical brake when a stop condition is present.

2-24 Stop Delay

Range: Function:

0 s* [0 - 5 s] Set the time interval from the moment when the

motor is stopped until the brake closes. This parameter is a part of the stopping function.

2-25 Brake Release Time

Range: Function:

0.20 s* [0 - 5 s] This value defines the time it takes for the mechanical brake to open. This parameter must act as a timeout when brake feedback is activated.

2-26 Torque Ref

Range: Function:

0 %* [ 0 - 0 %]

2-27 Torque Ramp Up Time

Range: Function:

0.2 s* [0 - 5 s] The value defines the duration of the torque

ramp in clockwise direction.

2-28 Gain Boost Factor

Range: Function:

1 * [0 - 4 ] Only active in flux closed-loop. The function

ensures a smooth transition from torque control mode to speed control mode when the motor takes over the load from the brake.

2-23 Activate Brake Delay

Range: Function:

0 s* [0 - 5 s] Enter the brake delay time of the coast after

ramp-down time. The shaft is held at zero speed with full holding torque. Ensure that the mechanical brake has locked the load before the motor enters coast mode.

Mech.Brake

GainBoost

Relay

Torqueref.

MotorSpeed

Premag Torque Ramp

Time p. 2-27

Torque Ref. 2-26

Gain Boost Factor p. 2-28

Brake Release Time p. 2-25

Ramp 1 upp. 3-41 Ramp 1 downp. 3-42 Stop

Delay p. 2-24

Activate Brake Delay p. 2-23

1 2 3

130BA642.12

Programming Instruction Manual

6 6

Figure 6.8 Brake Release Sequence for Hoist Mechanical Brake Control

I) Activate brake delay: The adjustable frequency drive starts again from the mechanical brake engaged position. II) Stop delay: When the time between successive starts is shorter than the setting in parameter 2-24 Stop Delay, the adjustable frequency drive starts without applying the mechanical brake (reversing).

Programming Instruction Manual

3-10 Preset Reference

Array [8] Range: 0–7

Range: Function:

0 %* [-100 - 100 %]

Figure 6.9 Preset Reference

Preset ref. bit 2 1 0

Preset ref. 0 0 0 0 Preset ref. 1 0 0 1 Preset ref. 2 0 1 0 Preset ref. 3 0 1 1 Preset ref. 4 1 0 0 Preset ref. 5 1 0 1 Preset ref. 6 1 1 0 Preset ref. 7 1 1 1

Table 6.4 Bits per Preset Reference

3-11 Jog Speed [Hz]

Range: Function:

Size related*

[ 0 - par. 4-14 Hz]

The jog speed is a fixed output speed at which the adjustable frequency drive is running when the jog function is activated. See also 3-80 Jog Ramp Time.

3-15 Reference Resource 1

Option: Function:

Select the reference input to be used for the first reference signal.

parameter 3-15 Reference Resource 1, parameter 3-16 Reference Resource 2 and parameter 3-17 Reference Resource 3

define up to three different reference signals. The sum of these reference signals defines the actual reference.

[0] No function [1] Analog Input 53 [2] Analog Input 54 [7] Frequency input

[8] Frequency input

[11] Local bus

reference [20] Digital pot.meter [21] Analog input

X30-11 [22] Analog input

X30-12 [29] Analog Input

X48/2

(General Purpose I/O Option Module)

3-16 Reference Resource 2

Option: Function:

Select the reference input to be used for the second reference signal.

parameter 3-15 Reference Resource 1, parameter 3-16 Reference Resource 2 and parameter 3-17 Reference Resource 3 define up to three different reference

signals. The sum of these reference signals defines the actual reference.

[0] No function [1] Analog Input 53 [2] Analog Input 54 [7] Frequency input 29 [8] Frequency input 33 [11] Local bus reference [20] Digital pot.meter [21] Analog input

X30-11 [22] Analog input

X30-12 [29] Analog Input X48/2

Programming Instruction Manual

3-17 Reference Resource 3

Option: Function:

Select the reference input to be used for the third reference signal.

parameter 3-15 Reference Resource 1, parameter 3-16 Reference Resource 2 and parameter 3-17 Reference Resource 3 define up to three different reference

signals. The sum of these reference signals defines the actual reference.

[0] No function [1] Analog Input 53 [2] Analog Input 54 [7] Frequency input 29 [8] Frequency input 33 [11] Local bus reference [20] Digital pot.meter [21] Analog input

X30-11

[22] Analog input

X30-12

[29] Analog Input X48/2

5-00 Digital I/O Mode

Option: Function:

NOTICE!

Once this parameter has been changed, perform a power cycle to activate the parameter.

Digital inputs and programmed digital outputs are preprogrammable for operation either in PNP or NPN systems.

[0] PNP

[1] NPN

Action on positive directional pulses (↕). PNP systems are pulled down to GND.

Action on negative directional pulses (↕). NPN systems are pulled up to +24 V, internally in the adjustable frequency drive.

5-01 Terminal 27 Mode

Option: Function:

NOTICE!

This parameter cannot be adjusted while the motor is running.

[0] Input Defines terminal 27 as a digital input.

[1] Output Defines terminal 27 as a digital output.

5-02 Terminal 29 Mode

Option: Function:

This parameter is available for FC 302 only.

[0] Input Defines terminal 29 as a digital input.

[1] Output Defines terminal 29 as a digital output.

6.1.4 Digital Inputs

The digital inputs are used for selecting various functions in the adjustable frequency drive. All digital inputs can be set to the following functions:

Digital input function Select Terminal

No operation [0] All *term 32, 33 Reset [1] All Coast inverse [2] All *term 27 Coast and reset inverse [3] All Quick stop inverse [4] All DC brake inverse [5] All Stop inverse [6] All Start [8] All *term 18 Latched start [9] All Reversing [10] All *term 19 Start reversing [11] All Enable start forward [12] All Enable start reverse [13] All Jog [14] All *term 29 Preset reference on [15] All Preset ref bit 0 [16] All Preset ref bit 1 [17] All Preset ref bit 2 [18] All Freeze reference [19] All Freeze output [20] All Speed up [21] All Slow [22] All Set-up select bit 0 [23] All Set-up select bit 1 [24] All Precise stop inverse [26] 18, 19 Precise start, stop [27] 18, 19 Catch up [28] All Slow-down [29] All Counter input [30] 29, 33 Pulse input edge triggered Pulse input time based [32] 29, 33 Ramp bit 0 [34] All Ramp bit 1 [35] All Latched precise start [40] 18, 19 Latched precise stop inverse

[31] 29, 33

[41] 18, 19

6 6

Programming Instruction Manual

Digital input function Select Terminal

External interlock [51] DigiPot increase [55] All DigiPot decrease [56] All DigiPot clear [57] All Digipot hoist [58] All Counter A (up) [60] 29, 33 Counter A (down) [61] 29, 33 Reset Counter A [62] All Counter B (up) [63] 29, 33 Counter B (down) [64] 29, 33 Reset counter B [65] All Mech. brake feedb. [70] All

Mech. brake feedb. inv. [71] All PID error inv. [72] All PID reset I-part [73] All PID enable [74] All PTC card 1 [80] All Profidrive OFF2 [91] Profidrive OFF3 [92] Start edge triggered [98] Safe option reset [100]

Table 6.5 Digital Input Functions

FC 300 standard terminals are 18, 19, 27, 29, 32 and 33. MCB 101 terminals are X30/2, X30/3 and X30/4.

[6] Stop

inverse

[8] Start (Default digital input 18): Select start for a

[9] Latched

start

Terminal 29 functions as an output only in FC 302. Functions dedicated to only one digital input are stated in

[10] Reversing (Default digital input 19). Change the direction

the associated parameter.

All digital inputs can be programmed to these functions:

[0]

operation

[1] Reset Resets adjustable frequency drive after a TRIP/

[2] Coast

inverse

[3] Coast and

reset inverse

[4] Quick stop

inverse

[5] DC brake

inverse

No reaction to signals transmitted to the terminal.

ALARM. Not all alarms can be reset. (Default digital input 27): Coasting stop, inverted input (NC). The adjustable frequency drive leaves the motor in free mode. Logic ‘0’ ⇒ coasting stop. Reset and coasting stop Inverted input (NC). Leaves the motor in free mode and resets the adjustable frequency drive. Logic ‘0’ ⇒ coasting stop and reset. Inverted input (NC). Generates a stop in accordance with the quick-stop ramp time set in 3-81 Quick Stop Ramp Time. When motor stops, the shaft is in free mode. Logic ‘0’ ⇒ Quick stop. Inverted input for DC braking (NC). Stops motor by energizing it with a DC current for a

[11] Start

reversing

[12] Enable start

forward [13] Enable start

reverse [14] Jog (Default digital input 29): Use to activate jog

[15] Preset

reference

[16] Preset ref

bit 0

certain time period. See 2-01 DC Brake Current to 2-03 DC Brake Cut-in Speed [RPM]. The function is only active when the value in 2-02 DC Braking Time is different from 0. Logic ’0’ ⇒ DC braking. Stop inverted function. Generates a stop function when the selected terminal goes from logical level ‘1’ to ‘0’. The stop is performed according to the selected ramp time (parameter 3-42 Ramp 1 Ramp-down Time,

3-52 Ramp 2 Ramp-down Time, 3-62 Ramp 3 Ramp-down Time, 3-72 Ramp 4 Ramp-down Time).

NOTICE!

When the adjustable frequency drive is at the torque limit and has received a stop command, it does not always stop by itself. To ensure that the adjustable frequency drive stops, configure a digital output to [27] Torque limit & stop and connect this digital output to a digital input that is configured as coast.

start/stop command. Logic ‘1’ = start, logic ‘0’ = stop. The motor starts if a pulse is applied for min. 2 ms. The motor stops when stop inverse is activated or a reset command (via DI) is given.

of motor shaft rotation. Select logic ‘1’ to reverse. The reversing signal only changes the direction of rotation. It does not activate the start function. Select both directions in 4-10 Motor Speed Direction. The function is not active in process closed-loop. Used for start/stop and for reversing on the same wire. Signals on start are not allowed at the same time. Disengages the counter-clockwise movement and allows for the clockwise direction. Disengages the clockwise movement and allows for the counter-clockwise direction.

speed. See parameter 3-11 Jog Speed [Hz]. Shifts between external reference and preset reference. It is assumed that [1] External/preset has been selected in 3-04 Reference Function. Logic '0' = external reference active; logic '1' = one of the eight preset references is active. Preset ref. bit 0,1, and 2 enables a choice between one of the eight preset references according to Table 6.6.

Pulse

Sample time

130BB463.10

Programming Instruction Manual

[17] Preset ref

bit 1

[18] Preset ref

bit 2

Preset ref. bit 2 1 0

Preset ref. 0 0 0 0 Preset ref. 1 0 0 1 Preset ref. 2 0 1 0 Preset ref. 3 0 1 1 Preset ref. 4 1 0 0 Preset ref. 5 1 0 1 Preset ref. 6 1 1 0 Preset ref. 7 1 1 1

Table 6.6 Preset Ref. Bit

[19] Freeze

ref

[20] Freeze

output

Same as Preset ref bit 0 [16].

Freezes the actual reference which is now the point of enable/condition for speed up and slow. If using speed up/down, the speed change always follows ramp 2 (3-51 Ramp 2 Ramp-up Time and

3-52 Ramp 2 Ramp-down Time) in the range 0 - parameter 3-03 Maximum Reference.

Freezes the actual motor frequency (Hz), which is now the point of enable/condition for speed up and slow to be used. If using speed up/down, the speed change always follows ramp 2 (3-51 Ramp 2 Ramp-up Time and 3-52 Ramp 2 Ramp-down Time) in the range 0 - parameter 1-23 Motor Frequency.

NOTICE!

When Freeze output is active, the adjustable frequency drive cannot be stopped via a low [8] start signal. Stop the adjustable frequency drive via a terminal programmed for [2] coasting inverse or [3] coast and reset, inverse.

[21] SpeedupIf digital control of the up/down speed is desired

(motor potentiometer), select speed up and slow. Activate this function by selecting either freeze reference or freeze output. When speed up/down is activated for less than 400 ms, the resulting reference is increased/decreased by 0.1%. If Speed up/down is activated for more than 400 ms, the resulting reference follows the setting in ramping up/down parameter 3-x1/3-x2.

Shut down Catch up

Unchanged speed 0 0 Reduced by %-value 1 0 Increased by %-value 0 1 Reduced by %-value 1 1

[22] Slow [23] Set-up

select bit 0

[24] Set-up

select bit 1

[26] Precise

stop inv.

[27] Precise

start, stop

[28]Catch up Increases reference value by percentage

[29] Slow-

down

[30] Counter

input

[31] Pulse

edge triggered

Same as [21] Speed-up. Select set-up select bit 0 or select set-up select bit 1 to select one of the four set-ups. Set 0-10 Active Set-up to multi set-up. (Default digital input 32): Same as [23] Set-up select bit 0.

Sends an inverted stop signal when the precise stop function is activated in 1-83 Precise Stop Function. Precise stop inverse function is available for terminals 18 or 19. Use when [0] Precise ramp stop is selected in 1-83 Precise Stop Function. Precise start, stop is available for terminals 18 and 19. Precise start ensures that the rotor angle from standing still to reference is the same for each start (for same ramp time, same setpoint). This is the equivalent to the precise stop where the angle that the rotor turns from reference to standstill is the same for each stop. When using for 1-83 Precise Stop Function [1] or [2]: The adjustable frequency drive needs a precise stop signal before the value of 1-84 Precise Stop Counter Value is reached. If this value is not supplied, the adjustable frequency drive does not stop when the value in 1-84 Precise Stop Counter Value is reached. A digital input triggers precise start, stop and is available for terminals 18 and 19.

(relative) set in 3-12 Catch up/slow-down value. Reduces reference value by percentage (relative) set in 3-12 Catch up/slow-down value. Precise stop function in 1-83 Precise Stop Function acts as counter stop or speed compensated counter stop with or without reset. The counter value must be set in 1-84 Precise Stop Counter Value. Edge-triggered pulse input counts the number of pulse flanks per sample time. This number gives a higher resolution at high frequencies, but is not as precise at lower frequencies. Use this pulse principle for encoders with low resolution (30 ppr, for example).

Figure 6.10 Pulse vs. Sample Time

6 6

Speed [rpm] Spee d [rpm]

Time[sec] Time[sec]a b

130BB462.10

Read Timer:

20 timer tides

Read Timer:

20 timer tides

Time Start

Time counter

Sample time

Timer

Pulse

130BB464.10

Programming Instruction Manual

[32] Pulse

timebased

Time-based pulse input measures the duration between flanks. This number gives a higher resolution at lower frequencies, but is not as precise at higher frequencies. This principle has a cut-off frequency that makes it unsuited for encoders with low resolutions (30 ppr) at low speeds.

[55] DigiPot

increase

[56] DigiPot

decrease

treated in the same way as an internally generated alarm. INCREASE signal to the digital potentiometer function described in parameter group 3-9*

Digital Pot.Meter

DECREASE signal to the digital potentiometer function described in parameter group 3-9* Digital Pot.Meter

[57] DigiPot Clear Clears the digital potentiometer reference

described in parameter group 3-9* Digital

Pot.Meter

a Low encoder resolution b Standard encoder resolution

Figure 6.11 Encoder Resolution Comparison

[60] Counter A (Terminal 29 or 33 only) Input for increment

counting in the SLC counter.

[61] Counter A (Terminal 29 or 33 only) input for

decrement counting in the SLC counter.

[62] Reset

Input for reset of counter A.

Counter A

[63] Counter B (Terminal 29 or 33 only) Input for increment

counting in the SLC counter.

[64] Counter B (Terminal 29 or 33 only) Input for

decrement counting in the SLC counter.

Figure 6.12 Time Based Pulse Input

[65] Reset

Input for reset of counter B.

Counter B

[34] Ramp bit0Enables a choice between one of the four

ramps available, according to Table 6.7.

[35] Ramp bit1Same as Ramp bit 0.

Preset ramp bit 1 0

Ramp 1 0 0 Ramp 2 0 1 Ramp 3 1 0 Ramp 4 1 1

[70] Mech. Brake

Feedback

[71] Mech. Brake

Feedback inv.

[72] PID error

inverse

Brake feedback for hoisting applications: Set

1-01 Motor Control Principle to [3] Flux w/ motor feedback; set 1-72 Start Function to [6] Hoist mech brake Ref.

Inverted brake feedback for hoisting applications

When enabled, it inverts the resulting error from the process PID controller. Available only if configuration mode is set to "Surface Winder", "Extended PID Speed OL" or "Extended PID Speed CL".

Table 6.7

Latched

[40]

Precise Start

[41] Latched

Precise Stop inverse

[51] External

interlock

A latched precise start only requires a pulse of 3 ms on T18 or T19. When using for 1–83 [1] or [2]: When the reference is reached, the adjustable frequency drive internally enables the precise stop signal. The adjustable frequency drive does the precise stop when the counter value of 1-84 Precise Stop Counter Value is reached. Sends a latched stop signal when the precise stop function is activated in 1-83 Precise Stop Function. The latched precise stop inverse function is available for terminals 18 or 19. This function makes it possible to give an external fault to the drive. This fault is

[73] PID reset I-

part

When enabled, resets the I-part of the process PID controller. Equivalent to 7-40 Process PID I-part Reset. Available only if configuration mode is set to "Surface Winder," "Extended PID Speed OL," or "Extended PID Speed CL".

[74] PID enable Enables the extended process PID controller.

Equivalent to 7-50 Process PID Extended PID. Available only if configuration mode is set to "Extended PID Speed OL" or "Extended PID Speed CL."

[80] PTC Card 1

All digital inputs can be set to [80] PTC Card

1. However, only one digital input must be set to this choice.

[91] Profidrive

OFF2

[92] Profidrive

OFF3

The functionality is the same as the control word bit of the profibus/profinet option. The functionality is the same as the control word bit of the profibus/profinet option.

Programming Instruction Manual

[98] Start edge

triggered

[100] Safe Option

Reset

Edge triggered start command. Keeps the start command alive, even if the input is going back to low. Can be used for a start push button.

6.1.5 5–3* Digital Outputs

The two solid-state digital outputs are common for terminals 27 and 29. Set the I/O function for terminal 27 in 5–01 Terminal 27 Mode, and set the I/O function for terminal 29 in parameter 5-02 Terminal 29 Mode.

NOTICE!

These parameters cannot be adjusted while the motor is running.

[0] No operation Default for all digital outputs and relay

outputs

[1] Control ready The control card is ready. For example, the

control is supplied by an external 24 V (MCB 107) and the main power to the unit is not detected.

[2] Drive ready The adjustable frequency drive is ready for

operation and applies a supply signal on the control board.

[3] Drive ready/

remote control

[4] Enable/no

warning

[5] VLT running Motor is running and shaft torque is

[6] Running/no

warning

[7] Run in

range/no warning

[8] Run on

reference/no warning

[9] Alarm An alarm activates the output. No

[10] Alarm or

warning

[11] At torque

limit

The adjustable frequency drive is ready for operation and is in [Auto on] mode.

Ready for operation. No start or stop command given (start/disable). No warnings are active.

present. Output speed is higher than the speed set in 1-81 Min Speed for Function at Stop [RPM]. The motor is running and there are no warnings. Motor is running within the programmed current and speed ranges set in

4-50 Warning Current Low to 4-53 Warning Speed High. There are no warnings.

Motor runs at reference speed. No warnings.

warnings. An alarm or a warning activates the output. The torque limit set in 4-16 Torque Limit

Motor Mode or 4-17 Torque Limit Generator Mode has been exceeded.

[12] Out of current

range

[13] Below current,

low

[14] Above

current, high

[15] Out of speed

range

[16] Below speed,

low

[17] Above speed,

high

[18] Out of

feedback range

[19] Below

feedback low

[20] Above

feedback high

[21] Thermal

warning

[22] Ready, no

thermal warning

[23] Remote,

ready, no thermal warning

[24] Ready, no

over/under voltage

[25] Reverse

[26] Bus OK Active communication (no timeout) via the

[27] Torque limit

and stop

[28] Brake, no

brake warning

[29] Brake ready,

no fault

The motor current is outside the range set in 4-18 Current Limit. Motor current is lower than that set in 4-50 Warning Current Low. Motor current is higher than that set in 4-51 Warning Current High. Output frequency is outside the frequency ranges set in 4-52 Warning Speed Low and 4-53 Warning Speed High. Output speed is lower than the setting in 4-52 Warning Speed Low. Output speed is higher than the setting in 4-53 Warning Speed High. Feedback is outside the range set in

4-56 Warning Feedback Low and 4-57 Warning Feedback High.

Feedback is below the limit set in 4-56 Warning Feedback Low. Feedback is above the limit set in 4-57 Warning Feedback High. The thermal warning turns on when the temperature exceeds the limit in the

motor

•

adjustable frequency drive

•

brake resistor

•

thermistor

•

The adjustable frequency drive is ready for operation and there is no overtemperature warning. The adjustable frequency drive is ready for operation and is in [Auto on] mode. There is no overtemperature warning.

The adjustable frequency drive is ready for operation and the AC line voltage is within the specified voltage range (see

chapter 11 Specifications). Reversing. Logic ‘1’ when CW rotation of

the motor. Logic ‘0’ when CCW rotation of the motor. If the motor is not rotating the output follows the reference.

serial communication port. Use in performing a coasting stop and in torque limit condition. If the adjustable frequency drive has received a stop signal and is at the torque limit, the signal is Logic ‘0’. Brake is active and there are no warnings.

Brake is ready for operation and there are no faults.

6 6

Programming Instruction Manual

[30] Brake fault

(IGBT)

[31] Relay 123 Relay is activated when control word [0] is

[32] Mechanical

brake control

[33] Safe stop

activated (FC 302 only)

[40] Out of ref

range

[41] Below

reference low

[42] Above

reference high

[43] Extended PID

Limit

[45] Bus Ctrl Controls output via bus. The state of the

[46] Bus Ctrl On at

timeout

[47] Bus Ctrl Off at

timeout

[51] MCO

controlled

[55] Pulse output [60] Comparator 0

[61] Comparator 1

[62] Comparator 2

[63] Comparator 3

Output is logic ‘1’ when the brake IGBT is short-circuited. Use this function to protect the adjustable frequency drive if there is a fault on the brake modules. Use the output/relay to cut out the line voltage from the adjustable frequency drive.

selected in parameter group 8-** Communications and Options. Enables control of an external mechanical brake, see description in chapter 6.1.3 2-2* Mechanical Brake. Indicates that the safe stop on terminal 37 has been activated.

Active when the actual speed is outside settings in 4-52 Warning Speed Low to 4-55 Warning Reference High. Active when actual speed is below speed reference setting. Active when actual speed is above speed reference setting

output is set in 5-90 Digital & Relay Bus Control. The output state is retained in the event of bus timeout. Controls output via bus. The state of the output is set in 5-90 Digital & Relay Bus Control. If bus timeout, the output state is set high (On). Controls output via bus. The state of the output is set in 5-90 Digital & Relay Bus Control. If bus timeout, the output state is set low (Off). Active when an MCO 302 or MCO 305 is connected. The output is controlled from option.

See parameter group 13-1* Comparators. If comparator 0 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-1* Comparators. If comparator 1 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-1* Comparators. If comparator 2 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-1* Comparators. If comparator 3 is evaluated as TRUE, the output goes high. Otherwise, it is low.

[64] Comparator 4

[65] Comparator 5

[70] Logic Rule 0

[71] Logic Rule 1

[72] Logic Rule 2

[73] Logic Rule 3

[74] Logic Rule 4

[75] Logic Rule 5

[80] SL Digital

Output A

[81] SL Digital

Output B

[82] SL Digital

Output C

[83] SL Digital

Output D

[84] SL Digital

Output E

[85] SL Digital

Output F

See parameter group 13-1* Comparators. If comparator 4 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-1* Comparators. If comparator 5 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-4* Logic Rules. If logic rule 0 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-4* Logic Rules. If logic rule 1 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-4* Logic Rules. If logic rule 2 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-4* Logic Rules. If logic rule 3 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-4* Logic Rules. If logic rule 4 is evaluated as TRUE, the output goes high. Otherwise, it is low. See parameter group 13-4* Logic Rules. If logic rule 5 is evaluated as TRUE, the output goes high. Otherwise, it is low. See 13-52 SL Controller Action. The output goes high whenever the smart logic action [38] Set dig. out. A high is executed. The output goes low whenever the smart logic action [32] Set dig. out. A low is executed. See 13-52 SL Controller Action. The input goes high whenever the smart logic action [39] Set dig. out. A high is executed. The input goes low whenever the smart logic action [33] Set dig. out. A low is executed. See 13-52 SL Controller Action. The input goes high whenever the smart logic action [40] Set dig. out. A high is executed. The input goes low whenever the Smart Logic Action [34] Set dig. out. A low is executed. See 13-52 SL Controller Action. The input goes high whenever the smart logic action [41] Set dig. out. A high is executed. The input goes low whenever the smart logic action [35] Set dig. out. A low is executed. See 13-52 SL Controller Action. The input goes high whenever the smart logic action [42] Set dig. out. A high is executed. The input goes low whenever the smart logic action [36] Set dig. out. A low is executed. See 13-52 SL Controller Action. The input goes high whenever the smart logic action [43] Set dig. out. A high is executed. The input goes low whenever the smart logic action [37] Set dig. out. A low is executed.

Programming Instruction Manual

[120] Local

reference active

Output is high when 3-13 Reference Site = [2] Local or when 3-13 Reference Site = [0] Linked to hand auto at the same time as the LCP is in [Hand on] mode.

Reference site set in 3-13 Reference

Site

Reference site: Local

3-13 Reference Site [2]

Reference site: Remote

3-13 Reference Site [1]

Reference site: Linked to Hand/ Auto Hand 1 0

Hand ⇒ off Auto ⇒ off Auto 0 1

Table 6.8 Local and Remote Reference

Local refer-

ence

active

[120]

1 0

0 1

1 0 0 0

Remote

reference

active [121]

[152] ATEX ETR freq.

alarm

[153] ATEX ETR cur.

warning

[154] ATEX ETR freq.

warning

[188] AHF Capacitor

Connect

[189] External fan

control

Selectable if parameter 1-90 Motor Thermal

Protection is set to [20] Above feedback high or [21] Thermal warning. If the alarm

166 ATEX ETR freq.lim.alarm is active, the output is 1. Selectable ifparameter 1-90 Motor Thermal

Protection is set to [20] Above feedback high or [21] Thermal warning. If the alarm

163 ATEX ETR cur.lim.warning is active, the output is 1. Selectable if parameter 1-90 Motor Thermal

Protection is set to [20] Above feedback high or [21] Thermal warning. If the

warning 165 ATEX ETR freq.lim.warning is active, the output is 1. The capacitors are turned on at 20% (hysteresis of 50% gives an interval of 10%–30%). The capacitors are disconnected below 10%. The off delay is 10 s and restart if the nominal power goes above 10% during the delay. 5-80 AHF Cap Reconnect Delay is used to guarantee a minimum off-time for the capacitors. The internal logic for the internal fan control is transferred to this output to make it possible to control an external fan (relevant for HP duct cooling).

6 6

Remote

[121]

reference active

[122] No alarm Output is high when no alarm is present. [123] Start

command active

[124] Running

reverse

[125] Drive in hand

mode

[126] Drive in auto

mode

[151] ATEX ETR cur.

alarm

Output is high when 3-13 Reference Site =[1] Remote or [0] Linked to hand/auto while the LCP is in [Auto on] mode. See Table 6.8.

Output is high when there is an active start command (via digital input bus connection or [Hand on] or [Auto on]), and no stop or start command is active. Output is high when the adjustable frequency drive is running counter clockwise (the logical product of the status bits ‘running’ and ‘reverse’). Output is high when the adjustable frequency drive is in hand on mode (as indicated by the LED light above [Hand on]). Output is high when the adjustable frequency drive is in [Hand on] mode (as indicated by the LED light above [Auto on]). Selectable if parameter 1-90 Motor Thermal

Protection is set to [20] Above feedback high or [21] Thermal warning. If the alarm

164 ATEX ETR cur.lim.alarm is active, the output is 1.

5-40 Function Relay

Array [9] (Relay 1 [0], Relay 2 [1], Relay 3 [2] (MCB 113), Relay 4 [3] (MCB

113), Relay 5 [4] (MCB 113), Relay 6 [5] (MCB 113), Relay 7 [6] (MCB 105), Relay 8 [7] (MCB 105), Relay 9 [8] (MCB 105))

Option: Function:

[0] No operation All digital and relay outputs are

default set to “No Operation.”

[1] Control ready The control card is ready. Control is

supplied by an external 24 V (MCB

107) and the main power to the adjustable frequency drive is not detected.

[2] Drive ready Adjustable frequency drive is ready to

operate. Line power and control supplies are OK.

[3] Drive rdy/rem ctrl The adjustable frequency drive is

ready for operation and is in auto on mode.

[4] Enable / no

warning

[5] Running Motor is running, and shaft torque

Ready for operation. No start or stop commands have been applied (start/ disable). No warnings are active.

present.

Programming Instruction Manual

5-40 Function Relay

Array [9] (Relay 1 [0], Relay 2 [1], Relay 3 [2] (MCB 113), Relay 4 [3] (MCB

113), Relay 5 [4] (MCB 113), Relay 6 [5] (MCB 113), Relay 7 [6] (MCB 105), Relay 8 [7] (MCB 105), Relay 9 [8] (MCB 105))

Option: Function:

[6] Running / no

warning

[7] Run in range/no

warn

[8] Run on ref/no

warn

[9] Alarm An alarm activates the output. No

[10] Alarm or warning An alarm or a warning activates the

[11] At torque limit

[12] Out of current

range

[13] Below current, low Motor current is lower than that set

[14] Above current,

high

[15] Out of speed

range

[16] Below speed, low Output speed is lower than the

[17] Above speed, high Output speed is higher than the

[18] Out of feedb.

range

[19] Below feedback,

low

[20] Above feedback,

high

[21] Thermal warning Thermal warning turns on when the

Output speed is higher than the speed set in 1-81 Min Speed for Function at Stop [RPM]. The motor is running and no warnings are active.

Motor is running within the programmed current and speed ranges set in 4-50 Warning Current Low and 4-53 Warning Speed High. No warnings are active.

Motor runs at reference speed. No warnings are active.

warnings are active.

output.

The torque limit set in 4-16 Torque

Limit Motor Mode or 4-17 Torque Limit Generator Mode has been exceeded.

The motor current is outside the range set in .

in 4-50 Warning Current Low.

Motor current is higher than that set in 4-51 Warning Current High.

Output speed/frequency is outside the frequency ranges set in

4-52 Warning Speed Low and 4-53 Warning Speed High.

setting in 4-52 Warning Speed Low

setting in 4-53 Warning Speed High.

Feedback is outside the range set in

4-56 Warning Feedback Low and 4-57 Warning Feedback High.

Feedback is below the limit set in 4-56 Warning Feedback Low.

Feedback is above the limit set in 4-57 Warning Feedback High.

temperature exceeds the limit either in motor, adjustable frequency drive,

5-40 Function Relay

Array [9] (Relay 1 [0], Relay 2 [1], Relay 3 [2] (MCB 113), Relay 4 [3] (MCB

113), Relay 5 [4] (MCB 113), Relay 6 [5] (MCB 113), Relay 7 [6] (MCB 105), Relay 8 [7] (MCB 105), Relay 9 [8] (MCB 105))

Option: Function:

brake resistor, or connected thermistor.

[22] Ready,no thermalWThe adjustable frequency drive is

ready for operation and there is no overtemperature warning.

[23] Remote,ready,noTWThe adjustable frequency drive is

ready for operation and is in Auto On mode. There is no overtemperature warning.

[24] Ready, Voltage OK The adjustable frequency drive is

ready for operation and the AC line voltage is within the specified voltage range (see chapter 11 Specifications).

[25] Reverse Logic ‘1’ when CW rotation of the

motor. Logic ‘0’ when CCW rotation of the motor. If the motor is not rotating, the output follows the reference.

[26] Bus OK Active communication (no timeout)

via the serial communication port.

[27] Torque limit stop Use in performing a coasted stop and

adjustable frequency drive in torque limit condition. If the adjustable frequency drive has received a stop signal and is at the torque limit, the signal is Logic ‘0’.

[28] Brake: No Brake

War

[29] Brake ready, no

fault

[30] Brake fault (IGBT) Output is Logic ‘1’ when the brake

[31] Relay 123 Digital output/relay is activated when

Brake is active and there are no warnings.

Brake is ready for operation and there are no faults.

IGBT is short-circuited. Use this function to protect the adjustable frequency drive if there is a fault on the brake module. Use the digital output/relay to cut out the AC line voltage from the adjustable frequency drive.

Control Word [0] is selected in parameter group 8-** Communication and Options..

Programming Instruction Manual

5-40 Function Relay

Array [9] (Relay 1 [0], Relay 2 [1], Relay 3 [2] (MCB 113), Relay 4 [3] (MCB

113), Relay 5 [4] (MCB 113), Relay 6 [5] (MCB 113), Relay 7 [6] (MCB 105), Relay 8 [7] (MCB 105), Relay 9 [8] (MCB 105))

Option: Function:

[32] Mech brake ctrl Selection of mechanical brake control.

When selected parameters in parameter group 2-2* Mechanical Brake are active. The output must be reinforced to carry the current for the coil in the brake. Solved by connecting an external relay to the selected digital output.

[33] Safe stop active (FC 302 only) Indicates that the safe

stop on terminal 37 has been activated.

[36] Control word bit11Activate relay 1 via control word from

serial communication bus. No other functional impact in the adjustable frequency drive. Typical application: Controlling auxiliary devices from serial communication bus. The function is valid when [0] FC profile in 8-10 Control Word Profile is selected.

[37] Control word bit12Activate relay 2 (FC 302 only) by

control word from serial communication bus. No other functional impact in the adjustable frequency drive. Typical application: controlling auxiliary device from the serial communication bus. The function is valid when [0] FC profile in 8-10 Control Word Profile is selected.

[38] Motor feedb. error Failure in the speed feedback loop

from motor running in closed-loop. The output can eventually be used to prepare switching the adjustable frequency drive in open-loop in the case of an emergency.

[39] Tracking error When the difference between

calculated speed and actual speed in 4-35 Tracking Error is larger than selected the digital output/relay is active.

[40] Out of ref range Active when the actual speed is

outside settings in 4-52 Warning Speed Low to 4-55 Warning Reference High.

[41] Below reference,

low

Active when actual speed is below speed reference setting.

5-40 Function Relay

Array [9] (Relay 1 [0], Relay 2 [1], Relay 3 [2] (MCB 113), Relay 4 [3] (MCB

113), Relay 5 [4] (MCB 113), Relay 6 [5] (MCB 113), Relay 7 [6] (MCB 105), Relay 8 [7] (MCB 105), Relay 9 [8] (MCB 105))

Option: Function:

[42] Above ref, high Active when actual speed is above

speed reference setting.

[43] Extended PID Limit [45] Bus ctrl. Controls digital output/relay via bus.

The state of the output is set in 5-90 Digital & Relay Bus Control. The output state is retained in the event of bus timeout.

[46] Bus ctrl, 1 if

timeout

[47] Bus ctrl, 0 if

timeout

[51] MCO controlled Active when an MCO 302 or MCO 305

[60] Comparator 0

[61] Comparator 1

[62] Comparator 2

[63] Comparator 3

[64] Comparator 4

[65] Comparator 5

Controls output via bus. The state of the output is set in 5-90 Digital & Relay Bus Control. If bus timeout, the output state is set high (On).

Controls output via bus. The state of the output is set in 5-90 Digital & Relay Bus Control. In the event of a bus timeout, the output state is set to low (Off).

is connected. The output is controlled from an option.

See parameter group 13-1* Smart Logic Control. If Comparator 0 in SLC is true, the output goes high. Otherwise, it is low.

See parameter group 13-1* Smart Logic Control. If Comparator 1 in SLC is true, the output goes high. Otherwise, it is low.

See parameter group 13-1* Smart Logic Control. If Comparator 2 in SLC is true, the output goes high. Otherwise, it is low.

See parameter group 13-1* Smart Logic Control. If Comparator 3 in SLC is true, the output goes high. Otherwise, it is low.

See parameter group 13-1* Smart Logic Control. If Comparator 4 in SLC is true, the output goes high. Otherwise, it is low.

See parameter group 13-1* Smart Logic Control. If Comparator 5 in SLC is true, the output goes high. Otherwise, it is low.

6 6

Programming Instruction Manual

5-40 Function Relay

Array [9] (Relay 1 [0], Relay 2 [1], Relay 3 [2] (MCB 113), Relay 4 [3] (MCB

113), Relay 5 [4] (MCB 113), Relay 6 [5] (MCB 113), Relay 7 [6] (MCB 105), Relay 8 [7] (MCB 105), Relay 9 [8] (MCB 105))

Option: Function:

[70] Logic rule 0

[71] Logic rule 1

[72] Logic rule 2

[73] Logic rule 3 See parameter group 13-4*(Smart

[74] Logic rule 4

[75] Logic rule 5

[80] SL digital output A

[81] SL digital output B

[82] SL digital output C

[83] SL digital output D

See parameter group 13-4* Logic Rules. If Logic Rule 0 in SLC is true, the output goes high. Otherwise, it is low.

See parameter group 13-4* Logic Rules. If Logic Rule 1 in SLC is true, the output goes high. Otherwise, it is low.

See parameter group 13-4* Logic Rules. If Logic Rule 2 in SLC is true, the output goes high. Otherwise, it is low.

Logic Control). If Logic Rule 3 in SLC is true, the output goes high. Otherwise, it is low.

See parameter group 13-4* Logic Rules. If Logic Rule 4 in SLC is true, the output goes high. Otherwise, it is low.

See parameter group 13-4* Logic Rules. If Logic Rule 5 in SLC is true, the output goes high. Otherwise, it is low.

See 13-52 SL Controller Action. Output A is low on smart logic action [32] Set digital out A low. Output A is high on smart logic action [38] Set digital out A high.

See 13-52 SL Controller Action. Output B is low on smart logic action [33] Set digital out B low. Output B is high on smart logic action [39] Set digital out B high.

See 13-52 SL Controller Action. Output C is low on smart logic action [34] Set digital out C low. Output C is high on smart logic action [40] Set digital out C high.

See 13-52 SL Controller Action. Output D is low on smart logic action [35] Set digital out D low. Output D is high on smart logic action [41] Set digital out D high.

5-40 Function Relay

Array [9] (Relay 1 [0], Relay 2 [1], Relay 3 [2] (MCB 113), Relay 4 [3] (MCB

113), Relay 5 [4] (MCB 113), Relay 6 [5] (MCB 113), Relay 7 [6] (MCB 105), Relay 8 [7] (MCB 105), Relay 9 [8] (MCB 105))

Option: Function:

[84] SL digital output E

[85] SL digital output F

[120] Local ref active

Remote ref active

[121]

[122] No alarm Output is high when no alarm is

See 13-52 SL Controller Action. Output E is low on smart logic action [36] Set digital out E low. Output E is high on smart logic action [42] Set digital out E high.

See 13-52 SL Controller Action. Output F is low on smart logic action [37] Set digital out F low. Output F is high on smart logic action [43] Set digital out F high.

Output is high when 3-13 Reference

Site = [2] Local or when 3-13 Reference Site = [0] Linked to Hand/Auto at the

same time as the LCP is in [Hand on] mode.

Reference site set in

3-13 Reference Site

Reference site: Local

3-13 Reference Site [2]

Reference site: Remote

3-13 Reference Site [1]

Reference site: Linked to Hand/ Auto Hand 1 0

Hand ⇒ off Auto ⇒ off Auto 0 1

Table 6.9 Local and Remote Reference

Output is high when 3-13 Reference Site = [1] Remote or [0] Linked to Hand/Auto while the LCP is in [Auto

on] mode. See Table 6.9.

present.

Local refer-

ence

active

[120]

1 0

0 1

1 0 0 0

Remote

reference

active

[121]

Programming Instruction Manual

5-40 Function Relay

Array [9] (Relay 1 [0], Relay 2 [1], Relay 3 [2] (MCB 113), Relay 4 [3] (MCB

113), Relay 5 [4] (MCB 113), Relay 6 [5] (MCB 113), Relay 7 [6] (MCB 105), Relay 8 [7] (MCB 105), Relay 9 [8] (MCB 105))

Option: Function:

[123] Start command

activ

[124] Running reverse Output is high when the adjustable

[125] Drive in hand

mode

[126] Drive in auto

mode

[151] ATEX ETR cur.

alarm

[152] ATEX ETR freq.

alarm

[153] ATEX ETR cur.

warning

[154] ATEX ETR freq.

warning

[188] AHF Capacitor

Connect

[189] External Fan

Control

Output is high when the start command is high (via digital input, bus connection or [Hand on] or [Auto on]), and a stop has been the last command.

frequency drive is running counter clockwise (the logical product of the status bits ‘running’ and ‘reverse’).

Output is high when the adjustable frequency drive is in hand on mode (as indicated by the LED light above [Hand on]).

Output is high when the adjustable frequency drive is in ‘Auto’ mode (as indicated by LED on above [Auto On]).

Selectable if parameter 1-90 Motor

Thermal Protection is set to [20] ATEX ETR or [21] Advanced ETR. If the alarm

164 ATEX ETR cur.lim.alarm is active, the output is 1.

Selectable if parameter 1-90 Motor

Thermal Protection is set to [20] ATEX ETR or [21] Advanced ETR. If the alarm

166 ATEX ETR freq.lim.alarm is active, the output is 1.

Selectable if parameter 1-90 Motor

Thermal Protection is set to [20] ATEX ETR or [21] Advanced ETR. If the alarm

163 ATEX ETR cur.lim.warning is active, the output is 1.

Selectable if parameter 1-90 Motor

Thermal Protection is set to [20] ATEX ETR or [21] Advanced ETR. If the

warning 165 ATEX ETR freq.lim.warning is active, the output is 1.

The internal logics for the internal fan control is transferred to this output to make it possible to control an external fan (relevant for HP duct cooling).

5-40 Function Relay

Array [9] (Relay 1 [0], Relay 2 [1], Relay 3 [2] (MCB 113), Relay 4 [3] (MCB

113), Relay 5 [4] (MCB 113), Relay 6 [5] (MCB 113), Relay 7 [6] (MCB 105), Relay 8 [7] (MCB 105), Relay 9 [8] (MCB 105))

Option: Function:

[190] Safe Function

active

[191] Safe Opt. Reset

req. [192] RS Flipflop 0 [193] RS Flipflop 1 [194] RS Flipflop 2 [195] RS Flipflop 3 [196] RS Flipflop 4 [197] RS Flipflop 5 [198] RS Flipflop 6 [199] RS Flipflop 7

NOTICE!

Set switches S201 (A53) and S202 (A54) as specified in this section when performing a control card test in parameter 14-22 Operation Mode. Otherwise, the test fails.

14-22 Operation Mode

Option: Function:

Use this parameter to specify normal operation, perform tests, or initialize all parameters except 15-03 Power-ups, 15-04 Over Temps and 15-05 Over Volts. This function is active only when the power is cycled to the adjustable frequency drive. Select [0] Normal operation for normal operation of the adjustable frequency drive with the motor in the selected application. Select [1] Control card test to test the analog and digital inputs and outputs and the +10 V control voltage. The test requires a test connector with internal connections. To perform the control card test:

Select [1] Control card test.

2. Disconnect the line power supply and wait for the light in the display to go out.

3. Set switches S201 (A53) and S202 (A54) = ‘ON’/I.

4. Insert the test plug.

5. Connect to the line power supply.

6 6

130BA097.12

FC 302

FC 301

FC 301 & FC 302

1312 18 37322719 29 33 20

5039 42 5453 55

191812 13 203327 32

130BB908.10

Programming Instruction Manual

14-22 Operation Mode

Option: Function:

6. Carry out various tests.

7. The results are displayed on the LCP, and the adjustable frequency drive moves into an infinite loop.

Parameter 14-22 Operation Mode is automatically set to normal operation. Perform a power cycle to start up in normal operation after a control card test.

If the test is OK

LCP readout: Control card OK. Disconnect the line power supply and remove the test plug. The green LED on the Control Card lights up.

If the test fails

LCP readout: Control card I/O failure. Replace the adjustable frequency drive or control card. The red LED on the control card is turned on. Test plugs (connect the following terminals to one another): 18 - 27 32; 19 - 29 - 33; 42 - 53 - 54

14-22 Operation Mode

Option: Function:

[2] Initialization [3] Boot mode

14-50 RFI 1

Option: Function:

NOTICE!

This parameter is only available for FC 302. It is not relevant to FC 301 due to different design and shorter motor cables.

[0] Off

[1] On

Select [0] Off if the adjustable frequency drive is fed by an isolated line power source (IT line power). If a filter is used, select [0] Off during charging to prevent a high leakage current making the RCD switch. In this mode, the internal RFI filter capacitors between chassis and the line power RFI filter circuit are cut-out to reduce the ground capacity currents.

Select [1] On to ensure that the adjustable frequency drive complies with EMC standards.

Figure 6.14 RFI Filter Diagram

15-43 Software Version

Range: Function:

Figure 6.13 Control Card Test Connections

Select [2] Initialization to reset all parameter values to default settings, except for

15-03 Power-ups, 15-04 Over Temps, and 15-05 Over Volts. The adjustable frequency

drive resets during the next power-up.

[0]

Normal operation

[1] Control card

test

Parameter 14-22 Operation Mode also reverts to the default setting Normal operation [0].

0 * [0 - 0 ] View the combined SW version (or ‘package

version’) consisting of power SW and control SW.

Programming Instruction Manual

6.2 How to Program the Active Filter

The factory settings for the filter part of the Low Harmonic Drive are selected for optimal operation with a minimum of additional programming. All CT values, as well as frequency, voltage levels and other values directly linked to the adjustable frequency drive configuration are pre-set.

Do not change any other parameters influencing the filter operation. However, selection of readouts and information displayed on the LCP status lines can be customized.

To set up the filter, two steps are necessary:

Change the nominal voltage in 300-10 Active Filter Nominal Voltage

2. Make sure the filter is in auto mode (press [Auto On])

Overview of parameter groups for the filter part

Group Title Function

0-** Operation/Display Parameters related to the fundamental functions of the filter, function of the LCP

buttons and configuration of the LCP display. 5-** Digital In/Out Parameter group for configuring the digital inputs and outputs. 8-** Communication and Options Parameter group for configuring communications and options. 14-** Special Functions Parameter group for configuring special functions. 15-** Unit Information Parameter group containing active filter information such as operating data,

hardware configuration and software versions. 16-** Data Readouts Parameter group for data readouts, such as current references, voltages, control,

alarm, warning and status words. 300-** AF Settings

301-** AF Readouts Parameter group for the filter readouts.

Table 6.10 Parameter Groups

A list of all parameters accessible from the filter LCP can be found in the section Parameter Options - Filter. A more detailed description of the active filter parameters can be found in chapter 6.4 Parameter Lists - Active Filter.

Using the Low Harmonic Drive in NPN Mode

6.2.1

Parameter group for setting the active filter. Apart from par. 300-10, Active Filter

Nominal Voltage, it is not recommended to change the settings of this parameter

group.

6 6

The default setting for parameter 5-00 Digital I/O Mode is PNP mode. If NPN mode is desired, it is necessary to change the wiring in the filter part of the Low Harmonic Drive. Before changing the setting in parameter 5-00 Digital I/O Mode to NPN mode, the wire connected to 24 V (control terminal 12 or 13) must be changed to terminal 20 (ground).

Programming

Instruction Manual

6.3 Parameter Lists - Adjustable Frequency Drive

Changes during operation

True means that the parameter can be changed while the adjustable frequency drive is in operation and false means that it must be stopped before making a change.

4-Set-up

'All set-up': the parameters can be set individually in each of the four set-ups, i.e., one single parameter can have four different data values.

Data type

2 Integer 8 Int8 3 Integer 16 Int16 4 Integer 32 Int32 5 Unsigned 8 Uint8 6 Unsigned 16 Uint16 7 Unsigned 32 Uint32 9 Visible String VisStr 33 Normalized value 2 bytes N2 35 Bit sequence of 16 Boolean variables V2 54 Time difference w/o date TimD

Description Type

’1 set-up’: data value is the same in all set-ups.

Table 6.12 Data Types

Conversion index

This number refers to a conversion figure used when writing or reading to and from the adjustable frequency

See the adjustable frequency drive Design Guide for further information about data types 33, 35 and 54.

drive.

Parameter Selection

6.3.1

Conv. index Conv. factor

100 1 67 1/60 6 1000000 5 100000 4 10000 3 1000 2 100 1 10 0 1

-1 0.1

-2 0.01

-3 0.001

-4 0.0001

-5 0.00001

-6 0.000001

Parameters for the adjustable frequency drive are grouped into various parameter groups for easy selection of the correct parameters for optimized operation of the adjustable frequency drive.

0-** Operation and display parameters for basic adjustable frequency drive settings

1-** Load and motor parameters, includes all load and motor related parameters

2-** Brake parameters

3-** References and ramping parameters, includes DigiPot function

Table 6.11 Conversion Index

4-** Limits/Warnings, setting of limits and warning parameters

5-** Digital inputs and outputs, includes relay controls

6-** Analog inputs and outputs

7-** Controllers, setting parameters for speed and process controls

8-** Communication and option parameters, setting of FC RS-485 and FC USB port parameters.

9-** Profibus parameters

Programming Instruction Manual

10-** DeviceNet and CAN Fieldbus parameters

12-** Ethernet parameters

13-** Smart Logic Control parameters

14-** Special Function parameters

15-** Drive Information parameters

16-** Data Readout parameters

17-** Encoder option parameters

18-** Data Readouts 2

30-** Special Features

32-** MCO 305 basic parameters

33-** MCO 305 advanced parameters

34-** MCO data readout parameters

35-** Sensor Input Option

6 6

Programming Instruction Manual

6.3.2 0-** Operation/Display

Par.

Parameter description Default value 4-set-up Change

No. #

0-0* Basic Settings

0-01 Language [0] English 1 set-up TRUE - Uint8 0-02 Motor Speed Unit [0] RPM 2 set-ups FALSE - Uint8 0-03 Regional Settings [0] International 2 set-ups FALSE - Uint8 0-04 Operating State at Power-up (Hand) [1] Forced stop, ref=old All set-ups TRUE - Uint8 0-09 Performance Monitor 0 % All set-ups TRUE -1 Uint16

0-1* Set-up Operations

0-10 Active Set-up [1] Set-up 1 1 set-up TRUE - Uint8 0-11 Edit Set-up [1] Set-up 1 All set-ups TRUE - Uint8 0-12 This Set-up Linked to [0] Not linked All set-ups FALSE - Uint8

0-13 Readout: Linked Set-ups 0 N/A All set-ups FALSE 0 Uint16 0-14 Readout: Edit Set-ups / Channel 0 N/A All set-ups TRUE 0 Int32 0-15 Readout: actual setup 0 N/A All set-ups FALSE 0 Uint8

0-2* LCP Display

0-20 Display Line 1.1 Small 1617 All set-ups TRUE - Uint16 0-21 Display Line 1.2 Small 1614 All set-ups TRUE - Uint16 0-22 Display Line 1.3 Small 1610 All set-ups TRUE - Uint16 0-23 Display Line 2 Large 1613 All set-ups TRUE - Uint16 0-24 Display Line 3 Large 1602 All set-ups TRUE - Uint16 0-25 My Personal Menu ExpressionLimit 1 set-up TRUE 0 Uint16

0-3* LCP Cust. Readout

0-30 Unit for User-defined Readout [0] None All set-ups TRUE - Uint8 0-31 Min Value of User-defined Readout 0 CustomReadoutUnit All set-ups TRUE -2 Int32 0-32 Max Value of User-defined Readout 100 CustomReadoutUnit All set-ups TRUE -2 Int32 0-37 Display Text 1 0 N/A 1 set-up TRUE 0 VisStr[25] 0-38 Display Text 2 0 N/A 1 set-up TRUE 0 VisStr[25] 0-39 Display Text 3 0 N/A 1 set-up TRUE 0 VisStr[25]

0-4* LCP Keypad

0-40 [Hand on] Key on LCP ExpressionLimit All set-ups TRUE - Uint8 0-41 [Off] Key on LCP ExpressionLimit All set-ups TRUE - Uint8 0-42 [Auto on] Key on LCP ExpressionLimit All set-ups TRUE - Uint8 0-43 [Reset] Key on LCP ExpressionLimit All set-ups TRUE - Uint8 0-44 [Off/Reset] Key on LCP ExpressionLimit All set-ups TRUE - Uint8 0-45 [Drive Bypass] Key on LCP ExpressionLimit All set-ups TRUE - Uint8

0-5* Copy/Save

0-50 LCP Copy [0] No copy All set-ups FALSE - Uint8 0-51 Set-up Copy [0] No copy All set-ups FALSE - Uint8

0-6* Password

0-60 Main Menu Password 100 N/A 1 set-up TRUE 0 Int16 0-61 Access to Main Menu w/o Password [0] Full access 1 set-up TRUE - Uint8 0-65 Quick Menu Password 200 N/A 1 set-up TRUE 0 Int16 0-66 Access to Quick Menu w/o Password [0] Full access 1 set-up TRUE - Uint8 0-67 Bus Password Access 0 N/A All set-ups TRUE 0 Uint16 0-68 Safety Parameters Password 300 N/A 1 set-up TRUE 0 Uint16 0-69 Password Protection of Safety Parameters [0] Disabled 1 set-up TRUE - Uint8

during

operation

Conver-

sion

index

Type

Programming Instruction Manual

6.3.3 1-** Load/Motor

Par.

Parameter description Default value 4-set-up FC 302

No. #

1-0* General Settings

1-00 Configuration Mode ExpressionLimit All set-ups TRUE - Uint8 1-01 Motor Control Principle ExpressionLimit All set-ups FALSE - Uint8 1-02 Flux Motor Feedback Source [1] 24V encoder All set-ups x FALSE - Uint8 1-03 Torque Characteristics [0] Constant torque All set-ups TRUE - Uint8 1-04 Overload Mode [0] High torque All set-ups FALSE - Uint8 1-05 Local Mode Configuration [2] As mode par 1-00 All set-ups TRUE - Uint8 1-06 Clockwise Direction [0] Normal All set-ups FALSE - Uint8 1-07 Motor Angle Offset Adjust [0] Manual All set-ups x FALSE - Uint8

1-1* Special Settings

1-10 Motor Construction [0] Asynchron All set-ups FALSE - Uint8 1-11 Motor Model ExpressionLimit All set-ups x FALSE - Uint8 1-14 Damping Gain 140 % All set-ups TRUE 0 Int16 1-15 Low Speed Filter Time Const. ExpressionLimit All set-ups TRUE -2 Uint16 1-16 High Speed Filter Time Const. ExpressionLimit All set-ups TRUE -2 Uint16 1-17 Voltage filter time const. ExpressionLimit All set-ups TRUE -3 Uint16 1-18 Min. Current at No Load 0 % All set-ups TRUE 0 Uint16

1-2* Motor Data

1-20 Motor Power [kW] ExpressionLimit All set-ups FALSE 1 Uint32 1-21 Motor Power [HP] ExpressionLimit All set-ups FALSE -2 Uint32 1-22 Motor Voltage ExpressionLimit All set-ups FALSE 0 Uint16 1-23 Motor Frequency ExpressionLimit All set-ups FALSE 0 Uint16 1-24 Motor Current ExpressionLimit All set-ups FALSE -2 Uint32 1-25 Motor Nominal Speed ExpressionLimit All set-ups FALSE 67 Uint16 1-26 Motor Cont. Rated Torque ExpressionLimit All set-ups FALSE -1 Uint32 1-29 Automatic Motor Adaptation (AMA) [0] Off All set-ups FALSE - Uint8

1-3* Addl. Motor Data

1-30 Stator Resistance (Rs) ExpressionLimit All set-ups FALSE -4 Uint32 1-31 Rotor Resistance (Rr) ExpressionLimit All set-ups FALSE -4 Uint32 1-33 Stator Leakage Reactance (X1) ExpressionLimit All set-ups FALSE -4 Uint32 1-34 Rotor Leakage Reactance (X2) ExpressionLimit All set-ups FALSE -4 Uint32 1-35 Main Reactance (Xh) ExpressionLimit All set-ups FALSE -4 Uint32 1-36 Iron Loss Resistance (Rfe) ExpressionLimit All set-ups FALSE -3 Uint32 1-37 d-axis Inductance (Ld) ExpressionLimit All set-ups x FALSE -4 Int32 1-38 q-axis Inductance (Lq) ExpressionLimit All set-ups x FALSE -6 Int32 1-39 Motor Poles ExpressionLimit All set-ups FALSE 0 Uint8 1-40 Back EMF at 1000 RPM ExpressionLimit All set-ups x FALSE 0 Uint16 1-41 Motor Angle Offset 0 N/A All set-ups FALSE 0 Int16 1-44 d-axis Inductance Sat. (LdSat) ExpressionLimit All set-ups x FALSE -4 Int32 1-45 q-axis Inductance Sat. (LqSat) ExpressionLimit All set-ups x FALSE -4 Int32 1-46 Position Detection Gain 100 % All set-ups TRUE 0 Uint16 1-47 Torque Calibration ExpressionLimit All set-ups TRUE - Uint8 1-48 Inductance Sat. Point 35 % All set-ups x TRUE 0 Int16

1-5* Load-Indep. Setting

1-50 Motor Magnetization at Zero Speed 100 % All set-ups TRUE 0 Uint16 1-51 Min Speed Normal Magnetizing [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 1-52 Min Speed Normal Magnetizing [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 1-53 Model Shift Frequency ExpressionLimit All set-ups x FALSE -1 Uint16 1-54 Voltage reduction in fieldweakening 0 V All set-ups FALSE 0 Uint8 1-55 U/f Characteristic - U ExpressionLimit All set-ups TRUE -1 Uint16 1-56 U/f Characteristic - F ExpressionLimit All set-ups TRUE -1 Uint16 1-58 Flystart Test Pulses Current ExpressionLimit All set-ups FALSE 0 Uint16 1-59 Flystart Test Pulses Frequency ExpressionLimit All set-ups FALSE 0 Uint16

1-6* Load-Depend. Settg.

1-60 Low Speed Load Compensation 100 % All set-ups TRUE 0 Int16 1-61 High Speed Load Compensation 100 % All set-ups TRUE 0 Int16 1-62 Slip Compensation ExpressionLimit All set-ups TRUE 0 Int16 1-63 Slip Compensation Time Constant ExpressionLimit All set-ups TRUE -2 Uint16

only

Change

during

operation

Conver-

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Type

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Programming Instruction Manual

Par.

Parameter description Default value 4-set-up FC 302

No. #

1-64 Resonance Damping 100 % All set-ups TRUE 0 Uint16 1-65 Resonance Damping Time Constant 5 ms All set-ups TRUE -3 Uint8 1-66 Min. Current at Low Speed ExpressionLimit All set-ups x TRUE 0 Uint32 1-67 Load Type [0] Passive load All set-ups x TRUE - Uint8 1-68 Minimum Inertia ExpressionLimit All set-ups x FALSE -4 Uint32 1-69 Maximum Inertia ExpressionLimit All set-ups x FALSE -4 Uint32

1-7* Start Adjustments

1-70 PM Start Mode [0] Rotor Detection All set-ups TRUE - Uint8 1-71 Start Delay 0 s All set-ups TRUE -1 Uint8 1-72 Start Function [2] Coast/delay time All set-ups TRUE - Uint8 1-73 Flying Start ExpressionLimit All set-ups FALSE - Uint8 1-74 Start Speed [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 1-75 Start Speed [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

1-76 Start Current 0 A All set-ups TRUE -2 Uint32

1-8* Stop Adjustments

1-80 Function at Stop [0] Coast All set-ups TRUE - Uint8 1-81 Min Speed for Function at Stop [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 1-82 Min Speed for Function at Stop [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 1-83 Precise Stop Function [0] Precise ramp stop All set-ups FALSE - Uint8 1-84 Precise Stop Counter Value 100000 N/A All set-ups TRUE 0 Uint32 1-85 Precise Stop Speed Compensation Delay 10 ms All set-ups TRUE -3 Uint8

1-9* Motor Temperature

1-90 Motor Thermal Protection ExpressionLimit All set-ups TRUE - Uint8 1-91 Motor External Fan ExpressionLimit All set-ups TRUE - Uint16 1-93 Thermistor Resource [0] None All set-ups TRUE - Uint8 1-94 ATEX ETR cur.lim. speed reduction 0 % 2 set-ups x TRUE -1 Uint16 1-95 KTY Sensor Type [0] KTY Sensor 1 All set-ups x TRUE - Uint8 1-96 KTY Thermistor Resource [0] None All set-ups x TRUE - Uint8 1-97 KTY Threshold level 80 °C 1 set-up x TRUE 100 Int16 1-98 ATEX ETR interpol. points freq. ExpressionLimit 1 set-up x TRUE -1 Uint16 1-99 ATEX ETR interpol points current ExpressionLimit 2 set-ups x TRUE 0 Uint16

only

Change

during

operation

Conver-

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Type

Programming Instruction Manual

6.3.4 2-** Brakes

Par.

Parameter description Default value 4-set-up Change

No. #

2-0* DC Brake

2-00 DC Hold Current 50 % All set-ups TRUE 0 Uint8 2-01 DC Brake Current 50 % All set-ups TRUE 0 Uint16 2-02 DC Braking Time 10 s All set-ups TRUE -1 Uint16 2-03 DC Brake Cut-in Speed [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 2-04 DC Brake Cut-in Speed [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 2-05 Maximum Reference MaxReference (P303) All set-ups TRUE -3 Int32 2-06 Parking Current 50 % All set-ups TRUE 0 Uint16 2-07 Parking Time 3 s All set-ups TRUE -1 Uint16

2-1* Brake Energy Funct.

2-10 Brake Function ExpressionLimit All set-ups TRUE - Uint8 2-11 Brake Resistor (ohm) ExpressionLimit All set-ups TRUE 0 Uint16 2-12 Brake Power Limit (kW) ExpressionLimit All set-ups TRUE 0 Uint32 2-13 Brake Power Monitoring [0] Off All set-ups TRUE - Uint8 2-15 Brake Check [0] Off All set-ups TRUE - Uint8 2-16 AC Brake Max. Current 100 % All set-ups TRUE -1 Uint32 2-17 Over-voltage Control [0] Disabled All set-ups TRUE - Uint8 2-18 Brake Check Condition [0] At Power-up All set-ups TRUE - Uint8 2-19 Over-voltage Gain 100 % All set-ups TRUE 0 Uint16

2-2* Mechanical Brake

2-20 Release Brake Current ImaxVLT (P1637) All set-ups TRUE -2 Uint32 2-21 Activate Brake Speed [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 2-22 Activate Brake Speed [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 2-23 Activate Brake Delay 0 s All set-ups TRUE -1 Uint8 2-24 Stop Delay 0 s All set-ups TRUE -1 Uint8 2-25 Brake Release Time 0.20 s All set-ups TRUE -2 Uint16 2-26 Torque Ref 0 % All set-ups TRUE -2 Int16 2-27 Torque Ramp Up Time 0.2 s All set-ups TRUE -1 Uint8 2-28 Gain Boost Factor 1 N/A All set-ups TRUE -2 Uint16 2-29 Torque Ramp Down Time 0 s All set-ups TRUE -1 Uint8

2-3* Adv. Mech Brake

2-30 Position P Start Proportional Gain 0.0000 N/A All set-ups TRUE -4 Uint32 2-31 Speed PID Start Proportional Gain 0.0150 N/A All set-ups TRUE -4 Uint32 2-32 Speed PID Start Integral Time 200.0 ms All set-ups TRUE -4 Uint32 2-33 Speed PID Start Lowpass Filter Time 10.0 ms All set-ups TRUE -4 Uint16

during

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Type

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Programming Instruction Manual

6.3.5 3-** Reference/Ramps

Par.

Parameter description Default value 4-set-up Change

No. #

3-0* Reference Limits

3-00 Reference Range ExpressionLimit All set-ups TRUE - Uint8 3-01 Reference/Feedback Unit ExpressionLimit All set-ups TRUE - Uint8 3-02 Minimum Reference ExpressionLimit All set-ups TRUE -3 Int32 3-03 Maximum Reference ExpressionLimit All set-ups TRUE -3 Int32 3-04 Reference Function [0] Sum All set-ups TRUE - Uint8

3-1* References

3-10 Preset Reference 0 % All set-ups TRUE -2 Int16 3-11 Jog Speed [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 3-12 Catch up/slow-down value 0 % All set-ups TRUE -2 Int16

3-13 Reference Site [0] Linked to Hand / Auto All set-ups TRUE - Uint8 3-14 Preset Relative Reference 0 % All set-ups TRUE -2 Int32 3-15 Reference Resource 1 ExpressionLimit All set-ups TRUE - Uint8 3-16 Reference Resource 2 ExpressionLimit All set-ups TRUE - Uint8 3-17 Reference Resource 3 ExpressionLimit All set-ups TRUE - Uint8 3-18 Relative Scaling Reference Resource [0] No function All set-ups TRUE - Uint8 3-19 Jog Speed [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

3-4* Ramp 1

3-40 Ramp 1 Type [0] Linear All set-ups TRUE - Uint8 3-41 Ramp 1 Ramp-up Time ExpressionLimit All set-ups TRUE -2 Uint32 3-42 Ramp 1 Ramp-down Time ExpressionLimit All set-ups TRUE -2 Uint32 3-45 Ramp 1 S-ramp Ratio at Accel. Start 50 % All set-ups TRUE 0 Uint8 3-46 Ramp 1 S-ramp Ratio at Accel. End 50 % All set-ups TRUE 0 Uint8 3-47 Ramp 1 S-ramp Ratio at Decel. Start 50 % All set-ups TRUE 0 Uint8 3-48 Ramp 1 S-ramp Ratio at Decel. End 50 % All set-ups TRUE 0 Uint8

3-5* Ramp 2

3-50 Ramp 2 Type [0] Linear All set-ups TRUE - Uint8 3-51 Ramp 2 Ramp-up Time ExpressionLimit All set-ups TRUE -2 Uint32 3-52 Ramp 2 Ramp-down Time ExpressionLimit All set-ups TRUE -2 Uint32 3-55 Ramp 2 S-ramp Ratio at Accel. Start 50 % All set-ups TRUE 0 Uint8 3-56 Ramp 2 S-ramp Ratio at Accel. End 50 % All set-ups TRUE 0 Uint8 3-57 Ramp 2 S-ramp Ratio at Decel. Start 50 % All set-ups TRUE 0 Uint8 3-58 Ramp 2 S-ramp Ratio at Decel. End 50 % All set-ups TRUE 0 Uint8

3-6* Ramp 3

3-60 Ramp 3 Type [0] Linear All set-ups TRUE - Uint8 3-61 Ramp 3 Ramp-up Time ExpressionLimit All set-ups TRUE -2 Uint32 3-62 Ramp 3 Ramp-down Time ExpressionLimit All set-ups TRUE -2 Uint32 3-65 Ramp 3 S-ramp Ratio at Accel. Start 50 % All set-ups TRUE 0 Uint8 3-66 Ramp 3 S-ramp Ratio at Accel. End 50 % All set-ups TRUE 0 Uint8 3-67 Ramp 3 S-ramp Ratio at Decel. Start 50 % All set-ups TRUE 0 Uint8 3-68 Ramp 3 S-ramp Ratio at Decel. End 50 % All set-ups TRUE 0 Uint8

3-7* Ramp 4

3-70 Ramp 4 Type [0] Linear All set-ups TRUE - Uint8 3-71 Ramp 4 Ramp-up Time ExpressionLimit All set-ups TRUE -2 Uint32 3-72 Ramp 4 Ramp-down Time ExpressionLimit All set-ups TRUE -2 Uint32 3-75 Ramp 4 S-ramp Ratio at Accel. Start 50 % All set-ups TRUE 0 Uint8 3-76 Ramp 4 S-ramp Ratio at Accel. End 50 % All set-ups TRUE 0 Uint8 3-77 Ramp 4 S-ramp Ratio at Decel. Start 50 % All set-ups TRUE 0 Uint8 3-78 Ramp 4 S-ramp Ratio at Decel. End 50 % All set-ups TRUE 0 Uint8

3-8* Other Ramps

3-80 Jog Ramp Time ExpressionLimit All set-ups TRUE -2 Uint32 3-81 Quick Stop Ramp Time ExpressionLimit 2 set-ups TRUE -2 Uint32 3-82 Quick Stop Ramp Type [0] Linear All set-ups TRUE - Uint8 3-83 Quick Stop S-ramp Ratio at Decel. Start 50 % All set-ups TRUE 0 Uint8 3-84 Quick Stop S-ramp Ratio at Decel. End 50 % All set-ups TRUE 0 Uint8

3-9* Digital Pot. meter

3-90 Step Size 0.10 % All set-ups TRUE -2 Uint16

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operation

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Type

Programming Instruction Manual

Par.

Parameter description Default value 4-set-up Change

No. #

3-91 Ramp Time 1 s All set-ups TRUE -2 Uint32 3-92 Power Restore [0] Off All set-ups TRUE - Uint8 3-93 Maximum Limit 100 % All set-ups TRUE 0 Int16 3-94 Minimum Limit -100 % All set-ups TRUE 0 Int16 3-95 Ramp Delay ExpressionLimit All set-ups TRUE -3 TimD

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Conver-

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Type

6 6

Programming Instruction Manual

6.3.6 4-** Limits/Warnings

Par.

Parameter description Default value 4-set-up Change

No. #

4-1* Motor Limits

4-10 Motor Speed Direction ExpressionLimit All set-ups FALSE - Uint8 4-11 Motor Speed Low Limit [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 4-12 Motor Speed Low Limit [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 4-13 Motor Speed High Limit [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 4-14 Motor Speed High Limit [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 4-16 Torque Limit Motor Mode ExpressionLimit All set-ups TRUE -1 Uint16 4-17 Torque Limit Generator Mode 100 % All set-ups TRUE -1 Uint16 4-18 Current Limit ExpressionLimit All set-ups TRUE -1 Uint32 4-19 Max Output Frequency ExpressionLimit All set-ups FALSE -1 Uint16

4-2* Limit Factors

4-20 Torque Limit Factor Source [0] No function All set-ups TRUE - Uint8 4-21 Speed Limit Factor Source [0] No function All set-ups TRUE - Uint8

4-3* Motor Speed Mon.

4-30 Motor Feedback Loss Function [2] Trip All set-ups TRUE - Uint8 4-31 Motor Feedback Speed Error 300 RPM All set-ups TRUE 67 Uint16 4-32 Motor Feedback Loss Timeout 0.05 s All set-ups TRUE -2 Uint16 4-34 Tracking Error Function ExpressionLimit All set-ups TRUE - Uint8 4-35 Tracking Error 10 RPM All set-ups TRUE 67 Uint16 4-36 Tracking Error Timeout 1 s All set-ups TRUE -2 Uint16 4-37 Tracking Error Ramping 100 RPM All set-ups TRUE 67 Uint16 4-38 Tracking Error Ramping Timeout 1 s All set-ups TRUE -2 Uint16 4-39 Tracking Error After Ramping Timeout 5 s All set-ups TRUE -2 Uint16

4-5* Adj. Warnings

4-50 Warning Current Low 0 A All set-ups TRUE -2 Uint32 4-51 Warning Current High ImaxVLT (P1637) All set-ups TRUE -2 Uint32 4-52 Warning Speed Low 0 RPM All set-ups TRUE 67 Uint16 4-53 Warning Speed High ExpressionLimit All set-ups TRUE 67 Uint16 4-54 Warning Reference Low -999999.999 N/A All set-ups TRUE -3 Int32 4-55 Warning Reference High 999999.999 N/A All set-ups TRUE -3 Int32

4-56 Warning Feedback Low

4-57 Warning Feedback High 4-58 Missing Motor Phase Function ExpressionLimit All set-ups TRUE - Uint8

4-6* Speed Bypass

4-60 Bypass Speed From [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 4-61 Bypass Speed From [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 4-62 Bypass Speed to [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 4-63 Bypass Speed To [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

-999999.999 ReferenceFeedbackUnit All set-ups TRUE -3 Int32

999999.999 ReferenceFeedbackUnit All set-ups TRUE -3 Int32

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operation

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Type

Programming Instruction Manual

6.3.7 5-** Digital In/Out

Par.

Parameter description Default value 4-set-up FC

No. #

5-0* Digital I/O mode

5-00 Digital I/O Mode [0] PNP All set-ups FALSE - Uint8 5-01 Terminal 27 Mode [0] Input All set-ups TRUE - Uint8 5-02 Terminal 29 Mode [0] Input All set-ups x TRUE - Uint8

5-1* Digital Inputs

5-10 Terminal 18 Digital Input ExpressionLimit All set-ups TRUE - Uint8 5-11 Terminal 19 Digital Input ExpressionLimit All set-ups TRUE - Uint8 5-12 Terminal 27 Digital Input ExpressionLimit All set-ups TRUE - Uint8 5-13 Terminal 29 Digital Input ExpressionLimit All set-ups x TRUE - Uint8 5-14 Terminal 32 Digital Input ExpressionLimit All set-ups TRUE - Uint8 5-15 Terminal 33 Digital Input ExpressionLimit All set-ups TRUE - Uint8 5-16 Terminal X30/2 Digital Input ExpressionLimit All set-ups TRUE - Uint8 5-17 Terminal X30/3 Digital Input ExpressionLimit All set-ups TRUE - Uint8 5-18 Terminal X30/4 Digital Input ExpressionLimit All set-ups TRUE - Uint8 5-19 Terminal 37 Safe Stop ExpressionLimit 1 set-up TRUE - Uint8 5-20 Terminal X46/1 Digital Input [0] No operation All set-ups TRUE - Uint8 5-21 Terminal X46/3 Digital Input [0] No operation All set-ups TRUE - Uint8 5-22 Terminal X46/5 Digital Input [0] No operation All set-ups TRUE - Uint8 5-23 Terminal X46/7 Digital Input [0] No operation All set-ups TRUE - Uint8 5-24 Terminal X46/9 Digital Input [0] No operation All set-ups TRUE - Uint8 5-25 Terminal X46/11 Digital Input [0] No operation All set-ups TRUE - Uint8 5-26 Terminal X46/13 Digital Input [0] No operation All set-ups TRUE - Uint8

5-3* Digital Outputs

5-30 Terminal 27 Digital Output ExpressionLimit All set-ups TRUE - Uint8 5-31 Terminal 29 Digital Output ExpressionLimit All set-ups x TRUE - Uint8 5-32 Term X30/6 Digi Out (MCB 101) ExpressionLimit All set-ups TRUE - Uint8 5-33 Term X30/7 Digi Out (MCB 101) ExpressionLimit All set-ups TRUE - Uint8

5-4* Relays

5-40 Function Relay ExpressionLimit All set-ups TRUE - Uint8 5-41 On Delay, Relay 0.01 s All set-ups TRUE -2 Uint16 5-42 Off Delay, Relay 0.01 s All set-ups TRUE -2 Uint16

5-5* Pulse Input

5-50 Term. 29 Low Frequency 100 Hz All set-ups x TRUE 0 Uint32 5-51 Term. 29 High Frequency 100 Hz All set-ups x TRUE 0 Uint32 5-52 Term. 29 Low Ref./Feedb. Value 0 ReferenceFeedbackUnit All set-ups x TRUE -3 Int32 5-53 Term. 29 High Ref./Feedb. Value ExpressionLimit All set-ups x TRUE -3 Int32 5-54 Pulse Filter Time Constant #29 100 ms All set-ups x FALSE -3 Uint16 5-55 Term. 33 Low Frequency 100 Hz All set-ups TRUE 0 Uint32 5-56 Term. 33 High Frequency 100 Hz All set-ups TRUE 0 Uint32 5-57 Term. 33 Low Ref./Feedb. Value 0 ReferenceFeedbackUnit All set-ups TRUE -3 Int32 5-58 Term. 33 High Ref./Feedb. Value ExpressionLimit All set-ups TRUE -3 Int32 5-59 Pulse Filter Time Constant #33 100 ms All set-ups FALSE -3 Uint16

5-6* Pulse Output

5-60 Terminal 27 Pulse Output Variable ExpressionLimit All set-ups TRUE - Uint8 5-62 Pulse Output Max Freq #27 ExpressionLimit All set-ups TRUE 0 Uint32 5-63 Terminal 29 Pulse Output Variable ExpressionLimit All set-ups x TRUE - Uint8 5-65 Pulse Output Max Freq #29 ExpressionLimit All set-ups x TRUE 0 Uint32 5-66 Terminal X30/6 Pulse Output Variable ExpressionLimit All set-ups TRUE - Uint8 5-68 Pulse Output Max Freq #X30/6 ExpressionLimit All set-ups TRUE 0 Uint32

5-7* 24V Encoder Input

5-70 Term 32/33 Pulses Per Revolution 1024 N/A All set-ups FALSE 0 Uint16 5-71 Term 32/33 Encoder Direction [0] Clockwise All set-ups FALSE - Uint8

5-8* I/O Options

5-80 AHF Cap Reconnect Delay 25 s 2 set-ups x TRUE 0 Uint16

5-9* Bus Controlled

5-90 Digital & Relay Bus Control 0 N/A All set-ups TRUE 0 Uint32 5-93 Pulse Out #27 Bus Control 0 % All set-ups TRUE -2 N2 5-94 Pulse Out #27 Timeout Preset 0 % 1 set-up TRUE -2 Uint16

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Programming Instruction Manual

Par.

Parameter description Default value 4-set-up FC

No. #

5-95 Pulse Out #29 Bus Control 0 % All set-ups x TRUE -2 N2 5-96 Pulse Out #29 Timeout Preset 0 % 1 set-up x TRUE -2 Uint16 5-97 Pulse Out #X30/6 Bus Control 0 % All set-ups TRUE -2 N2 5-98 Pulse Out #X30/6 Timeout Preset 0 % 1 set-up TRUE -2 Uint16

302

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Programming Instruction Manual

6.3.8 6-** Analog In/Out

Par.

Parameter description Default value 4-set-up Change

No. #

6-0* Analog I/O Mode

6-00 Live Zero Timeout Time 10 s All set-ups TRUE 0 Uint8 6-01 Live Zero Timeout Function [0] Off All set-ups TRUE - Uint8

6-1* Analog Input 1

6-10 Terminal 53 Low Voltage 0.07 V All set-ups TRUE -2 Int16 6-11 Terminal 53 High Voltage 10 V All set-ups TRUE -2 Int16 6-12 Terminal 53 Low Current 0.14 mA All set-ups TRUE -5 Int16 6-13 Terminal 53 High Current 20 mA All set-ups TRUE -5 Int16 6-14 Terminal 53 Low Ref./Feedb. Value 0 ReferenceFeedbackUnit All set-ups TRUE -3 Int32 6-15 Terminal 53 High Ref./Feedb. Value ExpressionLimit All set-ups TRUE -3 Int32 6-16 Terminal 53 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16

6-2* Analog Input 2

6-20 Terminal 54 Low Voltage 0.07 V All set-ups TRUE -2 Int16 6-21 Terminal 54 High Voltage 10 V All set-ups TRUE -2 Int16 6-22 Terminal 54 Low Current 0.14 mA All set-ups TRUE -5 Int16 6-23 Terminal 54 High Current 20 mA All set-ups TRUE -5 Int16 6-24 Terminal 54 Low Ref./Feedb. Value 0 ReferenceFeedbackUnit All set-ups TRUE -3 Int32 6-25 Terminal 54 High Ref./Feedb. Value ExpressionLimit All set-ups TRUE -3 Int32 6-26 Terminal 54 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16

6-3* Analog Input 53

6-30 Terminal X30/11 Low Voltage 0.07 V All set-ups TRUE -2 Int16 6-31 Terminal X30/11 High Voltage 10 V All set-ups TRUE -2 Int16 6-34 Term. X30/11 Low Ref./Feedb. Value 0 ReferenceFeedbackUnit All set-ups TRUE -3 Int32 6-35 Term. X30/11 High Ref./Feedb. Value ExpressionLimit All set-ups TRUE -3 Int32 6-36 Term. X30/11 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16

6-4* Analog Input 4

6-40 Terminal X30/12 Low Voltage 0.07 V All set-ups TRUE -2 Int16 6-41 Terminal X30/12 High Voltage 10 V All set-ups TRUE -2 Int16 6-44 Term. X30/12 Low Ref./Feedb. Value 0 ReferenceFeedbackUnit All set-ups TRUE -3 Int32 6-45 Term. X30/12 High Ref./Feedb. Value ExpressionLimit All set-ups TRUE -3 Int32 6-46 Term. X30/12 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16

6-5* Analog Output 1

6-50 Terminal 42 Output ExpressionLimit All set-ups TRUE - Uint8 6-51 Terminal 42 Output Min Scale 0 % All set-ups TRUE -2 Int16 6-52 Terminal 42 Output Max Scale 100 % All set-ups TRUE -2 Int16 6-53 Term 42 Output Bus Ctrl 0 % All set-ups TRUE -2 N2 6-54 Terminal 42 Output Timeout Preset 0 % 1 set-up TRUE -2 Uint16 6-55 Analog Output Filter [0] Off 1 set-up TRUE - Uint8

6-6* Analog Output 2

6-60 Terminal X30/8 Output ExpressionLimit All set-ups TRUE - Uint8 6-61 Terminal X30/8 Min. Scale 0 % All set-ups TRUE -2 Int16 6-62 Terminal X30/8 Max. Scale 100 % All set-ups TRUE -2 Int16 6-63 Terminal X30/8 Bus Control 0 % All set-ups TRUE -2 N2 6-64 Terminal X30/8 Output Timeout Preset 0 % 1 set-up TRUE -2 Uint16

6-7* Analog Output 3

6-70 Terminal X45/1 Output ExpressionLimit All set-ups TRUE - Uint8 6-71 Terminal X45/1 Min. Scale 0 % All set-ups TRUE -2 Int16 6-72 Terminal X45/1 Max. Scale 100 % All set-ups TRUE -2 Int16 6-73 Terminal X45/1 Bus Control 0 % All set-ups TRUE -2 N2 6-74 Terminal X45/1 Output Timeout Preset 0 % 1 set-up TRUE -2 Uint16

6-8* Analog Output 4

6-80 Terminal X45/3 Output ExpressionLimit All set-ups TRUE - Uint8 6-81 Terminal X45/3 Min. Scale 0 % All set-ups TRUE -2 Int16 6-82 Terminal X45/3 Max. Scale 100 % All set-ups TRUE -2 Int16 6-83 Terminal X45/3 Bus Control 0 % All set-ups TRUE -2 N2 6-84 Terminal X45/3 Output Timeout Preset 0 % 1 set-up TRUE -2 Uint16

during

operation

Conver-

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Type

6 6

Programming Instruction Manual

6.3.9 7-** Controllers

Par.

Parameter description Default value 4-set-up FC 302

No. #

7-0* Speed PID Ctrl.

7-00 Speed PID Feedback Source ExpressionLimit All set-ups FALSE - Uint8 7-02 Speed PID Proportional Gain ExpressionLimit All set-ups TRUE -3 Uint16 7-03 Speed PID Integral Time ExpressionLimit All set-ups TRUE -4 Uint32 7-04 Speed PID Differentiation Time ExpressionLimit All set-ups TRUE -4 Uint16 7-05 Speed PID Diff. Gain Limit 5 N/A All set-ups TRUE -1 Uint16 7-06 Speed PID Lowpass Filter Time ExpressionLimit All set-ups TRUE -4 Uint16 7-07 Speed PID Feedback Gear Ratio 1 N/A All set-ups FALSE -4 Uint32 7-08 Speed PID Feed Forward Factor 0 % All set-ups FALSE 0 Uint16 7-09 Speed PID Error Correction w/ Ramp 300 RPM All set-ups TRUE 67 Uint32

7-1* Torque PI Ctrl.

7-12 Torque PI Proportional Gain 100 % All set-ups TRUE 0 Uint16 7-13 Torque PI Integration Time 0.020 s All set-ups TRUE -3 Uint16 7-19 Current Controller Rise Time ExpressionLimit All set-ups TRUE 0 Uint16

7-2* Process Ctrl. Feedb

7-20 Process CL Feedback 1 Resource [0] No function All set-ups TRUE - Uint8 7-22 Process CL Feedback 2 Resource [0] No function All set-ups TRUE - Uint8

7-3* Process PID Ctrl.

7-30 Process PID Normal/Inverse Control [0] Normal All set-ups TRUE - Uint8 7-31 Process PID Anti Windup [1] On All set-ups TRUE - Uint8 7-32 Process PID Controller Start Value 0 RPM All set-ups TRUE 67 Uint16 7-33 Process PID Proportional Gain 0.01 N/A All set-ups TRUE -2 Uint16 7-34 Process PID Integral Time 10000 s All set-ups TRUE -2 Uint32 7-35 Process PID Differentiation Time 0 s All set-ups TRUE -2 Uint16 7-36 Process PID Differentiation Gain Limit 5 N/A All set-ups TRUE -1 Uint16 7-38 Process PID Feed Forward Factor 0 % All set-ups TRUE 0 Uint16 7-39 On Reference Bandwidth 5 % All set-ups TRUE 0 Uint8

7-4* Adv. Process PID I

7-40 Process PID I-part Reset [0] No All set-ups TRUE - Uint8 7-41 Process PID Output Neg. Clamp -100 % All set-ups TRUE 0 Int16 7-42 Process PID Output Pos. Clamp 100 % All set-ups TRUE 0 Int16 7-43 Process PID Gain Scale at Min. Ref. 100 % All set-ups TRUE 0 Int16 7-44 Process PID Gain Scale at Max. Ref. 100 % All set-ups TRUE 0 Int16 7-45 Process PID Feed Fwd Resource [0] No function All set-ups TRUE - Uint8 7-46 Process PID Feed Fwd Normal/ Inv. Ctrl. [0] Normal All set-ups TRUE - Uint8 7-48 PCD Feed Forward 0 N/A All set-ups x TRUE 0 Uint16 7-49 Process PID Output Normal/ Inv. Ctrl. [0] Normal All set-ups TRUE - Uint8

7-5* Adv. Process PID II

7-50 Process PID Extended PID [1] Enabled All set-ups TRUE - Uint8 7-51 Process PID Feed Fwd Gain 1 N/A All set-ups TRUE -2 Uint16 7-52 Process PID Feed Fwd Ramp-up 0.01 s All set-ups TRUE -2 Uint32 7-53 Process PID Feed Fwd Ramp-down 0.01 s All set-ups TRUE -2 Uint32 7-56 Process PID Ref. Filter Time 0.001 s All set-ups TRUE -3 Uint16 7-57 Process PID Fb. Filter Time 0.001 s All set-ups TRUE -3 Uint16

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index

Type

Programming Instruction Manual

6.3.10 8-** Comm. and Options

Par.

Parameter description Default value 4-set-up Change

No. #

8-0* General Settings

8-01 Control Site [0] Digital and ctrl.word All set-ups TRUE - Uint8 8-02 Control Word Source ExpressionLimit All set-ups TRUE - Uint8 8-03 Control Word Timeout Time 1 s 1 set-up TRUE -1 Uint32 8-04 Control Word Timeout Function ExpressionLimit 1 set-up TRUE - Uint8 8-05 End-of-Timeout Function [1] Resume set-up 1 set-up TRUE - Uint8 8-06 Reset Control Word Timeout [0] Do not reset All set-ups TRUE - Uint8 8-07 Diagnosis Trigger [0] Disable 2 set-ups TRUE - Uint8 8-08 Readout Filtering ExpressionLimit All set-ups TRUE - Uint8

8-1* Ctrl. Word Settings

8-10 Control Word Profile [0] FC profile All set-ups TRUE - Uint8 8-13 Configurable Status Word STW ExpressionLimit All set-ups TRUE - Uint8 8-14 Configurable Control Word CTW [1] Profile default All set-ups TRUE - Uint8 8-19 Product Code ExpressionLimit 1 set-up TRUE 0 Uint32

8-3* FC Port Settings

8-30 Protocol [0] FC 1 set-up TRUE - Uint8 8-31 Address 1 N/A 1 set-up TRUE 0 Uint8 8-32 FC Port Baud Rate ExpressionLimit 1 set-up TRUE - Uint8 8-33 Parity / Stop Bits [0] Even Parity, 1 Stop Bit 1 set-up TRUE - Uint8 8-34 Estimated cycle time 0 ms 2 set-ups TRUE -3 Uint32 8-35 Minimum Response Delay 10 ms 1 set-up TRUE -3 Uint16 8-36 Max Response Delay ExpressionLimit 1 set-up TRUE -3 Uint16 8-37 Max Inter-Char Delay ExpressionLimit 1 set-up TRUE -5 Uint16

8-4* FC MC protocol set

8-40 Telegram selection [1] Standard telegram 1 2 set-ups TRUE - Uint8 8-41 Parameters for Signals 0 All set-ups FALSE - Uint16 8-42 PCD Write Configuration ExpressionLimit 2 set-ups TRUE 0 Uint16 8-43 PCD Read Configuration ExpressionLimit 2 set-ups TRUE 0 Uint16 8-45 BTM Transaction Command [0] Off All set-ups FALSE - Uint8 8-46 BTM Transaction Status [0] Off All set-ups TRUE - Uint8 8-47 BTM Timeout 60 s 1 set-up FALSE 0 Uint16 8-48 BTM Maximum Errors 21 N/A 1 set-up TRUE 0 Uint8 8-49 BTM Error Log 0.255 N/A All set-ups TRUE -3 Uint32

8-5* Digital/Bus

8-50 Coasting Select [3] Logic OR All set-ups TRUE - Uint8 8-51 Quick Stop Select [3] Logic OR All set-ups TRUE - Uint8 8-52 DC Brake Select ExpressionLimit All set-ups TRUE - Uint8 8-53 Start Select [3] Logic OR All set-ups TRUE - Uint8 8-54 Reverse Select [3] Logic OR All set-ups TRUE - Uint8 8-55 Set-up Select [3] Logic OR All set-ups TRUE - Uint8 8-56 Preset Reference Select [3] Logic OR All set-ups TRUE - Uint8 8-57 Profidrive OFF2 Select [3] Logic OR All set-ups TRUE - Uint8 8-58 Profidrive OFF3 Select [3] Logic OR All set-ups TRUE - Uint8

8-8* AFD Port Diagnostics

8-80 Bus Message Count 0 N/A All set-ups TRUE 0 Uint32 8-81 Bus Error Count 0 N/A All set-ups TRUE 0 Uint32 8-82 Slave Messages Rcvd 0 N/A All set-ups TRUE 0 Uint32 8-83 Slave Error Count 0 N/A All set-ups TRUE 0 Uint32

8-9* Bus Jog

8-90 Bus Jog 1 Speed 100 RPM All set-ups TRUE 67 Uint16 8-91 Bus Jog 2 Speed ExpressionLimit All set-ups TRUE 67 Uint16

during

operation

Conver-

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Type

6 6

Programming Instruction Manual

6.3.11 9-** Profibus

Par.

Parameter description Default value 4-set-up Change

No. #

9-00 Setpoint 0 N/A All set-ups TRUE 0 Uint16 9-07 Actual Value 0 N/A All set-ups FALSE 0 Uint16 9-15 PCD Write Configuration ExpressionLimit 1 set-up TRUE - Uint16 9-16 PCD Read Configuration ExpressionLimit 2 set-ups TRUE - Uint16 9-18 Node Address 126 N/A 1 set-up TRUE 0 Uint8 9-19 Drive Unit System Number 1034 N/A All set-ups TRUE 0 Uint16 9-22 Telegram Selection [100] None 1 set-up TRUE - Uint8 9-23 Parameters for Signals 0 All set-ups TRUE - Uint16 9-27 Parameter Edit [1] Enabled 2 set-ups FALSE - Uint16 9-28 Process Control [1] Enable cyclic master 2 set-ups FALSE - Uint8

9-44 Fault Message Counter 0 N/A All set-ups TRUE 0 Uint16 9-45 Fault Code 0 N/A All set-ups TRUE 0 Uint16 9-47 Fault Number 0 N/A All set-ups TRUE 0 Uint16 9-52 Fault Situation Counter 0 N/A All set-ups TRUE 0 Uint16 9-53 Profibus Warning Word 0 N/A All set-ups TRUE 0 V2 9-63 Actual Baud Rate [255] No Baud rate found All set-ups TRUE - Uint8 9-64 Device Identification 0 N/A All set-ups TRUE 0 Uint16

9-65 Profile Number 0 N/A All set-ups TRUE 0 9-67 Control Word 1 0 N/A All set-ups TRUE 0 V2 9-68 Status Word 1 0 N/A All set-ups TRUE 0 V2 9-70 Edit Set-up [1] Set-up 1 All set-ups TRUE - Uint8 9-71 Profibus Save Data Values [0] Off All set-ups TRUE - Uint8 9-72 ProfibusDriveReset [0] No action 1 set-up FALSE - Uint8 9-75 DO Identification 0 N/A All set-ups TRUE 0 Uint16 9-80 Defined Parameters (1) 0 N/A All set-ups FALSE 0 Uint16 9-81 Defined Parameters (2) 0 N/A All set-ups FALSE 0 Uint16 9-82 Defined Parameters (3) 0 N/A All set-ups FALSE 0 Uint16 9-83 Defined Parameters (4) 0 N/A All set-ups FALSE 0 Uint16 9-84 Defined Parameters (5) 0 N/A All set-ups FALSE 0 Uint16 9-85 Defined Parameters (6) 0 N/A All set-ups FALSE 0 Uint16 9-90 Changed Parameters (1) 0 N/A All set-ups FALSE 0 Uint16 9-91 Changed Parameters (2) 0 N/A All set-ups FALSE 0 Uint16 9-92 Changed Parameters (3) 0 N/A All set-ups FALSE 0 Uint16 9-93 Changed parameters (4) 0 N/A All set-ups FALSE 0 Uint16 9-94 Changed parameters (5) 0 N/A All set-ups FALSE 0 Uint16 9-99 Profibus Revision Counter 0 N/A All set-ups TRUE 0 Uint16

during

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Conver-

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OctStr[

Table 6.13

Programming Instruction Manual

6.3.12 10-** CAN Fieldbus

Par.

Parameter description Default value 4-set-up Change

No. #

10-0* Common Settings

10-00 CAN Protocol ExpressionLimit 2 set-ups FALSE - Uint8 10-01 Baud Rate Select ExpressionLimit 2 set-ups TRUE - Uint8 10-02 MAC ID ExpressionLimit 2 set-ups TRUE 0 Uint8 10-05 Readout Transmit Error Counter 0 N/A All set-ups TRUE 0 Uint8 10-06 Readout Receive Error Counter 0 N/A All set-ups TRUE 0 Uint8 10-07 Readout Bus Off Counter 0 N/A All set-ups TRUE 0 Uint8

10-1* DeviceNet

10-10 Process Data Type Selection ExpressionLimit All set-ups TRUE - Uint8 10-11 Process Data Config Write ExpressionLimit All set-ups TRUE - Uint16 10-12 Process Data Config Read ExpressionLimit All set-ups TRUE - Uint16 10-13 Warning Parameter 0 N/A All set-ups TRUE 0 Uint16 10-14 Net Reference [0] Off 2 set-ups TRUE - Uint8 10-15 Net Control [0] Off 2 set-ups TRUE - Uint8

10-2* COS Filters

10-20 COS Filter 1 0 N/A All set-ups FALSE 0 Uint16 10-21 COS Filter 2 0 N/A All set-ups FALSE 0 Uint16 10-22 COS Filter 3 0 N/A All set-ups FALSE 0 Uint16 10-23 COS Filter 4 0 N/A All set-ups FALSE 0 Uint16

10-3* Parameter Access

10-30 Array Index 0 N/A 2 set-ups TRUE 0 Uint8 10-31 Store Data Values [0] Off All set-ups TRUE - Uint8 10-32 Devicenet Revision ExpressionLimit All set-ups TRUE 0 Uint16 10-33 Store Always [0] Off 1 set-up TRUE - Uint8 10-34 DeviceNet Product Code ExpressionLimit 1 set-up TRUE 0 Uint16 10-39 Devicenet F Parameters 0 N/A All set-ups TRUE 0 Uint32

10-5* CANopen

10-50 Process Data Config Write. ExpressionLimit 2 set-ups TRUE - Uint16 10-51 Process Data Config Read. ExpressionLimit 2 set-ups TRUE - Uint16

during

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6 6

Programming Instruction Manual

6.3.13 12-** Ethernet

Par. No.#Parameter description Default value 4-set-up Change

12-0* IP Settings

12-00 IP Address Assignment ExpressionLimit 2 set-ups TRUE - Uint8 12-01 IP Address 0 N/A 1 set-up TRUE 0 OctStr[4] 12-02 Subnet Mask 0 N/A 1 set-up TRUE 0 OctStr[4] 12-03 Default Gateway 0 N/A 1 set-up TRUE 0 OctStr[4] 12-04 DHCP Server 0 N/A 2 set-ups TRUE 0 OctStr[4] 12-05 Lease Expires ExpressionLimit All set-ups TRUE 0 TimD 12-06 Name Servers 0 N/A 1 set-up TRUE 0 OctStr[4] 12-07 Domain Name 0 N/A 1 set-up TRUE 0 VisStr[48] 12-08 Host Name 0 N/A 1 set-up TRUE 0 VisStr[48]

12-09 Physical Address 0 N/A 1 set-up TRUE 0 VisStr[17]

12-1* Eth link par

12-10 Link Status [0] No Link All set-ups TRUE - Uint8 12-11 Link Duration ExpressionLimit All set-ups TRUE 0 TimD 12-12 Auto Negotiation ExpressionLimit 2 set-ups TRUE - Uint8 12-13 Link Speed ExpressionLimit 2 set-ups TRUE - Uint8 12-14 Link Duplex ExpressionLimit 2 set-ups TRUE - Uint8

12-2* Process Data

12-20 Control Instance ExpressionLimit 1 set-up TRUE 0 Uint8 12-21 Process Data Config Write ExpressionLimit All set-ups TRUE - Uint16 12-22 Process Data Config Read ExpressionLimit All set-ups TRUE - Uint16 12-23 Process Data Config Write Size 16 N/A All set-ups TRUE 0 Uint32 12-24 Process Data Config Read Size 16 N/A All set-ups TRUE 0 Uint32 12-27 Master Address 0 N/A 2 set-ups FALSE 0 OctStr[4] 12-28 Store Data Values [0] Off All set-ups TRUE - Uint8 12-29 Store Always [0] Off 1 set-up TRUE - Uint8

12-3* EtherNet/IP

12-30 Warning Parameter 0 N/A All set-ups TRUE 0 Uint16 12-31 Net Reference [0] Off 2 set-ups TRUE - Uint8 12-32 Net Control [0] Off 2 set-ups TRUE - Uint8 12-33 CIP Revision ExpressionLimit All set-ups TRUE 0 Uint16 12-34 CIP Product Code ExpressionLimit 1 set-up TRUE 0 Uint16 12-35 EDS Parameter 0 N/A All set-ups TRUE 0 Uint32 12-37 COS Inhibit Timer 0 N/A All set-ups TRUE 0 Uint16 12-38 COS Filter 0 N/A All set-ups TRUE 0 Uint16

12-4* Modbus TCP

12-40 Status Parameter 0 N/A All set-ups TRUE 0 Uint16 12-41 Slave Message Count 0 N/A All set-ups TRUE 0 Uint32 12-42 Slave Exception Message Count 0 N/A All set-ups TRUE 0 Uint32

12-5* EtherCAT

12-50 Configured Station Alias 0 N/A 1 set-up FALSE 0 Uint16 12-51 Configured Station Address 0 N/A All set-ups TRUE 0 Uint16 12-59 EtherCAT Status 0 N/A All set-ups TRUE 0 Uint32

12-6* Ethernet PowerLink

12-60 Node ID 1 N/A 2 set-ups TRUE 0 Uint8 12-62 SDO Timeout 30000 ms All set-ups TRUE -3 Uint32 12-63 Basic Ethernet Timeout 5000.000 ms All set-ups TRUE -6 Uint32 12-66 Threshold 15 N/A All set-ups TRUE 0 Uint32 12-67 Threshold Counters 0 N/A All set-ups TRUE 0 Uint32 12-68 Cumulative Counters 0 N/A All set-ups TRUE 0 Uint32 12-69 Ethernet PowerLink Status 0 N/A All set-ups TRUE 0 Uint32

12-8* Oth. Ethernet services

12-80 FTP Server [0] Disabled 2 set-ups TRUE - Uint8 12-81 HTTP Server [0] Disabled 2 set-ups TRUE - Uint8 12-82 SMTP Service [0] Disabled 2 set-ups TRUE - Uint8 12-89 Transparent Socket Channel Port ExpressionLimit 2 set-ups TRUE 0 Uint16

12-9* Adv. Eth. services

during

operation

Conver-

sion

index

Type

Programming Instruction Manual

Par. No.#Parameter description Default value 4-set-up Change

during

operation

12-90 Cable Diagnostic [0] Disabled 2 set-ups TRUE - Uint8 12-91 Auto Cross Over [1] Enabled 2 set-ups TRUE - Uint8 12-92 IGMP Snooping [1] Enabled 2 set-ups TRUE - Uint8 12-93 Cable Error Length 0 N/A 1 set-up TRUE 0 Uint16 12-94 Broadcast Storm Protection -1 % 2 set-ups TRUE 0 Int8 12-95 Broadcast Storm Filter [0] Broadcast only 2 set-ups TRUE - Uint8 12-96 Port Config ExpressionLimit 2 set-ups TRUE - Uint8 12-98 Interface Counters 4000 N/A All set-ups TRUE 0 Uint32 12-99 Media Counters 0 N/A All set-ups TRUE 0 Uint32

Conver-

sion

index

Type

6 6

Programming Instruction Manual

6.3.14 13-** Smart Logic

Par.

Parameter description Default value 4-set-up Change

No. #

13-0* SLC Settings

13-00 SL Controller Mode ExpressionLimit 2 set-ups TRUE - Uint8 13-01 Start Event ExpressionLimit 2 set-ups TRUE - Uint8 13-02 Stop Event ExpressionLimit 2 set-ups TRUE - Uint8 13-03 Reset SLC [0] Do not reset SLC All set-ups TRUE - Uint8

13-1* Comparators

13-10 Comparator Operand ExpressionLimit 2 set-ups TRUE - Uint8 13-11 Comparator Operator ExpressionLimit 2 set-ups TRUE - Uint8 13-12 Comparator Value ExpressionLimit 2 set-ups TRUE -3 Int32

13-1* RS Flip Flops

13-15 RS-FF Operand S ExpressionLimit 2 set-ups TRUE - Uint8 13-16 RS-FF Operand R ExpressionLimit 2 set-ups TRUE - Uint8

13-2* Timers

13-20 SL Controller Timer ExpressionLimit 1 set-up TRUE -3 TimD

13-4* Logic Rules

13-40 Logic Rule Boolean 1 ExpressionLimit 2 set-ups TRUE - Uint8 13-41 Logic Rule Operator 1 ExpressionLimit 2 set-ups TRUE - Uint8 13-42 Logic Rule Boolean 2 ExpressionLimit 2 set-ups TRUE - Uint8 13-43 Logic Rule Operator 2 ExpressionLimit 2 set-ups TRUE - Uint8 13-44 Logic Rule Boolean 3 ExpressionLimit 2 set-ups TRUE - Uint8

13-5* States

13-51 SL Controller Event ExpressionLimit 2 set-ups TRUE - Uint8 13-52 SL Controller Action ExpressionLimit 2 set-ups TRUE - Uint8

during

operation

Conver-

sion index

Type

Programming Instruction Manual

6.3.15 14-** Special Functions

Par.

Parameter description Default value 4-set-up FC 302

No. #

14-0* Inverter Switching

14-00 Switching Pattern ExpressionLimit All set-ups TRUE - Uint8 14-01 Switching Frequency ExpressionLimit All set-ups TRUE - Uint8 14-03 Overmodulation [1] On All set-ups FALSE - Uint8 14-04 PWM Random [0] Off All set-ups TRUE - Uint8 14-06 Dead Time Compensation [1] On All set-ups TRUE - Uint8

14-1* Mains On/Off

14-10 Line Failure [0] No function All set-ups TRUE - Uint8 14-11 Line Voltage at Line Fault ExpressionLimit All set-ups TRUE 0 Uint16 14-12 Function at Mains Imbalance [0] Trip All set-ups TRUE - Uint8 14-13 Line Failure Step Factor 1 N/A All set-ups TRUE -1 Uint8 14-14 Kin. Backup Time Out 60 s All set-ups TRUE 0 Uint8 14-15 Kin. Backup Trip Recovery Level ExpressionLimit All set-ups TRUE -3 Uint32 14-16 Kin. Backup Gain 100 % All set-ups x TRUE 0 Uint32

14-2* Trip Reset

14-20 Reset Mode [0] Manual reset All set-ups TRUE - Uint8 14-21 Automatic Restart Time ExpressionLimit All set-ups TRUE 0 Uint16 14-22 Operation Mode [0] Normal operation All set-ups TRUE - Uint8 14-23 Typecode Setting ExpressionLimit 2 set-ups FALSE - Uint8 14-24 Trip Delay at Current Limit 60 s All set-ups TRUE 0 Uint8 14-25 Trip Delay at Torque Limit 60 s All set-ups TRUE 0 Uint8 14-26 Trip Delay at Inverter Fault ExpressionLimit All set-ups TRUE 0 Uint8 14-28 Production Settings [0] No action All set-ups TRUE - Uint8 14-29 Service Code 0 N/A All set-ups TRUE 0 Int32

14-3* Current Limit Ctrl.

14-30 Current Lim Ctrl, Proportional Gain 100 % All set-ups FALSE 0 Uint16 14-31 Current Lim Ctrl, Integration Time ExpressionLimit All set-ups FALSE -3 Uint16 14-32 Current Lim Ctrl, Filter Time ExpressionLimit All set-ups TRUE -4 Uint16 14-35 Stall Protection [1] Enabled All set-ups FALSE - Uint8 14-36 Fieldweakening Function [0] Auto All set-ups x TRUE - Uint8

14-4* Energy Optimizing

14-40 VT Level 66 % All set-ups FALSE 0 Uint8 14-41 AEO Minimum Magnetization ExpressionLimit All set-ups TRUE 0 Uint8 14-42 Minimum AEO Frequency ExpressionLimit All set-ups TRUE 0 Uint8 14-43 Motor Cos-Phi ExpressionLimit All set-ups TRUE -2 Uint16

14-5* Environment

14-50 RFI 1 [1] On 1 set-up FALSE - Uint8 14-51 DC Link Compensation ExpressionLimit All set-ups TRUE - Uint8 14-52 Fan Control [0] Auto All set-ups TRUE - Uint8 14-53 Fan Monitor [1] Warning All set-ups TRUE - Uint8 14-55 Output Filter [0] No Filter All set-ups FALSE - Uint8 14-56 Capacitance Output Filter ExpressionLimit All set-ups FALSE -7 Uint16 14-57 Inductance Output Filter ExpressionLimit All set-ups FALSE -6 Uint16 14-59 Actual Number of Inverter Units ExpressionLimit 1 set-up x FALSE 0 Uint8

14-7* Compatibility

14-72 VLT Alarm Word 0 N/A All set-ups FALSE 0 Uint32 14-73 VLT Warning Word 0 N/A All set-ups FALSE 0 Uint32 14-74 Leg. Ext. Status Word 0 N/A All set-ups FALSE 0 Uint32

14-8* Options

14-80 Option Supplied by External 24VDC [1] Yes 2 set-ups FALSE - Uint8 14-88 Option Data Storage 0 N/A 2 set-ups TRUE 0 Uint16 14-89 Option Detection [0] Protect Option Config. 1 set-up TRUE - Uint8

14-9* Fault Settings

14-90 Fault Level ExpressionLimit 1 set-up TRUE - Uint8

only

Change

during

operation

Conver-

sion index

Type

6 6

Programming Instruction Manual

6.3.16 15-** Drive Information

Par.

Parameter description Default value 4-set-up Change

No. #

15-0* Operating Data

15-00 Operating hours 0 h All set-ups FALSE 74 Uint32 15-01 Running Hours 0 h All set-ups FALSE 74 Uint32 15-02 kWh Counter 0 kWh All set-ups FALSE 75 Uint32 15-03 Power-ups 0 N/A All set-ups FALSE 0 Uint32 15-04 Over Temps 0 N/A All set-ups FALSE 0 Uint16 15-05 Over Volts 0 N/A All set-ups FALSE 0 Uint16 15-06 Reset kWh Counter [0] Do not reset All set-ups TRUE - Uint8 15-07 Reset Running Hours Counter [0] Do not reset All set-ups TRUE - Uint8

15-1* Data Log Settings

15-10 Logging Source 0 2 set-ups TRUE - Uint16 15-11 Logging Interval ExpressionLimit 2 set-ups TRUE -3 TimD 15-12 Trigger Event [0] FALSE 1 set-up TRUE - Uint8 15-13 Logging Mode [0] Log always 2 set-ups TRUE - Uint8 15-14 Samples Before Trigger 50 N/A 2 set-ups TRUE 0 Uint8

15-2* Historic Log

15-20 Historic Log: Event 0 N/A All set-ups FALSE 0 Uint8 15-21 Historic Log: Value 0 N/A All set-ups FALSE 0 Uint32 15-22 Historic Log: Time 0 ms All set-ups FALSE -3 Uint32

15-3* Fault Log

15-30 Fault Log: Error Code 0 N/A All set-ups FALSE 0 Uint16 15-31 Fault Log: Value 0 N/A All set-ups FALSE 0 Int16 15-32 Fault Log: Time 0 s All set-ups FALSE 0 Uint32

15-4* Drive Identification

15-40 FC Type 0 N/A All set-ups FALSE 0 VisStr[6] 15-41 Power Section 0 N/A All set-ups FALSE 0 VisStr[20] 15-42 Voltage 0 N/A All set-ups FALSE 0 VisStr[20] 15-43 Software Version 0 N/A All set-ups FALSE 0 VisStr[5] 15-44 Ordered Typecode String 0 N/A All set-ups FALSE 0 VisStr[40] 15-45 Actual Typecode String 0 N/A All set-ups FALSE 0 VisStr[40] 15-46 Adj Freq Dr Ordering No. 0 N/A All set-ups FALSE 0 VisStr[8] 15-47 Power Card Ordering No. 0 N/A All set-ups FALSE 0 VisStr[8] 15-48 LCP ID Num. 0 N/A All set-ups FALSE 0 VisStr[20] 15-49 SW ID Control Card 0 N/A All set-ups FALSE 0 VisStr[20] 15-50 SW ID Power Card 0 N/A All set-ups FALSE 0 VisStr[20] 15-51 Adj Freq Dr Serial No. 0 N/A All set-ups FALSE 0 VisStr[10] 15-53 Power Card Serial Number 0 N/A All set-ups FALSE 0 VisStr[19] 15-58 Smart Setup Filename ExpressionLimit 1 set-up TRUE 0 VisStr[20] 15-59 CSIV Filename ExpressionLimit 1 set-up FALSE 0 VisStr[16]

15-6* Option Ident

15-60 Option Mounted 0 N/A All set-ups FALSE 0 VisStr[30] 15-61 Option SW Version 0 N/A All set-ups FALSE 0 VisStr[20] 15-62 Option Ordering No 0 N/A All set-ups FALSE 0 VisStr[8] 15-63 Option Serial No 0 N/A All set-ups FALSE 0 VisStr[18] 15-70 Option in Slot A 0 N/A All set-ups FALSE 0 VisStr[30] 15-71 Slot A Option SW Version 0 N/A All set-ups FALSE 0 VisStr[20] 15-72 Option in Slot B 0 N/A All set-ups FALSE 0 VisStr[30] 15-73 Slot B Option SW Version 0 N/A All set-ups FALSE 0 VisStr[20] 15-74 Option in Slot C0 0 N/A All set-ups FALSE 0 VisStr[30] 15-75 Slot C0/E0 Option SW Version 0 N/A All set-ups FALSE 0 VisStr[20] 15-76 Option in Slot C1 0 N/A All set-ups FALSE 0 VisStr[30] 15-77 Slot C1/E1 Option SW Version 0 N/A All set-ups FALSE 0 VisStr[20]

15-8* Operating Data II

15-80 Fan Running Hours 0 h All set-ups TRUE 74 Uint32 15-81 Preset Fan Running Hours 0 h All set-ups TRUE 74 Uint32 15-89 Configuration Change Counter 0 N/A All set-ups FALSE 0 Uint16

15-9* Parameter Info

during

operation

Conver-

sion index

Type

Danfoss VLT AutomationDrive FC 302 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual