Danfoss VLT AutomationDrive FC 301, VLT AutomationDrive FC 302 Operating Instructions Manual

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MAKING MODERN LIVING POSSIBLE

Operating Instructions

VLT® AutomationDrive FC 301/302

0.25-75 kW

www.danfoss.com/drives

Contents

VLT® AutomationDrive FC 301/302 Operating Instructions

1 Introduction

1.1 Purpose of the Manual

1.2 Additional Resources

1.3 Document and Software Version

1.4 Product Overview

1.5 Enclosure Types and Power Ratings

1.6 Approvals and Certifications

1.7 Disposal Instruction

2 Safety

2.1 Safety Symbols

2.2 Qualified Personnel

2.3 Safety Precautions

3 Mechanical Installation

3.1 Unpacking

3.2 Installation Environments

3.3 Mounting

3 3 3 3 3 6 6 6

7 7 7 7

9 9 9

4 Electrical Installation

4.1 Safety Instructions

4.2 EMC Compliant Installation

4.3 Grounding

4.4 Wiring Schematic

4.5 Access

4.6 Motor Connection

4.7 AC Mains Connection

4.8 Control Wiring

4.8.1 Control Terminal Types 16

4.8.2 Wiring to Control Terminals 17

4.8.3 Enabling Motor Operation (Terminal 27) 17

4.8.4 Voltage/Current Input Selection (Switches) 18

4.8.5 Safe Torque Off (STO) 18

4.8.6 Mechanical Brake Control 18

4.8.7 RS-485 Serial Communication 19

4.9 Installation Check List

11 11 11 11 12 14 14 15 15

5 Commissioning

5.1 Safety Instructions

5.2 Applying Power

21 21 21

MG33AN02 - Rev. 2013-09-06 1

Contents

VLT® AutomationDrive FC 301/302 Operating Instructions

5.3 Local Control Panel Operation

5.4 Basic Programming

5.4.1 Commissioning with SmartStart 24

5.4.2 Commissioning via [Main Menu] 24

5.4.3 Asynchronous Motor Setup 25

5.4.4 PM Motor Setup in VVC

5.4.5 Automatic Motor Adaptation (AMA) 26

plus

5.5 Checking Motor Rotation

5.6 Checking Encoder Rotation

5.7 Local-control Test

5.8 System Start-up

6 Application Set-up Examples

7 Diagnostics and Troubleshooting

7.1 Maintenance and Service

7.2 Status Messages

7.3 Warning and Alarm Types

21 24

26 26 27 27

34 34 34 36

7.4 List of Warnings and Alarms

7.5 Troubleshooting

8 Specifications

8.1 Electrical Data

8.1.1 Mains Supply 3x200-240 V AC 47

8.1.2 Mains Supply 3x380-500 V AC 49

8.1.3 Mains Supply 3x525-600 V AC (FC 302 only) 52

8.1.4 Mains Supply 3x525-690 V AC (FC 302 only) 55

8.2 Mains Supply

8.3 Motor Output and Motor Data

8.4 Ambient Conditions

8.5 Cable Specifications

8.6 Control Input/Output and Control Data

8.7 Fuses and Circuit Breakers

8.8 Connection Tightening Torques

8.9 Power Ratings, Weight and Dimensions

37 45

47 47

57 57 58 58 58 62 68 69

9 Appendix

9.1 Symbols, Abbreviations and Conventions

9.2 Parameter Menu Structure

Index

2 MG33AN02 - Rev. 2013-09-06

70 70 70

Introduction

1 Introduction

VLT® AutomationDrive FC 301/302 Operating Instructions

1.1 Purpose of the Manual

These operating instructions provide information for safe installation and commissioning of the frequency converter.

The operating instructions are intended for use by qualified personnel. Read and follow the operating instructions to use the frequency converter safely and professionally, and pay particular attention to the safety instructions and general warnings. Keep these operating instructions available with the frequency converter at all times.

1.2 Additional Resources

Other resources are available to understand advanced frequency converter functions and programming.

The VLT

•

detail on working with parameters and many application examples.

The VLT® Design Guide provides detailed

•

information about capabilities and functionality to design motor control systems.

Instructions for operation with optional

•

equipment.

Supplementary publications and manuals are available from Danfoss. See www.danfoss.com/BusinessAreas/DrivesSo-

lutions/Documentations/VLT+Technical+Documentation.htm

for listings.

Disclosure, duplication and sale of this document, as well as communication of its content, are prohibited unless explicitly permitted. Infringement of this prohibition incurs liability for damages. All rights reserved with regard to

patents, utility patents and registered designs. VLT® is a registered trademark.

Programming Guide provides greater

1.4

Product Overview

1.4.1 Intended Use

The frequency converter is an electronic motor controller intended for

regulation of motor speed in response to system

•

feedback or to remote commands from external controllers. A power drive system consists of the frequency converter, the motor and equipment driven by the motor.

system and motor status surveillance.

•

The frequency converter can also be used for motor protection.

Depending on configuration, the frequency converter can be used in standalone applications or form part of a larger appliance or installation.

The frequency converter is allowed for use in residential, industrial and commercial environments in accordance with local laws and standards.

NOTICE

In a residential environment this product can cause radio interference, in which case supplementary mitigation measures can be required.

Foreseeable misuse

Do not use the frequency converter in applications which are non-compliant with specified operating conditions and environments. Ensure compliance with the conditions specified in 8 Specifications.

1.3

Document and Software Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome. Table 1.1 shows the document version and the corresponding software version.

Edition

MG33ANxx Replaces MG33AMxx 6.72

Table 1.1 Document and Software Version

Remarks Software version

MG33AN02 - Rev. 2013-09-06 3

130BB492.10

Introduction

VLT® AutomationDrive FC 301/302 Operating Instructions

1.4.2 Exploded Views

Illustration 1.1 Exploded View Enclosure Type A, IP20

Local control panel (LCP) 10 Motor output terminals 96 (U), 97 (V), 98 (W)

1 2 RS-485 serial bus connector (+68, -69) 11 Relay 2 (01, 02, 03) 3 Analog I/O connector 12 Relay 1 (04, 05, 06) 4 LCP input plug 13 Brake (-81, +82) and load sharing (-88, +89) terminals 5 Analog switches (A53), (A54) 14 Mains input terminals 91 (L1), 92 (L2), 93 (L3) 6 Cable screen connector 15 USB connector 7 Decoupling plate 16 Serial bus terminal switch 8 Grounding clamp (PE) 17 Digital I/O and 24 V power supply 9 Screened cable grounding clamp and strain relief 18 Cover

Table 1.2 Legend to Illustration 1.1

4 MG33AN02 - Rev. 2013-09-06

FAN MOUNTING

QDF-30

DC-

DC+

Remove jumper to activate Safe Stop

Max. 24 Volt !

19 27 29 32

53 54

0605 04

0302 01

130BB493.10

Introduction

VLT® AutomationDrive FC 301/302 Operating Instructions

Illustration 1.2 Exploded View Enclosure Types B and C, IP55 and IP66

Local control panel (LCP) 11 Relay 2 (04, 05, 06)

1 2 Cover 12 Lifting ring 3 RS-485 serial bus connector 13 Mounting slot 4 Digital I/O and 24 V power supply 14 Grounding clamp (PE) 5 Analog I/O connector 15 Cable screen connector 6 Cable screen connector 16 Brake terminal (-81, +82) 7 USB connector 17 Load sharing terminal (DC bus) (-88, +89) 8 Serial bus terminal switch 18 Motor output terminals 96 (U), 97 (V), 98 (W) 9 Analog switches (A53), (A54) 19 Mains input terminals 91 (L1), 92 (L2), 93 (L3) 10 Relay 1 (01, 02, 03)

Table 1.3 Legend to Illustration 1.2

MG33AN02 - Rev. 2013-09-06 5

Introduction

VLT® AutomationDrive FC 301/302 Operating Instructions

1.4.3 Block Diagram of the Frequency Converter

Illustration 1.3 is a block diagram of the frequency converter's internal components. See Table 1.4 for their functions.

Illustration 1.3 Frequency Converter Block Diagram

Area Title Functions

3-phase AC mains power

•

1 Mains input

2 Rectifier

3 DC bus

4 DC reactors

5 Capacitor bank

6 Inverter

7 Output to motor

supply to the frequency converter

The rectifier bridge converts

•

the AC input to DC current to supply inverter power

Intermediate DC-bus circuit

•

handles the DC current

Filter the intermediate DC

•

circuit voltage

Prove line transient protection

•

Reduce RMS current

•

Raise the power factor

•

reflected back to the line

Reduce harmonics on the AC

•

input

Stores the DC power

•

Provides ride-through

•

protection for short power losses

Converts the DC into a

•

controlled PWM AC waveform for a controlled variable output to the motor

Regulated 3-phase output

•

power to the motor

Area Title Functions

Input power, internal

•

processing, output, and motor current are monitored to provide efficient operation and control

8 Control circuitry

Table 1.4 Legend to Illustration 1.3

User interface and external

•

commands are monitored and performed

Status output and control can

•

be provided

1.5 Enclosure Types and Power Ratings

For enclosure types and power ratings of the frequency converters, refer to 8.9 Power Ratings, Weight and Dimensions.

1.6 Approvals and Certifications

Table 1.5 Approvals and Certifications

More approvals and certifications are available. Contact local Danfoss partner. The T7 (525-690 V) frequency converters are not certified for UL.

The frequency converter complies with UL508C thermal memory retention requirements. For more information, refer to the section Motor Thermal Protection in the Design Guide.

For compliance with the European Agreement concerning International Carriage of Dangerous Goods by Inland Waterways (ADN), refer to ADN-compliant Installation in the Design Guide.

1.7

Disposal Instruction

Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance with local and currently valid legislation.

Table 1.6 Disposal Instruction

6 MG33AN02 - Rev. 2013-09-06

Safety

VLT® AutomationDrive FC 301/302 Operating Instructions

2 Safety

2.1 Safety Symbols

The following symbols are used in this document.

WARNING

Indicates a potentially hazardous situation which could result in death or serious injury.

2 2

WARNING

UNINTENDED START!

When the frequency converter is connected to AC mains, the motor may start at any time. The frequency converter, motor, and any driven equipment must be in operational readiness. Failure to be in operational readiness when the frequency converter is connected to AC mains could result in death, serious injury, equipment or property damage.

CAUTION

Indicates a potentially hazardous situation which could result in minor or moderate injury. It may also be used to alert against unsafe practices.

NOTICE

Indicates important information, including situations that may result in damage to equipment or property.

2.2 Qualified Personnel

Correct and reliable transport, storage, installation, operation and maintenance are required for the troublefree and safe operation of the frequency converter. Only qualified personnel is allowed to install or operate this equipment.

Qualified personnel is defined as trained staff, who are authorised to install, commission, and maintain equipment, systems and circuits in accordance with pertinent laws and regulations. Additionally, the personnel must be familiar with the instructions and safety measures described in this document.

WARNING

DISCHARGE TIME!

Frequency converters contain DC-link capacitors that can remain charged even when the frequency converter is not powered. To avoid electrical hazards, disconnect AC mains, any permanent magnet type motors, and any remote DC-link power supplies, including battery backups, UPS and DC-link connections to other frequency converters. Wait for the capacitors to discharge completely before performing any service or repair work. The amount of waiting time is listed in Table 2.1. Failure to wait the specified time after power has been removed before doing service or repair could result in death or serious injury.

Voltage [V] Minimum waiting time [minutes]

4 7 15

200-240 0.25-3.7 kW 5.5-37 kW 380-500 0.25-7.5 kW 11-75 kW 525-600 0.75-7.5 kW 11-75 kW 525-690 1.5-7.5 kW 11-75 kW High voltage may be present even when the warning LED indicator lights are off.

2.3

Safety Precautions

WARNING

HIGH VOLTAGE!

Frequency converters contain high voltage when connected to AC mains input power. Installation, startup, and maintenance must be performed by qualified personnel only. Failure to perform installation, start-up, and maintenance by qualified personnel could result in death or serious injury.

MG33AN02 - Rev. 2013-09-06 7

Table 2.1 Discharge Time

WARNING

LEAKAGE CURRENT HAZARD!

Leakage currents are higher than 3.5 mA. It is the responsibility of the user or certified electrical installer to ensure correct grounding of the equipment. Failure to ground the frequency converter properly could result in death or serious injury.

Safety

VLT® AutomationDrive FC 301/302 Operating Instructions

WARNING

EQUIPMENT HAZARD!

Rotating shafts and electrical equipment can be hazardous. All electrical work must conform to national and local electrical codes. Installation, start-up, and maintenance are performed only by trained and qualified personnel. Failure to follow these guidelines could result in death or serious injury.

WARNING

WINDMILLING!

Unintended rotation of permanent magnet motors causes a risk of personal injury and equipment damage. Ensure permanent magnet motors are blocked to prevent unintended rotation.

CAUTION

POTENTIAL HAZARD IN THE EVENT OF INTERNAL FAILURE!

Risk of personal injury when the frequency converter is not properly closed. Before applying power, ensure all safety covers are in place and securely fastened.

8 MG33AN02 - Rev. 2013-09-06

130BD600.10

CHASSIS/ IP20 Tamb.50

C/122 F

V LT

MADE IN DENMARK

P/N: 131X3537 S/N: 010122G430

0.37kW/ 0.50HP

IN: 3x200-240V 50/60Hz 2.2A

OUT: 3x0-Vin 0-1000Hz 2.4A

CAUTION: See manual for special condition/mains fuse

voir manual de conditions speclales/fusibles

WARNING: Stored charge, wait 4 min. Charge residuelle, attendez 4 min.

* 1 3 1

3 5 3 7 0 1 0 1 2 2 G 4 3 0 *

Automation Drive www.danfoss.com

T/C: FC-302PK37T2E20H1BGXXXXSXXXXA6BKC4XXXD0

Listed 76X1 E134261 Ind. Contr. Eq.

Mechanical Installation

VLT® AutomationDrive FC 301/302 Operating Instructions

3 Mechanical Installation

3.1 Unpacking

3.1.1 Items Supplied

Items supplied may vary according to product configuration.

Make sure the items supplied and the

•

information on the nameplate correspond to the order confirmation.

Check the packaging and the frequency converter

•

visually for damage caused by inappropriate handling during shipment. File any claim for damage with the carrier. Retain damaged parts for clarification.

NOTICE

Do not remove the nameplate from the frequency converter (loss of warranty).

3.1.2 Storage

Ensure that requirements for storage are fulfilled. Refer to

8.4 Ambient Conditions for further details.

3.2 Installation Environments

NOTICE

In environments with airborne liquids, particles, or corrosive gases, ensure that the IP/Type rating of the equipment matches the installation environment. Failure to meet requirements for ambient conditions can reduce lifetime of the frequency converter. Ensure that requirements for air humidity, temperature and altitude are met.

3 3

Illustration 3.1 Product Nameplate (Example)

1 Type code 2 Order number 3 Serial number 4 Power rating

Input voltage, frequency and current (at low/high

voltages)

7 Enclosure type and IP rating 8 Maximum ambient temperature 9 Certifications

10 Discharge time (Warning)

Table 3.1 Legend to Illustration 3.1

Output voltage, frequency and current (at low/high voltages)

Vibration and Shock

The frequency converter complies with requirements for units mounted on the walls and floors of production premises, as well as in panels bolted to walls or floors.

For detailed ambient conditions specifications, refer to

8.4 Ambient Conditions.

MG33AN02 - Rev. 2013-09-06 9

130BD528.10

130BD504.10

Mechanical Installation

3.3 Mounting

NOTICE

Improper mounting can result in

overheating and reduced performance.

Cooling

Ensure that top and bottom clearance for air

•

cooling is provided. See Illustration 3.2 for clearance requirements.

VLT® AutomationDrive FC 301/302 Operating Instructions

Mounting

1. Ensure that the strength of the mounting location supports the unit weight. The frequency converter allows side-by-side installation.

2. Locate the unit as near to the motor as possible. Keep the motor cables as short as possible.

3. Mount the unit vertically on a solid flat surface or on the optional back plate.

4. Use the slotted mounting holes on the unit for wall mounting, when provided.

Mounting with back plate and railings

Illustration 3.2 Top and Bottom Cooling Clearance

Enclosure A1-A5 B1-B4 C1, C3 C2, C4

a [mm] 100 200 200 225

Table 3.2 Minimum Airflow Clearance Requirements

Lifting

To determine a safe lifting method, check the

•

weight of the unit, see 8.9 Power Ratings, Weight and Dimensions.

Ensure that the lifting device is suitable for the

•

task. If necessary, plan for a hoist, crane, or forklift with

•

the appropriate rating to move the unit. For lifting, use hoist rings on the unit, when

•

provided.

Illustration 3.3 Proper Mounting with Back Plate

NOTICE

Back plate is required when mounted on railings.

10 MG33AN02 - Rev. 2013-09-06

Electrical Installation

4 Electrical Installation

VLT® AutomationDrive FC 301/302 Operating Instructions

4.1 Safety Instructions

See 2 Safety for general safety instructions.

WARNING

INDUCED VOLTAGE!

Induced voltage from output motor cables that run together can charge equipment capacitors even with the equipment turned off and locked out. Failure to run output motor cables separately or use screened cables could result in death or serious injury.

CAUTION

DC CURRENT HAZARD!

A DC current in the protective grounding conductor can be caused by the frequency converters. When a residual current-operated protective or monitoring device (RCD/ RCM) is used for protection, only an RCD or RCM of Type B is allowed.

Over-current Protection

Additional protective equipment such as short-

•

circuit protection or motor thermal protection between frequency converter and motor is required for applications with multiple motors.

Input fusing is required to provide short-circuit

•

and over-current protection. If not factorysupplied, fuses must be provided by the installer. See maximum fuse ratings in 8.7 Fuses and Circuit Breakers.

Wire Type and Ratings

All wiring must comply with local and national

•

regulations regarding cross-section and ambient temperature requirements.

Power connection wire recommendation:

•

minimum 75 °C rated copper wire.

See 8.1 Electrical Data and 8.5 Cable Specifications for recommended wire sizes and types.

4.2

EMC Compliant Installation

4.3

Grounding

WARNING

LEAKAGE CURRENT HAZARD!

For electrical safety

Ground the frequency converter properly in

•

accordance with applicable standards and directives.

Use a dedicated ground wire for input power,

•

motor power and control wiring. Do not ground one frequency converter to

•

another in a “daisy chain” fashion. Keep the ground wire connections as short as

•

possible. Follow motor manufacturer wiring requirements.

•

Minimum cable cross-section: 10 mm2 (or 2 rated

•

ground wires terminated separately).

For EMC compliant installation

Establish electrical contact between cable screen

•

and frequency converter enclosure by using metal cable glands or by using the clamps provided on the equipment (see Illustration 4.5 and Illustration 4.6).

Use high-strand wire to reduce electrical

•

interference. Do not use pigtails.

•

NOTICE

POTENTIAL EQUALISATION!

Electrical interference risks disturbing the entire installation, when the ground potential between the frequency converter and the system is different. To avoid electrical interference, install equalising cables between the system components. Recommended cable crosssection: 16 mm2.

4 4

To obtain an EMC compliant installation, follow the instructions provided in 4.3 Grounding, 4.4 Wiring Schematic, 4.6 Motor Connection, and 4.8 Control Wiring.

MG33AN02 - Rev. 2013-09-06 11

130BD599.10

3-phase power

input

DC bus

Switch Mode Power Supply

Motor

Analog Output

Interface

relay1

relay2

ON=Terminated OFF=Open

Brake resistor

91 (L1) 92 (L2) 93 (L3)

88 (-) 89 (+)

50 (+10 V OUT)

53 (A IN)

54 (A IN)

55 (COM A IN)

0/4-20 mA

12 (+24 V OUT)

13 (+24 V OUT)

37 (D IN)

18 (D IN)

20 (COM D IN)

10 V DC 15 mA 130/200 mA

+ - + -

(U) 96 (V) 97 (W) 98 (PE) 99

(COM A OUT) 39

(A OUT) 42

(P RS-485) 68

(N RS-485) 69

(COM RS-485) 61

0 V

S801

0/4-20 mA

RS-485

+10 V DC

0/-10 V DC -

+10 V DC

+10 V DC 0/4-20 mA

0/-10 V DC-

240 V AC, 2 A

24 V DC

24 V (NPN)

0 V (PNP)

24 V (NPN)

19 (D IN)

24 V (NPN)

0 V (PNP)

24 V

0 V

(D IN/OUT)

0 V (PNP)

24 V (NPN)

(D IN/OUT)

0 V

24 V

24 V (NPN)

0 V (PNP)

24 V (NPN)

33 (D IN)

32 (D IN)

1 2

S201

S202

ON=0/4-20 mA OFF=0/-10 V DC +10 V DC

P 5-00

S801

(R+) 82

(R-) 81

: Chassis

: Ground

240 V AC, 2 A

400 V AC, 2 A

Electrical Installation

VLT® AutomationDrive FC 301/302 Operating Instructions

4.4 Wiring Schematic

Illustration 4.1 Basic Wiring Schematic

A=Analog, D=Digital *Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the Safe Torque Off

Operating Instructions for Danfoss VLT® Frequency Converters. Terminal 37 is not included in FC 301 (except enclosure type A1). Relay 2 and terminal 29 have no function in FC 301. **Do not connect cable screen.

12 MG33AN02 - Rev. 2013-09-06

130BD529.10

U V W

L1 L2 L3

Electrical Installation

VLT® AutomationDrive FC 301/302 Operating Instructions

4 4

Illustration 4.2 EMC-correct Electrical Connection

1 2 Frequency converter 7 Motor, 3-phase and PE (screened) 3 Output contactor 8 Mains, 3-phase and reinforced PE (not screened) 4 Cable clamp 9 Control wiring (screened) 5 Cable insulation (stripped) 10

PLC 6 Cable gland

Potential equalisation min. 16 mm2 (0.025 in)

Table 4.1 Legend to Illustration 4.2

NOTICE

EMC INTERFERENCE!

Use screened cables for motor and control wiring, and separate cables for input power, motor wiring and control wiring. Failure to isolate power, motor and control cables can result in unintended behaviour or reduced performance. Minimum 200 mm (7.9 in) clearance between power, motor and control cables.

MG33AN02 - Rev. 2013-09-06 13

130BT248.10

130BT334.10

Electrical Installation

VLT® AutomationDrive FC 301/302 Operating Instructions

4.5 Access

4.6

Remove cover with a screw driver (See

•

Illustration 4.3) or by loosening attaching screws (See Illustration 4.4).

Illustration 4.3 Access to Wiring for IP20 and IP21 Enclosures

Illustration 4.4 Access to Wiring for IP55 and IP66 Enclosures

Motor Connection

WARNING

INDUCED VOLTAGE!

Comply with local and national electrical codes

•

for cable sizes. For maximum wire sizes see

8.1 Electrical Data. Follow motor manufacturer wiring requirements.

•

Motor wiring knockouts or access panels are

•

provided at the base of IP21 (NEMA1/12) and higher units.

Do not wire a starting or pole-changing device

•

(e.g. Dahlander motor or slip ring induction motor) between the frequency converter and the motor.

Procedure

1. Strip a section of the outer cable insulation.

2. Position the stripped wire under the cable clamp to establish mechanical fixation and electrical contact between cable screen and ground.

3. Connect ground wire to the nearest grounding terminal in accordance with grounding instructions provided in 4.3 Grounding, see Illustration 4.5.

4. Connect the 3-phase motor wiring to terminals 96 (U), 97 (V), and 98 (W), see Illustration 4.5.

5. Tighten terminals in accordance with the information provided in 8.8 Connection Tightening Torques.

See Table 4.2 before tightening covers.

Enclosure IP55 IP66

A4/A5 2 2 B1/B2 2.2 2.2 C1/C2 2.2 2.2

No screws to tighten for A1/A2/A3/B3/B4/C3/C4.

Table 4.2 Tightening Torques for Covers [Nm]

14 MG33AN02 - Rev. 2013-09-06

130BD531.10

130BB920.10

+DC

BR-

M A I N S

L1 L2 L3

91 92 93

RELAY 1 RELAY 2

- LC -

U V W

MOTOR

Electrical Installation

Illustration 4.5 Motor Connection

VLT® AutomationDrive FC 301/302 Operating Instructions

4.7 AC Mains Connection

Size wiring based upon the input current of the

•

frequency converter. For maximum wire sizes see

8.1 Electrical Data. Comply with local and national electrical codes

•

for cable sizes.

Procedure

1. Connect 3-phase AC input power wiring to terminals L1, L2, and L3 (see Illustration 4.6).

2. Depending on the configuration of the equipment, input power is connected to the mains input terminals or the input disconnect.

3. Ground the cable in accordance with grounding instructions provided in 4.3 Grounding.

4. When supplied from an isolated mains source (IT mains or floating delta) or TT/TN-S mains with a grounded leg (grounded delta), ensure that 14-50 RFI Filter is set to OFF to avoid damage to the intermediate circuit and to reduce earth capacity currents in accordance with IEC 61800-3.

4 4

Illustration 4.6 represents mains input, motor, and earth grounding for basic frequency converters. Actual configurations vary with unit types and optional equipment.

Illustration 4.6 Example of Motor, Mains and Ground Wiring

4.8

Control Wiring

Isolate control wiring from high power

•

components in the frequency converter. When the frequency converter is connected to a

•

thermistor, ensure that the thermistor control wiring is screened and reinforced/double insulated. A 24 V DC supply voltage is recommended.

MG33AN02 - Rev. 2013-09-06 15

130BB921.11

12 13 18 19 27 29 32 33 20 37

39 42 50 53 54 55

61 68 69

130BB931.10

2 3

Electrical Installation

VLT® AutomationDrive FC 301/302 Operating Instructions

4.8.1 Control Terminal Types

Terminal description

Default

Illustration 4.7 and Illustration 4.8 show the removable

Terminal Parameter

frequency converter connectors. Terminal functions and default settings are summarised in Table 4.3 and Table 4.4.

12, 13 - +24 V DC 24 V DC supply

18 5-10 [8] Start 19 5-11 [10] Reversing 32 5-14 [0] No

33 5-15 [0] No

Illustration 4.7 Control Terminal Locations

Illustration 4.8 Terminal Numbers

Connector 1 provides 4 programmable digital

•

inputs terminals, 2 additional digital terminals programmable as either input or output, a 24 V DC terminal supply voltage, and a common for optional customer supplied 24 V DC voltage. FC 302 and FC 301 (optional in A1 enclosure) also provide a digital input for STO (Safe Torque Off) function.

Connector 2 terminals (+)68 and (-)69 for RS-485

•

serial communication connection

Connector 3 provides 2 analog inputs, one

•

analog output, 10 V DC supply voltage, and

27 5-12 [2] Coast

29 5-13 [14] JOG 20 - Common for digital

37 - Safe Torque

39 -

42 6-50 [0] No

50 - +10 V DC 10 V DC analog

53 6-1* Reference Analog input. For 54 6-2* Feedback

55 -

setting Description

Digital inputs/outputs

operation

inverse

Off (STO)

Analog inputs/outputs

operation

voltage for digital inputs and external transducers. Maximum output current 200 mA (130 mA for FC

301) for all 24 V loads.

Digital inputs.

For digital input or output. Default setting is input.

inputs and 0 V potential for 24 V supply. Safe input. Used for STO.

Common for analog output Programmable analog output. 0-20 mA or 4-20 mA at a maximum of 500 Ω

supply voltage for potentiometer or thermistor. 15 mA maximum

voltage or current. Switches A53 and A54 select mA or V. Common for analog input

commons for the inputs and output

Connector 4 is a USB port available for use with

•

the MCT 10 Set-up Software

Table 4.3 Terminal Description Digital Inputs/Outputs, Analog Inputs/Outputs

16 MG33AN02 - Rev. 2013-09-06

130BD546.10

10 mm

Electrical Installation

Terminal description

Default

Terminal Parameter

61 -

68 (+) 8-3* RS-485 Interface. A

69 (-) 8-3*

01, 02, 03 5-40 [0] 04, 05, 06 5-40 [1] [0] No

Table 4.4 Terminal Description Serial Communication

Additional terminals:

2 form C relay outputs. Location of the outputs

•

depends on frequency converter configuration. Terminals located on built-in optional equipment.

•

See the manual provided with the equipment option.

setting Description

Serial communication

Relays

[0] No operation

operation

VLT® AutomationDrive FC 301/302 Operating Instructions

Integrated RC-Filter for cable screen. ONLY for connecting the screen in the event of EMC problems.

control card switch is provided for termination resistance.

Form C relay output. For AC or DC voltage and resistive or inductive loads.

Illustration 4.9 Connecting Control Wires

2. Insert the bared control wire into the contact.

3. Remove the screw driver to fasten the control wire into the contact.

4. Ensure the contact is firmly established and not loose. Loose control wiring can be the source of equipment faults or less than optimal operation.

See 8.5 Cable Specifications for control terminal wiring sizes and 6 Application Set-up Examples for typical control wiring connections.

Enabling Motor Operation (Terminal

4.8.3

27)

4 4

Wiring to Control Terminals

4.8.2

Control terminal connectors can be unplugged from the frequency converter for ease of installation, as shown in Illustration 4.7.

NOTICE

Keep control wires as short as possible and separate from high power cables to minimise interference.

1. Open the contact by inserting a small screw driver into the slot above the contact and push the screw driver slightly upwards.

A jumper wire may be required between terminal 12 (or

13) and terminal 27 for the frequency converter to operate when using factory default programming values.

Digital input terminal 27 is designed to receive an

•

24 V DC external interlock command. In many applications, the user wires an external interlock device to terminal 27.

When no interlock device is used, wire a jumper

•

between control terminal 12 (recommended) or 13 to terminal 27. This provides an internal 24 V signal on terminal 27.

When the status line at the bottom of the LCP

•

reads AUTO REMOTE COAST, this indicates that the unit is ready to operate but is missing an input signal on terminal 27.

When factory installed optional equipment is

•

wired to terminal 27, do not remove that wiring.

NOTICE

The frequency converter cannot operate without a signal on terminal 27 unless terminal 27 is re-programmed.

MG33AN02 - Rev. 2013-09-06 17

130BD530.10

N O

VLT

BUSTER. OFF-ON

A53 A54

U- I U- I

L1 L2 L3

U V W

02 01

130BA902.10

Drive

Output

relay

Command Circuit

220Vac

Mechanical

Brake

Shaft

Motor

Frewheeling diode

Brake

380Vac

Output Contactor

Input

Power Circuit

Electrical Installation

VLT® AutomationDrive FC 301/302 Operating Instructions

4.8.4 Voltage/Current Input Selection

4.8.6

Mechanical Brake Control

(Switches)

The analog input terminals 53 and 54 allow setting of input signal to voltage (0-10 V) or current (0/4-20 mA).

Default parameter settings:

Terminal 53: speed reference signal in open loop

•

(see 16-61 Terminal 53 Switch Setting). Terminal 54: feedback signal in closed loop (see

•

16-63 Terminal 54 Switch Setting).

NOTICE

Disconnect power to the frequency converter before changing switch positions.

1. Remove the local control panel (see Illustration 4.10).

2. Remove any optional equipment covering the switches.

3. Set switches A53 and A54 to select the signal type. U selects voltage, I selects current.

In hoisting/lowering applications, it is necessary to control an electro-mechanical brake:

Control the brake using any relay output or

•

digital output (terminal 27 or 29). Keep the output closed (voltage-free) as long as

•

the frequency converter is unable to keep the motor at standstill, for example due to the load being too heavy.

Select [32] Mechanical brake control in parameter

•

group 5-4* Relays for applications with an electromechanical brake.

The brake is released when the motor current

•

exceeds the preset value in 2-20 Release Brake Current.

The brake is engaged when the output frequency

•

is less than the frequency set in 2-21 Activate Brake Speed [RPM] or 2-22 Activate Brake Speed [Hz], and only if the frequency converter carries

out a stop command.

If the frequency converter is in alarm mode or in an overvoltage situation, the mechanical brake immediately closes.

Illustration 4.10 Location of Terminals 53 and 54 Switches

Safe Torque Off (STO)

4.8.5

To run Safe Torque Off, additional wiring for the frequency converter is required, refer to Safe Torque Off Operating

Instructions for Danfoss VLT® Frequency Converters for further information.

The frequency converter is not a safety device. It is the responsibility of the system designer to integrate safety devices according to relevant national crane/lift regulations.

Illustration 4.11 Connecting the Mechanical Brake to the Frequency Converter

18 MG33AN02 - Rev. 2013-09-06

130BB489.10

RS-485

Electrical Installation

VLT® AutomationDrive FC 301/302 Operating Instructions

4.8.7 RS-485 Serial Communication

Connect RS-485 serial communication wiring to terminals (+)68 and (-)69.

Use screened serial communication cable

•

(recommended) See 4.3 Grounding for proper grounding

•

4 4

Illustration 4.12 Serial Communication Wiring Diagram

For basic serial communication set-up, select the following:

Protocol type in 8-30 Protocol.

Frequency converter address in 8-31 Address.

Baud rate in 8-32 Baud Rate. 2 communication protocols are internal to the

•

frequency converter.

Danfoss FC Modbus RTU

Functions can be programmed remotely using

•

the protocol software and RS-485 connection or in parameter group 8-** Communications and

Options

Selecting a specific communication protocol

•

changes various default parameter settings to match that protocol’s specifications along with making additional protocol-specific parameters available

Option cards which install into the frequency

•

converter are available to provide additional communication protocols. See the option-card documentation for installation and operation instructions

MG33AN02 - Rev. 2013-09-06 19

Electrical Installation

VLT® AutomationDrive FC 301/302 Operating Instructions

4.9 Installation Check List

Before completing installation of the unit, inspect the entire installation as detailed in Table 4.5. Check and mark the items when completed.

Inspect for Description

Auxiliary equipment•Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers that may reside on the

input power side of the frequency converter or output side to the motor. Ensure that they are ready for

Cable routing

Control wiring

Cooling clearance

Ambient conditions•Check that requirements for ambient conditions are met

Fusing and circuit breakers

Grounding

Input and output power wiring

Panel interior

Switches

Vibration

full-speed operation

Check function and installation of any sensors used for feedback to the frequency converter

•

Remove any power factor correction caps on motor(s)

•

Adjust any power factor correction caps on the mains side and ensure that they are dampened

•

Ensure that motor wiring and control wiring are separated or screened or in 3 separate metallic conduits

•

for high-frequency interference isolation

Check for broken or damaged wires and loose connections

•

Check that control wiring is isolated from power and motor wiring for noise immunity

•

Check the voltage source of the signals, if necessary

•

The use of screened cable or twisted pair is recommended. Ensure that the shield is terminated correctly

•

Measure that top and bottom clearance is adequate to ensure proper air flow for cooling, see

•

3.3 Mounting

Check for proper fusing or circuit breakers

•

Check that all fuses are inserted firmly and are in operational condition and that all circuit breakers are in

•

the open position

Check for good ground connections that are tight and free of oxidation

•

Grounding to conduit, or mounting the back panel to a metal surface, is not a suitable grounding

•

Check for loose connections

•

Check that motor and mains are in separate conduit or separated screened cables

•

Inspect that the unit interior is free of dirt, metal chips, moisture, and corrosion

•

Check that the unit is mounted on an unpainted, metal surface

•

Ensure that all switch and disconnect settings are in the proper positions

•

Check that the unit is mounted solidly, or that shock mounts are used, as necessary

•

Check for an unusual amount of vibration

•

☑

Table 4.5 Installation Check List

CAUTION

POTENTIAL HAZARD IN THE EVENT OF INTERNAL FAILURE!

Risk of personal injury when the frequency converter is not properly closed. Before applying power, ensure all safety covers are in place and securely fastened.

20 MG33AN02 - Rev. 2013-09-06

Commissioning

VLT® AutomationDrive FC 301/302 Operating Instructions

5 Commissioning

5.1 Safety Instructions

See 2 Safety for general safety instructions.

WARNING

HIGH VOLTAGE!

Before applying power:

1. Close cover properly.

2. Check that all cable glands are firmly tightened.

3. Ensure that input power to the unit is OFF and locked out. Do not rely on the frequency converter disconnect switches for input power isolation.

4. Verify that there is no voltage on input terminals L1 (91), L2 (92), and L3 (93), phase-to-phase and phase-to-ground.

5. Verify that there is no voltage on output terminals 96 (U), 97 (V), and 98 (W), phase-tophase and phase-to-ground.

6. Confirm continuity of the motor by measuring ohm values on U-V (96-97), V-W (97-98), and W-U (98-96).

7. Check for proper grounding of the frequency converter as well as the motor.

8. Inspect the frequency converter for loose connections on terminals.

9. Confirm that the supply voltage matches voltage of frequency converter and motor.

5.2

Applying Power

1. Confirm that the input voltage is balanced within 3%. If not, correct input voltage imbalance before proceeding. Repeat this procedure after the voltage correction.

2. Ensure that optional equipment wiring, if present, matches the installation application.

3. Ensure that all operator devices are in the OFF position. Panel doors must be closed or cover mounted.

4. Apply power to the unit. DO NOT start the frequency converter at this time. For units with a disconnect switch, turn to the ON position to apply power to the frequency converter.

NOTICE

If the status line at the bottom of the LCP reads AUTO REMOTE COASTING or Alarm 60 External Interlock is displayed, this indicates that the unit is ready to operate but is missing an input signal on terminal 27. See

4.8.3 Enabling Motor Operation (Terminal 27) for details.

5.3 Local Control Panel Operation

5.3.1 Local Control Panel

The local control panel (LCP) is the combined display and keypad on the front of the unit.

The LCP has several user functions:

Start, stop, and control speed when in local

•

control Display operational data, status, warnings and

•

cautions Programming frequency converter functions

•

Manually reset the frequency converter after a

•

fault when auto-reset is inactive

An optional numeric LCP (NLCP) is also available. The NLCP operates in a manner similar to the LCP. See the Programming Guide for details on use of the NLCP.

5 5

WARNING

UNINTENDED START!

MG33AN02 - Rev. 2013-09-06 21

NOTICE

For commissioning via PC, install MCT 10 Set-up Software. The software is available for download at

www.danfoss.com/BusinessAreas/DrivesSolutions/Softwaredownload (basic version) or for ordering (advanced

version, order number 130B1000).

130BD598.10

Auto

Reset

Hand

O

Status

Quick Menu

Main

Alarm

Log

Back

Cancel

Info

Status

1(1)

36.4 kW

Auto Remote Ramping

0.000

Alarm

Warn.

7.83 A

799 RPM

53.2 %

18 19 20 21

Commissioning

VLT® AutomationDrive FC 301/302 Operating Instructions

5.3.2 LCP Layout

B. Display menu keys

Menu keys are used for menu access for parameter set-up,

The LCP is divided into 4 functional groups (see Illustration 5.1).

A. Display area B. Display menu keys C. Navigation keys and indicator lights (LEDs) D. Operation keys and reset

toggling through status display modes during normal operation, and viewing fault log data.

Key Function

Status

Quick Menu

Main Menu

Alarm Log

Table 5.2 Legend to Illustration 5.1, Display Menu Keys

Shows operational information. Allows access to programming parameters for initial set-up instructions and many detailed application instructions. Allows access to all programming parameters. Displays a list of current warnings, the last 10 alarms, and the maintenance log.

C. Navigation keys and indicator lights (LEDs)

Navigation keys are used for programming functions and moving the display cursor. The navigation keys also provide speed control in local operation. There are also 3 frequency converter status indicator lights in this area.

Key Function

Back

Cancel

Info

Navigation Keys OK

Reverts to the previous step or list in the menu structure. Cancels the last change or command as long as the display mode has not changed. Press for a definition of the function being displayed. Use the 4 navigation keys to move between items in the menu. Use to access parameter groups or to enable a choice.

Table 5.3 Legend to Illustration 5.1, Navigation Keys

Illustration 5.1 Local Control Panel (LCP)

A. Display area

The display area is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V DC supply.

The information displayed on the LCP can be customised for user application. Select options in the Quick Menu Q3-13 Display Settings.

Display Parameter number Default setting

1 0-20 Speed [RPM] 2 0-21 Motor Current 3 0-22 Power [kW] 4 0-23 Frequency 5 0-24 Reference [%]

Table 5.1 Legend to Illustration 5.1, Display Area

22 MG33AN02 - Rev. 2013-09-06

Indicator Light Function

15 On Green The ON light activates when the

frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply.

16 Warn Yellow When warning conditions are met,

the yellow WARN light comes on and text appears in the display area identifying the problem.

17 Alarm Red A fault condition causes the red

alarm light to flash and an alarm text is displayed.

Table 5.4 Legend to Illustration 5.1, Indicator Lights (LEDs)

D. Operation keys and reset

Operation keys are located at the bottom of the LCP.

Commissioning

Key Function

Hand On

Off

Auto On

Reset

Table 5.5 Legend to Illustration 5.1, Operation Keys and Reset

Starts the frequency converter in local control.

An external stop signal by control input

•

or serial communication overrides the local hand on

Stops the motor but does not remove power to the frequency converter. Puts the system in remote operational mode.

Responds to an external start command

•

by control terminals or serial communication

Resets the frequency converter manually after a fault has been cleared.

VLT® AutomationDrive FC 301/302 Operating Instructions

NOTICE

The display contrast can be adjusted by pressing [Status] and [▲]/[▼] keys.

5.3.3 Parameter Settings

Establishing the correct programming for applications often requires setting functions in several related parameters. Details for parameters are provided in

9.2 Parameter Menu Structure.

Programming data are stored internally in the frequency converter.

For backup, upload data into the LCP memory

•

To download data to another frequency

•

converter, connect the LCP to that unit and download the stored settings

Restoring factory default settings does not

•

change data stored in the LCP memory

5.3.5

Changing Parameter Settings

View changes

Quick Menu Q5 - Changes Made lists all parameters changed from default settings.

The list shows only parameters which have been

•

changed in the current edit-setup. Parameters which have been reset to default

•

values are not listed. The message 'Empty' indicates that no

•

parameters have been changed.

Changing settings

Parameter settings can be accessed and changed from the [Quick Menu] or from the [Main Menu]. The [Quick Menu] only gives access to a limited number of parameters.

1. Press [Quick Menu] or [Main Menu] on the LCP.

Press [▲] [▼] to browse through the parameter groups, press [OK] to select a parameter group.

Press [▲] [▼] to browse through the parameters, press [OK] to select a parameter.

Press [▲] [▼] to change the value of a parameter setting.

Press [◄] [►] to shift digit when a decimal parameter is in the editing state.

6. Press [OK] to accept the change.

7. Press either [Back] twice to enter “Status”, or press [Main Menu] once to enter “Main Menu”.

Restoring Default Settings

5.3.6

NOTICE

Risk of loosing programming, motor data, localisation, and monitoring records by restoration of default settings. To provide a backup, upload data to the LCP before initialisation.

5 5

Uploading/Downloading Data to/from

5.3.4 the LCP

1. Press [Off] to stop the motor before uploading or downloading data.

Go to [Main Menu] 0-50 LCP Copy and Press [OK].

Select All to LCP to upload data to LCP or select All from LCP to download data from the LCP.

4. Press [OK]. A progress bar shows the uploading or downloading process.

5. Press [Hand On] or [Auto On] to return to normal operation.

MG33AN02 - Rev. 2013-09-06 23

Restoring the default parameter settings is done by initialisation of the frequency converter. Initialisation is carried out through 14-22 Operation Mode (recommended) or manually.

Initialisation using 14-22 Operation Mode does not

•

reset frequency converter settings such as operating hours, serial communication selections, personal menu settings, fault log, alarm log, and other monitoring functions.

Manual initialisation erases all motor,

•

programming, localisation, and monitoring data and restores factory default settings.

130BP066.10

1107 RPM

0 -

Operation/Display

1 -

Load/Motor

2 -

Brakes

3 -

Reference / Ramps

3.84 A 1 (1)

Main menu

Operation / Display

0.0%

0-0

Basic Settings

0-1

Set-up Operations

0-2

LCP Display

0-3

LCP Custom Readout

0.00A 1(1)

130BP087.10

0-0

Basic Settings

0.0%

0-03 Regional Settings

[0] International

0.00A 1(1)

130BP088.10

Commissioning

VLT® AutomationDrive FC 301/302 Operating Instructions

Recommended initialisation procedure, via

5.4.2 Commissioning via [Main Menu]

14-22 Operation Mode

1. Press [Main Menu] twice to access parameters.

Scroll to 14-22 Operation Mode and press [OK].

Scroll to Initialisation and press [OK].

4. Remove power to the unit and wait for the

Recommended parameter settings are intended for startup and checkout purposes. Application settings may vary.

Enter data with power ON, but before operating the frequency converter.

display to turn off.

5. Apply power to the unit.

Default parameter settings are restored during start-up. This may take slightly longer than normal.

1. Press [Main Menu] on the LCP.

2. Use the navigation keys to scroll to parameter

group 0-** Operation/Display and press [OK].

6. Alarm 80 is displayed.

7. Press [Reset] to return to operation mode.

Manual initialisation procedure

1. Remove power to the unit and wait for the display to turn off.

2. Press and hold [Status], [Main Menu], and [OK] at the same time while applying power to the unit (approximately 5 s or until audible click and fan starts).

Factory default parameter settings are restored during start-up. This may take slightly longer than normal.

Illustration 5.2 Main Menu

3. Use navigation keys to scroll to parameter group

0-0* Basic Settings and press [OK].

Manual initialisation does not reset the following frequency converter information:

15-00 Operating hours

•

15-03 Power Up's

•

15-04 Over Temp's

•

15-05 Over Volt's

•

5.4

Basic Programming

Illustration 5.3 Operation/Display

5.4.1 Commissioning with SmartStart

The SmartStart wizard enables fast configuration of basic motor and application parameters.

At first power up or after initialisation of the

•

frequency converter, SmartStart starts by itself. Follow on-screen instructions to complete

•

commissioning of the frequency converter. SmartStart can always be reactivated by selecting

Illustration 5.4 Basic Settings

Quick Menu Q4 - SmartStart. For commissioning without use of the SmartStart

•

wizard, refer to 5.4.2 Commissioning via [Main

Menu] or the Programming Guide.

NOTICE

Motor data are required for the SmartStart setup. The required data are normally available on the motor nameplate.

24 MG33AN02 - Rev. 2013-09-06

6. Press [Main Menu] on the LCP.

Use navigation keys to scroll to 0-03 Regional Settings and press [OK].

Use navigation keys to select [0] International or [1] North America as appropriate and press [OK]. (This changes the default settings for a number of basic parameters).

Commissioning

VLT® AutomationDrive FC 301/302 Operating Instructions

7. Use the navigation keys to scroll to 0-01 Language.

8. Select language and press [OK].

9. If a jumper wire is in place between control terminals 12 and 27, leave 5-12 Terminal 27 Digital

Input at factory default. Otherwise, select No Operation in 5-12 Terminal 27 Digital Input. For

frequency converters with an optional bypass, no jumper wire is required between control terminals 12 and 27.

10.

3-02 Minimum Reference

11.

3-03 Maximum Reference

12.

3-41 Ramp 1 Ramp Up Time

13.

3-42 Ramp 1 Ramp Down Time

14.

3-13 Reference Site. Linked to Hand/Auto Local Remote.

Asynchronous Motor Setup

5.4.3

Enter the motor data in parameters 1-20 or 1-21 to 1-25. The information can be found on the motor nameplate.

1-20 Motor Power [kW] or 1-21 Motor Power [HP]

1-22 Motor Voltage

1-23 Motor Frequency

1-24 Motor Current

1-25 Motor Nominal Speed

5.4.4

PM Motor Setup in VVC

Initial Programming Steps

Activate PM motor operation 1-10 Motor Construction, select (1) PM, non salient SPM

Set 0-02 Motor Speed Unit to [0] RPM

Programming motor data

After selecting PM motor in 1-10 Motor Construction, the PM motor-related parameters in parameter groups 1-2*, 1-3* and 1-4* are active. The necessary data can be found on the motor nameplate and in the motor data sheet. Program the following parameters in the listed order

1-24 Motor Current

1-26 Motor Cont. Rated Torque

1-25 Motor Nominal Speed

1-39 Motor Poles

1-30 Stator Resistance (Rs)

Enter line to common stator winding resistance (Rs). If only line-line data are available, divide the

plus

line-line value with 2 to achieve the line to common (starpoint) value.

1-37 d-axis Inductance (Ld)

Enter line to common direct axis inductance of the PM motor. If only line-line data are available, divide the lineline value with 2 to achieve the line-common (starpoint) value.

1-40 Back EMF at 1000 RPM

Enter line to line back EMF of PM Motor at 1000 RPM mechanical speed (RMS value). Back EMF is the voltage generated by a PM motor when no drive is connected and the shaft is turned externally. Back EMF is normally specified for nominal motor speed or for 1000 RPM measured between 2 lines. If the value is not available for a motor speed of 1000 RPM, calculate the correct value as follows: If back EMF is e.g. 320 V at 1800 RPM, it can be calculated at 1000 RPM as follows: Back EMF = (Voltage / RPM)*1000 = (320/1800)*1000 = 178. This is the value that must be programmed for 1-40 Back EMF at 1000 RPM.

Test Motor Operation

1. Start the motor at low speed (100 to 200 RPM). If the motor does not turn, check installation, general programming and motor data.

Check if start function in 1-70 PM Start Mode fits the application requirements.

Rotor detection

This function is the recommended choice for applications where the motor starts from standstill, e.g. pumps or conveyors. On some motors, an acoustic sound is heard when the impulse is sent out. This does not harm the motor.

Parking

This function is the recommended choice for applications where the motor is rotating at slow speed eg. windmilling in fan applications. 2-06 Parking Current and 2-07 Parking Time can be adjusted. Increase the factory setting of these parameters for applications with high inertia.

Start the motor at nominal speed. If the application does not run well, check the VVC dations in different applications can be seen in Table 5.6.

plus

PM settings. Recommen-

5 5

MG33AN02 - Rev. 2013-09-06 25

Commissioning

VLT® AutomationDrive FC 301/302 Operating Instructions

Application Settings

Low inertia applications I

Load/IMotor

Low inertia applications 50>I High inertia applications I

Load/IMotor

> 50

High load at low speed <30% (rated speed)

Table 5.6 Recommendations in Different Applications

If the motor starts oscillating at a certain speed, increase 1-14 Damping Gain. Increase the value in small steps. Depending on the motor, a good value for this parameter can be 10% or 100% higher than the default value.

Starting torque can be adjusted in 1-66 Min. Current at Low Speed. 100% provides nominal torque as starting torque.

Automatic Motor Adaptation (AMA)

5.4.5

NOTICE

AMA is not relevant for permanent magnet motors.

Automatic motor adaptation (AMA) is a procedure that optimises compatibility between the frequency converter and the motor.

1-17 Voltage filter time const. to be increased by factor 5 to 10 1-14 Damping Gain should be reduced

1-66 Min. Current at Low Speed

should be reduced (<100%) Keep calculated values

1-14 Damping Gain, 1-15 Low Speed Filter Time Const. and 1-16 High Speed Filter Time Const. should be

increased 1-17 Voltage filter time const. should be increased

1-66 Min. Current at Low Speed

should be increased (>100% for a prolonged time can overheat the motor)

To run AMA

5.5 Checking Motor Rotation

Before running the frequency converter, check the motor rotation.

When 1-06 Clockwise Direction is set to [0] Normal (default clockwise):

When 1-06 Clockwise Direction is set to [1] Inverse (counterclockwise):

Run this procedure on a cold motor for best

•

results

1. Press [Main Menu] to access parameters.

Scroll to parameter group 1-** Load and Motor and press [OK].

Scroll to parameter group 1-2* Motor Data and press [OK].

Scroll to 1-29 Automatic Motor Adaptation (AMA) and press [OK].

Select [1] Enable complete AMA and press [OK].

6. Follow on-screen instructions.

7. The test runs automatically and indicate when it is complete.

1. Press [Hand On].

2. Press [►] for positive speed reference.

3. Check that the speed displayed is positive.

4a. Verify that the motor turns clockwise. 5a. Verify that the LCP direction arrow is

clockwise.

4b. Verify that the motor turns counter-clockwise. 5b. Verify that the LCP direction arrow is counter-

clockwise.

5.6

The frequency converter builds a mathematical

•

model of the motor for regulating output motor current. The procedure also tests the input phase balance of electrical power. It compares the motor characteristics with the data entered in parameters 1-20 to 1-25

The motor shaft does not turn and no harm is

•

done to the motor while running the AMA Some motors may be unable to run the complete

•

version of the test. In that case, select [2] Enable reduced AMA

If an output filter is connected to the motor,

•

select Enable reduced AMA If warnings or alarms occur, see 7.4 List of

•

Warnings and Alarms

26 MG33AN02 - Rev. 2013-09-06

Checking Encoder Rotation

NOTICE

When using an encoder option, refer to the option manual.

Check encoder rotation only if encoder feedback is used. Check encoder rotation in default open loop control.

1. Verify that the encoder connection is according to Illustration 5.5:

130BA090.11

+24V DC

GND

1312 18 37322719 29 33 20

24V or 10-30V encoder

Commissioning

Illustration 5.5 Wiring Diagram

2. Enter the Speed PID feed-back source in

7-00 Speed PID Feedback Source.

3. Press [Hand On].

Press [►] for positive speed reference (1-06 Clockwise Direction at [0] Normal).

Check in 16-57 Feedback [RPM] that the feed-back is positive.

NOTICE

If the feedback is negative, the encoder connection is wrong!

VLT® AutomationDrive FC 301/302 Operating Instructions

5.8

System Start-up

The procedure in this section requires user-wiring and application programming to be completed. The following procedure is recommended after application set-up is completed.

WARNING

MOTOR START!

Ensure that the motor, system, and any attached equipment are ready for start. It is the responsibility of the user to ensure safe operation under any condition. Failure to ensure that the motor, system, and any attached equipment is ready for start could result in personal injury or equipment damage.

1. Press [Auto On].

2. Apply an external run command.

3. Adjust the speed reference throughout the speed range.

4. Remove the external run command.

5. Check sound and vibration level of the motor to ensure that the system is working as intended.

If warnings or alarms occur, see 7.4 List of Warnings and Alarms.

5 5

5.7 Local-control Test

WARNING

MOTOR START!

1. Press [Hand On] to provide a local start command

2. Accelerate the frequency converter by pressing

3. Note any acceleration problems.

4. Press [Off]. Note any deceleration problems.

In the event of acceleration or deceleration problems, see

7.5 Troubleshooting. See 7.4 List of Warnings and Alarms for resetting the frequency converter after a trip.

to the frequency converter.

[▲] to full speed. Moving the cursor left of the decimal point provides quicker input changes.

MG33AN02 - Rev. 2013-09-06 27

+24 V

D IN

COM

D IN

+10 V

A IN

COM

A OUT

COM

130BB929.10

+24 V

D IN

COM

D IN

+10 V

A IN

COM

A OUT

COM

130BB930.10

+24 V

D IN

COM

D IN

+10

A IN

COM

A OUT

COM

A53

U - I

-10 - +10V

130BB926.10

Application Set-up Examples

VLT® AutomationDrive FC 301/302 Operating Instructions

6 Application Set-up Examples

The examples in this section are intended as a quick reference for common applications.

Parameters

Function Setting

Parameter settings are the regional default values

•

unless otherwise indicated (selected in 0-03 Regional Settings)

Parameters associated with the terminals and

•

their settings are shown next to the drawings Where switch settings for analog terminals A53 or

•

A54 are required, these are also shown

NOTICE

When the optional Safe Torque Off feature is used, a jumper wire may be required between terminal 12 (or

1-29 Automatic Motor Adaptation (AMA) 5-12 Terminal 27 Digital Input

[1] Enable complete AMA [0] No operation

* = Default Value

Notes/comments:

Parameter group 1-2* must be set according to motor D IN 37 is an option.

13) and terminal 37 for the frequency converter to operate when using factory default programming values.

6.1 Application Examples

6.1.1 AMA

1-29 Automatic Motor Adaptation (AMA) 5-12 Terminal 27 Digital Input

* = Default Value

Notes/comments:

Parameter group 1-2* must be set according to motor D IN 37 is an option.

Table 6.1 AMA with T27 Connected

28 MG33AN02 - Rev. 2013-09-06

Parameters

Function Setting

[1] Enable complete AMA [2]* Coast inverse

Table 6.2 AMA without T27 Connected

Speed

6.1.2

Function Setting

6-10 Terminal 53 Low Voltage 6-11 Terminal 53 High Voltage 6-14 Terminal 53 Low Ref./Feedb. Value 6-15 Terminal 53 High Ref./Feedb. Value

* = Default Value

Notes/comments:

D IN 37 is an option.

Table 6.3 Analog Speed Reference (Voltage)

Parameters

0.07 V* 10 V*

0 Hz

50 Hz

130BB927.10

+24 V

D IN

COM

D IN

+10

A IN

COM

A OUT

COM

A53

U - I

4 - 20mA

+24 V

D IN

COM

D IN

+10

A IN

COM

A OUT

COM

A53

U - I

≈ 5kΩ

130BB683.10

+24 V

D IN

COM

D IN

+10 V

A IN

COM

A OUT

COM

130BB804.10

S t a r t ( 1 8 )

F r e e z e r e f ( 2 7 )

S p e e d u p ( 2 9 )

S p e e d d o w n ( 3 2 )

S p e e d

R e f e r e n c e

130BB840.10

Application Set-up Examples

VLT® AutomationDrive FC 301/302 Operating Instructions

Parameters

Function Setting

6-12 Terminal 53 Low Current 6-13 Terminal 53 High Current 6-14 Terminal 53 Low Ref./Feedb. Value 6-15 Terminal 53 High Ref./Feedb. Value

* = Default Value

Notes/comments:

D IN 37 is an option.

Table 6.4 Analog Speed Reference (Current)

4 mA*

20 mA*

0 Hz

50 Hz

Parameters

Function Setting

5-10 Terminal 18

[8] Start*

Digital Input 5-12 Terminal 27 Digital Input 5-13 Terminal 29 Digital Input 5-14 Terminal 32 Digital Input

[19] Freeze Reference [21] Speed Up [22] Speed Down

* = Default Value

Notes/comments:

D IN 37 is an option.

6 6

Parameters

Function Setting

6-10 Terminal 53 Low Voltage 6-11 Terminal 53 High Voltage 6-14 Terminal 53 Low Ref./Feedb. Value 6-15 Terminal 53 High Ref./Feedb. Value

Table 6.5 Speed Reference (Using a Manual Potentiometer)

* = Default Value

Notes/comments:

D IN 37 is an option.

Table 6.6 Speed Up/Down

0.07 V* 10 V*

0 Hz

1500 Hz

Illustration 6.1 Speed Up/Down

MG33AN02 - Rev. 2013-09-06 29

+24 V

D IN

COM

D IN

+10

A IN

COM

A OUT

COM

130BB802.10

130BB805.11

Speed

Start (18)

+24 V

D IN

COM

D IN

+10 V

A IN

COM

A OUT

COM

130BB803.10

Speed

130BB806.10

Latched Start (18)

Stop Inverse (27)

Application Set-up Examples

VLT® AutomationDrive FC 301/302 Operating Instructions

6.1.3 Start/Stop

Parameters

Function Setting

Parameters

Function Setting

5-10 Terminal 18

[8] Start*

Digital Input 5-12 Terminal 27 Digital Input 5-19 Terminal 37 Safe Stop

[0] No operation [1] Safe Stop Alarm

* = Default Value

Notes/comments:

If 5-12 Terminal 27 Digital Input

5-10 Terminal 18 Digital Input 5-12 Terminal 27 Digital Input

[9] Latched Start [6] Stop Inverse

* = Default Value

Notes/comments:

If 5-12 Terminal 27 Digital Input is set to [0] No operation, a jumper wire to terminal 27 is not needed. D IN 37 is an option.

is set to [0] No operation, a

jumper wire to terminal 27 is not needed. D IN 37 is an option.

Table 6.8 Pulse Start/Stop

Table 6.7 Start/Stop Command with Safe Stop Option

Illustration 6.2 Start/Stop Command with Safe Stop

30 MG33AN02 - Rev. 2013-09-06

Illustration 6.3 Latched Start/Stop Inverse

+24 V

D IN

COM

D IN

+10 V

A IN

COM

A OUT

COM

130BB934.10

+24 V

D IN

COM

D IN

+10

A IN

COM

A OUT

COM

130BB928.10

+24 V

D IN

COM

D IN

+10

A IN

COM

A OUT

COM

R1R2

61 68 69

RS-485

130BB685.10

Application Set-up Examples

VLT® AutomationDrive FC 301/302 Operating Instructions

Parameters

6.1.5

RS-485

Function Setting

5-10 Terminal 18

Digital Input 5-11 Terminal 19 Digital Input

5-12 Terminal 27 Digital Input 5-14 Terminal 32 Digital Input 5-15 Terminal 33 Digital Input 3-10 Preset

[8] Start

[10] Reversing*

[0] No operation [16] Preset ref bit 0 [17] Preset ref bit 1

Parameters

Function Setting

8-30 Protocol 8-31 Address 8-32 Baud Rate

FC* 1* 9600*

* = Default Value

Notes/comments:

Select protocol, address and baud rate in the above mentioned parameters. D IN 37 is an option.

6 6

Reference

Preset ref. 0 Preset ref. 1 Preset ref. 2 Preset ref. 3

25% 50% 75% 100%

* = Default Value

Notes/comments:

D IN 37 is an option.

Table 6.9 Start/Stop with Reversing and 4 Preset Speeds

External Alarm Reset

6.1.4

Table 6.10 External Alarm Reset

5-11 Terminal 19 Digital Input

* = Default Value

Notes/comments:

D IN 37 is an option.

Parameters

Function Setting

[1] Reset

MG33AN02 - Rev. 2013-09-06 31

Table 6.11 RS-485 Network Connection

130BB686.12

VLT

+24 V

D IN

COM

D IN

+10 V

A IN

COM

A OUT

COM

A53

U - I

D IN

+24 V

D IN

COM

D IN

+10 V

A IN

COM

A OUT

COM

R1R2

130BB839.10

Application Set-up Examples

VLT® AutomationDrive FC 301/302 Operating Instructions

6.1.6 Motor Thermistor

CAUTION

Use only thermistors with reinforced or double insulation to meet PELV insulation requirements.

6.1.7

SLC

Parameters

Function Setting

4-30 Motor

[1] Warning

Feedback Loss Function

1-90 Motor Thermal Protection 1-93 Thermistor Source

* = Default Value

Parameters

Function Setting

[2] Thermistor trip [1] Analog input 53

4-31 Motor Feedback Speed Error 4-32 Motor Feedback Loss Timeout 7-00 Speed PID Feedback Source 17-11 Resolution

100 RPM

5 s

[2] MCB 102

1024*

(PPR)

Notes/comments:

If only a warning is desired,

1-90 Motor Thermal Protection should be set to [1] Thermistor warning.

D IN 37 is an option.

13-00 SL Controller Mode 13-01 Start Event 13-02 Stop Event

13-10 Comparato r Operand 13-11 Comparato

[1] On

[19] Warning [44] Reset key [21] Warning no. [1] ≈*

r Operator 13-12 Comparato

r Value

[22] Comparator 0 [32] Set digital out A

Table 6.12 Motor Thermistor

13-51 SL Controller Event 13-52 SL Controller Action

low

5-40 Function Relay

[80] SL digital output A

*=Default Value

Table 6.13 Using SLC to Set a Relay

Notes/comments:

If the limit in the feedback monitor is exceeded, Warning 90 will be issued. The SLC monitors Warning 90 and in the case that Warning 90 becomes TRUE then Relay 1 is triggered. External equipment may then indicate that service may be required. If the feedback error goes below the limit again within 5 s then the frequency converter continues and the warning disappears. But Relay 1 will still be triggered until [Reset] on the LCP.

32 MG33AN02 - Rev. 2013-09-06

+24 V

D IN

COM

D IN

+10 V

A IN

COM

A OUT

COM

R1R2

130BB841.10

Start ( 18)

Start

reversing (19)

Relay output

Speed

Time

Current

1-71

2-21

1-76

Open

Closed

130BB842.10

Application Set-up Examples

6.1.8 Mechanical Brake Control

VLT® AutomationDrive FC 301/302 Operating Instructions

Parameters

Function Setting

5-40 Function Relay 5-10 Terminal 18

[32] Mech. brake ctrl. [8] Start*

Digital Input 5-11 Terminal 19 Digital Input 1-71 Start Delay 1-72 Start Function

[11] Start reversing

0.2 [5] VVC

FLUX

plus

Clockwise

1-76 Start

m,n

6 6

Current 2-20 Release Brake Current 2-21 Activate Brake Speed [RPM]

App. dependent Half of nominal slip of the motor

*=Default Value

Notes/comments:

Table 6.14 Mechanical Brake Control

Illustration 6.4 Mechanical Brake Control

MG33AN02 - Rev. 2013-09-06 33

Status

799RPM 7.83A 36.4kW

0.000

53.2%

1(1)

Auto Hand O

Remote Local

Ramping Stop Running Jogging . . . Stand by

130BB037.11

1 2 3

Diagnostics and Troubleshoo...

VLT® AutomationDrive FC 301/302 Operating Instructions

7 Diagnostics and Troubleshooting

This chapter includes maintenance and service guidelines, status messages, warnings and alarms and basic troubleshooting.

7.1 Maintenance and Service

Under normal operating conditions and load profiles, the frequency converter is maintenance-free throughout its designed lifetime. To prevent breakdown, danger, and damage, examine the frequency converter at regular intervals depending on the operating conditions. Replace worn or damaged parts with original spare parts or standard parts. For service and support, refer to www.danfoss.com/contact/sales_and_services/.

CAUTION

Danfoss AUTHORISED PERSONNEL! Risk of personal injury or equipment damage. Repair and service must be carried out by Danfoss authorised personnel only.

7.2 Status Messages

When the frequency converter is in status mode, status messages are generated automatically and appear in the bottom line of the display (see Illustration 7.1.)

Illustration 7.1 Status Display

Operation Mode (see Table 7.2)

Reference Site (see Table 7.3)

Operation Status (see Table 7.4)

Table 7.1 Legend to Illustration 7.1

Table 7.2 to Table 7.4 describe the displayed status messages.

34 MG33AN02 - Rev. 2013-09-06

Off

Auto On The frequency converter is controlled from the

Hand On The frequency converter is controlled by the

Table 7.2 Operation Mode

Remote The speed reference is given from external

Local The frequency converter uses [Hand On]

Table 7.3 Reference Site

AC Brake

AMA finish OK Automatic motor adaptation (AMA) was

AMA ready AMA is ready to start. Press [Hand On] to start. AMA running AMA process is in progress. Braking The brake chopper is in operation. Generative

Braking max. The brake chopper is in operation. The power

Coast

Ctrl. Ramp-down Control Ramp-down was selected in

Current High The frequency converter output current is

Current Low The frequency converter output current is

The frequency converter does not react to any control signal until [Auto On] or [Hand On] is pressed.

control terminals and/or the serial communication.

navigation keys on the LCP. Stop commands, reset, reversing, DC brake, and other signals applied to the control terminals will override local control.

signals, serial communication, or internal preset references.

control or reference values from the LCP.

AC Brake was selected in 2-10 Brake Function. The AC brake over-magnetizes the motor to achieve a controlled slow-down.

carried out successfully.

energy is absorbed by the brake resistor.

limit for the brake resistor defined in 2-12 Brake Power Limit (kW) has been reached.

Coast inverse was selected as a function

•

for a digital input (parameter group 5-1* Digital Inputs). The corresponding terminal

is not connected.

Coast activated by serial communication

•

14-10 Mains Failure.

The mains voltage is below the value set

•

in 14-11 Mains Voltage at Mains Fault at mains fault

The frequency converter ramps down the

•

motor using a controlled ramp down

above the limit set in 4-51 Warning Current High.

below the limit set in 4-52 Warning Speed Low

Diagnostics and Troubleshoo...

VLT® AutomationDrive FC 301/302 Operating Instructions

DC Hold

DC Stop

Feedback high The sum of all active feedbacks is above the

Feedback low The sum of all active feedbacks is below the

Freeze output The remote reference is active, which holds

Freeze output request

Freeze ref.

Jog request A jog command was given, but the motor

DC hold is selected in 1-80 Function at Stop and a stop command is active. The motor is held by a DC current set in 2-00 DC Hold/ Preheat Current. The motor is held with a DC current (2-01 DC

Brake Current) for a specified time (2-02 DC Braking Time).

DC Brake is activated in 2-03 DC Brake Cut

•

In Speed [RPM] and a stop command is active.

DC Brake (inverse) is selected as a function

•

for a digital input (parameter group 5-1* Digital Inputs). The corresponding terminal

is not active.

The DC Brake is activated via serial

•

communication.

feedback limit set in 4-57 Warning Feedback High.

feedback limit set in 4-56 Warning Feedback Low.

the present speed.

Freeze output was selected as a function

•

for a digital input (parameter group 5-1* Digital Inputs). The corresponding terminal

is active. Speed control is only possible via the terminal functions Speed Up and Speed Down.

Hold ramp is activated via serial communi-

•

cation.

A freeze output command was given, but the motor remains stopped until a run permissive signal is received. Freeze Reference was chosen as a function for a digital input (parameter group 5-1* Digital Inputs). The corresponding terminal is active. The frequency converter saves the actual reference. Changing the reference is now only possible via terminal functions Speed Up and Speed Down.

remains stopped until a run permissive signal is received via a digital input.

Jogging The motor is running as programmed in

3-19 Jog Speed [RPM].

Jog was selected as function for a digital

•

input (parameter group 5-1* Digital Inputs). The corresponding terminal (e.g. Terminal

29) is active.

The Jog function is activated via the serial

•

communication.

The Jog function was selected as a

•

reaction for a monitoring function (e.g. No signal). The monitoring function is active.

Motor check

OVC control

PowerUnit Off (Only frequency converters with an external

Protection md Protection mode is active. The unit has

QStop

Ramping The motor is accelerating/decelerating using

Ref. high The sum of all active references is above the

Ref. low The sum of all active references is below the

In 1-80 Function at Stop, Motor Check was selected. A stop command is active. To ensure that a motor is connected to the frequency converter, a permanent test current is applied to the motor.

Overvoltage control was activated in 2-17 Overvoltage Control, [2] Enabled. The connected

motor is supplying the frequency converter with generative energy. The overvoltage control adjusts the V/Hz ratio to run the motor in controlled mode and to prevent the frequency converter from tripping.

24 V power supply installed). Mains supply to the frequency converter was removed, and the control card is supplied by the external 24 V.

detected a critical status (overcurrent or overvoltage).

To avoid tripping, switching frequency is

•

reduced to 4 kHz.

If possible, protection mode ends after

•

approximately 10 s

Protection mode can be restricted in

•

14-26 Trip Delay at Inverter Fault

The motor is decelerating using 3-81 Quick Stop Ramp Time.

Quick stop inverse was chosen as a function

•

for a digital input (parameter group 5-1* Digital Inputs). The corresponding terminal

is not active.

The quick stop function was activated via

•

serial communication.

the active Ramp Up/Down. The reference, a limit value, or a standstill is not yet reached.

reference limit set in 4-55 Warning Reference High.

reference limit set in 4-54 Warning Reference Low.

7 7

MG33AN02 - Rev. 2013-09-06 35

130BP086.11

Status

0.0Hz 0.000kW 0.00A

0.0Hz 0

Earth Fault [A14]

Auto Remote Trip

1(1)

Diagnostics and Troubleshoo...

VLT® AutomationDrive FC 301/302 Operating Instructions

Run on ref. The frequency converter is running in the

reference range. The feedback value matches the setpoint value.

Run request A start command was given, but the motor

remains stopped until a run permissive signal is received via digital input.

Running The motor is driven by the frequency

converter.

Sleep Mode The energy-saving function is enabled. The

motor has stopped, but restarts automatically when required.

Speed high Motor speed is above the value set in

4-53 Warning Speed High.

Speed low Motor speed is below the value set in

4-52 Warning Speed Low.

Standby In Auto On mode, the frequency converter

starts the motor with a start signal from a digital input or serial communication.

Start delay

Start fwd/rev Start forward and start reverse were selected

Stop The frequency converter has received a stop

Trip An alarm occurred and the motor is stopped.

Trip lock An alarm occurred and the motor is stopped.

In 1-71 Start Delay, a delay starting time was set. A start command is activated and the motor starts after the start delay time expires.

as functions for 2 different digital inputs (parameter group 5-1* Digital Inputs). The motor starts in forward or reverse depending on which corresponding terminal is activated.

command from the LCP, digital input, or serial communication.

Once the cause of the alarm is cleared, the frequency converter can be reset manually by pressing [Reset] or remotely by control terminals or serial communication.

Once the cause of the alarm is cleared, power must be cycled to the frequency converter. The frequency converter can then be reset manually by pressing [Reset] or remotely by control terminals or serial communication.

Alarms Trip

An alarm is issued when the frequency converter is tripped, which means that the frequency converter suspends operation to prevent frequency converter or system damage. The motor coasts to a stop. The frequency converter logic continues to operate and monitor the frequency converter status. After the fault condition is remedied, the frequency converter can be reset. It is then ready to start operation again.

Resetting the frequency converter after trip/trip lock

A trip can be reset in any of 4 ways:

Press [Reset] on the LCP

•

Digital reset input command

•

Serial communication reset input command

•

Auto reset

•

Trip lock

Input power is cycled. The motor coasts to a stop. The frequency converter continues to monitor the frequency converter status. Remove input power to the frequency converter, correct the cause of the fault, and reset the frequency converter.

Warning and Alarm Displays

A warning is displayed in the LCP along with the

•

warning number. An alarm flashes along with the alarm number.

•

Illustration 7.2 Alarm Display Example

In addition to the text and alarm code on the LCP of the

Table 7.4 Operation Status

frequency converter, there are 3 status indicator lights.

NOTICE

In auto/remote mode, the frequency converter requires external commands to execute functions.

7.3 Warning and Alarm Types

Warnings

A warning is issued when an alarm condition is impending or when an abnormal operating condition is present and may result in the frequency converter issuing an alarm. A warning clears by itself when the abnormal condition is removed.

36 MG33AN02 - Rev. 2013-09-06

Auto

Reset

Hand

Oﬀ

Back

Cancel

Info

Alarm

Warn.

130BB467.10

Diagnostics and Troubleshoo...

Illustration 7.3 Status Indicator Lights

Warning LED Alarm LED

Warning On Off Alarm Off On (Flashing) Trip-Lock On On (Flashing)

Table 7.5 Status Indicator Lights Explanations

7.4

List of Warnings and Alarms

The warning/alarm information below defines each warning/alarm condition, provides the probable cause for the condition, and details a remedy or troubleshooting procedure.

WARNING 1, 10 Volts low

The control card voltage is below 10 V from terminal 50. Remove some of the load from terminal 50, as the 10 V supply is overloaded. Max. 15 mA or minimum 590 Ω.

A short circuit in a connected potentiometer or improper wiring of the potentiometer can cause this condition.

Troubleshooting

Remove the wiring from terminal 50. If the warning clears, the problem is with the wiring. If the warning does not clear, replace the control card.

WARNING/ALARM 2, Live zero error

This warning or alarm only appears if programmed in 6-01 Live Zero Timeout Function. The signal on one of the analog inputs is less than 50% of the minimum value programmed for that input. Broken wiring or faulty device sending the signal can cause this condition.

Troubleshooting

Check connections on all the analog input terminals. Control card terminals 53 and 54 for signals, terminal 55 common. MCB 101 terminals 11 and 12 for signals, terminal 10 common. MCB

VLT® AutomationDrive FC 301/302 Operating Instructions

109 terminals 1, 3, 5 for signals, terminals 2, 4, 6 common).

Check that the frequency converter programming and switch settings match the analog signal type.

Perform Input Terminal Signal Test.

WARNING/ALARM 3, No motor

No motor has been connected to the output of the frequency converter.

WARNING/ALARM 4, Mains phase loss

A phase is missing on the supply side, or the mains voltage imbalance is too high. This message also appears for a fault in the input rectifier on the frequency converter. Options are programmed at 14-12 Function at Mains Imbalance.

Troubleshooting

Check the supply voltage and supply currents to the frequency converter.

WARNING 5, DC link voltage high

The intermediate circuit voltage (DC) is higher than the high-voltage warning limit. The limit is dependent on the frequency converter voltage rating. The unit is still active.

WARNING 6, DC link voltage low

The intermediate circuit voltage (DC) is lower than the lowvoltage warning limit. The limit is dependent on the frequency converter voltage rating. The unit is still active.

WARNING/ALARM 7, DC overvoltage

If the intermediate circuit voltage exceeds the limit, the frequency converter trips after a time.

Troubleshooting

Connect a brake resistor Extend the ramp time Change the ramp type Activate the functions in 2-10 Brake Function Increase 14-26 Trip Delay at Inverter Fault If the alarm/warning occurs during a power sag,

use kinetic back-up (14-10 Mains Failure)

WARNING/ALARM 8, DC under voltage

If the intermediate circuit voltage (DC link) drops below the under voltage limit, the frequency converter checks if a 24 V DC back-up supply is connected. If no 24 V DC backup supply is connected, the frequency converter trips after a fixed time delay. The time delay varies with unit size.

Troubleshooting

Check that the supply voltage matches the frequency converter voltage.

Perform input voltage test. Perform soft charge circuit test.

7 7

MG33AN02 - Rev. 2013-09-06 37

Diagnostics and Troubleshoo...

VLT® AutomationDrive FC 301/302 Operating Instructions

WARNING/ALARM 9, Inverter overload

The frequency converter is about to cut out because of an overload (too high current for too long). The counter for electronic, thermal inverter protection issues a warning at 98% and trips at 100%, while giving an alarm. The frequency converter cannot be reset until the counter is below 90%. The fault is that the frequency converter has run with more than 100% overload for too long.

Troubleshooting

Compare the output current shown on the LCP with the frequency converter rated current.

Compare the output current shown on the LCP with measured motor current.

Display the Thermal Drive Load on the LCP and monitor the value. When running above the frequency converter continuous current rating,

WARNING/ALARM 10, Motor overload temperature

According to the electronic thermal protection (ETR), the motor is too hot. Select whether the frequency converter issues a warning or an alarm when the counter reaches 100% in 1-90 Motor Thermal Protection. The fault occurs when the motor runs with more than 100% overload for too long.

Troubleshooting

WARNING/ALARM 11, Motor thermistor over temp

Check whether the thermistor is disconnected. Select whether the frequency converter issues a warning or an alarm in 1-90 Motor Thermal Protection.

Troubleshooting

the counter increases. When running below the frequency converter continuous current rating, the counter decreases.

Check for motor overheating. Check if the motor is mechanically overloaded Check that the motor current set in 1-24 Motor

Current is correct. Ensure that Motor data in parameters 1-20 to

1-25 are set correctly. If an external fan is in use, check in 1-91 Motor

External Fan that it is selected. Running AMA in 1-29 Automatic Motor Adaptation

(AMA) tunes the frequency converter to the motor more accurately and reduces thermal loading.

Check for motor overheating. Check if the motor is mechanically overloaded. When using terminal 53 or 54, check that the

thermistor is connected correctly between either terminal 53 or 54 (analog voltage input) and terminal 50 (+10 V supply). Also check that the

WARNING/ALARM 12, Torque limit

The torque has exceeded the value in 4-16 Torque Limit Motor Mode or the value in 4-17 Torque Limit Generator Mode. 14-25 Trip Delay at Torque Limit can change this

warning from a warning-only condition to a warning followed by an alarm.

Troubleshooting

WARNING/ALARM 13, Over current

The inverter peak current limit (approximately 200% of the rated current) is exceeded. The warning lasts about 1.5 s, then the frequency converter trips and issues an alarm. Shock loading or quick acceleration with high inertia loads can cause this fault. It can also appear after kinetic backup, if the acceleration during ramp up is quick. If extended mechanical brake control is selected, trip can be reset externally.

Troubleshooting

ALARM 14, Earth (ground) fault

There is current from the output phases to earth, either in the cable between the frequency converter and the motor or in the motor itself.

Troubleshooting

terminal switch for 53 or 54 is set for voltage. Check 1-93 Thermistor Source selects terminal 53 or 54.

When using digital inputs 18 or 19, check that the thermistor is connected correctly between either terminal 18 or 19 (digital input PNP only) and terminal 50. Check 1-93 Thermistor Source selects terminal 18 or 19.

If the motor torque limit is exceeded during ramp up, extend the ramp up time.

If the generator torque limit is exceeded during ramp down, extend the ramp down time.

If torque limit occurs while running, possibly increase the torque limit. Make sure that the system can operate safely at a higher torque.

Check the application for excessive current draw on the motor.

Remove power and check if the motor shaft can be turned.

Check that the motor size matches the frequency converter.

Check parameters 1-20 to 1-25 for correct motor data.

Remove power to the frequency converter and repair the earth fault.

Check for earth faults in the motor by measuring the resistance to ground of the motor leads and the motor with a megohmmeter.

38 MG33AN02 - Rev. 2013-09-06

Diagnostics and Troubleshoo...

VLT® AutomationDrive FC 301/302 Operating Instructions

ALARM 15, Hardware mismatch

A fitted option is not operational with the present control board hardware or software.

Record the value of the following parameters and contact your Danfoss supplier:

15-40 FC Type 15-41 Power Section 15-42 Voltage 15-43 Software Version 15-45 Actual Typecode String 15-49 SW ID Control Card 15-50 SW ID Power Card 15-60 Option Mounted 15-61 Option SW Version (for each option slot)

ALARM 16, Short circuit

There is short-circuiting in the motor or motor wiring. Remove power to the frequency converter and repair the

short circuit.

WARNING/ALARM 17, Control word timeout

There is no communication to the frequency converter. The warning is only active when 8-04 Control Word Timeout Function is NOT set to [0] Off. If 8-04 Control Word Timeout Function is set to [5] Stop and Trip, a warning appears and the frequency converter ramps down until it stops then displays an alarm.

Troubleshooting

Check connections on the serial communication cable.

Increase 8-03 Control Word Timeout Time Check the operation of the communication

equipment. Verify a proper installation based on EMC

requirements.

WARNING/ALARM 20, Temp. input error

The temperature sensor is not connected.

WARNING/ALARM 21, Parameter error

The parameter is out of range. The parameter number is reported in the LCP. The affected parameter must be set to a valid value.

WARNING/ALARM 22, Hoist mechanical brake

Report value shows what kind it is. 0 = The torque ref. was not reached before time-out (Parameter 2-27). 1 = Expected brake feedback not received before time-out (Parameters 2-23, 2-25).

WARNING 23, Internal fan fault

The fan warning function is an extra protective function that checks if the fan is running/mounted. The fan warning can be disabled in 14-53 Fan Monitor ([0] Disabled).

For the D, E, and F Frame filters, the regulated voltage to the fans is monitored.

Troubleshooting

Check for proper fan operation. Cycle power to the frequency converter and

check that the fan operates briefly at start-up. Check the sensors on the heatsink and control

card.

WARNING 24, External fan fault

The fan warning function is an extra protective function that checks if the fan is running/mounted. The fan warning can be disabled in 14-53 Fan Monitor ([0] Disabled).

Troubleshooting

Check for proper fan operation. Cycle power to the frequency converter and

check that the fan operates briefly at start-up. Check the sensors on the heatsink and control

card.

WARNING 25, Brake resistor short circuit

The brake resistor is monitored during operation. If a short circuit occurs, the brake function is disabled and the warning appears. The frequency converter is still operational but without the brake function. Remove power to the frequency converter and replace the brake resistor (see 2-15 Brake Check).

WARNING/ALARM 26, Brake resistor power limit

The power transmitted to the brake resistor is calculated as a mean value over the last 120 seconds of run time. The calculation is based on the intermediate circuit voltage and the brake resistance value set in 2-16 AC brake Max. Current. The warning is active when the dissipated braking power is higher than 90% of the brake resistance power. If [2] Trip is selected in 2-13 Brake Power Monitoring, the frequency converter trips when the dissipated braking power reaches 100%.

WARNING/ALARM 27, Brake chopper fault

The brake transistor is monitored during operation and if a short circuit occurs, the brake function is disabled and a warning is issued. The frequency converter is still operational but, since the brake transistor has shortcircuited, substantial power is transmitted to the brake resistor, even if it is inactive. Remove power to the frequency converter and remove the brake resistor.

WARNING/ALARM 28, Brake check failed

The brake resistor is not connected or not working. Check 2-15 Brake Check.

ALARM 29, Heatsink temp

The maximum temperature of the heatsink has been exceeded. The temperature fault will not reset until the temperature falls below a defined heatsink temperature. The trip and reset points are different based on the frequency converter power size.

7 7

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Diagnostics and Troubleshoo...

VLT® AutomationDrive FC 301/302 Operating Instructions

Troubleshooting

Check for the following conditions.

Ambient temperature too high. Motor cable too long. Incorrect airflow clearance above and below the

frequency converter. Blocked airflow around the frequency converter. Damaged heatsink fan. Dirty heatsink.

ALARM 30, Motor phase U missing

Motor phase U between the frequency converter and the motor is missing.

Remove power from the frequency converter and check motor phase U.

ALARM 31, Motor phase V missing

Motor phase V between the frequency converter and the motor is missing.

Remove power from the frequency converter and check motor phase V.

ALARM 32, Motor phase W missing

Motor phase W between the frequency converter and the motor is missing.

Remove power from the frequency converter and check motor phase W.

ALARM 33, Inrush fault

Too many power-ups have occurred within a short time period. Let the unit cool to operating temperature.

WARNING/ALARM 34, Fieldbus communication fault

The fieldbus on the communication option card is not working.

WARNING/ALARM 35, Option fault

An option alarm is received. The alarm is option-specific. The most likely cause is a power-up or a communication fault.

WARNING/ALARM 36, Mains failure

This warning/alarm is only active if the supply voltage to the frequency converter is lost and 14-10 Mains Failure is NOT set to [0] No Function. Check the fuses to the frequency converter and mains supply to the unit.

ALARM 37, Phase imbalance

There is a current imbalance between the power units

ALARM 38, Internal fault

When an internal fault occurs, a code number defined in Table 7.6 is displayed.

Troubleshooting

Cycle power Check that the option is properly installed Check for loose or missing wiring

It may be necessary to contact your Danfoss supplier or service department. Note the code number for further troubleshooting directions.

No. Text

0 Serial port cannot be initialised. Contact your

Danfoss supplier or Danfoss Service Department.

256-258 Power EEPROM data is defective or too old

512 Control board EEPROM data is defective or too

old. 513 Communication time-out reading EEPROM data 514 Communication time-out reading EEPROM data 515 Application-oriented control cannot recognise the

EEPROM data. 516 Cannot write to the EEPROM because a write

command is on progress. 517 Write command is under time-out 518 Failure in the EEPROM 519 Missing or invalid barcode data in EEPROM 783 Parameter value outside of min/max limits

1024-1279 A CAN telegram that has to be sent could not be

sent.

1281 Digital signal processor flash timeout 1282 Power micro software version mismatch 1283 Power EEPROM data version mismatch 1284 Cannot read digital signal processor software

version

1299 Option SW in slot A is too old 1300 Option SW in slot B is too old 1301 Option SW in slot C0 is too old 1302 Option SW in slot C1 is too old 1315 Option SW in slot A is not supported (not allowed) 1316 Option SW in slot B is not supported (not allowed) 1317 Option SW in slot C0 is not supported (not

allowed)

1318 Option SW in slot C1 is not supported (not

allowed)

1379 Option A did not respond when calculating

platform version

1380 Option B did not respond when calculating

platform version

1381 Option C0 did not respond when calculating

platform version.

1382 Option C1 did not respond when calculating

platform version.

1536 An exception in the application-oriented control is

registered. Debug information written in LCP.

1792 HW reset of DSP 1793 Motor derived parameters not transferred correctly

to DSP

1794 Power data not transferred correctly at power up

to DSP

1795 The DSP has received too many unknown SPI

telegrams

1796 RAM copy error

40 MG33AN02 - Rev. 2013-09-06

Diagnostics and Troubleshoo...

VLT® AutomationDrive FC 301/302 Operating Instructions

No. Text

2049 Power data restarted 2064-2072 H081x: Option in slot x has restarted 2080-2088 H082x: Option in slot x has issued a powerup-wait 2096-2104 H983x: Option in slot x has issued a legal

powerup-wait 2304 Could not read any data from power EEPROM 2305 Missing SW version from power unit 2314 Missing power unit data from power unit 2315 Missing SW version from power unit 2316 Missing lo_statepage from power unit 2324 Power card configuration is determined to be

incorrect at power up 2325 A power card has stopped communicating while

main power is applied 2326 Power card configuration is determined to be

incorrect after the delay for power cards to

registered as present. 2330 Power size information between the power cards

does not match. 2561 No communication from DSP to ATACD 2562 No communication from ATACD to DSP (state

running) 2816 Stack overflow control board module 2817 Scheduler slow tasks 2818 Fast tasks 2819 Parameter thread 2820 LCP stack overflow 2821 Serial port overflow 2822 USB port overflow 2836 cfListMempool too small

3072-5122 Parameter value is outside its limits

5123 Option in slot A: Hardware incompatible with

control board hardware 5124 Option in slot B: Hardware incompatible with

control board hardware. 5125 Option in slot C0: Hardware incompatible with

control board hardware. 5126 Option in slot C1: Hardware incompatible with

control board hardware.

5376-6231 Out of memory

Table 7.6 Internal Fault, Code Numbers

ALARM 39, Heatsink sensor

No feedback from the heatsink temperature sensor. The signal from the IGBT thermal sensor is not available on

the power card. The problem could be on the power card, on the gate drive card, or the ribbon cable between the power card and gate drive card.

WARNING 40, Overload of digital output terminal 27

Check the load connected to terminal 27 or remove shortcircuit connection. Check 5-00 Digital I/O Mode and 5-01 Terminal 27 Mode.

WARNING 41, Overload of digital output terminal 29

Check the load connected to terminal 29 or remove shortcircuit connection. Check 5-00 Digital I/O Mode and 5-02 Terminal 29 Mode.

WARNING 42, Overload of digital output on X30/6 or overload of digital output on X30/7

For X30/6, check the load connected to X30/6 or remove the short-circuit connection. Check 5-32 Term X30/6 Digi Out (MCB 101).

For X30/7, check the load connected to X30/7 or remove the short-circuit connection. Check 5-33 Term X30/7 Digi Out (MCB 101).

ALARM 43, Ext. supply

MCB 113 Ext. Relay Option is mounted without ext. 24V DC. Either connect an ext. 24V DC supply or specify that no external supply is used via 14-80 Option Supplied by

External 24VDC [0]. A change in 14-80 Option Supplied by External 24VDC requires a power cycle.

ALARM 45, Earth fault 2

Earth (ground) fault.

Troubleshooting

Check for proper earthing (grounding) and loose connections.

Check for proper wire size. Check motor cables for short-circuits or leakage

currents.

ALARM 46, Power card supply

The supply on the power card is out of range. There are three power supplies generated by the switch

mode power supply (SMPS) on the power card: 24 V, 5 V, ±18 V. When powered with 24 V DC with the MCB 107 option, only the 24 V and 5 V supplies are monitored. When powered with three phase mains voltage, all three supplies are monitored.

Troubleshooting

Check for a defective power card. Check for a defective control card. Check for a defective option card. If a 24 V DC power supply is used, verify proper

supply power.

WARNING 47, 24 V supply low

The 24 V DC is measured on the control card. The external 24 V DC back-up power supply may be overloaded, otherwise contact the Danfoss supplier.

7 7

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Diagnostics and Troubleshoo...

VLT® AutomationDrive FC 301/302 Operating Instructions

WARNING 48, 1.8 V supply low

The 1.8 V DC supply used on the control card is outside of allowable limits. The power supply is measured on the control card. Check for a defective control card. If an option card is present, check for an overvoltage condition.

WARNING 49, Speed limit

When the speed is not within the specified range in

4-11 Motor Speed Low Limit [RPM] and 4-13 Motor Speed High Limit [RPM], the frequency converter shows a warning. When the speed is below the specified limit in 1-86 Trip Speed Low [RPM] (except when starting or stopping), the

frequency converter trips.

ALARM 50, AMA calibration failed

Contact your Danfoss supplier or Danfoss Service Department.

ALARM 51, AMA check U

The settings for motor voltage, motor current and motor power are wrong. Check the settings in parameters 1-20 to 1-25.

ALARM 52, AMA low I

The motor current is too low. Check the settings.

ALARM 53, AMA motor too big

The motor is too big for the AMA to operate.

ALARM 54, AMA motor too small

The motor is too small for the AMA to operate.

ALARM 55, AMA parameter out of range

The parameter values of the motor are outside of the acceptable range. AMA cannot run.

ALARM 56, AMA interrupted by user

The user has interrupted the AMA.

ALARM 57, AMA internal fault

Try to restart AMA again. Repeated restarts can over heat the motor.

ALARM 58, AMA Internal fault

Contact your Danfoss supplier.

WARNING 59, Current limit

The current is higher than the value in 4-18 Current Limit. Ensure that Motor data in parameters 1-20 to 1-25 are set correctly. Possibly increase the current limit. Be sure that the system can operate safely at a higher limit.

WARNING 60, External interlock

A digital input signal is indicating a fault condition external to the frequency converter. An external interlock has commanded the frequency converter to trip. Clear the external fault condition. To resume normal operation, apply 24 V DC to the terminal programmed for external interlock. Reset the frequency converter.

WARNING/ALARM 61, Feedback error

An error between calculated speed and speed measurement from feedback device. The function Warning/ Alarm/Disabling setting is in 4-30 Motor Feedback Loss Function. Accepted error setting in 4-31 Motor Feedback

nom

and I

nom

Speed Error 4-32 Motor Feedback Loss Timeout. During a commissioning

procedure the function may be effective.

WARNING 62, Output frequency at maximum limit

The output frequency has reached the value set in 4-19 Max Output Frequency. Check the application to determine the cause. Possibly increase the output frequency limit. Be sure the system can operate safely at a higher output frequency. The warning will clear when the output drops below the maximum limit.

ALARM 63, Mechanical brake low

The actual motor current has not exceeded the “release brake” current within the “Start delay” time window.

ALARM 64, Voltage Limit

The load and speed combination demands a motor voltage higher than the actual DC link voltage.

WARNING/ALARM 65, Control card over temperature

The cut-out temperature of the control card is 80 °C.

Troubleshooting

WARNING 66, Heatsink temperature low

The frequency converter is too cold to operate. This warning is based on the temperature sensor in the IGBT module. Increase the ambient temperature of the unit. Also, a trickle amount of current can be supplied to the frequency converter whenever the motor is stopped by setting

2-00 DC Hold/Preheat Current at 5% and 1-80 Function at Stop

ALARM 67, Option module configuration has changed

One or more options have either been added or removed since the last power-down. Check that the configuration change is intentional and reset the unit.

ALARM 68, Safe Stop activated

Safe stop has been activated. To resume normal operation, apply 24 V DC to terminal 37, then send a reset signal (via Bus, Digital I/O, or by pressing the reset key).

ALARM 69, Power card temperature

The temperature sensor on the power card is either too hot or too cold.

Troubleshooting

and the allowed time the error occur setting in

Check that the ambient operating temperature is

•

within limits Check for clogged filters

•

Check fan operation

•

Check the control card

•

Check that the ambient operating temperature is within limits.

Check for clogged filters. Check fan operation. Check the power card.

42 MG33AN02 - Rev. 2013-09-06

Diagnostics and Troubleshoo...

VLT® AutomationDrive FC 301/302 Operating Instructions

ALARM 70, Illegal FC configuration

The control card and power card are incompatible. To check compatibility, contact your supplier with the type code of the unit from the nameplate and the part numbers of the cards.

ALARM 71, PTC 1 safe stop

Safe Stop has been activated from the MCB 112 PTC Thermistor Card (motor too warm). Normal operation can be resumed when the MCB 112 applies 24 V DC to T-37 again (when the motor temperature reaches an acceptable level) and when the Digital Input from the MCB 112 is deactivated. When that happens, a reset signal must be is be sent (via Bus, Digital I/O, or by pressing [Reset]).

ALARM 72, Dangerous failure

Safe Stop with trip lock. An unexpected combination of safe stop commands has occurred:

MCB 112 VLT PTC Thermistor Card enables

•

X44/10, but safe stop is not enabled. MCB 112 is the only device using safe stop

•

(specified through selection [4] or [5] in 5-19 Terminal 37 Safe Stop), safe stop is activated, and X44/10 is not activated.

WARNING 73, Safe stop auto restart

Safe stopped. With automatic restart enabled, the motor may start when the fault is cleared.

ALARM 74, PTC Thermistor

Alarm related to the ATEX option. The PTC is not working.

ALARM 75, Illegal profile sel.

Parameter value must not be written while motor is running. Stop motor before writing MCO profile to 8-10 Control Word Profile for instance.

WARNING 76, Power unit setup

The required number of power units does not match the detected number of active power units.

WARNING 77, Reduced power mode

The frequency converter is operating in reduced power mode (i.e. less than the allowed number of inverter sections). This warning is generated on power cycle when the frequency converter is set to run with fewer inverters, and remains on.

ALARM 78, Tracking error

The difference between set point value and actual value has exceeded the value in 4-35 Tracking Error. Disable the function by 4-34 Tracking Error Function or select an alarm/ warning also in 4-34 Tracking Error Function. Investigate the mechanics around the load and motor, check feedback connections from motor – encoder – to frequency converter. Select motor feedback function in 4-30 Motor

Feedback Loss Function. Adjust tracking error band in 4-35 Tracking Error and 4-37 Tracking Error Ramping.

ALARM 79, Illegal power section configuration

The scaling card has an incorrect part number or is not installed. The MK102 connector on the power card could not be installed.

ALARM 80, Drive initialised to default value

Parameter settings are initialised to default settings after a manual reset. To clear the alarm, reset the unit.

ALARM 81, CSIV corrupt

CSIV file has syntax errors.

ALARM 82, CSIV parameter error

CSIV failed to init a parameter.

ALARM 83, Illegal option combination

The mounted options are incompatible.

ALARM 84, No safety option

The safety option was removed without applying a general reset. Reconnect the safety option.

ALARM 85, Dang fail PB:

Profibus/Profisafe Error.

ALARM 88, Option detection

A change in the option layout was detected. 14-89 Option Detection is set to [0] Frozen configuration and the option

layout has been changed.

To apply the change, enable option layout

•

changes in 14-89 Option Detection. Alternatively, restore the correct option configu-

•

ration.

WARNING 89, Mechanical brake sliding

The hoist brake monitor has detected a motor speed > 10 RPM.

ALARM 90, Feedback monitor

Check the connection to encoder/resolver option and eventually replace the MCB 102 or MCB 103.

ALARM 91, Analog input 54 wrong settings

Switch S202 has to be set in position OFF (voltage input) when a KTY sensor is connected to analog input terminal

54.

ALARM 99, Blocked rotor

Rotor is Blocked.

WARNING/ALARM 104, Mixing fan fault

The fan is not operating. The fan monitor checks that the fan is spinning at power-up or whenever the mixing fan is turned on. The mixing-fan fault can be configured as a warning or an alarm trip by 14-53 Fan Monitor.

Troubleshooting

Cycle power to the frequency converter to determine if the warning/alarm returns.

WARNING/ALARM 122, Mot. rotat. unexp.

The motor is rotating unexpectedly. The frequency converter is performing a function that requires the motor to be at standstill, for example, DC hold for PM motors.

WARNING 163, ATEX ETR cur.lim.warning

The frequency converter has exceeded the characteristic curve for more than 50 s. The warning is activated at 83% and de-activated at 65% of the permitted thermal overload.

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Diagnostics and Troubleshoo...

ALARM 164, ATEX ETR cur.lim.alarm

Operating above the characteristic curve for more than 60 s within a period of 600 s activates the alarm and the frequency converter trips.

WARNING 165, ATEX ETR freq.lim.warning

The frequency converter is running more than 50 s below the permitted minimum frequency (1-98 ATEX ETR interpol. points freq. [0]).

ALARM 166, ATEX ETR freq.lim.alarm

The frequency converter has operated more than 60 s (in a period of 600 s) below the permitted minimum frequency (1-98 ATEX ETR interpol. points freq. [0]).

ALARM 246, Power card supply

This alarm is only for F Frame frequency converters. It is equivalent to Alarm 46. The report value in the alarm log indicates which power module generated the alarm:

1 = left most inverter module.

WARNING 250, New spare part

A component in the frequency converter has been replaced. Reset the frequency converter for normal operation.

WARNING 251, New typecode

The power card or other components have been replaced and the typecode changed. Reset to remove the warning and resume normal operation.

2 = middle inverter module in F2 or F4 frequency converter.

2 = right inverter module in F1 or F3 frequency converter.

3 = right inverter module in F2 or F4 frequency converter.

5 = rectifier module.

VLT® AutomationDrive FC 301/302 Operating Instructions

44 MG33AN02 - Rev. 2013-09-06

Diagnostics and Troubleshoo...

VLT® AutomationDrive FC 301/302 Operating Instructions

7.5 Troubleshooting

Symptom Possible Cause Test Solution

Display dark/No function

Intermittent display

Motor not running

Motor running in wrong direction

Missing input power Missing or open fuses or circuit breaker tripped No power to the LCP Check the LCP cable for proper connection or

Shortcut on control voltage (terminal 12 or 50) or at control terminals

Wrong LCP (LCP from VLT 2800 or 5000/6000/8000/ FCD or FCM) Wrong contrast setting

Display (LCP) is defective Test using a different LCP. Replace the faulty LCP or connection

Internal voltage supply fault or SMPS is defective Overloaded power supply (SMPS) due to improper control wiring or a fault within the frequency converter

Service switch open or missing motor connection

No mains power with 24 V DC option card

LCP Stop Check if [Off] has been pressed. Press [Auto On] or [Hand On] (depending

Missing start signal (Standby)

Motor coast signal active (Coasting)

Wrong reference signal source Check reference signal: Local, remote or bus

Motor rotation limit

Active reversing signal Check if a reversing command is

Wrong motor phase connection

See Table 4.5. See open fuses and tripped circuit breaker in this table for possible causes.

damage. Check the 24 V control voltage supply for terminal 12/13 to 20-39 or 10 V supply for terminal 50 to 55.

Use only LCP 101 (P/N 130B1124) or LCP

Contact supplier.

To rule out a problem in the control wiring, disconnect all control wiring by removing the terminal blocks.

Check if the motor is connected and the connection is not interrupted (by a service switch or other devise). If the display is functioning but no output, check that mains power is applied to the frequency converter.

Check 5-10 Terminal 18 Digital Input for correct setting for terminal 18 (use default setting). Check 5-12 Terminal 27 Digital Input for correct setting for terminal 27 (use default setting).

reference? Preset reference active? Terminal connection correct? Scaling of terminals correct? Reference signal available?

Check that 4-10 Motor Speed Direction is programmed correctly.

programmed for the terminal in parameter group 5-1* Digital inputs.

Check the input power source. Follow the recommendations provided.

Replace the faulty LCP or connection cable. Wire the terminals properly.

102 (P/N. 130B1107).

Press [Status] + ▲/▼ to adjust the contrast.

cable.

If the display stays lit, then the problem is in the control wiring. Check the wiring for shorts or incorrect connections. If the display continues to cut out, follow the procedure for display dark. Connect the motor and check the service switch.

Apply mains power to run the unit.

on your operation mode) to run the motor. Apply a valid start signal to start the motor.

Apply 24 V on terminal 27 or programm this terminal to No operation.

Program correct settings Check 3-13 Reference Site Set preset reference active in parameter group 3-1* References. Check for correct wiring. Check scaling of terminals. Check reference signal. Program correct settings.

Deactivate reversing signal.

See 5.5 Checking Motor Rotation in this manual.

7 7

MG33AN02 - Rev. 2013-09-06 45

Diagnostics and Troubleshoo...

VLT® AutomationDrive FC 301/302 Operating Instructions

Symptom Possible Cause Test Solution

Frequency limits set wrong Motor is not reaching maximum speed

Motor speed unstable

Motor runs rough

Motor will not brake

Reference input signal not

scaled correctly

Possible incorrect parameter

settings

Possible over-magnetization Check for incorrect motor settings in all

Possible incorrect settings in

the brake parameters. Possible

too short ramp down times.

Phase to phase short Motor or panel has a short phase to phase.

Motor overload Motor is overloaded for the application. Perform startup test and verify motor Open power fuses or circuit breaker trip

Loose connections Perform pre-startup check for loose

Problem with mains power Mains current imbalance greater than 3%

Motor current imbalance greater than 3%

Frequency converter acceleration problems Frequency converter deceleration problems

(See Alarm 4 Mains phase loss

description)

Problem with the frequency

converter unit

Problem with motor or motor

wiring

Problem with frequency

converter unit

Motor data are entered

incorrectly

Motor data are entered

incorrectly

Check output limits in4-13 Motor Speed High Limit [RPM], 4-14 Motor Speed High Limit [Hz], and 4-19 Max Output Frequency Check reference input signal scaling in parameter group 6-0* Analog I/O mode and parameter group 3-1* References. Check the settings of all motor parameters, including all motor compensation settings. For closed loop operation, check PID settings.

motor parameters.

Check brake parameters. Check ramp time settings.

Check motor and panel phase to for shorts.

connections. Rotate input power leads into the drive one position: A to B, B to C, C to A.

Rotate input power leads into the frequency converter one position: A to B, B to C, C to A.

Rotate output motor leads one position: U to V, V to W, W to U.

If warnings or alarms occur, see Check that motor data are entered correctly

Program correct limits.

Program correct settings.

Check settings in parameter group 1-6* Load-Depend.Setta. For closed loop operation check settings in parameter group 20-0* Feedback. Check motor settings in parameter groups 1-2* Motor data 1-3* Adv Motor Data, and 1-5* Load Indep. Setting. Check parameter group 2-0* DC Brake and 3-0* Reference Limits.

Eliminate any shorts detected.

current is within specifications. If motor current is exceeding nameplate full load current, motor may run only with reduced load. Review the specifications for the application. Tighten loose connections.

If imbalanced leg follows the wire, it is a power problem. Check mains power supply. If imbalance leg stays on same input terminal, it is a problem with the unit. Contact supplier. If imbalanced leg follows the wire, the problem is in the motor or motor wiring. Check motor and motor wiring. If imbalance leg stays on same output terminal, it is a problem with the unit. Contact supplier. Increase the ramp-up time in 3-41 Ramp 1

Ramp Up Time. Increase current limit in 4-18 Current Limit. Increase torque limit in 4-16 Torque Limit Motor Mode.

Increase the ramp-down time in 3-42 Ramp 1 Ramp Down Time. Enable overvoltage control in 2-17 Over-voltage Control.

Table 7.7 Troubleshooting

46 MG33AN02 - Rev. 2013-09-06

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

8 Specifications

8.1 Electrical Data

8.1.1 Mains Supply 3x200-240 V AC

Type Designation PK25 PK37 PK55 PK75 P1K1 P1K5 P2K2 P3K0 P3K7

Typical Shaft Output [kW] 0.25 0.37 0.55 0,75 1.1 1.5 2.2 3.0 3.7 Enclosure IP20 (FC 301 only) A1 A1 A1 A1 A1 A1 - - Enclosure IP20/IP21 A2 A2 A2 A2 A2 A2 A2 A3 A3 Enclosure IP55, IP66 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5

Output current

Continuous (3x200-240 V) [A] 1.8 2.4 3.5 4.6 6.6 7.5 10.6 12.5 16.7 Intermittent (3x200-240 V) [A] 2.9 3.8 5.6 7.4 10.6 12.0 17.0 20.0 26.7 Continuous kVA (208 V AC) [kVA] 0.65 0.86 1.26 1.66 2.38 2.70 3.82 4.50 6.00

Max. input current

Continuous (3x200-240 V) [A] 1.6 2.2 3.2 4.1 5.9 6.8 9.5 11.3 15.0 Intermittent (3x200-240 V) [A] 2.6 3.5 5.1 6.6 9.4 10.9 15.2 18.1 24.0

Additional Specifications

Max. cable cross section 4) for mains, motor, brake and load sharing [mm2] ([AWG]) Max. cable cross section 4) for disconnect [mm2] ([AWG]) Estimated power loss at rated max. load [W] Efficiency

21 29 42 54 63 82 116 155 185

0.94 0.94 0.95 0.95 0.96 0.96 0.96 0.96 0.96

4,4,4 (12,12,12)

(min. 0.2 (24))

6,4,4 (10,12,12)

8 8

Table 8.1 Mains Supply 3x200-240 V AC, PK25-P3K7

MG33AN02 - Rev. 2013-09-06 47

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

Type Designation P5K5 P7K5 P11K

High/Normal Overload

HO NO HO NO HO NO Typical Shaft Output [kW] 5.5 7.5 7.5 11 11 15 Enclosure IP20 B3 B3 B4 Enclosure IP21, IP55, IP66 B1 B1 B2

Output current

Continuous (3x200-240 V) [A] 24.2 30.8 30.8 46.2 46.2 59.4 Intermittent (60 s overload) (3x200-240 V) [A] 38.7 33.9 49.3 50.8 73.9 65.3 Continuous kVA (208 V AC) [kVA] 8.7 11.1 11.1 16.6 16.6 21.4

Max. input current

Continuous (3x200-240 V) [A] 22.0 28.0 28.0 42.0 42.0 54.0 Intermittent (60 s overload) (3x200-240 V) [A] 35.2 30.8 44.8 46.2 67.2 59.4

Additional Specifications

IP20 max. cable cross-section 4) for mains, brake, motor and load sharing [mm2] ([AWG]) IP21 max. cable cross-section 4) for mains, brake and load sharing [mm2] ([AWG]) IP21 max. cable cross-section 4) for motor [mm2] ([AWG]) Max. cable cross-section 4) for Disconnect [mm2] ([AWG]) Estimated power loss at rated max. load [W]

Efficiency

10,10,- (8,8,-) 10,10,- (8,8,-) 35,-,- (2,-,-)

16,10,16 (6,8,6) 16,10,16 (6,8,6) 35,-,- (2,-,-)

10,10,- (8,8,-) 10,10,- (8,8,-) 35,25,25 (2,4,4)

16,10,10 (6,8,8)

239 310 371 514 463 602

0.96 0.96 0.96

Table 8.2 Mains Supply 3x200-240 V AC, P5K5-P11K

Type Designation P15K P18K P22K P30K P37K

High/Normal Overload

HO NO HO NO HO NO HO NO HO NO Typical Shaft Output [kW] 15 18.5 18.5 22 22 30 30 37 37 45 Enclosure IP20 B4 C3 C3 C4 C4 Enclosure IP21, IP55, IP66 C1 C1 C1 C2 C2

Output current

Continuous (3x200-240 V) [A] 59.4 74.8 74.8 88.0 88.0 115 115 143 143 170 Intermittent (60 s overload) (3x200-240 V) [A] 89.1 82.3 112 96.8 132 127 173 157 215 187 Continuous kVA (208 V AC) [kVA] 21.4 26.9 26.9 31.7 31.7 41.4 41.4 51.5 51.5 61.2

Max. input current

Continuous (3x200-240 V) [A] 54.0 68.0 68.0 80.0 80.0 104 104 130 130 154 Intermittent (60 s overload) (3x200-240 V) [A] 81.0 74.8 102 88.0 120 114 156 143 195 169

Additional Specifications

IP20 max. cable cross-section for mains, brake, motor and load sharing [mm2] ([AWG]) IP21, IP55, IP66 max. cable cross-section for mains and motor [mm2] ([AWG]) IP21, IP55, IP66 max. cable cross-section for brake and load sharing [mm2] ([AWG])

Max. cable cross-section 4) for Disconnect [mm2] ([AWG])

Estimated power loss at rated max. load [W] Efficiency

35 (2) 50 (1) 50 (1) 150 (300MCM) 150 (300MCM)

50 (1) 50 (1) 50 (1) 150 (300MCM) 150 (300MCM)

50 (1) 50 (1) 50 (1) 95 (3/0) 95 (3/0)

185, 150, 120 (350MCM, 300MCM, 4/0)

50, 35, 35 (1, 2, 2)

95, 70, 70

(3/0, 2/0, 2/0)

624 737 740 845 874 1140 1143 1353 1400 1636

0.96 0.97 0.97 0.97 0.97

Table 8.3 Mains Supply 3x200-240 V AC, P15K-P37K

48 MG33AN02 - Rev. 2013-09-06

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

8.1.2 Mains Supply 3x380-500 V AC

Type Designation PK37 PK55 PK75 P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5

Typical Shaft Output [kW] 0.37 0.55 0,75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 Enclosure IP20 (FC 301 only) A1 A1 A1 A1 A1 - - - - Enclosure IP20/IP21 A2 A2 A2 A2 A2 A2 A2 A2 A3 A3 Enclosure IP55, IP66 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5

Output current High overload 160% for 1 min

Shaft output [kW] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 Continuous (3x380-440 V) [A] 1.3 1.8 2.4 3.0 4.1 5.6 7.2 10 13 16 Intermittent (3x380-440 V) [A] 2.1 2.9 3.8 4.8 6.6 9.0 11.5 16 20.8 25.6 Continuous (3x441-500 V) [A] 1.2 1.6 2.1 2.7 3.4 4.8 6.3 8.2 11 14.5 Intermittent (3x441-500 V) [A] 1.9 2.6 3.4 4.3 5.4 7.7 10.1 13.1 17.6 23.2 Continuous kVA (400 V AC) [kVA] 0.9 1.3 1.7 2.1 2.8 3.9 5.0 6.9 9.0 11 Continuous kVA (460 V AC) [kVA] 0.9 1.3 1.7 2.4 2.7 3.8 5.0 6.5 8.8 11.6

Max. input current

Continuous (3x380-440 V) [A] 1.2 1.6 2.2 2.7 3.7 5.0 6.5 9.0 11.7 14.4 Intermittent (3x380-440 V) [A] 1.9 2.6 3.5 4.3 5.9 8.0 10.4 14.4 18.7 23 Continuous (3x441-500 V) [A] 1.0 1.4 1.9 2.7 3.1 4.3 5.7 7.4 9.9 13 Intermittent (3x441-500 V) [A] 1.6 2.2 3.0 4.3 5.0 6.9 9.1 11.8 15.8 20.8

Additional Specifications

IP20, IP21 max. cable cross-section 4) for mains, motor, brake and load sharing [mm2] ([AWG]) IP55, IP66 max. cable cross-section 4) for mains, motor, brake and load sharing [mm2] ([AWG]) Max. cable cross-section 4) for disconnect [mm2] ([AWG]) Estimated power loss at rated max. load [W] Efficiency

35 42 46 58 62 88 116 124 187 255

0.93 0.95 0.96 0.96 0.97 0.97 0.97 0.97 0.97 0.97

4,4,4 (12,12,12)

(min. 0.2(24))

4,4,4 (12,12,12)

6,4,4 (10,12,12)

8 8

Table 8.4 Mains Supply 3x380-500 V AC (FC 302), 3x380-480 V AC (FC 301), PK37-P7K5

MG33AN02 - Rev. 2013-09-06 49

Specifications

Type Designation P11K P15K P18K P22K

High/Normal Overload Typical Shaft output [kW] 11 15 15 18.5 18.5 22.0 22.0 30.0 Enclosure IP20 B3 B3 B4 B4 Enclosure IP21 B1 B1 B2 B2 Enclosure IP55, IP66 B1 B1 B2 B2

Output current

Continuous (3x380-440 V) [A] 24 32 32 37.5 37.5 44 44 61 Intermittent (60 s overload) (3x380-440 V) [A] 38.4 35.2 51.2 41.3 60 48.4 70.4 67.1 Continuous (3x441-500 V) [A] 21 27 27 34 34 40 40 52 Intermittent (60 s overload) (3x441-500 V) [A] Continuous kVA (400 V AC) [kVA] 16.6 22.2 22.2 26 26 30.5 30.5 42.3 Continuous kVA (460 V AC) [kVA] 21.5 27.1 31.9 41.4

Max. input current

Continuous (3x380-440 V) [A] 22 29 29 34 34 40 40 55 Intermittent (60 s overload) (3x380-440 V) [A] Continuous (3x441-500 V) [A] 19 25 25 31 31 36 36 47 Intermittent (60 s overload)

(3x441-500 V) [A]

Additional specifications

IP21, IP55, IP66 max. cable cross-section 4) for mains, brake and load sharing [mm2] ([AWG]) IP21, IP55, IP66 max. cable cross-section 4) for motor [mm2] ([AWG]) IP20 max. cable cross-section 4) for mains, brake, motor and load sharing [mm2] ([AWG]) Max. cable cross-section 4) for Disconnect [mm2] ([AWG]) Estimated power loss at rated max. load [W] Efficiency

VLT® AutomationDrive FC 301/302 Operating Instructions

HO NO HO NO HO NO HO NO

33.6 29.7 43.2 37.4 54.4 44 64 57.2

35.2 31.9 46.4 37.4 54.4 44 64 60.5

30.4 27.5 40 34.1 49.6 39.6 57.6 51.7

16, 10, 16 (6, 8, 6) 16, 10, 16 (6, 8, 6) 35,-,-(2,-,-) 35,-,-(2,-,-)

10, 10,- (8, 8,-) 10, 10,- (8, 8,-) 35, 25, 25 (2, 4, 4) 35, 25, 25 (2, 4, 4)

10, 10,- (8, 8,-) 10, 10,- (8, 8,-) 35,-,-(2,-,-) 35,-,-(2,-,-)

16, 10, 10 (6, 8, 8)

291 392 379 465 444 525 547 739

0.98 0.98 0.98 0.98

Table 8.5 Mains Supply 3x380-500 V AC (FC 302), 3x380-480 V AC (FC 301), P11K-P22K

50 MG33AN02 - Rev. 2013-09-06

Specifications

Type Designation P30K P37K P45K P55K P75K

High/Normal Overload Typical Shaft output [kW] 30 37 37 45 45 55 55 75 75 90 Enclosure IP21 C1 C1 C1 C2 C2 Enclosure IP20 B4 C3 C3 C4 C4 Enclosure IP55, IP66 C1 C1 C1 C2 C2

Output current

Continuous (3x380-440 V) [A] 61 73 73 90 90 106 106 147 147 177 Intermittent (60 s overload) (3x380-440 V) [A] Continuous (3x441-500 V) [A] 52 65 65 80 80 105 105 130 130 160 Intermittent (60 s overload) (3x441-500 V) [A] Continuous kVA (400 V AC) [kVA] 42.3 50.6 50.6 62.4 62.4 73.4 73.4 102 102 123 Continuous kVA (460 V AC) [kVA] 51.8 63.7 83.7 104 128

Max. input current

Continuous (3x380-440 V) [A] 55 66 66 82 82 96 96 133 133 161 Intermittent (60 s overload) (3x380-440 V) [A] Continuous (3x441-500 V) [A] 47 59 59 73 73 95 95 118 118 145 Intermittent (60 s overload) (3x441-500 V) [A]

Additional specifications

IP20 max. cable cross-section for mains and motor [mm2] ([AWG]) IP20 max. cable cross-section for brake and load sharing [mm2] ([AWG]) IP21, IP55, IP66 max. cable crosssection for mains and motor [mm2] ([AWG]) IP21, IP55, IP66 max. cable crosssection for brake and load sharing [mm2] ([AWG]) Max cable cross-section 4) for mains disconnect [mm2] ([AWG])

Estimated power loss at rated max. load [W] Efficiency

91.5 80.3 110 99 135 117 159 162 221 195

82.5 72.6 99 90.2 123 106 144 146 200 177

70.5 64.9 88.5 80.3 110 105 143 130 177 160

570 698 697 843 891 1083 1022 1384 1232 1474

VLT® AutomationDrive FC 301/302 Operating Instructions

HO NO HO NO HO NO HO NO HO NO

78 71.5 97.5 88 120 116 158 143 195 176

35 (2) 50 (1) 50 (1) 150 (300 MCM) 150 (300 MCM)

35 (2) 50 (1) 50 (1) 95 (4/0) 95 (4/0)

50 (1) 50 (1) 50 (1) 150 (300 MCM) 150 (300MCM)

50 (1) 50 (1) 50 (1) 95 (3/0) 95 (3/0)

50, 35, 35

(1, 2, 2)

0.98 0.98 0.98 0.98 0.99

95, 70, 70

(3/0, 2/0, 2/0)

185, 150, 120

(350 MCM, 300

MCM, 4/0)

8 8

Table 8.6 Mains Supply 3x380-500 V AC (FC 302), 3x380-480 V AC (FC 301), P30K-P75K

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Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

8.1.3 Mains Supply 3x525-600 V AC (FC 302 only)

Type Designation PK75 P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5

Typical Shaft Output [kW] 0.75 1.1 1.5 2.2 3 4 5.5 7.5 Enclosure IP20, IP21 A3 A3 A3 A3 A3 A3 A3 A3 Enclosure IP55 A5 A5 A5 A5 A5 A5 A5 A5

Output current

Continuous (3x525-550 V) [A] 1.8 2.6 2.9 4.1 5.2 6.4 9.5 11.5 Intermittent (3x525-550 V) [A] 2.9 4.2 4.6 6.6 8.3 10.2 15.2 18.4 Continuous (3x551-600 V) [A] 1.7 2.4 2.7 3.9 4.9 6.1 9.0 11.0 Intermittent (3x551-600 V) [A] 2.7 3.8 4.3 6.2 7.8 9.8 14.4 17.6 Continuous kVA (525 V AC) [kVA] 1.7 2.5 2.8 3.9 5.0 6.1 9.0 11.0 Continuous kVA (575 V AC) [kVA] 1.7 2.4 2.7 3.9 4.9 6.1 9.0 11.0

Max. input current

Continuous (3x525-600 V) [A] 1.7 2.4 2.7 4.1 5.2 5.8 8.6 10.4 Intermittent (3x525-600 V) [A] 2.7 3.8 4.3 6.6 8.3 9.3 13.8 16.6

Additional specifications

Max. cable cross-section 4) for mains, motor, brake and load sharing [mm2] ([AWG]) Max. cable cross-section 4) for disconnect [mm2]

([AWG]) Estimated power loss at rated max. load [W] Efficiency

35 50 65 92 122 145 195 261

0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.97

4,4,4 (12,12,12)

(min. 0.2 (24))

6,4,4 (10,12,12)

Table 8.7 Mains Supply 3x525-600 V AC (FC 302 only), PK75-P7K5

52 MG33AN02 - Rev. 2013-09-06

Specifications

Type Designation P11K P15K P18K P22K P30K

High/Normal Overload Typical Shaft Output [kW] 11 15 15 18.5 18.5 22 22 30 30 37 Enclosure IP20 B3 B3 B4 B4 B4 Enclosure IP21, IP55, IP66 B1 B1 B2 B2 C1

Output current

Continuous (3x525-550 V) [A] 19 23 23 28 28 36 36 43 43 54 Intermittent (3x525-550 V) [A] 30 25 37 31 45 40 58 47 65 59 Continuous (3x551-600 V) [A] 18 22 22 27 27 34 34 41 41 52 Intermittent (3x551-600 V) [A] 29 24 35 30 43 37 54 45 62 57 Continuous kVA (550 V AC) [kVA] 18.1 21.9 21.9 26.7 26.7 34.3 34.3 41.0 41.0 51.4 Continuous kVA (575 V AC) [kVA] 17.9 21.9 21.9 26.9 26.9 33.9 33.9 40.8 40.8 51.8

Max. input current

Continuous at 550 V [A] 17.2 20.9 20.9 25.4 25.4 32.7 32.7 39 39 49 Intermittent at 550 V [A] 28 23 33 28 41 36 52 43 59 54 Continuous at 575 V [A] 16 20 20 24 24 31 31 37 37 47 Intermittent at 575 V [A] 26 22 32 27 39 34 50 41 56 52

Additional specifications

IP20 max. cable cross-section 4) for mains, brake, motor and load sharing [mm2] ([AWG]) IP21, IP55, IP66 max. cable crosssection 4) for mains, brake and load sharing [mm2] ([AWG]) IP21, IP55, IP66 max. cable crosssection 4) for motor [mm2] ([AWG])

Max. cable cross-section 4) for Disconnect [mm2] ([AWG]) Estimated power loss at rated max. load [W] Efficiency

16, 10, 10 (6, 8, 8) 16, 10, 10 (6, 8, 8) 35,-,-(2,-,-) 35,-,-(2,-,-) 50,-,- (1,-,-)

VLT® AutomationDrive FC 301/302 Operating Instructions

HO NO HO NO HO NO HO NO HO NO

10, 10,- (8, 8,-) 10, 10,- (8, 8,-) 35,-,-(2,-,-) 35,-,-(2,-,-) 35,-,-(2,-,-)

10, 10,- (8, 8,-) 10, 10,- (8, 8,-) 35, 25, 25 (2, 4, 4) 35, 25, 25 (2, 4, 4) 50,-,- (1,-,-)

16, 10, 10

(6, 8, 8)

220 300 300 370 370 440 440 600 600 740

0.98 0.98 0.98 0.98 0.98

50, 35, 35

(1, 2, 2)

8 8

Table 8.8 Mains Supply 3x525-600 V AC (FC 302 only), P11K-P30K

MG33AN02 - Rev. 2013-09-06 53

Specifications

Type Designation P37K P45K P55K P75K

High/Normal Overload Typical Shaft Output [kW] 37 45 45 55 55 75 75 90 Enclosure IP20 C3 C3 C3 C4 C4 Enclosure IP21, IP55, IP66 C1 C1 C1 C2 C2

Output current

Continuous (3x525-550 V) [A] 54 65 65 87 87 105 105 137 Intermittent (3x525-550 V) [A] 81 72 98 96 131 116 158 151 Continuous (3x551-600 V) [A] 52 62 62 83 83 100 100 131 Intermittent (3x551-600 V) [A] 78 68 93 91 125 110 150 144 Continuous kVA (550 V AC) [kVA] 51.4 61.9 61.9 82.9 82.9 100.0 100.0 130.5 Continuous kVA (575 V AC) [kVA] 51.8 61.7 61.7 82.7 82.7 99.6 99.6 130.5

Max. input current

Continuous at 550 V [A] 49 59 59 78.9 78.9 95.3 95.3 124.3 Intermittent at 550 V [A] 74 65 89 87 118 105 143 137 Continuous at 575 V [A] 47 56 56 75 75 91 91 119 Intermittent at 575 V [A] 70 62 85 83 113 100 137 131

Additional specifications

IP20 max. cable cross-section for mains and motor [mm2] ([AWG])

IP20 max. cable cross-section for brake and load sharing [mm2] ([AWG]) IP21, IP55, IP66 max. cable cross-section for mains and motor [mm2] ([AWG]) IP21, IP55, IP66 max. cable cross-section for brake and load sharing [mm2] ([AWG]) Max cable cross-section 4) for mains disconnect [mm2] ([AWG])

Estimated power loss at rated max. load [W] Efficiency

VLT® AutomationDrive FC 301/302 Operating Instructions

HO NO HO NO HO NO HO NO

50 (1) 150 (300 MCM)

50 (1) 95 (4/0)

50 (1) 150 (300 MCM)

50 (1) 95 (4/0)

50, 35, 35

(1, 2, 2)

740 900 900 1100 1100 1500 1500 1800

0.98 0.98 0.98 0.98

95, 70, 70

(3/0, 2/0, 2/0)

185, 150, 120

(350MCM,

300MCM, 4/0)

Table 8.9 Mains Supply 3x525-600 V AC (FC 302 only), P37K-P75K

54 MG33AN02 - Rev. 2013-09-06

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

8.1.4 Mains Supply 3x525-690 V AC (FC 302 only)

Type Designation P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5

High/Normal Overload Typical Shaft output (kW) 1.1 1.5 2.2 3.0 4.0 5.5 7.5 Enclosure IP20 A3 A3 A3 A3 A3 A3 A3

Output current

Continuous (3x525-550V) [A] 2.1 2.7 3.9 4.9 6.1 9.0 11.0 Intermittent (3x525-550V) [A] 3.4 4.3 6.2 7.8 9.8 14.4 17.6 Continuous (3x551-690V) [A] 1.6 2.2 3.2 4.5 5.5 7.5 10.0 Intermittent (3x551-690V) [A] 2.6 3.5 5.1 7.2 8.8 12.0 16.0 Continuous KVA 525 V AC 1.9 2.5 3.5 4.5 5.5 8.2 10.0 Continuous KVA 690 V AC 1.9 2.6 3.8 5.4 6.6 9.0 12.0

Max. input current

Continuous (3x525-550V) [A] 1.9 2.4 3.5 4.4 5.5 8.1 9.9 Intermittent (3x525-550V) [A] 3.0 3.9 5.6 7.0 8.8 12.9 15.8 Continuous (3x551-690V) [A] 1.4 2.0 2.9 4.0 4.9 6.7 9.0 Intermittent (3x551-690V) [A] 2.3 3.2 4.6 6.5 7.9 10.8 14.4

Additional specifications

Max. cable cross-section 4) for mains, motor, brake and load sharing [mm2] ([AWG]) Max. Cable cross-section 4) for disconnect [mm2] ([AWG]) Estimated power loss at rated max. load (W) Efficiency

HO/NO HO/NO HO/NO HO/NO HO/NO HO/NO HO/NO

4, 4, 4 (12, 12, 12) (min. 0.2 (24)

6, 4, 4 (10, 12, 12)

44 60 88 120 160 220 300

0.96 0.96 0.96 0.96 0.96 0.96 0.96

8 8

Table 8.10 A3 Enclosure, Mains Supply 3x525-690 V AC IP20/Protected Chassis, P1K1-P7K5

Type Designation P11K P15K P18K P22K

High/Normal Overload Typical Shaft output at 550 V [kW] 7.5 11 11 15 15 18.5 18.5 22 Typical Shaft output at 690 V [kW] 11 15 15 18.5 18.5 22 22 30 Enclosure IP20 B4 B4 B4 B4 Enclosure IP21, IP55 B2 B2 B2 B2

Output current

Continuous (3x525-550V) [A] 14.0 19.0 19.0 23.0 23.0 28.0 28.0 36.0 Intermittent (60 s overload) (3x525-550V) [A] 22.4 20.9 30.4 25.3 36.8 30.8 44.8 39.6 Continuous (3x551-690V) [A] 13.0 18.0 18.0 22.0 22.0 27.0 27.0 34.0 Intermittent (60 s overload) (3x551-690V) [A] 20.8 19.8 28.8 24.2 35.2 29.7 43.2 37.4 continuous KVA (at 550 V) [KVA] 13.3 18.1 18.1 21.9 21.9 26.7 26.7 34.3 continuous KVA (at 690 V AC) [KVA] 15.5 21.5 21.5 26.3 26.3 32.3 32.3 40.6

Max. input current

Continuous (at 550 V) (A) 15.0 19.5 19.5 24.0 24.0 29.0 29.0 36.0 Intermittent (60 s overload) (at 550 V) (A) 23.2 21.5 31.2 26.4 38.4 31.9 46.4 39.6 Continuous (at 690 V) (A) 14.5 19.5 19.5 24.0 24.0 29.0 29.0 36.0 Intermittent (60 s overload) (at 690 V) (A) 23.2 21.5 31.2 26.4 38.4 31.9 46.4 39.6

Additional specifications

Max. cable cross-section 4) for mains/motor, load share and brake [mm2] ([AWG]) Max cable cross-section 4) for mains disconnect [mm2] ([AWG]) Estimated power loss at rated max. load (W) Efficiency

HO NO HO NO HO NO HO NO

35, 25, 25 (2, 4, 4)

16,10,10 (6, 8, 8)

150 220 220 300 300 370 370 440

0.98 0.98 0.98 0.98

Table 8.11 B2/B4 Enclosure, Mains Supply 3x525-690 V AC IP20/IP21/IP55 - Chassis/NEMA 1/NEMA 12 (FC 302 only), P11K-P22K

MG33AN02 - Rev. 2013-09-06 55

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

Type Designation P30K P37K P45K P55K P75K

High/Normal Overload

HO NO HO NO HO NO HO NO HO NO Typical Shaft output at 550 V (kW) 22 30 30 37 37 45 45 55 50 75 Typical Shaft output at 690 V [kW] 30 37 37 45 45 55 55 75 75 90 Enclosure IP20 B4 C3 C3 D3h D3h Enclosure IP21, IP55 C2 C2 C2 C2 C2

Output current

Continuous (3x525-550V) [A] 36.0 43.0 43.0 54.0 54.0 65.0 65.0 87.0 87.0 105 Intermittent (60 s overload) (3x525-550V) [A] 54.0 47.3 64.5 59.4 81.0 71.5 97.5 95.7 130.5 115.5 Continuous (3x551-690V) [A] 34.0 41.0 41.0 52.0 52.0 62.0 62.0 83.0 83.0 100 Intermittent (60 s overload) (3x551-690V) [A] 51.0 45.1 61.5 57.2 78.0 68.2 93.0 91.3 124.5 110 continuous KVA (at 550 V AC) [KVA] 34.3 41.0 41.0 51.4 51.4 61.9 61.9 82.9 82.9 100 continuous KVA (at 690 V AC) [KVA] 40.6 49.0 49.0 62.1 62.1 74.1 74.1 99.2 99.2 119.5

Max. input current

Continuous (at 550 V) [A] 36.0 49.0 49.0 59.0 59.0 71.0 71.0 87.0 87.0 99.0 Intermittent (60 s overload) (at 550 V) [A] 54.0 53.9 72.0 64.9 87.0 78.1 105.0 95.7 129 108.9 Continuous (at 690 V) [A] 36.0 48.0 48.0 58.0 58.0 70.0 70.0 86.0 - Intermittent (60 s overload) (at 690 V) [A] 54.0 52.8 72.0 63.8 87.0 77.0 105 94.6 - -

Additional specifications

Max. cable-cross section for mains and motor [mm2] ([AWG]) Max. cable cross-section for load share and brake [mm2] ([AWG])

Max cable cross-section 4) for mains disconnect [mm2] ([AWG]) Estimated power loss at rated max. load [W] Efficiency

150 (300 MCM)

95 (3/0)

95, 70, 70

(3/0, 2/0, 2/0)

185, 150, 120

(350 MCM, 300

MCM, 4/0)

600 740 740 900 900 1100 1100 1500 1500 1800

0,98

0,98 0,98 0,98 0,98

Table 8.12 B4, C2, C3 Enclosure, Mains Supply 3x525-690 V AC IP20/IP21/IP55 - Chassis/NEMA1/NEMA 12 (FC 302 only), P30K-P75K

For fuse ratings, see 8.7 Fuses and Circuit Breakers.

High overload=150% or 160% torque during 60 s. Normal overload=110% torque during 60 s.

Measured using 5 m screened motor cables at rated load and rated frequency.

The typical power loss is at nominal load conditions and expected to be within ±15% (tolerance relates to variety in voltage and cable conditions). Values are based on a typical motor efficiency (eff2/eff3 border line). Motors with lower efficiency will also add to the power loss in the frequency converter and opposite. If the switching frequency is increased compared to the default setting, the power losses may rise significantly. LCP and typical control card power consumptions are included. Further options and customer load may add up to 30 W to the losses. (Though typical only 4 W extra for a fully loaded control card, or options for slot A or slot B, each). Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (± 5%).

The three values for the max. cable cross section are for single core, flexible wire and flexible wire with sleeve, respectively.

56 MG33AN02 - Rev. 2013-09-06

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

8.2 Mains Supply

Mains supply Supply Terminals (6-Pulse) L1, L2, L3 Supply Terminals (12-Pulse) L1-1, L2-1, L3-1, L1-2, L2-2, L3-2 Supply voltage 200-240 V ±10% Supply voltage FC 301: 380-480 V/FC 302: 380-500 V ±10% Supply voltage FC 302: 525-600 V ±10% Supply voltage FC 302: 525-690 V ±10%

Mains voltage low/mains drop-out: During low mains voltage or a mains drop-out, the frequency converter continues until the intermediate circuit voltage drops below the minimum stop level, which corresponds typically to 15% below the frequency converter's lowest rated supply voltage. Power-up and full torque cannot be expected at mains voltage lower than 10% below the frequency converter's lowest rated supply voltage.

Supply frequency 50/60 Hz ±5% Max. imbalance temporary between mains phases 3.0 % of rated supply voltage True Power Factor (λ) ≥ 0.9 nominal at rated load Displacement Power Factor (cos ϕ) near unity (> 0.98) Switching on input supply L1, L2, L3 (power-ups) ≤ 7.5 kW maximum 2 times/min. Switching on input supply L1, L2, L3 (power-ups) 11-75 kW maximum 1 time/min. Switching on input supply L1, L2, L3 (power-ups) ≥ 90 kW maximum 1 time/2 min. Environment according to EN60664-1 overvoltage category III/pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes, 240/500/600/690 V maximum.

8 8

8.3

Motor Output and Motor Data

Motor output (U, V, W1)) Output voltage 0-100% of supply voltage Output frequency 0-590 Hz Output frequency in Flux Mode 0-300 Hz Switching on output Unlimited Ramp times 0.01-3600 s

Torque characteristics Starting torque (constant torque) maximum 160% for 60 s 1) once in 10 min. Starting/overload torque (variable torque) maximum 110% up to 0.5 s1) once in 10 min. Torque rise time in FLUX (for 5 kHz fsw) 1 ms Torque rise time in VVC

Percentage relates to the nominal torque.

The torque response time depends on application and load but as a general rule, the torque step from 0 to reference is 4-5 x

torque rise time.

plus

(independent of fsw) 10 ms

MG33AN02 - Rev. 2013-09-06 57

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

8.4 Ambient Conditions

Environment Enclosure IP20/Chassis, IP21/Type 1, IP55/ Type 12, IP66/ Type 4X Vibration test 1.0 g Max. THVD 10% Max. relative humidity 5% - 93% (IEC 721-3-3; Class 3K3 (non-condensing) during operation Aggressive environment (IEC 60068-2-43) H2S test Ambient temperature

Max. 50 °C (24-hour average maximum 45 °C) Minimum ambient temperature during full-scale operation 0 °C Minimum ambient temperature at reduced performance - 10 °C Temperature during storage/transport -25 to +65/70 °C Maximum altitude above sea level without derating 1000 m

Derating for high altitude, see special conditions in the Design Guide.

EMC standards, Emission EN 61800-3 EMC standards, Immunity EN 61800-3

See section on special conditions in the Design Guide..

Derating for high ambient temperature, see special conditions in the Design Guide

class Kd

8.5 Cable Specifications

Cable lengths and cross sections for control cables Max. motor cable length, screened 150 m Max. motor cable length, unscreened 300 m Maximum cross section to control terminals, flexible/rigid wire without cable end sleeves 1.5 mm2/16 AWG Maximum cross section to control terminals, flexible wire with cable end sleeves 1 mm2/18 AWG Maximum cross section to control terminals, flexible wire with cable end sleeves with collar 0.5 mm2/20 AWG Minimum cross section to control terminals 0.25 mm2/24 AWG

For power cables, see electrical tables in 8.1 Electrical Data.

8.6 Control Input/Output and Control Data

Digital inputs Programmable digital inputs FC 301: 4 (5)1)/FC 302: 4 (6) Terminal number 18, 19, 271), 291), 32, 33, Logic PNP or NPN Voltage level 0 - 24 V DC Voltage level, logic'0' PNP < 5 V DC Voltage level, logic'1' PNP > 10 V DC Voltage level, logic '0' NPN Voltage level, logic '1' NPN Maximum voltage on input 28 V DC Pulse frequency range 0-110 kHz (Duty cycle) Min. pulse width 4.5 ms Input resistance, R

> 19 V DC < 14 V DC

approx. 4 kΩ

58 MG33AN02 - Rev. 2013-09-06

Mains

Functional isolation

PELV isolation

Motor

DC-Bus

High voltage

Control

+24V

RS485

130BA117.10

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

Safe stop Terminal 37

3, 4)

(Terminal 37 is fixed PNP logic) Voltage level 0-24 V DC Voltage level, logic'0' PNP <4 V DC Voltage level, logic'1' PNP >20 V DC Maximum voltage on input 28 V DC Typical input current at 24 V 50 mA rms Typical input current at 20 V 60 mA rms Input capacitance 400 nF

All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Terminals 27 and 29 can also be programmed as output.

Except safe stop input Terminal 37.

See for further information about terminal 37 and Safe Stop.

When using a contactor with a DC coil inside in combination with Safe Stop, it is important to make a return way for the current from the coil when turning it off. This can be done by using a freewheel diode (or, alternatively, a 30 or 50 V MOV for quicker response time) across the coil. Typical contactors can be bought with this diode.

Analog inputs Number of analog inputs 2 Terminal number 53, 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201/switch S202 = OFF (U) Voltage level -10 to +10 V (scaleable) Input resistance, R

approx. 10 kΩ Max. voltage ± 20 V Current mode Switch S201/switch S202 = ON (I) Current level 0/4 to 20 mA (scaleable) Input resistance, R

approx. 200 Ω Max. current 30 mA Resolution for analog inputs 10 bit (+ sign) Accuracy of analog inputs Max. error 0.5% of full scale Bandwidth 100 Hz

The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

8 8

Illustration 8.1 PELV Isolation

Pulse/encoder inputs Programmable pulse/encoder inputs 2/1 Terminal number pulse/encoder 291), 332) / 323), 33 Max. frequency at terminal 29, 32, 33 110 kHz (Push-pull driven) Max. frequency at terminal 29, 32, 33 5 kHz (open collector) Min. frequency at terminal 29, 32, 33 4 Hz Voltage level see section on Digital input Maximum voltage on input 28 V DC

MG33AN02 - Rev. 2013-09-06 59

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

Input resistance, R

approx. 4 kΩ Pulse input accuracy (0.1-1 kHz) Max. error: 0.1% of full scale Encoder input accuracy (1-11 kHz) Max. error: 0.05 % of full scale

The pulse and encoder inputs (terminals 29, 32, 33) are galvanically isolated from the supply voltage (PELV) and other highvoltage terminals.

FC 302 only

Pulse inputs are 29 and 33

Encoder inputs: 32 = A, and 33 = B

Digital output Programmable digital/pulse outputs 2 Terminal number 27, 29

Voltage level at digital/frequency output 0-24 V Max. output current (sink or source) 40 mA Max. load at frequency output 1 kΩ Max. capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz Maximum output frequency at frequency output 32 kHz Accuracy of frequency output Max. error: 0.1 % of full scale Resolution of frequency outputs 12 bit

Terminal 27 and 29 can also be programmed as input.

The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Analog output Number of programmable analog outputs 1 Terminal number 42 Current range at analog output 0/4 to 20 mA Max. load GND - analog output less than 500 Ω Accuracy on analog output Max. error: 0.5% of full scale Resolution on analog output 12 bit

The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, 24 V DC output Terminal number 12, 13 Output voltage 24 V +1, -3 V Max. load 200 mA

The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital inputs and outputs.

Control card, 10 V DC output Terminal number ±50 Output voltage 10.5 V ±0.5 V Max. load 15 mA

The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, RS-485 serial communication Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-) Terminal number 61 Common for terminals 68 and 69

The RS-485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the supply voltage (PELV).

60 MG33AN02 - Rev. 2013-09-06

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

Control card, USB serial communication USB standard 1.1 (Full speed) USB plug USB type B “device” plug

Connection to PC is carried out via a standard host/device USB cable. The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB ground connection is not galvanically isolated from protection earth. Use only an isolated laptop as PC connection to the USB connector on the frequency converter.

Relay outputs Programmable relay outputs FC 301 all kW: 1/FC 302 all kW: 2 Relay 01 Terminal number 1-3 (break), 1-2 (make) Max. terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load) 240 V AC, 2 A Max. terminal load (AC-15)1) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A Max. terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load) 60 V DC, 1 A Max. terminal load (DC-13)1) (Inductive load) 24 V DC, 0.1 A Relay 02 (FC 302 only) Terminal number 4-6 (break), 4-5 (make) Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load)

2)3)

Overvoltage cat. II 400 V AC, 2 A Max. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A Max. terminal load (DC-1)1) on 4-5 (NO) (Resistive load) 80 V DC, 2 A Max. terminal load (DC-13)1) on 4-5 (NO) (Inductive load) 24 V DC, 0.1 A Max. terminal load (AC-1)1) on 4-6 (NC) (Resistive load) 240 V AC, 2 A Max. terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A Max. terminal load (DC-1)1) on 4-6 (NC) (Resistive load) 50 V DC, 2 A Max. terminal load (DC-13)1) on 4-6 (NC) (Inductive load) 24 V DC, 0.1 A Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24 V DC 10 mA, 24 V AC 20 mA Environment according to EN 60664-1 overvoltage category III/pollution degree 2

IEC 60947 part 4 and 5

The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).

Overvoltage Category II

UL applications 300 V AC2A

8 8

Control card performance Scan interval 1 ms

Control characteristics Resolution of output frequency at 0-590 Hz ±0.003 Hz Repeat accuracy of Precise start/stop (terminals 18, 19) ≤±0.1 ms System response time (terminals 18, 19, 27, 29, 32, 33) ≤ 2 ms Speed control range (open loop) 1:100 of synchronous speed Speed control range (closed loop) 1:1000 of synchronous speed Speed accuracy (open loop) 30-4000 rpm: error ±8 rpm Speed accuracy (closed loop), depending on resolution of feedback device 0-6000 rpm: error ±0.15 rpm Torque control accuracy (speed feedback) max error ±5% of rated torque

All control characteristics are based on a 4-pole asynchronous motor

MG33AN02 - Rev. 2013-09-06 61

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

8.7 Fuses and Circuit Breakers

Use recommended fuses and/or circuit breakers on the supply side as protection in case of component break-down inside the frequency converter (first fault).

NOTICE

Use of fuses on the supply side is mandatory for IEC 60364 (CE) and NEC 2009 (UL) compliant installations.

Recommendations

Fuses of the type gG

•

Circuit breakers of Moeller types. By use of other circuit breaker types, ensure that the energy into the frequency

•

converter is equal to or lower than the energy provided by Moeller types.

If fuses/circuit breakers according to recommendations are chosen, possible damages on the frequency converter will mainly be limited to damages inside the unit. For further information, see Application Note Fuses and Circuit Breakers, MN.90.Tx.yy.

The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), depending on the frequency converter voltage rating. With the proper fusing the frequency converter Short Circuit Current Rating (SCCR) is 100,000 Arms.

CE Compliance

8.7.1

200-240 V

Enclosure Power [kW] Recommended

fuse size

A1 0.25-1.5 gG-10 gG-25 PKZM0-16 16 A2 0.25-2.2 gG-10 (0.25-1.5)

gG-16 (2.2)

A3 3.0-3.7 gG-16 (3)

gG-20 (3.7)

A4 0.25-2.2 gG-10 (0.25-1.5)

gG-16 (2.2)

A5 0.25-3.7 gG-10 (0.25-1.5)

gG-16 (2.2-3)

gG-20 (3.7)

B1 5.5-7.5 gG-25 (5.5)

gG-32 (7.5) B2 11 gG-50 gG-100 NZMB1-A100 100 B3 5.5 gG-25 gG-63 PKZM4-50 50 B4 7.5-15 gG-32 (7.5)

gG-50 (11) gG-63 (15)

C1 15-22 gG-63 (15)

gG-80 (18.5)

gG-100 (22)

C2 30-37 aR-160 (30)

aR-200 (37)

C3 18.5-22 gG-80 (18.5)

aR-125 (22)

C4 30-37 aR-160 (30)

aR-200 (37)

Recommended

Max. fuse

gG-25 PKZM0-25 25

gG-32 PKZM0-25 25

gG-80 PKZM4-63 63

gG-125 NZMB1-A100 100

gG-160 (15-18.5)

aR-160 (22)

aR-200 (30) aR-250 (37)

gG-150 (18.5)

aR-160 (22) aR-200 (30) aR-250 (37)

Recommended circuit

breaker Moeller

NZMB2-A200 160

NZMB2-A250 250

NZMB2-A200 150

NZMB2-A250 250

Max trip level [A]

Table 8.13 200-240 V, Enclosure Types A, B and C

62 MG33AN02 - Rev. 2013-09-06

Specifications

380-500 V

VLT® AutomationDrive FC 301/302 Operating Instructions

Enclosure Power [kW] Recommended

fuse size

A1 0.37-1.5 gG-10 gG-25 PKZM0-16 16 A2 0.37-4.0 gG-10 (0.37-3)

gG-16 (4) A3 5.5-7.5 gG-16 gG-32 PKZM0-25 25 A4 0.37-4 gG-10 (0.37-3)

gG-16 (4) A5 0.37-7.5 gG-10 (0.37-3)

gG-16 (4-7.5) B1 11-15 gG-40 gG-80 PKZM4-63 63 B2 18.5-22 gG-50 (18.5)

gG-63 (22) B3 11-15 gG-40 gG-63 PKZM4-50 50 B4 18.5-30 gG-50 (18.5)

gG-63 (22)

gG-80 (30) C1 30-45 gG-80 (30)

gG-100 (37) gG-160 (45)

C2 55-75 aR-200 (55)

aR-250 (75)

C3 37-45 gG-100 (37)

gG-160 (45)

C4 55-75 aR-200 (55)

aR-250 (75)

Recommended

Max. fuse

gG-25 PKZM0-25 25

gG-32 PKZM0-25 25

gG-100 NZMB1-A100 100

gG-125 NZMB1-A100 100

gG-160 NZMB2-A200 160

aR-250 NZMB2-A250 250

gG-150 (37) gG-160 (45)

aR-250 NZMB2-A250 250

Recommended circuit

breaker Moeller

NZMB2-A200 150

Max trip level [A]

8 8

Table 8.14 380-500 V, Enclosure Types A, B and C

MG33AN02 - Rev. 2013-09-06 63

Specifications

525-600 V

VLT® AutomationDrive FC 301/302 Operating Instructions

Enclosure Power [kW] Recommended

fuse size

A2 0-75-4.0 gG-10 gG-25 PKZM0-25 25 A3 5.5-7.5 gG-10 (5.5)

gG-16 (7.5)

A5 0.75-7.5 gG-10 (0.75-5.5)

gG-16 (7.5)

B1 11-18 gG-25 (11)

gG-32 (15)

gG-40 (18.5)

B2 22-30 gG-50 (22)

gG-63 (30)

B3 11-15 gG-25 (11)

gG-32 (15)

B4 18.5-30 gG-40 (18.5)

gG-50 (22) gG-63 (30)

C1 37-55 gG-63 (37)

C2 75 aR-200 (75) aR-250 NZMB2-A250 250 C3 37-45 gG-63 (37)

C4 55-75 aR-160 (55)

gG-100 (45)

aR-160 (55)

gG-100 (45)

aR-200 (75)

Recommended

Max. fuse

gG-32 PKZM0-25 25

gG-80 PKZM4-63 63

gG-100 NZMB1-A100 100

gG-63 PKZM4-50 50

gG-125 NZMB1-A100 100

gG-160 (37-45)

aR-250 (55)

gG-150 NZMB2-A200 150

aR-250 NZMB2-A250 250

Recommended circuit

breaker Moeller

NZMB2-A200 160

Max trip level [A]

Table 8.15 525-600 V, Enclosure Types A, B and C

525-690 V

Enclosure Power [kW] Recommended

fuse size

A3 1.1

1.5

2.2 3 4

5.5

7.5

B2/B4 11

15 18

22 B4/C2 30 gG-63 (30) gG-80 (30) - C2/C3 37

C2 55

Table 8.16 525-690 V, Enclosure Types A, B and C

gG-6 gG-6

gG-6 gG-10 gG-10 gG-16 gG-16

gG-25 (11) gG-32 (15) gG-32 (18) gG-40 (22)

gG-63 (37)

gG-80 (45) gG-100 (55) gG-125 (75)

Recommended

Max. fuse

gG-25 gG-25 gG-25 gG-25 gG-25 gG-25 gG-25 gG-63

gG-100 (37) gG-125 (45)

gG-160 (55-75)

Recommended circuit

breaker Moeller

PKZM0-16 16

- -

Max trip level [A]

64 MG33AN02 - Rev. 2013-09-06

Specifications

8.7.2 UL Compliance

200-240 V

VLT® AutomationDrive FC 301/302 Operating Instructions

Power

[kW]

0.25-0.37 KTN-R-05 JKS-05 JJN-05 FNQ-R-5 KTK-R-5 LP-CC-5

0.55-1.1 KTN-R-10 JKS-10 JJN-10 FNQ-R-10 KTK-R-10 LP-CC-10

1.5 KTN-R-15 JKS-15 JJN-15 FNQ-R-15 KTK-R-15 LP-CC-15

2.2 KTN-R-20 JKS-20 JJN-20 FNQ-R-20 KTK-R-20 LP-CC-20

3.0 KTN-R-25 JKS-25 JJN-25 FNQ-R-25 KTK-R-25 LP-CC-25

3.7 KTN-R-30 JKS-30 JJN-30 FNQ-R-30 KTK-R-30 LP-CC-30

5.5 KTN-R-50 KS-50 JJN-50 - - -

7.5 KTN-R-60 JKS-60 JJN-60 - - 11 KTN-R-80 JKS-80 JJN-80 - - -

15-18.5 KTN-R-125 JKS-125 JJN-125 - - -

22 KTN-R-150 JKS-150 JJN-150 - - 30 KTN-R-200 JKS-200 JJN-200 - - 37 KTN-R-250 JKS-250 JJN-250 - - -

Table 8.17 200-240 V, Enclosure Types A, B and C

Power [kW]

0.25-0.37 5017906-005 KLN-R-05 ATM-R-05 A2K-05-R FWX-5 - - HSJ-6

0.55-1.1 5017906-010 KLN-R-10 ATM-R-10 A2K-10-R FWX-10 - - HSJ-10

1.5 5017906-016 KLN-R-15 ATM-R-15 A2K-15-R FWX-15 - - HSJ-15

2.2 5017906-020 KLN-R-20 ATM-R-20 A2K-20-R FWX-20 - - HSJ-20

3.0 5017906-025 KLN-R-25 ATM-R-25 A2K-25-R FWX-25 - - HSJ-25

3.7 5012406-032 KLN-R-30 ATM-R-30 A2K-30-R FWX-30 - - HSJ-30

5.5 5014006-050 KLN-R-50 - A2K-50-R FWX-50 - - HSJ-50

7.5 5014006-063 KLN-R-60 - A2K-60-R FWX-60 - - HSJ-60

11 5014006-080 KLN-R-80 - A2K-80-R FWX-80 - - HSJ-80

15-18.5 2028220-125 KLN-R-125 - A2K-125-R FWX-125 - - HSJ-125

22 2028220-150 KLN-R-150 - A2K-150-R FWX-150 L25S-150 A25X-150 HSJ-150 30 2028220-200 KLN-R-200 - A2K-200-R FWX-200 L25S-200 A25X-200 HSJ-200 37 2028220-250 KLN-R-250 - A2K-250-R FWX-250 L25S-250 A25X-250 HSJ-250

Bussmann

Type RK1

SIBA

Type RK1

Bussmann

Type J

Littel fuse

Type RK1

Ferraz-

Shawmut

Type CC

Recommended max. fuse

Bussmann

Type T

Recommended max. fuse

Ferraz-

Shawmut

Type RK1

Bussmann

Type CC

Bussmann

Type JFHR2

Bussmann

Type CC

Littel fuse

JFHR2

Ferraz-

Shawmut

JFHR2

Bussmann

Type CC

Ferraz-

Shawmut

8 8

Table 8.18 200-240 V, Enclosure Types A, B and C

1) KTS-fuses from Bussmann may substitute KTN for 240 V frequency converters.

2) FWH-fuses from Bussmann may substitute FWX for 240 V frequency converters.

3) A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V frequency converters.

4) A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V frequency converters.

MG33AN02 - Rev. 2013-09-06 65

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

380-500 V

Recommended max. fuse Power [kW]

0.37-1.1 KTS-R-6 JKS-6 JJS-6 FNQ-R-6 KTK-R-6 LP-CC-6

1.5-2.2 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10 3 KTS-R-15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15 4 KTS-R-20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20

5.5 KTS-R-25 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25

7.5 KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30 11 KTS-R-40 JKS-40 JJS-40 - - 15 KTS-R-50 JKS-50 JJS-50 - - 18 KTS-R-60 JKS-60 JJS-60 - - 22 KTS-R-80 JKS-80 JJS-80 - - 30 KTS-R-100 JKS-100 JJS-100 - - 37 KTS-R-125 JKS-125 JJS-125 - - 45 KTS-R-150 JKS-150 JJS-150 - - 55 KTS-R-200 JKS-200 JJS-200 - - 75 KTS-R-250 JKS-250 JJS-250 - - -

Bussmann

Type RK1

Bussmann

Type J

Bussmann

Type T

Bussmann

Type CC

Bussmann

Type CC

Bussmann

Type CC

Table 8.19 380-500 V, Enclosure Types A, B and C

Recommended max. fuse

Power [kW]

0.37-1.1 5017906-006 KLS-R-6 ATM-R-6 A6K-6-R FWH-6 HSJ-6 - -

1.5-2.2 5017906-010 KLS-R-10 ATM-R-10 A6K-10-R FWH-10 HSJ-10 - 3 5017906-016 KLS-R-15 ATM-R-15 A6K-15-R FWH-15 HSJ-15 - 4 5017906-020 KLS-R-20 ATM-R-20 A6K-20-R FWH-20 HSJ-20 - -

5.5 5017906-025 KLS-R-25 ATM-R-25 A6K-25-R FWH-25 HSJ-25 - -

7.5 5012406-032 KLS-R-30 ATM-R-30 A6K-30-R FWH-30 HSJ-30 - 11 5014006-040 KLS-R-40 - A6K-40-R FWH-40 HSJ-40 - 15 5014006-050 KLS-R-50 - A6K-50-R FWH-50 HSJ-50 - 18 5014006-063 KLS-R-60 - A6K-60-R FWH-60 HSJ-60 - 22 2028220-100 KLS-R-80 - A6K-80-R FWH-80 HSJ-80 - 30 2028220-125 KLS-R-100 - A6K-100-R FWH-100 HSJ-100 - 37 2028220-125 KLS-R-125 - A6K-125-R FWH-125 HSJ-125 - 45 2028220-160 KLS-R-150 - A6K-150-R FWH-150 HSJ-150 - 55 2028220-200 KLS-R-200 - A6K-200-R FWH-200 HSJ-200 A50-P-225 L50-S-225 75 2028220-250 KLS-R-250 - A6K-250-R FWH-250 HSJ-250 A50-P-250 L50-S-250

Table 8.20 380-500 V, Enclosure Types A, B and C

1) Ferraz-Shawmut A50QS fuses may substitute for A50P fuses.

SIBA

Type RK1

Littel fuse

Type RK1

Ferraz-

Shawmut

Type CC

FerrazShawmut Type RK1

Bussmann

JFHR2

Ferraz-

Shawmut

Ferraz-

Shawmut

JFHR2

Littel fuse

JFHR2

66 MG33AN02 - Rev. 2013-09-06

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

525-600 V

Recommended max. fuse

Power [kW]

0.75-1.1 KTS-R-5 JKS-5 JJS-6 FNQ-R-5 KTK-R-5 LP-CC-5 5017906-005 KLS-R-005 A6K-5-R HSJ-6

1.5-2.2 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10 5017906-010 KLS-R-010 A6K-10-R HSJ-10 3 KTS-R15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15 5017906-016 KLS-R-015 A6K-15-R HSJ-15 4 KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20 5017906-020 KLS-R-020 A6K-20-R HSJ-20

5.5 KTS-R-25 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25 5017906-025 KLS-R-025 A6K-25-R HSJ-25

7.5 KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30 5017906-030 KLS-R-030 A6K-30-R HSJ-30 11 KTS-R-35 JKS-35 JJS-35 - - - 5014006-040 KLS-R-035 A6K-35-R HSJ-35 15 KTS-R-45 JKS-45 JJS-45 - - - 5014006-050 KLS-R-045 A6K-45-R HSJ-45 18 KTS-R-50 JKS-50 JJS-50 - - - 5014006-050 KLS-R-050 A6K-50-R HSJ-50 22 KTS-R-60 JKS-60 JJS-60 - - - 5014006-063 KLS-R-060 A6K-60-R HSJ-60 30 KTS-R-80 JKS-80 JJS-80 - - - 5014006-080 KLS-R-075 A6K-80-R HSJ-80 37 KTS-R-100 JKS-100 JJS-100 - - - 5014006-100 KLS-R-100 A6K-100-R HSJ-100 45 KTS-R-125 JKS-125 JJS-125 - - - 2028220-125 KLS-R-125 A6K-125-R HSJ-125 55 KTS-R-150 JKS-150 JJS-150 - - - 2028220-150 KLS-R-150 A6K-150-R HSJ-150 75 KTS-R-175 JKS-175 JJS-175 - - - 2028220-200 KLS-R-175 A6K-175-R HSJ-175

Table 8.21 525-600 V, Enclosure Types A, B and C

Bussman

Type RK1

Bussmann

Type J

Bussmann

Type T

Bussmann

Type CC

Bussman

Type CC

Bussmann

Type CC

SIBA

Type RK1

Littel fuse

Type RK1

FerrazShawmut Type RK1

Ferraz-

Shawmut

8 8

525-690 V

Recommended max. fuse Power [kW]

[kW]

1.1 KTS-R-5 JKS-5 JJS-6 FNQ-R-5 KTK-R-5 LP-CC-5

1.5-2.2 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10 3 KTS-R15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15 4 KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20

5.5 KTS-R-25 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25

7.5 KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30 11 KTS-R-35 JKS-35 JJS-35 - - 15 KTS-R-45 JKS-45 JJS-45 - - 18 KTS-R-50 JKS-50 JJS-50 - - 22 KTS-R-60 JKS-60 JJS-60 - - 30 KTS-R-80 JKS-80 JJS-80 - - 37 KTS-R-100 JKS-100 JJS-100 - - 45 KTS-R-125 JKS-125 JJS-125 - - 55 KTS-R-150 JKS-150 JJS-150 - - 75 KTS-R-175 JKS-175 JJS-175 - - -

Table 8.22 525-690 V, Enclosure Types A, B and C

Bussmann

Type RK1

Bussmann

Type J

Bussmann

Type T

Bussmann

Type CC

Bussmann

Type CC

Bussmann

Type CC

MG33AN02 - Rev. 2013-09-06 67

Specifications

Power [kW]

11 30 A KTS-R-30 JKS-30 JKJS-30 5017906-030 KLS-R-030 A6K-30-R HST-30 15-18.5 45 A KTS-R-45 JKS-45 JJS-45 5014006-050 KLS-R-045 A6K-45-R HST-45 22 60 A KTS-R-60 JKS-60 JJS-60 5014006-063 KLS-R-060 A6K-60-R HST-60 30 80 A KTS-R-80 JKS-80 JJS-80 5014006-080 KLS-R-075 A6K-80-R HST-80 37 90 A KTS-R-90 JKS-90 JJS-90 5014006-100 KLS-R-090 A6K-90-R HST-90 45 100 A KTS-R-100 JKS-100 JJS-100 5014006-100 KLS-R-100 A6K-100-R HST-100 55 125 A KTS-R-125 JKS-125 JJS-125 2028220-125 KLS-150 A6K-125-R HST-125 75 150 A KTS-R-150 JKS-150 JJS-150 2028220-150 KLS-175 A6K-150-R HST-150

Table 8.23 525-690 V, Enclosure Types B and C

Max.

prefuse

Bussmann

E52273

RK1/JDDZ

VLT® AutomationDrive FC 301/302 Operating Instructions

Recommended max. fuse

Bussmann

E4273

J/JDDZ

Bussmann

E4273

T/JDDZ

SIBA

E180276

RK1/JDDZ

LittelFuse

E81895

RK1/JDDZ

Ferraz-

Shawmut

E163267/E2137

RK1/JDDZ

Ferraz-

Shawmut

E2137

J/HSJ

8.8 Connection Tightening Torques

Enclosure Mains Motor

A2 1.8 1.8 1.8 1.8 3 0.6 A3 1.8 1.8 1.8 1.8 3 0.6 A4 1.8 1.8 1.8 1.8 3 0.6 A5 1.8 1.8 1.8 1.8 3 0.6 B1 1.8 1.8 1.5 1.5 3 0.6 B2 4.5 4.5 3.7 3.7 3 0.6 B3 1.8 1.8 1.8 1.8 3 0.6 B4 4.5 4.5 4.5 4.5 3 0.6 C1 10 10 10 10 3 0.6 C2 C3 10 10 10 10 3 0.6 C4

Table 8.24 Tightening Terminals

14/24

For different cable dimensions x/y, where x ≤ 95 mm2 and y ≥ 95 mm2.

Torque [Nm]

connection

14 14 3 0.6

Brake Ground Relay

68 MG33AN02 - Rev. 2013-09-06

Specifications

VLT® AutomationDrive FC 301/302 Operating Instructions

8.9 Power Ratings, Weight and Dimensions

Chassis

Type

21/55/66

Type

21/55/66

Chassis

Type

21/55/66

1/12/4X

8 8

1/12/4X

Type

21/55/66

Type

55/66

Type

55/66

Type 1

Chassis

Type 1

Chassis

1/12/4X

12/4X

A 316 374 374 - - - - - 420 595 630 800

a 190 257 350 257 350 401 402 454 624 380 495 648 739 521 631

B 130 130 170 170 242 242 242 205 230 308 370 308 370

B 150 150 190 190 242 242 242 225 230 308 370 308 370

b 60 70 70 110 110 171 215 210 210 140 200 272 334 270 330

c 6.0 8.0 8.0 8.0 8.0 8.25 8.25 12 12 8 12.5 12.5

d ø8 ø11 ø11 ø11 ø11 ø12 ø12 ø19 ø19 12 ø19 ø19

e ø5 ø5.5 ø5.5 ø5.5 ø5.5 ø6.5 ø6.5 ø9 ø9 6.8 8.5 ø9 ø9 8.5 8.5

2.7 4.9 5.3 6.6 7.0 9.7 13.5/14.2 23 27 12 23.5 45 65 35 50 62

f 5 9 9 6.5 6.5 6 9 9 9 7.9 15 9.8 9.8 17 17

Enclosure Type A1 A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4 D3h

200-240 V 0.25–1.5 0.25-2.2 3-3.7 0.25-2.2 0.25-3.7 5.5-7.5 11 5.5-7.5 11-15 15-22 30-37 18.5-22 30-37-380-480/500 V 0.37-1.5 0.37-4.0 5.5-7.5 0.37-4 0.37-7.5 11-15 18.5-22 11-15 18.5-30 30-45 55-75 37-45 55-75

Rated

Power

[kW]

525-600 V 0.75-7.5 0.75-7.5 11-15 18.5-22 11-15 18.5-30 30-45 55-90 37-45 55-90-525-690 V 1.1-7.5 11-22 11-30 30-75 37-45 37-45 55-75

NEMA

Height [mm]

Height of back plate A 200 268 375 268 375 390 420 480 650 399 520 680 770 550 660 909

Height with de-coupling

plate for Fieldbus cables

Distance between

mounting holes

Width [mm]

Width of back plate B 75 90 90 130 130 200 242 242 242 165 230 308 370 308 370 250

Width of back plate with

one C option

Width of back plate with

two C options [mm]

Distance between

mounting holes

Depth [mm]

Depth without option A/B C 207 205 207 205 207 175 200 260 260 249 242 310 335 333 333 375

With option A/B C 222 220 222 220 222 175 200 260 260 262 242 310 335 333 333 375

Screw holes [mm]

MG33AN02 - Rev. 2013-09-06 69

Max weight [kg]

Front cover tightening torque [Nm]

Plastic cover (low IP) Click Click Click - - Click Click Click Click Click Click 2.0 2.0

Metal cover (IP55/66) - - - 1.5 1.5 2.2 2.2 - - 2.2 2.2 2.0 2.0

Table 8.25 Power Ratings, Weight and Dimensions

Appendix

VLT® AutomationDrive FC 301/302 Operating Instructions

9 Appendix

9.1 Symbols, Abbreviations and Conventions

AC Alternating Current AEO Automatic Energy Optimization AWG American Wire Gauge AMA Automatic Motor Adaptation °C DC Direct Current EMC Electro Magnetic Compatibility ETR Electronic Thermal Relay FC Frequency Converter LCP Local Control Panel MCT Motion Control Tool IP Ingress Protection I

M,N

PM Motor Permanent Magnet Motor

PELV Protective Extra Low Voltage PCB Printed Circuit Board I

LIM

INV

RPM Revolutions Per Minute Regen Regenerative Terminals n

LIM

VLT,MAX

VLT,N

Degrees Celsius

Nominal Motor Current Nominal Motor Frequency Nominal Motor Power Nominal Motor Voltage

Current Limit Rated Inverter Output Current

Synchronous Motor Speed Torque Limit The Maximum Output Current The Rated Output Current Supplied by the Frequency Converter

Table 9.1 Symbols and Abbreviations

Conventions

Numbered lists indicate procedures. Bullet lists indicate other information and description of illustrations. Italicised text indicates

cross reference

•

link

•

parameter name

•

9.2

Parameter Menu Structure

70 MG33AN02 - Rev. 2013-09-06

Appendix

4-11 Motor Speed Low Limit [RPM]

4-1* Motor Limits

4-10 Motor Speed Direction

4-12 Motor Speed Low Limit [Hz]

4-14 Motor Speed High Limit [Hz]

4-13 Motor Speed High Limit [RPM]

4-16 Torque Limit Motor Mode

4-17 Torque Limit Generator Mode

4-18 Current Limit

4-19 Max Output Frequency

4-2* Limit Factors

4-20 Torque Limit Factor Source

4-21 Speed Limit Factor Source

4-3* Motor Speed Mon.

4-30 Motor Feedback Loss Function

4-31 Motor Feedback Speed Error

4-32 Motor Feedback Loss Timeout

VLT® AutomationDrive FC 301/302 Operating Instructions

4-58 Missing Motor Phase Function

4-56 Warning Feedback Low

4-57 Warning Feedback High

4-35 Tracking Error

4-36 Tracking Error Timeout

4-34 Tracking Error Function

4-38 Tracking Error Ramping Timeout

4-39 Tracking Error After Ramping Timeout

4-37 Tracking Error Ramping

4-5* Adj. Warnings

4-50 Warning Current Low

4-51 Warning Current High

4-52 Warning Speed Low

4-53 Warning Speed High

4-54 Warning Reference Low

4-55 Warning Reference High

4-6* Speed Bypass

4-61 Bypass Speed From [Hz]

4-60 Bypass Speed From [RPM]

4-63 Bypass Speed To [Hz]

4-62 Bypass Speed To [RPM]

5-** Digital In/Out

5-0* Digital I/O mode

5-00 Digital I/O Mode

5-02 Terminal 29 Mode

5-01 Terminal 27 Mode

5-1* Digital Inputs

5-10 Terminal 18 Digital Input

5-12 Terminal 27 Digital Input

5-11 Terminal 19 Digital Input

5-13 Terminal 29 Digital Input

5-14 Terminal 32 Digital Input

5-15 Terminal 33 Digital Input

5-16 Terminal X30/2 Digital Input

5-17 Terminal X30/3 Digital Input

5-18 Terminal X30/4 Digital Input

5-19 Terminal 37 Safe Stop

5-20 Terminal X46/1 Digital Input

5-21 Terminal X46/3 Digital Input

5-22 Terminal X46/5 Digital Input

5-23 Terminal X46/7 Digital Input

5-24 Terminal X46/9 Digital Input

3-03 Maximum Reference

3-04 Reference Function

3-1* References

1-76 Start Current

1-8* Stop Adjustments

1-80 Function at Stop

1-11 Motor Model

1-14 Damping Gain

1-15 Low Speed Filter Time Const.

3-12 Catch up/slow Down Value

3-10 Preset Reference

3-11 Jog Speed [Hz]

1-83 Precise Stop Function

1-82 Min Speed for Function at Stop [Hz]

1-81 Min Speed for Function at Stop [RPM]

1-17 Voltage filter time const.

1-16 High Speed Filter Time Const.

1-2* Motor Data

3-16 Reference Resource 2

3-13 Reference Site

3-14 Preset Relative Reference

3-15 Reference Resource 1

Delay

1-84 Precise Stop Counter Value

1-85 Precise Stop Speed Compensation

1-9* Motor Temperature

1-22 Motor Voltage

1-23 Motor Frequency

1-20 Motor Power [kW]

1-21 Motor Power [HP]

3-19 Jog Speed [RPM]

3-17 Reference Resource 3

3-18 Relative Scaling Reference Resource

1-93 Thermistor Resource

1-90 Motor Thermal Protection

1-91 Motor External Fan

1-25 Motor Nominal Speed

1-26 Motor Cont. Rated Torque

1-24 Motor Current

3-4* Ramp 1

3-40 Ramp 1 Type

3-41 Ramp 1 Ramp Up Time

1-96 KTY Thermistor Resource

1-94 ATEX ETR cur.lim. speed reduction

1-95 KTY Sensor Type

1-29 Automatic Motor Adaptation (AMA)

1-30 Stator Resistance (Rs)

1-3* Adv. Motor Data

3-42 Ramp 1 Ramp Down Time

1-97 KTY Threshold level

1-31 Rotor Resistance (Rr)

3-45 Ramp 1 S-ramp Ratio at Accel. Start

1-98 ATEX ETR interpol. points freq.

1-33 Stator Leakage Reactance (X1)

3-47 Ramp 1 S-ramp Ratio at Decel. Start

3-46 Ramp 1 S-ramp Ratio at Accel. End

1-99 ATEX ETR interpol points current

2-** Brakes

1-34 Rotor Leakage Reactance (X2)

1-35 Main Reactance (Xh)

3-48 Ramp 1 S-ramp Ratio at Decel. End

3-5* Ramp 2

3-50 Ramp 2 Type

2-0* DC-Brake

2-00 DC Hold Current

2-01 DC Brake Current

1-37 d-axis Inductance (Ld)

1-36 Iron Loss Resistance (Rfe)

1-38 q-axis Inductance (Lq)

3-51 Ramp 2 Ramp Up Time

2-02 DC Braking Time

1-39 Motor Poles

3-52 Ramp 2 Ramp Down Time

3-55 Ramp 2 S-ramp Ratio at Accel. Start

2-04 DC Brake Cut In Speed [Hz]

2-03 DC Brake Cut In Speed [RPM]

1-41 Motor Angle Offset

1-40 Back EMF at 1000 RPM

3-58 Ramp 2 S-ramp Ratio at Decel. End

3-57 Ramp 2 S-ramp Ratio at Decel. Start

3-56 Ramp 2 S-ramp Ratio at Accel. End

2-06 Parking Current

2-07 Parking Time

2-05 Maximum Reference

1-45 q-axis Inductance Sat. (LqSat)

1-46 Position Detection Gain

1-44 d-axis Inductance Sat. (LdSat)

3-6* Ramp 3

3-60 Ramp 3 Type

3-61 Ramp 3 Ramp up Time

2-11 Brake Resistor (ohm)

2-1* Brake Energy Funct.

2-10 Brake Function

1-48 Inductance Sat. Point

1-47 Low Speed Torque Calibration

1-5* Load Indep. Setting

3-66 Ramp 3 S-ramp Ratio at Accel. End

3-62 Ramp 3 Ramp down Time

3-65 Ramp 3 S-ramp Ratio at Accel. Start

2-15 Brake Check

2-13 Brake Power Monitoring

2-12 Brake Power Limit (kW)

1-52 Min Speed Normal Magnetising [Hz]

1-51 Min Speed Normal Magnetising [RPM]

1-50 Motor Magnetisation at Zero Speed

3-68 Ramp 3 S-ramp Ratio at Decel. End

3-67 Ramp 3 S-ramp Ratio at Decel. Start

3-7* Ramp 4

3-70 Ramp 4 Type

2-19 Over-voltage Gain

2-17 Over-voltage Control

2-18 Brake Check Condition

2-16 AC brake Max. Current

1-56 U/f Characteristic - F

1-55 U/f Characteristic - U

1-53 Model Shift Frequency

1-54 Voltage reduction in fieldweakening

3-71 Ramp 4 Ramp up Time

3-72 Ramp 4 Ramp Down Time

3-75 Ramp 4 S-ramp Ratio at Accel. Start

2-2* Mechanical Brake

2-20 Release Brake Current

2-21 Activate Brake Speed [RPM]

1-59 Flystart Test Pulses Frequency

1-58 Flystart Test Pulses Current

1-6* Load Depen. Setting

3-78 Ramp 4 S-ramp Ratio at Decel. End

3-77 Ramp 4 S-ramp Ratio at Decel. Start

3-76 Ramp 4 S-ramp Ratio at Accel. End

3-8* Other Ramps

3-80 Jog Ramp Time

2-24 Stop Delay

2-25 Brake Release Time

2-26 Torque Ref

2-23 Activate Brake Delay

2-22 Activate Brake Speed [Hz]

1-62 Slip Compensation

1-63 Slip Compensation Time Constant

1-64 Resonance Dampening

1-61 High Speed Load Compensation

1-60 Low Speed Load Compensation

3-83 Quick Stop S-ramp Ratio at Decel. Start

3-81 Quick Stop Ramp Time

3-82 Quick Stop Ramp Type

2-28 Gain Boost Factor

2-29 Torque Ramp Down Time

2-27 Torque Ramp Time

1-67 Load Type

1-66 Min. Current at Low Speed

1-65 Resonance Dampening Time Constant

3-84 Quick Stop S-ramp Ratio at Decel. End

3-9* Digital Pot.Meter

2-31 Speed PID Start Proportional Gain

2-30 Position P Start Proportional Gain

1-69 Maximum Inertia

1-68 Minimum Inertia

3-90 Step Size

3-91 Ramp Time

3-92 Power Restore

3-93 Maximum Limit

2-33 Speed PID Start Lowpass Filter Time

2-32 Speed PID Start Integral Time

3-** Reference / Ramps

3-0* Reference Limits

1-7* Start Adjustments

1-70 PM Start Mode

1-71 Start Delay

1-72 Start Function

3-94 Minimum Limit

3-95 Ramp Delay

3-00 Reference Range

3-01 Reference/Feedback Unit

1-73 Flying Start

1-74 Start Speed [RPM]

4-** Limits / Warnings

9 9

3-02 Minimum Reference

1-75 Start Speed [Hz]

0-** Operation / Display

0-0* Basic Settings

0-03 Regional Settings

0-01 Language

0-02 Motor Speed Unit

0-09 Performance Monitor

0-04 Operating State at Power-up (Hand)

0-1* Set-up Operations

0-10 Active Set-up

0-11 Edit Set-up

0-12 This Set-up Linked to

0-14 Readout: Edit Set-ups / Channel

0-13 Readout: Linked Set-ups

0-15 Readout: actual setup

0-2* LCP Display

0-20 Display Line 1.1 Small

0-21 Display Line 1.2 Small

0-22 Display Line 1.3 Small

0-23 Display Line 2 Large

0-24 Display Line 3 Large

Parameters

0-25 My Personal Menu

0-3* LCP Custom Readout

0-30 Unit for User-defined Readout

0-31 Min Value of User-defined Readout

0-32 Max Value of User-defined Readout

0-38 Display Text 2

0-39 Display Text 3

0-37 Display Text 1

0-4* LCP Keypad

0-40 [Hand on] Key on LCP

0-41 [Off] Key on LCP

0-42 [Auto on] Key on LCP

0-43 [Reset] Key on LCP

0-44 [Off/Reset] Key on LCP

0-45 [Drive Bypass] Key on LCP

0-5* Copy/Save

0-50 LCP Copy

0-51 Set-up Copy

0-6* Password

0-65 Quick Menu Password

0-60 Main Menu Password

0-61 Access to Main Menu w/o Password

0-68 Safety Parameters Password

0-66 Access to Quick Menu w/o Password

0-67 Bus Password Access

0-69 Password Protection of Safety

1-** Load and Motor

1-0* General Settings

1-00 Configuration Mode

1-01 Motor Control Principle

1-03 Torque Characteristics

1-04 Overload Mode

1-02 Flux Motor Feedback Source

MG33AN02 - Rev. 2013-09-06 71

1-06 Clockwise Direction

1-07 Motor Angle Offset Adjust

1-05 Local Mode Configuration

1-1* Special Settings

1-10 Motor Construction

Appendix

10-13 Warning Parameter

10-14 Net Reference

10-12 Process Data Config Read

10-15 Net Control

10-2* COS Filters

VLT® AutomationDrive FC 301/302 Operating Instructions

12-27 Master Address

12-29 Store Always

12-24 Process Data Config Read Size

12-08 Host Name

10-21 COS Filter 2

10-22 COS Filter 3

10-23 COS Filter 4

10-20 COS Filter 1

10-3* Parameter Access

10-30 Array Index

10-31 Store Data Values

10-32 Devicenet Revision

10-33 Store Always

10-34 DeviceNet Product Code

10-39 Devicenet F Parameters

10-51 Process Data Config Read.

10-5* CANopen

10-50 Process Data Config Write.

12-** Ethernet

12-0* IP Settings

12-03 Default Gateway

12-01 IP Address

12-02 Subnet Mask

12-00 IP Address Assignment

12-04 DHCP Server

12-05 Lease Expires

12-06 Name Servers

12-07 Domain Name

12-09 Physical Address

12-10 Link Status

12-1* Ethernet Link Parameters

12-11 Link Duration

12-12 Auto Negotiation

12-13 Link Speed

12-14 Link Duplex

12-2* Process Data

12-22 Process Data Config Read

12-20 Control Instance

12-21 Process Data Config Write

12-23 Process Data Config Write Size

12-28 Store Data Values

12-32 Net Control

12-3* EtherNet/IP

12-30 Warning Parameter

12-31 Net Reference

12-35 EDS Parameter

12-34 CIP Product Code

12-33 CIP Revision

12-37 COS Inhibit Timer

12-38 COS Filter

12-4* Modbus TCP

12-40 Status Parameter

12-41 Slave Message Count

12-42 Slave Exception Message Count

9-99 Profibus Revision Counter

9-93 Changed Parameters (4)

9-94 Changed Parameters (5)

8-53 Start Select

8-54 Reversing Select

8-56 Preset Reference Select

8-55 Set-up Select

8-57 Profidrive OFF2 Select

8-58 Profidrive OFF3 Select

8-8* FC Port Diagnostics

8-80 Bus Message Count

8-81 Bus Error Count

8-82 Slave Messages Rcvd

8-83 Slave Error Count

8-9* Bus Jog

8-90 Bus Jog 1 Speed

8-91 Bus Jog 2 Speed

9-** PROFIdrive

9-00 Setpoint

9-07 Actual Value

9-15 PCD Write Configuration

9-27 Parameter Edit

9-18 Node Address

9-22 Telegram Selection

9-23 Parameters for Signals

9-16 PCD Read Configuration

9-28 Process Control

9-44 Fault Message Counter

9-45 Fault Code

9-47 Fault Number

9-63 Actual Baud Rate

9-52 Fault Situation Counter

9-53 Profibus Warning Word

9-68 Status Word 1

9-64 Device Identification

9-65 Profile Number

9-67 Control Word 1

9-72 ProfibusDriveReset

9-75 DO Identification

9-80 Defined Parameters (1)

9-71 Profibus Save Data Values

9-81 Defined Parameters (2)

9-82 Defined Parameters (3)

9-83 Defined Parameters (4)

9-92 Changed Parameters (3)

9-84 Defined Parameters (5)

9-90 Changed Parameters (1)

9-91 Changed Parameters (2)

10-** CAN Fieldbus

10-0* Common Settings

10-00 CAN Protocol

10-01 Baud Rate Select

10-02 MAC ID

10-05 Readout Transmit Error Counter

10-06 Readout Receive Error Counter

10-07 Readout Bus Off Counter

10-1* DeviceNet

10-10 Process Data Type Selection

10-11 Process Data Config Write

Ctrl.

7-48 PCD Feed Forward

7-32 Process PID Start Speed

7-31 Process PID Anti Windup

6-25 Terminal 54 High Ref./Feedb. Value

6-24 Terminal 54 Low Ref./Feedb. Value

7-35 Process PID Differentiation Time

7-34 Process PID Integral Time

7-33 Process PID Proportional Gain

6-26 Terminal 54 Filter Time Constant

6-3* Analog Input 3

6-30 Terminal X30/11 Low Voltage

7-38 Process PID Feed Forward Factor

7-36 Process PID Diff. Gain Limit

6-31 Terminal X30/11 High Voltage

6-34 Term. X30/11 Low Ref./Feedb. Value

7-39 On Reference Bandwidth

7-40 Process PID I-part Reset

7-41 Process PID Output Neg. Clamp

7-4* Adv. Process PID I

6-36 Term. X30/11 Filter Time Constant

6-35 Term. X30/11 High Ref./Feedb. Value

6-4* Analog Input 4

6-40 Terminal X30/12 Low Voltage

7-43 Process PID Gain Scale at Min. Ref.

7-42 Process PID Output Pos. Clamp

6-41 Terminal X30/12 High Voltage

6-44 Term. X30/12 Low Ref./Feedb. Value

7-45 Process PID Feed Fwd Resource

7-44 Process PID Gain Scale at Max. Ref.

6-46 Term. X30/12 Filter Time Constant

6-45 Term. X30/12 High Ref./Feedb. Value

7-46 Process PID Feed Fwd Normal/ Inv.

6-5* Analog Output 1

6-51 Terminal 42 Output Min Scale

6-50 Terminal 42 Output

7-49 Process PID Output Normal/ Inv. Ctrl.

6-52 Terminal 42 Output Max Scale

7-5* Adv. Process PID II

6-53 Term 42 Output Bus Ctrl

7-51 Process PID Feed Fwd Gain

7-50 Process PID Extended PID

6-55 Analog Output Filter

6-54 Terminal 42 Output Timeout Preset

7-52 Process PID Feed Fwd Ramp up

6-6* Analog Output 2

7-56 Process PID Ref. Filter Time

7-53 Process PID Feed Fwd Ramp down

6-61 Terminal X30/8 Min. Scale

6-60 Terminal X30/8 Output

7-57 Process PID Fb. Filter Time

8-** Comm. and Options

6-63 Terminal X30/8 Bus Control

6-62 Terminal X30/8 Max. Scale

8-0* General Settings

8-01 Control Site

8-02 Control Word Source

6-64 Terminal X30/8 Output Timeout Preset

6-7* Analog Output 3

6-70 Terminal X45/1 Output

8-03 Control Word Timeout Time

8-04 Control Word Timeout Function

6-72 Terminal X45/1 Max. Scale

6-71 Terminal X45/1 Min. Scale

8-07 Diagnosis Trigger

8-06 Reset Control Word Timeout

8-05 End-of-Timeout Function

6-74 Terminal X45/1 Output Timeout Preset

6-73 Terminal X45/1 Bus Control

6-8* Analog Output 4

8-08 Readout Filtering

8-1* Ctrl. Word Settings

8-10 Control Word Profile

6-82 Terminal X45/3 Max. Scale

6-81 Terminal X45/3 Min. Scale

6-80 Terminal X45/3 Output

8-14 Configurable Control Word CTW

8-13 Configurable Status Word STW

6-84 Terminal X45/3 Output Timeout Preset

6-83 Terminal X45/3 Bus Control

8-19 Product Code

8-3* FC Port Settings

8-30 Protocol

8-31 Address

7-02 Speed PID Proportional Gain

7-** Controllers

7-0* Speed PID Ctrl.

7-00 Speed PID Feedback Source

8-32 FC Port Baud Rate

7-03 Speed PID Integral Time

8-33 Parity / Stop Bits

7-04 Speed PID Differentiation Time

8-34 Estimated cycle time

7-05 Speed PID Diff. Gain Limit

8-36 Max Response Delay

8-35 Minimum Response Delay

7-07 Speed PID Feedback Gear Ratio

7-06 Speed PID Lowpass Filter Time

8-37 Max Inter-Char Delay

8-4* FC MC protocol set

7-09 Speed PID Error Correction w/ Ramp

7-08 Speed PID Feed Forward Factor

8-42 PCD Write Configuration

8-41 Parameters for Signals

8-40 Telegram Selection

7-1* Torque PI Ctrl.

7-12 Torque PI Proportional Gain

7-13 Torque PI Integration Time

8-43 PCD Read Configuration

8-5* Digital/Bus

8-50 Coasting Select

8-51 Quick Stop Select

8-52 DC Brake Select

7-2* Process Ctrl. Feedb

7-20 Process CL Feedback 1 Resource

7-22 Process CL Feedback 2 Resource

7-3* Process PID Ctrl.

7-30 Process PID Normal/ Inverse Control

5-25 Terminal X46/11 Digital Input

5-26 Terminal X46/13 Digital Input

5-3* Digital Outputs

5-30 Terminal 27 Digital Output

5-31 Terminal 29 Digital Output

5-32 Term X30/6 Digi Out (MCB 101)

5-33 Term X30/7 Digi Out (MCB 101)

5-4* Relays

5-40 Function Relay

5-41 On Delay, Relay

5-42 Off Delay, Relay

5-5* Pulse Input

5-50 Term. 29 Low Frequency

5-51 Term. 29 High Frequency

5-52 Term. 29 Low Ref./Feedb. Value

5-53 Term. 29 High Ref./Feedb. Value

5-55 Term. 33 Low Frequency

5-54 Pulse Filter Time Constant #29

5-58 Term. 33 High Ref./Feedb. Value

5-56 Term. 33 High Frequency

5-57 Term. 33 Low Ref./Feedb. Value

5-59 Pulse Filter Time Constant #33

5-6* Pulse Output

5-62 Pulse Output Max Freq #27

5-60 Terminal 27 Pulse Output Variable

5-65 Pulse Output Max Freq #29

5-63 Terminal 29 Pulse Output Variable

5-7* 24V Encoder Input

5-70 Term 32/33 Pulses Per Revolution

5-71 Term 32/33 Encoder Direction

5-8* I/O Options

5-80 AHF Cap Reconnect Delay

5-9* Bus Controlled

5-68 Pulse Output Max Freq #X30/6

5-66 Terminal X30/6 Pulse Output Variable

72 MG33AN02 - Rev. 2013-09-06

5-90 Digital & Relay Bus Control

5-93 Pulse Out #27 Bus Control

5-94 Pulse Out #27 Timeout Preset

5-95 Pulse Out #29 Bus Control

5-96 Pulse Out #29 Timeout Preset

5-97 Pulse Out #X30/6 Bus Control

5-98 Pulse Out #X30/6 Timeout Preset

6-** Analog In/Out

6-0* Analog I/O Mode

6-00 Live Zero Timeout Time

6-01 Live Zero Timeout Function

6-1* Analog Input 1

6-10 Terminal 53 Low Voltage

6-12 Terminal 53 Low Current

6-11 Terminal 53 High Voltage

6-14 Terminal 53 Low Ref./Feedb. Value

6-13 Terminal 53 High Current

6-16 Terminal 53 Filter Time Constant

6-15 Terminal 53 High Ref./Feedb. Value

6-2* Analog Input 2

6-21 Terminal 54 High Voltage

6-20 Terminal 54 Low Voltage

6-23 Terminal 54 High Current

6-22 Terminal 54 Low Current

Appendix

VLT® AutomationDrive FC 301/302 Operating Instructions

16-82 Fieldbus REF 1

16-80 Fieldbus CTW 1

16-13 Frequency

16-12 Motor Voltage

15-13 Logging Mode

15-14 Samples Before Trigger

16-85 FC Port CTW 1

16-84 Comm. Option STW

16-14 Motor current

16-15 Frequency [%]

15-2* Historic Log

15-20 Historic Log: Event

16-87 Bus Readout Alarm/Warning

16-86 FC Port REF 1

16-9* Diagnosis Readouts

16-90 Alarm Word

16-17 Speed [RPM]

16-18 Motor Thermal

16-19 KTY sensor temperature

16-16 Torque [Nm]

15-22 Historic Log: Time

15-21 Historic Log: Value

15-3* Fault Log

15-30 Fault Log: Error Code

16-92 Warning Word

16-91 Alarm Word 2

16-20 Motor Angle

16-21 Torque [%] High Res.

15-31 Fault Log: Value

15-32 Fault Log: Time

16-93 Warning Word 2

16-22 Torque [%]

16-94 Ext. Status Word

17-** Feedback Option

17-1* Inc. Enc. Interface

17-10 Signal Type

16-24 Calibrated Stator Resistance

16-25 Torque [Nm] High

16-23 Motor Shaft Power [kW]

16-3* Drive Status

15-41 Power Section

15-42 Voltage

15-40 FC Type

15-43 Software Version

15-4* Drive Identification

17-11 Resolution (PPR)

17-2* Abs. Enc. Interface

16-30 DC Link Voltage

16-32 Brake Energy /s

15-45 Actual Typecode String

15-44 Ordered Typecode String

17-25 Clock Rate

17-20 Protocol Selection

17-21 Resolution (Positions/Rev)

17-24 SSI Data Length

16-36 Inv. Nom. Current

16-34 Heatsink Temp.

16-35 Inverter Thermal

16-33 Brake Energy /2 min

15-47 Power Card Ordering No

15-48 LCP Id No

15-49 SW ID Control Card

15-46 Frequency Converter Ordering No

17-26 SSI Data Format

17-34 HIPERFACE Baudrate

16-37 Inv. Max. Current

16-38 SL Controller State

15-50 SW ID Power Card

15-51 Frequency Converter Serial Number

17-5* Resolver Interface

17-50 Poles

17-51 Input Voltage

16-40 Logging Buffer Full

16-41 LCP Bottom Statusline

16-39 Control Card Temp.

15-58 Smart Setup Filename

15-59 CSIV Filename

15-53 Power Card Serial Number

17-56 Encoder Sim. Resolution

17-53 Transformation Ratio

17-52 Input Frequency

16-47 Motor Phase W Current

16-46 Motor Phase V Current

16-45 Motor Phase U Current

15-61 Option SW Version

15-6* Option Ident

15-60 Option Mounted

17-59 Resolver Interface

17-6* Monitoring and App.

17-60 Feedback Direction

16-49 Current Fault Source

16-48 Speed Ref. After Ramp [RPM]

16-5* Ref. & Feedb.

15-63 Option Serial No

15-70 Option in Slot A

15-62 Option Ordering No

17-61 Feedback Signal Monitoring

18-** Data Readouts 2

18-3* Analog Readouts

18-36 Analog Input X48/2 [mA]

16-52 Feedback[Unit]

16-53 Digi Pot Reference

16-50 External Reference

16-51 Pulse Reference

15-74 Option in Slot C0/E0

15-73 Slot B Option SW Version

15-71 Slot A Option SW Version

15-72 Option in Slot B

18-38 Temp. Input X48/7

18-37 Temp. Input X48/4

16-57 Feedback [RPM]

16-6* Inputs & Outputs

15-76 Option in Slot C1/E1

15-75 Slot C0/E0 Option SW Version

18-39 Temp. Input X48/10

18-6* Inputs & Outputs 2

16-60 Digital Input

16-61 Terminal 53 Switch Setting

15-77 Slot C1/E1 Option SW Version

15-8* Operating Data II

18-60 Digital Input 2

18-9* PID Readouts

16-63 Terminal 54 Switch Setting

16-62 Analog Input 53

15-81 Preset Fan Running Hours

15-80 Fan Running Hours

18-91 Process PID Output

18-90 Process PID Error

16-65 Analog Output 42 [mA]

16-64 Analog Input 54

15-89 Configuration Change Counter

15-9* Parameter Info

18-92 Process PID Clamped Output

18-93 Process PID Gain Scaled Output

30-** Special Features

30-0* Wobbler

16-69 Pulse Output #27 [Hz]

16-68 Freq. Input #33 [Hz]

16-67 Freq. Input #29 [Hz]

16-66 Digital Output [bin]

15-99 Parameter Metadata

15-92 Defined Parameters

15-93 Modified Parameters

15-98 Drive Identification

30-02 Wobble Delta Frequency [%]

30-00 Wobble Mode

30-01 Wobble Delta Frequency [Hz]

16-72 Counter A

16-71 Relay Output [bin]

16-70 Pulse Output #29 [Hz]

16-** Data Readouts

16-0* General Status

16-00 Control Word

30-04 Wobble Jump Frequency [Hz]

30-05 Wobble Jump Frequency [%]

30-03 Wobble Delta Freq. Scaling Resource

16-75 Analog In X30/11

16-73 Counter B

16-74 Prec. Stop Counter

16-01 Reference [Unit]

16-02 Reference %

16-03 Status Word

30-06 Wobble Jump Time

30-07 Wobble Sequence Time

16-76 Analog In X30/12

16-77 Analog Out X30/8 [mA]

16-09 Custom Readout

16-05 Main Actual Value [%]

30-09 Wobble Random Function

30-08 Wobble Up/ Down Time

16-79 Analog Out X45/3 [mA]

16-78 Analog Out X45/1 [mA]

16-1* Motor Status

16-10 Power [kW]

30-10 Wobble Ratio

16-8* Fieldbus & FC Port

9 9

16-11 Power [hp]

14-12 Function at Mains Imbalance

14-10 Mains Failure

14-11 Mains Voltage at Mains Fault

12-51 Configured Station Address

12-5* EtherCAT

12-50 Configured Station Alias

14-14 Kin. Backup Time Out

14-13 Mains Failure Step Factor

12-59 EtherCAT Status

12-6* Ethernet PowerLink

14-15 Kin. Backup Trip Recovery Level

12-60 Node ID

14-2* Trip Reset

14-20 Reset Mode

14-21 Automatic Restart Time

12-63 Basic Ethernet Timeout

12-66 Threshold

12-62 SDO Timeout

14-23 Typecode Setting

14-24 Trip Delay at Current Limit

14-22 Operation Mode

12-69 Ethernet PowerLink Status

12-67 Threshold Counters

12-68 Cumulative Counters

14-28 Production Settings

14-26 Trip Delay at Inverter Fault

14-25 Trip Delay at Torque Limit

12-81 HTTP Server

12-8* Other Ethernet Services

12-80 FTP Server

14-29 Service Code

14-3* Current Limit Ctrl.

12-82 SMTP Service

12-89 Transparent Socket Channel Port

14-32 Current Lim Ctrl, Filter Time

14-31 Current Lim Ctrl, Integration Time

14-30 Current Lim Ctrl, Proportional Gain

12-90 Cable Diagnostic

12-91 Auto Cross Over

12-9* Advanced Ethernet Services

14-35 Stall Protection

14-36 Fieldweakening Function

14-4* Energy Optimising

12-94 Broadcast Storm Protection

12-92 IGMP Snooping

12-93 Cable Error Length

14-42 Minimum AEO Frequency

14-43 Motor Cosphi

14-40 VT Level

14-41 AEO Minimum Magnetisation

12-98 Interface Counters

12-99 Media Counters

12-95 Broadcast Storm Filter

12-96 Port Config

14-52 Fan Control

14-5* Environment

14-50 RFI Filter

14-51 DC Link Compensation

13-01 Start Event

13-** Smart Logic

13-0* SLC Settings

13-00 SL Controller Mode

14-53 Fan Monitor

13-02 Stop Event

14-59 Actual Number of Inverter Units

14-57 Inductance Output Filter

14-55 Output Filter

14-56 Capacitance Output Filter

13-03 Reset SLC

13-1* Comparators

13-10 Comparator Operand

13-11 Comparator Operator

14-73 Legacy Warning Word

14-74 Leg. Ext. Status Word

14-7* Compatibility

14-72 Legacy Alarm Word

14-8* Options

13-12 Comparator Value

13-16 RS-FF Operand R

13-1* RS Flip Flops

13-15 RS-FF Operand S

13-2* Timers

14-89 Option Detection

14-80 Option Supplied by External 24VDC

13-20 SL Controller Timer

13-4* Logic Rules

14-9* Fault Settings

14-90 Fault Level

15-** Drive Information

13-42 Logic Rule Boolean 2

13-41 Logic Rule Operator 1

13-40 Logic Rule Boolean 1

15-0* Operating Data

13-43 Logic Rule Operator 2

15-01 Running Hours

15-00 Operating hours

13-44 Logic Rule Boolean 3

13-5* States

15-03 Power Up's

15-02 kWh Counter

13-52 SL Controller Action

13-51 SL Controller Event

15-04 Over Temp's

15-05 Over Volt's

15-06 Reset kWh Counter

14-** Special Functions

14-0* Inverter Switching

14-00 Switching Pattern

MG33AN02 - Rev. 2013-09-06 73

15-07 Reset Running Hours Counter

14-01 Switching Frequency

15-12 Trigger Event

15-1* Data Log Settings

15-10 Logging Source

15-11 Logging Interval

14-04 PWM Random

14-06 Dead Time Compensation

14-03 Overmodulation

14-1* Mains On/Off

Appendix

VLT® AutomationDrive FC 301/302 Operating Instructions

35-43 Term. X48/2 High Current

35-42 Term. X48/2 Low Current

34-10 PCD 10 Write to MCO

34-2* PCD Read Par.

35-45 Term. X48/2 High Ref./Feedb. Value

35-44 Term. X48/2 Low Ref./Feedb. Value

34-22 PCD 2 Read from MCO

34-21 PCD 1 Read from MCO

35-46 Term. X48/2 Filter Time Constant

42-** Safety Functions

42-1* Speed Monitoring

34-25 PCD 5 Read from MCO

34-23 PCD 3 Read from MCO

34-24 PCD 4 Read from MCO

42-11 Encoder Resolution

42-10 Measured Speed Source

34-27 PCD 7 Read from MCO

34-26 PCD 6 Read from MCO

42-13 Gear Ratio

42-14 Feedback Type

42-12 Encoder Direction

34-30 PCD 10 Read from MCO

34-29 PCD 9 Read from MCO

34-28 PCD 8 Read from MCO

42-17 Tolerance Error

42-18 Zero Speed Timer

42-15 Feedback Filter

34-41 Digital Outputs

34-4* Inputs & Outputs

34-40 Digital Inputs

42-19 Zero Speed Limit

42-2* Safe Input

34-5* Process Data

34-50 Actual Position

42-20 Safe Function

42-21 Type

42-22 Discrepancy Time

34-53 Slave Index Position

34-52 Actual Master Position

34-51 Commanded Position

42-24 Restart Behaviour

42-23 Stable Signal Time

34-54 Master Index Position

34-55 Curve Position

42-31 Reset Source

42-3* General

42-30 External Failure Reaction

34-56 Track Error

34-57 Synchronizing Error

34-58 Actual Velocity

42-35 S-CRC Value

42-33 Parameter Set Name

34-59 Actual Master Velocity

34-60 Synchronizing Status

42-36 Level 1 Password

42-4* SS1

42-40 Type

34-61 Axis Status

34-62 Program Status

34-64 MCO 302 Status

42-41 Ramp Profile

42-42 Delay Time

34-65 MCO 302 Control

34-7* Diagnosis readouts

42-45 Delta V

42-43 Delta T

42-44 Deceleration Rate

34-71 MCO Alarm Word 2

34-70 MCO Alarm Word 1

35-** Sensor Input Option

42-46 Zero Speed

42-47 Ramp Time

35-0* Temp. Input Mode

35-00 Term. X48/4 Temperature Unit

42-48 S-ramp Ratio at Decel. Start

35-01 Term. X48/4 Input Type

42-49 S-ramp Ratio at Decel. End

35-02 Term. X48/7 Temperature Unit

42-5* SLS

35-03 Term. X48/7 Input Type

42-50 Cut Off Speed

42-51 Speed Limit

35-04 Term. X48/10 Temperature Unit

35-05 Term. X48/10 Input Type

42-53 Start Ramp

42-54 Ramp Down Time

42-52 Fail Safe Reaction

35-06 Temperature Sensor Alarm Function

35-1* Temp. Input X48/4

35-14 Term. X48/4 Filter Time Constant

42-8* Status

42-80 Safe Option Status

35-16 Term. X48/4 Low Temp. Limit

35-15 Term. X48/4 Temp. Monitor

42-81 Safe Option Status 2

35-17 Term. X48/4 High Temp. Limit

42-86 Safe Option Info

42-85 Active Safe Func.

35-2* Temp. Input X48/7

35-24 Term. X48/7 Filter Time Constant

42-89 Customization File Version

42-9* Special

35-26 Term. X48/7 Low Temp. Limit

35-25 Term. X48/7 Temp. Monitor

42-90 Restart Safe Option

35-27 Term. X48/7 High Temp. Limit

35-3* Temp. Input X48/10

35-36 Term. X48/10 Low Temp. Limit

35-35 Term. X48/10 Temp. Monitor

35-34 Term. X48/10 Filter Time Constant

35-37 Term. X48/10 High Temp. Limit

35-4* Analog Input X48/2

33-34 Slave Marker filter time

33-33 Velocity Filter Window

33-41 Negative Software End Limit

33-4* Limit Handling

33-40 Behaviour atEnd Limit Switch

33-42 Positive Software End Limit

33-44 Positive Software End Limit Active

33-43 Negative Software End Limit Active

33-45 Time in Target Window

33-46 Target Window LimitValue

33-47 Size of Target Window

33-5* I/O Configuration

33-50 Terminal X57/1 Digital Input

33-51 Terminal X57/2 Digital Input

33-52 Terminal X57/3 Digital Input

33-53 Terminal X57/4 Digital Input

33-54 Terminal X57/5 Digital Input

33-55 Terminal X57/6 Digital Input

33-56 Terminal X57/7 Digital Input

33-57 Terminal X57/8 Digital Input

33-58 Terminal X57/9 Digital Input

33-59 Terminal X57/10 Digital Input

33-61 Terminal X59/1 Digital Input

33-60 Terminal X59/1 and X59/2 Mode

33-62 Terminal X59/2 Digital Input

33-63 Terminal X59/1 Digital Output

33-64 Terminal X59/2 Digital Output

33-65 Terminal X59/3 Digital Output

33-66 Terminal X59/4 Digital Output

33-67 Terminal X59/5 Digital Output

33-68 Terminal X59/6 Digital Output

33-69 Terminal X59/7 Digital Output

33-70 Terminal X59/8 Digital Output

33-81 Power-up State

33-82 Drive Status Monitoring

33-8* Global Parameters

33-80 Activated Program Number

33-83 Behaviour afterError

33-84 Behaviour afterEsc.

33-85 MCO Supplied by External 24VDC

33-86 Terminal at alarm

33-88 Status word at alarm

33-87 Terminal state at alarm

33-91 X62 MCO CAN baud rate

33-9* MCO Port Settings

33-90 X62 MCO CAN node ID

33-94 X60 MCO RS485 serial termination

33-95 X60 MCO RS485 serial baud rate

34-** MCO Data Readouts

34-0* PCD Write Par.

34-01 PCD 1 Write to MCO

34-02 PCD 2 Write to MCO

34-03 PCD 3 Write to MCO

34-04 PCD 4 Write to MCO

34-05 PCD 5 Write to MCO

34-06 PCD 6 Write to MCO

34-07 PCD 7 Write to MCO

34-08 PCD 8 Write to MCO

34-09 PCD 9 Write to MCO

(Activation)

32-74 Position error filter time

32-73 Integral limit filter time

32-72 Size of the Control Window (Deactiv.)

32-71 Size of the Control Window

32-70 Scan Time for Profile Generator

32-68 Reverse Behavior for Slave

32-69 Sampling Time for PID Control

32-67 Max. Tolerated Position Error

32-64 PID Bandwidth

32-65 Velocity Feed-Forward

32-61 Derivative factor

32-62 Integral factor

30-11 Wobble Random Ratio Max.

30-12 Wobble Random Ratio Min.

32-63 Limit Value for Integral Sum

30-19 Wobble Delta Freq. Scaled

30-2* Adv. Start Adjust

32-66 Acceleration Feed-Forward

30-23 Locked Rotor Detection Time [s]

30-22 Locked Rotor Protection

30-21 High Starting Torque Current [%]

30-20 High Starting Torque Time [s]

32-81 Shortest Ramp

32-82 Ramp Type

32-83 Velocity Resolution

31-11 Bypass Running Hours

31-03 Test Mode Activation

31-10 Bypass Status Word

32-84 Default Velocity

31-19 Remote Bypass Activation

32-8* Velocity & Accel.

32-80 Maximum Velocity (Encoder)

30-83 Speed PID Proportional Gain

30-80 d-axis Inductance (Ld)

30-81 Brake Resistor (ohm)

30-84 Process PID Proportional Gain

30-8* Compatibility (I)

31-** Bypass Option

31-00 Bypass Mode

31-02 Bypass Trip Time Delay

31-01 Bypass Start Time Delay

32-88 Dec. up for limited jerk

32-87 Acc. down for limited jerk

32-85 Default Acceleration

32-86 Acc. up for limited jerk

32-** MCO Basic Settings

32-0* Encoder 2

32-00 Incremental Signal Type

32-01 Incremental Resolution

32-89 Dec. down for limited jerk

32-9* Development

32-90 Debug Source

33-** MCO Adv. Settings

32-05 Absolute Encoder Data Length

32-03 Absolute Resolution

32-04 Absolute Encoder Baudrate X55

32-02 Absolute Protocol

33-0* Home Motion

33-00 Force HOME

33-01 Zero Point Offset from Home Pos.

32-06 Absolute Encoder Clock Frequency

32-07 Absolute Encoder Clock Generation

32-08 Absolute Encoder Cable Length

33-02 Ramp for Home Motion

33-03 Velocity of Home Motion

33-04 Behaviour during HomeMotion

32-09 Encoder Monitoring

32-10 Rotational Direction

32-11 User Unit Denominator

74 MG33AN02 - Rev. 2013-09-06

33-13 Accuracy Window for Position Sync.

33-14 Relative Slave Velocity Limit

33-12 Position Offset for Synchronization

33-11 Sync Factor Slave

33-1* Synchronization

33-10 Sync Factor Master

32-12 User Unit Numerator

32-13 Enc.2 Control

32-14 Enc.2 node ID

32-15 Enc.2 CAN guard

32-3* Encoder 1

32-30 Incremental Signal Type

33-17 Master Marker Distance

33-16 Marker Number for Slave

33-15 Marker Number for Master

32-33 Absolute Resolution

32-31 Incremental Resolution

32-32 Absolute Protocol

33-20 Slave Marker Type

33-19 Master Marker Type

33-18 Slave Marker Distance

32-36 Absolute Encoder Clock Frequency

32-37 Absolute Encoder Clock Generation

32-35 Absolute Encoder Data Length

33-23 Start Behaviour for Marker Sync

33-22 Slave Marker Tolerance Window

33-21 Master Marker Tolerance Window

32-39 Encoder Monitoring

32-40 Encoder Termination

32-38 Absolute Encoder Cable Length

33-24 Marker Number for Fault

33-25 Marker Number for Ready

32-43 Enc.1 Control

32-44 Enc.1 node ID

33-26 Velocity Filter

33-27 Offset Filter Time

32-45 Enc.1 CAN guard

32-5* Feedback Source

33-32 Feed Forward Velocity Adaptation

33-30 Maximum Marker Correction

33-31 Synchronisation Type

33-29 Filter Time for Marker Filter

33-28 Marker Filter Configuration

32-50 Source Slave

32-51 MCO 302 Last Will

32-52 Source Master

32-6* PID Controller

32-60 Proportional factor

Index

VLT® AutomationDrive FC 301/302 Operating Instructions

Index

Abbreviations....................................................................................... 70

input................................................................................................. 6, 15

mains................................................................................................ 6, 15

waveform.............................................................................................. 6

Additional Resources........................................................................... 3

Alarm Log............................................................................................... 22

Alarms...................................................................................................... 36

AMA

AMA................................................................................. 26, 34, 38, 42

with T27 Connected........................................................................ 28

without T27 Connected................................................................. 28

Ambient Conditions........................................................................... 58

Analog

input.............................................................................................. 16, 37

Inputs................................................................................................... 59

output.................................................................................................. 16

Output.................................................................................................. 60

signal.................................................................................................... 37

speed reference................................................................................ 28

Approvals.................................................................................................. 6

Auto On.............................................................................. 22, 27, 34, 36

Auto-reset............................................................................................... 21

Back plate............................................................................................... 10

Braking.............................................................................................. 39, 34

Control

card....................................................................................................... 37

Card Performance............................................................................ 61

Card, +10 V DC Output................................................................... 60

Card, 24 V DC Output..................................................................... 60

Card, RS-485 Serial Communication......................................... 60

card, USB serial communication................................................. 61

Characteristics................................................................................... 61

signal.................................................................................................... 34

terminals........................................................................ 25, 34, 36, 22

wiring.............................................................................. 11, 13, 17, 20

Conventions.......................................................................................... 70

Cooling

Cooling................................................................................................ 10

clearance............................................................................................. 20

Current

limit....................................................................................................... 46

rating.................................................................................................... 38

current............................................................................................. 6, 35

link......................................................................................................... 37

Default settings.................................................................................... 23

Digital

input....................................................................................... 36, 38, 17

Inputs................................................................................................... 58

Output.................................................................................................. 60

Dimensions............................................................................................ 69

Discharge time........................................................................................ 7

Disconnect switch............................................................................... 21

Disposal Instruction.............................................................................. 6

Cable

Lengths and Cross Sections......................................................... 58

Specifications.................................................................................... 58

Certifications........................................................................................... 6

Circuit

breakers............................................................................................... 20

Breakers............................................................................................... 62

Clearance requirements................................................................... 10

Closed loop............................................................................................ 18

Communication option.................................................................... 40

Conduit.................................................................................................... 20

Electrical

Installation.......................................................................................... 11

interference........................................................................................ 11

EMC

EMC....................................................................................................... 11

interference........................................................................................ 13

Encoder Rotation................................................................................. 26

Environment.......................................................................................... 58

Exploded View........................................................................................ 4

External

alarm reset.......................................................................................... 31

commands..................................................................................... 6, 36

controllers............................................................................................. 3

interlock............................................................................................... 17

Fault log.................................................................................................. 22

FC............................................................................................................... 19

Feedback............................................................................ 18, 20, 41, 35

Floating delta........................................................................................ 15

MG33AN02 - Rev. 2013-09-06 75

Index

VLT® AutomationDrive FC 301/302 Operating Instructions

FLUX.......................................................................................................... 33

Front cover tightening torque...................................................... 69

Fuses.................................................................................... 11, 20, 40, 62

Ground

connections....................................................................................... 20

wire........................................................................................................ 11

Grounded delta.................................................................................... 15

Grounding......................................................................... 14, 15, 21, 20

Hand On.................................................................................... 22, 27, 34

Harmonics................................................................................................. 6

High voltage............................................................................................ 7

IEC 61800-3............................................................................................ 15

Initialisation........................................................................................... 24

Input

current.................................................................................................. 15

disconnect.......................................................................................... 15

power............................................................ 11, 13, 15, 20, 21, 36, 6

signal.................................................................................................... 18

terminal.......................................................................... 15, 18, 21, 37

voltage................................................................................................. 21

Installation

Installation............................................................................ 17, 19, 20

Environments....................................................................................... 9

Intended Use........................................................................................... 3

Interference isolation........................................................................ 20

Isolated mains...................................................................................... 15

Jumper..................................................................................................... 17

Leakage current..................................................................................... 7

Lifting....................................................................................................... 10

Local

control.................................................................................... 21, 34, 22

control panel (LCP).......................................................................... 21

start....................................................................................................... 27

Main Menu............................................................................................. 22

Mains

Supply.................................................................................... 52, 53, 54

Supply (L1, L2, L3)............................................................................ 57

voltage.......................................................................................... 22, 34

Maintenance......................................................................................... 34

Manual initialisation.......................................................................... 24

MCT 10.............................................................................................. 16, 21

Mechanical

Brake Control.............................................................................. 18, 33

Installation............................................................................................ 9

keys....................................................................................................... 22

Keys....................................................................................................... 22

structure.............................................................................................. 22

Modbus RTU.......................................................................................... 19

Motor

cables............................................................................................. 11, 14

current............................................................................... 6, 26, 42, 22

Current................................................................................................. 22

data.................................................................................. 25, 38, 46, 42

Data....................................................................................................... 26

output.................................................................................................. 57

power..................................................................................... 11, 42, 22

protection............................................................................................. 3

rotation................................................................................................ 26

speeds.................................................................................................. 24

status....................................................................................................... 3

thermistor........................................................................................... 32

wiring............................................................................................ 13, 20

Mounting......................................................................................... 10, 20

Multiple frequency converters............................................... 11, 14

Nameplate................................................................................................ 9

Navigation keys..................................................................... 24, 34, 22

Open loop............................................................................................... 18

Operation keys..................................................................................... 22

Optional equipment............................................................ 15, 17, 21

Output

current........................................................................................... 34, 38

Performance (U, V, W)..................................................................... 57

terminal............................................................................................... 21

Over-current protection................................................................... 11

Overvoltage.................................................................................... 46, 35

Parameter Menu Structure............................................................. 71

PELV.......................................................................................................... 32

Phase loss............................................................................................... 37

PM Motor................................................................................................ 25

Potential equalisation....................................................................... 11

Power

connection......................................................................................... 11

factor................................................................................................ 6, 20

Ratings................................................................................................. 69

Programming............................................................ 17, 23, 37, 21, 22

76 MG33AN02 - Rev. 2013-09-06

Index

VLT® AutomationDrive FC 301/302 Operating Instructions

Pulse start/stop.................................................................................... 30

Pulse/Encoder Inputs........................................................................ 59

Qualified personnel.............................................................................. 7

Quick

menu.................................................................................................... 22

Menu..................................................................................................... 22

Ramp-down time................................................................................. 46

Ramp-up time....................................................................................... 46

Reference........................................................................... 28, 34, 35, 22

Relay Outputs....................................................................................... 61

Remote

commands............................................................................................ 3

reference............................................................................................. 35

Reset...................................................................... 21, 36, 38, 43, 22, 24

RFI filter................................................................................................... 15

RMS current.............................................................................................. 6

RS-485

network connection........................................................................ 31

Serial Communication.................................................................... 19

Run

command............................................................................................ 27

permissive........................................................................................... 35

Switching frequency.......................................................................... 35

Symbols................................................................................................... 70

System feedback.................................................................................... 3

Terminal

53........................................................................................................... 18

54.................................................................................................... 18, 43

Thermal Protection............................................................................... 6

Thermistor

Thermistor................................................................................... 15, 32

control wiring.................................................................................... 15

Tightening

covers................................................................................................... 14

Terminals............................................................................................. 68

Torque

Characteristics................................................................................... 57

limit....................................................................................................... 46

Transient protection............................................................................. 6

Trip

Trip........................................................................................................ 36

lock........................................................................................................ 36

Troubleshooting.................................................................................. 45

Unintended start.................................................................................... 7

Safe Torque Off.................................................................................... 18

Safety.......................................................................................................... 7

Screened cable....................................................................... 13, 14, 20

Serial

communication.................................................... 16, 34, 35, 36, 22

Communication................................................................................ 60

Service...................................................................................................... 34

Setpoint................................................................................................... 36

Set-up................................................................................................ 27, 22

Shock........................................................................................................... 9

Short circuit........................................................................................... 39

SLC............................................................................................................. 32

Sleep Mode............................................................................................ 36

Specifications........................................................................................ 19

Speed reference.............................................................. 18, 27, 28, 34

Start up.................................................................................................... 24

Start/stop command.......................................................................... 30

Status mode........................................................................................... 34

Storage....................................................................................................... 9

Supply voltage................................................................ 15, 16, 21, 40

Switch....................................................................................................... 18

Vibration.................................................................................................... 9

Voltage

imbalance........................................................................................... 37

level....................................................................................................... 58

VVCplus................................................................................................... 25

Warnings................................................................................................. 36

Weight...................................................................................................... 69

Windmilling.............................................................................................. 8

Wire sizes......................................................................................... 11, 14

Wiring Schematic................................................................................ 12

MG33AN02 - Rev. 2013-09-06 77

www.danfoss.com/drives

Danfoss Power Electronics A/S Ulsnaes 1 6300 Graasten Denmark www.danfoss.com

130R0300 MG33AN02 Rev. 2013-09-06

*MG33AN02*

Danfoss VLT AutomationDrive FC 301, VLT AutomationDrive FC 302 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual