Danfoss VLT AutomationDrive FC 300 Series Selection Manual

Intelligence
to empower your industrial applications
Versatile, reliable and consistently awesome
Selection Guide | VLT® AutomationDrive FC 300 Series
Seamlessly into the future ........................................................................... 4
Consistently awesome ................................................................................... 5
Designed for easy integration in any application ......................... 6
Designed with fast and easy start-up in mind ................................
Extensive functionality for high-performance operation ......... 8
Leveraging digitalization to reduce maintenance costs ........... 9
Flexible, modular and adaptable. Built to last .................................. 10
Stand-alone drives, enclosed drives, modules ................................ 12
Application flexibility to boost your business ................................. 13
Integrated motion controller – for positioning
and synchronization applications ........................................................... 14
Increase precision, accuracy and speed .............................................. 16
Tailored safety ...................................................................................................... 17
Free to connect ................................................................................................... 18
Customized commissioning experience ............................................ 19
Modular simplicity – A, B and C enclosures ...................................... 20
VLT® Wireless Communication Panel LCP 103 ................................. 21
High-power modularity – D, E and F enclosures ........................... 22
Engineered for cost savings via intelligent heat
management, compactness and protection ................................... 24
Ruggedized for extra protection .............................................................. 24
Optimize performance and grid protection ..................................... 26
DrivePro® Life Cycle service products ................................................... 27
Connection example ....................................................................................... 28
Technical data ...................................................................................................... 29
Electrical data – A, B, and C enclosures ................................................ 30
Dimensions enclosure sizes A, B and C ................................................ 34
Ordering typecode for A, B and C enclosures ................................. 35
Content
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Chosen for its versatility, respected for its reliability, the VLT® AutomationDrive has been providing consistently awesome performance for almost half a century.
It may have been around for a while. But that doesn’t mean it hasn’t evolved. Far from it. The VLT® AutomationDrive is now tougher and more intelligent than it has ever been before.
Built to last, this robust drive operates effectively and reliably even with the most demanding applications and in the most challenging environments. Read on to find out about the new generation E-frames and the lower temperature rating.
As with all Danfoss drives, the VLT® AutomationDrive is motor independent giving you the power to choose the motor that best suits your application.
Packed with innovation, it features both hardware and software enhancements that maximize performance, and a new Ethernet platform for improved communication.
VLT® AutomationDrive takes full advantage of all that the new digital age has to offer to ensure it completely fulfills the requirements of your applications and optimizes your processes throughout the entire lifecycle.
Consistency, reliability, versatility.
And all the power you need.
Electrical data – D, E and F enclosures ................................................. 36
Dimensions enclosure sizes D, E and F ................................................ 38
Electrical data and dimensions – VLT® 12-Pulse ............................. 39
Ordering typecode for D, E and F enclosures .................................. 42
Electrical data – VLT® Low Harmonic Drive
and VLT® Advanced Active Filters ............................................................ 44
A options: Fieldbuses ...................................................................................... 46
B options: Functional extensions ............................................................. 47
C options: Motion control and relay card ........................................... 49
D option: 24 V back-up power supply .................................................. 49
Accessories ............................................................................................................ 50
Power options ..................................................................................................... 51
Accessory compatibility with enclosure size ................................... 52
Loose kits for enclosure sizes D, E and F.............................................. 54
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Seamlessly into the future
The fourth Industrial Revolution, or Industry 4.0, builds on the progress of automation by introducing elements of interconnectivity, data acquisition, machine learning and intelligent applications of analytics. AC drives play an important and powerful part in this transition by being the first point of interaction between sensors from the process, the motor in operation and communicating this information via communications bus to a central control location.
At Danfoss Drives, we live and breathe Industry 4.0, with the VLT® AutomationDrive representing the latest and best technologies in the
drives industry. When you choose the VLT® AutomationDrive, you can count on the intelligent drive functions, application know-how, proven quality and reliability, and the support you need to make a seamless transition into Industry 4.0 and beyond.
The VLT® AutomationDrive offers:
 Web-based configuration, Electronic
Data Interchange (EDI), transparent order management
 Access to drawings, engineering
diagrams, and ePlan macros
 Simulation tools such as Danfoss
HCS for harmonic calculation and Danfoss ecoSmart™ for motor-drive system efficiency calculations
 Compatibility with all industry-
leading motor and fieldbus technologies
 Embedded intelligence for
adaptability to evolving application needs
 Flexible interface to the drive
data from multiple access points including: directly at the drive, via mobile applications, through an integrated web server and via cloud connectivity
It’s easy to sum up the qualities of the VLT® AutomationDrive in just two words – consistently awesome.
Throughout the entire lifecycle of your application, the VLT® AutomationDrive provides benefits that not only save you time and money, but also help optimize your process while providing the flexibility and reliability to meet your current and future demands.
Awesome versatility
Modular and adaptable, the VLT® AutomationDrive fits into any environment. It can be relied on to meet all your needs whether you have a single application or a variety of different ones.
Its cutting-edge thermal design and unique back-channel cooling for drives above 90 kW make VLT® AutomationDrive one of the most compact and cost-efficient drives in the market.
Consistently awesome
Simple start-up
VLT® AutomationDrive is robust and intelligent, but at the same time quick and easy to install and provides years of reliable operation.
Intelligent operation
VLT® AutomationDrive has a big brain ready to be put to work to control your applications effectively, efficiently and reliably.
High availability
Once installed, you can trust VLT® AutomationDrive to provide troublefree operation. New intelligent maintenance features and a range of DrivePro® services proactively improve productivity, performance and uptime.
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Do it differently Know-how and experience Proven quality DrivePro® services
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Before any wires are connected or power is applied, your expectations of an AC drive determine whether or not it is the correct fit for your application. An awesome combination of functionality, suitability for your environment and the availability of comprehensive engineering tools make the VLT® AutomationDrive FC 300 Series an AC drive you can feel absolutely confident selecting no matter your needs.
Designed for easy integration in any application
Fits in any environment
VLT® AutomationDrive can be installed wherever it best suits your application – close to the motor, located centrally in an electrical panel or outdoors. Its wide variety of enclosure class, conformal coating and ruggedization options reduce maintenance costs and ensure reliable operation in a range of challenging environments. A wide operating temperature range of -25 °C to +50 °C adds additional peace of mind when your applications take your drive to the extremes.
Modular and adaptable
The VLT® AutomationDrive is built on a flexible, modular design concept that provides an extraordinarily versatile motor control solution. The drive is equipped with a wide range of industry features that enables optimal process control, higher quality output and reduced costs related to spare parts and service. The book-style mounting takes advantage of this modular construction principle, allowing for more drives to fit into less space.
Application flexibility
When you have a variety of applications, it’s best to select an AC drive that you can count on to meet all your needs. Whether operating pumps, conveyors, palletizers or material treatment equipment, the VLT® AutomationDrive delivers the optimum control you want for reliable operation, all day long.
Reduced harmonic impact
The ability to predict the impact of adding AC drives to your facility is critical to keeping costs low. The Danfoss HCS tool allows you to calculate how much harmonic content to expect before you install your drive and avoid additional costs of harmonics and harmonic mitigation equipment on your facility. The availability of low harmonic drives, 12-pulse drives and low harmonic power options further minimizes harmonic impact.
Compact and efficient
When your application requires more power, you don’t want to have to increase the space needed for an AC drive. Thanks to its cutting-edge thermal design, VLT® AutomationDrive is one of the most compact air-cooled drives on the market in the range of 90 kW to 800 kW at 500 V. Combining this best-in-class power density with unique back-channel cooling further reduces costs associated with cooling while keeping the space required to a minimum.
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Awesome versatility
reasons to choose
the VLT® AutomationDrive
1. Fits in any environment
2. Modular and adaptable
3. Application flexibility
4. Reduced harmonic impact
5. Compact and efficient
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Your choice of AC drive should reduce the time it takes to get your application up and running without sacrificing any features or functionality. The VLT® AutomationDrive FC 300 Series is designed to simplify every step in the start­up process – from wiring to programming to operation – and reliably deliver what you need for your application.
Designed with fast and easy start-up in mind
Easy installation
All I/O terminals are pluggable and spring-loaded and each has dual­connector configuration making wiring easy and flexible. Drives with high environmental enclosure ratings can also be ordered with pre-threaded cable gland openings to allow for an easy and reliable way to install your drive in harsh environments.
Dedicated application functionality
A versatile drive doesn’t have to mean that your drive is complicated to commission. Application-dedicated functions in the VLT® AutomationDrive perfectly balance ease and robustness to deliver reliable performance regardless of the application. Features such as droop functionality for load sharing, integrated brake control for the safe operation of hoists and the integrated process controller for demand-based pumping help to save time and money during start-up.
Optimized motor control
Automatic Motor Adaptation (AMA) is a powerful algorithm that tests and adjusts the drive to the unique traits of your motor, improving overall control and operating efficiency. Enhancements to the AMA for both asynchronous and PM motors means the process takes place in just a few milliseconds without spinning the motor. This enhanced AMA II, running before every start, ensures that the motor parameters are always calibrated to the specific operating conditions increasing motor control accuracy.
Tailored and tested
Every VLT® AutomationDrive is delivered from the factory exactly as you have configured it. Every drive is built with care and completely tested at full load against an AC motor prior to shipping, with your selected options already installed, which ensures that your drive will operate just as you expect it to.
Powerful PC tools
The VLT® Motion Control Tool MCT 10 is a PC tool designed with your drive in mind. Powerful features, like the Motor Setup and Functional Safety Setup tools, allow fast and easy commissioning of your application. MCT 10 includes the VLT® Software Customizer. Use it to create tailored Smart Assisted Startup wizards for accurate commissioning of your drive; or to define a unique set of customer­specific initial values for common parameters that can be loaded in your drive to replace factory default values.
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Simple start-up
reasons to choose
the VLT® AutomationDrive
1. Easy installation
2. Dedicated application functionality
3. Optimized motor control
4. Tailored and tested
5. Powerful PC tools
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The VLT® AutomationDrive FC 300 Series is installed in a wide variety of demanding applications and environments. Regardless of your application’s needs, you can count on the VLT® AutomationDrive to deliver the capabilities for long, worry-free operation in even the most sensitive of environments.
Extensive functionality for high-performance operation
Integrated Motion Controller
The performance of the VLT® AutomationDrive FC 302 is enhanced without complexity thanks to the Integrated Motion Controller (IMC). Providing motion functionality, high-precision scaled positioning and synchronizing tasks are simple to perform with or without encoder feedback, and commissioning is fast and safe. IMC is configurable by parameters – no special programming language is required. No additional modules or hardware are necessary.
Robust four-quadrant control
Applications, such as extruders and separators, place heavy demands on your AC drive. The VLT® AutomationDrive can meet your demands by providing reliable operation in both motoring and generating phases of operation. Accurate torque controls, especially through zero speed where the key challenges lie, result in smooth and continuous operation, saving both time and money.
Low noise operation
Unfiltered AC drives produce electromagnetic interference (EMI) – both conducted and and emitted. This interference can negatively impact sensitive equipment. Built-in EMC/ RFI protection with screened motor
cables to Residential Category C1 (to 50 m) and C2 (to 150 m) provides the ability to operate without additional and expensive filters, further increasing reliability and reducing interference with sensitive electronics.
Easy PLC integration
VLT® AutomationDrive is compatible with PROFINET, PROFIBUS DP-V1, DeviceNet, EtherNet/IP, EtherCAT, POWERLINK, CANopen and Modbus TCP protocols. All Ethernet options feature dual-ports with a built-in switch or HUB (POWERLINK). Some of the Ethernet technologies also support ring topology for higher availability and fast installation. Fieldbus configuration files, pretested function blocks and add-on instructions are available for easy, low­risk, integration into your PLC system.
High-efficiency operation
New standards in Ecodesign have been published focusing on energy efficiency of AC drives and drive-motor systems. As these standards increase the focus on the efficiency of AC drives worldwide, it’s important to know that, with the VLT® AutomationDrive, you can count on having a foundation to meet these coming requirements. Using Danfoss ecoSmart™, you can quickly determine the IE class of your AC drive, the IES class of your specific motor-drive system and the part-load efficiency of your drive.
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Intelligent operation
reasons to choose
the VLT® AutomationDrive
1. Integrated Motion Controller
2. Robust four-quadrant control
3. Low noise operation
4. Easy PLC integration
5. High-efficiency operation
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Unplanned downtime can be costly – both in terms of maintenance and lost production. Enhancements in the VLT® AutomationDrive provide more information about your devices and their performance, and a range of services optimizes their availability.
Leveraging digitalization to reduce maintenance costs
Intelligent troubleshooting
When something goes wrong with your process, the more data you have, the easier it is to pinpoint and quickly resolve the cause. New, intelligent maintenance features utilize the VLT® AutomationDrive’s various sensors to record and store 2-3 seconds of real­time information around an Alarm, Warning or other defined trigger. This data from up to the last 20 events is then stored in the memory of the drive from where it can be retrieved and inspected within MCT 10. The addition of the Real Time Clock option allows the events to be time and date stamped, providing even more actionable data than ever before.
Wireless connectivity
The new VLT® Wireless Communication Panel LCP 103 provides wireless connectivity to your VLT® Automation­Drive using the MyDrive® Connect app for iOS and Android devices. It allows full and secure access to the drive for easy commissioning, operation and maintenance on your smart devices. Use the advanced LCP copy function to back up parameters to the storage of the LCP 103 or your smart device.
Remote access
Offsite accessibility allows for easier and faster access to both remote facilities or to large numbers of installed drives. Utilizing the integrated and modernized interface of the web server in the Ethernet-based communication options, each drive can be remotely accessed and monitored for operation and diagnostics purposes saving time and costs.
Intuitive maintenance
The Danfoss VLT® AutomationDrive features both preventive and predictive maintenance functions that provide for worry-free operation while reducing maintenance costs and unplanned downtime. Preventive maintenance functions can be used to schedule proactive maintenance alerts based on running time of the drive and triggering alerts, visible on the LCP and transferable over fieldbus. Predictive maintenance functions turn your drive into a configurable smart sensor that continuously monitors the condition of your motor and application based on standards and guidelines such as the ISO 13373 standard for Condition Monitoring and Diagnostics of Machines or the VDMA 24582 guideline for condition monitoring.
DrivePro® services
Danfoss Drives’ comprehensive portfolio of services spans the entire lifecycle of your drives. As well as traditional service functions that improve productivity, performance and uptime, digitalization and the Internet of Things play valuable roles in our range of support and value-adding services. The drives themselves interact closely with their surrounding systems and processes. Built-in functionality allows them to collect and share data that is visible to maintenance personnel, Danfoss service teams, and 3rd-party service providers for fast and remote monitoring purposes.
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Optimized performance
reasons to choose
the VLT® AutomationDrive
1. Intelligent troubleshooting
2. Wireless connectivity
3. Remote access
4. Intuitive maintenance
5. DrivePro® services
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Speaks your language
When it comes to working with advanced technologies, such as AC drives, it is fairly easy to feel lost while navigating through hundreds of parameters. Using a graphical interface makes this process much easier; especially when it lists parameters in your native language. As many as 28 language options are available, including several Cyrillic, Arabic (right to left) and Asian options.
Additionally, the ability to save up to 50 user-selectable parameters further simplifies interactions with key parameter settings for your unique application.
motor and remain confident that the system will perform to the highest possible standards.
As an independent manufacturer of AC drive solutions, you can count on Danfoss to support all commonly used motor types and foster ongoing development as new technologies emerge.
Flexible, modular and adaptable
Built to last
Free to equip
The VLT® AutomationDrive can optimally control nearly all standard industrial motor technologies, including Asynchronous, IPM, SPM, Synchronous Reluctance and PM assisted Synchronous Reluctance motors. This means that system designers, OEMs and end users are free to connect the drive to their selected
A VLT® AutomationDrive is built on a flexible, modular design to provide an extraordinarily versatile motor control solution. The drive is equipped with a wide range of industry features that enable optimal process control, higher quality output and reduce costs related to spare parts and service.
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Power range
200-240 V High overload
208 V ........................1.8-143 A IN, 0.25-37 kW,
230 V .........................1.8-170 A IN, 0.34-50 Hp
Normal overload
208 V ........................ 1.8-170 A IN, 0.25-45 kW
230 V .........................1.8-170 A IN, 0.34-60 Hp
380-500 V High overload
400 V .................. 1.3-1460 A IN, 0.37-800 kW,
460 V ................... 1.2-1380 A IN, 0.5-1200 Hp
Normal overload
400 V ................ 1.3-1720 A IN, 0.37-1000 kW
460 V ................... 1.2-1530 A IN, 0.5-1350 Hp
525-600 V High overload
575 V .............................1.7-100 A IN, 1-100 Hp
Normal overload
575 V .............................1.7-131 A IN, 1-120 Hp
525-690 V High overload
575 V ................... 1.6-1260 A IN, 1.5-1350 Hp
690 V ...................1.6-1260 A IN, 1.1-1200 kW
Normal overload
575 V ................... 1.6-1415 A IN, 1.1-1550 Hp
690 V ...................1.6-1415 A IN, 1.1-1400 kW
Ingress protection ratings
IEC: IP00, IP20, IP21, IP54, IP55, IP66 UL: Chassis, Type 1, Type 12, Type 4X
690 V
The 690 V versions of VLT® AutomationDrive FC 302 units for the power range from 1.1 kW up to 1400 kW can control motors down to 0.37 kW without step­down transformer. This enables you to choose from a broad variety of compact, reliable and efficient drives for demanding production facilities operating from 690 V mains networks.
Reduce costs with compact drives
A compact design and efficient heat management enable the drives to take up less space in control rooms and panels, thereby reducing initial costs. Compact dimensions are also an advantage in applications where drive space is restricted, making it possible for designers to develop smaller applications without being forced to compromise on protection and grid quality. For example, VLT®
AutomationDrive FC 302 in a D or E enclosure size is 25-68% smaller than equivalent drives.
Despite the compact dimensions, all units are nevertheless equipped with integrated DC link chokes and EMC filters, which help to reduce grid pollution and reduce cost and efforts for external EMC components and wiring.
The IP20 version is optimized for side-by-side mounting in cabinets to 50 °C without derating and features covered power terminals to prevent accidental contact. The AC drive can also be ordered with an optional brake chopper in the same package size. Control and power cables are fed in separately at the bottom.
The AC drives combine a flexible system architecture that allows them to be adapted to specific applications, with a uniform user interface across all
FC 301 FC 302
Power range [kW] 200-240 V 0.25-37 0.25-37 Power range [kW] 380-(480) 500 V 0.37-75 (480 V ) 0.37-800 (500 V ) Power range [kW] 525-600 V 0.75-75 Power range [kW] 525-690 V 1.1-1400 Flux vector control
Cable length – screened/unscreened
25/50m (A1 only),
50/75m
150/300 m
Permanent magnet motor operation (w/wo feedback)
Safety function Safe Torque Off (STO – EN 61800-5-2) Optional (A1 only)
Scan interval/response time ms 5 1
Output frequency (OL) 0.2-590 Hz
0-590 Hz,
(600-1000 Hz)*
Max load (24 V DC) for analog output and control card [mA]
130 200
Programmable digital input 5 (4) 6 (4) Programmable digital output changeable 1 2 Programmable relay output 1 2
* For frequency up to 1000 Hz please contact your local Danfoss partner.
Choose the adequate performance level
Special needs require special features and performance
power classes. This allows you to adapt the drive to the exact needs of your specific application. As a result, project work and costs are subsequently reduced. The easy-to-use interface reduces training requirements. The integrated SmartStart guides users quickly and efficiently through the set­up process, resulting in fewer faults due to configuration and parameterization errors.
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Stand-alone drives
No need to compromise
Can’t make space for a cabinet? Now there is no need. VLT® drives are so robust that you can mount them virtually anywhere, even right beside the motor. Equipped for the toughest of environments, they suit your application, no matter the requirement.
More uncompromising features:
Enclosure types rated up to
IP66/UL Type 4X
Full EMC compliance according
to international standards
Ruggedized and coated PCBsWide temperature range, operating
from -25 °C to +50 °C without derating
Motor cable lengths up to 150 m
as standard, with uncompromised performance
Enclosed drives
Win time
VLT® drives are designed with the installer and operator in mind to save time on installation, commissioning and maintenance.
VLT® enclosed drives are designed for full access from the front. Just open the cabinet door and all components can be reached without removing the drive, even when mounted side by side.
More time-saving features:
An intuitive user interface with an
award-winning Local Control Panel (LCP) and common control platform that streamlines start-up and operating procedures
Robust design and advanced
controls make VLT® drives virtually maintenance free
Modules
Win space
The compact design of high-power VLT® drives makes them easy to fit even in small spaces. Integrated filters, options and accessories provide additional capabilities and protection without increasing the enclosure size.
More space-saving features:
Built-in DC link reactors for harmonic
suppression eliminate the need for higher loss external AC line reactors
Optional built-in RFI filters are
available throughout the power range
Optional input fuses and loadshare
terminals are available within standard enclosures
In addition to the many valuable
features that VLT® drives offer as standard, there are numerous other control, monitoring and power options available in pre-engineered factory configurations
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The VLT® AutomationDrive is optimized to create value for you, enabling maximum performance in all major applications irrespective of industry.
Application flexibility to boost your business
Applications Industries
HVAC
Food and Beverage,
Packaging
Water and Wastewater
Refrigeration
Marine and Offshore
Mining and Minerals
Metals
Chemical
Cranes and Hoists
Elevators and
Escalators
Material handling
Oil and Gas
Textile
Pumps
Fans
Compressors
Conveyors
Process, material treatment
Mills, drums, kilns
Winding, unwinding
Drilling
Propulsion, thrusters
Winches
Vertical and horizontal movement
Power conversion generation, smart grids
Positioning, synchronization
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Perform high-precision positioning and synchronization, simply using an AC drive. With the Integrated Motion Controller (IMC) functionality, the VLT® AutomationDrive FC 302 replaces more complex positioning and synchronization controllers, to save time and cost.
Positioning and synchronization operations are typically performed using a servo drive or a motion controller. However, many of these applications do not actually require the dynamic performance available from a servo drive.
Therefore the FC 302 with IMC is a cost­effective, high-performance alternative to servo in single-axis positioning and synchronizing applications.
Use IMC for many applications that have been solved with servo drives until now, such as:
n Rotary tables n Cutting machines n Packaging machines
Encoder­free
to save costs and reduce complexity
Use FC 302 to run an induction or PM motor with or without motor feed- back – with no need for additional hardware. With sensorless control (no motor feedback) best performance is achieved with a PM motor. The perfor­mance of sensorless control of induc­tion motors is however sufficient for less-demanding applications.
With IMC you save time and cost:
n No advanced programming and
fewer components means fewer hours needed for engineering, installation and commissioning
n Save further cost for a feedback
device, cabling and installation by using sensorless control
n To save cost for a home sensor and
cabling, use the “homing on torque limit” function
The IMC solution provides easy and safe set-up:
n Configuration via parameters, with
no advanced programming required. Reduced complexity will minimize the risk of errors
n To add more functionality, use the
Smart Logic Controller (SLC), which is fully compatible with IMC
n To realign the home position
during operation, use the “home synchronizing” function
Integrated motion controller – for positioning and synchronization applications
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Positioning
In positioning mode, the drive controls movement over a specific distance (relative positioning) or to a specific target (absolute positioning). The drive calculates the motion profile based on target position, speed reference and ramp settings (see the examples in Fig. 1
and Fig. 2 on the right).
There are 3 positioning types using different references for defining the target position:
n Absolute positioning
Target position is relative to the defined zero point of the machine.
n Relative positioning
Target position is relative to the actual position of the machine.
n Touch probe positioning
Target position is relative to a signal
on a digital input
This illustration (Fig. 3) shows the different resulting target with a set target position (reference) of 1000 and starting position of 2000 for each of the positioning types.
Synchronizing
In synchronizing mode, the drive fol­lows the position of a master; multiple drives can follow the same master. The master signal can be an external signal, for example, from an encoder, a virtual master signal generated by a drive or master positions transferred by fieldbus. Gear ratio and position offset is adjust­able by parameter.
Homing
With sensorless control and closed loop control with an incremental encoder, homing is required to create a reference for the physical position of
0 1000 2000 3000 4000
With absolute positioning, the drive moves backwards from the starting position of 2000 to the absolute position of 1000 related to 0.
0 1000 2000 3000 4000
With relative positioning, the drive moves a distance of 1000 forward from the starting position of 2000 ending at position 3000.
0 1000 2000 3000 4000
With touch probe positioning, the drive starts moving forward from the starting position of 2000, detects the touch probe sensor and moves a distance of 1000 forward from the position of the touch probe sensor.
Absolute
Relative
Touch probe
Touch probe sensor
Fig. 3. IMC supports 3 positioning modes
Fig. 1. Motion profile with linear ramps Fig. 2. Motion profile with S-ramps
the machine after power up. There are several home functions with and with­out sensor to choose from. The home synchronizing function can be used to continuously realign the home position during operation when there is some sort of slip in the system. For example in case of sensorless control with an induction motor or in case of slip in the mechanical transmission.
Position Position
SpeedSpeed
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Expand the standard functionality of a VLT® AutomationDrive with energy-enhancing motion control options.
Increase productivity and performance
Replacing mechanical controls with intelligent, energy-saving electronic solutions is an effective way to reduce both installation and daily running costs.
The ability to set and control the packaging application with greater precision also reduces packaging errors and equipment breakdowns.
The result is a reliable, high­quality process that increases both productivity and bottom line performance.
Reduce installation costs
Replacing mechanics by electronic synchronizing or cam control increases flexibility while reducing costs. For example, electronic cam control, a standard feature in the VLT® Motion Control Option MCO 305, both adds
Increase precision, accuracy and speed
new functionalities and removes the need for mechanical cam discs and boxes.
Increase capacity
In other cases, manufacturers might want to increase the capacity of their packaging application. This can be achieved with the VLT® Synchronizing Controller MCO 350, which offers unparalleled synchronizing control and can be set up easily via the user­friendly control panel on the VLT® AutomationDrive.
As well as increasing the performance, the controller adds extra value by being an intelligent way to simplify the control system.
No matter which option you choose, the benefits of freedom of control and operational efficiency will provide a fast return on your investment.
Add flexibility to applications such as
Printing linesBottle washersConveyor beltsPackaging systemsMaterial-handling systemsPalletizersIndexing tablesStorage systemsPick-and-place systemsPositioning on the flyFoil wrappingFlow packingFilling and sealingCrane, lift and hoist applicationsProduct-rejection systemsWinder applications
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safety fieldbus. This interconnection enables activation of Safe Torque Off (STO) irrespective of where a hazard occurs. The safety functions of the MCB 152 are implemented according to EN IEC 61800-5-2.
The MCB 152 supports PROFIsafe functionality to activate integrated safety functions of the VLT® AutomationDrive from any PROFIsafe host, up to Safety Integrity Level SIL 2 according to EN IEC 61508 and EN IEC 62061, Performance Level PL d, Category 3 according to EN ISO 13849-1.
Quick commissioning
Parameter configuration is fully integrated into the VLT® Motion Control Tool MCT 10 and enables simple start-up and easy maintenance. Visual instructions in MCT 10 ensure both fault-free wiring and that safety parameters are correctly transferred from the PC to the drive.
The software also offers easy diagnosis and a dynamic commissioning report which can be used for supplying certification documentation necessary for safety acceptance tests.
module is certified according to ISO 13849-1 up to PL d as well as IEC 61508/ IEC 62061 up to SIL 2 and provides SS1 and SLS (SMS) functionality. The option can be used in low and high demand applications. SS1 offers ramp and time based functionality. SLS can be configured both with and without ramp down on activation.
VLT® Safety Option MCB 152
The VLT® Safety Option MCB 152 operates the safety functions of an AC drive via the PROFIsafe fieldbus in combination with the VLT® PROFINET MCA 120 fieldbus option. Central and decentral drives located at different machinery cells can easily be interconnected with the PROFIsafe
Protect both equipment and operators
The VLT® AutomationDrive FC 302 is delivered as standard with the STO (Safe Torque Off ) function in compliance with ISO 13849-1 PL d and SIL 2, according to IEC 61508/IEC 62061. This safety function can be extended to include SS1, SLS, SMS, safe jog mode, etc. with the VLT® Safety Option MCB 150 Series. The speed monitoring functions are available both with and without speed feedback.
VLT® Safety Option MCB 150 and MCB 151
The MCB 150 and MCB 151 can be integrated directly in the AC drive and is prepared for future connection to common safety bus systems. The
Tailored safety
Before
AC drive without STO
Safety module
Contactors
Actuator
After
AC drive with STO (FC 302)
Actuator
17| Content | Danfoss Drives · DKDD.PB.302.A8.02
networks are easier to maintain, while providing improved systems performance.
User friendly and fast setup
Danfoss fieldbuses can be configured via the drive’s local control panel, which features a user-friendly interface with support for many user languages.
Real-time information is becoming increasingly important in industrial automation and control systems as we progress further into Industry 4.0. Immediate access to data increases transparency in production facilities, while making it possible to optimize system performance, collect and analyze system data and provide remote support around the clock from anywhere in the world.
Regardless of your application or your preferred communication protocol, AC drives have an extremely wide variety of communication protocols to select from. In this way you can ensure that the AC drive integrates seamlessly into your chosen system providing you the freedom to communicate however you see fit.
Increase productivity
Fieldbus communication reduces capital costs in production plants. In addition to the initial savings achieved through the significant reduction in wiring and control boxes, fieldbus
Web server dashboard
Free to connect
The drive and fieldbus can also be configured using the software tools that support each drive family. Danfoss Drives offers fieldbus drivers and PLC examples for free from the Danfoss Drives website to make integration to your system even easier.
18 DKDD.PB.302.A8.02 | Content |
VLT® Software Customizer
VLT® Software Customizer allows you to customize the commissioning experience to best fit your needs. It is a tool that enables you to simply and quickly create and test your desired setup using the simulator before uploading it to a real drive.
The VLT® Software Customizer consists of three main features:
SplashScreen allows you to create
a custom splash screen for when the drive starts up. You can use the built­in editor to create an image from blank or import an existing image from a library or from your computer and adapt it to the VLT®.
InitialValues allows you to set a
new default value for virtually any parameter.
SmartStart allows you to create
a custom start-up wizard to go through exactly the parameters you need.
The VLT® Motion Control Tool MCT 10 is an interactive tool for quick and easy online/offline configuration of a VLT® drive or soft starter using a PC. You can also use the tool to configure the communication network and to back up all your relevant parameter settings. With MCT 10, you can control and configure your system simultaneously and monitor your entire system more effectively for faster monitoring, diagnosis, troubleshooting (alarms/ warnings) and better preventive maintenance. Starting with version
4.00, MCT 10 includes even more features that enhance usability.
Status plug-in
The readouts for various status and control words, relay inputs and outputs that are available over the fieldbus have been greatly improved. We have combined these signals into a single plug-in that shows you much more information. You’ll be able to see right away if a certain relay or bit is on or off, and what exact command the drive has been configured with, saving you time.
Motor plug-in
The motor plug-in makes it easier to select the needed motor type and to parameterize the drive accordingly. Simply select the required motor type, and the corresponding parameters are listed together with a description guiding you on how to set the correct value. The motor types supported by the motor plug-in are:
AsynchronousPM, non-salient SPMPM, salient IPMSynchronous Reluctance (SynRM)
Customized commissioning experience
19| Content | Danfoss Drives · DKDD.PB.302.A8.02
1. Enclosure
The drive meets requirements for enclosure class IP20/Chassis. IP21/ UL Type 1, IP54/UL Type 12, IP55/UL Type 12 or IP66/UL Type 4X.
2. EMC and Network effects
All versions of VLT® AutomationDrive comply as standard with EMC limits B, A1 or A2 according to the EN 55011 norm and IEC61800­3 Category C1, C2 and C3. The standard integrated DC coils ensure low harmonic load on the network according to EN 61000-3-12 and increase the lifetime of the DC link capacitors.
3. Protective coating
The electronic components are, as standard, coated as per IEC 60721-3-3, class 3C2. For harsh and aggressive environments, coating as per IEC 60721-3-3, class 3C3 is available.
4. Removable fan
Like most of the elements, the fan can be quickly removed and remounted for easy cleaning.
5. Control terminals
Specially developed removable spring-loaded cage clamps add to reliability and facilitate easy commissioning and service.
6. Fieldbus option
All major industrial fieldbuses are supported. See complete list of available fieldbus options on page 41.
Delivered fully assembled and tested to meet your specific requirements
Modular simplicity – A, B and C enclosures
7. I/O options
The general purpose I/O, relay, safety and thermistor expands the flexibility of the drives.
8. Display option
Danfoss drives’ renowned removable Local Control Panel (LCP) has an improved user interface. Choose between 28 built-in languages (including Chinese) or have it customized with your own. Languages can be changed by the user. Wireless version available.
Alternatively the drive can be commissioned via the built-in USB/ RS485 connection or through fieldbus options with the VLT® Motion Control Tool MCT 10 PC tool.
4
8
2
3
9
5
7
6
1
20 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
9. 24 V supply or RTC
A 24 V supply option to keep the control section and any installed option functioning during power failure. An extended version combines a Real-time Clock with a battery in one D-option.
10. Mains switch
This switch interrupts the mains supply and has a free useable auxiliary contact.
Safety
Extended range of integrated functional safety. Please see chapter “Tailored safety” on page 17.
4
3
9
6
7
5
8
10
2
1
The VLT® Wireless Communication Panel LCP 103 (8) communicates with MyDrive® Connect – an app which can be downloaded to iOS­and Android-based smart devices.
MyDrive® Connect offers full access to the drive making it easier to perform commissioning, operation, monitoring and maintenance tasks. Utilizing the active point-to-point wireless connection, maintenance personnel can receive real-time error messages via the app to ensure a quick response to potential issues and reduce downtime.
VLT® Wireless Communication Panel LCP 103
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1. Display options
Danfoss drives’ renowned removable Local Control Panel (LCP) has an improved user interface. Choose between 28 built-in languages (including Chinese) or have it customized with your own. Languages can be changed by the user.
2. Hot pluggable LCP
The LCP can be plugged in or unplugged during operation. Settings are easily transferred via the control panel from one drive to another or from a PC with MCT 10 set-up software.
3. Integrated manual
The info button makes the printed manual virtually redundant. Users have been involved throughout development to ensure optimum overall functionality of the drive. The user group has significantly influenced the design and functionality of the LCP.
The Automatic Motor Adaptation (AMA), the Quick Set-Up menu and the large graphic display make commissioning and operation a breeze.
4. Fieldbus options
See complete list of available fieldbus options on page 46.
5. I/O options
The general purpose I/O, relay and thermistor expands the flexibility of the drives.
6. Control terminals
Specially developed removable spring­loaded cage clamps add to reliability and facilitate easy commissioning and service.
7. 24 V supply
A 24 V supply keeps the VLT® drives logically “alive” in situations when the AC power supply is removed. Is available in an extended version with RTC. Real Time Clock parameters’ settings will be supported.
8. RFI filter suitable for IT grids
All high-power drives come standard with RFI filtering according to EN 61800-3 Cat. C3/EN 55011 class A2. A1/C2 RFI filters according to IEC 61000 and EN 61800 standards as integrated options.
9. Modular construction and ease of maintenance
All components are easily accessible from the front of the drive, allowing for ease of maintenance and side-by­side mounting of drives. The drives are constructed using a modular design that allows for the easy replacement of modular sub-assemblies.
10. Programmable options
A freely programmable motion control option for user-specific control algorithms and programs allows the integration of PLC programs.
11. Conformally coated and ruggedized circuit boards
All high-power drive circuit boards are conformal coated to withstand the salt mist test. Meets IEC 60721-3-3 Class 3C3. The conformal coating complies with ISA (International Society of Automation) standard S71.04 1985, class G3. Additionally, drives in D and E enclosures can be further ruggedized to withstand the higher vibration needs of certain applications.
12. Back-channel cooling
The unique design uses a back channel to pass cooling air over heat sinks. This design allows up to 90% of the heat losses to be exhausted directly outside of the enclosure with minimal air passing through the electronics area. This reduces temperature rise and contamination of the electronic components for improved reliability and increased functional life.
As an option, the back-channel cooling duct can be supplied in stainless steel to provide a degree of corrosion resistance against conditions such as those found in salt-air environments near the ocean.
13. Enclosure
The drive meets relevant requirements for all possible installation conditions. Enclosure class IP00/chassis, IP20/ chassis, IP21/UL Type 1, and IP54/UL Type 12. A kit is available to increase the enclosure class on enclosure size D drives to UL Type 3R.
14. DC-link reactor
The built-in DC-link reactor ensures low harmonic disturbance of the power supply in accordance with IEC-61000­3-12. The result is a more compact design with higher efficiencies than competitive systems with external­mounted AC chokes.
15. Input mains option
Various input configurations are available, including fuses, mains disconnect switch, or RFI filter.
High-power modularity – D, E and F enclosures
The high-power VLT® AutomationDrive modules are all built on a modular platform allowing for highly customized drives which are mass produced, tested, and delivered from the factory.
Upgrades and further options dedicated to your industry are a matter of plug-and-play. Once you know one, you know them all.
22 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
2
1
3
9
8
6
5
4
10
12
13
11
14
7
Efficiency is vital for high-power drives
Efficiency is essential in the design of the high-power VLT® drive series. Innovative design and exceptionally high-quality components have resulted in unsurpassed energy efficiency.
VLT® drives pass more than 98% of the supplied electrical energy on to the motor. Only 2% or less is left in the power electronics as heat to be removed.
Energy is saved and electronics last longer because they are not exposed to high temperatures within the enclosure.
Safety
Extended range of integrated functional safety. Please see chapter “Tailored safety” on page 17.
15
23| Content | Danfoss Drives · DKDD.PB.302.A8.02
Engineered for cost savings via intelligent heat management, compactness and protection
Ruggedized for
extra protection
All Danfoss VLT® drives follow the same design principle for fast, flexible and fault-free installation, and efficient cooling.
The AC drives are available in a broad range of enclosure sizes and protection ratings from IP20 to IP66 to enable easy installation in all environments: mounted in panels, switch rooms or as stand-alone units in the production area.
Cost-saving heat management
In AC drives, there is total separation between the back-channel cooling air and the internal electronics. This separation greatly reduces the airflow over the sensitive electronics, minimizing the exposure to
In order to reduce the potential negative effects of vibration, the drives have been ‘ruggedized’. It is a process that ensures that critical components on the PCB have increased protection, significantly reducing the risk of malfunction while at sea.
The printed circuit boards in the drives are also all coated in accordance with IEC 60721-3-3 class 3C3, providing additional protection against moisture and dust.
Reliable operation at engine room temperatures up to 55 °C
VLT® drives can operate at full load in engine rooms with 50 °C temperature and 55 °C at reduced power close to, for example, pumps and thrusters. There is no need for installation in air­conditioned control rooms with long motor cables.
contaminants. At the same time, it removes heat efficiently which helps to prolong product life, increase the overall availability of the system and reduce faults related to high temperatures.
For example, by exhausting heat directly outside, it is possible to reduce the size of the cooling system in the panel or switch room. This can be achieved with Danfoss’ extremely efficient back-channel cooling concept, allowing heat to be vented outside the control room.
Spark-free design
The VLT® drives conform to the Limited Explosion Risk requirements in The European Agreement concerning the International Carriage of Dangerous Goods by Inland Waterways, as they do not create any sparks durings normal operation and the temperature does not exceed 200 °C.
In daily use, the benefits are equally clear as the energy consumption related to cooling can be reduced significantly. This means that designers can reduce the size of the air conditioning system, or even eliminate it entirely.
Coated circuit boards
The AC drive conforms as standard to class 3C3 (IEC 60721-3-3) to ensure long lifetime even in harsh environments.
24 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
Back-channel cooling gives up to
90%
reduction
in investment for air cooling systems
Back-channel cooling
By directing air through a rear cooling channel, up to 90% of the drive’s heat loss is removed directly outside the installation room.
Minimal airflow over electronics
Complete separation between back­channel cooling air and the internal electronics ensures efficient cooling.
Panel-through cooling
An accessory mounting kit for small and mid-range drives enables heat losses to be directed directly outside the panel room.
25| Content | Danfoss Drives · DKDD.PB.302.A8.02
Optimize performance
and grid protection
Built-in protection
The AC drive contains all the modules necessary for compliance with EMC standards.
A built-in, scalable RFI filter minimizes electromagnetic interference, and the integrated DC link chokes reduce the harmonic distortion in the mains network, in accordance with IEC 61000-3-12. Furthermore, they increase the lifetime of the DC link capacitors and therefore the overall efficiency of the drive.
These built-in components save cabinet space, as they are integrated in the drive from the factory. Efficient EMC mitigation also enables the use of cables with smaller cross-sections, which reduces installation costs.
26 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
Use motor cables up to 300 m
The design of the AC drive makes it a perfect choice in applications that require long motor cables. Without needing additional components, the drive provides trouble-free operation with cable lengths of up to 150 m shielded or 300 m unshielded. This allows the drive to be installed in a central control room, away from the application without affecting motor performance.
Expand grid and motor protection with filter solutions
Danfoss’ wide range of solutions for harmonic mitigation ensures a clean power supply and optimal equipment protection, and includes:
VLT® Advanced Harmonic Filter AHF VLT® Advanced Active Filter AAF VLT® Low Harmonic DrivesVLT® 12-pulse Drives
Provide extra motor protection with:
VLT® Sine-wave FilterVLT® dU/dt Filter VLT® Common Mode Filters
Achieve optimum performance for your application, even where the grid is weak or unstable.
Optimized harmonic performance
Efficient harmonic mitigation protects electronics and increases efficiency.
Harmonic distortion
Electrical interference reduces efficienc y and risks harming equipment.
EMC Standards Conducted emission
Standards and requirements
EN 55011
Facility operators must comply with EN 55011
Class B
Housing
and light industries
Class A Group 1
Industrial
environment
Class A Group 2
Industrial
environment
EN/IEC 61800-3
Converter manufacturers must conform to EN 61800-3
Category C1
First
environment, home
and office
Category C2
First
environment, home
and office
Category C3
Second
environment
Compliance
1)
1)
Compliance to mentioned EMC classes depends on the selected filter.
For further details see the design guides.
300
150
0
-150
-300
[V]
8 16 24 32 ms
300
150
0
-150
-300
[V]
8 16 24 32 ms
Discover more at drivepro.danfoss.com
Pre-sales
support
Training
DrivePro®
Services
Higher performance
More uptime
Healthier budget
Stay calm. You’re covered.
DrivePro® Retrofit
DrivePro® Extended Warranty
DrivePro® Exchange DrivePro® Remote Expert Support
DrivePro® Spare Parts
DrivePro® Preventive Maintenance
DrivePro® Start-up
DrivePro® Upgrade
DrivePro® Life Cycle
You’re covered
with DrivePro® Life Cycle service products
Get the most out of your systems, with the help of DrivePro® services for Danfoss VLT® and VACON® drives. You get services that go beyond simple troubleshooting, maintenance, repairs and replacements. They also proactively improve productivity, performance and uptime.
DrivePro® app
Use the DrivePro app for fast access to the DrivePro® services, for improved productivity, performance and uptime of your systems. Find your closest service partner, place a service request, and register your VLT® and VACON® drives. You can also look up product information, specifications and manuals for your specific VLT® or VACON® drive based on the nameplate product code, or the product name.
27| Content | Danfoss Drives · DKDD.PB.302.A8.02
28 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
Connection example
This diagram shows a typical installation of the VLT® AutomationDrive. Power is connected to the terminals 91 (L1), 92 (L2) and 93 (L3) and the motor is connected to 96 (U), 97 (V) and 98 (W).
Terminals 88 and 89 are used for load sharing between drives. Analog inputs can be connected to the 53 (V or mA), and for 54 (V or mA) terminals.
These inputs can be set up as either reference, feedback or thermistor inputs.
There are 6 digital inputs to be connected to terminals 18, 19, 27, 29, 32, and 33. Two digital input/output terminals (27 and 29) can be set up as digital outputs to show an actual status or warning or can be used as a pulse reference signal. The terminal 42 analog output can show process values such as 0 - Imax.
On the 68 (P+) and 69 (N-) terminals’ RS 485 interface, the drive can be controlled and monitored via serial communication.
3 Phase power
input
DC bus
Switch Mode Power Supply
Motor
Analog Output
Interface
relay1
* relay2
ON=Terminated OFF=Open
Brake resistor
130BC931.10
91 (L1) 92 (L2) 93 (L3)
PE
88 (-) 89 (+)
50 (+10 V OUT)
53 (A IN)
54 (A IN)
55 (COM A IN)
0/4-20 mA
12 (+24V OUT)
13 (+24V OUT)
37 (D IN)
18 (D IN)
20 (COM D IN)
10Vdc 15mA 130/200mA
+ - + -
(U) 96 (V) 97 (W) 98 (PE) 99
(COM A OUT) 39
(A OUT) 42
(P RS-485) 68
(N RS-485) 69
(COM RS-485) 61
0V
5V
S801
0/4-20 mA
RS-485
RS-485
03
+10Vdc
0/-10Vdc -
+10Vdc
+10Vdc 0/4-20 mA
0/-10Vdc -
240Vac, 2A
24Vdc
02
01
05
04
06
240Vac, 2A
24V (NPN)
0V (PNP)
0V (PNP)
24V (NPN)
19 (D IN)
24V (NPN)
0V (PNP)
27
24V
0V
(D IN/OUT)
0V (PNP)
24V (NPN)
(D IN/OUT)
0V
24V
29
24V (NPN)
0V (PNP)
0V (PNP)
24V (NPN)
33 (D IN)
32 (D IN)
1 2
ON
S201
ON
21
S202
ON=0/4-20mA OFF=0/-10Vdc ­ +10Vdc
95
400Vac, 2A
P 5-00
21
ON
S801
(R+) 82
(R-) 81
*
*
: Chassis
: Earth
**
The numbers represent the terminals on the drive
Technical data
Basic unit without extensions
Main supply (L1, L2, L3)
Supply voltage
200-240 V AC 380-500 V AC 525-600 V AC
525-690 V AC Supply frequency 50/60 Hz Displacement power factor
(cos ф) near unity
> 0.98
Switching on input supply L1, L2, L3
1-2 times/min.
Output data ( T1, T2, T3)
Output voltage 0-100% of supply voltage Output frequency 0-590 Hz Switching on output Unlimited Ramp times 0.01-3600 s
Digital inputs
Programmable digital inputs 6* Changeable to digital output 2 (terminal 27, 29) Logic PNP or NPN Voltage level 0-24 V DC Maximum voltage on input 28 V DC Input resistance, Ri Approx. 4 kΩ Scan interval 5 ms
* Two of the inputs can be used as digital outputs
Analog inputs
Analog inputs 2 Modes Voltage or current Voltage level 0 to +10 V (scaleable) Current level 0/4 to 20 mA (scaleable) Accuracy of analog inputs Max. error: 0.5% of full scale
Pulse inputs
Programmable pulse inputs 2* Voltage level 0-24 V DC (PNP positive logic) Pulse input accuracy
(0.1-1 kHz)
Max. error: 0.1% of full scale
* Two of the digital inputs can be used for pulse inputs.
Digital outputs
Programmable digital/pulse outputs
2
Voltage level at digital/frequency output
0-24 V DC
Max. output current (sink or source)
40 mA
Maximum output frequency 0-32 kHz Accuracy on frequency output Max. error: 0.1% of full scale
Analog outputs
Programmable analog outputs
1
Current range at analog output
0/4-20 mA
Max. load to common at analog output (clamp 30)
500 Ω
Accuracy on analog output Max. error: 0.5 % of full scale
Control card
USB interface 1.1 (Full Speed) USB plug Type “B” RS485 interface Up to 115 kBaud Max. load (10 V) 15 mA Max. load (24 V) 200 mA
Relay outputs
Programmable relay outputs 2 Max. terminal load (AC)
on 1-3 (NC), 1-2 (NO), 4-6 (NC) power card
240 V AC, 2 A
Max. terminal load (AC -1) on 4-5 (NO) power card
400 V AC, 2 A
Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) power card
24 V DC 10 mA, 24 V AC 20 mA
Surroundings/external
Ingress protection class
IP: 00/20/21/54/55/66
UL Type: Chassis/1/12/3R/4X
Vibration test 0.7 g
Max. relative humidity
5-95% (IEC 721-3-3); Class 3K3
(non-condensing) during operation
Ambient temperature Max. 50 °C without derating
Galvanic isolation of all I/O supplies according to PELV
Aggressive environment Designed for 3C3 (IEC 60721-3-3)
Ambient temperature
– Operating temperature range is -25 °C to 50 °C without derating Max 55 °C with derating
Fieldbus communication
Standard built-in: FC Protocol N2 Metasys FLN Apogee Modbus RTU
Optional: VLT® PROFIBUS DP V1 MCA 101 VLT® DeviceNet MCA 104 VLT® CANopen MCA 105 VLT® 3000 PROFIBUS Converter MCA 113 VLT® 5000 PROFIBUS Converter MCA 114 VLT® PROFINET MCA 120 VLT® EtherNet/IP MCA 121 VLT® Modbus TCP MCA 122 VLT® POWERLINK MCA 123 VLT® EtherCAT MCA 124 VLT® 5000 DeviceNet Converter MCA 194
Protection mode for longest possible up-time
– Electronic motor thermal protection against overload
– Protection against overtemperature
– The AC drive is protected against short circuits
on motor terminals R, S, T
– The AC drive is protected against ground faults
on motor terminals U, V, W – Protection against mains phase loss – Real-Time Clock with battery backup – Advanced data logging using real-time stamps – Predictive maintenance – Preventive maintenance – D-option VLT® Real-time Clock Option MCB 117
Agency approvals
29| Content | Danfoss Drives · DKDD.PB.302.A8.02
30 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
[T2] 3 x 200-240 V AC – high overload
High overload (160% 1 min/10 min) Enclosure size
Type code
Output current (3 x 200-240 V)
Typical shaft
output power
Conti nuous
input current
Estimated power loss
Protection rating [IEC/UL]
IP20/21 IP21 IP55 IP66
FC-302 Con. I
N
Inter. I
MAX
(60 s)
kW @ 208 V
Hp @ 230 V
[A] [W] Chassis Type 1 Type 12 Type 4X
PK25 1.8 2.9 0.25 0.34 2.6 21 A1*/A2 A2 A4/A5 A4/A5 PK37 2.4 3.8 0.37 0.5 3.5 29 A1*/A2 A2 A4/A5 A4/A5 PK55 3.5 5.6 0.55 0.75 5.1 42 A1*/A2 A2 A4/A5 A4/A5 PK75 4.6 7.4 0.75 1 6.6 54 A1*/A2 A2 A4/A5 A4/A5 P1K1 6.6 10.6 1.1 1.5 9.4 63 A1*/A2 A2 A4/A5 A4/A5 P1K5 7.5 12 1.5 2 10.9 82 A1*/A2 A2 A4/A5 A4/A5 P2K2 10.6 17 2.2 3 15.2 116 A2 A2 A4/A5 A4/A5 P3K0 12.5 20 3 4 18.1 155 A3 A3 A5 A5 P3K7 16.7 26.7 3.7 5 24 185 A3 A3 A5 A5 P5K5 24.2 38.7 5.5 7.5 35.2 239 B3 B1 B1 B1 P7K5 30.8 49.3 7.5 10 44.8 371 B3 B1 B1 B1 P11K 46.2 73.9 11 15 67.2 463 B4 B2 B2 B2 P15K 59.4 89.1 15 20 81 624 B4 C1 C1 C1 P18K 74.8 112 18.5 25 102 740 C3 C1 C1 C1 P22K 88 132 22 30 120 874 C3 C1 C1 C1 P30K 115 173 30 40 156 1143 C4 C2 C2 C2 P37K 143 215 37 50 195 1400 C4 C2 C2 C2
*A1 enclosure is only available as FC 301
[T2] 3 x 200-240 V AC – normal overload
Normal overload (110% 1 min/10 min) Enclosure size
Type code
Output current (3 x 200-240 V)
Typical shaft
output power
Conti nuous
input current
Estimated power loss
Protection rating [IEC/UL]
IP20/21 IP21 IP55 IP66
FC-302 Con. I
N
Inter. I
MAX
(60 s)
kW @ 208 V
Hp @ 230V
[A] [W] Chassis Type 1 Type 12 Type 4X
PK25 1.8 2.9 0.25 0.34 2.6 21 A1*/A2 A2 A4/A5 A4/A5 PK37 2.4 3.8 0.37 0.5 3.5 29 A1*/A2 A2 A4/A5 A4/A5 PK55 3.5 5.6 0.55 0.75 5.1 42 A1*/A2 A2 A4/A5 A4/A5 PK75 4.6 7.4 0.75 1 6.6 54 A1*/A2 A2 A4/A5 A4/A5 P1K1 6.6 10.6 1.1 1.5 9.4 63 A1*/A2 A2 A4/A5 A4/A5 P1K5 7.5 12 1.5 2 10.9 82 A1*/A2 A2 A4/A5 A4/A5 P2K2 10.6 17 2.2 3 15.2 116 A2 A2 A4/A5 A4/A5 P3K0 12.5 20 3 4 18.1 155 A3 A3 A5 A5 P3K7 16.7 26.7 3.7 5 24 185 A3 A3 A5 A5 P5K5 30.8 33.9 7.5 10 30.8 310 B3 B1 B1 B1 P7K5 46.2 50.8 11 15 46.2 514 B3 B1 B1 B1 P11K 59.4 65.3 15 20 59.4 602 B4 B2 B2 B2 P15K 74.8 82.3 18.5 25 74.8 737 B4 C1 C1 C1 P18K 88 96.8 22 30 88 845 C3 C1 C1 C1 P22K 115 127 30 40 114 1140 C3 C1 C1 C1 P30K 143 157 37 50 143 1353 C4 C2 C2 C2 P37K 170 187 45 60 169 1636 C4 C2 C2 C2
*A1 enclosure is only available as FC 301
Electrical data – A, B, and C enclosures
31| Content | Danfoss Drives · DKDD.PB.302.A8.02
[T5] 3 x 380-500 V AC – high overload
High overload (160% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti­nuous
input
current
Esti­mated power
loss
Protection rating [IEC/UL]
(3 x 380-440 V) (3 x 441-500 V) IP20/21 IP21 IP55 IP66
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 400 V
Hp @
460 V
[A] [W] Chassis Type 1 Type 12 Type 4X
PK37 1.3 2.1 1.2 1.9 0.37 0.5 1.9 35 A1*/A2 A2 A4/A5 A4/A5 PK55 1.8 2.9 1.6 2.6 0.55 0.75 2.6 42 A1*/A2 A2 A4/A5 A4/A5 PK75 2.4 3.8 2.1 3.4 0.75 1 3.5 46 A1*/A2 A2 A4/A5 A4/A5 P1K1 3 4.8 2.7 4.3 1.1 1.5 4.3 58 A1*/A2 A2 A4/A5 A4/A5 P1K5 4.1 6.6 3.4 5.4 1.5 2 5.9 62 A1*/A2 A2 A4/A5 A4/A5 P2K2 5.6 9 4.8 7.7 2.2 3 8 88 A2 A2 A4/A5 A4/A5 P3K0 7.2 11.5 6.3 10.1 3 4 10.4 116 A2 A2 A4/A5 A4/A5 P4K0 10 16 8.2 13.1 4 5 14.4 124 A2 A2 A4/A5 A4/A5 P5K5 13 20.8 11 17.6 5.5 7.5 18.7 187 A3 A3 A5 A5 P7K5 16 25.6 14.5 23.2 7.5 10 23 255 A3 A3 A5 A5 P11K 24 38.4 21 33.6 11 15 35.2 291 B3 B1 B1 B1 P15K 32 51.2 27 43.2 15 20 46.4 379 B3 B1 B1 B1 P18K 37.5 60 34 54.4 18.5 25 54.4 444 B4 B2 B2 B2 P22K 44 70.4 40 64 22 30 64 547 B4 B2 B2 B2 P30K 61 91.5 52 78 30 40 82.5 570 B4 C1 C1 C1 P37K 73 110 65 97.5 37 50 99 697 C3 C1 C1 C1 P45K 90 135 80 120 45 60 123 891 C3 C1 C1 C1 P55K 106 159 105 158 55 75 144 1022 C4 C2 C2 C2 P75K 147 221 130 195 75 100 200 1232 C4 C2 C2 C2
*A1 enclosure is only available as FC 301
[ T5] 3 x 380-500 V AC – normal overload
Normal overload (110% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti­nuous
input
current
Esti­mated power
loss
Protection rating [IEC/UL]
(3 x 380-440 V) (3 x 441-500 V) IP20/21 IP21 IP55 IP66
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 400 V
Hp @
460 V
[A] [W] Chassis Type 1 Type 12 Type 4X
PK37 1.3 2.1 1.2 1.9 0.37 0.5 1.9 35 A1*/A2 A2 A4/A5 A4/A5 PK55 1.8 2.9 1.6 2.6 0.55 0.75 2.6 42 A1*/A2 A2 A4/A5 A4/A5 PK75 2.4 3.8 2.1 3.4 0.75 1 3.5 46 A1*/A2 A2 A4/A5 A4/A5 P1K1 3 4.8 2.7 4.3 1.1 1.5 4.3 58 A1*/A2 A2 A4/A5 A4/A5 P1K5 4.1 6.6 3.4 5.4 1.5 2 5.9 62 A1*/A2 A2 A4/A5 A4/A5 P2K2 5.6 9 4.8 7.7 2.2 3 8 88 A2 A2 A4/A5 A4/A5 P3K0 7.2 11.5 6.3 10.1 3 4 10.4 116 A2 A2 A4/A5 A4/A5 P4K0 10 16 8.2 13.1 4 5 14.4 124 A2 A2 A4/A5 A4/A5 P5K5 13 20.8 11 17.6 5.5 7.5 18.7 187 A3 A3 A5 A5 P7K5 16 25.6 14.5 23.2 7.5 10 23 255 A3 A3 A5 A5 P11K 32 35.2 27 29.7 15 20 31.9 392 B3 B1 B1 B1 P15K 37.5 41.3 34 37.4 18.5 25 37.4 465 B3 B1 B1 B1 P18K 44 48.4 40 44 22 30 44 525 B4 B2 B2 B2 P22K 61 67.1 52 57.2 30 40 60.5 739 B4 B2 B2 B2 P30K 73 80.3 65 71.5 37 50 72.6 698 B4 C1 C1 C1 P37K 90 99 80 88 45 60 90.2 843 C3 C1 C1 C1 P45K 106 117 105 116 55 75 106 1083 C3 C1 C1 C1 P55K 147 162 130 143 75 100 146 1384 C4 C2 C2 C2 P75K 177 195 160 176 90 125 177 1474 C4 C2 C2 C2
*A1 enclosure is only available as FC 301
32 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
[T6] 3 x 525-600 V AC – high overload
High overload (160% 1 min/10 min) Enclosure size
Type code
Output current (3 x 525-600 V)
Typical shaft
output power
Intermittent
input current
Estimated power loss
Protection rating [IEC/UL]
IP20 IP21 IP55 IP66
FC-302 Con. I
N
Inter. I
MAX
(60 s)
kW @ 575 V
Hp @ 575 V
[A] [W] Chassis Type 1 Type 12 Type 4X
PK75 1.7 2.7 0.75 1 2.7 35 A3 A3 A5 A5 P1K1 2.4 3.8 1.1 1.5 3.8 50 A3 A3 A5 A5 P1K5 2.7 4.3 1.5 2 4.3 65 A3 A3 A5 A5 P2K2 3.9 6.2 2.2 3 6.6 92 A3 A3 A5 A5 P3K0 4.9 7.8 3 4 8.3 122 A3 A3 A5 A5 P4K0 6.1 9.8 4 5 9.3 145 A3 A3 A5 A5 P5K5 9 14.4 5.5 7.5 13.8 195 A3 A3 A5 A5 P7K5 11 17.6 7.5 10 16.6 261 A3 A3 A5 A5 P11K 18 29 11 15 28 220 B3 B1 B1 B1 P15K 22 35 15 20 33 300 B3 B1 B1 B1 P18K 27 43 18.5 25 41 370 B4 B2 B2 B2 P22K 34 54 22 30 52 440 B4 B2 B2 B2 P30K 41 62 30 40 59 600 B4 C1 C1 C1 P37K 52 78 37 50 70 740 C3 C1 C1 C1 P45K 62 93 45 60 85 900 C3 C1 C1 C1 P55K 83 125 55 75 113 1100 C4 C2 C2 C2 P75K 100 150 75 100 137 1500 C4 C2 C2 C2
[T6] 3 x 525-600 V AC – normal overload
Normal overload (110% 1 min/10 min) Enclosure size
Type code
Output current (3 x 525-600 V)
Typical shaft
output power
Intermittent
input current
Estimated power loss
Protection rating [IEC/UL]
IP20 IP21 IP55 IP66
FC-302 Con. I
N
Inter. I
MAX
(60 s)
kW @ 575 V
Hp @ 575 V
[A] [W] Chassis Type 1 Type 12 Type 4X
PK75 1.7 2.7 0.75 1 2.7 35 A3 A3 A5 A5 P1K1 2.4 3.8 1.1 1.5 3.8 50 A3 A3 A5 A5 P1K5 2.7 4.3 1.5 2 4.3 65 A3 A3 A5 A5 P2K2 3.9 6.2 2.2 3 6.6 92 A3 A3 A5 A5 P3K0 4.9 7.8 3 4 8.3 122 A3 A3 A5 A5 P4K0 6.1 9.8 4 5 9.3 145 A3 A3 A5 A5 P5K5 9 14.4 5.5 7.5 13.8 195 A3 A3 A5 A5 P7K5 11 17.6 7.5 10 16.6 261 A3 A3 A5 A5 P11K 22 24 15 20 23 300 B3 B1 B1 B1 P15K 27 30 18.5 25 28 370 B3 B1 B1 B1 P18K 34 37 22 30 36 440 B4 B2 B2 B2 P22K 41 45 30 40 43 600 B4 B2 B2 B2 P30K 52 57 37 50 54 740 B4 C1 C1 C1 P37K 62 68 45 60 62 900 C3 C1 C1 C1 P45K 83 91 55 74 83 1100 C3 C1 C1 C1 P55K 100 110 75 100 100 1500 C4 C2 C2 C2 P75K 131 144 90 120 131 1800 C4 C2 C2 C2
33| Content | Danfoss Drives · DKDD.PB.302.A8.02
[T7] 3 x 525-690 V AC – high overload
High overload (160% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti nuous
input current
Estimated
power loss
Protection rating [IEC]
(3 x 525-550 V) (3 x 551-690 V) IP20 IP21 IP55
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 690 V
Hp @
575 V
[A] [W] * * *
P1K1 2.1 3.4 1.6 2.6 1.1 1.5 3 44 A3 A3 A5 P1K5 2.7 4.3 2.2 3.5 1.5 2 3.9 60 A3 A3 A5 P2K2 3.9 6.2 3.2 5.1 2.2 3 5.6 88 A3 A3 A5 P3K0 4.9 7.8 4.5 7.2 3 4 7 120 A3 A3 A5 P4K0 6.1 9.8 5.5 8.8 4 5 8.8 160 A3 A3 A5 P5K5 9 14.4 7.5 12 5.5 7.5 12.9 220 A3 A3 A5 P7K5 11 17.6 10 16 7.5 10 15.8 300 A3 A3 A5 P11K 14 22.4 13 20.8 11 10 23.2 150 B4 B2 B2 P15K 19 30.4 18 28.8 15 15 31.2 220 B4 B2 B2 P18K 23 36.8 22 35.2 18.5 20 38.4 300 B4 B2 B2 P22K 28 44.8 27 43.2 22 25 46.4 370 B4 B2 B2 P30K 36 54 34 51 30 30 54 600 B4 C2 C2 P37K 43 64.5 41 61.5 37 40 72 740 C3 C2 C2 P45K 54 81 52 78 45 50 87 900 C3 C2 C2 P55K 65 97.5 62 93 55 60 105 1100 C2 C2 P75K 87 130.5 83 124.5 75 75 129 1500 C2 C2
*Note: T7 drives are not UL certified. Select T6 for UL certification.
[T7] 3 x 525-690 V AC – normal overload
Normal overload (110% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti nuous
input current
Estimated
power loss
Protection rating [IEC]
(3 x 525-550 V) (3 x 551-690 V) IP20 IP21 IP55
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 690 V
Hp @
575 V
[A] [W] * * *
P1K1 2.1 3.4 1.6 2.6 1.1 1.5 3 44 A3 A3 A5 P1K5 2.7 4.3 2.2 3.5 1.5 2 3.9 60 A3 A3 A5 P2K2 3.9 6.2 3.2 5.1 2.2 3 5.6 88 A3 A3 A5 P3K0 4.9 7.8 4.5 7.2 3 4 7 120 A3 A3 A5 P4K0 6.1 9.8 5.5 8.8 4 5 8.8 160 A3 A3 A5 P5K5 9 14.4 7.5 12 5.5 7.5 12.9 220 A3 A3 A5 P7K5 11 17.6 10 16 7.5 10 15.8 300 A3 A3 A5 P11K 19 20.9 18 19.8 15 15 21.5 220 B4 B2 B2 P15K 23 25.3 22 24.2 18.5 20 26.4 300 B4 B2 B2 P18K 28 30.8 27 29.7 22 25 31.9 370 B4 B2 B2 P22K 36 39.6 34 37.4 30 30 39.6 440 B4 B2 B2 P30K 43 47.3 41 45.1 37 40 53.9 740 B4 C2 C2 P37K 54 59.4 52 57.2 45 50 64.9 900 C3 C2 C2 P45K 65 71.5 62 68.2 55 60 78.1 1100 C3 C2 C2 P55K 87 95.7 83 91.3 75 75 95.7 1500 C2 C2 P75K 105 115.5 100 110 90 100 108.9 1800 C2 C2
*Note: T7 drives are not UL certified. Select T6 for UL certification.
A4 IP55 with mains disconnect
B4 IP20
A3 with IP21/Type 12 NEMA 1 KitA3 IP20 with option C
34 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
Dimensions enclosure sizes A, B and C
VLT® AutomationDrive
Enclosure size A1 A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4
Protection rating [IEC/UL]
IP20
Chassis
IP20
Chassis
IP21
Type 1
IP20
Chassis
IP21
Type 1
IP55 / Type 12 IP66 / Type 4X
IP21 / Type 1 IP55 / Type 12 IP66 / Type 4X
IP00 / Chassis
IP21 / Type 1 IP55 / Type 12 IP66 / Type 4X
IP00 / Chassis
[mm]
Height 200 268 375 268 375 390 420 480 650 399 520 680 770 550 660 Height with decoupling plate 316 374 374 420 595 630 800 Width 75 90 90 130 130 200 242 242 242 165 230 308 370 308 370 Width with one C option 130 130 170 170 242 242 242 205 230 308 370 308 370 Width with two C options 150 150 190 190 242 242 242 225 230 308 370 308 370 Depth 207 205 207 205 207 175 200 260 260 249 242 310 335 333 333 Depth with A, B option 222 220 222 220 222 175 200 260 260 262 242 310 335 333 333 Depth with mains disconnect 206 224 289 290 344 378
[kg] Weight 2.7 4.9 5.3 6 7 9.7 14.2 23 27 12 23.5 45 64 35 50
[in]
Height 10.6 14.8 10.6 14.8 15.4 16.6 18.9 25.6 15.8 20.5 26.8 30.4 21.7 26 Height with decoupling plate 14.8 14.8 16.6 23.5 24.8 31.5 Width 3.6 3.6 5.2 5.2 7.9 9.6 9.6 9.6 6.5 9.1 12.2 14.6 12.2 14.6 Width with one C option 5.2 5.2 6.7 6.7 9.6 9.6 9.6 8.1 9.1 12.2 14.6 12.2 14.6 Width with two C options 6 6 7.5 7.5 9.6 9.6 9.6 8.9 9.1 12.2 14.6 12.2 14.6 Depth 8.1 18.2 8.1 8.2 6.9 7.9 10.3 10.3 9.8 9.6 12.3 13.2 13 13 Depth with mains disconnect 8.2 8.9 11.4 11.5 13.6 14.9 – Depth with A, B option 8.7 8.8 8.7 8.8 6.9 7.9 10.3 10.3 10.4 9.6 12.3 13.2 13 13
[lb]
Weight 10.8 11.7 14.6 15.5 21.5 31.5 50.7 59.6 26.5 52 99.3 143.3 77.2 110.2
A3 IP20/Chassis
with decoupling plate
C3 IP20
Ordering typecode for A, B and C enclosures
[1] Application (ch aracter 4 -6)
301 V LT® AutomationDrive FC 301 302 VLT® AutomationDrive FC 302
[2] Power size (character 7-10)
PK25 0.25 kW / 0.33 Hp PK37 0.37 kW / 0.50 Hp PK55 0.55 kW / 0.75 Hp PK75 0.75 kW / 1.0 Hp P1K1 1.1 kW / 1.5 Hp P1K5 1.5 kW / 2.0 Hp P2K2 2.2 kW / 3.0 Hp P3K0 3.0 kW / 4.0 Hp P3K7 3.7 kW / 5.0 Hp P4K0 4.0 kW / 5.5 Hp P5K5 5.5 kW / 7.5 Hp P7K5 7.5 kW / 10 Hp P11K 11 kW / 15 Hp P15K 15 kW / 20 Hp P18K 18.5 kW / 25 Hp P22K 22 kW / 30 Hp P30K 30 kW / 40 Hp P37K 37 kW / 50 Hp P45K 45 kW / 60 Hp P55K 55 kW / 75 Hp P75K 75 kW / 100 Hp P90K 90 kW / 125 Hp N75K 75 kW / 100 Hp N90K 90 kW / 125 Hp
[3] AC Line Voltage (c haracter 11-12)
T2 3 x 200-240 V AC T4 3 x 380-480 V AC (FC 301 only) T5 3 x 380-500 V AC T6 3 x 525-600 V AC T7 3 x 525-690 V AC
2)
[4] IP/UL protecti on ratings (character 13-15)
IP20 / Chassis enclosures
Z20 IP20/Chassis (A1 enclosure, FC 301 only) E20 IP20/Chassis P20 IP20/Chassis + backplate
IP21 / UL Type 1 enclos ures
E21 IP21 / Type 1 P21 IP21 / Type 1 + backplate
IP55 / UL Type 12 enclosu res
E55 IP55/Type 12 P55 IP55/Type 12 + backplate
Y55
IP55/ Type 12 + backplate
(A4 enclosure, no C-options)
Z55 IP55/Type 12 (A4 enclosure, no C-options)
UL Type 3R enclos ures
E3R UL Type 3R (Nor th America only)
P3R
UL Type 3R + backplate
(North America only)
IP66 / UL Type 4X enc losures
E66 IP66 / Type 4X
Y66
IP66 / Type 4X + backplate
(A4 enclosure, no C-options)
Z66 IP66 / Type 4X (A4 enclosure, no C-options)
[5] RFI filter, terminal and monitoring options
– EN/IEC 61800-3 (character 16-17)
H1 RFI-Filter Class A1/B (C1) H2 RFI-Filter, Class A2 (C3) H3 RFI-Filter Class A1/B
1)
H4 RFI-Filter, Class A1 (C2)
H5
RFI-Filter, Class A2 (C3) Marine ruggedized
HX No RFI-Filter
[6] Braking and safety (cha racter 18)
X No brake IGBT B Brake IGBT T Safe Stop without brake
U Brake IGBT plus Safe Torque Off
[7] LCP Displ ay (character 19)
X Blank faceplate, no LCP installed N Numerical Local Control Panel (LCP 101) G Graphical Local Control Panel (LCP 102)
[8] PCB Coating – IEC 721-3-3 (cha racter 20)
X Standard coated PCB Class 3C2
C Coated PCB Class 3C3
[9] Mains input (character 21)
X No mains option
1
Mains disconnect
(A4, A5, B1, B2, C1 and C2 enclosures only)
8
Mains disconnect and load sharing
(B1, B2, C1 and C2 enclosures only)
D
Load sharing terminals
(B1, B2, C1, C2 enclosures only)
[10] Hard ware option A (chara cter 22)
X Standard cable entries O Metric cable entr y (threaded)
S Imperial cable entry
[11] Hardware opt ion B (character 23)
X No adaptation
[12] Special version (character 24-27)
SXXX Latest released standard software
S067 Integrated Motion Control
[13] LCP language (characte r 28)
X
Standard language package including English, German, French, Spanish, Danish, Italian, Finnish and others
Contact fac tory for other l anguage optio ns
[14] A-options: Fieldbus (character 29-30)
AX No option A0 V LT® PROFIBUS DP V1 MCA 101 A4 VLT® DeviceNet MCA 104 A6 VLT® CANopen MCA 105 AT VLT® 3000 PROFIBUS Converter MCA 113
AU VLT® 5000 PROFIBUS Converter MCA 114
AL V LT® PROFINET MCA 120 AN VLT® EtherNet/IP MCA 121 AQ VLT® Modbus TCP MCA 122
AY VLT® POWERLINK MCA 123
A8 VLT® EtherCAT MCA 124
AV VLT® 5000 DeviceNet Converter MCA 194
[15] B-options (c haracter 31-32)
BX No option BK VLT® General Purpose MCB 101 BR VLT® Encoder Input MCB 102 BU VLT® Resolver Input MCB 103 BP VLT® Relay Option MCB 105 BZ VLT® Safety PLC I/O MCB 108 B2 VLT® PTC Thermistor Card MCB 112 B4 VLT® Sensor Input Card MCB 114 B6 VLT® Safet y Option MCB 150 TTL B7 VLT® Safety Option MCB 151 HTL B8 VLT® Safet y Option MCB 152 PROFIsafe STO
[16] C0-option (character 33-34)
CX No option C4 VLT® Motion Control MCO 305
[17] C1-option (character 35)
X No C1-pt ion R VLT® Ex tended Relay Card MCB 113
[18] C1-option soft ware (character 36-37)
XX
No soft ware option
Note: C4 option in [16] selected with no motion software in [18] will require programming by qualified individual
10
VLT® Synchronizing Controller MCO 350
(must select C4 in position [16])
11
VLT® Positioning Controller MCO 351
(must select C4 in position [16])
[19] Control Power Backu p Input (character 38-39)
DX No DC input installed D0 VLT® 24 V DC Supply Option MCB 107
D1 VLT® Real-time Clock Option MCB 117
1) Reduced motor cable length
2) Note: T7 drives are not UL certified. Select T6 for UL certification.
Please beware that not all combinations are possible. Find help configuring your drive with the online configurator found under: driveconfig.danfoss.com
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19]
FC- – CX – – XX –
35| Content | Danfoss Drives · DKDD.PB.302.A8.02
36 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
[T5] 3 x 380-500 V AC – high overload
High overload (150% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti­nuous
input
current
Esti­mated power
loss
Protection rating [IEC/UL]
(3 x 380-440 V) (3 x 441-500 V) IP20 IP21 IP54
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 400 V Hp @ 460 V [A] [W] Chassis Type 1 Type 12
N90K 177 266 160 240 90 125 171 2031 D3h D1h/D5h/D6h N110 212 318 190 285 110 150 204 2289 D3h D1h/D5h/D6h N132 260 390 240 360 132 200 251 2923 D3h D1h/D5h/D6h N160 315 473 302 453 160 250 304 3093 D4h D2h/D7h/D8h N200 395 593 361 542 200 300 381 4039 D4h D2h/D7h/D8h N250 480 720 443 665 250 350 463 5005 D4h D2h/D7h/D8h N315 600 900 540 810 315 450 578 6178 E3h E1h E1h N355 658 987 590 885 355 500 634 6851 E3h E1h E1h N400 695 1043 678 1017 400 550 670 7297 E3h E1h E1h N450 800 1200 730 1095 450 600 771 8352 E4h E2h E2h N500 880 1320 780 1170 500 650 848 9449 E4h E2h E2h P450 800 1200 730 1095 450 600 779 9031 F1/F3 F1/F3 P500 880 1320 780 1170 500 650 857 10146 F1/F3 F1/F3 P560 990 1485 890 1335 560 750 964 10649 F1/F3 F1/F3 P630 1120 1680 1050 1575 630 900 1090 12490 F1/F3 F1/F3 P710 1260 1890 1160 1740 710 1000 1227 14244 F2/F4 F2/F4 P800 1460 2190 1380 2070 800 1200 1422 15466 F2/F4 F2/F4
[T5] 3 x 380-500 V AC – normal overload
Normal overload (110% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti­nuous
input
current
Esti­mated power
loss
Protection rating [IEC/UL]
(3 x 380-440 V) (3 x 441-500 V) IP20 IP21 IP54
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 400 V Hp @ 460 V [A] [W] Chassis Type 1 Type 12
N90K 212 233 190 209 110 150 204 2559 D3h D1h/D5h/D6h N110 260 286 240 264 132 200 251 2954 D3h D1h/D5h/D6h N132 315 347 302 332 160 250 304 3770 D3h D1h/D5h/D6h N160 395 435 361 397 200 300 381 4116 D4h D2h/D7h/D8h N200 480 528 443 487 250 350 463 5137 D4h D2h/D7h/D8h N250 588 647 535 588 315 450 567 6674 D4h D2h/D7h/D8h N315 658 724 590 649 355 500 634 6928 E3h E1h E1h N355 745 820 678 746 400 600 718 8036 E3h E1h E1h N400 800 880 730 803 450 600 771 8783 E3h E1h E1h N450 880 968 780 858 500 650 848 9473 E4h E2h E2h N500 990 1089 890 979 560 750 954 11102 E4h E2h E2h P450 880 968 780 858 500 650 857 10162 F1/F3 F1/F3 P500 990 1089 890 979 560 750 964 11822 F1/F3 F1/F3 P560 1120 1232 1050 1155 630 900 1090 12512 F1/F3 F1/F3 P630 1260 1386 1160 1276 710 1000 1227 14674 F1/F3 F1/F3 P710 1460 1606 1380 1518 800 1200 1422 17293 F2/F4 F2/F4 P800 1720 1892 1530 1683 1000 1350 1675 19278 F2/F4 F2/F4
Electrical data – D, E and F enclosures
37| Content | Danfoss Drives · DKDD.PB.302.A8.02
[T7] 3 x 525-690 V AC – high overload
High overload (150% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti­nuous
input
current
Esti­mated power
loss
Protection rating [IEC/UL]
(3 x 525-550 V) (3 x 551-690 V) IP20 IP21 IP54
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 690 V Hp @ 575 V [A] [W] Chassis Type 1 Type 12
N55K 76 114 73 110 55 60 77 1056 D3h D1h/D5h/D6h N75K 90 135 86 129 75 75 89 1204 D3h D1h/D5h/D6h N90K 113 170 108 162 90 100 110 1479 D3h D1h/D5h/D6h N110 137 206 131 197 110 125 130 1798 D3h D1h/D5h/D6h N132 162 243 155 233 132 150 158 2157 D3h D1h/D5h/D6h N160 201 302 192 288 160 200 198 2443 D4h D2h/D7h/D8h N200 253 380 242 363 200 250 245 3121 D4h D2h/D7h/D8h N250 303 455 290 435 250 300 299 3768 D4h D2h/D7h/D8h N315 360 540 344 516 315 350 355 4254 D4h D2h/D7h/D8h N355 395 593 380 570 355 400 381 4989 E3h E1h E1h N400 429 644 410 615 400 400 413 5419 E3h E1h E1h N500 523 785 500 750 500 500 504 6833 E3h E1h E1h N560 596 894 570 855 560 600 574 8069 E3h E1h E1h N630 659 989 630 945 630 650 635 8543 E4h E2h E2h N710 763 1145 730 1095 710 750 735 10319 E4h E2h E2h P630 659 989 630 945 630 650 642 7826 F1/ F3 F1/ F3 P710 763 1145 730 1095 710 750 743 8983 F1/ F3 F1/ F3 P800 889 1334 850 1275 800 950 866 10646 F1/ F3 F1/ F3
P900 988 1482 945 1418 900 1050 962 11681 F2/ F4 F2/ F4 P1M0 1108 1662 1060 1590 1000 1150 1079 12997 F2/ F4 F2/ F4 P1M2 1317 1976 1260 1890 1200 1350 1282 15763 F2/ F4 F2/ F4
[T7] 3 x 525-690 V AC – normal overload
Normal overload (110% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti­nuous
input
current
Esti­mated power
loss
Protection rating [IEC/UL]
(3 x 525-550 V) (3 x 551-690 V) IP20 IP21 IP54
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 690 V Hp @ 575 V [A] [W] Chassis Type 1 Type 12
N55K 90 99 86 95 75 75 89 1203 D3h D1h/D5h/D6h N75K 113 124 108 119 90 100 110 1476 D3h D1h/D5h/D6h N90K 137 151 131 144 110 125 130 1796 D3h D1h/D5h/D6h
N110 162 178 155 171 132 150 158 2165 D3h D1h/D5h/D6h N132 201 221 192 211 160 200 198 2738 D3h D1h/D5h/D6h N160 253 278 242 266 200 250 245 3172 D4h D2h/D7h/D8h N200 303 333 290 319 250 300 299 3848 D4h D2h/D7h/D8h N250 360 396 344 378 315 350 355 4610 D4h D2h/D7h/D8h N315 418 460 400 440 400 400 408 5150 D4h D2h/D7h/D8h N355 470 517 450 495 450 450 453 6062 E3h E1h E1h N400 523 575 500 550 500 500 504 6879 E3h E1h E1h N500 596 656 570 627 560 600 574 8076 E3h E1h E1h
N560 630 693 630 693 630 650 607 9208 E3h E1h E1h N630 763 839 730 803 710 750 735 10346 E4h E2h E2h N710 889 978 850 935 800 950 857 12723 E4h E2h E2h
P630 763 839 730 803 710 750 743 9212 F1/ F3 F1/ F3
P710 889 978 850 935 800 950 866 10659 F1/ F3 F1/ F3
P800 988 1087 945 1040 900 1050 962 12080 F1/ F3 F1/ F3
P900 1108 1219 1060 1166 1000 1150 1079 13305 F2/ F4 F2/ F4 P1M0 1317 1449 1260 1386 1200 1350 1282 15865 F2/ F4 F2/ F4 P1M2 1479 1627 1415 1557 1400 1550 1440 18173 F2/ F4 F2/ F4
D3h/D4h E1h
F
38 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
Dimensions enclosure size D
VLT® AutomationDrive
Enclosure size D1h D2h D3h D3h
(1)
D4h D4h
(1)
D5h
(2)
D6h
(3)
D7h
(4)
D8h
(5)
Protection rating [IEC/UL]
IP21 / Type 1
IP54 / Type 12
IP20 / Chassis
IP21 / Type 1
IP54 / Type 12
[mm]
Height 901.0 1107.0 909.0 1026.5 1122.0 1293.8 1324.0 1663.0 1978.0 2284.0 Width 325.0 420.0 250.0 250.0 350.0 350.0 325.0 325.0 420.0 420.0 Depth 378.4 378.4 375.0 375.0 375.0 375.0 381.0 381.0 386.0 406.0
[kg] Weight 62.0 125.0 62.0 108.0 125.0 179.0 99.0 128.0 185.0 232.0
[in]
Height 35.5 43.6 35.8 39.6 44.2 50.0 52.1 65.5 77.9 89.9 Width 12.8 12.8 19.8 9.9 14.8 13.8 12.8 12.8 16.5 16.5 Depth 14.9 14.9 14.8 14.8 14.8 14.8 15.0 15.0 15.2 16.0
[lb]
Weight 136.7 275.6 136.7 238.1 275.6 394.6 218.3 282.2 407.9 511.5
(1)
dimensions with regeneration or load share terminals
(2)
D5h is used with disconnect and/or brake chopper options
(3)
D6h is used with contactor and/or circuit breaker options
(4)
D7h is used with disconnect and/or brake chopper options
(5)
D8h is used with contactor and/or circuit breaker options
Dimensions enclosure sizes E and F
VLT® AutomationDrive
Frame E1h E2h E3h E4h F1 F2 F3 F4
Protection rating [IEC/UL]
IP21 / Type 1
IP54 / Type 12
IP20 / Chassis
IP21 / Type 1
IP21 / Type 1
IP54 / Type 12
[mm]
Height
2043.0 2043.0 1578.0 1578.0 2204.0 2204.0 2204.0 2204.0
Width
602.0 698.0 506.0 604.0 1400.0 1800.0 2000.0 2400.0
Depth
513.0 513.0 482.0 482.0 606.0 606.0 606.0 606.0
[kg] Weight
295.0 318.0 272.0 295.0 1017.0 1260.0 1318.0 1561.0
[in]
Height
80.4 80.4 62.1 62.1 86.8 86.8 86.8 86.8
Width
23.7 27.5 199.9 23.9 55.2 70.9 78.8 94.5
Depth
20.2 20.2 19.0 19.0 23.9 23.9 23.9 23.9
[lb]
Weight
650.0 700.0 600.0 650.0 2242.1 2777.9 2905.7 3441.5
39| Content | Danfoss Drives · DKDD.PB.302.A8.02
[T5] 6 x 380-500 V AC – high overload
High overload (150% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti­nuous
input
current
Esti­mated power
loss
Protection rating [IEC/UL]
(3 x 380-440 V) (3 x 441-500 V) IP21/Type 1 IP54/Type 12
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 400 V Hp @ 460 V [A] [W]
AC
drive
+
options
AC
drive
+
options P250 480 720 443 665 250 350 472 5164 F8 F9 F8 F9 P315 600 900 540 810 315 450 590 6960 F8 F9 F8 F9 P355 658 987 590 885 355 500 647 7691 F8 F9 F8 F9 P400 695 1043 678 1017 400 550 684 8178 F8 F9 F8 F9 P450 800 1200 730 1095 450 600 779 9492 F10 F11 F10 F11 P500 880 1320 780 1170 500 650 857 10631 F10 F11 F10 F11 P560 990 1485 890 1335 560 750 964 11263 F10 F11 F10 F11 P630 1120 1680 1050 1575 630 900 1090 13172 F10 F11 F10 F11 P710 1260 1890 1160 1740 710 1000 1227 14967 F12 F13 F12 F13 P800 1460 2190 1380 2070 800 1200 1422 16392 F12 F13 F12 F13
[T5] 6 x 380-500 V AC – normal overload
Normal overload (110% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti­nuous
input
current
Esti­mated power
loss
Protection rating [IEC/UL]
(3 x 380-440 V) (3 x 441-500 V) IP21/Type 1 IP54/Type 12
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 400 V Hp @ 460 V [A] [W]
AC
drive
+
options
AC
drive
+
options P250 600 660 540 594 315 450 590 6790 F8 F9 F8 F9 P315 658 724 590 649 355 500 647 7701 F8 F9 F8 F9 P355 745 820 678 746 400 600 733 8879 F8 F9 F8 F9 P400 800 880 730 803 450 600 787 9670 F8 F9 F8 F9 P450 880 968 780 858 500 650 857 10647 F10 F11 F10 F11 P500 990 1089 890 979 560 750 964 12338 F10 F11 F10 F11 P560 1120 1232 1050 1155 630 900 1090 13201 F10 F11 F10 F11 P630 1260 1386 1160 1276 710 1000 1227 15436 F10 F11 F10 F11 P710 1460 1606 1380 1518 800 1200 1422 18084 F12 F13 F12 F13 P800 1720 1892 1530 1683 1000 1350 1675 20358 F12 F13 F12 F13
Electrical data and dimensions – VLT® 12-Pulse
40 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
[T7] 6 x 525-690 V AC – high overload
High overload (150% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti­nuous
input
current
Esti­mated power
loss
Protection rating [IEC/UL]
(3 x 525-550 V) (3 x 551-690 V) IP21/Type 1 IP54/Type 12
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 690 V Hp @ 575 V [A] [W]
AC
drive
+
options
AC
drive
+
options P355 395 593 380 570 355 400 381 4589 F8 F9 F8 F9 P450 429 644 410 615 400 400 413 4970 F8 F9 F8 F9 P500 523 785 500 750 500 500 504 6707 F8 F9 F8 F9 P560 596 894 570 855 560 600 574 7633 F8 F9 F8 F9 P630 659 989 630 945 630 650 642 8388 F10 F11 F10 F11 P710 763 1145 730 1095 710 750 743 9537 F10 F11 F10 F11 P800 889 1334 850 1275 800 950 866 11291 F10 F11 F10 F11 P900 988 1482 945 1418 900 1050 962 12524 F12 F13 F12 F13
P1M0 1108 1662 1060 1590 1000 1150 1079 13801 F12 F13 F12 F13 P1M2 1317 1976 1260 1890 1200 1350 1282 16719 F12 F13 F12 F13
[T7] 6 x 525-690 V AC – normal overload
Normal overload (110% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti­nuous
input
current
Esti­mated power
loss
Protection rating [IEC/UL]
(3 x 525-550 V) (3 x 551-690 V) IP21/Type 1 IP54/Type 12
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 690 V Hp @ 575 V [A] [W]
AC
drive
+
options
AC
drive
+
options P355 470 517 450 495 450 450 453 5529 F8 F9 F8 F9 P450 523 575 500 550 500 500 504 6239 F8 F9 F8 F9 P500 596 656 570 627 560 600 574 7653 F8 F9 F8 F9 P560 630 693 630 693 630 650 607 8495 F8 F9 F8 F9 P630 763 839 730 803 710 750 743 9863 F10 F11 F10 F11 P710 889 978 850 935 800 950 866 11304 F10 F11 F10 F11 P800 988 1087 945 1040 900 1050 962 12798 F10 F11 F10 F11 P900 1108 1219 1060 1166 1000 1150 1079 13801 F12 F13 F12 F13
P1M0 1317 1449 1260 1386 1200 1350 1282 16821 F12 F13 F12 F13 P1M2 1479 1627 1415 1557 1400 1550 1440 19247 F12 F13 F12 F13
Dimensions enclosure size F
VLT® AutomationDrive
Enclosure size F8 F9 F10 F11 F12 F13
Protection rating [IEC/UL]
IP21 / Type 1
IP54 / Type 12
[mm]
Height
2204.0 2204.0 2204.0 2204.0 2204.0 2204.0
Width
800.0 1400.0 1600.0 2400.0 2000.0 2800.0
Depth
606.0 606.0 606.0 606.0 606.0 606.0
[kg] Weight
447.0 669.0 893.0 1116.0 1037.0 1259.0
[in]
Height
86.8 86.8 86.8 86.8 86.8 86.8
Width
31.5 55.2 63.0 94.5 78.8 110.2
Depth
23.9 23.9 23.9 23.9 23.9 23.9
[lb]
Weight
985.5 1474.9 1968.8 2460.4 2286.4 2775.7
VLT® 12-pulse
VLT® 12-pulse
41| Content | Danfoss Drives · DKDD.PB.302.A8.02
Ordering typecode for D, E and F enclosures
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19]
FC- – CX – – XX –
[1] Application (ch aracter 4 -6)
302 VLT® AutomationDrive FC 302
[2] Power size (character 7-10)
N75K 75 kW / 100 Hp N90K 90 kW / 125 Hp N110 110 kW / 150 Hp N132 132 kW / 200 Hp N160 160 kW / 250 Hp N200 200 kW / 300 Hp N250 250 kW / 350 Hp N315 315 kW / 450 Hp P315 315 kW / 450 Hp N355 355 kW / 500 Hp P355 355 kW / 500 Hp N400 400 kW / 550 Hp P400 400 kW / 550 Hp N450 450 kW / 600 Hp P450 450 kW / 600 Hp N500 500 kW / 650 Hp P500 500 kW / 650 Hp N560 560 kW / 750 Hp P560 560 kW / 750 Hp N630 630 kW / 900 Hp P630 630 kW / 900 H p N710 710 kW / 1000 Hp P710 710 kW / 1000 Hp N800 800 kW / 1200 Hp P800 800 kW / 1200 Hp P900 900 kW / 1250 Hp P1M0 1.0 MW / 1350 H p P1M2 1.2 MW / 1600 Hp P1M4 1.4 MW / 1900 H p
[3] AC mains voltage (charac ter 11-12)
T5 3 x 380-500 V AC
T7
3 x 525-690 V AC
690 V kW. See manuals for 575 V Hp
[4] IP/UL protecti on ratings (character 13-15)
IP00 / Chassis enclosures
E00 IP00 / Chassis (D4, E2 enclosures) C00 IP00 / Chassis – Stainless steel back channel
IP20 / Chassis enclosures
E21 IP21 / Type 1 E2M IP21 / Type 1 + mains shield E2D IP21 / Type 1 (D1h, D5h, D6h enclosures) H21 IP21 / Type 1 + space heater
C21 IP21 / Type 1 – Stainless steel back channel
C2M
IP21 / Type 1 – Stainless steel back channel + mains shield
C2D
IP21 / Type 1 – Stainless steel back channel
(D1h, D5h, D6h enclosures)
C2H
IP21 / Type 1 – Stainless steel back channel + space heater
L2A
IP21 / Type 1 + cabinet light + 115 V power outlet
L2X
IP21 / Type 1 + cabinet light + 230 V power outlet
R2A
IP21 / Type 1 + space heater + cabinet light + 115 V power outlet
R2X
IP21 / Type 1 + space heater + cabinet light + 230 V power outlet
C2E
IP21 / Type 1 – Stainless steel back channel + Cooling out the back
C2J
IP21 / Type 1 – Stainless steel back channel + cooling out the back + space heater
E2E IP21 / Type 1 – cooling out the back
E2J
IP21 / Type 1 – cooling out the back + space heater
IP54 / UL Type 12 enclos ures
E54 IP54 / Type 12 E5D IP54 / Type 12 (D1, D1h, D5h, D6h frames)
E5M IP54 / Type 12 + mains shield
E5S
IP54 / Type 12, NEMA 3R ready – Stainless steel
screws + space heater (D1h, D2h frames) H54 IP54 / Type 12 + space heater + thermostat C54 IP54 / Type 12 – Stainless steel back channel
C5M
IP54 / Type 12 – Stainless steel back channel
+ mains shield
C5H
IP54 / Type 12 – Stainless steel back channel
+ space heater
L5A
IP54 / Type 12 + cabinet light
+ 115 V power outlet
L5X
IP54 / Type 12 + cabinet light
+ 230 V power outlet
R5A
IP54 / Type 12 + space heater + cabinet light
+ 115 V power outlet
R5X
IP54 / Type 12 + space heater + cabinet light
+ 230 V power outlet
E5E IP54 / Type 12 – cooling out the back
C5E
IP54 / Type 12 – Stainless steel back channel
+ cooling out the back
C5J
IP54 / Type 12 – Stainless steel back channel
+ cooling out the back + space heater
E5J
IP54 / Type 12 – cooling out the back
+ space heater
IP66 / UL Type 4X enclosures
E66 IP66 / Type 4X Y66 IP66 / Type 4X + backplate (no C-options) Z66 IP66 / Type 4X (no C-options)
[5] RFI filter, terminal and monitoring options
– EN/IEC 61800-3 (character 16-17)
H2 RFI filter, Class A2 (C3)
H4
RFI filter, Class A1 (C2)
(Enclosure sizes D and F only)
H5
RFI filter, Class A2 (C3)
Marine ruggedized
HG
IRM for IT mains with Class A2 RFI
(Enclosure sizes F1, F2, F3, F4)
HE
RCD for TN/ TT mains with Class A2 RFI
(Enclosure sizes F1, F2, F3, F4)
HX No RFI filter
HF
RCD for TN/ TT mains and Class A1 RFI
(Enclosure sizes F1, F2, F3, F4)
HH
IRM for IT mains and Class A1 RFI
(Enclosure sizes F1, F2, F3, F4)
VLT® Low Harmon ic Drive
N2
VLT® Low Harmonic Drive, active filter based with Class A2 RFI
N4
VLT® Low Harmonic Drive, active filter based with Class A1 RFI
VLT® 12-Pulse, encl. s izes F8, F9, F10, F11, F12, F13
B2 12-Pulse with Class A2 RFI B4 12-Pulse with Class A1 RFI BE 12-Pulse with RCD / A2 RFI BF 12-Pulse with RCD / A1 RFI BG 12-Pulse with IRM / A2 RFI BH 12-Pulse with IRM / A1 RFI
[6] Braking and safety (cha racter 18)
X No brake IGBT B Brake IGBT
C
Safe Torque Off with Pilz Safety Relay
(enclosure sizes F1, F2, F3, F4)
D
Safe Torque Off with Pilz Safety Relay and brake IGBT
(enclosure sizes F1, F2, F3, F4)
E
Safe Torque Off with Pilz Safety Relay and regeneration terminals
(enclosure sizes F1, F2, F3, F4)
T Safe Torque Off without brake R Regeneration terminals (enclosure sizes D & F) S Regeneration terminals and brake chopper U Brake IGBT plus Safe Torque Off
Enclosur e sizes F3, F4
M
IEC Emergency Stop Pushbutton
(includes Pilz Relay)
N
IEC Emergency Stop Pushbutton with brake IGBT and brake terminals
(includes Pilz Safety Relay)
P
IEC Emergency Stop Pushbutton with regeneration terminals
(includes Pilz Safety Relay)
[7] LCP display (character 19)
X Blank faceplate, no LCP installed N Numerical Local Control Panel (LCP 101) G Graphical Local Control Panel (LCP 102)
Enclosur e size D and E, IP21/IP54 only
J No Local Control Panel + USB through door
L
Graphical Local Control Panel (LCP 102) + USB through door
K
Numerical Local Control Panel (LCP 101) + USB through door
42 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19]
FC- – CX – – XX –
[8] PCB coating – IEC 721-3-3 (cha racter 20)
X Standard coated PCB Class 3C2 C Coated PCB Class 3C3 R Coated PCB Class 3C3 + ruggedized
[9] Mains input (character 21)
X No mains option 7 Fuses
A
Fuses and load sharing terminals
(enclosure sizes D/IP20 and F3, F4, F9, F11, F14, F18 only)
D
Load sharing terminals
(enclosure sizes D/IP20 and F3, F4, F9, F11, F14, F18 only)
3
Mains disconnect + fuse
(enclosure sizes D, E and F3, F4, F9, F11, F14, F18)
4 Mains contac tor + fuse (enclosure size D)
5
Mains disconnect, fuse and load sharing
(Not available for enclosure size F18)
E
Mains disconnect + contactor + fuse
(enclosure sizes D, E and F3, F4, F9, F11, F14, F18)
J
Circuit breaker + fuse
(enclosure sizes D, E and F3, F4, F9, F11, F14, F18)
F
Mains circuit breaker, contactor and fuses
(enclosure sizes F3, F4, F9, F11, F14, F18)
G
Mains disconnect, contactor, load sharing terminals and fuses
(enclosure sizes F3, F4, F9, F11, F14, F18)
H
Mains circuit breaker, contactor, load sharing terminals and fuses
(enclosure sizes F3, F4, F9, F11, F14, F18)
K
Mains circuit breaker, load share and fuses
(enclosure sizes F3, F4, F9, F11, F14, F18)
T
Cable connection cabinet
(enclosure size D5h/D7h only)
W
Cable connection cabinet and fuse
(enclosure size D5h/D7h only)
[10] Hard ware option A (chara cter 22)
X Standard cable entries
Enclosur e sizes F1, F2, F3, F4, F10, F11, F12, F13, F18
E 30 A fuse protected power terminals
F
30 A fuse protected power terminals and
2.5-4 A manual motor starter
G
30 A fuse protected power terminals and 4-6.3 A manual motor star ter
H
30 A fuse protected power terminals and
6.3-10 A manual motor starter
J
30 A fuse protected power terminals and
10-16 A manual motor starter K Two 2.5-4 A manual motor starters L Two 4-6.3 A manual motor starters
M Two 6.3-10 A manual motor starters N Two 10-16 A manual motor starters
[11] Hardware opt ion B (character 23)
X No adaptation
Q
Heat sink access panel
(enclosure size D and E only)
Enclosur e sizes F1, F2, F3, F4, F10, F11, F12, F13, F18
G
5 A 24 V supply (customer us e) and external temperature monitoring
H 5 A 24 V supply (customer use)
J External temperature monitoring K Common motor terminals L 5 A 24 V supply + common motor terminals
M
External temperature monitoring + common motor terminals
N
5 A 24 V supply + external temperature monitoring + common motor terminals
[12] Special version (character 24-27)
SXXX Latest released standard software
S067 Integrated Motion Control
[13] LCP language (characte r 28)
X
Standard language package including English, German, French, Spanish, Danish, Italian, Finnish and others
Contact fac tory for other l anguage optio ns
[14] A-options: Fieldbus (character 29-30)
AX No option A0 VLT® PROFIBUS DP MCA 101 A4 VLT® DeviceNet MCA 104 A6 VLT® CANopen MCA 105 AT VLT® 3000 PROFIBUS Converter MCA 113 AU VLT® 5000 PROFIBUS Converter MCA 114
AL VLT® PROFINET MCA 120 AN V LT® EtherNet /IP MCA 121 AQ VLT® Modbus TCP MCA 122
AY VLT® POWERLINK MCA 123
A8 VLT® EtherCAT MCA 124
AV VLT® 5000 DeviceNet Converter MCA 194
[15] B-options (c haracter 31-32)
BX No application option
BK VLT® General Purpose MCB 101
BR V LT® Encoder Input MCB 102
BU VLT® Resolver Input MCB 103
BP V LT® Relay Option MCB 105
BZ VLT® Safety PLC I/O MCB 108
B2 VLT® PTC Thermistor Card MCB 112
B4 VLT® Sensor Input Card MCB 114
B6 V LT® Safet y Option MCB 150 TTL
B7 VLT® Safety Option MCB 151 HTL
B8 V LT® Safet y Option MCB 152 PROFIsafe S TO
[16] C0-option (character 33-34)
CX No option C4 VLT® Motion Control MCO 305
[17] C1-option (character 35)
X No option R VLT® Extended Relay Card MCB 113
[18] C1-option soft ware (character 36-37)
XX
No soft ware option
Note: C4 option in [16] selected with no motion software in [18] will require programming by qualified individual
10
VLT® Synchronizing Controller MCO 350 (must select C4 in position [16])
11
VLT® Positioning Controller MCO 351 (must select C4 in position [16])
[19] Control Power Back-up I nput (character 38-39)
DX No DC input installed D0 VLT® 24 V DC Supply Option MCB 107 D1 VLT® Real-time Clock Option MCB 117
Please beware that not all combinations are possible. Find help configuring your drive with the online configurator found under: driveconfig.danfoss.com
43| Content | Danfoss Drives · DKDD.PB.302.A8.02
Electrical data – VLT® Low Harmonic Drive and VLT® Advanced Active Filters
44 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
Typecode VLT® Advanced Active Filter
The different VLT® Active Filters can easily be configured according to customer request at drives.danfoss.com
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 .. 39 A A F 0 0 6 A x x x T 4 E x x H x x G C x x x S . X
8-10 :
190: 190 A correc tion current 250: 250 A correction current 310: 310 A correction cur rent 400: 40 0 A correction c urrent
13-15 :
E21: IP 21/NEMA 1 E2M: IP 21/NEMA 1 w. main s shield C2M: IP 21/NEMA 1 w. sta inless steel back-channel and mains shield
E54: IP 54/ NEMA 12 E5M: IP 54/N EMA 12 w. mains shield C5M: IP 54/N EMA 12 w. stainless steel back-channel and mains shield
16-17 :
HX: No RFI Filt er H4: RFI class A1
21:
X: No m ains options 3: Disconnec t & Fuse 7: Fuse
[T5] 3 x 480 V AC – VLT® Low Harmonic Drive
High overload (150% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti nuous
input current
Estimated
power loss
Protection rating [IEC/UL]
(3 x 380-440 V) (3 x 441-480 V) IP21 IP54
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 400 V Hp @ 460 V [A] [W] Type 1 Type 12
N132 260 390 240 360 132 200 251 7428 D1n D1n N160 315 473 302 453 160 250 304 8048 D2n D2n N200 395 593 361 542 200 300 381 9753 D2n D2n N250 480 720 443 665 250 350 472 11587 E9 E9 P315 600 900 540 810 315 450 590 14140 E9 E9 P355 658 987 590 885 355 500 647 15286 E9 E9 P400 695 1043 678 1017 400 550 684 16063 E9 E9
[T5] 3 x 480 V AC – VLT® Low Harmonic Drive
Normal overload (110% 1 min/10 min) Enclosure size
Type code
Output current
Typical shaft
output power
Conti nuous
input current
Estimated
power loss
Protection rating [IEC/UL]
(3 x 380-440 V) (3 x 441-480 V) IP21 IP54
FC-302 Con. I
N
Inter. I
MAX
(60 s)
Con. I
N
Inter. I
MAX
(60 s)
kW @ 400 V Hp @ 460 V [A] [W] Type 1 Type 12
N132 315 347 302 332 160 250 304 8725 D1n D1n N160 395 435 361 397 200 300 381 9831 D2n D2n N200 480 528 443 487 250 350 463 11371 D2n D2n N250 600 660 540 594 315 450 590 14051 E9 E9 P315 658 724 590 649 355 500 647 15320 E9 E9 P355 745 820 678 746 400 600 733 17180 E9 E9 P400 800 880 730 803 450 600 787 18447 E9 E9
[T4] 3 x 380-480 V AC VLT® Advanced Active Filter
Normal overload (110% 1 min/10min automatically regulated) Enclosure size
Type code
Corrected Current Recommend-
ed fuse and
disconnect*
Estimated
power loss
Protection rating [IEC/UL]
@ 400 V @ 460 V @ 480 V @ 500 V IP21 IP54
AAF006 Cont. Int. Cont. Int. Cont. Int. Cont. Int. [A] [W] Type 1 Type 12
A190 260 390 240 360 260 390 240 360 350 5000 D14 D14 A250 315 473 302 453 315 473 302 453 630 7000 E1 E1 A310 395 593 361 542 395 593 361 542 630 9000 E1 E1 A400 480 720 443 665 480 720 443 665 900 11100 E1 E1
* Built-in options for fuses and disconnect recommended
VLT® Low Harmonic Drive
VLT® Advanced Active Filter AAF 006
45| Content | Danfoss Drives · DKDD.PB.302.A8.02
Filter type
3P/3W, Active Shunt Filter (TN, T T, IT )
Frequency 50 to 60 Hz, ± 5% Enclosures IP21 – NEMA 1, IP54 – NEMA 12
Max. voltage pre-distortion
10% 20% with reduced performance
Operating temperature
0-40 °C +5 °C with reduced performance
-10 °C with reduced performance
Altitude
1000 m without derating 3000 m with reduced performance (5%/1000 m)
EMC standards
IEC61000-6-2 IEC61000-6-4
Circuitry coating
Conformal coated – per ISA S71.04-1985, class G3
Languages 18 different
Harmonic compensation modes
Selective or overall (90% RMS for harmonic reduction)
Harmonic compensation spectrum
2
nd
to 40th in overall mode, including triplens 5th, 7th, 11th, 13th, 17th, 19th, 23rd, 25th in selective mode
Individual harmonic current allocation in selective mode
I5: 63%, I7: 45%, I11: 29%, I13: 25%, I17: 18%, I19: 16%, I23: 14%, I25: 13%
Reactive current compensation
Yes, leading (capacitive) or lagging (inductive) to target power factor
Flicker reduction Yes
Compensation priority
Programmable to harmonics or displacement power factor
Paralleling option
Up to 4 units of same power rating in master follower
Current Transformer Suppor t (Customer supply and field mounting)
1 A and 5 A secondary with auto tuning Class 0.5 or better
Digital inputs /outputs
4 (2 programmable) Programmable PNP or NPN logic
Communication interface RS485, USB1.1
Control type
Direct harmonic control (for faster response)
Response time < 15 ms (including HW) Harmonic settling time (5-95%) < 15 ms Reactive settling time (5-95%) < 15 ms Maximum overshoot 5%
Switching frequency
Progressive control in the range of 3 – 18 kHz
Average switching frequency 3 – 4.5 kHz
Dimensions – VLT® Low Harmonic Drive and VLT® Advanced Active Filter
VLT® Low Harmonic Drive VLT® Advanced Active Filter
Enclosure size D1n D2n E9 D14 E1
Protection rating [IEC/UL]
IP21 / Type 1
IP54 / Type 12
IP21 / Type 1
IP54 / Type 12
[mm]
Height
1915.91 1914.7 2000.7 1780.0 2000.0
Width
929.2 1024.2 1200.0 600.0 600.0
Depth
418.4 418.4 538.0 418.4 538.0
[kg] Weight
353.0 413.0 676.0 238.0 453.0
[in]
Height
75.4 75.4 78.8 70.0 78.7
Width
36.6 40.3 47.2 23.6 23.6
Depth
16.5 16.5 21.0 16.5 21.0
[lb]
Weight
777.0 910.0 1490.0 524.7 998.7
Specifications VLT® Advanced Active Filter
A options: Fieldbuses
Available for the full product range
PROFIBUS DP
Operating the AC drive via a fieldbus enables you to reduce the cost of your system, commu­nicate faster and more efficiently and benefit from an easier user interface.
Other features:
Wide compatibility, a high level of availabi-
lity, support for all major PLC vendors, and compatibility with future versions
Fast, efficient communication, transparent
installation, advanced diagnosis and para­meterization and auto- configuration of process data via GSD-file
Acyclic parameterization using PROFIBUS
DP-V1, PROFIdrive or Danfoss FC (MCA101 only) profile state machines, PROFIBUS DP-V1, Master Class 1 and 2
VLT® PROFIBUS DP MCA 101
Order code
130B1100 standard 130B1200 coated
DeviceNet
DeviceNet offers robust, efficient data han­dling thanks to advanced Producer/Consumer technology.
Support of ODVA’s AC drive profile suppor-
ted via I/O instance 20/70 and 21/71 secures compatibility to existing systems
Benefit from ODVA’s strong conformance
testing policies, which ensure that products are interoperable
Built-in web serverE-mail client for service notification
VLT® DeviceNet MCA 104
Order code
130B1102 standard 130B1202 coated
PROFINET
PROFINET uniquely combines the highest performance with the highest degree of openness. The option is designed so that many of the features from the PROFIBUS can be reused, minimizing user effort to migrate PROFINET and securing the investment in a PLC program.
Same PPO types as PROFIBUS for easy
migration to PROFINET
Support of MRP Support of DP-V1 Diagnostic allows easy,
fast and standardized handling of warning and fault information into the PLC, improving bandwidth in the system
Implementation in accordance with
Conformance Class B
Built-in web serverE-mail client for service notification
VLT® PROFINET MCA 120
Order code
130B1135 standard, dual-port 130B1235 coated, dual-port
EtherNet/IP
Ethernet is the future standard for communica­tion at the factory floor. EtherNet/IP is based on the newest technology available for industrial use and handles even the most demanding requirements. EtherNet/IP™ extends commercial off-the-shelf Ethernet to the Common Industrial Protocol (CIP™) – the same upper-layer protocol and object model found in DeviceNet.
The option offers advanced features such as:
Built-in high performance switch enabling
line-topology, and eliminating the need for external switches
DLR Ring Advanced switch and diagnosis functions Built-in web server E-mail client for service notification Unicast and Multicast communication
VLT® EtherNet/IP MCA 121
Order code
130B1119 standard, dual-port 130B1219 coated, dual-port
Fieldbus Typecode position
A
VLT® PROFIBUS DP MCA 101
14
VLT® DeviceNet MCA 104 VLT® CANopen MCA 105 VLT® 3000 PROFIBUS Converter MCA 113 VLT® 5000 PROFIBUS Converter MCA 114 VLT® PROFINET MCA 120 VLT® EtherNet/IP MCA 121 VLT® Modbus TCP MCA 122 VLT® POWERLINK MCA 123 VLT® EtherCAT MCA 124 VLT® 5000 DeviceNet Converter MCA 194
CANopen
High flexibility and low cost are two of the “cornerstones” for CANopen.
The CANopen option is fully equipped with both high-priority access to control and status of the drive (PDO Communication) and access all parameters through acyclic data (SDO Communication).
For interoperability, the option has implemented the DSP402 AC drive Profile. These features all guarantee standardized handling, interoperability and low cost.
VLT® CANopen MCA 105
Order code
130B1103 standard 130B1205 coated
VLT® 3000 PROFIBUS Converter
The VLT® PROFIBUS Converter MCA 113 is a special version of the PROFIBUS options that emulates the VLT® 3000 commands in the VLT® AutomationDrive.
The VLT® 3000 can be replaced by the VLT® AutomationDrive, or an existing system can be expanded without costly change of the PLC program.
VLT® 3000 PROFIBUS Converter MCA 113
Order code
130B1245 coated
VLT® 5000 PROFIBUS Converter
The VLT® PROFIBUS Converter MCA 114 is a special version of the PROFIBUS options that emulates the VLT® 5000 commands in the VLT® AutomationDrive.
The VLT® 5000 can be replaced by the VLT® AutomationDrive, or an existing system can be expanded without costly change of the PLC program.
The option supports DPV1.
VLT® 5000 PROFIBUS Converter MCA 114
Order code
130B1246 coated
46 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
Modbus TCP
Modbus TCP is the first industrial Ethernet­based protocol for automation. Modbus TCP is able to handle connection intervals down to 5 ms in both directions, positioning it among the fastest performing Modbus TCP devices in the market. For master redundancy, it features hot swapping between two masters.
Other features:
Dual Master PLC connection for redundancy
in dual port options (MCA 122 only)
VLT® Modbus TCP MCA 122
Order code
130B1196 standard, dual-port 130B1296 coated, dual-port
POWERLINK
POWERLINK represents the second generation of fieldbus. The high bit rate of industrial Ethernet can now be used to make the full power of IT technologies used in the automation world available for the factory world.
POWERLINK provides high performance real-time and time synchronization features. Due to its CANopen-based communication models, network management and device description model, it offers much more than just a fast communication network.
The perfect solution for:
Dynamic motion control applications Material handling
VLT® EtherCAT MCA 124
Order code
130B5546 standard 130B5646 coated
VLT® DeviceNet Converter
The VLT® DeviceNet Converter MCA 194 emulates VLT® 5000 commands in the VLT® AutomationDrive.
This means that a VLT® 5000 drive can be replaced by the VLT® AutomationDrive, or a system can be expanded without costly change of the PLC program.
The option emulates I/O instances and explicit messages of a VLT® 5000.
VLT® DeviceNet Converter MCA 194
Order code
130B5601 coated
Synchronization and positioning
applications
Built-in web serverE-mail client for service notification
VLT® POWERLINK MCA 123
Order code
130B1489 standard, dual-port 130B1490 coated, dual-port
EtherCAT
The EtherCAT offers connectivity to EtherCAT®-based networks via the EtherCAT Protocol.
The option handles the EtherCAT line communication in full speed, and connection towards the drive with an interval down to 4 ms in both directions. This allows the option to participate in networks ranging from low performance up to servo applications.
EoE Ethernet over EtherCAT support HTTP (Hypertext Transfer Protocol) for
diagnosis via built-in web server
CoE (CAN Over Ethernet) for access to drive
parameters
SMTP (Simple Mail Transfer Protocol)
for e-mail notification
TCP/IP for easy access to drive configuration
data from MCT 10
VLT® General Purpose I/O MCB 101
This I/O option offers an extended number of control inputs and outputs:
3 digital inputs 0-24 V: Logic ‘0’ < 5 V; Logic
‘1’ > 10V
2 analog inputs 0-10 V: Resolution 10 bit
plus sign
2 digital outputs NPN/PNP push pull 1 analog output 0/4-20 mA Spring-loaded connection
Ordering number
130B1125 standard 130 B1212 coa ted (Class 3C3/IEC 60721-3-3)
VLT® Resolver Input MCB 103
This option enables connection of a resolver to provide speed feedback from the motor.
Primary voltage ............................................ 2-8 Vrms
Primary frequency ................................... 2 .0-15 k Hz
Primary current max ..............................50 mA rms
Secondary input voltage ............................4 Vrms
Spring-loaded connection
Ordering number
130B1127 standard 130B1227 coated (Class 3C3/IEC 60721-3-3)
VLT® Encoder Input MCB 102
This option offers the possibility to connect various types of incremental and absolute encoders. The connected encoder can be used for closed loop speed/position control as well as closed loop flux motor control.
The following encoder types are supported:
5V TTL (RS 422) 1VPP SinCos SSI Hiperface EnDat 2.1 and 2.2
Ordering number
13 0B1115 standard 130B1203 coated (Class 3C3/IEC 60721-3-3)
B options: Functional extensions
Available for the full product range
Functional extensions Typecode position
B
VLT® General Purpose MCB 101
15
VLT® Encoder Input MCB 102 VLT® Resolver Input MCB 103 VLT® Relay Option MCB 105 VLT® Safety PLC I/O MCB 108 VLT® Analog I/O Option MCB 109 VLT® PTC Thermistor Card MCB 112 VLT® Sensor Input Card MCB 114 VLT® Safety Option MCB 150 TTL VLT® Safety Option MCB 151 HTL VLT® Safety Option MCB 152 PROFIsafe STO
47| Content | Danfoss Drives · DKDD.PB.302.A8.02
VLT® Relay Card MCB 105
Makes it possible to extend relay functions with 3 additional relay outputs.
Max. switch rate at rated
load/min. load ...............................6 min-1/20 sec
-1
Protects control cable connection Spring-loaded control wire connection
Max. terminal load:
AC-1 Resistive load ...........................240 V AC 2 A
AC-15 Inductive
load @cos phi 0.4 ...........................240 V AC 0.2 A
DC-1 Resistive load .............................. 24 V DC 1 A
DC-13 Inductive
load @cos phi 0.4 ............................. 24 V DC 0.1 A
Min. terminal load:
DC 5 V .......................................................................10 mA
Ordering number
13 0B111 0 s ta ndard 130B1210 coated (Class 3C3/IEC 60721-3-3)
VLT® Safe PLC I/O MCB 108
The VLT® AutomationDrive FC 302 provides a safety input based on a single-pole 24 V DC input.
For the majority of applications, this input
enables the user to implement safety in a cost-effective way. For applications that work with more advanced products like Safety PLC and light curtains, the Safe PLC interface enables the connection of a two­wire safety link
The Safe PLC Interface allows the Safe PLC
to interrupt on the plus or the minus link without interfering the sense signal of the Safe PLC
Ordering number
130B1120 standard 130B1220 coated (Class 3C3/IEC 60721-3-3)
VLT® Analog I/O Option MCB 109
This analog input/output option is easily fitted in the AC drive for upgrading to advanced performance and control using the additional I/O. This option also upgrades the AC drive with a battery back-up supply for the AC drive built­in clock. This provides stable use of all AC drive clock functions as timed actions.
3 analog inputs, each configurable as both
voltage and temperature input
Connection of 0-10 V analog signals as well
as Pt1000 and Ni1000 temperature inputs
3 analog outputs each configurable as 0-10
V outputs
Back-up supply for the standard clock func-
tion in the AC drive
The back-up battery typically lasts for 10 years, depending on environment.
Ordering number
130B1143 standard 130B1243 coated (Class 3C3/IEC 60721-3-3)
VLT® Safety Option MCB 152
The VLT® Safety Option MCB 152 enables activa­tion of Safe Torque Off (STO) via the PROFIsafe fieldbus in combination with VLT® PROFINET MCA 120 fieldbus option. It improves flexibility by connecting safety devices within a plant.
The safety functions of the MCB 152 are implemented according to EN IEC 61800-5-2. The MCB 152 supports PROFIsafe functionality to activate integrated safety functions of the VLT® AutomationDrive from any PROFIsafe host, up to Safety Integrity Level SIL 2 according to EN IEC 61508 and EN IEC 62061, Perfor­mance Level PL d, Category 3 according to EN ISO 13849-1.
PROFIsafe device
(in combination with MCA 120)
Replacement of external safety equipment 2 safe programmable inputs Safe LCP copy Dynamic commissioning report
Ordering number
130B9860 coated (Class 3C3/IEC 60721-3-3)
VLT® PTC Thermistor Card MCB 112
The VLT® PTC Thermistor Card MCB 112 enables improved surveillance of the motor condition compared to the built-in ETR function and thermistor terminal.
Protects the motor from overheating ATEX-approved for use with Ex d and
Ex e motors
Uses Safe Torque Off function, which is
approved in accordance with SIL 2 IEC 61508
Ordering number
130 B1137 co ate d (Class 3C3/IEC 60721-3-3)
VLT® Sensor Input Card MCB 114
This option protects the motor from being overheated by monitoring the temperature of bearings and windings in the motor.
Protects the motor from overheating 3 self-detecting sensor inputs for 2 or 3 wire
PT100/PT1000 sensors
1 additional analog input 4-20 mA
Ordering number
130B1172 standard 130B1272 coated (Class 3C3/IEC 60721-3-3)
VLT® Safety Option MCB 150 and MCB 151
The VLT ® Safety Options MCB 150 and MCB 151 expand the Safe Torque Off (STO) function, which is integrated in a standard VLT® AutomationDrive. Use the Safe Stop 1 (SS1) function to perform a controlled stop before removing torque. Use the Safely- Limited Speed SLS function to monitor whether a specified speed is exceeded.
The functions can be used up to PL d accord­ing to ISO 13849-1 and SIL 2 according to IEC 61508.
Additional standards-compliant safety
functions
Replacement of external safety equipment Reduced space requirements 2 safe programmable inputs 1 safe output (for T37) Easier machine certification Drive can be powered continuously Safe LCP Copy Dynamic commissioning report TTL (MCB 150) or HTL (MCB 151) encoder as
speed feedback
Ordering number
130B3280 MCB 150, 130B3290 MCB 151
48 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
C options: Motion control and relay card
Available for the full product range
D option: 24 V back-up power supply
Available for the full product range
Motion control and relay card Typecode position
C
VLT® Motion Control MCO 305
16
VLT® Synchronizing Control MCO 350
16 and 18
VLT® Positioning Controller MCO 351 VLT® Extended Relay Card MCB 113
17
24 V back-up power supply Typecode position
D VLT® 24 V DC Supply Option MCB 107 19
VLT® Extended Relay Card MCB 113
The VLT® Extended Relay Card MCB 113 adds inputs/outputs for increased flexibility.
7 digital inputs2 analog outputs4 SPDT relaysMeets NAMUR recommendationsGalvanic isolation capability
Ordering number
130B1164 standard 130B1264 coated (Class 3C3/IEC 60721-3-3)
VLT® Motion Control MCO 305
An integrated programmable motion controller adding extra functionality for VLT® Automation­Drive FC 301 and FC 302.
VLT® Motion Control Option MCO 305 offers easy-to-use motion functions combined with programmability – an ideal solution for posi­tioning and synchronizing applications.
Synchronization (electronic shaft),
positioning and electronic cam control
2 separate interfaces supporting both
incremental and absolute encoders
1 encoder output (virtual master function) 10 digital inputs 8 digital outputs
VLT® 24 V DC Supply MCB 107
Connect an external DC supply to keep the control section and any installed option func­tioning during power failure.
Ordering number
130B1152 standard 130B1252 coated (Class 3C3/IEC 60721-3-3)
VLT® Positioning Controller MCO 351
The VLT® Positioning Controller MCO 351 offers a host of user-friendly benefits for positioning applications in many industries.
Features:
Relative positioning Absolute positioning Touch-probe positioning End-limit handling (software and hardware) Control via I/Os or fieldbus Mechanical brake handling (programmable
hold delay)
Error handling Jog speed/manual operation Marker related positioning Home function Configuration as well as read-out of status
and data via the LCP
Ordering number
130B1153 standard 130B1253 coated (Class 3C3/IEC 60721-3-3)
Ordering number
130B1108 standard 130B1208 coated (Class 3C3/IEC 60721-3-3)
Support of CANopen motion bus, encoders
and I/O modules
Sends and receives data via fieldbus
interface (requires fieldbus option)
PC software tools for debugging and
commissioning: Program and Cam editor
Structured programming language with
both cyclic and event-driven execution
Ordering number
130 B1134 s tan dar d 130B1234 coated (Class 3C3/IEC 60721-3-3)
VLT® Synchronizing Controller MCO 350
The VLT® Synchronizing Controller MCO 350 for VLT® AutomationDrive expands the functional properties of the AC drive in synchronizing ap­plications, and replaces traditional mechanical solutions.
Speed synchronizing Position (angle) synchronizing with or
without marker correction
On-line adjustable gear ratio On-line adjustable position (angle) offset Encoder output with virtual master function
for synchronization of multiple followers
Control via I/Os or fieldbus Home function Configuration as well as read-out of status
and data via the LCP
This enables full operation of the LCP (includ­ing the parameter setting) and all installed options without connection to mains.
Input voltage range ....................24 V DC +/- 15%
(max. 37 V for 10 sec.)
Max. input current .............................................. 2.2 A
Max. cable length ...............................................75 m
Input capacitance load ............................. < 10 uF
Power-up delay .................................................< 0.6 s
49| Content | Danfoss Drives · DKDD.PB.302.A8.02
Accessories
Available for the full product range
LCP
VLT® Control Panel LCP 101 (Numeric)
Ordering number: 130B1124
VLT® Control Panel LCP 102 (Graphical)
Ordering number: 130B1107
VLT® Wireless Communication Panel LCP 103
Ordering number: 134B0460
LCP Panel Mounting Kit
Ordering number for IP20 enclosure
130B1113: With fasteners, gasket, graphical LCP and 3 m cable 130B1114: With fasteners, gasket, numerical LCP and 3 m cable 130B1117: With fasteners, gasket and without LCP and with 3 m cable 130B1170: With fasteners, gasket and without LCP
Ordering number for IP55 enclosure
130B1129: With fasteners, gasket, blind cover and 8 m “free end” cable
LCP Remote Mounting Kit
Ordering number:
134B5223 – Kit with 3 m cable: 134B5224 – Kit with 5 m cable 134B5225 – Kit with 10 m cable
Accessories
PROFIBUS SUB-D9 Adapter
IP20, A2 and A3
Ordering number: 130B1112
Option Adapter
Ordering number: 130B1130 standard, 130B1230 coated
Adapter Plate for VLT® 3000 and VLT® 5000
Ordering number: 130B0524 – to be used only for IP20/NEMA type 1 units up to 7.5 kW
USB Extension
Ordering number:
130B1155: 350 mm cable 130B1156: 650 mm cable
IP21/Type 1 (NEMA 1) kit
Ordering number
130B1121: For enclosure size size A1 130B1122: For enclosure size size A2 130B1123: For enclosure size size A3 130B1187: For enclosure size size B3 130B1189: For enclosure size size B4 130B1191: For enclosure size size C3 130B1193: For enclosure size size C4
NEMA 3R outdoor weather shield
Ordering number
176F6302: For enclosure size size D1h 176F6303: For enclosure size size D2h
NEMA 4X outdoor weather shield
Ordering number
130B4598: For enclosure size size A4, A5, B1, B2 130B4597: For enclosure size size C1, C2
Motor connector
Ordering number:
130B1065: enclosure size A2 to A5 (10 pieces)
Mains connector
Ordering number:
130B1066: 10 pieces mains connectors IP55 130B1067: 10 pieces mains connectors IP20/21
Relays 1 terminal
Ordering number: 130B1069 (10 pieces 3 pole connectors for relay 01)
Relays 2 terminal
Ordering number: 130B1068 (10 pieces 3 pole connectors for relay 02)
Control card terminals
Ordering number: 130B0295
VLT® Leakage Current Monitor Module RCMB20/RCMB35
Ordering number:
130B5645: A2-A3 130B5764: B3 130B5765: B4 130B6226: C3 130B5647: C4
PC software
VLT® Motion Control Tool MCT 10 VLT® Motion Control Tool MCT 31 Danfoss HCS Harmonic Calculation Software VLT® Energy Box Danfoss ecoSmart™
50 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
VLT® Sine-wave Filter MCC 101
VLT® Sine-wave Filters are positioned bet-
ween the AC drive and the motor to provide a sinusoidal phase-to-phase motor voltage
Reduces motor insulation stress Reduces acoustic noise from the motor Reduces bearing currents (especially in large
motors)
Reduces losses in the motor Prolongs service lifetime VLT® FC series family look
Power range
3 x 200-500 V, 2.5-800 A 3 x 525-690 V, 4.5-660 A
Enclosure ratings
IP00 and IP20 wall-mounted enclosures
rated up to 75 A (500 V) or 45 A (690 V)
IP23 floor-mounted enclosures rated 115 A
(500 V) or 76 A (690 V) or more
IP54 both wall-mounted and floor-mounted
enclosures rated up to 4.5 A, 10 A, 22 A (690 V)
Ordering number
See relevant Design Guide
VLT® dU/dt Filter MCC 102
Reduces the dU/dt values on the motor
terminal phase-to-phase voltage
Positioned between the AC drive and the
motor to eliminate very fast voltage chan­ges
The motor terminal phase-to-phase voltage
is still pulse shaped but its dU/dt values are reduced
Reduces stress on the motor’s insulation
and are recommended in applications with older motors, aggressive environments or frequent braking which cause increased DC link voltage
VLT® FC series family look
Power range
3 x 200-690 V (up to 880 A)
Enclosure ratings
IP00 and IP20/IP23 enclosure in the entire
power range
IP54 enclosure available up to 177 A
Ordering number
See relevant Design Guide
VLT® Brake Resistor MCE 101
Energy generated during braking is
absorbed by the resistors, protecting electrical components from heating up
Optimized for the FC-series and general
versions for horizontal and vertical motion are available
Built-in thermo switch Versions for vertical and horizontal
mounting
A selection of the vertically mounted units
are UL-recognized
Power range
Precision electrical match to each individual VLT® drive power size
Enclosure ratings:
IP20 IP21 IP54 IP65
Ordering number
See relevant Design Guide
VLT® Line Reactor MCC 103
Ensures current balance in load-sharing ap-
plications, where the DC-side of the rectifier of multiple drives is connected together
UL-recognized for applications using load
sharing
When planning load-sharing applications,
pay special attention to different enclosure type combinations and inrush concepts
For technical advice regarding load-sharing
applications, contact Danfoss application support
Compatible with VLT® AutomationDrive
50 Hz or 60 Hz mains supply
Ordering number
See relevant Design Guide
VLT® Common Mode Filter MCC 105
Positioned between the AC drive and the
motor
They are nano-crystalline cores that mitigate
high-frequency noise in the motor cable (shielded or unshielded) and reduce bearing currents in the motor
Extends motor bearing lifetime Can be combined with dU/dt and sine-wave
filters
Reduces radiated emissions from the motor
cable
Reduces electromagnetic interference Easy to install – no adjustments necessary Oval shaped – allows mounting inside the
AC drive enclosure or motor terminal box
Power range
380-415 V AC (50 and 60 Hz) 440-480 V AC (60 Hz) 600 V AC (60 Hz) 500-690 V AC (50 Hz)
Ordering number
130B3257 Enclosure size A and B 130B7679 Enclosure size C1 130B3258 Enclosure size C2, C3 and C4 130B3259 Enclosure size D 130B3260 Enclosure size E and F
VLT® Advanced Harmonic Filter AHF 005 and AHF 010
Optimized harmonic performance for
VLT® drives rated up to 250 kW
A patented technique reduces THD levels in
the mains network to less than 5-10%
Perfect match for industrial automation,
highly dynamic applications and safety installations
Power range
380-415 V AC (50 and 60 Hz) 440-480 V AC (60 Hz) 600 V AC (60 Hz) 500-690 V AC (50 Hz)
Enclosure ratings
IP20
(An IP21/NEMA 1 upgrade kit is available)
IP00
(Forced cooling is required. There is no fan in the IP00 unit. Separate cooling measures must be implemented in the cabinet as part of the installation)
Ordering number
See relevant Design Guide
Power options
Power option
VLT® Sine-Wave Filter MCC 101 VLT® dU/dt Filter MCC 102 VLT® Common Mode Filters MCC 105 VLT® Advanced Harmonic Filter AHF 005/010 VLT® Brake Resistors MCE 101 VLT® Line Reactor MCC 103
51| Content | Danfoss Drives · DKDD.PB.302.A8.02
Accessory compatibility with enclosure size
Overview for enclosure sizes D, E and F only
Enclosure size
Typecode
position
D1h/
D2h
D3h/
D4h
D5h/
D7h
D6h/
D8h
D1n/
D2n
E1h/
E2h
E3h/
E4h
E9 F1/F2
F3/F4 (w/
options
cabinet)
F8
F9 (w/
options
cabinet)
F10/
F12
F11/F13
(w/options
cabinet)
Enclosure with corrosion- resistant back channel
4
Mains shielding 4
Space heaters and thermostat 4 – Cabinet light with power outlet 4 – RFI filters
(+)
5
Insulation Resistance Monitor (IRM) 5 – Residual Current Device (RCD) 5 – Brake Chopper (IGBTs) 6 – Safe Torque Off with Pilz Safety Relay 6 Regeneration terminals 6  Common Motor Terminals 6
Emergency Stop with Pilz Safety Relay
6
Safe Torque Off + Pilz Safety Relay 6 – No LCP 7 – VLT® Control Panel LCP 101 (Numeric) 7
VLT® Control Panel LCP 102 (Graphical) 7
Fuses 9
Load sharing terminals 9 – Fuses + load sharing terminals 9
Disconnect 9
(1)
Circuit breakers 9
(1)
Contactors 9
(1)
Manual motor starters 10
30 A, fuse-protected terminals 10 – 24 V DC supply 11 – External temperature monitoring 11 – Heat sink access panel 11 – NEMA 3R ready drive 11
(1)
Options supplied with fuses
(+)
Not available in 690 V
Optional
Standard
52 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
Enclosure with corrosion­resistant back channel
For additional protection from corrosion in harsh environments, units can be ordered in an enclosure that includes a stainless steel back channel, heavier plated heat sinks and an upgraded fan.
This option is recommended in salt-air environ­ments, such as those near the ocean.
Mains shielding
Lexan® shielding can be mounted in front of incoming power terminals and the input plate to protect from accidental contact when the enclosure door is open.
Space heaters and thermostat
Mounted in the cabinet interior of drives with enclosure sizes D and F and controlled via an automatic thermostat, space heaters controlled via an automatic thermostat prevent conden­sation inside the enclosure.
The thermostat default settings turn on the heaters at 10 °C (50 °F) and turn them off at
15.6 °C (60 °F).
Cabinet light with power outlet
A light can be mounted on the cabinet interior of drives with enclosure size F, to increase visibility during servicing and maintenance. The light housing includes a power outlet for temporarily powering laptop computers or other devices. Available in two voltages:
230 V, 50 Hz, 2.5 A, CE/ENEC 120 V, 60 Hz, 5 A, UL/cUL
RFI filters
VLT® Series drives feature integrated Class A2 RFI filters as standard. If additional levels of RFI/EMC protection are required, they can be obtained using optional Class A1 RFI filters, which provide suppression of radio frequency interference and electromagnetic radiation in accordance with EN 55011.
On drives with enclosure size F, the Class A1 RFI filter requires the addition of the options cabinet.
Marine-use RFI filters are also available.
Insulation Resistance Monitor (IRM)
Monitors the insulation resistance in un­grounded systems (IT systems in IEC terminol­ogy) between the system phase conductors and ground. There is an ohmic pre-warning and a main alarm setpoint for the insulation level. Associated with each setpoint is an SPDT alarm relay for external use. Only one insulation resistance monitor can be connected to each ungrounded (IT) system.
Integrated into the drive’s Safe Torque
Off circuit
LCD display of insulation resistance Fault memo ry INFO, TEST and RESET key
Disconnect
A door-mounted handle allows for the manual operation of a power disconnect switch to en­able and disable power to the drive, increasing safety during servicing. The disconnect is inter­locked with the cabinet doors to prevent them from being opened while power is still applied.
Circuit breakers
A circuit breaker can be remotely tripped, but must be manually reset. Circuit breakers are interlocked with the cabinet doors to prevent them from being opened while power is still applied. When a circuit breaker is ordered as an option, fuses are also included for fast-acting current overload protection of the AC drive.
Contactors
An electrically controlled contactor switch allows for the remote enabling and disabling of power to the drive. An auxiliary contact on the contactor is monitored by the Pilz Safety Module if the IEC Emergency Stop option is ordered.
Manual motor starters
Provide 3-phase power for electric cooling blowers that are often required for larger motors. Power for the starters is provided from the load side of any supplied contactor, circuit breaker or disconnect switch. If a Class 1 RFI filter option is ordered, the input side of the RFI provides the power to the starter. Power is fused before each motor starter and is off when the incoming power to the drive is off. Up to two starters are allowed. If a 30 A, fuse-protect­ed circuit is ordered, then only one starter is allowed. Starters are integrated into the drive’s Safe Torque Off circuit.
Unit features include:
Operation switch (on/off) Short circuit and overload protection with
test function
Manual reset function
30 A, fuse-protected terminals
3-phase power matching incoming mains
voltage for powering auxiliary customer equipment
Not available if two manual motor starters
are selected
Terminals are off when the incoming power
to the drive is off
Power for the fused-protected terminals will
be provided from the load side of any sup­plied contactor, circuit breaker, or discon­nect switch If a Class 1 RFI filter option is ordered, the input side of the RFI provides the power to the starter.
Residual Current Device (RCD)
Uses the core balance method to monitor ground fault currents in grounded and high- resistance grounded systems (TN and TT systems in IEC terminology). There is a pre-warning (50% of main alarm setpoint) and a main alarm setpoint. Associated with each setpoint is an SPDT alarm relay for external use. Requires an external “window-type” current transformer (supplied and installed by customer).
Integrated into the drive’s
Safe Torque Off circuit
IEC 60755 Type B device monitors, pulsed
DC, and pure DC ground fault currents
LED bar graph indicator of the ground fault
current level from 10-100% of the setpoint
Fault memo ry TEST / RESET key
Safe Torque Off with Pilz Safety Relay
Available for drives with enclosure size F. Enables the Pilz Relay to fit in the enclosure without requiring an options cabinet.
Emergency Stop with Pilz Safety Relay
Includes a redundant 4-wire emergency stop pushbutton mounted on the front of the enclosure, and a Pilz relay that monitors it in conjunction with the drive’s Safe Torque Off circuit and contactor position. Requires a contactor and the options cabinet for drives with enclosure size F.
Brake Chopper (IGBTs)
Brake terminals with an IGBT brake chopper cir­cuit allow for the connection of external brake resistors. For detailed data on brake resistors please see the VLT® Brake Resistor MCE 101 Design Guide, MG.90.Ox.yy, available at http://drivesliterature.danfoss.com/
Regeneration terminals
Allow connection of regeneration units to the DC bus on the capacitor bank side of the DC-link reactors for regenerative braking. The enclosure size F regeneration terminals are sized for approximately 50% of the power rating of the drive. Consult the factory for regeneration power limits based on the specific drive size and voltage.
Load sharing terminals
These terminals connect to the DC-bus on the rectifier side of the DC-link reactor and allow for the sharing of DC bus power between multiple drives. For drives with enclosure size F, the load sharing terminals are sized for approximately 33% of the power rating of the drive. Consult the factory for load sharing limits based on the specific drive size and voltage.
53| Content | Danfoss Drives · DKDD.PB.302.A8.02
Common Motor Terminals
The common motor terminal option provides the bus bars and hardware required to connect the motor terminals from the paralleled inverters to a single terminal (per phase) to ac­commodate the installation of the motor-side top entry kit.
This option is also recommended to connect the output of a drive to an output filter or out­put contactor. The common motor terminals eliminate the need for equal cable lengths from each inverter to the common point of the output filter (or motor).
24 V DC supply
5 A, 120 W, 24 V DC Protected against output overcurrent, over-
load, short circuits, and overtemperature
For powering customer-supplied accessory
devices such as sensors, PLC I/O, contactors, temperature probes, indicator lights and/or other electronic hardware
Diagnostics include a dry DC-ok contact, a
green DC-ok LED and a red overload LED
Version with RTC available
External temperature monitoring
Designed for monitoring temperatures of external system components, such as the mo­tor windings and/or bearings. Includes eight universal input modules plus two dedicated thermistor input modules. All ten modules are integrated into the drive’s Safe Torque Off circuit and can be monitored via a fieldbus
VLT® Control Panel LCP 102
(Graphical)
Multi-language display Quick menu for easy commissioning Full parameter back-up and copy function Alarm logging Info key explains the function of the
selected item on display
Hand-operated start/stop or selection of
Automatic mode
Reset function Trend graphing
Ordering number
13 0B11 07
VLT® Wireless Communication Panel LCP 103
Full access to the drive Real-time error messages PUSH notifications for alarms/warnings Safe and secure WPA2 encryption Intuitive parameter functionalities Live graphs for monitoring and fine tuning Multi-language support Upload or download parameter file to the
built-in memory or to your smartphone
Ordering number
134B0460
network, which requires the purchase of a sep­arate module/bus coupler. A Safe Torque Off brake option must be ordered when selecting external temperature monitoring.
Universal inputs (5)
Signal types:
RTD inputs (including Pt100), 3-wire or
4-wire
Thermocouple Analog current or analog voltage
Additional features:
One universal output, configurable for
analog voltage or analog current
Two output relays (N.O.) Dual-line LC display and LED diagnostics Sensor lead wire break, short circuit and
incorrect polarity detection
Interface set-up software If 3 PTC are required, an MCB 112 control
card option must be added.
Additional external temperature monitors:
This option is available in case you need
more than the MCB 114 and MCB 112 provides.
VLT® Control Panel LCP 101
(Numeric)
Status messages Quick menu for easy commissioning Parameter setting and adjusting Hand-operated start/stop function or
selection of Automatic mode
Reset function
Ordering number
13 0B1124
Kit Available for following enclosure sizes
NEMA 3R outdoor weather shield D1h, D2h
USB in the door kit
D1h, D2h, D3h, D4h, D5h, D6h,
D7h, D8h, E1h, E2h, E3h, E4h, F Enclosure size F top entry kit motor cables F Enclosure size F top entry kit mains cables F Common motor terminal kits F1/F3, F2/F4 Adapter plate D1h, D2h, D3h, D4h Back-channel duct kit D1h, D2h, D3h, D4h, E3h, E4h NEMA 3R Rittal and welded enclosures D3h, D4h Back-channel cooling kits for non-Rittal enclosures D3h, D4h Back-channel cooling kit (in-bottom/out-top) D1h, D2h, D3h, D4h, E3h, E4h Back-channel cooling kit (in-back/out-back) D1h, D2h, D3h, D4h, E3h, E4h, F Pedestal kit with in-back/out-back cooling D1h, D2h Pedestal kit D1h, D2h, D5h, D6h, D7h, D8h Top entry of fieldbus cables D3, D4, D1h-D8h LCP Remote Mounting Kit Available for the full product range Ground bar kit E1h, E2h
Loose kits for enclosure sizes D, E and F
NEMA 3R outdoor weather shield
Designed to be mounted over the VLT® drive to protect from direct sun, snow and falling debris. Drives used with this shield must be ordered from the factory as “NEMA 3R Ready”. This is an enclosure option in the type code – E5S.
Ordering number
D1h ........................................................................... 176F6302
D2h ........................................................................... 176F6303
Enclosure size F top entry kit motor cables
To use this kit, the drive must be ordered with the common motor terminal option. The kit includes everything to install a top entry cabinet on the motor side (right side) of an F size enclosure.
Ordering number
F1/F3, 400 mm ................................................... 176 F1838
F1/F3, 600 mm ....................................................176F1839
F2/F4 400 mm .................................................... 176F18 40
F2/F4, 600 mm ....................................................176F18 41
F8, F9, F10, F11, F12, F13 ................. Contac t factor y
USB in the door kit
Available for all enclosure sizes, this USB extension cord kit allows access to the drive controls via laptop computer without opening the drive.
The kits can only be applied to drives manu­factured after a certain date. Drives built prior to these dates do not have the provisions to accommodate the kits. Reference the following table to determine which drives the kits can be applied to.
Ordering number
Enclosure sizes D ..............................................130B1155
Enclosure sizes E ...............................................130B1156
Enclosure sizes F ............................................... 176F1784
54 Danfoss Drives · DKDD.PB.302.A8.02 | Content |
Enclosure size F top entry kit mains cables
The kits include everything required to install a top entry section onto the mains side (left side) of an F size enclosure.
Ordering number
F1/F2, 400 mm ....................................................176F18 32
F1/F2, 600 mm ....................................................176F1833
F3/F4 with disconnect, 400 mm ............. 176F183 4
F3/F4 with disconnect, 600 mm ..............176F18 35
F3/F4 without disconnect, 400 mm ..... 176F1836
F3/F4 without disconnect, 600 mm ......176 F1837
F8, F9, F10, F11, F12, F13 ................. Contac t factor y
Common motor terminal kits
The common motor terminal kits provide the busbars and hardware required to connect the motor terminals from the paralleled inverters to a single terminal (per phase) to accommodate the installation of the motor-side top entry kit. This kit is equivalent to the common motor ter­minal option of a drive. This kit is not required to install the motor-side top entry kit if the common motor terminal option was specified when the drive was ordered.
This kit is also recommended to connect the output of a drive to an output filter or output contactor. The common motor terminals eliminate the need for equal cable lengths from each inverter to the common point of the output filter (or motor).
Ordering number
F1/F2, 400 mm ....................................................176F18 32
F1/F2, 600 mm ....................................................176F1833
Adapter plate
The adapter plate is used to replace an old enclosure size D drive with the new enclosure size D drive, using the same mounting.
Ordering number
D1h/D3h adapter plate to replace
D1/D3 drive ..........................................................176 F34 09
D2h/D4h adapter plate to replace
D2/D4 drive .......................................................... 176 F3410
Back-channel duct kit
Back-channel duct kits are offered for con­version of enclosure sizes D and E. They are offered in two configurations – in-bottom/out­top venting and top only venting. Available for enclosure sizes D3h and D4h.
Ordering number top and bottom
D3h kit 1800 mm without pedestal ..... 176F3627
D4h kit 1800 mm without pedestal ..... 176F3628
D3h Kit 2000 mm with pedestal .............176F3629
D4h Kit 2000 mm with pedestal ............176F3630
NEMA 3R Rittal and welded enclosures
The kits are designed to be used with the IP00/IP20/Chassis drives to achieve an ingress protection rating of NEMA 3R or NEMA 4. These enclosures are intended for outdoor use to pro­vide a degree of protection against inclement weather.
Ordering number for NEMA 3R (welded enclosures)
D3h back-channel cooling kit
(in back out back)............................................. 176F3 521
D4h back-channel cooling kit
(in back out back)............................................. 176F3526
Ordering number for NEMA 3R (Rittal enclosures)
D3h back-channel cooling kit
(in back out back)............................................. 176F3633
D4h Back-channel cooling kit
(in back out back)............................................. 176F3634
E4h (in back/out back) ................................... 176F6611
E3h (in bottom/out back)
600 mm bottom plate ...................................176F6 612
E3h (in bottom/out back)
800 mm bottom plate ...................................176F 6613
E4h (in bottom/out back)
800 mm bottom plate .................................. 176F6 614
E3h (in back/out top) ......................................176 F6615
E4h (in back/out top) ..................................... 176F 6616
Pedestal kit with in-back/ out-back cooling
See additional documents 177R0508 and 177R0509.
Ordering number
D1h 400 mm kit ................................................. 176 F3532
D2h 400 mm kit ................................................. 176F3533
Pedestal kit
The pedestal kit is a 400 mm high pedestal for enclosure sizes D1h and D2h, and 200 mm high for enclosure sizes D5h and D6h, that allows the drives to be floor mounted. The front of the pedestal has openings for input air to cool the power components.
Ordering number
D1h 400 mm kit ................................................. 176F3631
D2h 400 mm kit .................................................176F3632
D5h/D6h 200 mm kit ..................................... 176F 3452
D7h/D8h 200 mm kit ..................................... 176F 3539
Input-plate option kit
Input-plate option kits are available for enclo­sure sizes D and E. The kits can be ordered to add fuses, disconnect/fuses, RFI, RFI/fuses and RFI/disconnect/fuses. Please consult the factory for kit ordering numbers.
Top entry of fieldbus cables
The top entry kit provides the ability to install fieldbus cables through the top of the drive. The kit is IP20 when installed. If an increased rating is desired, a different mating connector can be used.
Ordering number
D1h- D8h ................................................................. 176F3594
LCP Remote Mounting Kit
The LCP Remote Mounting Kit offers an easy­to-install, IP54 design which you can mount on panels and walls of 1-90 mm thickness. The front cover blocks the sunlight for convenient programming. The closed cover is lockable to prevent tampering, while keeping the On/ Warning/Alarm LEDs visible. It is compatible with all VLT® Local Control Panel options.
Ordering number for IP20 enclosure
3 m cable length .............................................. 134B5223
5 m cable length ............................................... 134B 5224
10 m cable length ............................................ 13 4B522 5
Ground bar kit
More grounding points for E1h and E2h drives. The kit includes a pair of ground bars for instal­lation inside the enclosure.
Ordering number
E1h/E2h ...................................................................176F6 609
Back-channel cooling kits for non-Rittal enclosures
The kits are designed to be used with the IP20/Chassis drives in non-Rittal enclosures for in-back/out-back cooling. Kits do not include plates for mounting in the enclosures.
Ordering number
D3h .............................................................................176F 3519
D4h ............................................................................ 176 F3524
Ordering number for corrosion resistant
D3h ............................................................................ 176F3520
D4h ............................................................................ 176F 3525
Back-channel cooling kit (in-bottom/out-back)
Kit for directing the back-channel air flow in the bottom of the drive and out the back.
Ordering number
D1h/ D3h ................................................................. 176F3522
D2h/D4h .................................................................176F3527
Ordering number corrosion resistant
D1h/ D3h ................................................................. 176F3523
D2h/D4h ................................................................ 176F352 8
Back-channel cooling kit (in-back/out-back)
These kits are designed to be used for redirecting the back-channel air flow. Factory back-channel cooling directs air in the bottom of the drive and out the top. The kit allows the air to be directed in and out the back of the drive.
Ordering number for in-back/out-back cooling kit
D1h.............................................................................176F3648
D2h ............................................................................ 176F3649
D3h ............................................................................ 176F3625
D4h ............................................................................ 176F3626
D5h/D6h ................................................................ 176F3530
D7h/ D8h ................................................................. 176F3531
Ordering number for corrosion resistant
D1h............................................................................. 176F3656
D2h ............................................................................ 176F3657
D3h ............................................................................ 176F3654
D4h ............................................................................ 176F3655
Ordering number for VLT® Low Harmonic Drives
D1n.............................................................................176F 64 82
D2n ............................................................................ 176F6 481
E9 ............................................................................... 176F3538
F18 .............................................................................. 176 F3534
Ordering number for VLT® Advanced Active Filter AAF 006
D14 ............................................................................. 176F3535
Telescopic back-channel cooling kit
Back-channel cooling kits for IP20/Chassis drives allow the heat sink air of the drive to be directed out of the panel in which the drive is installed. The new telescopic provides more flexibility and easier installation to fit inside the panel.
The kits are supplied in almost pre-assembled condition, and include a gland plate that fits standard Rittal enclosures.
Ordering numbers for E-frames:
E3h (in bottom/out top)
600 mm bottom plate ..................................176F6 606
E3h (in bottom/out top)
800 mm bottom plate ..................................176 F6607
E4h (in bottom/out top)
800 mm bottom plate ..................................176F6 608
E3h (in back/out back) .................................. 176 F6610
55| Content | Danfoss Drives · DKDD.PB.302.A8.02
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Powder mixing
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Huijbregts Groep, Holland
Peroni Brewery selects VLT® FlexConcept® to optimize
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Italcementi enjoys
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Providing consistently awesome performance for almost 50 years, VLT® AutomationDrive is built to last. This robust drive operates effectively and reliably even with the most demanding applications and in the most challenging environments.
The modular VLT® AutomationDrive helps save energy, increase flexibility, reduce costs related to spare parts and servicing, and optimize process control on any industrial machine or production line across a wide range of industries.
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