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vacon nxp apfiff30
Application guide
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Danfoss vacon nxp apfiff30 Application guide

vacon nxp
®
ac drives
arfiff30
generator application
user manual
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VACON® GENERATOR APPLICATION MANUAL
INDEX
Document code: DPD01916B
Software code: ARFIFF30V122
Date: 2.6.2021
1. Generator Application ............................................................................................................................................ 7
2. Generator Versions compatibility issues ................................................................................................................ 8
3. Power Take Modes ................................................................................................................................................. 9
3.1 Power Take Out modes ................................................................................................................................... 9
3.1.1 Induction motor ......................................................................................................................................... 9
3.1.2 Permanent Magnet Synchronous Motor ..................................................................................................... 9
3.2 Synchronous machine ................................................................................................................................... 10
3.3 Power Take In modes ................................................................................................................................... 11
3.3.1 Induction Motor – Boosting ...................................................................................................................... 11
3.3.2 Induction Motor- Take Me Harbour. ......................................................................................................... 11
3.3.3 Permanent Magnet Synchronous Motor - Boosting ................................................................................... 11
3.3.4 Permanent Magnet Synchronous Motor – Take Me Harbour .................................................................... 12
3.3.5 Synchronous machine - Boosting .............................................................................................................. 12
3.3.6 Synchronous machine – Take Me Harbor .................................................................................................. 13
4. Main contactor control ........................................................................................................................................ 14
5. Control I/O ........................................................................................................................................................... 15
6. Monitoring signals................................................................................................................................................ 16
6.1 Monitoring ................................................................................................................................................... 16
6.1.1 Monitoring 1 Values ................................................................................................................................. 16
6.1.2 Monitoring 2 Values ................................................................................................................................. 17
6.1.3 Fieldbus Monitoring values ....................................................................................................................... 18
6.1.4 IO Monitoring values ................................................................................................................................ 18
6.1.5 Master Follower values ............................................................................................................................ 19
6.1.6 License code activation............................................................................................................................. 19
6.1.7 Line synch ................................................................................................................................................ 19
6.2 Monitoring Signal Descriptions ..................................................................................................................... 20
6.2.1 Monitoring 1 values.................................................................................................................................. 20
6.2.2 Monitoring 2 values.................................................................................................................................. 23
6.2.3 Fieldbus monitoring values ....................................................................................................................... 26
6.2.4 IO Monitoring values ................................................................................................................................ 31
6.2.5 Master Follower monitoring values .......................................................................................................... 33
7. ARFIFF30– Parameter list ..................................................................................................................................... 35
7.1 Basic Parameters (G2.1) ................................................................................................................................ 35
7.2 Reference Handling (G2.2) ............................................................................................................................ 36
7.2.1 PTM handling ........................................................................................................................................... 36
7.2.2 PTO handling ............................................................................................................................................ 36
7.2.3 PTI-Boost handling ................................................................................................................................... 37
7.2.4 PTI 0-Speed .............................................................................................................................................. 37
7.2.5 Regen Motor Mode .................................................................................................................................. 37
7.2.6 Commissioning ......................................................................................................................................... 38
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7.2.7 DC Voltage Reference Handling ................................................................................................................ 38
7.2.8 Speed / Frequency Ref handling ............................................................................................................... 39
7.2.9 Torque Control ......................................................................................................................................... 39
7.2.10 Motor Potentiometer reference ........................................................................................................... 39
7.3 Ramp Control (G2.3) ..................................................................................................................................... 39
7.3.1 Ramp Control ........................................................................................................................................... 39
7.4 Input Signals (G2.4)....................................................................................................................................... 40
7.4.1 Basic settings............................................................................................................................................ 40
7.4.2 Digital Inputs ............................................................................................................................................ 41
7.4.3 Analogue Input 1 ...................................................................................................................................... 42
7.4.4 Analogue Input 2 ...................................................................................................................................... 42
7.4.5 Analogue Input 3 ...................................................................................................................................... 43
7.4.6 Analogue Input 4 ...................................................................................................................................... 43
7.5 Output Signals (G2.5) .................................................................................................................................... 44
7.5.1 Dig Out Signals ......................................................................................................................................... 44
7.5.2 Delayed DO 1 ........................................................................................................................................... 45
7.5.3 Delayed DO 2 ........................................................................................................................................... 45
7.5.4 Analog Output 1 ....................................................................................................................................... 47
7.5.5 Analog Output 2 ....................................................................................................................................... 47
7.5.6 Analog Output 3 ....................................................................................................................................... 48
7.5.7 Options .................................................................................................................................................... 48
7.5.8 Supervision limits ..................................................................................................................................... 48
7.6 Limit Settings (G2.6) ..................................................................................................................................... 49
7.6.1 Current Limit ............................................................................................................................................ 49
7.6.2 Power Limit .............................................................................................................................................. 49
7.6.3 Frequency Limit ........................................................................................................................................ 49
7.6.4 Voltage..................................................................................................................................................... 49
7.6.5 DC Voltage ............................................................................................................................................... 50
7.6.6 Torque ..................................................................................................................................................... 50
7.6.7 Active Current .......................................................................................................................................... 51
7.7 Flux and DC Current handling CL Settings (G2.7) ............................................................................................ 51
7.8 Motor Control (G2.8) .................................................................................................................................... 52
7.8.1 Motor Control Basic Settings .................................................................................................................... 52
7.8.2 U/f Settings .............................................................................................................................................. 52
7.8.3 PMSM Control settings ............................................................................................................................. 53
7.8.4 Stabilators ................................................................................................................................................ 54
7.8.5 Identification parameters ......................................................................................................................... 55
7.8.6 Tuning parameters ................................................................................................................................... 55
7.8.7 Flying Start Tuning parameters ................................................................................................................. 56
7.9 Speed Control (G2.9) .................................................................................................................................... 56
7.10 Drive Control (G2.10) .................................................................................................................................... 57
7.11 Master Follower (G2.11) ............................................................................................................................... 57
7.12 Protection (G 2.12) ....................................................................................................................................... 58
7.12.1 General ................................................................................................................................................ 58
7.12.2 Temperature Board parameters ........................................................................................................... 59
7.12.3 Earth fault ............................................................................................................................................ 59
7.12.4 External Fault ....................................................................................................................................... 59
7.12.5 Generator Voltage ................................................................................................................................ 60
7.12.6 Generator Frequency ........................................................................................................................... 60
7.12.7 Motor thermal protections ................................................................................................................... 60
7.12.8 Fieldbus protection .............................................................................................................................. 61
7.12.9 Cooling Monitoring .............................................................................................................................. 61
7.12.10 Options ................................................................................................................................................ 61
7.13 Fieldbus (G 2.13)........................................................................................................................................... 62
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7.14 ID Control Functions (G2.14) ......................................................................................................................... 63
7.14.1 Value Control ....................................................................................................................................... 63
7.14.2 DIN ID Control 1 ................................................................................................................................... 63
7.14.3 DIN ID Control 2 ................................................................................................................................... 63
7.14.4 DIN ID Control 3 ................................................................................................................................... 64
7.15 Curve 1 definition (G2.15) ............................................................................................................................. 64
7.16 Curve 2 definition (G2.16) ............................................................................................................................. 65
7.17 Curve 3 definition (G2.17) ............................................................................................................................. 66
7.18 Line Synch (G2.18) ........................................................................................................................................ 67
7.19 Keypad control (Control keypad: Menu M3) .................................................................................................. 67
7.20 System menu (Control keypad: Menu M6) .................................................................................................... 67
7.21 Expander boards (Control keypad: Menu M7) ............................................................................................... 67
8. Parameter Descriptions ........................................................................................................................................ 68
8.1 Basic parameters .......................................................................................................................................... 68
8.2 Reference Handling ...................................................................................................................................... 74
8.2.1 PTM Handling ........................................................................................................................................... 74
8.2.2 PTO Handling ........................................................................................................................................... 74
8.2.3 PTI-Boost.................................................................................................................................................. 79
8.2.4 PTI 0-Speed .............................................................................................................................................. 81
8.2.5 Regen Motor ............................................................................................................................................ 82
8.2.6 Commissioning ......................................................................................................................................... 83
8.2.7 DC Voltage Reference ............................................................................................................................... 85
8.2.8 Speed and Frequency ............................................................................................................................... 86
8.2.9 Torque Control ......................................................................................................................................... 87
8.2.10 Ramp Control ....................................................................................................................................... 88
8.3 Input Signals ................................................................................................................................................. 89
8.3.1 Basic Settings ........................................................................................................................................... 89
8.3.2 Digital input signals .................................................................................................................................. 90
8.3.3 Analogue Inputs 1-4 ................................................................................................................................. 95
8.4 Output Signals .............................................................................................................................................. 98
8.4.1 Digital output signals ................................................................................................................................ 98
8.4.2 Delayed digital output 1 & 2 ................................................................................................................... 100
8.4.3 Analogue output 1 & 2 & 3 .................................................................................................................... 101
8.4.4 Options .................................................................................................................................................. 105
8.4.5 Supervision limits ................................................................................................................................... 107
8.5 Limit settings .............................................................................................................................................. 108
8.5.1 Current Limits......................................................................................................................................... 108
8.5.2 Power Limits .......................................................................................................................................... 108
8.5.3 Frequency limits ..................................................................................................................................... 110
8.5.4 Voltage................................................................................................................................................... 111
8.5.5 DC Voltage limit regulators ..................................................................................................................... 112
8.5.6 Torque ................................................................................................................................................... 114
8.5.7 Active Current ........................................................................................................................................ 114
8.6 Flux Control ................................................................................................................................................ 115
8.7 Motor Control ............................................................................................................................................ 116
8.7.1 U/f Settings ............................................................................................................................................ 117
8.7.2 Close Loop Settings ................................................................................................................................ 124
8.7.3 Permanent magnet synchronous motor settings ..................................................................................... 126
8.7.4 Stabilization settings............................................................................................................................... 132
8.7.5 Identification settings ............................................................................................................................ 136
8.7.6 Flying Start ............................................................................................................................................. 138
8.8 Speed Control settings ................................................................................................................................ 139
8.9 Drive Control .............................................................................................................................................. 141
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8.10 Master Follower ......................................................................................................................................... 148
8.10.1 Master Follower: DriveSynch system .................................................................................................. 148
8.10.2 Master follower configuration ............................................................................................................ 151
8.11 Protections ................................................................................................................................................. 153
8.11.1 General settings ................................................................................................................................. 153
8.11.2 Temperature Board ............................................................................................................................ 156
8.11.3 Earth Fault ......................................................................................................................................... 158
8.11.4 External Fault ..................................................................................................................................... 158
8.11.5 Generator Voltage OPT-D7 ................................................................................................................. 159
8.11.6 Generator Frequency OPT- D7 ............................................................................................................ 160
8.11.7 Motor Protection ............................................................................................................................... 161
8.11.8 Over Load Protection ......................................................................................................................... 163
8.11.9 Fieldbus communication .................................................................................................................... 165
8.11.10 Cooling protection.............................................................................................................................. 165
8.11.11 Protection Options ............................................................................................................................. 166
8.12 Fieldbus ...................................................................................................................................................... 167
8.12.1 Signals from drive to Fieldbus ............................................................................................................. 167
8.12.2 Signals from fieldbus to drive ............................................................................................................. 167
8.13 ID Functions ............................................................................................................................................... 169
8.13.1 Value Control ..................................................................................................................................... 169
8.13.2 DIN ID Control .................................................................................................................................... 172
8.14 Curve 1 Definition ....................................................................................................................................... 173
8.15 Curve 2 Definition ....................................................................................................................................... 173
8.16 Curve 3 Definition ....................................................................................................................................... 173
8.17 Line synch .................................................................................................................................................. 174
9. Keypad control parameters ................................................................................................................................ 175
10. Status and control words in detail.................................................................................................................. 176
10.1 Basic In ByPass (0) ...................................................................................................................................... 176
10.2 FB Control Word ......................................................................................................................................... 177
10.2.1 Standard (1) ....................................................................................................................................... 177
10.2.2 Vacon Generator 1 profile (2) ............................................................................................................. 178
10.2.3 Vacon AFE 2 Profile (Not Implemented as of 1.7.2014) ....................................................................... 180
10.3 FB Status Word ........................................................................................................................................... 182
10.4 Status Word (Application) ID 43 .................................................................................................................. 184
11. Problem solving ............................................................................................................................................. 186
12. FAULT CODES ................................................................................................................................................. 187
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1. Generator Application

Software ARFIFF30, Generator application
The VACON® Generator application is an application that can be used to keep constant DC Voltage regardless of input power source. The application supports Synchronous Generator (LCL Needed), Permanent Magnet Synchronous Motor (Absolute Encoder needed) and asynchronous motor (Incremental Encoder needed).
VACON® Generator application also support PTI operations. However, this manual does include details on related hardware selections. We recommend you read the Grid Converter technical documentation and contact VACON® technical support for more details.
The basic I/O-configuration of the AC drive consists of OPT-A1, OPT-A2 and if needed OPT-D7 or OPT-A5 option cards depending of what type of generator is used. Also, for commissioning purposes it is recommended to use OPT-D2 board. The basic I/O configuration has been described in table 2-1.
As a default the control place (P3.1) of the Generator drive is Keypad.
This application requires NXP3 control board 761 or newer.
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2. Generator Versions compatibility issues

V095
• Frequency Reference monitoring signal ID number changed from ID1752 to ID25
o 1752 is reserved for P 2.8.7.4 DeadTieContCurL
V101
• P2.2.4.5 TorqueRefRampTime is removed and internally forced to zero.
• New parameter for new ramp handling
o P2.2.4.5 TRefRampUpRate ID1934 o P2.2.4.6 TRefRampDownRate ID1935
• P2.2.4.5 TorqueRefRampTime was ramping regardless of Run state. With long
ramp time torque reference did not ramp to new reference fast enough e.g. when changing between PTO and PTI-Boost modes.
• TRefRampUpRate is ramp rate when absolute value is increasing.
• TRefRampDownRate is ramp rate when negative or positive value is going toward
zero.
Note 1: When updating application, it is not recommended to use VACON® NCDrive parameter download function. Instead, upload the parameters from the unit and make comparison to the old parameter file. Application is constantly developed; this includes changing parameter default values. If parameters are directly downloaded to drive, the improved default values will be lost.
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3. Power Take Modes

U2
=
~
Filter
SG
U1
Q2
=
~
Filter
PMG
U1
Q2
U2
=
~
IMG
U2
=
~
Filter
SM
U1
Q2
UDC
U2
Figure 3-1.

3.1 Power Take Out modes

3.1.1 Induction motor

AC drive is operated in closed loop control. Closed Loop is needed to have good response to power demand changes. AC drive will be set to operate in DC Reference mode with negative torque reference, which can be handled in G2.2.1.6 PTO group, when Power Take mode is PTO. Torque reference can be handled by using curve reference mode or with direct control from upper system.
3.1.1.1
Induction motor in open loop control.
Pure open loop control can be used on cases were generator drive is not required to keep the DC stable, e.g. when grid side drive can be kept in AFE mode.
3.1.1.2
Regenerative Motor Mode
This mode can be used in open loop mode but involve limits for frequency range: 30 and for voltage range: . When starting this operation mode, the recommended generator speed is This mode requires licence code. To get the licence, provide the technical details beforehand to VACON® Finland for approval.

3.1.2 Permanent Magnet Synchronous Motor

Depending on the system requirements, the PMSM can be controlled in normal motor control modes or AFE mode. If PTI TMH is also needed, we recommend the normal motor control mode. If only PTI Boosting is needed, the system may be possible to operate in AFE mode.
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PMSM in normal motor control modes needs to be operated in closed loop control to have a good response time to the changes in power demand.
AFE mode can be used without filter if motor can be run with unity power factor. AFE can compensate if inductor size is programmed according to stray inductance of PM motor and stray inductance voltage is over half of BEM voltage, if not, LC filter is enough. When paralleling, LCL is needed

3.2 Synchronous machine

This is normal AFE operation.
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3.3 Power Take In modes

PTI needs to be separated to two different modes. In all modes the DC Voltage needs to be kept constant with the Grid side drive (or otherwise have suitable DC Voltage available). When using the Grid Converter application on grid side, change the operation mode to AFE operation mode. Constant DC Voltage can be also kept with the uGrid operation mode when special care of references and limit values in PMS has been take care of.
PTI - Boosting. In this mode the generator (motor) is already rotating when more power is started to be fed to the generator (motor). When the PTI is started, we recommend a minimum frequency limit of ~20 Hz for the drive is. Above this limit, the operation is considered to be boosting.
PTI TMH (Take Me Harbour) In this mode, the generator (motor) needs to be started from zero speed. You can do this for example so that the main engine is not running and the propeller power is taken from the diesel generator using existing shaft generator system.

3.3.1 Induction Motor – Boosting

3.3.1.1
In DC Voltage Reference mode
While in PTO mode, the AC drive is operated in the torque reference mode. When you change the operation mode to boosting, you can simply put the AC drive torque reference to positive direction.
3.3.1.2
In Speed Reference Mode
In this mode, the AC drive will follow the speed reference of the PMS. Usually the power capacity of the Shaft Generator system is only a fraction of the main engine power capacity. Therefore, you need to check the power, torque and current limitations.

3.3.2 Induction Motor- Take Me Harbour.

In this mode, the AC drive will follow the speed reference of the PMS Usually the power capacity of the Shaft Generator system is only a fraction of the main engine power capacity. Therefore, you need to check the power, torque and current limitations.

3.3.3 Permanent Magnet Synchronous Motor - Boosting

Depending on the system requirements, the PMSM can be controlled in normal motor control modes or AFE mode. If PTI TMH is also needed, we recommend the normal motor control mode. If only PTI Boosting is needed and there is space for sine filter, the system can be operated in AFE mode.
3.3.3.1
Operating in AFE Mode, DC Voltage Reference Mode
Change is made only between PTO and PTI Boosting mode. When the AC drive is operating in PTO mode, the constant DC Voltage in maintained. When you change to the Boosting mode, the constant DC Voltage needs to be kept with grid side drive. When the grid side drive keeps the constant DC Voltage, the DC Voltage Reference can be set lower on the generator side drive thus changing the power flow direction. To be able to control the power flow, the PMS needs to control the Output Power.
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3.3.3.2
Operating in AFE Mode, Speed Reference Mode
This operation mode is not possible.
3.3.3.3
Operating in normal motor control mode, DC Voltage Reference Mode
While in PTO mode, the AC drive is operated in the torque reference mode. When you change the operation mode to boosting, you can simply put the AC drive torque reference to positive direction. With this selection, the PMS will control the positive torque reference thus defining boosting torque.
3.3.3.4
Operating in normal motor control mode. Speed Reference Mode
In this mode, the AC drive will follow the speed reference of the PMS. Usually the power capacity of the Shaft Generator system is only a fraction of the main engine power capacity. Therefore, you need to check the power, torque and current limitations.

3.3.4 Permanent Magnet Synchronous Motor – Take Me Harbour

This control can be made only by using the normal motor control modes. AFE mode cannot start from below 25 Hz.
3.3.4.1
Operating in normal motor control mode, DC Voltage Reference Mode
While in PTO mode, the AC drive is operated in the torque reference mode by using selection 1 / Curve in P2.2.9.1 Torque Ref Select. When you change the operation mode to boosting, you need to set the reference to positive direction. With this selection, the PMS will control the positive torque reference thus defining torque to be used for propulsion.
3.3.4.2
Operating in normal motor control mode. Speed Reference Mode
In this mode, the AC drive will follow the speed reference of the PMS. Usually the power capacity of the Shaft Generator system is only a fraction of the main engine power capacity. Therefore, you need to check the power, torque and current limitations.

3.3.5 Synchronous machine - Boosting

3.3.5.1
Operating in AFE Mode, DC Voltage Reference Mode
Change is made only between PTO and PTI Boosting mode. While the AC drive is operating in the PTO mode, the constant DC Voltage is maintained. When you change to the Boosting mode, the constant DC Voltage needs to be kept with grid side drive. When the grid side drive keeps the constant DC Voltage, the DC Voltage Reference can be set lower in the generator side thus changing power flow direction. To be able to control power flow, the PMS needs to control the Output Power limit P2.6.2.1 OutputPowerLim.
3.3.5.2
Operating in AFE Mode, Speed Reference Mode
This operation mode is not possible.
3.3.5.3
Operating in normal motor control mode, DC Voltage Reference Mode
Not supported nor recommended.
3.3.5.4
Operating in normal motor control mode. Speed Reference Mode
Not supported nor recommended.
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3.3.6 Synchronous machine – Take Me Harbor

This operation mode is only possible in the normal motor control modes.
3.3.6.1
Operating in normal motor control mode, DC Voltage Reference Mode
Not supported nor recommended
3.3.6.2
Operating in normal motor control mode. Speed Reference Mode
Change is made only between PTO and PTI TMH. While the AC drive is operating in PTO mode, the constant DC Voltage is maintained. When you change to PTI - TMH mode, the constant DC Voltage needs to be kept with grid side drive.
In this mode the AC drive will follow the speed reference of the PMS Usually the power capacity of the Shaft Generator system is only a fraction of the main engine power capacity. Therefore, you need to check the power, torque and current limitations.
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4. Main contactor control

The Generator application controls the MCB (Main Circuit Breaker) of the system with selectable Relay Output. When charging of the DC bus is ready, the MCB will be closed. The status of the MCB is monitored via digital input. Digital input used for monitoring is chosen with parameter P2.4.2.4.
When a fault occurs, the MCB will be opened after one second so the drive will go to stop state first. In case of F1 Over Current, F2 Over Voltage or F31 and F41 IGBT faults, the breaker is opened immediately. If the charging is on when the fault is acknowledged the MCB will be closed.
An external charging circuit is needed to charge the DC bus.
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5. Control I/O

OPT-A1
Terminal
Signal
Description
1
+10Vref
Reference voltage output
Voltage for potentiometer, etc.
2
AI1+
Analogue input 1. Range 0-10V, Ri = 200 Range 0-20 mA Ri = 250
Input range selected by jumpers. Default range: Voltage 0 10 V
3
AI1-
I/O Ground
Ground for reference and controls
4
AI2+
Analogue input 2. Range 0-10V, Ri = 200 Range 0-20 mA Ri = 250
Input range selected by jumpers. Default range: Current 0 20 mA
5
AI2-
6
+24V
Control voltage output
Voltage for switches, etc. max 0.1 A
7
GND
I/O ground
Ground for reference and controls
8
DIN1
Start Programmable G2.2.1
0=Stop, 1=Run
9
DIN2
Programmable G2.2.1 No function defined at default
10
DIN3
Programmable G2.2.1 No function defined at default
11
CMA
Common for DIN 1 DIN 3
Connect to GND or +24V
12
+24V
Control voltage output
Voltage for switches (see #6)
13
GND
I/O ground
Ground for reference and controls
14
DIN4
Main contactor supervision Programmable G2.2.1
0 = contactor open 1 = contactor closed
15
DIN5
Programmable G2.2.1
No function defined at default
16
DIN6
Fault reset Programmable G2.2.1
Rising edge will reset active faults
17
CMB
Common for DIN4 DIN6
Connect to GND or +24V
18
AO1+
Analogue output 1
Programmable Range 0 20 mA/RL, max. 500
19
AO1-
20
DO1
Digital output READY
Programmable P2.3.1.1 Open collector, I50mA, U48 VDC
OPT-A2
21
RO1
Relay output 1
Programmable P2.3.1.2
Switching capacity 24 VDC / 8 A
22
RO1
23
RO1
250 VAC / 8A 125 VDC / 0.4 A
24
RO2
Relay output 2
Main contactor control
This RO is not programmable. Fixed for Main Contactor Control
25
RO2
26
RO2
Table 5-1 Default I/O configuration.
Reference
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6. Monitoring signals

Menu M1 (Monitoring) holds all the monitoring values. Values are only for monitoring, and cannot be altered by the panel.

6.1 Monitoring

6.1.1 Monitoring 1 Values

Code
Parameter
Unit
Form.
ID
Description
V1.1.1
DC-Link Voltage
V # 1108
DC Voltage filtered
V1.1.2
DC Voltage Ref.
%
#,##
1200
Used DC voltage reference by the regenerative unit in % of Nominal DC Voltage. Nominal DC voltage = 1.35 * Supply voltage
V1.1.3
DC Voltage Actual
%
#,##
7
Same scaling as DC Voltage Ref.
V1.1.4
Total Current
A
Varies
1104
Filtered current
V1.1.5
Active Current
%
#,#
1125 V1.1.6
Reactive Current
%
#,#
1157 V1.1.7
Power kW
kW
Varies
1508 V1.1.8
Power %
%
#,#
5 V1.1.9
Status Word
# 43 V1.1.10
Supply Frequency
Hz
#,##
1
Drive output frequency
V1.1.11
Supply Voltage
V
#,#
1107
Drive output voltage
V1.1.12
LineFrequency D7
Hz
#,##
1654
Measured line frequency
V1.1.13
Line Voltage D7
V # 1650
Measured line voltage
V1.1.14
AC Voltage Reference
V # 1556 V1.1.15
DC Ref Max Lim
%
#,##
1606 V1.1.16
Encoder 1 Freq.
Hz
#,##
1164 V1.1.17
Torque Reference
%
#,#
18 V1.1.18
Final Torque Reference
%
#,#
1145 V1.1.19
Actual Torque Reference
%
#,#
1180 V1.1.20
Motor Torque
%
#,#
4
Filtered
V1.1.21
Motor Speed
rpm # 2
Table 6-1, Monitoring 1
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6.1.2 Monitoring 2 Values

Code
Parameter
Unit
Form.
ID
Description
V1.2.1
DC Voltage
V # 44
Measured DC Link voltage in Volts, unfiltered.
V1.2.2
Cos Phii Actual
#,###
1706 V1.2.3
Unit Temperature
°C # 1109 V1.2.4
Freq Reference
Hz
#,##
25
Used line frequency reference
V1.2.5
Current
A
Varies
1113
Unfiltered current
V1.2.6
Operation Hours
h
#,#
1856
V1.2.7
Reactive Current
Reference
%
#,#
1389
V1.2.8
Power Take Mode
# 1925 V1.2.9
Torque
%
#,#
1134
Unfiltered
V1.2.10
Limit & Regulators
# 77 V1.2.11
Shaft Frequency
Hz
#,##
1124 V1.2.12
U Phase Current
A
Varies
39 V1.2.13
V Phase Current
A
Varies
40 V1.2.14
W Phase Current
A
Varies
41
V1.2.15
Fault Word 10
1202
V1.2.16
Warning Word 10
1269
Table 6-2, Monitoring 2
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6.1.3 Fieldbus Monitoring values

Code
Parameter
Unit
Form.
ID
Description
V1.3.1
FB Control Word
# 1160
Control word from fieldbus
V1.3.2
FB Status Word
# 68
Status word to fieldbus
V1.3.3
FB Actual Value
# 865 V1.3.4
FB Speed Ref
# 875 V1.3.5
FB Torque Ref
#,#
1140 V1.3.6
Generator CW
# 1700 V1.3.7
Generator SW
# 1701 V1.3.8
Fault Word 1
# 1172 V1.3.9
Fault Word 2
# 1173 V1.3.10
Warning Word 1
# 1174 V1.3.11
Last Active Warning
# 74 V1.3.12
Last Active Fault
# 37 V1.3.13
Speed FB Scaled
#,##
1907 V1.3.14
FB Analog Out
%
#,##
48
Table 6-3, Fieldbus

6.1.4 IO Monitoring values

Code
Parameter
Unit
Form.
ID
Description
V1.4.1
DIN1, DIN2, DIN3
# 15 V1.4.2
DIN4, DIN5, DIN6
# 16
V1.4.3
DIN Status 1
# 56
V1.4.4
DIN Status 2
# 57
V1.4.5
Analogue Input 1
%
#,##
13
V1.4.6
Analogue Input 2
%
#,##
14
V1.4.7
Analogue input 3
%
#,##
27
AI3, unfiltered.
V1.4.8
Analogue input 4
%
#,##
28
AI4, unfiltered.
V1.4.9
Analogue Out 1
%
#,##
26
V1.4.10
Analogue Out 2
%
#,##
50
AO2
V1.4.11
Analogue Out 3
%
#,##
51
AO3
V1.4.12
PT100 Temp. 1
°C
#,#
50 V1.4.13
PT100 Temp. 2
°C
#,#
51 V1.4.14
PT100 Temp. 3
°C
#,#
52 V1.4.15
PT100 Temp. 4
°C
#,#
69 V1.4.16
PT100 Temp. 5
°C
#,#
70
V1.4.17
PT100 Temp. 6
°C
#,#
71
V1.4.18
PT100 Max Temperature
°C
#,#
42
Table 6-4, IO monitoring
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6.1.5 Master Follower values

Code
Parameter
Unit
Form.
ID
Description
V1.5.1
SB System Status
# 1800 V1.5.2
System Current
A
Varies
80 V1.5.3.1
Current D1
Varies
1820 V1.5.3.2
Current D2
Varies
1821 V1.5.3.3
Current D3
Varies
1822 V1.5.3.4
Current D1
Varies
1823 V1.5.4.1
Status Word D1
# 1828 V1.5.4.2
Status Word D2
# 1829 V1.5.4.3
Status Word D3
# 1830 V1.5.4.4
Status Word D4
# 1831
Table 6-5, Master follower

6.1.6 License code activation

Code
Parameter
Unit
Form.
ID
Description
V1.6.1
License Status
# 1996
V1.6.2
Serial Number Key
# 1997
Give this number to VACON® technical support in case of License Key problems.
Table 6-6, Activation

6.1.7 Line synch

Code
Parameter
Unit
Form.
ID
Description
V1.7.1
Line Synch Error
#,#
1659
Table 6-7, Line synch
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6.2 Monitoring Signal Descriptions

6.2.1 Monitoring 1 values

V1.1.1 DC Voltage V ID1108
Measured DC voltage, filtered.
V1.1.2 DC Voltage Ref. % ID1200
DC voltage reference. Compared to given supply voltage.
1.35 * Supply Voltage * DC Voltage Ref = DC Voltage
           
V1.1.3 DC Voltage Actual % ID7
DC voltage actual in same scale as V1.1.2 DC Voltage Reference.
V1.1.4 Total Current A ID 1113
Filtered current of the drive.
V1.1.5 Active Current % ID 1125
Active current in % of System Rated Current.
Active Current > 0: Current flow from Drive DC-Link to AC-Side. Active Current < 0: Current flow from AC-Side to Drive DC-Link.
V1.1.6 Reactive Current % ID 1157
Reactive current of the regenerative drive in % of System Rated Current.
V1.1.7 Power kW [kW] ID 1508
Drive output power in kW. AFE control modes:
Power kW > 0: Current flow from AC-Side to Drive DC-Link. Power kW < 0: Current flow from Drive DC-Link to AC-Side.
Motor control modes: Power kW > 0: Current flow from Drive DC-Link to AC-Side. Power kW < 0: Current flow from AC-Side to Drive DC-Link.
V1.1.8 Power % % ID 5
Drive output power in %. Negative value means that current is flowing to AC side from DC side.
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V1.1.9 Status Word (Application) ID 43
Application Status Word combines different drive statuses to one data word.
Application Status Word ID43
FALSE
TRUE
b0
No Charge Command
Charge Command Active
b1
Not in Ready state
Ready
b2
Not Running
Running
b3
No Fault
Fault
b4
No Start Request
Start Request Active
b5
Quick stop active
Quick stop not active
b6
Run Disabled
Run Enable
b7
No Warning
Warning
b8 Charging Switch closed (internal)
b9 Main Contactor Control (DO Final)
b10 Main Contactor Feedback
b11
b12
No Run Request
Run Request
b13 PTO
b14 PTI
b15 Regen
Table 6-8, Application status word
V1.1.10 Supply Frequency Hz ID 1
Drive output frequency. Updated in stop state when Regen Options B9 is activated.
V1.1.11 Supply Voltage V ID 1107
Drive output voltage.
V1.1.12 Line Frequency D7 Hz ID 1654
Measured Line Voltage Frequency when using OPT-D7 option board in slot C.
V1.1.13 Line Voltage D7 [V] ID 1650
Measured line voltage rms value when using OPT-D7 option board in slot C.
V1.1.14 AC Voltage Reference [V] ID1556
AC side voltage reference.
V1.1.15 DC Voltage max limit ID1606
Drive will limit DC Reference to inside drive specification but allows higher reference if lover supply voltage. This shows the final limit of DC reference.
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V1.1.16 Encoder 1 Frequency Hz ID 1164
Encoder frequency directly from encoder
V1.1.17 Torque reference % ID 18
Torque reference value before load share.
V1.1.18 Final Torque Ref % ID1145
Final torque reference in torque reference chain, before acceleration compensation and speed controller output.
V1.1.19 Actual Torque Reference % ID1180
Final torque reference from speed control and torque control. Also includes torque step and acceleration compensation factors.
V1.1.20 Motor torque % ID 4
In % of Motor nominal torque
Open loop 1 s linear filtering
Closed Loop 32 ms filtering
V1.1.21 Motor Speed rpm # ID2
Estimated motor speed.
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6.2.2 Monitoring 2 values

V1.2.1 DC Voltage V ID44
The measured DC voltage, unfiltered.
V1.2.2 CosPhiActual ID 1706
The calculated Cos Phi.
V1.2.3 Unit Temperature °C ID 1109
The heatsink temperature of the drive.
V1.2.4 Freq Reference Hz ID25
Used frequency reference. In AFE mode frequency reference is determined internally when synchronization is made.
V1.2.5 Current A ID 1113
Unfiltered current of the drive.
V1.2.6 Operation Hours h ID1856
This shows operation hours of the drive. P2.7.19 is used to enter old value if software is updated.
V1.2.7 Reactive Current Reference % ID1389
Final reactive current reference.
V1.2.8 Power Take Mode Used ID1925
0 = Commissioning. 1 = Power Take Out. 2 = Power Take In, Boost. 3 Power Take In, From Zero Speed.
V1.2.9 Torque % ID 1125
Unfiltered motor torque, recommended signal for NCDrive monitoring.
V1.2.10 Limits and Regulators ID77
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Limit & Regulators ID77
Bit
B0
Motoring Current Limit
B1
Generator Current Limit
B2
Motoring Torque Limit
B3
Generator Torque Limit
B4
Over Voltage Requlator
B5
Under Voltage Regulator
B6
Positive Speed Controller Limit
B7
Negative Speed Controller Limit
B8
Positive Iq Limit
B9
Negative Iq Limit
B10
Motoring Power Limit Active
B11
Generator Power Limit Active
B12
B13
B14
B15
Table 6-10, Limits and regulators
V1.2.11 Shaft Frequency ID1124
Shaft Frequency used by motor control
V1.2.12 U Phase Current A ID39 V1.2.13 V Phase Current A ID40 V1.2.14 W Phase Current A ID41
Phase current in rpm, 1 second linear filtering.
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V1.2.15 Fault Word 10 ID1202
Fault Word 10
Bit
Fault(s)
B0
B1
B2
F82 Overload Fault
B3
B4
F56 & F65 PT100 Temperature
B5
B6
B7
B8 B9 B10 B11 B12
B13
B14 B15
V1.2.15 Warning Word 10 ID1269
Warning Word 10
Bit
Fault(s)
B0 B1
W3 Earth Fault
B2
W82 Overload fault
B3
B4
W56 & W65 PT100 Temperature
B5 B6 B7
B8
B9 B10 B11 B12 B13 B14
B15
26 • VACON® arfiff30 Generator
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6.2.3 Fieldbus monitoring values

V1.3.1 FB Control Word ID 1160
Control word from fieldbus. The table below shows the bypass operation for such fieldbus boards that natively support the bypass operation or can be parameterized to bypass mode.
FB Control Word ID1160
Signal
Comment
B00
DC Charge
0= Open MCB. 1= Close DC charge contactor, CB closed automatically.
B01
B02
B03
Run
0= AFE is stopped 1= AFE is started
B04
B05
B06
B07
Reset
0>1 Reset fault.
B08 B09
B10
Fieldbus Control
0= No control from fieldbus 1=Control from fieldbus
B11
Watchdog
communication between fieldbus master and the drive.
B12
FB DIN2
Can be used to control RO or directly parameter by ID number. G2.4.1
B13
FB DIN3
Can be used to control RO or directly parameter by ID number. G2.4.1
B14
FB DIN4
Can be used to control RO or directly parameter by ID number. G2.4.1
B15
Reserved for future use.
Table 6-10, Fieldbus control word
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V1.3.2 FB Status Word ID 68
Status word to fieldbus. The table below shows the bypass operation for such fieldbus boards that natively support the bypass operation or can be parameterized to bypass mode.
Signal
Comment
b0
Ready On
0=Drive not ready to switch on 1=Drive ready to start charging
b1
Ready Run
0=Drive not ready to run 1=Drive ready and MCB is ON
b2
Running
0=Drive not running 1=Drive in Run state (Modulating)
b3
Fault
0=No active fault 1=Fault is active
b4
Run Enable Status
0= Run Disabled. Drive in stop state 1= Run Enabled. Drive can be started.
b5
Quick Stop Active
0=Quick Stop Active 1=Quick Stop not Active
b6
CB Control OK
0= Status opposite of control 1= Status and control OK
b7
Warning
0= No active warnings 1= Warning active
b8
At Reference
0= DC Voltage Ref and Act DC Voltage are not same.
b9
Fieldbus Control Active
0=Fieldbus control not active 1=Fieldbus control active
b10
Above Limit
0= DC Voltage is below P2.5.5.2 level 1=The DC Voltage is above the P2.5.5.2 level
b11
Reserved for future use.
b12
Reserved for future use.
b13
Reserved for future use.
b14
DC Charge DO Control
0= DC not charged 1= DC Charging Active
b15
Watchdog
Same as received on bit 11 of the main control word.
Table 6-11, Fieldbus status word
V1.3.3 FB Actual Value ID865
Use Process data ID to drive this value.
V1.3.4 FB Speed Reference ID875
Use Process data ID to drive this value.
V1.3.5 FB Torque Reference ID1140
Use Process data ID to drive this value.
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V1.3.6 Generator Control Word ID1700
FALSE
TRUE
b0
b1
b2
b3
b4
b5
b6
b7
b8
b9
b10
b11
b12
b13
b14
b15
Table 6-12, Generator control word
V1.3.7 Generator Status Word ID1701
FALSE
TRUE
b0 Generation Operation Selected
b1 DC Control Active
b2
b3
b4
b5
b6
b7
b8
b9
b10
b11
b12
b13
b14
b15
Table 6-13, Generator status word
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V1.3.8 Fault Word 1 ID 1172
Fault Word 1
Bit
Fault(s)
B0
F1 Over current, F31 IGBT, F41 IGBT
B1
F2 Over Voltage
B2
F9 Under Voltage
B3 B4
F3 Earth Fault
B5 B6
F14 Unit Over Temperature
B7
F16 Motor Temperature, F29 Thermistor, F56 PT100, F65 PT100
B8
F10 Line Synch fault (AFE), F10 Input line fault (INU)
B9 B10 B11
F52 Keypad or F52 PC communication fault
B12
F53 FieldBus fault
B13
F59 System Bus fault
B14
F54 Slot Communication fault
B15
F50 4mA fault
Table 6-14, Fault word 1
V1.3.9 Fault Word 2 ID 1173
Fault Word 2
Bit
Fault(s)
B0
B1
B2
F43 Encoder Fault
B3 B4 B5 B6
F51 External fault
B7 B8 B9
F31 IGBT, F41 IGBT
B10 B11 B12 B13
B14
F64 Main Switch State fault
B15
Table 6-15, Fault word 2
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V1.3.10 Warning Word 1 ID 1174
Warning Word 1 ID1174
Bit
Warning(s)
B0
B1
B2 B3 B4 B5 B6
F53 FB Warning Slot D
B7
F67 FB Warning Slot E
B8
W14 Over Temperature
B9 B10 B11 B12 B13
B14
B15
Table 6-16, Warning word
V1.3.11 Warning ID74
Last active warning number.
V1.3.12 Last Active Fault ID37
Last active fault. number.
V1.3.13 Speed, FB Scaled ID1907
V1.3.14 FB Analog Out % ID48
Fieldbus value to control analogue output.
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