Danfoss vacon nx apfiff41 Application guide
vacon
ac drives
®
nx
apfiff41
Advanced High Speed
application manual
apfiff41 advanced high speed VACON® • 3
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VACON APFIFF41 APPLICATION MANUAL
INDEX
Document code: DPD01976
Software code: APFIFF41V323
Date: 12.1.2021
1. Advanced HS Application - introduction ................................................................................................................ 8
1.1 General ......................................................................................................................................................... 8
1.2 Basic Features ............................................................................................................................................... 9
2. Version parameter compatibility issues .............................................................................................................. 10
3. Commissioning notes .......................................................................................................................................... 11
3.1 Frequency scale ........................................................................................................................................... 11
3.2 Parameter download ................................................................................................................................... 11
4. Control I/O .......................................................................................................................................................... 12
5. “Terminal To Function” (TTF) programming principle .......................................................................................... 13
5.1 Defining an input/output for a certain function on keypad ........................................................................... 13
5.2 Defining a terminal for a certain function with NCDrive programming tool ................................................... 14
5.3 Defining unused inputs/outputs................................................................................................................... 15
6. Advance HS Application – monitoring values ...................................................................................................... 16
6.1 Monitoring values........................................................................................................................................ 17
6.1.1 Monitoring values 2................................................................................................................................. 18
6.1.2 FieldBus Monitoring values ...................................................................................................................... 19
6.1.3 Activation ................................................................................................................................................ 19
6.1.4 PI Control Monitoring values ................................................................................................................... 19
6.2 Monitoring values description ..................................................................................................................... 20
6.2.1 Monitoring values 2................................................................................................................................. 23
6.2.2 FieldBus Monitoring values ...................................................................................................................... 27
6.2.3 Activation ................................................................................................................................................ 31
6.2.4 PI Control monitoring .............................................................................................................................. 31
7. Parameter list...................................................................................................................................................... 32
7.1 Basic parameters ......................................................................................................................................... 32
7.2 Reference Handling ..................................................................................................................................... 33
7.2.1 Basic Settings .......................................................................................................................................... 33
7.2.2 Constant Reference ................................................................................................................................. 33
7.2.3 Torque Reference .................................................................................................................................... 34
7.2.3.1 Torque Reference OL Settings ......................................................................................................... 34
7.2.3.2 Torque Reference CL Settings .......................................................................................................... 35
7.2.4 Prohibit frequency parameters ................................................................................................................ 35
7.2.5 Motor Potentiometer .............................................................................................................................. 35
7.2.6 Adjust Reference ..................................................................................................................................... 35
7.3 Ramp Control .............................................................................................................................................. 36
7.3.1 Basic Settings .......................................................................................................................................... 36
7.3.2 Ramp Control Options ............................................................................................................................. 36
7.4 Input Signals ................................................................................................................................................ 37
7.4.1 Basic Settings .......................................................................................................................................... 37
7.4.2 Digital inputs ........................................................................................................................................... 38
7.4.3 Analogue input 1 ..................................................................................................................................... 39
7.4.4 Analogue input 2 ..................................................................................................................................... 39
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7.4.5 Analogue input 3 ..................................................................................................................................... 40
7.4.6 Analogue input 4 ..................................................................................................................................... 40
7.4.7 Options ................................................................................................................................................... 40
7.5 Output Signals ............................................................................................................................................. 41
7.5.1 Digital output signals ............................................................................................................................... 41
7.5.2 Analogue output 1 ................................................................................................................................... 42
7.5.3 Analogue output 2 ................................................................................................................................... 43
7.5.4 Analogue output 3 ................................................................................................................................... 43
7.5.5 Delayed digital output 1 .......................................................................................................................... 44
7.5.6 Delayed digital output 2 .......................................................................................................................... 44
7.5.7 Supervision Limits ................................................................................................................................... 45
7.6 Limit Settings ............................................................................................................................................... 45
7.6.1 Current handling ..................................................................................................................................... 45
7.6.2 Power Handling ....................................................................................................................................... 46
7.6.3 Torque Handling ...................................................................................................................................... 47
7.6.3.1 Torque Handling OL Settings ........................................................................................................... 47
7.6.3.2 Torque Handling CL Settings ............................................................................................................ 47
7.6.4 Frequency Handling ................................................................................................................................. 47
7.6.5 DC-Link Handling ..................................................................................................................................... 48
7.6.5.1 DC-Link Handling CL Settings ........................................................................................................... 48
7.7 Flux and DC Current handling....................................................................................................................... 49
7.7.1 Flux and DC Current handling OL Settings ................................................................................................ 49
7.7.2 Flux and DC Current handling CL Settings ................................................................................................. 49
7.8 Motor Control ............................................................................................................................................. 50
7.8.1 Motor Control Basic Settings ................................................................................................................... 50
7.8.2 U/f Settings ............................................................................................................................................. 50
7.8.3 Closed Loop Control Settings ................................................................................................................... 50
7.8.4 PMSM Control settings ............................................................................................................................ 51
7.8.5 Stabilators ............................................................................................................................................... 52
7.8.6 Tuning parameters .................................................................................................................................. 52
7.8.7 Identification parameters ........................................................................................................................ 53
7.8.8 High Speed parameters .......................................................................................................................... 54
7.8.9 Fine tuning parameters ........................................................................................................................... 54
7.9 Speed Control .............................................................................................................................................. 55
7.9.1 Speed Control Basic settings .................................................................................................................... 55
7.9.2 Speed Control OL Settings ....................................................................................................................... 55
7.9.3 Speed Control CL Settings ........................................................................................................................ 55
7.10 Drive Control ............................................................................................................................................... 56
7.11 Master Follower Control Parameters ........................................................................................................... 57
7.12 Protections .................................................................................................................................................. 58
7.12.1 Common settings ................................................................................................................................ 58
7.12.2 Temperature sensor protections ......................................................................................................... 58
7.12.3 Stall Protection.................................................................................................................................... 59
7.12.4 Speed error monitoring ....................................................................................................................... 59
7.12.5 Motor thermal protections .................................................................................................................. 59
7.12.6 Living Zero monitoring ........................................................................................................................ 59
7.12.7 Underload protection .......................................................................................................................... 60
7.12.8 Earth Fault protection ......................................................................................................................... 60
7.12.9 Fieldbus protection ............................................................................................................................. 60
7.12.10 PM Synch Fault ................................................................................................................................... 61
7.12.11 Options ............................................................................................................................................... 61
7.13 Fieldbus parameters .................................................................................................................................... 62
7.13.1 Value Control ...................................................................................................................................... 64
7.13.2 DIN ID Control 1 .................................................................................................................................. 64
7.13.3 Brake Control ...................................................................................................................................... 65
7.13.3.1 Brake Control Start up torque for CL................................................................................................ 65
7.14 Auto reset parameters ................................................................................................................................. 66
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7.15 PI Control Parameters .................................................................................................................................. 66
7.16 Keypad control (Control keypad: Menu M3) ................................................................................................. 67
7.17 System menu (Control keypad: Menu M6) ................................................................................................... 67
7.18 Expander boards (Control keypad: Menu M7) .............................................................................................. 67
8. Description of parameters................................................................................................................................... 68
8.1 Basic Parameters ......................................................................................................................................... 68
8.2 Reference Handling – “Ref Handling” ........................................................................................................... 76
8.2.1 Basic Parameters ..................................................................................................................................... 77
8.2.2 Constant Reference ................................................................................................................................. 81
8.2.2.1 Inching function .............................................................................................................................. 81
8.2.3 Torque Reference .................................................................................................................................... 82
8.2.3.1 Torque reference OL settings .......................................................................................................... 88
8.2.4 Prohibited frequencies ............................................................................................................................ 89
8.2.5 Motor potentiometer .............................................................................................................................. 90
8.2.6 Adjust Reference ..................................................................................................................................... 91
8.3 Ramp control ............................................................................................................................................... 93
8.3.1 Ramp Options ......................................................................................................................................... 96
8.4 Input signals ................................................................................................................................................ 97
8.4.1 Basic Settings .......................................................................................................................................... 97
8.4.2 Digital inputs ........................................................................................................................................... 99
8.4.2.1 Forced control place ..................................................................................................................... 101
8.4.2.2 Inching function ............................................................................................................................ 102
8.4.3 Analogue Input 1 & 2 ............................................................................................................................. 104
8.4.3.1 Sleep function ............................................................................................................................... 108
8.4.4 Analogue input 3 & 4 ............................................................................................................................. 109
8.4.4.1 Analogue input to any parameter .................................................................................................. 111
8.4.5 Inversion control ................................................................................................................................... 112
8.5 Output signlas ........................................................................................................................................... 113
8.5.1 Digital output signals ............................................................................................................................. 113
8.5.1.1 Brake Control ................................................................................................................................ 114
8.5.1.2 Fieldbus digital inputs connection ................................................................................................. 116
8.5.2 Analogue outputs 1 & 2 & 3 ................................................................................................................... 118
8.5.3 Delayed Digital Output 1 & 2 ................................................................................................................. 122
8.5.4 Supervision limits .................................................................................................................................. 125
8.5.4.1 Analogue input supervision function ............................................................................................. 126
8.6 Limit settings ............................................................................................................................................. 127
8.6.1 Current limit handling............................................................................................................................ 127
8.6.2 Power limit handling ............................................................................................................................. 128
8.6.3 Torque limit handling ............................................................................................................................ 130
8.6.3.1 Motoring torque limit function ...................................................................................................... 130
8.6.3.2 Open Loop settings only ................................................................................................................ 131
8.6.3.3 Closed Loop settings only .............................................................................................................. 131
8.6.4 Frequency limit handling ....................................................................................................................... 132
8.6.5 DC Link handling .................................................................................................................................... 133
8.6.5.1 CL Settigns .................................................................................................................................... 135
8.7 DC current and magnetization handling ..................................................................................................... 136
8.7.1 Open loop settings ................................................................................................................................ 136
8.7.1.1 Flux braking .................................................................................................................................. 139
8.7.2 Closed loop settings .............................................................................................................................. 140
8.8 Motor Control ........................................................................................................................................... 142
8.8.1 U/f Settings ........................................................................................................................................... 145
8.8.1.1 I/f Control ..................................................................................................................................... 148
8.8.2 Close Loop Settings ............................................................................................................................... 149
8.8.3 Permanent magnet synchronous motor settings .................................................................................... 152
8.8.3.1 I/f Control ..................................................................................................................................... 154
8.8.3.2 Flux current controller .................................................................................................................. 155
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8.8.3.3 D and Q axis voltage drops ............................................................................................................ 156
8.8.4 Stabilator settings ................................................................................................................................. 158
8.8.4.1 Torque stabilator .......................................................................................................................... 158
8.8.5 Tuning settings ..................................................................................................................................... 159
8.8.6 Identification settings ........................................................................................................................... 160
8.8.7 High Speed settings .............................................................................................................................. 161
8.8.7.1 Synchronous symmetrical modulation (recommended) ................................................................. 161
8.9 Speed Control settings ............................................................................................................................... 162
8.9.1.1 Open Loop Settings ....................................................................................................................... 163
8.9.1.2 Closed Loop Speed Control Settings .............................................................................................. 163
8.9.1.3 Speed controller tuning for different speed areas .......................................................................... 165
8.9.1.4 Speed controller gain with different loads ..................................................................................... 166
8.10 Drive Control ............................................................................................................................................. 167
8.11 Master Follower ........................................................................................................................................ 171
8.11.1 Master Follower: Standard system ................................................................................................... 171
8.11.2 Master follower configuration ........................................................................................................... 172
8.12 Protections ................................................................................................................................................ 176
8.12.1 General settings ................................................................................................................................ 176
8.12.2 Temperature sensor protections ....................................................................................................... 178
8.12.3 Stall protection ................................................................................................................................. 179
8.12.4 Speed Error ....................................................................................................................................... 181
8.12.5 Motor Protection .............................................................................................................................. 182
8.12.6 4mA Protection ................................................................................................................................. 185
8.12.7 Underload protection ........................................................................................................................ 186
8.12.8 Earth Fault ........................................................................................................................................ 188
8.12.9 Fieldbus communication ................................................................................................................... 189
8.12.9.1 Redundant profibus ...................................................................................................................... 189
8.12.10 Synch Fall Fault ................................................................................................................................. 191
8.13 Fieldbus settings ........................................................................................................................................ 192
8.13.1 General settings ................................................................................................................................ 192
8.14 ID Functions .............................................................................................................................................. 197
8.14.1 Value Control .................................................................................................................................... 197
8.14.2 DIN ID Control ................................................................................................................................... 199
8.15 Brake Control ............................................................................................................................................ 200
8.15.1 Brake monitoring function ................................................................................................................. 204
8.15.2 Closed Loop settings.......................................................................................................................... 205
8.15.2.1 Start Up torque ............................................................................................................................. 205
8.16 Auto Fault Reset ........................................................................................................................................ 206
8.17 Keypad control parameters........................................................................................................................ 209
9. Identification function for permanent magnet synchronous motor .................................................................. 210
9.1 Identification with absolute encoder. ......................................................................................................... 210
9.2 Identification with incremental encoder without Z-pulse input................................................................... 210
9.3 Identification with incremental encoder with Z-pulse input. ....................................................................... 211
10. Status and control words in detail................................................................................................................. 212
10.1 Fieldbus ..................................................................................................................................................... 212
10.1.1 Combination 1, ProfiDrive – Standard with Profibus option board...................................................... 213
10.1.1.1 FB Control Word Combination 1, ProfiDrive – Basic with profibus option board ............................. 213
10.1.1.2 FB Status Word Combination 1, ProfiDrive – Basic with profibus option board ............................... 213
10.1.2 Combination 2, ByPass – ProfiDrive; State Diagram............................................................................ 214
10.1.2.1 State Machine ............................................................................................................................... 215
10.1.2.2 FB Control Word ........................................................................................................................... 216
10.1.2.3 Jogging function ............................................................................................................................ 217
10.1.2.4 FB Status Word ............................................................................................................................. 219
10.1.3 Combination 3, ByPass – Basic ........................................................................................................... 221
10.1.3.1 FB Control Word Combination 3, ByPass – Basic ............................................................................ 221
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10.1.3.2 FB Status Word Combination 3, ByPass – Basic .............................................................................. 221
11. Problem solving ............................................................................................................................................ 222
12. Fault codes .................................................................................................................................................... 223
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1. ADVANCED HS APPLICATION - INTRODUCTION
Software APFIFF41, Advanced High Speed application. This application without license can
go up to 599 Hz. With license maximum frequency is 7200 Hz.
If there is no need to go above 599 Hz its recommended to use APFIF599 Application.
1.1 General This application is not backwards compatible. Please read the application change note or
chapter 2 Version parameter compatibility issues in this application manual to see what
needs to be noted when updating the application. See also the updated parameter
description in NCDrive when commissioning.
Help is available in NCDrive through selecting “Variable Text” and pressing “F1”.
Below an example from Identification parameter help text from the NCDrive.
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1.2 Basic Features
This application without license can go up to 599 Hz. With license maximum frequency is
7200 Hz.
Advanced HS application provides a wide range of parameters for controlling motors. It can
be used for various kinds of different processes, where wide flexibility of I/O signals is
needed and PID-control is not necessary (if you need PID-control functions, use the PID
Control Application or Pump and Fan Control Application).
The frequency reference can be selected e.g. from the analogue inputs, joystick control,
motor potentiometer and from a mathematical function of the analogue inputs. There are
parameters also for Fieldbus communication. Multi-step speeds and jogging speed can also
be selected if digital inputs are programmed for these functions.
Additional functions:
• Power limit functions
• Different power limits for motoring and generating side
• Master Follower function
• Different torque limits for motoring and generating side
• Cooling monitor input from heat exchange unit
• Brake monitoring input and actual current monitor for immediate brake close.
• Separate speed control tuning for different speeds and loads
• Inching function two different references
• Possibility to connect the FB Process data to any parameter and some monitoring
values
• Analogue input 3 and 4 can control any parameter by ID number.
• Possibility to control single parameters with digital inputs.
• Redundant Profibus; possibility to connect two PB masters to control same drive,
freezing of control values and changing control slot in case of FBFault.
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2. VERSION PARAMETER COMPATIBILITY ISSUES
Compatibility issues V201 to older versions
- FreqRefInterp. TC: ID1780 -> ID1184
- Torque Scale: ID1601 -> ID1247
- DeadTimeComp. ID1580 -> ID1751
- DeadTimeContCurL ID1581 -> id1752
- DeadTHWComp.Disa ID1704 -> id1750
- ContrInSignal ID ID1582 -> id1580
- Contrl Off Limit ID1583 -> ID1581
- Contrl On Limit ID1584 -> ID1582
- Contrl Off Value ID1585 -> ID1583
- Contrl On Value ID1586 -> ID1584
- ControlOutSignID ID1587 -> ID1585
- Control Mode ID1588 -> ID1586
- Control Filt TC ID1589 -> ID1721
- I/f Control Lim ID1608 -> ID1790
- I/f Current ID1609 -> ID1693
- FBFaultDelay ID1500 -> ID1850
- ID Control DI B1 ID1574 -> ID1277
- B10 Value ID1578 -> ID1193
- B11 Value ID1575 -> ID1182
- Ramp Rate ID1579 -> ID1112
- PB SW ID68 -> FB Status Word ID65¨
- TorqStabLimitRat ID1739 -> TorqueStabLimit ID1720
Note 1: When updating application, it is not recommended to use VACON® NCDrive
parameter download function. Instead, upload the parameters from the unit and make
comparison to the old parameter file, especially in cases when version number change is
considerably high. Application is constantly developed, this includes changing parameter
default values. If parameters are directly downloaded to drive, the improved default values
will be lost.
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3. COMMISSIONING NOTES
3.1 Frequency scale This application support output frequency up to 7200 Hz. License Key is needed to exceed
frequency 599 Hz.
3.2 Parameter download Before downloading parameters to drive it is recommended to select first frequency range
and after that download parameters to drive. Parameter to select frequency range is P2.1.12
Frequency Scale.
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4. CONTROL I/O
NXOPTA1
Terminal
Signal
Description
1
+10V
ref
Reference voltage output
Voltage for potentiometer, etc.
2
AI1+
Analogue input 1.
Range 0-10V, Ri = 200
Range 0-20 mA Ri = 250
Analogue input 1 frequency reference.
Input range selected by jumpers.
Default range: Voltage 0 – 10 V
3
AI1-
I/O Ground
Ground for reference and controls
4
AI2+
Analogue input 2.
Range 0-10V, Ri = 200
Range 0-20 mA Ri = 250
Analogue input 2 frequency reference
Input range selected by jumpers.
Default range: Current 0 – 20 mA
5
AI2-
6
+24V
Control voltage output
Voltage for switches, etc. max 0.1 A
7
GND
I/O ground
Ground for reference and controls
8
DIN1
Start forward
Programmable G2.2.7
Contact closed = start forward
Programmable start logic P2.2.1
9
DIN2
Start reverse
Programmable G2.2.7
Contact closed = start reverse
Programmable logic P2.2.1
10
DIN3
Fault reset
Programmable G2.2.7
Contact open = no fault
Contact closed = fault
11
CMA
Common for DIN 1—DIN 3
Connect to GND or +24V
12
+24V
Control voltage output
Voltage for switches (see #6)
13
GND
I/O ground
Ground for reference and controls
14
DIN4
Programmable G2.2.7
No function defined at default
15
DIN5
Programmable G2.2.7
No function defined at default
16
DIN6
Programmable G2.2.7
No function defined at default
17
CMB
Common for DIN4—DIN6
Connect to GND or +24V
18
AOA1+
Analogue output 1
Programmable P2.3.1.2
Output range selected by jumpers.
Range 0—20 mA. RL, max. 500
Range 0—10 V. RL > 1k
19
AOA1-
20
DOA1
Digital output
Programmable
Open collector, I50mA, U48 VDC
NXOPTA2
21
RO1
Relay output 1
Programmable G2.3.3
Switching capacity
24 VCD / 8 A
250 VAC / 8 A
125 VDC / 0.4 A
22
RO1
23
RO1
24
RO2
Relay output 2
Programmable G2.3.3
Programmable
No function defined at default
25
RO2
26
RO2
Table 4-1. Advance application default I/O configuration and
connection example.
Note: See User Manual, chapter Control Connections, for hardware specification and
configuration.
Note: See jumper selections below.
More information in Vacon NX
User's Manual, Chapter 6.2.2.2.
220
VAC
Jumper block X3:
CMA and CMB grounding
CMB connected to GND
CMA connected to GND
CMB isolated from GND
CMA isolated from GND
CMB and CMA
internally connected together,
isolated from GND
= Factory default
Reference potentiometer,
1…10 k
mA
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5. “TERMINAL TO FUNCTION” (TTF) PROGRAMMING PRINCIPLE
The programming principle of the input and output signals in the Multipurpose Control
Application NXP as well as in the Pump and Fan Control Application (and partly in the
other applications) is different compared to the conventional method used in other Vacon NX
applications.
In the conventional programming method, Function to Terminal Programming Method (FTT),
you have a fixed input or output that you define a certain function for. The applications
mentioned above, however, use the Terminal to Function Programming method (TTF) in
which the programming process is carried out the other way round: Functions appear as
parameters which the operator defines a certain input/output for. See Warning on page 14.
5.1 Defining an input/output for a certain function on keypad Connecting a certain input or output with a certain function (parameter) is done by giving the
parameter an appropriate value. The value is formed of the Board slot on the Vacon NX
control board (see Vacon NX User's Manual, Chapter 6.2) and the respective signal number,
see below.
Function name
Slot Terminal number
Terminal type
Example: You want to connect the digital output function Reference fault/warning
(parameter 2.3.3.7) to the digital output DO1 on the basic board NXOPTA1 (see Vacon NX
User's Manual, Chapter 6.2).
First find the parameter 2.3.3.7 on the keypad. Press the Menu button right once to enter the
edit mode. On the value line, you will see the terminal type on the left (DigIN, DigOUT,
An.IN, An.OUT) and on the right, the present input/output the function is connected to (B.3,
A.2 etc.), or if not connected, a value (0.#).
When the value is blinking, hold down the Browser button up or down to find the desired
board slot and signal number. The program will scroll the board slots starting from 0 and
proceeding from A to E and the I/O selection from 1 to 10.
Once you have set the desired value, press the Enter button once to confirm the change.
READY
I/Oterm
DigOUT:B.1
AI Ref Faul/Warn
READY
I/Oterm
DigOUT:0.0
READY
I/Oterm
DigOUT:0.0
READY
I/Oterm
DigOUT:B.1
enter
AI Ref Faul/Warn AI Ref Faul/Warn AI Ref Faul/Warn
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5.2 Defining a terminal for a certain function with NCDrive programming tool If you use the NCDrive Programming Tool for parametrizing you will have to establish the
connection between the function and input/output in the same way as with the control panel.
Just pick the address code from the drop-down menu in the Value column (see the Figure
below).
Figure 5-1. Screenshot of NCDrive programming tool; Entering the address code
Be ABSOLUTELY sure not to connect two functions to one and
same output in order to avoid function overruns and to ensure
flawless operation.
!
WARNING
Note: The inputs, unlike the outputs, cannot be changed in RUN state.
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5.3 Defining unused inputs/outputs All unused inputs and outputs must be given the board slot value 0 and the value 1 also for
the terminal number. The value 0.1 is also the default value for most of the functions.
However, if you want to use the values of a digital input signal for e.g. testing purposes
only, you can set the board slot value to 0 and the terminal number to any number between
2…10 to place the input to a TRUE state. In other words, the value 1 corresponds to 'open
contact' and values 2 to 10 to 'closed contact'.
In case of analogue inputs, giving the value 1 for the terminal number corresponds to 0%
signal level, value 2 corresponds to 20%, value 3 to 30% and so on. Giving value 10 for the
terminal number corresponds to 100% signal level.
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6. ADVANCE HS APPLICATION – MONITORING VALUES
On the next pages you will find the lists of parameters within the respective parameter
groups. The parameter descriptions are given on pages 68 to 205. Parameter description
includes more than is available in this application see parameter list what is available.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present
parameter number
Parameter = Name of parameter
Min = Minimum value of parameter
Max = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = Customer’s own setting
ID = ID number of the parameter
_____ = On parameter code: Parameter value can only be changed after the FC
has been stopped.
_____ = Apply the Terminal to Function method (TTF) to these parameters (see
chapter 5)
_____ = Monitoring value is possible to control from fieldbus by ID number
The manual presents signals that are not normally visible for monitoring. i.e. is not a
parameter or standard monitoring signal. These signals are presented with [Letter]. e.g.
[FW]MotorRegulatorStatus
[V] Normal monitoring signal
[P] Normal parameter in application.
[FW] Firmware signal, Can be monitored with NCDrive when signal type is selected
Firmware
[A] Application signal, can be monitored with NCDrive when signal type is selected
Application.
[R] Reference type parameter on keypad.
[F] Function. Signal is received as a output of function.
[DI] Digital input signal.
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6.1 Monitoring values The monitoring values are the actual values of parameters and signals as well as statuses
and measurements.
Code
Parameter
Unit
Form.
ID
Description
V1.1
Output frequency
Hz
#,##
1
Output frequency to motor
V1.2
Frequency reference
Hz
#,##
25
Frequency reference to motor control
V1.3
Motor speed
rpm # 2
Motor speed in rpm
V1.4
Motor current
A
Varies
3
1 s linear filtering
V1.5
Motor torque
%
#,#
4
In % of Motor nominal torque
V1.6
Motor Power
%
#,#
5 V1.7
Motor voltage
V
#,#
6
Calculated motor voltage
V1.8
DC link voltage
V # 7
Measured DC voltage, filtered.
V1.9
Unit temperature
C
# 8 Heatsink temperature
V1.10
Motor temperature
%
#
9
Calculated motor temperature
V1.11
Analogue input 1
%
#,##
13
AI1, unfiltered.
V1.12
Analogue input 2
%
#,##
14
AI2, unfiltered.
V1.13
Analogue input 3
%
#,##
27
AI3, unfiltered.
V1.14
Analogue input 4
%
#,##
28
AI4, unfiltered.
V1.15
Analogue Out 1
%
#,##
26
AO1
V1.16
Analogue Out 2
%
#,##
31
AO2
V1.17
Analogue Out 3
%
#,##
32
AO3
V1.18
DIN1, DIN2, DIN3
15
Digital input statuses
V1.19
DIN4, DIN5, DIN6
16
Digital input statuses
V1.20
Torque reference
%
#,#
18
Used Torque Reference
V1.21
Sensor Max
Temperature
Cº
#,#
42
Highest temperature of OPTB8 board. 4 s
filtering.
G1.22
Multimonitoring items
Displays three selectable monitoring
values
Table 6-1. Monitoring values
18 • VACON® apfiff41 Advance HS
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
6.1.1 Monitoring values 2
Code
Parameter
Unit
Form.
ID
Description
V1.23.1
Current
A
Varies
1113
Unfiltered motor current
V1.23.2
Torque
%
#,#
1125
Unfiltered motor torque
V1.23.3
DC Voltage
V # 44
Unfiltered DC link voltage
V1.23.4
Application Status
Word
43
V1.23.5
Encoder 1 Frequency
Hz
#,##
1124
Unfiltered
V1.23.6
Output Power
kw
Varies
1508
Unfiltered electrical power
V1.23.7
Measured temperature
1
Cº
#,#
50
4 s filtering.
V1.23.8
Measured temperature
2
Cº
#,#
51
4 s filtering.
V1.23.9
Measured temperature
3
Cº
#,#
52
4 s filtering.
V1.23.10
Measured temperature
4
Cº
#,#
69
4 s filtering.
V1.23.11
Measured temperature
5
Cº
#,#
70
4 s filtering.
V1.23.12
Measured temperature
6
Cº
#,#
71
4 s filtering.
V1.23.13
ABS Encoder
Revolutions
r
#
55
V1.23.14
ABS Encoder Position
#
54
V1.23.15
Actual Torque
Reference
%
#,#
Final torque reference from speed
control and/or torque control
V1.23.16
Final Frequency
Reference
Hz
#,##
1131
Final reference to speed controller.
V1.23.17
Step response
Hz
#,##
1132
V1.23.18
Encode 2 Frequency
Hz
#,##
53
V1.23.19
ID Run Status
49
V1.23.20
Pole Pair Number
58
V1.23.21
CosPhiiActual
#,###
68
V1.23.22
PowerAngle
Deg
1617
V1.23.23
PeakMagnetFlux
1618
V1.23.24
Identfail
98 V1.23.25
Non Ready Cause
#
1608
V1.23.26
Prevent MC Ready
#
1609
Table 6-2. Monitoring values 2
apfiff41 advanced high speed VACON® • 19
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Classified as Public
6.1.2 FieldBus Monitoring values
Code
Parameter
Unit
Form.
ID
Description
V1.24.1
FB Control Word
1160
V1.24.2
FB Status Word
65 V1.24.3
FB Torque Reference
%
#,#
1140
Default Control of FB PD 1
V1.24.4
FB Limit Scaling
%
#,##
46
Default Control of FB PD 2
V1.24.5
FB Adjust Reference
%
#,##
47
Default Control of FB PD 3
V1.24.6
FB Analog Output
%
#,##
48
Default Control of FB PD 4
V1.24.7
FB Motor Current
A
#,#
45
Motor current (drive
independent) given with one
decimal point
V1.24.8
Fault Word 1
1172
V1.24.9
Fault Word 2
1173
V1.24.10
Warning Word 1
1174
V1.24.11
Last Active Fault
37 V1.24.12
Din Status Word
56
V1.24.13
Din Status Word 2
57
V1.24.14
MC Status
64 V1.24.15
Last Active Warning
74 V1.24.16
Shaft Rounds
1170
V1.24.17
Shaft Angle
1169
Table 6-3. FieldBus Monitoring values
6.1.3 Activation
Code
Parameter
Unit
Form.
ID
Description
V1.25.1
SN CRC
1997
Serial number key
6.1.4 PI Control Monitoring values
Code
Parameter
Unit
Form.
ID
Description
V1.26.1
PI Reference
20
Used PI Reference
V1.26.2
PI Actual Value
21
PI Actual value
V1.26.3
PI Output
23
PI Output before scaling
V1.26.4
PI Output Scaled
1807
Scaled PI Output
This is used for ID connection
20 • VACON® apfiff41 Advance HS
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
6.2 Monitoring values description
V1.1 Output frequency [#,## Hz] ID1
Output frequency to motor, updated at 10 ms time level.
V1.2 Frequency reference [#,## Hz] ID 25
Frequency reference to motor control, after speed share function. updates at 1
ms time level.
V1.3 Motor speed [ # rpm] ID 2
Motor speed in rpm
V1.4 Motor current [A] ID 3
Open loop:
1 s linear filtering.
Closed Loop:
32 ms filtering
Drive Synch Operation Master drive
This value is the total current of the system divided by number of drives in the
system (SbLastID). SbLastId cannot be changed; it needs to be set according to
how many drives are linked with system bus.
Drive Synch Operation Follower drive
This value is the current of the drive’s own power unit.
Current scaling in different size of units
Note: ID45, usually in Process data OUT 3 is scaled to be with one decimal
always.
Voltage
Size
Scale
208 – 240 Vac
NX0001 – NX0011
100 – 0,01A
208 – 240 Vac
NX0012 – NX0420
10 – 0,1A
208 – 240 Vac
NX0530
1 – 1A
380 – 500 Vac
NX0003 – NX0007
100 – 0,01A
380 – 500 Vac
NX0009 – NX0300
10 – 0,1A
380 – 500 Vac
NX0385 – NX2643
1 – 1A
525 – 690 Vac
NX0004 – NX0013
100 – 0,01A
525 – 690 Vac
NX0018 – NX0261
10 – 0,1A
525 – 690 Vac
NX0325 – NX1500
1 – 1A
V1.5 Motor torque % ID 4
In % of Motor nominal torque
apfiff41 advanced high speed VACON® • 21
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Classified as Public
Open loop
1 s linear filtering
Closed Loop
32 ms filtering
Drive Synch Operation Follower drive
This value is the torque of the drive’s own power unit related to set motor
nominal current.
V1.6 Motor Power % ID 5
Calculated motor power
V1.7 Motor voltage V ID 6
Calculated motor voltage
V1.8 DC link voltage V ID 7
Measured DC voltage, filtered.
V1.9 Unit temperature C ID 8
Heatsink temperature
V1.10 Motor temperature % ID 9
Calculated motor temperature
105 % is tripping limit if response is fault.
V1.11 Analogue input 1 % ID 13
V1.12 Analogue input 2 % ID 14
Unfiltered analogue input level.
0 % = 0 mA / 0 V, -100 % = -10 V, 100 % = 20 mA / 10 V.
Monitoring scaling is determined by the option board parameter.
V1.13 Analogue input 3 % ID 27
V1.14 Analogue input 4 % ID 28
It is possible to adjust this input value from fieldbus when the input terminal
selection is 0.1. This way it is possible to adjust the free analogue input from
fieldbus and have all analogue input functions available for fieldbus process
data.
V1.15 Analogue Out 1 % ID 26
V1.16 Analogue Out 2 % ID 50
V1.17 Analogue Out 3 % ID 51
Analogue Output value 0 % = 0 mA / 0 V, 100 % = 20 mA / 10 V
22 • VACON® apfiff41 Advance HS
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.18 DIN1, DIN2, DIN3 ID 15
V1.19 DIN4, DIN5, DIN6 ID 16
DIN1/DIN2/DIN3 status
DIN4/DIN5/DIN6 status
b0
DIN3
DIN6
b1
DIN2
DIN5
b2
DIN1
DIN4
V1.20 Torque reference % ID 18
Torque reference value before load share.
V1.21 PT-100 Temperature Cº ID 42
Highest temperature of OPTB8 board. 4 s filtering.
apfiff41 advanced high speed VACON® • 23
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Classified as Public
6.2.1 Monitoring values 2
V1.23.1 Current A ID 1113
Unfiltered motor current, recommended signal for NCDrive monitoring.
Drive Synch Operation Master drive
This value is the total current of the system divided by number of drives in the
system (SbLastID). SbLastId cannot be changed; it needs to be set according to
how many drives are linked with system bus.
Drive Synch Operation Follower drive
This value is current of drive own power unit.
V1.23.2 Torque % ID 1125
Unfiltered motor torque, recommended signal for NCDrive monitoring.
V1.23.3 DC Voltage V ID 44
Unfiltered DC link voltage, recommended signal for NCDrive monitoring.
V1.23.4 Application Status Word ID 43
Application Status Word combines different drive statuses to one data word.
Recommended signal for NCDrive monitoring.
Application Status Word ID43
FALSE
TRUE
b0
Flux not ready
Flux ready (>90 %)
b1
Not in Ready state
Ready
b2
Not Running
Running
b3
No Fault
Fault
b4
Direction Forward
Direction Reverse
b5
Emergency Stop Active
Emergency Stop NOT Active
b6
Run Disabled
Run Enable
b7
No Warning
Warning
b8
b9
b10
b11
No DC Brake
DC Brake is active
b12
No Run Request
Run Request
b13
No Limit Controls Active
Limit control Active
b14
External Brake Control OFF
External Brake Control ON
b15
V1.23.5 Encoder 1 Frequency Hz ID 1124
Encoder frequency after filter. P2.8.4.6 Encoder1FiltTime.
V1.23.6 Output Power kw ID 1508
Unfiltered electrical drive output power.
24 • VACON® apfiff41 Advance HS
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.23.7 Measured temperature 1 Cº ID 50
V1.23.8 Measured temperature 2 Cº ID 51
V1.23.9 Measured temperature 3 Cº ID 52
V1.23.10 Measured temperature 4 Cº ID 69
V1.23.11 Measured temperature 5 Cº ID 70
V1.23.12 Measured temperature 6 Cº ID 71
Separate measurement from two PT100 board. The signal has 4 s filtering time.
V1.23.13 ABS Encoder Revolutions ID55
Absolute encoder revolution information.
V1.23.14 ABS Encoder Position ID54
Absolute encoder position within one rotation. See encoder manual for scaling.
V1.23.15 Actual Torque Reference % ID1180
Final torque reference from speed control and torque control. Also includes
torque step and acceleration compensation factors.
V1.23.16 Final Frequency Reference Hz ID 1131
Final reference to speed controller. After ramp generator and after Speed Step
function, used for closed loop speed tuning when used together with Encoder 1
frequency.
V1.23.17 Step response Hz ID 1132
Frequency error. Compares ramp output to actual encoder frequency with 0,001
Hz accuracy. Can be used for speed control tuning in closed loop control.
V1.23.18 Encoder 2 Frequency ID 53
Estimated Cos Phii.
V1.23.19 ID Run Status ID49
Status of identification run. Bits are set if items are done successfully.
V1.23.20 Pole Pair Number ID58
Pole pair number of the motor.
V1.23.21 CosPhiiActual ID 68
Estimated Cos Phii.
V1.23.22 Power Angle Deg ID 1617
V1.23.23 Peak Magnet Flux ID 1618
apfiff41 advanced high speed VACON® • 25
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Classified as Public
V1.23.24 Ident Failure Code [Ident Fail. Code] ID 98
Failure code for failed identification:
1 = Current measurement offset
2 = Identification current level
3 = Acceleration time too long
4 = Identification frequency reference not reached
5 = Too low or high magnetization current
6 = Flux curve outside expected levels
7 = PMSM, Encoder zero position
8 = Too low maximum frequency limit
9 = PMSM, encoder zero pulse not found.
10 = Ls Identification timeout
11 = Ls Identification current
V1.23.25 Non Ready Cause ID 1608
Non Ready Cause ID1608
Signal
b0
Fault is Active
b1
PreventMCReady is set
b2
Charge switch is open
b3
DC Voltage not OK
b4
Power unit state not OK
b5
StartUp Wizard is active
b6
Run Enable is not set
b7
Ready state prevented by STO
b8
b9
b10
b11
b12
b13
b14
b15
26 • VACON® apfiff41 Advance HS
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.23.26 Prevent MC Ready ID 1609
Prevent MC Ready ID1609
Signal
b0
Endat option board (OPTBB, OPTBE) communication is not initialized
after power-up.
b1
Drive sync master has wrong modulator or 1000ms task parameters
are not initialized
b2
Drive sync follower delay is active
b3
Drive sync failure in sw modulator double period mode
b4
Charge switch delay is active
b5
AFE fast run disable through ENC C1 is active
b6
100ms task not executed
b7
b8
b9 b10 b11 b12 b13 b14 b15
apfiff41 advanced high speed VACON® • 27
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Classified as Public
6.2.2 FieldBus Monitoring values
V1.24.1 FB Control Word ID1160
Control word used in bypass mode. See P2.13.22 and option board ByPass.
Bit
Description
Value = 0
Value = 1
0
OFF
ON, Reset after Fault or b1 and b2
1
Emergency stop by coast
ON, On normal operation: Keep TRUE
2
Emergency stop by ramp
ON, On normal operation: Keep TRUE
3
STOP REQUEST
RUN REQUST
4
Force ramp to Zero
Enable Ramp,
5
Freeze Ramp
Enable Ramp,
6
Force Ref to Zero
Enable Ramp,
7
No Action
FAULT RESET (0 -> 1)
8
No Action
Inching 1
9
No Action
Inching 2
10
Disable Profibus control
Enable Profibus control
11
Fieldbus DIN1=OFF
Fieldbus DIN1=ON (Watchdog pulse)
12
Fieldbus DIN2=OFF
Fieldbus DIN2=ON
13
Fieldbus DIN3=OFF
Fieldbus DIN3=ON
14
Fieldbus DIN4=OFF
Fieldbus DIN4=ON
15
No Action
No Action
V1.24.2 FB Status Word ID65
Profibus type status word. Generated in the application level.
Needs to be selected with P2.14.19 GSW to be used. When needed with
profibus board, operation mode needs to be set to ByPass in option board and
with P2.14.22 ProfiBus Mode select: 2 / ProfiDrive.
Bit
Description
Value = 0
Value = 1
0
Not ready to switch on
Ready to switch on
1
Not ready to operate
Ready to operate
2
Not Running
Running
3
No Fault
Fault
4
Coast stop Active
Coast stop not active
5
Quick stop active
Quick stop not active
6
Switch not inhibited
Switch on inhibit
7
No Warning
Warning
8
Speed error
Speed At Reference
9
No FB Control request
FB Control Active
10
Fout < Fmax
Fout > Fmax
11
not used
not used
12
not used
not used
13
not used
not used
14
not used
not used
15
Fieldbus DIN1=OFF
Fieldbus DIN1=ON (Watchdog pulse)
28 • VACON® apfiff41 Advance HS
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.24.3 FB Torque Reference % ID 1140
Torque reference value from fieldbus
Default Control of FB PD 1
V1.24.4 FB Limit Scaling % ID 46
Limit scaling input value from fieldbus.
Default Control of FB PD 2.
V1.24.5 FB Adjust Reference % ID 47
Reference adjustment value from fieldbus.
Default Control of FB PD 3.
V1.24.6 FB Analog Output % ID 48
Fieldbus value to control analogue output.
Default Control of FB PD 4.
V1.24.7 FB Motor Current A ID 45
Motor current (drive independent) given with one decimal point.
V1.24.8 Fault Word 1 ID 1172
Different faults are collected to two words that can be read from fieldbus or with
NCDrive PC software.
Fault Word 1 ID1172
Fault
Comment
b0
Over Current or IGBT
F1, F31, F41
b1
Over Voltage
F2
b2
Under Voltage
F9
b3
Motor Stalled
F15, F80
b4
Earth Fault
F3
b5
Motor Under Load
F17
b6
Drive over temperature
F14
b7
Over Temperature
F16, F56, F29
b8
Input Phase
F10
b9
Brake resistor over temperature
F42
(Not implemented)
b10
Device Changed
F37, F38, F39, F40, F44, F45
(Not implemented)
b11
Keypad or PCControl
F52
b12
FielBus
F53
b13
SystemBus
F59
b14
Slot
F54
b15
4 mA
F50
apfiff41 advanced high speed VACON® • 29
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Classified as Public
V1.24.9 Fault Word 2 ID 1173
Fault Word 2 ID1173
Fault
Comment
b0
Output phase
F11 (Not implemented)
b1
Charge Switch
F5 (Not implemented)
b2
Encoder
F43
b3
Inverter
F4, F7 (Not implemented)
b4
Reserved
b5
EEPROM
F22 (Not implemented)
b6
External
F51
b7
Brake Chopper
F12 (Not implemented)
b8
Watch Dog
F25 (Not implemented)
b9
IGBT
F31, F41
b10
Brake
F58
b11
Fan Cooling
F32
b12
Application
F35 (Not implemented)
b13
Control fault
F33, F36, F8 (Not implemented)
b14
Main Switch Open
F64 (Not implemented)
b15
Reserved
V1.24.10 Warning Word 1 ID 1174
Warning Word 1 ID1174
Fault
Comment
b0
Motor stalled
W15, W80
b1
Motor over temperature
W16
b2
Motor under load
W17
b3
Input phase loss
W10
b4
Output phase loss
W11 (Not implemented)
b5
Safe disable
W30 (Not implemented)
b6
FieldBus communication fault in slot D
W53
b7
FieldBus communication fault in slot E
W67
b8
Drive over temperature
W14
b9
Analogue input < 4mA
W50 (Not implemented)
b10
Reserved
b11
Emergency stop
W63 (Not implemented)
b12
Run disabled
W62 (Not implemented)
b13
Not used
b14
Mechanical Brake
W58
b15
Reserved
30 • VACON® apfiff41 Advance HS
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.24.11 Fault History ID 37
Fault number of the last active fault.
V1.24.12 Din Status Word ID 56
V1.24.13 Din Status Word 2 ID 57
DIN StatusWord 1
DIN StatusWord 2
b0
DIN: A.1
DIN: C.5
b1
DIN: A.2
DIN: C.6
b2
DIN: A.3
DIN: D.1
b3
DIN: A.4
DIN: D.2
b4
DIN: A.5
DIN: D.3
b5
DIN: A.6
DIN: D.4
b6
DIN: B.1
DIN: D.5
b7
DIN: B.2
DIN: D.6
b8
DIN: B.3
DIN: E.1
b9
DIN: B.4
DIN: E.2
b10
DIN: B.5
DIN: E.3
b11
DIN: B.6
DIN: E.4
b12
DIN: C.1
DIN: E.5
b13
DIN: C.2
DIN: E.6
b14
DIN: C.3
b15
DIN: C.4
V1.24.14 MC Status ID 64
This is the value that is also send to fieldbus on those fieldbus that do not use
own state machine.
Motor Control Status Word
FALSE
TRUE
b0
Not in Ready state
Ready
b1
Not Running
Running
b2
Direction Clockwise
Counterclockwise
b3
No Fault
Fault
b4
No Warning
Warning
b5 At reference speed
b6 At Zero Speed
b7 Flux Ready
b8 TC Speed Limiter Active
b9
Encoder Direction
Counterclockwise
b10 Under Voltage Fast stop
b11
No DC brake
DC Brake is active
b12
b13 Restart delay active
b14
b15
V1.24.15 Warning ID 74
Last active warning.
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