Danfoss vacon nx apfiff41 Application guide

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apfiff41 Advanced High Speed application manual

apfiff41 advanced high speed VACON® • 3

VACON APFIFF41 APPLICATION MANUAL

INDEX

				Document code: DPD01976
				Software code: APFIFF41V323
				Date: 12.1.2021
1.	Advanced HS Application - introduction................................................................................................................			8
	1.1	General	.........................................................................................................................................................	8
	1.2	Basic Features ...............................................................................................................................................		9
2. Version parameter compatibility issues ..............................................................................................................				10
3.	Commissioning notes ..........................................................................................................................................			11
	3.1	Frequency scale...........................................................................................................................................		11
	3.2	Parameter download...................................................................................................................................		11
4.	Control I/O..........................................................................................................................................................			12
5. “Terminal To Function” (TTF) programming principle..........................................................................................				13
	5.1	Defining an input/output for a certain function on keypad...........................................................................		13
	5.2	Defining a terminal for a certain function with NCDrive programming tool...................................................		14
	5.3	Defining unused inputs/outputs...................................................................................................................		15
6. Advance HS Application – monitoring values ......................................................................................................				16
	6.1	Monitoring values........................................................................................................................................		17
	6.1.1	Monitoring values 2.................................................................................................................................		18
	6.1.2	FieldBus Monitoring values......................................................................................................................		19
	6.1.3	Activation................................................................................................................................................		19
	6.1.4	PI Control Monitoring values ...................................................................................................................		19
	6.2	Monitoring values description .....................................................................................................................		20
	6.2.1	Monitoring values 2.................................................................................................................................		23
	6.2.2	FieldBus Monitoring values......................................................................................................................		27
	6.2.3	Activation................................................................................................................................................		31
	6.2.4	PI Control monitoring ..............................................................................................................................		31
7.	Parameter list......................................................................................................................................................			32
	7.1	Basic parameters.........................................................................................................................................		32
	7.2	Reference Handling .....................................................................................................................................		33
	7.2.1	Basic Settings ..........................................................................................................................................		33
	7.2.2	Constant Reference.................................................................................................................................		33
	7.2.3	Torque Reference....................................................................................................................................		34
	7.2.3.1		Torque Reference OL Settings .........................................................................................................	34
	7.2.3.2		Torque Reference CL Settings..........................................................................................................	35
	7.2.4	Prohibit frequency parameters................................................................................................................		35
	7.2.5	Motor Potentiometer..............................................................................................................................		35
	7.2.6	Adjust Reference.....................................................................................................................................		35
	7.3	Ramp Control ..............................................................................................................................................		36
	7.3.1	Basic Settings ..........................................................................................................................................		36
	7.3.2	Ramp Control Options.............................................................................................................................		36
	7.4	Input Signals................................................................................................................................................		37
	7.4.1	Basic Settings ..........................................................................................................................................		37
	7.4.2	Digital inputs...........................................................................................................................................		38
	7.4.3	Analogue input 1.....................................................................................................................................		39
	7.4.4	Analogue input 2.....................................................................................................................................		39

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7.4.5		Analogue input 3.....................................................................................................................................		40
7.4.6		Analogue input 4.....................................................................................................................................		40
7.4.7		Options ...................................................................................................................................................		40
7.5	Output Signals.............................................................................................................................................			41
7.5.1		Digital output signals...............................................................................................................................		41
7.5.2		Analogue output 1...................................................................................................................................		42
7.5.3		Analogue output 2...................................................................................................................................		43
7.5.4		Analogue output 3...................................................................................................................................		43
7.5.5		Delayed digital output 1 ..........................................................................................................................		44
7.5.6		Delayed digital output 2 ..........................................................................................................................		44
7.5.7		Supervision Limits ...................................................................................................................................		45
7.6	Limit Settings...............................................................................................................................................			45
7.6.1		Current handling .....................................................................................................................................		45
7.6.2		Power Handling.......................................................................................................................................		46
7.6.3		Torque Handling......................................................................................................................................		47
7.6.3.1			Torque Handling OL Settings ...........................................................................................................	47
7.6.3.2			Torque Handling CL Settings............................................................................................................	47
7.6.4		Frequency Handling.................................................................................................................................		47
7.6.5		DC-Link Handling .....................................................................................................................................		48
7.6.5.1			DC-Link Handling CL Settings ...........................................................................................................	48
7.7	Flux and DC Current handling.......................................................................................................................			49
7.7.1 Flux and DC Current handling OL Settings ................................................................................................				49
7.7.2 Flux and DC Current handling CL Settings.................................................................................................				49
7.8	Motor Control .............................................................................................................................................			50
7.8.1 Motor Control Basic Settings ...................................................................................................................				50
7.8.2		U/f Settings.............................................................................................................................................		50
7.8.3 Closed Loop Control Settings ...................................................................................................................				50
7.8.4		PMSM Control settings............................................................................................................................		51
7.8.5		Stabilators...............................................................................................................................................		52
7.8.6		Tuning parameters ..................................................................................................................................		52
7.8.7		Identification parameters ........................................................................................................................		53
7.8.8		High Speed parameters ..........................................................................................................................		54
7.8.9		Fine tuning parameters ...........................................................................................................................		54
7.9	Speed Control..............................................................................................................................................			55
7.9.1 Speed Control Basic settings....................................................................................................................				55
7.9.2 Speed Control OL Settings .......................................................................................................................				55
7.9.3 Speed Control CL Settings........................................................................................................................				55
7.10	Drive Control...............................................................................................................................................			56
7.11 Master Follower Control Parameters ...........................................................................................................				57
7.12	Protections..................................................................................................................................................			58
7.12.1			Common settings ................................................................................................................................	58
7.12.2			Temperature sensor protections .........................................................................................................	58
7.12.3			Stall Protection....................................................................................................................................	59
7.12.4			Speed error monitoring.......................................................................................................................	59
7.12.5			Motor thermal protections..................................................................................................................	59
7.12.6			Living Zero monitoring ........................................................................................................................	59
7.12.7			Underload protection..........................................................................................................................	60
7.12.8			Earth Fault protection .........................................................................................................................	60
7.12.9			Fieldbus protection .............................................................................................................................	60
7.12.10			PM Synch Fault ...................................................................................................................................	61
7.12.11			Options...............................................................................................................................................	61
7.13	Fieldbus parameters....................................................................................................................................			62
7.13.1			Value Control ......................................................................................................................................	64
7.13.2			DIN ID Control 1 ..................................................................................................................................	64
7.13.3			Brake Control......................................................................................................................................	65
7.13.3.1 Brake Control Start up torque for CL................................................................................................				65
7.14	Auto reset parameters.................................................................................................................................			66

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apfiff41 advanced high speed			VACON® • 5
7.15	PI Control Parameters..................................................................................................................................		66
7.16 Keypad control (Control keypad: Menu M3).................................................................................................			67
7.17 System menu (Control keypad: Menu M6)...................................................................................................			67
7.18 Expander boards (Control keypad: Menu M7) ..............................................................................................			67
8. Description of parameters...................................................................................................................................			68
8.1	Basic Parameters.........................................................................................................................................		68
8.2	Reference Handling – “Ref Handling”...........................................................................................................		76
8.2.1	Basic Parameters.....................................................................................................................................		77
8.2.2	Constant Reference.................................................................................................................................		81
8.2.2.1		Inching function..............................................................................................................................	81
8.2.3	Torque Reference....................................................................................................................................		82
8.2.3.1		Torque reference OL settings ..........................................................................................................	88
8.2.4	Prohibited frequencies ............................................................................................................................		89
8.2.5	Motor potentiometer..............................................................................................................................		90
8.2.6	Adjust Reference.....................................................................................................................................		91
8.3	Ramp control...............................................................................................................................................		93
8.3.1	Ramp Options .........................................................................................................................................		96
8.4	Input signals ................................................................................................................................................		97
8.4.1	Basic Settings ..........................................................................................................................................		97
8.4.2	Digital inputs...........................................................................................................................................		99
8.4.2.1		Forced control place .....................................................................................................................	101
8.4.2.2		Inching function............................................................................................................................	102
8.4.3 Analogue Input 1 & 2.............................................................................................................................			104
8.4.3.1		Sleep function...............................................................................................................................	108
8.4.4 Analogue input 3 & 4.............................................................................................................................			109
8.4.4.1		Analogue input to any parameter..................................................................................................	111
8.4.5	Inversion control ...................................................................................................................................		112
8.5	Output signlas ...........................................................................................................................................		113
8.5.1	Digital output signals.............................................................................................................................		113
8.5.1.1		Brake Control................................................................................................................................	114
8.5.1.2		Fieldbus digital inputs connection .................................................................................................	116
8.5.2 Analogue outputs 1 & 2 & 3...................................................................................................................			118
8.5.3 Delayed Digital Output 1 & 2 .................................................................................................................			122
8.5.4	Supervision limits ..................................................................................................................................		125
8.5.4.1		Analogue input supervision function .............................................................................................	126
8.6	Limit settings.............................................................................................................................................		127
8.6.1	Current limit handling............................................................................................................................		127
8.6.2	Power limit handling .............................................................................................................................		128
8.6.3	Torque limit handling ............................................................................................................................		130
8.6.3.1		Motoring torque limit function......................................................................................................	130
8.6.3.2		Open Loop settings only................................................................................................................	131
8.6.3.3		Closed Loop settings only..............................................................................................................	131
8.6.4	Frequency limit handling .......................................................................................................................		132
8.6.5	DC Link handling....................................................................................................................................		133
8.6.5.1		CL Settigns ....................................................................................................................................	135
8.7	DC current and magnetization handling .....................................................................................................		136
8.7.1	Open loop settings ................................................................................................................................		136
8.7.1.1		Flux braking ..................................................................................................................................	139
8.7.2	Closed loop settings ..............................................................................................................................		140
8.8	Motor Control ...........................................................................................................................................		142
8.8.1	U/f Settings...........................................................................................................................................		145
8.8.1.1		I/f Control.....................................................................................................................................	148
8.8.2	Close Loop Settings ...............................................................................................................................		149
8.8.3 Permanent magnet synchronous motor settings....................................................................................			152
8.8.3.1		I/f Control.....................................................................................................................................	154
8.8.3.2		Flux current controller ..................................................................................................................	155

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6 • VACON®				apfiff41 advance high speed
	8.8.3.3			D and Q axis voltage drops ............................................................................................................	156
	8.8.4	Stabilator settings .................................................................................................................................			158
	8.8.4.1			Torque stabilator ..........................................................................................................................	158
	8.8.5	Tuning settings .....................................................................................................................................			159
	8.8.6	Identification settings...........................................................................................................................			160
	8.8.7	High Speed settings ..............................................................................................................................			161
	8.8.7.1			Synchronous symmetrical modulation (recommended) .................................................................	161
8.9		Speed Control settings...............................................................................................................................			162
	8.9.1.1			Open Loop Settings.......................................................................................................................	163
	8.9.1.2			Closed Loop Speed Control Settings ..............................................................................................	163
	8.9.1.3			Speed controller tuning for different speed areas..........................................................................	165
	8.9.1.4			Speed controller gain with different loads .....................................................................................	166
8.10		Drive Control.............................................................................................................................................			167
8.11		Master Follower ........................................................................................................................................			171
	8.11.1		Master Follower: Standard system ...................................................................................................		171
	8.11.2		Master follower configuration...........................................................................................................		172
8.12		Protections................................................................................................................................................			176
	8.12.1		General settings................................................................................................................................		176
	8.12.2		Temperature sensor protections .......................................................................................................		178
	8.12.3		Stall protection .................................................................................................................................		179
	8.12.4		Speed Error.......................................................................................................................................		181
	8.12.5		Motor Protection ..............................................................................................................................		182
	8.12.6		4mA Protection.................................................................................................................................		185
	8.12.7		Underload protection........................................................................................................................		186
	8.12.8		Earth Fault ........................................................................................................................................		188
	8.12.9		Fieldbus communication ...................................................................................................................		189
	8.12.9.1			Redundant profibus ......................................................................................................................	189
	8.12.10		Synch Fall Fault .................................................................................................................................		191
8.13		Fieldbus settings........................................................................................................................................			192
	8.13.1		General settings................................................................................................................................		192
8.14		ID Functions ..............................................................................................................................................			197
	8.14.1		Value Control ....................................................................................................................................		197
	8.14.2		DIN ID Control...................................................................................................................................		199
8.15		Brake Control ............................................................................................................................................			200
	8.15.1		Brake monitoring function.................................................................................................................		204
	8.15.2		Closed Loop settings..........................................................................................................................		205
	8.15.2.1			Start Up torque.............................................................................................................................	205
8.16		Auto Fault Reset........................................................................................................................................			206
8.17		Keypad control parameters........................................................................................................................			209
9. Identification function for permanent magnet synchronous motor ..................................................................					210
9.1		Identification with absolute encoder..........................................................................................................			210
9.2		Identification with incremental encoder without Z-pulse input...................................................................			210
9.3		Identification with incremental encoder with Z-pulse input........................................................................			211
10.	Status and control words in detail.................................................................................................................				212
10.1		Fieldbus.....................................................................................................................................................			212
	10.1.1		Combination 1, ProfiDrive – Standard with Profibus option board......................................................		213
	10.1.1.1 FB Control Word Combination 1, ProfiDrive – Basic with profibus option board.............................				213
	10.1.1.2 FB Status Word Combination 1, ProfiDrive – Basic with profibus option board...............................				213
	10.1.2		Combination 2, ByPass – ProfiDrive; State Diagram............................................................................		214
	10.1.2.1			State Machine...............................................................................................................................	215
	10.1.2.2			FB Control Word ...........................................................................................................................	216
	10.1.2.3			Jogging function............................................................................................................................	217
	10.1.2.4			FB Status Word .............................................................................................................................	219
	10.1.3		Combination 3, ByPass – Basic...........................................................................................................		221
	10.1.3.1 FB Control Word Combination 3, ByPass – Basic ............................................................................				221

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apfiff41 advanced high speed		VACON® • 7
	10.1.3.2 FB Status Word Combination 3, ByPass – Basic	.............................................................................. 221
11.	Problem solving ............................................................................................................................................	222
12.	Fault codes....................................................................................................................................................	223

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8 • VACON®	apfiff41 Advance HS

1.ADVANCED HS APPLICATION - INTRODUCTION

Software APFIFF41, Advanced High Speed application. This application without license can go up to 599 Hz. With license maximum frequency is 7200 Hz.

If there is no need to go above 599 Hz its recommended to use APFIF599 Application.

1.1General

This application is not backwards compatible. Please read the application change note or chapter 2 Version parameter compatibility issues in this application manual to see what needs to be noted when updating the application. See also the updated parameter description in NCDrive when commissioning.

Help is available in NCDrive through selecting “Variable Text” and pressing “F1”. Below an example from Identification parameter help text from the NCDrive.

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apfiff41 advanced high speed	VACON® • 9

1.2Basic Features

This application without license can go up to 599 Hz. With license maximum frequency is 7200 Hz.

Advanced HS application provides a wide range of parameters for controlling motors. It can be used for various kinds of different processes, where wide flexibility of I/O signals is needed and PID-control is not necessary (if you need PID-control functions, use the PID Control Application or Pump and Fan Control Application).

The frequency reference can be selected e.g. from the analogue inputs, joystick control, motor potentiometer and from a mathematical function of the analogue inputs. There are parameters also for Fieldbus communication. Multi-step speeds and jogging speed can also be selected if digital inputs are programmed for these functions.

Additional functions:

•Power limit functions

•Different power limits for motoring and generating side

•Master Follower function

•Different torque limits for motoring and generating side

•Cooling monitor input from heat exchange unit

•Brake monitoring input and actual current monitor for immediate brake close.

•Separate speed control tuning for different speeds and loads

•Inching function two different references

•Possibility to connect the FB Process data to any parameter and some monitoring values

•Analogue input 3 and 4 can control any parameter by ID number.

•Possibility to control single parameters with digital inputs.

•Redundant Profibus; possibility to connect two PB masters to control same drive, freezing of control values and changing control slot in case of FBFault.

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10 • VACON®	apfiff41 Advance HS

2.VERSION PARAMETER COMPATIBILITY ISSUES

Compatibility issues V201 to older versions

-	FreqRefInterp. TC:	ID1780 -> ID1184
-	Torque Scale:	ID1601 -> ID1247
-	DeadTimeComp.	ID1580 -> ID1751
-	DeadTimeContCurL	ID1581 -> id1752
-	DeadTHWComp.Disa	ID1704 -> id1750
-	ContrInSignal ID	ID1582 -> id1580
-	Contrl Off Limit	ID1583 -> ID1581
-	Contrl On Limit	ID1584 -> ID1582
-	Contrl Off Value	ID1585 -> ID1583
-	Contrl On Value	ID1586 -> ID1584
-	ControlOutSignID	ID1587 -> ID1585
-	Control Mode	ID1588 -> ID1586
-	Control Filt TC	ID1589 -> ID1721
-	I/f Control Lim	ID1608 -> ID1790
-	I/f Current	ID1609 -> ID1693
-	FBFaultDelay	ID1500 -> ID1850
- ID Control DI B1		ID1574 -> ID1277
-	B10 Value	ID1578 -> ID1193
-	B11 Value	ID1575 -> ID1182
-	Ramp Rate	ID1579 -> ID1112

-PB SW ID68 -> FB Status Word ID65¨

-TorqStabLimitRat ID1739 -> TorqueStabLimit ID1720

Note 1: When updating application, it is not recommended to use VACON® NCDrive parameter download function. Instead, upload the parameters from the unit and make comparison to the old parameter file, especially in cases when version number change is considerably high. Application is constantly developed, this includes changing parameter default values. If parameters are directly downloaded to drive, the improved default values will be lost.

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apfiff41 advanced high speed	VACON® • 11

3.COMMISSIONING NOTES

3.1Frequency scale

This application support output frequency up to 7200 Hz. License Key is needed to exceed frequency 599 Hz.

3.2Parameter download

Before downloading parameters to drive it is recommended to select first frequency range and after that download parameters to drive. Parameter to select frequency range is P2.1.12 Frequency Scale.

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12 • VACON®	apfiff41 Advance HS

4.CONTROL I/O

Reference potentiometer,				NXOPTA1
1…10 k					Terminal		Signal	Description
				1		+10Vref	Reference voltage output	Voltage for potentiometer, etc.
				2		AI1+	Analogue input 1.	Analogue input 1 frequency reference.
							Range 0-10V, Ri = 200	Input range selected by jumpers.
							Range 0-20 mA Ri = 250	Default range: Voltage 0 – 10 V
				3		AI1-	I/O Ground	Ground for reference and controls
				4		AI2+	Analogue input 2.	Analogue input 2 frequency reference
				5		AI2-	Range 0-10V, Ri = 200	Input range selected by jumpers.
							Range 0-20 mA Ri = 250	Default range: Current 0 – 20 mA
				6		+24V	Control voltage output	Voltage for switches, etc. max 0.1 A
				7		GND	I/O ground	Ground for reference and controls
				8		DIN1	Start forward	Contact closed = start forward
							Programmable G2.2.7	Programmable start logic P2.2.1
				9		DIN2	Start reverse	Contact closed = start reverse
							Programmable G2.2.7	Programmable logic P2.2.1
				10		DIN3	Fault reset	Contact open = no fault
							Programmable G2.2.7	Contact closed = fault
				11		CMA	Common for DIN 1—DIN 3	Connect to GND or +24V
				12		+24V	Control voltage output	Voltage for switches (see #6)
				13		GND	I/O ground	Ground for reference and controls
				14		DIN4	Programmable G2.2.7	No function defined at default
				15		DIN5	Programmable G2.2.7	No function defined at default
				16		DIN6	Programmable G2.2.7	No function defined at default
				17		CMB	Common for DIN4—DIN6	Connect to GND or +24V
				18		AOA1+	Analogue output 1	Output range selected by jumpers.
		mA		19		AOA1-	Programmable P2.3.1.2	Range 0—20 mA. RL, max. 500
								Range 0—10 V. RL > 1k
				20		DOA1	Digital output	Programmable
								Open collector, I 50mA, U 48 VDC

NXOPTA2
21	RO1	Relay output 1	Switching capacity
22	RO1	Programmable G2.3.3	24 VCD / 8 A
23	RO1		250 VAC / 8 A
			125 VDC / 0.4 A
24	RO2	Relay output 2	Programmable
25	RO2	Programmable G2.3.3	No function defined at default
26	RO2

220
						Table 4-1. Advance application default I/O configuration and
VAC
						connection example.

Note: See User Manual, chapter Control Connections, for hardware specification and configuration.

Note: See jumper selections below. More information in Vacon NX User's Manual, Chapter 6.2.2.2.

Jumper block X3: CMA and CMB grounding

CMB connected to GND

CMA connected to GND

CMB isolated from GND

CMA isolated from GND

CMB and CMA

internally connected together, isolated from GND

= Factory default

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apfiff41 advanced high speed	VACON® • 13

5.“TERMINAL TO FUNCTION” (TTF) PROGRAMMING PRINCIPLE

The programming principle of the input and output signals in the Multipurpose Control Application NXP as well as in the Pump and Fan Control Application (and partly in the other applications) is different compared to the conventional method used in other Vacon NX applications.

In the conventional programming method, Function to Terminal Programming Method (FTT), you have a fixed input or output that you define a certain function for. The applications mentioned above, however, use the Terminal to Function Programming method (TTF) in which the programming process is carried out the other way round: Functions appear as parameters which the operator defines a certain input/output for. See Warning on page 14.

5.1Defining an input/output for a certain function on keypad

Connecting a certain input or output with a certain function (parameter) is done by giving the parameter an appropriate value. The value is formed of the Board slot on the Vacon NX control board (see Vacon NX User's Manual, Chapter 6.2) and the respective signal number, see below.

READY

I/Oterm

Function name AI Ref Faul/Warn

DigOUT:B.1

Slot	Terminal number
Terminal type

Example: You want to connect the digital output function Reference fault/warning (parameter 2.3.3.7) to the digital output DO1 on the basic board NXOPTA1 (see Vacon NX User's Manual, Chapter 6.2).

First find the parameter 2.3.3.7 on the keypad. Press the Menu button right once to enter the edit mode. On the value line, you will see the terminal type on the left (DigIN, DigOUT, An.IN, An.OUT) and on the right, the present input/output the function is connected to (B.3, A.2 etc.), or if not connected, a value (0.#).

When the value is blinking, hold down the Browser button up or down to find the desired board slot and signal number. The program will scroll the board slots starting from 0 and proceeding from A to E and the I/O selection from 1 to 10.

Once you have set the desired value, press the Enter button once to confirm the change.

READY	READY	READY
I/Oterm	I/Oterm	I/Oterm

AI Ref Faul/Warn	AI Ref Faul/Warn				AI Ref Faul/Warn				enter
DigOUT:0.0	DigOUT:0.0				DigOUT:B.1

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14 • VACON®	apfiff41 Advance HS

5.2Defining a terminal for a certain function with NCDrive programming tool

If you use the NCDrive Programming Tool for parametrizing you will have to establish the connection between the function and input/output in the same way as with the control panel. Just pick the address code from the drop-down menu in the Value column (see the Figure below).

Figure 5-1. Screenshot of NCDrive programming tool; Entering the address code

				Be ABSOLUTELY sure not to connect two functions to one and
				same output in order to avoid function overruns and to ensure
				flawless operation.
	WARNING

Note: The inputs, unlike the outputs, cannot be changed in RUN state.

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apfiff41 advanced high speed	VACON® • 15

5.3Defining unused inputs/outputs

All unused inputs and outputs must be given the board slot value 0 and the value 1 also for the terminal number. The value 0.1 is also the default value for most of the functions. However, if you want to use the values of a digital input signal for e.g. testing purposes only, you can set the board slot value to 0 and the terminal number to any number between

2…10 to place the input to a TRUE state. In other words, the value 1 corresponds to 'open contact' and values 2 to 10 to 'closed contact'.

In case of analogue inputs, giving the value 1 for the terminal number corresponds to 0% signal level, value 2 corresponds to 20%, value 3 to 30% and so on. Giving value 10 for the terminal number corresponds to 100% signal level.

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16 • VACON®	apfiff41 Advance HS

6.ADVANCE HS APPLICATION – MONITORING VALUES

On the next pages you will find the lists of parameters within the respective parameter groups. The parameter descriptions are given on pages 68 to 205. Parameter description includes more than is available in this application see parameter list what is available.

Column explanations:

Code		= Location indication on the keypad; Shows the operator the present
			parameter number
Parameter		=	Name of parameter
Min		=	Minimum value of parameter
Max		= Maximum value of parameter
Unit		= Unit of parameter value; Given if available
Default		= Value preset by factory
Cust		=	Customer’s own setting
ID		= ID number of the parameter
_____		= On parameter code: Parameter value can only be changed after the FC
			has been stopped.
_____		= Apply the Terminal to Function method (TTF) to these parameters (see
			chapter 5)
_____		= Monitoring value is possible to control from fieldbus by ID number

The manual presents signals that are not normally visible for monitoring. i.e. is not a parameter or standard monitoring signal. These signals are presented with [Letter]. e.g. [FW]MotorRegulatorStatus

[V]Normal monitoring signal

[P]Normal parameter in application.

[FW] Firmware signal, Can be monitored with NCDrive when signal type is selected Firmware

[A]Application signal, can be monitored with NCDrive when signal type is selected Application.

[R]Reference type parameter on keypad.

[F] Function. Signal is received as a output of function. [DI] Digital input signal.

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apfiff41 advanced high speed	VACON® • 17

6.1Monitoring values

The monitoring values are the actual values of parameters and signals as well as statuses and measurements.

	Code		Parameter		Unit	Form.		ID			Description
	V1.1		Output frequency		Hz	#,##		1			Output frequency to motor
	V1.2		Frequency reference		Hz	#,##		25			Frequency reference to motor control
	V1.3		Motor speed		rpm	#		2			Motor speed in rpm
	V1.4		Motor current		A	Varies		3			1 s linear filtering
	V1.5		Motor torque	%		#,#		4			In % of Motor nominal torque
	V1.6		Motor Power	%		#,#		5
	V1.7		Motor voltage		V	#,#		6			Calculated motor voltage
	V1.8		DC link voltage		V	#		7			Measured DC voltage, filtered.
	V1.9		Unit temperature		C	#		8			Heatsink temperature
	V1.10		Motor temperature	%		#		9			Calculated motor temperature
	V1.11		Analogue input 1	%		#,##		13			AI1, unfiltered.
	V1.12		Analogue input 2	%		#,##		14			AI2, unfiltered.
	V1.13		Analogue input 3		%	#,##		27			AI3, unfiltered.
	V1.14		Analogue input 4		%	#,##		28			AI4, unfiltered.
	V1.15		Analogue Out 1	%		#,##		26			AO1
	V1.16		Analogue Out 2	%		#,##		31			AO2
	V1.17		Analogue Out 3	%		#,##		32			AO3
	V1.18		DIN1, DIN2, DIN3					15			Digital input statuses
	V1.19		DIN4, DIN5, DIN6					16			Digital input statuses
	V1.20		Torque reference	%		#,#		18			Used Torque Reference
	V1.21		Sensor Max		Cº	#,#		42			Highest temperature of OPTB8 board. 4 s
			Temperature								filtering.
	G1.22		Multimonitoring items								Displays three selectable monitoring
											values

Table 6-1. Monitoring values

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18 • VACON®

apfiff41 Advance HS

6.1.1 Monitoring values 2

Code

Parameter

Unit

Form.

ID

Description

V1.23.1

Current

A

Varies

1113

Unfiltered motor current

V1.23.2

Torque

%

#,#

1125

Unfiltered motor torque

V1.23.3

DC Voltage

V

#

44

Unfiltered DC link voltage

V1.23.4

Application Status

43

Word

V1.23.5

Encoder 1 Frequency

Hz

#,##

1124

Unfiltered

V1.23.6

Output Power

kw

Varies

1508

Unfiltered electrical power

V1.23.7

Measured temperature

Cº

#,#

50

4 s filtering.

1

V1.23.8

Measured temperature

Cº

#,#

51

4 s filtering.

2

V1.23.9

Measured temperature

Cº

#,#

52

4 s filtering.

3

V1.23.10

Measured temperature

Cº

#,#

69

4 s filtering.

4

V1.23.11

Measured temperature

Cº

#,#

70

4 s filtering.

5

V1.23.12

Measured temperature

Cº

#,#

71

4 s filtering.

6

V1.23.13

ABS Encoder

r

#

55

Revolutions

V1.23.14

ABS Encoder Position

#

54

V1.23.15

Actual Torque

%

#,#

Final torque reference from speed

Reference

control and/or torque control

V1.23.16

Final Frequency

Hz

#,##

1131

Final reference to speed controller.

Reference

V1.23.17

Step response

Hz

#,##

1132

V1.23.18

Encode 2 Frequency

Hz

#,##

53

V1.23.19

ID Run Status

49

V1.23.20

Pole Pair Number

58

V1.23.21

CosPhiiActual

#,###

68

V1.23.22

PowerAngle

Deg

1617

V1.23.23

PeakMagnetFlux

1618

V1.23.24

Identfail

98

V1.23.25

Non Ready Cause

#

1608

V1.23.26

Prevent MC Ready

#

1609

Table 6-2. Monitoring values 2

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apfiff41 advanced high speed

VACON® • 19

6.1.2 FieldBus Monitoring values

Code

Parameter

Unit

Form.

ID

Description

V1.24.1

FB Control Word

1160

V1.24.2

FB Status Word

65

V1.24.3

FB Torque Reference

%

#,#

1140

Default Control of FB PD 1

V1.24.4

FB Limit Scaling

%

#,##

46

Default Control of FB PD 2

V1.24.5

FB Adjust Reference

%

#,##

47

Default Control of FB PD 3

V1.24.6

FB Analog Output

%

#,##

48

Default Control of FB PD 4

Motor current (drive

V1.24.7

FB Motor Current

A

#,#

45

independent) given with one

decimal point

V1.24.8

Fault Word 1

1172

V1.24.9

Fault Word 2

1173

V1.24.10

Warning Word 1

1174

V1.24.11

Last Active Fault

37

V1.24.12

Din Status Word

56

V1.24.13

Din Status Word 2

57

V1.24.14

MC Status

64

V1.24.15

Last Active Warning

74

V1.24.16

Shaft Rounds

1170

V1.24.17

Shaft Angle

1169

Table 6-3. FieldBus Monitoring values

6.1.3 Activation

Code

Parameter

Unit

Form.

ID

Description

V1.25.1

SN CRC

1997

Serial number key

6.1.4 PI Control Monitoring values

Code

Parameter

Unit

Form.

ID

Description

V1.26.1

PI Reference

20

Used PI Reference

V1.26.2

PI Actual Value

21

PI Actual value

V1.26.3

PI Output

23

PI Output before scaling

V1.26.4

PI Output Scaled

1807

Scaled PI Output

This is used for ID connection

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20 • VACON®	apfiff41 Advance HS

6.2Monitoring values description

V1.1	Output frequency	[#,## Hz]	ID1
	Output frequency to motor, updated at 10 ms time level.
V1.2	Frequency reference	[#,## Hz]	ID 25

Frequency reference to motor control, after speed share function. updates at 1 ms time level.

V1.3	Motor speed	[ # rpm]	ID 2
	Motor speed in rpm
V1.4	Motor current	[A]	ID 3

Open loop:

1 s linear filtering.

Closed Loop:

32 ms filtering

Drive Synch Operation Master drive

This value is the total current of the system divided by number of drives in the system (SbLastID). SbLastId cannot be changed; it needs to be set according to how many drives are linked with system bus.

Drive Synch Operation Follower drive

This value is the current of the drive’s own power unit.

Current scaling in different size of units

Note: ID45, usually in Process data OUT 3 is scaled to be with one decimal always.

	Voltage	Size	Scale
	208 – 240 Vac	NX0001 – NX0011	100 – 0,01A
	208 – 240 Vac	NX0012 – NX0420	10 – 0,1A
	208 – 240 Vac	NX0530	1 – 1A
	380 – 500 Vac	NX0003 – NX0007	100 – 0,01A
	380 – 500 Vac	NX0009 – NX0300	10 – 0,1A
	380 – 500 Vac	NX0385 – NX2643	1 – 1A
	525 – 690 Vac	NX0004 – NX0013	100 – 0,01A
	525 – 690 Vac	NX0018 – NX0261	10 – 0,1A
	525 – 690 Vac	NX0325 – NX1500	1 – 1A

V1.5

Motor torque

%

ID 4

In % of Motor nominal torque

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apfiff41 advanced high speed	VACON® • 21

Open loop

1 s linear filtering

Closed Loop

32 ms filtering

Drive Synch Operation Follower drive

This value is the torque of the drive’s own power unit related to set motor nominal current.

V1.6	Motor Power	%	ID 5
	Calculated motor power
V1.7	Motor voltage	V	ID 6
	Calculated motor voltage
V1.8	DC link voltage	V	ID 7
	Measured DC voltage, filtered.
V1.9	Unit temperature		C	ID 8
	Heatsink temperature
V1.10	Motor temperature		%	ID 9
	Calculated motor temperature
	105 % is tripping limit if response is fault.
V1.11	Analogue input 1		%	ID 13
V1.12	Analogue input 2		%	ID 14

Unfiltered analogue input level.

0 % = 0 mA / 0 V, -100 % = -10 V, 100 % = 20 mA / 10 V. Monitoring scaling is determined by the option board parameter.

V1.13	Analogue input 3	%	ID 27
V1.14	Analogue input 4	%	ID 28

It is possible to adjust this input value from fieldbus when the input terminal selection is 0.1. This way it is possible to adjust the free analogue input from fieldbus and have all analogue input functions available for fieldbus process data.

V1.15	Analogue Out 1	%	ID 26
V1.16	Analogue Out 2	%	ID 50
V1.17	Analogue Out 3	%	ID 51

Analogue Output value 0 % = 0 mA / 0 V, 100 % = 20 mA / 10 V

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22 • VACON®			apfiff41 Advance HS
V1.18	DIN1, DIN2, DIN3		ID 15
V1.19	DIN4, DIN5, DIN6		ID 16
		DIN1/DIN2/DIN3 status	DIN4/DIN5/DIN6 status
	b0	DIN3	DIN6
	b1	DIN2	DIN5
	b2	DIN1	DIN4

V1.20	Torque reference	%	ID 18
	Torque reference value before load share.
V1.21	PT-100 Temperature	Cº	ID 42

Highest temperature of OPTB8 board. 4 s filtering.

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apfiff41 advanced high speed		VACON® • 23
6.2.1 Monitoring values 2
V1.23.1 Current A	ID 1113

Unfiltered motor current, recommended signal for NCDrive monitoring.

Drive Synch Operation Master drive

This value is the total current of the system divided by number of drives in the system (SbLastID). SbLastId cannot be changed; it needs to be set according to how many drives are linked with system bus.

Drive Synch Operation Follower drive

This value is current of drive own power unit.

V1.23.2	Torque %			ID 1125
	Unfiltered motor torque, recommended signal for NCDrive monitoring.
V1.23.3	DC Voltage			V	ID 44
	Unfiltered DC link voltage, recommended signal for NCDrive monitoring.
V1.23.4	Application Status Word					ID 43
	Application Status Word combines different drive statuses to one data word.
	Recommended signal for NCDrive monitoring.
					Application Status Word ID43
				FALSE			TRUE
		b0	Flux not ready				Flux ready (>90 %)
		b1	Not in Ready state				Ready
		b2	Not Running				Running
		b3	No Fault				Fault
		b4	Direction Forward				Direction Reverse
		b5	Emergency Stop Active				Emergency Stop NOT Active
		b6	Run Disabled				Run Enable
		b7	No Warning				Warning
		b8
		b9
		b10
		b11	No DC Brake				DC Brake is active
		b12	No Run Request				Run Request
		b13	No Limit Controls Active				Limit control Active
		b14	External Brake Control OFF				External Brake Control ON
		b15
V1.23.5	Encoder 1 Frequency				Hz	ID 1124
	Encoder frequency after filter. P2.8.4.6 Encoder1FiltTime.
V1.23.6	Output Power			kw	ID 1508

Unfiltered electrical drive output power.

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24 • VACON®			apfiff41 Advance HS
V1.23.7	Measured temperature 1	Cº	ID 50
V1.23.8	Measured temperature 2	Cº	ID 51
V1.23.9	Measured temperature 3	Cº	ID 52
V1.23.10	Measured temperature 4	Cº	ID 69
V1.23.11	Measured temperature 5	Cº	ID 70
V1.23.12	Measured temperature 6	Cº	ID 71

Separate measurement from two PT100 board. The signal has 4 s filtering time.

V1.23.13	ABS Encoder Revolutions	ID55
	Absolute encoder revolution information.
V1.23.14	ABS Encoder Position	ID54

Absolute encoder position within one rotation. See encoder manual for scaling.

V1.23.15 Actual Torque Reference

%

ID1180

Final torque reference from speed control and torque control. Also includes torque step and acceleration compensation factors.

V1.23.16 Final Frequency Reference

Hz

ID 1131

Final reference to speed controller. After ramp generator and after Speed Step function, used for closed loop speed tuning when used together with Encoder 1 frequency.

V1.23.17 Step response

Hz

ID 1132

Frequency error. Compares ramp output to actual encoder frequency with 0,001 Hz accuracy. Can be used for speed control tuning in closed loop control.

V1.23.18	Encoder 2 Frequency	ID 53
	Estimated Cos Phii.
V1.23.19	ID Run Status	ID49
	Status of identification run. Bits are set if items are done successfully.
V1.23.20	Pole Pair Number	ID58
	Pole pair number of the motor.
V1.23.21	CosPhiiActual	ID 68
	Estimated Cos Phii.
V1.23.22	Power Angle	Deg ID 1617
V1.23.23	Peak Magnet Flux	ID 1618

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apfiff41 advanced high speed		VACON® • 25
V1.23.24 Ident Failure Code	[Ident Fail. Code]	ID 98

Failure code for failed identification:

1 = Current measurement offset

2 = Identification current level

3 = Acceleration time too long

4 = Identification frequency reference not reached

5 = Too low or high magnetization current

6 = Flux curve outside expected levels

7 = PMSM, Encoder zero position

8 = Too low maximum frequency limit

9 = PMSM, encoder zero pulse not found.

10 = Ls Identification timeout

11 = Ls Identification current

V1.23.25 Non Ready Cause

ID 1608

Non Ready Cause ID1608

Signal

b0 Fault is Active

b1 PreventMCReady is set

b2 Charge switch is open

b3 DC Voltage not OK

b4 Power unit state not OK

b5 StartUp Wizard is active

b6 Run Enable is not set

b7 Ready state prevented by STO

b8

b9

b10

b11

b12

b13

b14

b15

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26 • VACON®			apfiff41 Advance HS
V1.23.26 Prevent MC Ready			ID 1609
		Prevent MC Ready ID1609
			Signal
	b0	Endat option board (OPTBB, OPTBE) communication is not initialized
		after power-up.
	b1	Drive sync master has wrong modulator or 1000ms task parameters
		are not initialized
	b2	Drive sync follower delay is active
	b3	Drive sync failure in sw modulator double period mode
	b4	Charge switch delay is active
	b5	AFE fast run disable through ENC C1 is active
	b6	100ms task not executed
	b7
	b8
	b9
	b10
	b11
	b12
	b13
	b14
	b15

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apfiff41 advanced high speed	VACON® • 27
6.2.2 FieldBus Monitoring values
V1.24.1 FB Control Word	ID1160

Control word used in bypass mode. See P2.13.22 and option board ByPass.

	Bit		Description
			Value = 0		Value = 1
	0		OFF		ON, Reset after Fault or b1 and b2
	1		Emergency stop by coast		ON, On normal operation: Keep TRUE
	2		Emergency stop by ramp		ON, On normal operation: Keep TRUE
	3		STOP REQUEST		RUN REQUST
	4		Force ramp to Zero		Enable Ramp,
	5		Freeze Ramp		Enable Ramp,
	6		Force Ref to Zero		Enable Ramp,
	7		No Action		FAULT RESET (0 -> 1)
	8		No Action		Inching 1
	9		No Action		Inching 2
	10		Disable Profibus control		Enable Profibus control
	11		Fieldbus DIN1=OFF		Fieldbus DIN1=ON (Watchdog pulse)
	12		Fieldbus DIN2=OFF		Fieldbus DIN2=ON
	13		Fieldbus DIN3=OFF		Fieldbus DIN3=ON
	14		Fieldbus DIN4=OFF		Fieldbus DIN4=ON
	15		No Action		No Action
V1.24.2		FB Status Word		ID65

Profibus type status word. Generated in the application level.

Needs to be selected with P2.14.19 GSW to be used. When needed with profibus board, operation mode needs to be set to ByPass in option board and with P2.14.22 ProfiBus Mode select: 2 / ProfiDrive.

Bit	Description
	Value = 0	Value = 1
0	Not ready to switch on	Ready to switch on
1	Not ready to operate	Ready to operate
2	Not Running	Running
3	No Fault	Fault
4	Coast stop Active	Coast stop not active
5	Quick stop active	Quick stop not active
6	Switch not inhibited	Switch on inhibit
7	No Warning	Warning
8	Speed error	Speed At Reference
9	No FB Control request	FB Control Active
10	Fout < Fmax	Fout > Fmax
11	not used	not used
12	not used	not used
13	not used	not used
14	not used	not used
15	Fieldbus DIN1=OFF	Fieldbus DIN1=ON (Watchdog pulse)

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28 • VACON®			apfiff41 Advance HS
V1.24.3	FB Torque Reference	%	ID 1140
	Torque reference value from fieldbus
	Default Control of FB PD 1
V1.24.4	FB Limit Scaling%	ID 46
	Limit scaling input value from fieldbus.
	Default Control of FB PD 2.
V1.24.5	FB Adjust Reference	%	ID 47
	Reference adjustment value from fieldbus.
	Default Control of FB PD 3.
V1.24.6	FB Analog Output	%	ID 48
	Fieldbus value to control analogue output.
	Default Control of FB PD 4.
V1.24.7	FB Motor Current	A	ID 45
	Motor current (drive independent) given with one decimal point.
V1.24.8	Fault Word 1	ID 1172

Different faults are collected to two words that can be read from fieldbus or with NCDrive PC software.

			Fault Word 1 ID1172
		Fault		Comment
	b0	Over Current or IGBT		F1, F31, F41
	b1	Over Voltage		F2
	b2	Under Voltage		F9
	b3	Motor Stalled		F15, F80
	b4	Earth Fault		F3
	b5	Motor Under Load		F17
	b6	Drive over temperature		F14
	b7	Over Temperature		F16, F56, F29
	b8	Input Phase		F10
	b9	Brake resistor over temperature		F42
				(Not implemented)
	b10	Device Changed		F37, F38, F39, F40, F44, F45
				(Not implemented)
	b11	Keypad or PCControl		F52
	b12	FielBus		F53
	b13	SystemBus		F59
	b14	Slot		F54
	b15	4 mA		F50

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apfiff41 advanced high speed					VACON® • 29
V1.24.9	Fault Word 2			ID 1173
				Fault Word 2 ID1173
			Fault		Comment
		b0	Output phase		F11 (Not implemented)
		b1	Charge Switch		F5 (Not implemented)
		b2	Encoder		F43
		b3	Inverter		F4, F7 (Not implemented)
		b4	Reserved
		b5	EEPROM		F22 (Not implemented)
		b6	External		F51
		b7	Brake Chopper		F12 (Not implemented)
		b8	Watch Dog		F25 (Not implemented)
		b9	IGBT		F31, F41
		b10	Brake		F58
		b11	Fan Cooling		F32
		b12	Application		F35 (Not implemented)
		b13	Control fault		F33, F36, F8 (Not implemented)
		b14	Main Switch Open		F64 (Not implemented)
		b15	Reserved
V1.24.10	Warning Word 1			ID 1174
				Warning Word 1 ID1174
			Fault		Comment
		b0	Motor stalled		W15, W80
		b1	Motor over temperature		W16
		b2	Motor under load		W17
		b3	Input phase loss		W10
		b4	Output phase loss		W11 (Not implemented)
		b5	Safe disable		W30 (Not implemented)
		b6	FieldBus communication fault in slot D		W53
		b7	FieldBus communication fault in slot E		W67
		b8	Drive over temperature		W14
		b9	Analogue input < 4mA		W50 (Not implemented)
		b10	Reserved
		b11	Emergency stop		W63 (Not implemented)
		b12	Run disabled		W62 (Not implemented)
		b13	Not used
		b14	Mechanical Brake		W58
		b15	Reserved

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30 • VACON®	apfiff41 Advance HS
V1.24.11 Fault History	ID 37

Fault number of the last active fault.

V1.24.12	Din Status Word			ID 56
V1.24.13 Din Status Word 2				ID 57
		DIN StatusWord 1		DIN StatusWord 2
	b0	DIN: A.1		DIN: C.5
	b1	DIN: A.2		DIN: C.6
	b2	DIN: A.3		DIN: D.1
	b3	DIN: A.4		DIN: D.2
	b4	DIN: A.5		DIN: D.3
	b5	DIN: A.6		DIN: D.4
	b6	DIN: B.1		DIN: D.5
	b7	DIN: B.2		DIN: D.6
	b8	DIN: B.3		DIN: E.1
	b9	DIN: B.4		DIN: E.2
	b10	DIN: B.5		DIN: E.3
	b11	DIN: B.6		DIN: E.4
	b12	DIN: C.1		DIN: E.5
	b13	DIN: C.2		DIN: E.6
	b14	DIN: C.3
	b15	DIN: C.4
V1.24.14	MC Status		ID 64

This is the value that is also send to fieldbus on those fieldbus that do not use own state machine.

		Motor Control Status Word
	FALSE		TRUE
b0	Not in Ready state		Ready
b1	Not Running		Running
b2	Direction Clockwise		Counterclockwise
b3	No Fault		Fault
b4	No Warning		Warning
b5			At reference speed
b6			At Zero Speed
b7			Flux Ready
b8			TC Speed Limiter Active
b9	Encoder Direction		Counterclockwise
b10			Under Voltage Fast stop
b11	No DC brake		DC Brake is active
b12
b13			Restart delay active
b14
b15

V1.24.15 Warning

ID 74

Last active warning.

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