Danfoss vacon nx apfiff101 Application guide

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vacon

dc/dc drives

adfif101

dc/dc converter

Application manual

adfif101 dc/dc converter VACON® • 3

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Vacon NXP DC/DC Converter Application

INDEX

Document code: DPD01886B

Software code: ADFIF101V096

Date: 31.5.2021

VACON NXP DC/DC CONVERTER APPLICATION ............................................................................... 3

1. Introduction ........................................................................................................................................................... 6

2. DC/DC Application compatibility issues.................................................................................................................. 7

3. CONTROL IO ........................................................................................................................................................... 8

4. DC/DC Application – Monitoring Values ................................................................................................................. 9

4.1 Monitoring values......................................................................................................................................... 10

4.1.1 Monitoring 1 ............................................................................................................................................ 10

4.1.2 Monitoring 2 values.................................................................................................................................. 10

4.1.3 Fieldbus values ......................................................................................................................................... 11

4.1.4 Master-Follower values ............................................................................................................................ 11

4.1.5 Voltage Reference Chain .......................................................................................................................... 11

4.2 Monitoring Values description ...................................................................................................................... 12

4.2.1 Monitoring 1 values.................................................................................................................................. 12

4.2.2 Monitoring 2 values.................................................................................................................................. 13

4.2.3 Fieldbus monitoring values ....................................................................................................................... 15

4.2.4 Master-Follower monitoring values .......................................................................................................... 19

4.2.5 Voltage Reference Chain .......................................................................................................................... 20

5. Parameter List ...................................................................................................................................................... 21

5.1 Basic parameters .......................................................................................................................................... 21

5.2 Reference Handling ...................................................................................................................................... 21

5.2.1 Reference Handling .................................................................................................................................. 21

5.2.2 Voltage Reference .................................................................................................................................... 21

5.2.3 Current Reference .................................................................................................................................... 22

5.2.4 Start Reference Handling .......................................................................................................................... 22

5.3 Input signals ................................................................................................................................................. 23

5.3.1 Basic Settings ........................................................................................................................................... 23

5.3.2 Digital inputs ............................................................................................................................................ 23

5.3.3 Analogue Input 1 ...................................................................................................................................... 23

5.3.4 Analogue Input 2 ...................................................................................................................................... 24

5.3.5 Analogue Input 3 ...................................................................................................................................... 24

5.3.6 Analogue Input 4 ...................................................................................................................................... 24

5.3.7 Input options ............................................................................................................................................ 25

5.4 Output signals .............................................................................................................................................. 26

5.4.1 Digital Outputs ......................................................................................................................................... 26

5.4.2 Analogue Output 1 ................................................................................................................................... 27

5.4.3 Analogue Output 2 ................................................................................................................................... 27

5.4.4 Delayed Digital Output 1 .......................................................................................................................... 28

5.4.5 Delayed Digital Output 2 .......................................................................................................................... 28

5.4.6 Output Options ........................................................................................................................................ 28

5.5 Limit Settings ................................................................................................................................................ 29

5.5.1 Current Limit ............................................................................................................................................ 29

5.5.2 Under Voltage Control for DC-Link Voltage ............................................................................................... 29

5.5.3 Over Voltage Control for DC-Link Voltage ................................................................................................. 29

5.5.4 Source Voltage ......................................................................................................................................... 29

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5.5.5 Power Limit .............................................................................................................................................. 30

5.6 DC Control Parameters ................................................................................................................................. 31

5.6.1 Inner control ............................................................................................................................................ 31

5.6.2 Closed Loop .............................................................................................................................................. 31

5.6.3 Voltage Feedback Signal ........................................................................................................................... 31

5.7 Drive Control parameters ............................................................................................................................. 32

5.7.1 Identification ............................................................................................................................................ 32

5.7.2 System Test (Internal)............................................................................................................................... 32

5.7.3 Battery Emulator/Simulator ...................................................................................................................... 32

5.8 Master-Follower Parameters ........................................................................................................................ 33

5.9 Fieldbus parameters ..................................................................................................................................... 33

5.10 Protections ................................................................................................................................................... 35

5.10.1 General ................................................................................................................................................ 35

5.10.2 Temperature sensors ........................................................................................................................... 35

5.10.3 Thermal Protection .............................................................................................................................. 36

5.10.4 Fieldbus protection .............................................................................................................................. 36

5.10.5 External Faults ..................................................................................................................................... 36

5.10.6 Reference error .................................................................................................................................... 36

5.10.7 Cooling protection................................................................................................................................ 36

5.10.8 Current monitoring .............................................................................................................................. 37

5.10.9 Extra .................................................................................................................................................... 37

5.11 ID Control Functions ..................................................................................................................................... 38

5.11.1 Value Control ....................................................................................................................................... 38

5.11.2 DIN ID Control 1 ................................................................................................................................... 38

5.11.3 DIN ID Control 2 ................................................................................................................................... 39

5.11.4 DIN ID Control 3 ................................................................................................................................... 39

5.11.5 Signal Fault function ............................................................................................................................. 39

5.12 Keypad control (Control keypad: Menu M3) .................................................................................................. 40

5.13 System menu (Control keypad: Menu M6) .................................................................................................... 40

5.14 Expander boards (Control keypad: Menu M7) ............................................................................................... 40

6. Description of parameters.................................................................................................................................... 41

6.1 Basic parameters .......................................................................................................................................... 41

6.2 Reference Handling ...................................................................................................................................... 43

6.2.1 Voltage reference handling....................................................................................................................... 44

6.2.2 Current reference handling....................................................................................................................... 45

6.2.3 Start Reference Handling .......................................................................................................................... 46

6.3 Input Signals ................................................................................................................................................. 47

6.3.1 Basic Settings ........................................................................................................................................... 47

6.3.2 Digital Inputs ............................................................................................................................................ 48

6.3.3 Analogue Inputs 1-4 ................................................................................................................................. 50

6.3.4 Input options ............................................................................................................................................ 54

6.4 Output Signals .............................................................................................................................................. 54

6.4.1 Digital Outputs ......................................................................................................................................... 54

6.4.2 Analogue Outputs 1 & 2 ........................................................................................................................... 56

6.4.3 Delayed Digital Outputs 1 & 2 ................................................................................................................... 59

6.4.4 Output Options ........................................................................................................................................ 60

6.5 Limit Settings ................................................................................................................................................ 61

6.5.1 Current Limit ............................................................................................................................................ 61

6.5.2 Under Voltage Control .............................................................................................................................. 62

6.5.3 Over Voltage Controller ............................................................................................................................ 63

6.5.4 Source Dc Voltage limits ........................................................................................................................... 64

6.5.5 Power Limit .............................................................................................................................................. 64

6.6 DC Control .................................................................................................................................................... 65

6.6.1 Inner Control Loop ................................................................................................................................... 65

6.6.2 Closed Loop .............................................................................................................................................. 66

6.6.3 Voltage Feedback ..................................................................................................................................... 67

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6.7 Drive Control ................................................................................................................................................ 68

6.7.1 Identification ............................................................................................................................................ 69

6.7.2 System Test .............................................................................................................................................. 70

6.7.3 Battery Emulator/Simulator ...................................................................................................................... 71

6.8 Master-Follower parameters ........................................................................................................................ 73

6.8.1 Master follower configuration .................................................................................................................. 74

6.9 Fieldbus parameters ..................................................................................................................................... 76

6.10 Protections ................................................................................................................................................... 78

6.10.1 General ................................................................................................................................................ 78

6.10.2 Temperature Sensors ........................................................................................................................... 80

6.10.3 Thermal Protection .............................................................................................................................. 82

6.10.4 Fieldbus protection .............................................................................................................................. 82

6.10.5 External faults ...................................................................................................................................... 82

6.10.6 Reference error .................................................................................................................................... 83

6.10.7 Cooling protection................................................................................................................................ 83

6.10.8 Current Monitoring .............................................................................................................................. 84

6.10.9 Extra .................................................................................................................................................... 85

6.11 ID Function ................................................................................................................................................... 86

6.11.1 Value Control ....................................................................................................................................... 86

6.11.2 DIN ID Control ...................................................................................................................................... 89

6.11.3 Signal Fault Function ............................................................................................................................ 90

6.12 Keypad control ............................................................................................................................................. 91

7. Control and Status Words .................................................................................................................................... 92

7.1 FB Control Word with Basic In Bypass ........................................................................................................... 92

7.2 FB Control Word with Standard .................................................................................................................... 93

7.3 FB Status Word ............................................................................................................................................. 94

7.4 Status Word (Application) ID 43 .................................................................................................................... 96

8. Problem solving ................................................................................................................................................... 98

9. Fault codes ........................................................................................................................................................... 99

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1. INTRODUCTION

This manual describes the DC/DC converter application software that can be used with Vacon NX products.

The DC/DC converter can be used to convert power between different DC-voltage levels. Typical applications are power conversion between battery and DC-link of a drive system or grid converter. The DC/DC converter can be used as a variable DC-voltage power supply.

This application requires the NXP3 control board and the VB761D version. The capacitor and voltage measurements are optional, depending on the process requirements. The

measurement itself can be given via analogue input or trough fieldbus by power the management system. The measurement is used to smoothen the start, because the voltage control can be started at the correct level when it is known before start.

Vacon

DC-DC Converter

DC+

DC-

L L L

Source DC

DC-Link

Figure 1, DC/DC connection

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2. DC/DC APPLICATION COMPATIBILITY ISSUES

V093 & V094

- Compatibility note: Source voltage limits in current control mode are now operating as

limit regulators, thus it’s possible to charge or discharge source while voltage stays at

minimum or maximum limit. Read manual for updated descriptions or Source DC Voltage limits. ADFIF101 DCDC New Source Voltage Limit Regulator

- Compatibility note: On start charging and discharging current limits are released with ramp. default 1000,0 %/s

o P2.5.1.4 Charge Ramp Up ID1502 o P2.5.1.5 Discharge Ramp Up ID1532

Note 1: This application parameters are not kept backwards compatible if new features or improvements would be difficult to implement by doing so. Read this change note and chapter “Compatibility issues in parameters between versions” from manual before updating the application.

Note 2: It’s recommended to use compare function for parameter changes when updating application,

especially in cases when version number change is considerably high. Application is constantly developed; this includes changing parameter default values, and if parameters are directly downloaded to drive improved default values may be lost.

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3. CONTROL IO

NXOPTA1

Terminal

Signal

Description

+10V

ref

Reference voltage output

Voltage for potentiometer, etc.

AI1+

Analogue input 1. Range 0-10V, Ri = 200 Range 0-20 mA Ri = 250

Analogue input 1 Input range selected by jumpers. Default range: Voltage 0 – 10 V

AI1-

I/O Ground

Ground for reference and controls

AI2+

Analogue input 2. Range 0-10V, Ri = 200 Range 0-20 mA Ri = 250

Analogue input 2 Input range selected by jumpers. Default range: Current 0 – 20 mA

AI2-

+24V

Control voltage output

Voltage for switches, etc. max 0.1 A

GND

I/O ground

Ground for reference and controls

DIN1

Start Request Programmable G2.3.1

Contact closed = Start Request

DIN2

Programmable G2.3.1

No function defined at default

DIN3

Fault Reset Programmable G2.3.1

Rising edge will reset active faults.

CMA

Common for DIN 1—DIN 3

Connect to GND or +24V

+24V

Control voltage output

Voltage for switches (see #6)

GND

I/O ground

Ground for reference and controls

DIN4

Programmable G2.3.1

No function defined at default

DIN5

Programmable G2.3.1

No function defined at default

DIN6

Programmable G2.3.1

No function defined at default

CMB

Common for DIN4—DIN6

Connect to GND or +24V

AOA1+

Analogue output 1 Programmable P2.3.1.2

Output range selected by jumpers. Range 0—20 mA. RL, max. 500 Range 0—10 V. RL > 1k

AOA1-

DOA1

Digital output Ready / Warning (Blinking)

Programmable Open collector, I50mA, U48 VDC

NXOPTA2

RO1

Relay output 1

Programmable G2.4.1

Switching capacity 24 VCD / 8 A 250 VAC / 8 A 125 VDC / 0.4 A

RO1

RO2

Relay output 2

RO2

Table 3-1. Default I/O configuration.

220

VAC

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4. DC/DC APPLICATION – MONITORING VALUES

On the next pages you will find the lists of parameters within the respective parameter groups. Column explanations:

Code = Location indication on the keypad; Shows the operator the present parameter

number Parameter = Name of parameter Min = Minimum value of parameter Max = Maximum value of parameter Unit = Unit of parameter value; given if available Default = Value preset by factory Cust = Customer’s own setting ID = ID number of the parameter _____ = On parameter code: Parameter value can only be changed after the Drive has been

stopped. _____ = Monitoring value is possible to control from fieldbus by ID number

The manual presents signals that are not normally visible for monitoring. i.e. is not a parameter or standard monitoring signal. These signals are presented with [a letter]. e.g. [FW]MotorRegulatorStatus

[V] Normal monitoring signal [P] Normal parameter in application. [FW] Firmware signal, Can be monitored with NCDrive when signal type is selected Firmware [A] Application signal, can be monitored with NCDrive when signal type is selected Application. [R] Reference type parameter on keypad. [F] Function. Signal is received as an output of function. [DI] Digital input signal.

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4.1 Monitoring values

The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited.

4.1.1 Monitoring 1

Code

Signal

Unit

Form.

Description

V1.1

Source Current

Varies

1104

V1.2

Source Voltage

#,#

1107

Estimated at run state

V1.3

Active Current

Reference

#,#

1704

V1.4

Active Current

#,#

1125

Active current of the drive in % of Source Nominal Current > 0 Current from DC-Link To Source < 0 Current from Source to DC-Link

V1.5

Source DC Ref.

#,##

606 V1.6

Source DC Act.

#,##

1873

Run state calculated, scaled.

V1.7

Source Meas. DC

#,##

1866 V1.8

Source Meas. Vdc

Vdc

#,#

1164

Voltage feedback signal selected in P2.6.4.1

V1.9

DC-Link Current

#,#

1861

V1.10

DC-Link Voltage

V # 1108

Measured DC Link voltage in Volts, filtered

V1.11

DC-Link Act.

#,##

Percentage of source nominal voltage

V1.12

Unit Temperature

°C

1109

Heatsink temperature

V1.13

Status Word

# 43

4.1.2 Monitoring 2 values

Code

Signal

Unit

Form.

Description

V1.15.1

DC Voltage

V # 44

Unfiltered

V1.15.2

Current

Varies

1113

Unfiltered

V1.15.3

IU Current

#,#

1851

V1.15.4

IV Current

#,#

1852

V1.15.5

IW Current

#,#

1868

V1.15.6

Power kW

Varies

1508

V1.15.7

Discharging Limit

#,#

1855

V1.15.8

Charging Limit

#,#

1854

V1.15.9

Mindex

#,##

1856

V1.15.10

Power Ref. %

#,#

1700

V1.15.11

Power Act. %

#,#

5 V1.15.12

DIN Status Word 1

# 56

V1.15.13

DIN Status Word 2

# 57

V1.15.14

Measured Temperature

Max

°C

#,#

V1.15.15

Meas. Temp 1

°C

#,#

V1.15.16

Meas. Temp 2

°C

#,#

V1.15.17

Meas. Temp 3

°C

#,#

V1.15.18

Meas. Temp 4

°C

#,#

V1.15.19

Meas. Temp 5

°C

#,#

V1.15.20

Meas. Temp 6

°C

#,#

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4.1.3 Fieldbus values

Code

Signal

Unit

Form.

Description

V1.16.1

FB Control Word

# 1160

V1.16.2

FB Voltage Reference

#,##

875

V1.16.3

FB Status Word

# 68 V1.16.4

FB Current Reference

#,#

1140

V1.16.5

FB Power Reference

#,#

1141

V1.16.6

Warning No.

# 74 V1.16.7

Fault No.

# 37 V1.16.8

Fault Word 1

# 1172

V1.16.9

Fault Word 2

# 1173

V1.16.10

Warning Word 1

# 1174

V1.16.11

Analogue Input 1

#,##

V1.16.12

Analogue Input 2

#,##

V1.16.13

Analogue Input 3

#,##

V1.16.14

Analogue Input 4

#,##

V1.16.15

Analogue Output 1

#,##

V1.16.16

Analogue Output 2

#,##

V1.16.17

FB Analog Out

#,##

4.1.4 Master-Follower values

Code

Signal

Unit

Form.

Description

V1.17.1

Master CW

# 93

Master Control Word

V1.17.2

Status Word D1

# 1615

V1.17.3

Status Word D2

# 1602

V1.17.4

Status Word D3

# 1603

V1.17.5

Status Word D4

# 1604

4.1.5 Voltage Reference Chain

Code

Signal

Unit

Form.

Description

V1.18.1

Source DC Ref In

#,##

1127

Voltage reference before ramp

V1.18.2

Source DC Ref.

#,##

606

Voltage reference after ramp

V1.18.3

Source Ref. Final

#,##

1131

V1.18.4

Source Measured DC

#,##

1866

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4.2 Monitoring Values description

4.2.1 Monitoring 1 values

V1.1 Source Current A ID1104

Sum current of all phases.

V1.2 Source Voltage V ID1107

Estimated source voltage. Value is update when drive is in run state.

V1.3 Active Current Reference % ID1704

Active current reference of the drive in percentage of Source Nominal Current. Active Curr. Ref > 0: Current flow from Drive DC-Link to Source.

Active Curr. Ref < 0: Current flow from Source to Drive DC-Link.

V1.4 Active Current % ID1125

Active current of the drive in percentage of Source Nominal Current Active Current > 0: Current flow from Drive DC-Link to Source.

Active Current < 0: Current flow from Source to Drive DC-Link.

V1.5 Source DC Ref. % ID606

DC Reference for the DC Source Voltage. Percentage of Source Nom Voltage parameter.

V1.6 Source DC Act. % ID1873

DC Actual of the DC Source in percentage of Source Nom Voltage. Value is update when drive is in run state.

V1.7 Source Measured DC % #,## ID1866

Measured DC Voltage. If Source DC voltage is available by external measurement make connection to this by Voltage feedback analogue input signal selected in P2.6.4.1. If used Closed Loop Control and given trough fieldbus use Fast fieldbus communication and FB Process Data In 1 channel for actual value by connecting to this monitoring signal ID1866.

V1.8 Source Measured Vdc Vdc ID1164

Measured DC Voltage in Vdc for Closed Loop control and for starting voltage.

V1.9 DC-Link Current % ID1861

Calculated DC-Link Current in percentage of Source Nom Current.

V1.10 DC-Link Voltage V ID1108

Measured DC-link voltage in Vdc

V1.11 DC-Link Act. % ID7

Measured DC-Link voltage in percentage of Source Nom Voltage.

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V1.12 Unit Temperature °C ID1109

The highest measured drive temperature.

V1.13 Status Word ID43

Application Status Word combines different drive statuses to one data word.

Application Status Word ID43

FALSE

TRUE

Closed Loop Control not active

Closed Loop Control active

Not in Ready state

Ready

Not Running

Running

No Fault

Fault

Discharging disabled, low voltage

Discharging Allowed

Charging Disabled, high voltage

Charging Allowed

Run Disabled

Run Enable

No Warning

Warning

b8 Charging Switch closed (internal)

b9 Over Voltage Regulator Active

b10 Under Voltage regulator active.

b11

Quick Stop Not Active

Quick Stop Active

b12

No Run Request

Run Request

b13 One or more regulators active

b14

Current/Power Control Mode

Voltage Control Mode.

b15

4.2.2 Monitoring 2 values

V1.15.1 DC Voltage V ID44

Unfiltered DC-Link Voltage in V.

V1.15.2 Current A ID1113

Unfiltered source DC current in A.

V1.15.3 IU Current % ID1851

Unfiltered U phase current.

V1.15.4 IV Current % ID1852

Unfiltered U phase current.

V1.15.5 IW Current % ID1868

Unfiltered U phase current.

V1.15.6 Power kW kW ID1508

Calculated kW value of power flow.

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V1.15.7 Discharge Limit % ID1855

Used Active discharge current limit, limit is showing 1/3 % of source nominal current. i.e. limit is per phase.

V1.15.8 Charging Limit % ID1854

Used Active charge current limit, limit is showing 1/3 % of source nominal current. i.e. limit is per phase.

V1.15.9 Mindex % ID 1856

Voltage reference as % of unit nominal voltage (500 V / 690 V)

V1.15.10 Power Ref. % % ID1700

Percentage power reference. Shown correctly when Power Control mode or Current Control mode active.

V1.15.11 Power Act. % % ID5

Percentage power value scaled to Source Nom Power parameter.

V1.15.12 DIN Status 1 ID 56 V1.15.13 DIN Status 2 ID 57

DIN StatusWord 1

DIN StatusWord 2

DIN: A.1

DIN: C.5

DIN: A.2

DIN: C.6

DIN: A.3

DIN: D.1

DIN: A.4

DIN: D.2

DIN: A.5

DIN: D.3

DIN: A.6

DIN: D.4

DIN: B.1

DIN: D.5

DIN: B.2

DIN: D.6

DIN: B.3

DIN: E.1

DIN: B.4

DIN: E.2

b10

DIN: B.5

DIN: E.3

b11

DIN: B.6

DIN: E.4

b12

DIN: C.1

DIN: E.5

b13

DIN: C.2

DIN: E.6

b14

DIN: C.3

b15

DIN: C.4

V1.15.14 Measured Temperature °C ID42

Maximum temperature of the first used measurement board.

V1.15.15 Meas. Temp 1 °C #,# ID 51 V1.15.16 Meas. Temp 2 °C #,# ID 52 V1.15.17 Meas. Temp 3 °C #,# ID 53 V1.15.18 Meas. Temp 4 °C #,# ID 69 V1.15.19 Meas. Temp 5 °C #,# ID 70 V1.15.20 Meas. Temp 6 °C #,# ID 71

Separate measurement from two temperature measurement boards. The signal has 4 s filtering time.

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4.2.3 Fieldbus monitoring values See detail descriptions from chapter Control and Status words

V1.16.1 FB Control Word ID 1160

Control word from fieldbus. Below table is for bypass operation for such fieldbus board that natively supports this or can be parameterized to bypass mode. See details from chapter 8 Fieldbus profile for Vacon DC/DC Drive.

FB Control Word ID1160

Bit

Signal

Comment

B00

DC Charge

0= 1= Charge DC

B01

B02

B03

Run

0= DC/DC Converter is stopped 1= DC/DC Converter is started

B04

B05

B06

B07

Reset

0>1 Reset fault.

B08

B09

B10

PLC Control

0= Disable FB Control 1= Enable FB Control

B11

FB DIN1 / WD

Can be used to control RO or directly parameter by ID number. G2.4.1

B12

FB DIN2

Can be used to control RO or directly parameter by ID number. G2.4.1

B13

FB DIN3

Can be used to control RO or directly parameter by ID number. G2.4.1

B14

FB DIN4

Can be used to control RO or directly parameter by ID number. G2.4.1

B15

V1.16.2 FB Voltage Reference [%] ID875

Voltage reference from fieldbus. Connection to here is made with ID number with Fieldbus data mapping.

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V1.16.3 FB Status Word ID 68

Status word to fieldbus. Below table is for bypass operation for such fieldbus board that natively supports this or can be parameterized to bypass mode.

FB Status Word ID68

Signal

Comment

B00

Ready On

0=Drive not ready to switch on 1=Drive ready to start charging

B01

Ready Run

0=Drive not ready to run 1=Drive ready and Main Contactor is ON

B02

Running

0=Drive not running 1=Drive in Run state (Modulating)

B03

Fault

0=No active fault 1=Fault is active

B04

Run Enable

Status

0= Run Disabled. Drive in stop state 1= Run Enabled. Drive can be started.

B05

B06

Inhibit

0= Drive in operating condition. 1= Run disabled or fault state.

B07

Warning

0= No active warnings 1= Warning active

B08

B09

Fieldbus Control

Active

0=Fieldbus control not active 1=Fieldbus control active

B10

B11

B12

B13

B14

B15

WD Pulse

Feedback from FB Control Word B11

V1.16.4 FB Current Reference [%] ID1140

Current reference from fieldbus. Connection to here is made with ID number with Fieldbus data mapping.

V1.16.5 FB Power Reference [%] ID1141

Power reference from fieldbus. Connection to here is made with ID number with Fieldbus data mapping.

V1.16.6 Warning No. ID74

Number if last active warning.

V1.16.7 Fault No. ID37

Number if last active fault.

adfif101 dc/dc converter VACON® • 17

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V1.16.8 Fault Word 1 ID1172

Fault Word 1 ID1172

Bit

Fault(s)

F1 Over current, F31 IGBT, F41 IGBT

F2 Over Voltage

F9 Under Voltage

B3 B4

F3 Earth Fault

F14 Unit Over Temperature

F29 Thermistor

B10

B11

F52 Keypad or F52 PC communication fault

B12

F53 FieldBus fault

B13

B14

F54 Slot Communication fault

B15

F50 4mA fault

V1.16.9 Fault Word 2 ID 1173

Fault Word 2 ID1173

Bit

Fault(s)

B0 B1 B2 B3 B4 B5

F51 External fault

F31 IGBT, F41 IGBT

B10

B11

B12

B13 B14 B15

18 • VACON® adfif101 dc/dc converter

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V1.16.10 Warning Word 1 ID 1174

Warning Word 1 ID1174

Bit

Warning(s)

W29 Thermistor

F53 FB Warning

B7 B8

F14 Over Temperature

B9 B10 B11

W63 or F63 Quick Stop

B12

W62 or F62 Run Disabled

B13

B14

B15

V1.16.11 Analogue input 1 % ID 13 V1.16.12 Analogue input 2 % ID 14

Unfiltered analogue input level. 0 % = 0 mA / 0 V, -100 % = -10 V, 100 % = 20 mA / 10 V. Monitoring scaling is determined by the option board parameter.

V1.16.13 Analogue input 3 % ID 27 V1.16.14 Analogue input 4 % ID 28

It is possible to adjust this input value from fieldbus when the input terminal selection is

0.1. This way it is possible to adjust the free analogue input from fieldbus and have all analogue input functions available for fieldbus process data.

V1.16.15 Analogue Out 1 % ID 26 V1.16.16 Analogue Out 2 % ID 31

Analogue Output value 0 % = 0 mA / 0 V, 100 % = 20 mA / 10 V

V1.16.17 FB Analog Out % #,## ID48

adfif101 dc/dc converter VACON® • 19

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4.2.4 Master-Follower monitoring values

V1.17.1 Master CW ID93

SystemBus Master Control word that is send by master drive and received by follower drives.

Master Control Word ID93

Signal

Comment

Fault Reset

Master Running

WD Pulse

Datalogger Trig command

b10

b11

b12

b13

b14

Voltage Control

b15

V1.17.2 Status Word D1 ID1615 V1.17.3 Status Word D2 ID1602 V1.17.4 Status Word D3 ID1603 V1.17.5 Status Word D4 ID1604

Follower status words received by SystemBus master drive from followers.

Follower Status Word

Signal

Comment

Ready

Run b3

Fault

Charge SW State

Run Enable

Warning

b10

Synchronized

b11

b12

Run Request

b13

Limit Regulator

b14

b15

WD Pulse

20 • VACON® adfif101 dc/dc converter

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4.2.5 Voltage Reference Chain

V1.18.1 Source DC Ref. In % ID1127

DC Reference for the DC Source voltage before the ramp.

V1.18.2 Source DC Ref. % ID606

DC Reference for the DC Source Voltage after the ramp. Percentage of Source Nom Voltage parameter.

V1.18.3 Source Ref. Final % ID1131

DC Reference for the DC Source Voltage after Closed Loop PI controller.

V1.18.4 Source Measured DC % ID1866

adfif101 dc/dc converter VACON® • 21

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5. PARAMETER LIST

5.1 Basic parameters

Code

Parameter

Min

Max

Unit

Default

Note

P2.1.1

Source Nom Current

0,0

Varies

113

Capacity of supply,

P2.1.2

Source Nom Voltage

797

1099

400 690

110

P2.1.3

Source Nom Power

32000

kW 0 116

P2.1.4

Control Mode

0 2 0 1858

0 = Current 1 = Voltage 2 = Power

P2.1.5

Voltage Reference

320 % 100

1462

P2.1.6

Current Reference

-150

150 % 0

1860

Common current reference

P2.1.7

Power Reference

-150

150 % 0

1869

Common power reference

P2.1.8

Identification

0 1 0 631

0 = No Action 1 = Current. Meas. Offset.

Table 5-1. Basic parameters

5.2 Reference Handling

5.2.1 Reference Handling

Code

Parameter

Min

Max

Unit

Default

Note

P2.2.1

IO Control Mode

0 3 0 1856

0 = Control Mode P2.1.4 1 = Current Control 2 = Voltage Control 3 = Power Control

P2.2.2

IO Voltage Ref Sel.

0 1 0 117

0 = Voltage Ref. ID1462 1 = FB Voltage Ref. ID875

P2.2.3

IO Current Ref. Sel.

0 1 0 131

0 = Current Ref. ID1860 1 = FB Current Ref. ID1140

P2.2.4

IO Power Ref. Sel.

0 1 0 1620

0 = Power Ref. ID1869 1 = FB Power Ref. ID1141

P2.2.5

FB Control Mode

0 3 0 1848

0 = Control Mode ID1858 1 = Current Control 2 = Voltage Control 3 = Power Control

P2.2.6

FB Voltage Ref Sel.

0 1 0 112

0 = Voltage Ref. ID1462 1 = FB Voltage Ref. ID875

P2.2.7

FB Current Ref. Sel.

0 1 0 641

0 = Current Ref. ID1860 1 = FB Current Ref. ID1140

P2.2.8

FB Power Ref. Sel.

0 1 0 1621

0 = Power Ref. ID1869 1 = FB Power Ref. ID1141

Table 5-2. Current Reference Handling

5.2.2 Voltage Reference

Code

Parameter

Min

Max

Unit

Default

Note

P2.2.9.1

Drooping

100 % 0

620

P2.2.9.2

Voltage Reference

Ramp Rate

-1

3200

%/s 5 1867

<0 = No ramp

P2.2.9.3

Direct Vdc Control

0 1 0 1743

0 = No 1 = Yes

Table 5-3. Voltage Reference Handling

22 • VACON® adfif101 dc/dc converter

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

5.2.3 Current Reference

Code

Parameter

Min

Max

Unit

Default

Note

P2.2.10.1

Constant Reference

-320,00

320,00

0,0

1239

P2.2.10.2

Constant Reference

-320,00

320,00

0,0

1240

P2.2.10.3.1

Phase Reference

Mode

0 2 0 1859

0 = Average 1 = Individual 2 = Same

P2.2.10.3.2

IU Current Reference

-300

300 % 0

128

P2.2.10.3.3

IV Current Reference

-300

300 % 0

129

P2.2.10.3.4

IW Current

Reference

-300

300 % 0

130

Table 5-4. Current Reference Handling

5.2.4 Start Reference Handling

Code

Parameter

Min

Max

Unit

Default

Note

P2.2.11.1

Voltage Reference At

Start

0 2 3 1864

0 = Reference 1 = Start Voltage Reference 2 = Measurement 3 = 80 %

P2.2.11.2

Start Voltage

Reference

320 % 90

1865

Table 5-4. Start Reference Handling

adfif101 dc/dc converter VACON® • 23

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5.3 Input signals

5.3.1 Basic Settings

Code

Parameter

Min

Max

Unit

Default

Description

P2.3.1.1

Start/Stop Logic

0 2 0 300

0 = Start-No Act 1 = RPuls-FPuls 2 = RPuls-RPuls

Table 5-5. Basic Settings

5.3.2 Digital inputs

Code

Parameter

Min

Max

Unit

Defaul

Description

P2.3.1.1

Start Signal 1

0.1

E.10

DigIn

A.1

403 P2.3.2.2

Start Signal 2

0.1

E.10

DigIn

0.1

404 P2.3.2.3

Run Enable

0.1

E.10

DigIn

0.2

407 P2.3.2.4

Fault Reset

0.1

E.10

DigIn

A.3

414 P2.3.2.5

External fault

0.1

E.10

DigIn

0.1

405 P2.3.2.6

External fault

0.1

E.10

DigIn

0.1

406 P2.3.2.7

Enable Constant Ref

0.1

E.10

DigIn

0.1

532 P2.3.2.8

Constant Ref. 1

0.1

E.10

DigIn

0.1

530 P2.3.2.9

Constant Ref. 2

0.1

E.10

DigIn

0.1

531

P2.3.2.10

I/O Term Control

0.1

E.10

DigIn

0.1

409

P2.3.2.11

Keypad Control

0.1

E.10

DigIn

0.1

410

P2.3.2.12

Fieldbus Control

0.1

E.10

DigIn

0.1

411

P2.3.2.13

DC CB State

0.1

E.10

DigIn

0.1

1453

P2.3.2.14

Thermal Switch

0.1

E.10

DigIn

0.2

1179

P2.3.2.15

Quick Stop

0.1

E.10

DigIn

0.2

1213

P2.3.2.16

Charge Limit 1

0.1

E.10

DigIn

0.1

1500

P2.3.2.17

Charge Limit 2

0.1

E.10

DigIn

0.1

1501

P2.3.2.18

Discharge Limit 1

0.1

E.10

DigIn

0.1

1506

P2.3.2.19

Discharge Limit 2

0.1

E.10

DigIn

0.1

1624

P2.3.2.20

Cooling Monitor

0.1

E.10

DigIn

0.2

750

P2.3.2.21

Klixon In 1

E.10

DigIn

0.2

780

P2.3.2.22

Klixon In 2

E.10

DigIn

0.2

781

P2.3.2.23

Input Switch

E.10

DigIn

0.2

1209

P2.3.2.24

Ambient Temp

E.10

DigIn

0.2

783

Table 5-6. Digital inputs parameters

5.3.3 Analogue Input 1

Code

Parameter

Min

Max

Unit

Default

Note

P2.3.3.1

AI1 signal selection

0.1

E.10 0.1

377

P2.3.3.2

AI1 filter time

0,000

32,000

0,000

324

P2.3.3.3

AI1 custom

minimum setting

-160,00

160,00 % 0,00

321

P2.3.3.4

AI1 custom

maximum setting

-160,00

160,00

100,00

322

P2.3.3.5

AI1 signal inversion

0 1 0 387

P2.3.3.6

AI1 reference

scaling, minimum

value

-32000

32000 0

303

P2.3.3.7

AI1 reference

scaling, maximum

value

-32000

32000 0

304

P2.3.3.8

AI1 Controlled ID

10000 0

1507

Table 5-7. ANALOG INPUT 1,

24 • VACON® adfif101 dc/dc converter

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

5.3.4 Analogue Input 2

Code

Parameter

Min

Max

Unit

Default

Note

P2.3.4.1

AI2 signal selection

0.1

E.10 0.1

388

P2.3.4.2

AI2 filter time

0,000

32,000

0,000

329

P2.3.4.3

AI2 custom

minimum setting

-160,00

160,00 % 0,00

326

P2.3.4.4

AI2 custom

maximum setting

-160,00

160,00

100,00

327

P2.3.4.5

AI2 signal inversion

0 1 0 398

P2.3.4.6

AI2 reference

scaling, minimum

value

-32000

32000 0

393

P2.3.4.7

AI2 reference

scaling, maximum

value

-32000

32000 0

394

P2.3.4.8

AI2 Controlled ID

10000 0

1511

Table 5-8. ANALOG INPUT 2,

5.3.5 Analogue Input 3

Code

Parameter

Min

Max

Unit

Default

Note

P2.3.5.1

AI3 signal selection

0.1

E.10 0.1

141

P2.3.5.2

AI3 filter time

0,000

32,000

0,000

142

P2.3.5.3

AI3 custom

minimum setting

-160,00

160,00 % 0,00

144

P2.3.5.4

AI3 custom

maximum setting

-160,00

160,00

100,00

145

P2.3.5.5

AI3 signal inversion

0 1 0 151

P2.3.5.6

AI3 reference

scaling, minimum

value

-32000

32000 0

1037

P2.3.5.7

AI3 reference

scaling, maximum

value

-32000

32000 0

1038

P2.3.5.8

AI3 Controlled ID

10000 0

1509

Table 5-9. ANALOG INPUT 3,

5.3.6 Analogue Input 4

Code

Parameter

Min

Max

Unit

Default

Note

P2.3.6.1

AI4 signal selection

0.1

E.10 0.1

152

P2.3.6.2

AI4 filter time

0,000

32,000

0,000

153

P2.3.6.3

AI4 custom

minimum setting

-160,00

160,00 % 0,00

155

P2.3.6.4

AI4 custom

maximum setting

-160,00

160,00

100,00

156

P2.3.6.5

AI4 signal inversion

0 1 0 162

P2.3.6.6

AI4 reference

scaling, minimum

value

-32000

32000 0

1039

P2.3.6.7

AI4 reference

scaling, maximum

value

-32000

32000 0

1040

P2.3.6.8

AI4 Controlled ID

10000 0

1510

Table 5-10. ANALOG INPUT 4,

adfif101 dc/dc converter VACON® • 25

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5.3.7 Input options

Code

Parameter

Min

Max

Unit

Default

Note

P2.3.7.1

DI Inversion

65535 0

1091

Table 5-10. Input options

26 • VACON® adfif101 dc/dc converter

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5.4 Output signals

5.4.1 Digital Outputs

Code

Parameter

Min

Max

Unit

Default

Description

2.4.1.1

Ready

0.1

E.10

DiOut 432

2.4.1.2

Running

0.1

E.10

DiOut 433

2.4.1.3

Fault

0.1

E.10

DiOut 434

2.4.1.4

Fault, Inverted

0.1

E.10

DiOut 435

2.4.1.5

Warning

0.1

E.10

DiOut 436

2.4.1.6

FB Dig Input 1

0.1

E.10

DiOut 455

2.4.1.7

FB DIN 1 Par ID

0.1

E.10

DiOut 891

2.4.1.8

FB Dig Input 2

0.1

E.10

DiOut 456

2.4.1.9

FB DIN 2 Par ID

0.1

E.10

DiOut 892

2.4.1.10

FB Dig Input 3

0.1

E.10

DiOut 457

2.4.1.11

FB DIN 3 Par ID

0.1

E.10

DiOut 893

2.4.1.12

FB Dig Input 4

0.1

E.10

DiOut 169

2.4.1.13

FB DIN 4 Par ID

0.1

E.10

DiOut 894

2.4.1.14

Charge DC

0.1

E.10

DiOut 1668

2.4.1.15

DC Ready

0.1

E.10

DiOut 1218

2.4.1.16

Charging

0.1

E.10

DiOut 1219

2.4.1.17

Discharging

0.1

E.10

DiOut 1220

Table 5-11. Digital outputs parameters

adfif101 dc/dc converter VACON® • 27

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5.4.2 Analogue Output 1

Code

Parameter

Min

Max

Unit

Default

Description

P2.4.2.1

Iout 1 Signal

0.1

E.10

AnOUT

0.1

464

P2.4.2.2

Iout 1 Content

0 8 0 307

0= 4 mA 1=±2*Active Current 2=Source Voltage 3=Measured Source

Voltage 4=DC Voltage Unfiltered

5=DC Current 6= Power 7=FB Analogue

Input ID48 8=Value Control Output

P2.4.2.3

Iout 1 Filter Time

10 s

308 P2.4.2.4

Iout 1 Invert

0 1 309

P2.4.2.5

Iout 1 Minimum

0 1 310

P2.4.2.6

Iout 1 Scale

1000 %

311 P2.4.2.7

Iout 1 Offset

-100

100 %

375

Table 5-12. Analogue Output 1 parameters

5.4.3 Analogue Output 2

Code

Parameter

Min

Max

Unit

Default

Description

P2.4.3.1

Iout 2 Signal

0.1

E.10

AnOUT

471 P2.4.3.2

Iout 2 Content

0 8 0 472

See P2.4.2.2

P2.4.3.3

Iout 2 Filter Time

10 s

473

P2.4.3.4

Iout 2 Invert

0 1 474 P2.4.3.5

Iout 2 Minimum

0 1 475 P2.4.3.6

Iout 2 Scale

1000 %

476

P2.4.3.7

Iout 2 Offset

-100

100 %

477

Table 5-13. Analogue Output 2 parameters

28 • VACON® adfif101 dc/dc converter

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

5.4.4 Delayed Digital Output 1

Code

Parameter

Min

Max

Unit

Default

Cust

Note

P2.4.4.1

Digital output 1

signal selection

0.1

E.10 0.1

486

Possibility to invert by ID1808 Output Inversion

P2.4.4.2

Digital output 1

function

10 0

312

0=Not used 1=Ready 2=Run 3=Fault 4=Fault inverted 5=Warning 6=Therm. fault or warn. 7=Fieldbus input data 1 8=Fieldbus input data 2 9=Fieldbus input data 3 10=ID.Bit Select

P2.4.4.3

Digital output 1 on

delay

0.00

320.00

0.00

487

0.00 = On delay not in use

P2.4.4.4

Digital output 1 off

delay

0.00

320.00

0.00

488

0.00 = Off delay not in use

P2.4.4.5

ID.Bit Free DO

0.00

2000.15

0.00

1217

5.4.5 Delayed Digital Output 2

Code

Parameter

Min

Max

Unit

Default

Cust

Note

P2.4.5.1

Digital output 2

signal selection

0.1

E.10 0.1

489

Possibility to invert by ID1808 Output Inversion

P2.4.5.2

Digital output 2

function

28 0

490

See P2.4.4.2

P2.4.5.3

Digital output 2 on

delay

0.00

320.00

0.00

491

0.00 = On delay not in use

P2.4.5.4

Digital output 2 off

delay

0.00

320.00

0.00

492

0.00 = Off delay not in use

P2.4.5.5

ID.Bit Free DO

0.00

2000.15

0.00

1385

5.4.6 Output Options

Code

Parameter

Min

Max

Unit

Default

Cust

Note

P2.4.6.1

Output Inversion

65535 0

1808

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5.5 Limit Settings

5.5.1 Current Limit

Code

Parameter

Min

Max

Unit

Default

Note

P2.5.1.1

Current Limit

Varies

107

Total current limit

P2.5.1.2

Charging Limit

300 % 105

1290

% of Source Nom Current

P2.5.1.3

Discharge Limit

300 % 105

1289

% of Source Nom Current

P2.5.1.4

Charge Ramp Up

-1,0

3200

%/s 1502

P2.5.1.5

Discharge Ramp

-1,0

3200

%/s 1532

P2.5.1.6

Charge Limit 1

9000 %

1503

P2.5.1.7

Charge Limit 2

9000 %

1625

P2.5.1.8

Discharge Limit 1

9000 %

1513

P2.5.1.9

Discharge Limit 2

9000 %

1514

Table 5-14. Current limit parameters

5.5.2 Under Voltage Control for DC-Link Voltage

Code

Parameter

Min

Max

Unit

Default

Note

P2.5.2.1

Under Voltage

Reference

0,00

118,00

65,00

1567

% of unit nominal DC-Link voltage. 500 Vac unit: 675 Vdc 690 Vac unit: 931 Vdc

P2.5.2.2

Under Voltage

Droop

100 % 0

1863

P2.5.2.3

Under Voltage Kp

32000 50

1468

P2.5.2.4

Under Voltage Ti

32000 15

1409

P2.5.2.5

Under Voltage Kp

Add

32000 50

1425

P2.5.2.6

Enable Black Start

65535 0

1813

> 0, enabled.

Table 5-15. Under voltage control parameters

5.5.3 Over Voltage Control for DC-Link Voltage

Code

Parameter

Min

Max

Unit

Default

Note

P2.5.2.1

Over Voltage

Reference

0,00

118,00

1528

% of unit nominal DC-Link voltage. 500 Vac unit: 675 Vdc 690 Vac unit: 931 Vdc

P2.5.2.2

Over Voltage Droop

100 % 0

1862

P2.5.2.3

Over Voltage Kp

32000 50

699

P2.5.2.4

Over Voltage Ti

32000 15

698

P2.5.2.5

Over Voltage Kp

Add

32000 50

697

Table 5-16. Over voltage control parameters

5.5.4 Source Voltage

Code

Parameter

Min

Max

Unit

Default

Note

P2.5.4.1

Source Min Voltage

50,0

1100,0

Vdc

200/345

1893

Discharge limit

P2.5.4.2

Source Max Voltage

50,0

1100,0

Vdc

749/1099

1895

Charge limit

P2.5.4.3

Source Voltage

Hysteresis

0,0

100,0

Vdc

5,0

1896

P2.5.4.4

Reverse Current

Limit

0,0

900,0 % 2,0

1539

Table 5-17. Source voltage parameters

30 • VACON® adfif101 dc/dc converter

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

5.5.5 Power Limit

Code

Parameter

Min

Max

Unit

Default

Note

P2.5.5.1

Charge Power Limit

-900

900 % -0,1

1287

P2.5.5.2

Discharge Power

Limit

-900

900 % -0,1

1288

Table 5-17. Source voltage parameters

adfif101 dc/dc converter VACON® • 31

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5.6 DC Control Parameters

Code

Parameter

Min

Max

Unit

Default

Description

P2.6.1

DC Control Mode

0 1 0 600

0=Open Loop 1=Closed Loop

Table 5-18. DC control parameters

5.6.1 Inner control

Code

Parameter

Min

Max

Unit

Default

Description

P2.6.2.1

Current Control Kp

1,00

320,00

20,00

617

P2.6.2.2

Current Control Ti

0,1

3200,0

1,5

657

P2.6.2.3

Voltage Control Kp

32000

200

1870

P2.6.2.4

Voltage Control Ti

32000 50

1871

Table 5-19. Inner control loop parameters

5.6.2 Closed Loop

Code

Parameter

Min

Max

Unit

Default

Description

P2.6.3.1

DC Control Kp

0,00

2000

100,00

613

P2.6.3.2

DC Control Ti

10000

1000

614

P2.6.3.3

DC PI Max Adjust

0,00

20 % 5,00

1906

Also trip limit.

P2.6.3.5

Closed Loop

Feedback loss

response

0 2 2 752

0=No response 1=Warning 2=Fault

Table 5-20. Closed Loop control loop parameters

5.6.3 Voltage Feedback Signal

Code

Parameter

Min

Max

Unit

Default

Description

P2.6.4.1

Feedback AnIN

0.1

E.10

AnIN

0.1

1595

P2.6.4.2

Feedback Filter TC

1000

618

P2.6.4.3

Nom Vdc Signal Level

0,00

320,00

90,00

337

P2.6.4.4

Zero Vdc Signal Level

-320,00

320,00

20,00

320

Table 5-21. Voltage feedback signal parameters

32 • VACON® adfif101 dc/dc converter

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

5.7 Drive Control parameters

Code

Parameter

Min

Max

Unit

Default

Description

P2.7.1

Switching frequency

3,6

Varies

kHz

5,0

601

Switching frequency

P2.7.2

Control Options 1

65535 0

1707

P2.7.3

DC/DC Options

65535 0

1463

Table5-22. Drive control parameters

5.7.1 Identification

Code

Parameter

Min

Max

Unit

Default

Description

2.7.4.1

IU Offset

-32000

32000

10000

668

2.7.4.2

IV Offset

-32000

32000 0

669

2.7.4.3

IW Offset

-32000

32000 0

670 2.7.4.4

Charge Resistance

10000 1

662 2.7.4.5

Discharge Resistance

10000 1

665

2.7.4.6

DCLinkMeasCalib

-2,00

2,00

0,00

549

Table5-23. Identification parameters

5.7.2 System Test (Internal)

Code

Parameter

Min

Max

Unit

Default

Description

2.7.5.1

Modulation Limit

250 100

1515

2.7.5.2

Advanced Options 1

65535 0

1560

2.7.5.3

Advanced Options 2

65535 0

1561

2.7.5.4

Inverse Synch

0 1 0 1857

2.7.5.5

DC Ripple

Compensation Kp

1000 0

1897

2.7.5.6

DC Ripple

Compensation Phase

-360

360 0

1898

2.7.5.7

DC Ripple

Compensation

Frequency

1000

300

1899

Table5-24. System Test parameters

5.7.3 Battery Emulator/Simulator

Code

Parameter

Min

Max

Unit

Default

Description

P 2.7.6.1

Emulator Mode

0 3501

0 = off 1 = Emulator mode 2 = Simulation mode 3 = Parallel Simulation mode

P 2.7.6.2

Model A

10,00

3502

P 2.7.6.3

Model B

1500

3503

P 2.7.6.4

Model K

4,00

3504

P 2.7.6.5

Model Q

130,00

3505

P 2.7.6.6

Model Qnomh

100

3506

P 2.7.6.7

Model R

2,00

3507

P 2.7.6.8

Model Set SoC

90,00

3508

V 2.7.6.9

Model Voltage

3509

V 2.7.6.10

Model SoC

3510

Table5-25. Battery Emulator/Simulator parameters

adfif101 dc/dc converter VACON® • 33

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5.8 Master-Follower Parameters

Code

Parameter

Min

Max

Unit

Default

Description

P2.8.1

MF Mode

0 2 0 1324

P2.8.2

SB Comm. Fault

0 2 2 1082

P2.8.3

SB Fault Delay

0,00

10,00

0,50

1352

P2.8.4

Synch. Fault

Response

0 2 1 1701

P2.8.5

Follower fault

0 2 1 1536

Table 5-23. Master-Follower parameters

5.9 Fieldbus parameters

Code

Parameter

Min

Max

Unit

Default

Description

P2.9.1

FB Actual

Selection

10000

1125

1853

Choose monitoring data with parameter ID

P2.9.2

GSW ID

10000 0

897

P2.9.3

Fieldbus data out 1

selection

10000 0

852

P2.9.4

Fieldbus data out 2

selection

10000 0

853

P2.9.5

Fieldbus data out 3

selection

10000 0

854

P2.9.6

Fieldbus data out 4

selection

10000 0

855

P2.9.7

Fieldbus data out 5

selection

10000 0

856

P2.9.8

Fieldbus data out 6

selection

10000 0

857

P2.9.9

Fieldbus data out 7

selection

10000 0

858

P2.9.10

Fieldbus data out 8

selection

10000 0

859

P2.9.11

Fieldbus data out 9

selection

10000 0

558

Visible with correct hardware and software

P2.9.12

Fieldbus data out

10 selection

10000 0

559

Visible with correct hardware and software

P2.9.13

Fieldbus data out

11 selection

10000 0

560

Visible with correct hardware and software

P2.9.14

Fieldbus data out

12 selection

10000 0

561

Visible with correct hardware and software

P2.9.15

Fieldbus data out

13 selection

10000 0

562

Visible with correct hardware and software

P2.9.16

Fieldbus data out

14 selection

10000 0

563

Visible with correct hardware and software

P2.9.17

Fieldbus data out

15 selection

10000 0

564

Visible with correct hardware and software

P2.9.18

Fieldbus data out

16 selection

10000 0

565

Visible with correct hardware and software

P2.9.19

FB Reference

Selector

10000 0

1850

Choose controlled data with parameter ID

P2.9.20

Fieldbus data in 1

selection

10000 0

876

P2.9.21

Fieldbus data in 2

selection

10000 0

877

P2.9.22

Fieldbus data in 3

selection

10000 0

878

P2.9.23

Fieldbus data in 4

selection

10000 0

879

P2.9.24

Fieldbus data in 5

selection

10000 0

880

P2.9.25

Fieldbus data in 6

selection

10000 0

881

34 • VACON® adfif101 dc/dc converter

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Code

Parameter

Min

Max

Unit

Default

Description

P2.9.26

Fieldbus data in 7

selection

10000 0

882

P2.9.27

Fieldbus data in 8

selection

10000 0

883

P2.9.28

Fieldbus data in 9

selection

10000 0

550

Visible with correct hardware and software

P2.9.29

Fieldbus data in

10 selection

10000 0

551

Visible with correct hardware and software

P2.9.30

Fieldbus data in

11 selection

10000 0

552

Visible with correct hardware and software

P2.9.31

Fieldbus data in

12 selection

10000 0

553

Visible with correct hardware and software

P2.9.32

Fieldbus data in

13 selection

10000 0

554

Visible with correct hardware and software

P2.9.33

Fieldbus data in

14 selection

10000 0

555

Visible with correct hardware and software

P2.9.34

Fieldbus data in

15 selection

10000 0

556

Visible with correct hardware and software

P2.9.35

Fieldbus data in

16 selection

10000 0

557

Visible with correct hardware and software

P2.9.36

Control Slot

Selector

Varies 0

1440

0=Not sel., 4=Slot D, 5=Slot E, 6=Slot D Fast, 7=Slot E Fast, 8=Slot D

16, 9=Slot E 16 Note: 6-9 visible with

correct hardware and software.

P2.9.37

State Machine

0 1 0 896

P2.9.38

SW B11 ID.Bit

0.00

2000.15

0.00

1907

P2.9.39

SW B12 ID.Bit

0.00

2000.15

0.00

1908

P2.9.40

SW B13 ID.Bit

0.00

2000.15

0.00

1909

P2.9.41

SW B14 ID.Bit

0.00

2000.15

0.00

1910

Table 5-24. Fieldbus parameters

adfif101 dc/dc converter VACON® • 35

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5.10 Protections

5.10.1 General

Code

Parameter

Min

Max

Unit

Default

Description

P2.10.1.1

Max Charge Time

0,00

10,00

5,00

1522

Charging time limit when drive charging options are used.

P2.10.1.2

Response to 4mA

reference fault

0 5 0 700

0=No response 1=Warning 2=Fault

P2.10.1.3

Fault / Warn

Indicat

0 2 1 1940

0=Static 1=Toggle 2=Marine

P2.10.1.4

Input Ph.

Supervision

0 2 1 730

P2.10.1.5

Quick Stop

Indication

0 2 1 1543

P2.10.1.6

Run Enable

Indication

0 2 1 1177

P2.10.1.7

Klixon Response

0 3 2 782

0 = No Action 1 = Warning, Warning 2 = Warning, Fault 3 = Fault, Fault

P2.10.1.8

Ambient Temp

Response

0 2 1 784

0 = No Action 1 = Warning 2 = Fault

P2.10.1.9

Input Switch

Response

0 2 2 785

0 = No Action 1 = Warning 2 = Fault

Table 5-25. Protections parameters

5.10.2 Temperature sensors

Code

Parameter

Min

Max

Unit

Default

Description

P2.10.2.1

No. of used inputs

on board 1

0 5 0 739

0=Not used (ID Write) 1 = Sensor 1 in use 2 = Sensor 1 & 2 in use 3 = Sensor 1 & 2 & 3 in use 4 = Sensor 2 & 3 in use 5 = Sensor 3 in use

P2.10.2.2

Response to

temperature fault

0 2 2 740

0=No response 1=Warning 2=Fault

P2.10.2.3

Board 1 warning

limit

–30,0

200,0

Cº

120,0

741

P2.10.2.4

Board 1 fault limit

–30,0

200,0

Cº

130,0

742

P2.10.2.5

No. of uses inputs

on board 2

0 5 0 743

0=Not used (ID Write) 1 = Sensor 1 in use 2 = Sensor 1 & 2 in use 3 = Sensor 1 & 2 & 3 in use 4 = Sensor 2 & 3 in use 5 = Sensor 3 in use

P2.10.2.6

Response to

temperature fault

0 3 2 766

0=No response 1=Warning 2=Fault,stop acc. to 2.3.2 3=Fault,stop by coasting

P2.10.2.7

Board 2 warning

limit

–30.0

200.0

Cº

120.0

745

P2.10.2.8

Board 2 fault limit

–30.0

200.0

Cº

130.0

746

P2.10.2.9.1

Channel 1B Warn

-30.0

200.0

Cº

0.0

764

P2.10.2.9.2

Channel 1B Fault

-30.0

200.0

Cº

0.0

765

P2.10.2.9.3

Channel 1C Warn

-30.0

200.0

Cº

0.0

768

P2.10.2.9.4

Channel 1C Fault

-30.0

200.0

Cº

0.0

769

P2.10.2.9.5

Channel 2B Warn

-30.0

200.0

Cº

0.0

770

36 • VACON® adfif101 dc/dc converter

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

P2.10.2.9.6

Channel 2B Fault

-30.0

200.0

Cº

0.0

771

P2.10.2.9.7

Channel 2C Warn

-30.0

200.0

Cº

0.0

772

P2.10.2.9.8

Channel 2C Fault

-30.0

200.0

Cº

0.0

773

Table 5-26. Protections parameters

5.10.3 Thermal Protection

Code

Parameter

Min

Max

Unit

Default

Description

P2.10.3.1

Response to

temperature fault

0 3 2 740

P2.10.3.2

Thermal Fault Delay

1800 s 0

707

Table 5-27. Thermal protection

5.10.4 Fieldbus protection

Code

Parameter

Min

Max

Unit

Default

Description

P2.10.4.1

Communication

Response

0 2 2 733

P2.10.4.2

FB WD Delay

0,00

30,00

0,00

1354

0,00 = Disabled

Table 5-28. Fieldbus protection

5.10.5 External Faults

Code

Parameter

Min

Max

Unit

Default

Description

P2.10.5.1

Response to

external fault 1

0 3 2 701

0=No response 1=Warning 2=Fault

P2.10.5.2

Response to

external fault 2

0 3 2 1504

0=No response 1=Warning 2=Fault

Table 5-29. Protections parameters

5.10.6 Reference error

Code

Parameter

Min

Max

Unit

Default

Description

P2.10.6.1

Ref Error

Response

0 2 0 735

P2.10.6.2

Ref Error

Hysteresis

-1

200 %

753

P2.10.6.3

Ref Error Delay

32000

2,000

754

P2.10.6.4

Source Vdc Lim

Response

0 2 1 1012

P2.10.6.5

Source Vdc Lim

Delay

32000

3,000

737

Table 5-29. Protections parameters

5.10.7 Cooling protection

Code

Parameter

Min

Max

Unit

Default

Cust

Note

P2.10.7.1

Cooling Fault

Response

1 2

2 762

0= No Action, Warning 1= Warning, Warning 2= Warning, Fault 3= No Action, Fault

P2.10.7.2

Cooling Fault delay

0.00

7.00 s 2.00

751

Table 5-29. Protections parameters

adfif101 dc/dc converter VACON® • 37

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5.10.8 Current monitoring

Code

Parameter

Min

Max

Unit

Default

Cust

Description

P2.10.8.1

Fault Mode

0 4 0

3511

P2 10.8.1

High Fault Limit

-32000

32000

3512

P2.10.8.1

High Warn Limit

-32000

32000

31000

3513

P2.10.8.1

Low Warn Limit

-32000

32000

-31000

3514

P2.10.8.1

Low Fault Limit

-32000

32000

-32000

3515

Table 5-32. Signal Fault Function

5.10.9 Extra

Code

Parameter

Min

Max

Unit

Default

Description

P2.10.7

Fault Simulation

65535 0

1569

P2.10.8

Reset Data Logger

0 1 0 1849

Table 5-29. Protections parameters

38 • VACON® adfif101 dc/dc converter

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

5.11 ID Control Functions

5.11.1 Value Control

Code

Parameter

Min

Max

Unit

Default

Cust

Note

P2.11.1.1

Control Mode

0 5

1586

0=SR ABS 1=Scale ABS 2=Scale INV ABS 3=SR 4=Scale 5=Scale INV 6=XY-Control

P2.11.1.2

Control Input Signal

10000

1580

P2.11.1.3

Control Input Off

Limit

-32000

32000 0

1581

P2.11.1.4

Control Input On

Limit

-32000

32000 0

1582 P2.11.1.5

Control Output Off

Value

-32000

32000 0

1583

P2.11.1.6

Control Output On

Value

-32000

32000 0

1584

P2.11.1.7

Control Output Signal

10000

1585 P2.11.1.8

Control Output

Filtering rime

0,000

32,000

0,000

1721

P2.11.1.9

X Value 01

-32000

32000 0

1626

P2.11.1.10

Y Value 01

-32000

32000 0

2001

P2.11.1.11

X Value 02

-32000

32000 0

1627

P2.11.1.12

Y Value 02

-32000

32000 0

2002

P2.11.1.13

X Value 03

-32000

32000 0

1628

P2.11.1.14

Y Value 03

-32000

32000 0

2003

P2.11.1.15

X Value 04

-32000

32000 0

1629

P2.11.1.16

Y Value 04

-32000

32000 0

2004

P2.11.1.17

X Value 05

-32000

32000 0

1630

P2.11.1.18

Y Value 05

-32000

32000 0

2005

P2.11.1.19

X Value 06

-32000

32000 0

1631

P2.11.1.20

Y Value 06

-32000

32000 0

2006

Table 5-30. Power reference input signal selection

5.11.2 DIN ID Control 1

Code

Parameter

Min

Max

Unit

Default

Cust

Note

P2.11.2.

ID Control DIN

0.1

E.10

0.1

1570

Slot . Board input No.

P2.11.2.

Controlled ID

10000

0 1571

Select ID that is controlled by digital input

P2.11.2.

False value

-32000

32000

1572

Value when DI is low

P2.11.2.

True value

-32000

32000

0 1573

Value when DI is high

Table 5-31. DIN ID Control parameters

adfif101 dc/dc converter VACON® • 39

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5.11.3 DIN ID Control 2

Code

Parameter

Min

Max

Unit

Default

Cust

Note

P2.11.3.

ID Control DIN

0.1

E.10

0.1

1590

Slot . Board input No.

P2.11.3.

Controlled ID

10000

0 1575

Select ID that is controlled by digital input

P2.11.3.

False value

-32000

32000

1592

Value when DI is low

P2.11.3.

True value

-32000

32000

0 1593

Value when DI is high

Table 5-32. DIN ID Control parameters

5.11.4 DIN ID Control 3

Code

Parameter

Min

Max

Unit

Default

Cust

Note

P2.11.4.1

ID Control DIN

0.1

E.10

0.1

1578

Slot . Board input No.

P2.11.4.2

Controlled ID

10000

0 1579

Select ID that is controlled by digital input

P2.11.4.3

False value

-32000

32000

1594

Value when DI is low

P2.11.4.4

True value

-32000

32000

1596

Value when DI is high

Table 5-33. DIN ID Control parameters

5.11.5 Signal Fault function

Code

Parameter

Min

Max

Unit

Default

Cust

Description

P2.11.5.1

Fault Signal ID

10000

ID 0

1941

Signal to be monitored

P2.11.5.2

Fault Mode

0 4 0

1942

P2.11.5.3

High Fault Limit

-32000

32000

1943

P2.11.5.4

High Warn Limit

-32000

32000

31000

1945

P2.11.5.5

Low Warn Limit

-32000

32000

-31000

1946

P2.11.5.6

Low Fault Limit

-32000

32000

-32000

1944

Table 5-32. Signal Fault Function

40 • VACON® adfif101 dc/dc converter

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

5.12 Keypad control (Control keypad: Menu M3)

Code

Parameter

Min

Max

Unit

Default

Description

P3.1

Control place

1 3 2 125

0=PC Control 1=I/O terminal 2=Keypad (Default) 3= Fieldbus

P3.2

License Key

0 0 65535

1995 P3.3

Multi-Monitor ID1

0 0 65535

2632 P3.4

Multi-Monitor ID2

0 0 65535

2633 P3.5

Multi-Monitor ID3

0 0 65535

2634

Table 5-34. Keypad control parameters M3

5.13 System menu (Control keypad: Menu M6)

For parameters and functions related to the general use of the frequency converter, such as application and language selection, customised parameter sets or information about the hardware and software, see Chapter 7.3.6 in the Vacon NX User's Manual.

5.14 Expander boards (Control keypad: Menu M7)

The M7 menu shows the expander and option boards attached to the control board and board-related information. For more information, see Chapter 7.3.7 in the Vacon NX User's Manual and Vacon I/O option board manual.

adfif101 dc/dc converter VACON® • 41

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6. DESCRIPTION OF PARAMETERS

6.1 Basic parameters

P2.1.1 Source Nom Current ID113

This parameter defines current value that is used as 100 % current for e.g. charging current limit. Keep default when correctly sized filters are used.

P2.1.2 Source Nom Voltage ID110

This parameter defines absolute voltage value that is used as 100 % voltage for e.g. voltage reference. Minimum nominal source voltage is 50 Vdc

P2.1.3 Source Nom Power ID116

This parameter is used for scaling percentage power monitoring value and analogue output signals. When left zero drive uses nominal power based on Source Nom Current and Source Nom Voltage.

P2.1.4 Control Mode ID1858

Selection if drive is current, voltage or power-controlled mode.

0 = Current control mode 1 = Voltage control mode

Cascade voltage control. Use in combination of P2.7.3 to activate direct voltage control. 2 = Power control mode (current reference is computed internally based on the source

voltage)

P2.1.5 Voltage Reference ID1462

Voltage reference in percentage of Source Nom Voltage.

P2.1.6 Current Reference ID1860

Active current reference of the drive in percentage of Source Nominal Current parameter. Active Curr. Ref > 0: Current flow from Drive DC-Link to Source.

Active Curr. Ref < 0: Current flow from Source to Drive DC-Link.

P2.1.6 Power Reference ID1869

Power reference of the drive in per cent. 100,0 % equals 100.0 % Active Current and

100.0 % Source Voltage. Power Reference > 0: Current flow from Drive DC-Link to Source.

Power Reference < 0: Current flow from Source to Drive DC-Link.

42 • VACON® adfif101 dc/dc converter

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P2.1.7 Identification ID631

Identification function will calibrate current measurement. 0 = No Action

1 = Current measurement offset During identification drive needs to be connected to battery system (or the used DC

power source) and DC-Link voltage needs to be higher than the battery voltage so that there is no power flow from batteries to DC-link.

Select identification run and give DC/DC converter start command within 20 second after identification mode is selected.

adfif101 dc/dc converter VACON® • 43

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6.2 Reference Handling

P2.2.1 IO Control Mode ID1856

This parameter is used to select different control mode for IO control than the common control mode selection parameter P2.1.4

0 = Control Mode P2.1.4 IO Control place operation mode defined by ID1858 (P2.1.4) parameter 1 = Current control mode When control place is IO, control mode is Current Control. 2 = Voltage control mode When control place is IO, control mode is Voltage Control. 3 = Power control mode When control place is IO, control mode is Power Control.

P2.2.2 IO Voltage Ref Sel. ID117

0 = Voltage Ref. ID1462 1 = FB Voltage Ref. ID875

P2.2.3 IO Current Ref. Sel. ID131

0 = Current Ref. ID1860 1 = FB Current Ref. ID1140

P2.2.4 IO Power Ref. Sel. ID1620

0 = Power Ref. ID1869 1 = FB Power Ref. ID1141

P2.2.5 FB Control Mode ID1848

When using forced control place this parameter can be used change control mode. 0 = Control Mode P2.1.4

FB Control place operation mode defined by ID1858 (P2.1.4) parameter

1 = Current control mode

When control place is FB, control mode is Current Control.

2 = Voltage control mode When control place is FB, control mode is Voltage Control. 3 = Power control mode When control place is IO, control mode is Power Control.

P2.2.6 FB Voltage Ref Sel. ID112

0 = Voltage Ref. ID1462 1 = FB Voltage Ref. ID875

P2.2.7 FB Current Ref. Sel. ID641

0 = Current Ref. ID1860 1 = FB Current Ref. ID1140

P2.2.8 FB Power Ref. Sel. ID1621

0 = Power Ref. ID1869 1 = FB Power Ref. ID1141

44 • VACON® adfif101 dc/dc converter

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

6.2.1 Voltage reference handling

P2.2.9.1 Drooping ID620

Drooping for Source DC Voltage. Used when parallel DC/DC converters are used.

P2.2.9.2 Voltage Reference Ramp Rate ID1867

Voltage reference ramp rate in %/s. Values below zero means no ramp in voltage reference.

P2.2.9.3 Direct Vdc Control ID1743

Direct voltage control when voltage control mode selected. Controls duty cycle of the converter directly instead of cascade control used in the standard voltage control mode. Use this control mode for DC-power supply applications where robustness against load steps is required.

0 = No, normal cascade control 1 = Yes, Direct voltage control

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6.2.2 Current reference handling

.6.2.2.1 Constant Current Reference

Constant Current references, activated by digital input will also start the drive directly to the set reference. If other start commands are active, the constant references is not activated. If control mode

is voltage by default, then it’s recommend to use same input to change to control mode to current as

is used from Enable Constant Current Reference.

P2.2.10.1 Constant Reference 1 ID1239

Constant reference 1 activated by ID530 and ID532.

P2.2.10.2 Constant Reference 2 ID1240

Constant reference 2 activated by ID530 and ID531.

P2.2.10.3.1 Phase Reference Mode ID1859

Select if same current reference is used for all phases or current is controlled individually.

0 = Average

P2.2.4.1 Current Reference is used to control average current.

1 = Individual phase control

Each phase is controlled separately with G2.2.4.4 parameters. Used when each phase have separate DC source.

2 = Same

P2.2.4.1 Current Reference is used to control every phase current to be same.

P2.2.10.3.2 IU Current Reference ID128

U phase current reference on individual mode.

P2.2.10.3.3 IV Current Reference ID129

V phase current reference on individual mode.

P2.2.10.3.4 IW Current Reference ID130

W phase current reference on individual mode.

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6.2.3 Start Reference Handling

P2.2.11.1 Voltage Reference At Start ID1864

This parameter is used to define how the voltage reference starting value is handled in a start. The start will be smoother when the value is close to the actual source voltage.

0 = Reference

Starting voltage is directly given reference P2.2.1.1 Voltage Reference.

1 = V Ref Start

Starting voltage is defined by parameter P2.2.1.5 Start Voltage Reference and ramped to actual reference with set ramp rate.

2 = Measurement

Starting voltage is taken from measured voltage V1.12.11 Voltage Meas. ID1866. This monitoring value can be written by analogue ID function or from fieldbus.

3 = 80 %

Drive will start as initial guess of 80 % of source voltage.

P2.2.11.2 Start Voltage Reference ID1865

Voltage value that is used for initial start voltage when P2.2.1.4 Voltage Reference At Start is 1 / V Ref Start.

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6.3 Input Signals

6.3.1 Basic Settings

P2.3.1.1 Start/Stop Logic Selection ID300

This parameter defines the start/stop logic when using I/O control.

0 Start – No Act – Start Drive – No Action

Start 1: closed contact = start command DI “Start 1”

1 StartP-StopP – Start Pulse – Stop Pulse

3-wire connection (pulse control): DIN1: closed contact = start pulse DIN2: open contact = stop pulse, falling edge.

Start 1

Start 2

Freq. Out

Figure 1. Start pulse/ Stop pulse.

The selections including the text Rising edge required to start is be used to exclude the possibility of an unintentional start when, for example, power is connected, re-connected after a power failure, after a fault reset, after the drive is stopped by Run Enable (Run Enable = False) or when the control place is changed. The Start/Stop contact must be opened before the motor can be started.

2 RPuls – RPuls – Rising pulse start – Rising pulse stop

Start 1: closed contact = Start command DI “Start 1”

Start 2: closed contact = Stop command DI “Start 1”

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6.3.2 Digital Inputs

P2.3.2.1 Start Signal 1 ID403

Signal selection 1 for the start/stop logic. This parameter is used to select the input for Run Request signal.

P2.3.2.2 Start Signal 2 ID404

Signal selection 1 for the start/stop logic. This parameter is used to select the input for Stop Request signal.

P2.3.2.3 Run Enable ID407

When the signal is low, the drive will lose READY status.

Contact open: the start of drive disabled. Contact closed: the start of drive enabled.

P2.3.2.4 Fault Reset ID414

Contact closed: all faults are reset. Rising edge will reset faults.

P2.3.2.5 External fault 1 ID405

Contact Closed: the fault is displayed, and the drive stopped. Fault 51.

P2.3.2.6 External fault 2 ID406

Contact open: the fault is displayed, and the drive stopped. Fault 51.

P2.3.2.7 Enable Constant Ref ID532

Digital input to enable constant reference operation. When reference digital input is given drive will also start.

P2.3.2.8 Constant Ref. 1 ID530

Activates constant reference 1 if constant reference function is enabled by digital input. Note: Will start the drive without separate start command.

P2.3.2.9 Constant Ref. 2 ID531

Activates constant reference 2 if constant reference function is enabled by digital input. Note: Will start the drive without separate start command.

P2.3.2.10 I/O Term Control ID409

Forces Control palace to IO.

P2.3.2.11 Keypad Control ID410

Forces Control place to keypad.

P2.3.2.12 Fieldbus Control ID411

Forces control place to fieldbus.

P2.3.2.13 DC CB State ID1453

Feedback from DC circuit breaker.

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P2.3.2.14 Thermal Switch ID1179

Digital input information from any temperature monitoring. Low signal will make selected response.

P2.3.2.15 Quick Stop ID1213

Drive stops the modulation immediately.

P2.3.2.16 Charge Limit 1 ID1500 P2.3.2.17 Charge Limit 2 ID1501

Activates change limit 1, ID1503 or charge limit 2, ID1625. If both are active at the same time limit is set to zero.

P2.3.2.18 Discharge Limit 1 ID1506 P2.3.2.19 Discharge Limit 2 ID1624

Activates discharge limit 1, ID1513 or discharge limit 2, ID1514. If both are active at the same time limit is set to zero.

P2.3.2.20 Cooling monitor ID750 “Cooling Monitor”

When using a liquid-cooled drive, connect this input to the Cooling OK signal from VACON® flow control application or any input that shows state of used cooling unit. See details of operation from G2.10.7 cooling parameters group.

P2.3.2.21 Klixon In 1 ID780

Klixon type temperature monitoring input 1. Low signal will generate warning W66 Klixon.

P2.3.2.22 Klixon In 2 ID781

Klixon type temperature monitoring input 2. Low signal will generate fault F66 Klixon.

P2.3.2.23 Input Switch ID1209

Selects the digital input for the status of input switch. The input switch is normally switch fuse unit or main contactor with which the power is fed to the drive. If the input switch feedback is missing, the drive trips on “F55 Input Switch” fault.

P2.3.2.24 Ambient Temp ID783

Ambient temperature monitoring input Low signal will generate waring W88 Ambien Temp.

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6.3.3 Analogue Inputs 1-4

2.3.3.1 AI1 signal selection ID377 “AI1 Signal Sel”

2.3.4.1 AI2 signal selection ID388 “AI2 Signal Sel”

Connect the AI1/AI2 signal to the analogue input of your choice with this parameter.

2.3.5.1 AI3 signal selection ID141 “AI3 Signal Sel”

2.3.6.1 AI4 signal selection ID152 “AI4 Signal Sel”

Connect the AI3/AI4 signal to the analogue input of your choice with this parameter. When analogue input selection parameter is set to 0.1 you can control analogue input monitoring variable from Fieldbus by assign process data input ID number to monitoring signal thus allowing making of scaling function in drive side to PLC input signals.

2.3.3.2 Analogue input 1 signal filtering time ID324 “AI1 Filter Time”

2.3.4.2 Analogue input 2 signal filtering time ID329 “AI2 Filter Time”

2.3.5.2 Analogue input 3 signal filtering time ID142 “AI3 Filter Time”

2.3.6.2 Analogue input 4 signal filtering time ID153 “AI3 Filter Time”

First order filtering is used for analogue inputs signals 3 and 4.

2.3.3.3 AI1 custom setting minimum ID321 “AI1 Custom Min”

2.3.3.4 AI1 custom setting maximum ID322 “AI1 Custom Max”

2.3.4.3 AI2 custom setting minimum ID326 “AI2 Custom Min”

2.3.4.4 AI2 custom setting maximum ID327 “AI2 Custom Max”

2.3.5.3 AI3 custom setting minimum ID144 “AI3 Custom Min”

2.3.5.4 AI3 custom setting maximum ID145 “AI3 Custom Max”

2.3.6.3 AI4 custom setting minimum ID155 “AI4 Custom Min”

2.3.6.4 AI4 custom setting maximum ID156 “AI4 Custom Max”

Set the custom minimum and maximum input levels for the AI3 signal within 160…160%.

2000

4000

6000

8000

10000

12000

-0,045

0,545

1,135

1,725

2,315

2,905

3,495

4,085

4,675

5,265

5,855

6,445

Unfiltered 1 s filter time

63 %

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AI3/AI4 Output

Analogue

Input

100 %

0 %

100 %

40 %

Custom

Min

80 %

Custom

Max

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2.3.3.5 AI1 signal inversion ID387 “AI1 Signal Inv”

2.3.4.5 AI2 signal inversion ID398 “AI2 Signal Inv”

2.3.5.5 AI3 signal inversion ID151 “AI3 Signal Inv”

2.3.6.5 AI4 signal inversion ID162 “AI3 Signal Inv”

Signal inversion function is useful in situation when e.g. PLC is sending power limit to the drive by using analogue inputs, if PLC is unable to communicate to the drive power limit would be normally zero, by using inverted signal logic zero value from PLC would mean maximum power limit thus allowing drive running e.g. from keypad without changing power limit function parameters.

0 = No inversion 1 = Signal inverted

AI3/AI4 Output

Analogue

Input

100 %

0 %

40 %

Custom

Min

80 %

Custom

Max

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.6.3.3.1 Analogue input to any parameter

This function allows control of any parameter by using analogue input. with parameters it is selected what will be range of control area and ID number for paramter that is controller

2.3.3.6 Analogue input 1, minimum value ID303 “AI1 Scale Min”

2.3.3.7 Analogue input 1, maximum value ID304 “AI1 Scale Max”

2.3.4.6 Analogue input 2, minimum value ID393 “AI2 Scale Min”

2.3.4.7 Analogue input 2, maximum value ID394 “AI2 Scale Max”

2.3.5.6 Analogue input 3, minimum value ID1037 “AI3 Scale Min”

2.3.5.7 Analogue input 3, maximum value ID1038 “AI3 Scale Max”

2.3.6.6 Analogue input 4, minimum value ID1039 “AI4 Scale Min”

2.3.6.7 Analogue input 4, maximum value ID1040 “AI4 Scale Max”

These parameters are defining range for controlled parameter. All the values are considered to be integers thus when controlling FWP as in example you need to set also numbers for decimals. e.g. FWP 100,00 needs to be set as 10000.

2.3.3.8 AI1 Controlled ID ID1507 “AI1 Control. ID”

2.3.4.8 AI2 Controlled ID ID1511 “AI2 Control. ID”

2.3.5.8 AI3 Controlled ID ID1509 “AI3 Control. ID”

2.3.6.8 AI4 Controlled ID ID1510 “AI4 Control. ID”

These parameters define what controller parameter is.

Example:

You want to control motor field weakening point voltage by analogue input from 70,00 % to 130,00 %. Set Scale min to 7000 = 70,00 % Set Scale max to 13000 = 130,00 % Set Controlled ID to 603 Voltage at filed weakening point

AI3/AI4 Output = Field weakening point voltage

ID603

Analogue

Input

100 %

0 %

40 %

Custom

Min

80 %

Custom

Max

7000

Scale

Min

13000

Scale

Max

Now analogue input 3 signal 0 V to 10 V (0 mA to 20 mA) will control field weakening point voltage between 70,00 % - 130,00 %. When setting value, decimals are handled as integer.

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6.3.4 Input options

P2.3.7.1 DI Inversion ID1091

Select the bit to activate inverted signal function.

B04 = +16 = INV Klixon input 1 B05 = +32 = INV Klixon input 2 B06 = +64 = INV High Ambient temperature B07 = +128 = INV Input Switch B08 = +256 = Invert charging limit digital inputs. B09 = +526 = Invert discharging limit digital inputs.

6.4 Output Signals

6.4.1 Digital Outputs

2.4.1.1 Ready ID432

The DC/DC drive is ready to operate.

2.4.1.2 Running ID433

The DC/DC drive operates (the drive is modulating).

2.4.1.3 Fault ID 434

Drive is in fault state

2.4.1.4 Fault, Inverted ID 435

No active faults.

2.4.1.5 Warning ID 436

Warning situation is active

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2.4.1.6 Fieldbus input data 1 ID455 “FB Dig Input 1”

2.4.1.8 Fieldbus input data 2 ID456 “FB Dig Input 2”

2.4.1.10 Fieldbus input data 3 ID457 “FB Dig Input 3”

2.4.1.12 Fieldbus input data 4 ID169 “FB Dig Input 4”

The data from the fieldbus main control word can be led to the digital outputs of the drive. See the fieldbus board manual for the location of these bits.

2.4.1.7 FB DIN 1 Par ID ID 891

2.4.1.9 FB DIN 2 Par ID ID 892

2.4.1.11 FB DIN 3 Par ID ID 893

2.4.1.13 FB DIN 4 Par ID ID 894

With these parameters you can define the parameter to be controlled by using FB digital input. Example: All option board inputs are already in use, but you want to give a DI: External Fault 1 (ID405) and drive has a fieldbus board.

Set parameter ID892 (Fieldbus Digital Input 2) to 405. Now you are able to control External Fault 1 command from the fieldbus by Profibus control word (bit 11).

It is possible to control any parameter in the same way if values 0 = FALSE and 1 = TRUE are significant for that parameter. For example, P2.1.5 Parallel AFE (ID1501) can be switched on and off using this function (Parallel AFE: 0 = No, 1 = Yes).

2.4.1.14 Charge DC ID1668

Digital output for DC-Link charge control.

2.4.1.15 DC Ready ID1218

DC-Link voltage is high enough to close the DC Breaker. If Source DC Voltage is monitored DC-Link voltage needs to be higher than Source DC Voltage.

2.4.1.16 Charging ID1219

Indication of direction of active current. When DO is high drive is charging the source more than a 0,5 %.

2.4.1.17 Discharging ID1220

Indication of direction of active current. When DO is high drive is discharging the source more than a 0,5 %.

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6.4.2 Analogue Outputs 1 & 2

P2.4.2.1 Iout 1 Signal ID464 P2.4.3.1 Iout 2 Signal ID471

Connect the AO signal to the analogue output of your choice with this parameter.

P2.4.2.2 Iout 1 Content ID307 P2.4.3.2 Iout 2 Content ID472

0 = Not used 1 = ±2*Active Current

Bidirectional active current. Default scaling 50 %. 2 = Source Voltage

Estimated Source Voltage. Shows zero voltage when drive is not modulating.

3 = Measured Source Voltage Shows V1.12.11 Voltage Meas. ID1866

4 = DC Voltage Unfiltered

500 Vdc unit scaling 1000 Vdc and 690 Vac unit 1317 Vdc 5 = DC Current

Bidirectional active current. Default scaling 50 %. 6 = Power

Bidirectional active current. Default scaling 50 %.

7 = FB Analogue Input ID48 8 = Value Control Output

P2.4.2.3 Iout 1 Filter Time ID308 P2.4.3.3 Iout 2 Filter Time ID473

Defines the filtering time of the analogue output signal. Setting this parameter value 0 will deactivate the filtering. First order filtering is used for the analogue output signals.

2000

4000

6000

8000

10000

12000

-0,045

0,545

1,135

1,725

2,315

2,905

3,495

4,085

4,675

5,265

5,855

6,445

Unfiltered

1 s filter time

63 %

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P2.4.2.4 Iout 1 Invert ID309 P2.4.3.4 Iout 2 Invert ID474

Inverts the analogue output signal:

• Maximum output signal = Minimum set value.

• Minimum output signal = Maximum set value.

100 %

0 %

Analogue

Output

Function

Signal

0 %

100 %

P2.4.2.5 Iout 1 Minimum ID310 P2.4.3.5 Iout 2 Minimum ID475

0 = Set minimum value to 0 mA (0%) 1 = Set minimum value to 4 mA (20%)

100 %

0 %

Analogue

Output

Function

Signal

0 %

100 %

20 %

Inverted

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P2.4.2.6 Iout 1 Scale ID311 P2.4.3.6 Iout 2 Scale ID476

A scaling factor for an analogue output.

100 %

0 %

Scaling

50 %

Function

Signal

0 %

100 %

20 %

50 %

Scaling

200 %

50 %

Analogue

Output

P2.4.2.7 Iout 1 Offset ID375 P2.4.3.7 Iout 2 Offset ID477

Add –100.0 to 100.0% to the analogue output.

100 %

0 %

Scaling

50 %

Function

Signal

0 %

100 %

20 %

50 %

Scaling

200 %

50 %

Analogue

Output

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6.4.3 Delayed Digital Outputs 1 & 2

P2.4.4.1 Digital output 1 signal selection ID486 “Dig.Out 1 Signal” P2.4.5.1 Digital output 2 signal selection ID489 “Dig.Out 2 Signal”

Connect the delayed digital output signal to the digital output of your choice with this parameter. For more information about the TTF programming method, see chapter Error! Reference source not found..

P2.4.4.2 Digital output function ID312 “DO1 Content” P2.4.5.2 Digital output 2 function ID490 “DO2 Content”

0 = “Not used” 1 = “Ready”

The AC drive is ready to operate.

Common reasons when ‘Ready’ signals are missing:

o Run enable signal is low o DC Voltage is too low o DC Voltage is too high

2 = “Run”

The AC drive is modulating.

3 = “Fault “

A fault trip has occurred

4 = “FaultInvert”

No active faults in the drive.

5 = “Warning”

Always if a warning is on

6 = “ThermFlt/Wrn”

Thermistor fault or warning

The thermistor input of option board indicates overtemperature. Fault or warning

depending on the response parameter.

7 = “FB DigInput1”

Fieldbus digital input data 1

8 = “FB DigInput2”

Fieldbus digital input data 2

9 = “FB DigInput3”

Fieldbus digital input data 3

10 = “ID.Bit”

Select the signal for controlling the DO. The parameter has to be set in format xxxx.yy where xxxx is the ID number of a signal and yy is the bit number. For example, the value for DO control is 1174.02. 1174 is the ID number of Warning Word 1. So the digital output is ON when bit number 02 of the warning word (ID no. 1174) i.e. Motor underload is high.

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P2.4.4.3 Digital output 1 on-delay ID487 “DO1 ON Delay” P2.4.5.4 Digital output 1 off-delay ID488 “DO1 OFF Delay”

P2.4.4.3 Digital output 2 on-delay ID491 “DO2 ON Delay” P2.4.5.4 Digital output 2 off-delay ID492 “DO2 OFF Delay”

With these parameters you can set on- and off-delays to digital outputs.

Signal

Delay

Off

Delay

Figure 6-1. Digital outputs 1 and 2, on- and off-delays

P2.4.4.5 ID.Bit Free DO 1 ID1217 P2.4.5.5 ID.Bit Free DO 2 ID1385

6.4.4 Output Options

P2.5.9.1 Output Inversion ID1808

Invert selected digital output functions.

B2 =+4= Invert Digital Output 1 B3 =+8= Invert Digital Output 2

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6.5 Limit Settings

6.5.1 Current Limit

P2.5.1.1 Current Limit A ID107

Current limit in amps.

P2.5.1.2 Charging Limit % ID1290

Charging current limit in percentage of Source Nom Current

P2.5.1.2 Discharge Limit % ID1289

Discharging current limit in percentage of Source Nom Current

P2.5.1.4 Charge Ramp Up ID1502

Charging limit ramp up rate.

P2.5.1.5 Discharge Ramp Up ID1532

Discharging ramp up rate

P2.5.1.6 Charge Limit 1 ID1503

Charge limit activated by digital input ID1500.

P2.5.1.7 Charge Limit 2 ID1625

Charge limit activated by digital input ID1501.

P2.5.1.8 Discharge Limit 1 ID1513

Discharge limit activated by digital input ID1506.

P2.5.1.9 Discharge Limit 2 ID1514

Discharge limit activated by digital input ID1624.

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6.5.2 Under Voltage Control Under voltage controller starts to feed DC-Link when limit is reached. Discharging is limited by

discharge current limit and minimum source voltage limit.

P2.5.2.1 Under Voltage Reference ID1567

Under voltage reference, % of unit nominal DC Voltage.

P2.5.2.2 Under Voltage Droop ID1863

Under voltage reference drooping, set droop is reached when active current is 100 %.

P2.5.2.3 Under Voltage Kp ID1468

P2.5.2.4 Under Voltage Ti ID1409

P2.5.2.5 Under Voltage Kp Add ID1425

P2.5.2.6 Enable Black Start ID1813

This parameter enables low DC-Link ready level. Any value above zero will enable function. i.e. previous license codes will enable function even the license is no longer needed.

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6.5.3 Over Voltage Controller Over voltage controller starts to limit source current to the DC-Link when limit is reached when

references makes drives to discharge. When DC-Link voltage rises to over voltage level from external power drive will starts to charge source, until charging current limit is reached or maximum source voltage.

P2.5.2.1 Over Voltage Reference ID1528

Over voltage reference, % of unit nominal DC Voltage.

P2.5.2.2 Over Voltage Droop ID1862

Over voltage reference drooping, set droop is reached when active current is 100 %.

P2.5.2.3 Over Voltage Kp ID699

P2.5.2.4 Over Voltage Ti ID698

P2.5.2.5 Over Voltage Kp Add ID697

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6.5.4 Source Dc Voltage limits

P2.5.4.1 Source Min Voltage ID1893

If Source DC voltage reaches this minimum value while in current reference mode the source voltage limit controllers start to adjust the current reference to keep correct voltage in source.

In Voltage control mode this will limit the reference, if given higher value than battery actual voltage drive will start to charge source until set new limit is reached.

P2.5.4.2 Source Max Voltage ID1895

If Source DC voltage reaches this maximum value while in current reference mode the source voltage limit controllers start to adjust the current reference to keep correct voltage in source.

In Voltage control mode this will limit the reference, if given lover value than battery actual voltage drive will start to discharge source until set new limit is reached.

P2.5.4.3 Source Voltage Hysteresis ID1896

Hysteresis for limiting functions.

P2.5.4.4 Reverse Current Limit % ID1539

This parameter defined how much current reference can be reversed to keep the voltage at correct level. Due to current measurement errors in current control mode the voltage may start to creep slowly and allowing voltage limit controller charge or discharge source while at zero current reference will keep the source voltage at correct level.

6.5.5 Power Limit

P2.5.5.1 Charge Power Limit ID1287

Charging power limit. 100 % equals nominal current at nominal voltage.

P2.5.5.2 Discharge Power Limit ID1288

Discharging power limit. 100 % equals nominal current at nominal voltage.

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6.6 DC Control

P2.6.1 DC Control Mode ID600

0 = Open Loop

External feedbacks are not used for control,

1 = Closed Loop

Voltage feedback is used for voltage controller.

6.6.1 Inner Control Loop Parameters for adjusting current and voltage controllers. No need to adjust unless recommended by

factory.

P2.6.2.1 Current Control Kp ID617

This parameter sets the gain of the current PI controller in current controller mode.

P2.6.2.2 Current Control Ti ID657

This parameter sets the integration time constant of the current PI controller in current control mode.

P2.6.2.3 Voltage Control Kp ID1870

This parameter sets the gain for the PI voltage controller in voltage control mode.

P2.6.2.4 Voltage Control Ki ID1871

This parameter sets the integration time constant in ms of the PI controller in voltage control mode.

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6.6.2 Closed Loop Voltage controller loop using analogue input as feedback signal. PI controller will make correction to

final voltage reference within allowed maximum adjust.

P2.6.3.1 DC Control Kp ID613

Gain for feedback control loop for voltage.

P2.6.3.2 DC Control Ti ID614

Integration for feedback control loop for voltage.

P2.6.3.3 DC PI Max Adjust ID1906

Maximum adjustment to voltage that PI controller can do. If Measured voltage and open loop calculated voltage difference is more that this drive will trip to F81 Closed Loop.

P2.6.3.4 CL Feed Back Loos response ID752

Response when feedback goes outside ID1906, regardless of response selection Closed Loop PI controlled will be disabled.

0 = No response 1 = Warning 2 = Fault

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6.6.3 Voltage Feedback

P2.6.4.1 Feedback AnIN ID1595

Select analogue input that is used for feedback signal. When this input is not selected actual value can be given trough fieldbus by connecting FB Process Data In 1 to monitoring signal ID1866

P2.6.4.2 Feedback Filter TC ID618

Set filtering time constant for feedback signal.

P2.6.4.3 Nom Vdc Signal Leve ID337

Set here signal level when raw analogue input signal will be at Source Nom Voltage level.



󰇟󰇠

󰇛󰇜󰇟󰇠

 󰇛  󰇟󰇠󰇜 󰇟󰇠  

SNV = Source Nom Voltage SVAMS = Source Voltage At Max Signal ZVSL = Zero Vdc Signal Level Source Voltage At MaxSignal (20 mA) : Sensor signal in Vdc at 20 mA

P2.6.4.4 Zero Vdc Signal Level ID320

Set here analogue input signal level where Vdc will be zero Vdc.

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6.7 Drive Control

P2.7.1 Switching frequency ID601

Default 5,0 kHz, recommended to keep default. When all phases are connected to source, source side will see 15 kHz switching frequency. Maximum switching frequency is 6kHz for frame sizes FR/FR4-8 and 5kHz for FI/FR9-14 and the liquid cooled units. Lower switching frequency can be used to reduce derating, but filter inductance needs to be higher.

P2.7.2 Control Options 1 ID1707

B01= Reserved B08= Reserved

P2.7.3 DC/DC Options ID1463

B12 = +4096 = Direct voltage control when voltage control mode selected.

Controls duty cycle of the converter directly instead of cascade control used in the standard voltage control mode. Use this control mode for DC-power supply applications where robustness against load steps is required.

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6.7.1 Identification

P2.7.4.1 IU Offset ID668

Identified U phase current measurement offset, identified during identification run.

P2.7.4.2 IV Offset ID669

Identified U phase current measurement offset, identified during identification run.

P2.7.4.3 IW Offset ID670

Identified W phase current measurement offset, identified during identification run.

P2.7.4.4 Charge Resistance ID662

Resistance when charging, used for source voltage estimation after the filter. This parameter needs to be tuned manually. Tune the resistance higher or lower when comparing the actual battery voltage and Source Voltage. Tuning must be done when some amount of current is flowing to correct directions.

P2.7.4.5 Discharge Resistance ID665

Resistance when discharging, used for source voltage estimation after the filter. This parameter needs to be tuned manually. Tune the resistance higher or lower when comparing the actual battery voltage and Source Voltage. Tuning must be done when some amount of current is flowing to correct directions.

P2.7.4.6 DCLinkMeasCalib % ID549

To increase the DC-voltage accuracy you may use ID549 to adjust the DC-link voltage measurement shown by the converter. This parameter will add a small gain offset to the measured DC-link voltage value. This feature helps to balance the load sharing for parallel converters.

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6.7.2 System Test This parameter group is reserved for internal testing purposes.

Do not edit parameters in this group is not instructed to do so.

P2.7.5.1 Modulation Limit ID1515

This parameter can be used to limit maximum modulation voltage on source side.

P2.7.5.2 Advanced Options 1 ID1560

B10 = +1024 = Fast DC-Link ripple compensation B11+B10 = +3072 = Fast DC-Link ripple compensation + 300 Hz ripple compensation

P2.7.5.3 Advanced Options 2 ID1561

Reserved

P2.7.5.4 Inverse Synch ID1857

P2.7.5.5 DC Ripple Compensation Kp ID1897

Gain for DC-Link ripple compensation.

P2.7.5.6 DC Ripple Compensation Phase ID1898

Phase for DC-Ripple compensation.

P2.7.5.7 DC Ripple Compensation Frequency ID1899

Frequency for DC-Link ripple compensation.

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6.7.3 Battery Emulator/Simulator The DC/DC converter can be used as a current source and sink like a battery. The battery model in

the converter emulates the battery voltage behavior. The model includes series resistance of the battery and no load voltage model. The voltage will drop according to series resistance when discharged and increase when charged. The voltage increase is simulated with negative resistance. Battery no load voltage changes as a function of state of charge according to parameters of the model. Power flow in the DC-link needs to be handled by AFE or other source and load.

There is also a simulation mode to show the emulated voltage without actually loading the converter. Danfoss provides a tool to calculate the model parameters based on the battery cell datasheet. Use the tool to parametrize the converter.

Battery model is given by equations:

1. 



    

2.       󰇛   

󰇡





 󰇢   



Make sure P2.5.4.1 SourceMinVoltage and P.2.5.2 SourceMaxVoltage is not limiting the model voltage unintentionally.

P 2.7.6.1 EmulatorMode ID3501

0 = Disabled

DC/DC converter operates without battery emulation

1 = Emulator Mode

Battery emulation is active. Source voltage is defined by the model parameters. Note: P2.1.4 needs to be in voltage control mode to activate emulator mode.

2 = Simulator Mode

Battery emulation is running in simulation mode. NCDrive can be used to show the model voltage without applying the voltage at the output of the converter. Use P2.1.6 Current Reference to charge and discharge the battery. Battery is charged and discharged ten times faster than actual(?)

P 2.7.6.2 Model A % ID3502

Defines voltage increase in the exponential zone of the battery voltage

P 2.7.6.3 Model B % ID3503

Defines shape of the exponential zone of the battery voltage

P 2.7.6.4 Model K % ID3504

Defines slope of the voltage change in the nominal zone

P 2.7.6.5 Model Q % ID3505

Defines virtual total capacity of the battery (zero voltage)

P 2.7.6.6 Model Qnomh % ID3506

Defines nominal capacity of the battery. Defines 100% SoC capacity.

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P 2.7.6.7 Model R % ID3507

Battery internal resistance.

P 2.7.6.8 Model Set SoC % ID3508

User can initialize the state of charge of the battery model.

V 2.7.6.9 Model Voltage % ID3509

Model voltage monitoring variable.

V 2.7.6.10 Model SoC % ID3510 Model state of charge monitoring variable.

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6.8 Master-Follower parameters

These parameters are used to set up parallel operation of DC/DC converter drives. When activated drives will interleave modulation to reduce voltage and current ripple. Master drive control mode will be used in follower drives regardless of follower drive settings. Master drive references will be used in follower drives regardless of follower drive settings. Limit controllers are operational in follower drives. Follower drives are “ramp” followers, i.e. follower drives are using e.g. ramp times set in master drive assuming limit controllers are not active.

DC+

DC-

L L

DC-Link

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6.8.1 Master follower configuration The OPTD2 board in the Master has default jumper selection, X5:1-2. For the followers, the jumper

positions have to be changed: X5:2-3. This board also has a CAN communication option that is useful for multiple drive monitoring with NCDrive PC software when commissioning Master Follower functions or line systems. Older boards has X6, leave this to ON (X6:1-2).

OPT-D2

Jumper X5 : TX2

X6 : ON

OPT-D2

Jumper X5 : TX2

X6 : ON

OPT-D2

Jumper X5 : TX2

X6 : ON

OPT-D2

Jumper X5 : TX1

X6 : ON

(RX)

(TX)

Master SBInUse = Yes SBID = 1 SBNextID = 2 SBLastID = 4

Follower SBInUse = Yes SBID = 2 SBNextID = 3 SBLastID = 4

Follower SBInUse = Yes SBID = 3 SBNextID = 4 SBLastID = 4

Follower SBInUse = Yes SBID = 4 SBNextID = 1 SBLastID = 4

(RX)

(TX)

Figure 6-2. System bus physical connections with the OPT-D2 board

P2.8.1 Master/Follower selection ID1324 “MF Mode”

Select the Master Follower mode. When the drive is a follower, the Run Request command is monitored from Master but all references are selectable by parameters.

0 = Single drive System bus is deactivated 1 = Master Drive sends Master CW, Current Reference and Voltage Reference to follower drives. 2 = Follower

Drive receives control word from Master and references and sends some diagnostic information to the Master drive.

P2.8.2 SystemBus communication fault response ID1082 “SB Comm Fault”

Defines the action when the System Bus heartbeat is missing. The master drive sends a heartbeat signal to all follower drives and this heartbeat is sent back to the master drive.

0 = No response 1 = Warning 2 = Fault

P2.8.3 SystemBus fault delay ID1352 “SB fault Delay”

Defines the delay before fault generation when heartbeat is missing.

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P2.8.4 SynchFaultResponse ID1701 “SynchFaultResp”

Defines response when interleaving modulation is not in synch

0 = No response 1 = Warning 2 = Fault

P2.8.5 Follower Fault ID1536 “Follower Fault”

Defines the response in the Master drive when a fault occurs in any of the follower drives. When one of the drives trips to fault the master drive will send a command to trigger the Data Logger in all the drives for diagnostic purposes.

0 = No response 1 = Warning 2 = Fault, stop mode after fault according to Stop function

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6.9 Fieldbus parameters

P2.9.1 FB Actual Value Selector ID1853

Select signal ID that is used as “FB Actual speed / Actual Value 1” from the drive.

P2.9.2 GSW ID ID897

Select the value for “FBGeneralStausWord”

P2.9.3 - Fieldbus data out 1-8 selection ID852-ID859 P2.9.10

Using these parameters, you can monitor any monitoring or parameter value from the fieldbus. Enter the ID number of the item you wish to monitor for the value of these parameters.

P2.9.11 - Fieldbus data out 9-16 selection ID558-ID565 P2.9.18

These are similar parameters as P2.9.3-10. Note that these parameters are visible only if a Fieldbus board with support for 16

process data variables is inserted in slot D or E. By default, these parameters are not used.

P2.9.19 FB Reference Selector ID1850

Select where the fieldbus “FBSpeedReference / Reference 1” signal in connected in the application. Use only in ByPass mode.

P2.9.20 - Fieldbus data in 1-8 selection ID876-ID883 P2.9.27

Using these parameters, you can control any parameter from the fieldbus. Enter the ID number of the item you wish to control for the value of these parameters.

P2.9.28 - Fieldbus data in 9-16 selection ID550-ID557 P2.9.35

These are similar parameters as P2.9.20-27. Note that these parameters are visible only if a Fieldbus board with support for 16

process data variables is inserted in slot D or E. By default, these parameters are not used.

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P2.9.36 Control Slot Selector ID1440

This parameter defines which slot is used as the main control place when two fieldbus boards have been installed in the drive. When values 6 or 7 are selected, the drive can use a Fast fieldbus profile, if a fieldbus board with support for the Fast profile is inserted in slot D or E. When values 8 or 9 are selected the drive can use 16 process data variables if the used fieldbus board hardware and firmware support it. See the Fieldbusboard manual for further details.

0 = Not Sel. 4 = Slot D, Normal (8 process data variables) 5 = Slot E, Normal (8 process data variables) 6 = Slot D, Fast fieldbus support 7 = Slot E, Fast fieldbus support 8 = Slot D, Extended (16 process data variables) 9 = Slot E, Extended (16 process data variables)

P2.9.37 State Machine ID896

0 = Basic: This mode makes fieldbus control behaves as in explained in used fieldbus board manual.

1 = Standard: Simple control word that is used in modes where control word from fieldbus is used as such, for some fieldbus board this requires bypass operation.

P2.10.38 SW ID.Bit selection B11 ID 1907 P2.10.39 SW ID.Bit selection B12 ID 1908 P2.10.40 SW ID.Bit selection B13 ID 1909 P2.10.41 SW ID.Bit selection B14 ID 1910

Select the bit that used in FB Status Word Bit 11, 12, 13 and 14.

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6.10 Protections

6.10.1 General

P2.10.1.1 Max Charge Time ID1522

When drive charging options is used this parameter defines maximum time limit for charging. Use suitably sized DC Charging resistor by checking Pulse loadability for time duration set in for Max Charge Time parameter.

.6.10.1.1 4mA fault protection

The 4 mA protection monitors the analogue input signal level from Analogue input 1 and Analogue input 2. The monitoring function is active when signal is below minimum and there is a start request. A fault or warning is generated when the signal falls below 80 % of minimum for 5 seconds or below 50 % of minimum 0.5 seconds.

P2.10.1.2 Response to the 4mA reference fault ID700 “4mA Input Fault”

0 = No response 1 = Warning

2 = Fault.

P2.10.1.3 FaultWarnIndicat ID1940

With this parameter its possible to select how warning and fault indication as handled to digital outputs and to fieldbus

0 = Static

Static signal, as long as warning or fault is active

1 = Toggle

New fault or warning toggles signal for one second.

2 = Marine

Signal toggles in new fault or warning and status needs to be reset to get signal down.

P2.10.1.4 Input Ph. Supervision ID730

Select the response for input phase supervision function.

P2.10.1.5 Quick Stop Indication ID1543

Select the response for Quick Stop, regardless what is selected response drive will always stop modulation.

P2.10.1.6 Run Enable Indication ID1177

Select the response for Run Enable, regardless what is selected response drive will always stop modulation.

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P2.10.1.7 Klixon Response ID782

Select the response for klaxon inputs.

0 = No Action 1 = Warning, Warning Both klixon inputs give a warning 2 = Warning, Fault Klixon input 1 will generate warning and klixon input 2 will generate fault 3 = Fault, Fault

Both klixon inputs give a fault

P2.10.1.8 Ambient Temp Response ID784

Select the response for ambient temperature digital input.

P2.10.1.9 Input Switch Response ID785

Select the response for input switch digital input.

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6.10.2 Temperature Sensors The temperature protection function is used to measure temperatures and issue warnings and/or faults

when the set limits are exceeded. The DC/DC Converter application supports two OPT-BH and OPTB8 board simultaneously.

P2.10.2.1 Number of used inputs in board 1 ID739 “Board1 Channels”

Select used temperature sensor combination with this parameter. See also the Vacon I/O boards manual.

0 = Not used (ID Write, value of maximum temperature can be written from fieldbus) 1 = Sensor 1 in use 2 = Sensor 1 & 2 in use 3 = Sensor 1 & 2 & 3 in use 4 = Sensor 2 & 3 in use 5 = Sensor 3 in use

Note: If the selected value is greater than the actual number of used sensor inputs, the

display will read 200ºC. If the input is short-circuited the displayed value is –30ºC.

P2.10.2.2 Board 1 Temperature responce ID740 “Board1 Response”

0 = No response 1 = Warning 2 = Fault, stop mode after fault according to Stop Function 3 = Fault, stop mode after fault always by coasting

P2.10.2.3 Board 1 warning limit ID741 “Board1Warn.Limit”

Set here the limit at which the PT100 warning will be activated. When individual warning and fault limits are activated this is first board first channel (1A).

P2.10.2.4 Board 1 fault limit ID742 “Board1 Fault Lim.”

Set here the limit at which the PT100 fault (F56) will be activated. When individual warning and fault limits are activated this is first board first channel (1A).

P2.10.2.5 Number of used inputs in board 2 ID743 “Board2 Channels”

If you have two temperature sensor boards installed in your AC drive you can choose here the combination inputs in use in the second board. See also the VACON® I/O boards manual.

0 = Not used (ID Write, value of maximum temperature can be written from fieldbus) 1 = Sensor 1 in use 2 = Sensor 1 & 2 in use 3 = Sensor 1 & 2 & 3 in use 4 = Sensor 2 & 3 in use 5 = Sensor 3 in use

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P2.10.2.6 Board 2 Temperature response ID766 “Board2 Response”

0 = No response 1 = Warning 2 = Fault, stop mode after fault according to Stop Function 3 = Fault, stop mode after fault always by coasting

P2.10.2.7 Board 2 warning limit ID745 “Board2 Warn. Lim”

Set here the limit at which the second temperature sensor board warning will be activated. When individual warning and fault limits are activated this is second board first channel (2A).

P2.10.2.8 Board2 fault limit ID746 “Board2 FaultLim”

Set here the limit at which the second temperature sensor board fault (F61) will be activated. When individual warning and fault limits are activated this is second board first channel (2A).

.6.10.2.1 Individual channel monitoring

Individual channel monitoring is activated by setting one of the warning limits (per board) different than zero. Common limits in above parameters will be channel A warning and fault limits. Channel B and C limits are set with below parameters.

P2.10.2.9.1 Channel 1B Warn ID764 P2.10.2.9.2 Channel 1B Fault ID765

First board second (1B) channel warning and fault limits.

P2.10.2.9.3 Channel 1C Warn ID768 P2.10.2.9.4 Channel 1C Fault ID769

First board third (1C) channel warning and fault limits.

P2.10.2.9.5 Channel 2B Warn ID770 P2.10.2.9.6 Channel 2B Fault ID771

Second board second (2B) channel warning and fault limits.

P2.10.2.9.7 Channel 2C Warn ID772 P2.10.2.9.8 Channel 2C Fault ID773

Second board third (2C) channel warning and fault limits.

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6.10.3 Thermal Protection

P2.10.3.1 Response to thermistor fault ID732

0 = No response 1 = Warning 2 = Fault

Setting the parameter to 0 will deactivate the protection.

P2.10.3.2 Thermal Fault Delay ID707

Delay parameter before fault is triggered when switch type thermal inputs are used.

6.10.4 Fieldbus protection

P2.10.4.1 Response to fieldbus fault ID733 “FBComm.FaultResp”

Set here the response for a fieldbus fault if the active control place is fieldbus. For more information, see the respective Fieldbus Board Manual.

0 = No response 1 = Warning 2 = Fault.

P2.10.4.2 Fieldbus Watch Dog delay ID1354 “FB WD Delay”

Defines delay when fault is generated when watch dog pulse is missing from fieldbus. Set the time to zero to disable watchdog monitoring.

6.10.5 External faults

P2.10.5.1 Response to external fault 1 ID701 P2.10.5.2 Response to external fault 2 ID1504

This parameter defines a response to external fault. If the drive monitors the state of external fault input and a fault occurs the drive can be set to respond to the fault. External fault 1 gives F51 and External fault 2 gives F82.

0 = No response 1 = Warning 2 = Fault

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6.10.6 Reference error These function monitors if reference is follower or if actual source Vdc is exceeding set limits.

P2.10.6.1 Ref Error Response ID735

Select the response when current reference and actual current has error of ID753 and time ID754 has passed.

P2.10.6.2 Ref Error Hysteresis ID753

This parameter defined acceptable error for active current compared to current reference.

P2.10.6.3 Ref Error Delay ID754

Delay to action selected by ID735 when active current is outside of set hysteresis.

P2.10.6.4 Source Vdc Lim Response ID1012

Select response when Source Voltage has exceeded low of high limit set by ID1893 and 1895, SourceMinVoltage and SourceMaxVoltage respectively.

P2.10.6.5 Source Vdc Lim Delay ID737

Delay to selected action selected by ID1012.

6.10.7 Cooling protection Protection for liquid cooled units. An external sensor is connected to the drive (DI: Cooling Monitor) to

indicate if cooling liquid is circulating.

P2.10.7.1 Cooling fault delay ID751 “Cooling F Delay”

This parameter defines the delay after which the drive goes to fault state when ‘Cooling

OK’ signal is missing.

P2.10.7.2 Cooling fault response ID762 “CoolingFaultREsp”

In some cases it is more important to allow the drive to run even if the cooling liquid is not circulating. Then it is possible to select warning as the response. The drive will then continue running until its internal protection will stop it. If cooling signal loss happens on stop state indication is not stored to fault history if previous fault is already Cooling Fault. In Run State indication is always stored to fault history

0 = Stop State: No Action, Run State: Warning 1= Stop State: Warning, Run State: Warning 2= Stop State: Warning, Run State: Fault 3= Stop State: No Action, Run State: Fault

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6.10.8 Current Monitoring This function can monitor set limit for Active Current and give warning or fault depending on active

current level. Can be used e.g. secondary monitor for upper system current reference.

P2.10.8.1 Fault Mode ID3511

Select response when signal exceeds set low or high limit. 0 = No Action 1 = Warning generated in Run state 2 = Fault generated in Run state 3 = Warning generated in stop and run state 4 = Fault generated in stop and run state.

P2 10.8.1 High Fault Limit ID3512

Positive active current fault limit

P2.10.8.1 High Warn Limit ID3513

Positive active current warning limit

P2.10.8.1 Low Warn Limit ID3514

Negative active current warning limit

P2.10.8.1 Low Fault Limit ID3515

Negative active current fault limit

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6.10.9 Extra

P2.10.5 Fault Simulation ID1569 “Fault Simulation”

With this parameter it is possible to simulate different faults without actually making, for example, an over current situation. In the point of view of the drive interface, the operation is identical to actual fault situation.

B00 = +1 = Simulates an over current fault (F1) B01 = +2 = Simulates an over voltage fault (F2) B02 = +4 = Simulates an under voltage fault (F9) B03 = +8 = Reserved B04 = +16 = Simulates an earth fault (F3) B05 = +32 = Reserved B06 = +64 = Reserved B07 = +128 = Simulates an over temperature warning (W14) B08 = +256 = Simulates an over temperature fault (F14)

The warning bit must be active for a fault to appear in simulation. If the fault bit is left active, the drive will go FAULT state at warning limit when the drive temperature rises to the warning level.

B09 = +512 = Reserved

P2.10.6 Reset Datalogger UD1849

Parameter to reset data logger to its defaults. Recommended to reset settings after initial commissioning if changed.

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6.11 ID Function

Listed here are the functions that use the parameter ID number to control and monitor the signal.

6.11.1 Value Control The value control parameters are used to control an input signal parameter.

P2.11.1.1 Control Mode ID1586 “Control Mode”

This parameter defines how the value control output behaves. 0 = SR ABS

Absolute input value is used to make a step change in the output between On and Off

values.

Off

value

Control

Off

value

Control

Value

Off

value

Negative Positive

1 = Scale ABS

Absolute input value is scaled linearly between On and Off values.

Off

value

Control

Off

value

Control

Value

Off

value

Negative Positive

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2 = Scale ABS Inverted Inverted absolute value is scaled linearly between On and Off values.

Off

value

Control

Off

value

Control

Value

Off

value

Negative Positive

3 = SR Input value is used to make a step change in the output between On and Off values.

4 = Scale Input value is scaled linearly between On and Off values.

5 = Scale Inverted Inverted value is scaled linearly between On and Off values

P2.11.1.2 Control Input Signal ID ID1580 “ContrInSignal ID”

With this parameter you can select what signal is used to control selected parameter.

P2.11.1.3 Control Off Limit ID1581 “Contrl Off Limit”

This parameter defines the limit when the selected parameter value is forced to Off value.

P2.11.1.4 Control On Limit ID1582 “Contrl On Limit”

This parameter defines the limit when the selected parameter value is forced to On value.

P2.11.1.5 Control Off Value ID1583 “Contrl Off Value”

This parameter defines the value that is used when the used input signal is below Off limit.

P2.11.1.6 Control On Value ID1584 “Contrl On Value”

This parameter defines the value that is used when the used input signal is above On limit.

P2.11.1.7 Control Output Signal ID ID1585 “ContrlOutSignID”

This parameter defines which parameter is forced to On and Off values when selected input signal exceeds the set limits.

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P2.11.1.8 Control Signal Filtering TC ID1586 “Control Filt TC”

This parameter is used to filter the scaling function output. Used e.g. when unfiltered torque is used to control a parameter that needs stabilization.

.6.11.1.1 XY-Blot

With this function is possible to make own curve. e.g. selecting DC-Link voltage and make the points to control Current reference based on DC-Link voltage level. X-Values are input values and Y-values are outputs.

P2.11.1.9 X Value 01 ID1626 P2.11.1.10 Y Value 01 ID2001 P2.11.1.11 X Value 02 ID1627 P2.11.1.12 Y Value 02 ID2002 P2.11.1.13 X Value 03 ID1628 P2.11.1.14 Y Value 03 ID2003 P2.11.1.15 X Value 04 ID1629 P2.11.1.16 Y Value 04 ID2004 P2.11.1.17 X Value 05 ID1630 P2.11.1.18 Y Value 05 ID2005 P2.11.1.19 X Value 06 ID1631 P2.11.1.20 Y Value 06 ID2006

(X01,Y01)

Out

(X02,Y02)

(X03,Y03)

(X04,Y04) (X05,Y05)

(X06,Y06)

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6.11.2 DIN ID Control This function is used to control any parameter between two different values with a digital input.

Different values are given for DI ‘low’ and DI ‘high’.

SEL

G IN 0 IN 1

DI ID Control Digital Input

P Value for LOW P Value for High

P DIN Controlled ID

P2.11.2.1 ID Control Digital Input ID1570 “ID Control DIN” P2.11.3.1 ID Control Digital Input ID1590 “ID Control DIN” P2.11.4.1 ID Control Digital Input ID1578 “ID Control DIN”

Select digital input to be used for controlling the parameter selected by ID1571, ID1575 and 1579.

P2.11.2.2 DIN Controlled ID ID1571 “Controlled ID” P2.11.3.2 DIN Controlled ID ID1575 “Controlled ID” P2.11.4.2 DIN Controlled ID ID1579 “Controlled ID”

Select parameter ID controlled by ID1570.

P2.11.2.3 Value for Low digital input (FALSE) ID1572 “FALSE Value” P2.11.3.3 Value for Low digital input (FALSE) ID1592 “FALSE Value” P2.11.4.3 Value for Low digital input (FALSE) ID1594 “FALSE Value”

Set here the controlled parameter value when the digital input (ID1570) is LOW for the parameter selected by ID1571. The function does not recognize decimals. Give, therefore, e.g. 10.00 Hz as ‘1000’.

P2.11.2.4 Value for High digital input (TRUE) ID1573 “TRUE Value” P2.11.3.4 Value for High digital input (TRUE) ID1593 “TRUE Value” P2.11.4.4 Value for High digital input (TRUE) ID1596 “TRUE Value”

Set here the controlled parameter value when the digital input (ID1570) is HIGH for the parameter selected by ID1571. The function does not recognize decimals. Give, therefore, e.g. 10.00 Hz as ‘1000’.

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6.11.3 Signal Fault Function Signa fault function will monitor selected signal for high and low limits. Response is generated when

drive is Run state.

P2.11.5.1 Fault Signal ID ID1941

Select signal by ID number to be monitored for exceeding high or low limit.

P2.11.5.2 Fault Mode ID1942

P2.11.5.3 High Fault Limit ID1943

Set here the signal high limit when trigger is made for fault. note the decimals are also needed from original signal. e.g. frequency limit 50,25 Hz is set as 5025.

P2.11.5.3 High Warn Limit ID1945

Set here the signal high limit when trigger is made for warning. note the decimals are also needed from original signal. e.g. frequency limit 50,25 Hz is set as 5025.

P2.11.5.4 Low Warn Limit ID1946

Set here the signal low limit when trigger is made for warning. Note the decimals are also needed from original signal. e.g. frequency limit 50,25 Hz is set as 5025.

P2.11.5.5 Low Fault Limit ID1944

Set here the signal low limit when trigger is made for fault. Note the decimals are also needed from original signal. e.g. frequency limit 50,25 Hz is set as 5025.

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6.12 Keypad control

P3.1 Control place ID1403

The active control place can be changed with this parameter. NOTE! Keypad is the default control place.

0 = PC Control 1 = I/O terminal 2 = Keypad (Default) 3 = Fieldbus

P3.2 License Key ID1995

Set here license key to activate DC/DC Converter operation. FR4 unit size will operate without license key.

P3.3 Multi-Monitor ID1 ID2632 P3.4 Multi-Monitor ID2 ID2633 P3.5 Multi-Monitor ID3 ID2634

Select ID number of the signal to be shown in multimonitor page.

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7. CONTROL AND STATUS WORDS

P2.9.20 State machine

0 / Basic

This mode makes fieldbus control behave as in explained in used fieldbus board manual.

1 / Standard

Simple control word that is used in modes where control word from fieldbus is used as such, for some fieldbus board this requires bypass operation.

7.1 FB Control Word with Basic In Bypass

FB Control Word ID1160

Signal

Comment

B00

Run

0= DC/DC Drive is stopped 1= DC/DC Drive is started

B01

B02

Fault Reset

0>1 Reset fault.

B03

FB DIN1

Can be used to control RO or directly parameter by ID number. G2.4.1

B04

FB DIN2

Can be used to control RO or directly parameter by ID number. G2.4.1

B05

FB DIN3

Can be used to control RO or directly parameter by ID number. G2.4.1

B06

FB DIN4

Can be used to control RO or directly parameter by ID number. G2.4.1

B07

B08

B09

B10

B11

B12

B13

B14

B15

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7.2 FB Control Word with Standard

FB Control Word ID1160

Signal

Comment

B00

DC Charge

0= Stop the drive and/or charging 1= Charge DC

B01

B02

B03

Run

0= DC/DC is stopped 1= DC/DC is started

B04

B05

B06

B07

Reset

0>1 Reset fault.

B08

B09

B10

PLC Control

0= Disable FB Control 1= Enable FB Control

B11

FB DIN1/

Watchdog

Can be used to control RO or directly parameter by ID number. G2.4.1 This bit is connected also to FB Status Word B15

B12

FB DIN2

Can be used to control RO or directly parameter by ID number. G2.4.1

B13

FB DIN3

Can be used to control RO or directly parameter by ID number. G2.4.1

B14

FB DIN4

Can be used to control RO or directly parameter by ID number. G2.4.1

B15

This bit is connected

B00: FALSE = Stop Charging, TRUE = Charge DC

Stop Charging: Stop charging and/or Stops the drive. Charge DC: Activates charging DO, will charge maximum 10 second, will stop earlier if DC CB

feedback is received. Needs to be high even if charging option is not used. B03: FALSE = Stop Request, TRUE = Start Request

Stop Request: Drive will stop . Start Request: Start Command to the drive. Rising edge needed for start.

B07: FALSE = No significance, TRUE = Fault Acknowledge Fault Acknowledge: The group signal is acknowledged with a positive edge. B10: FALSE = Disable FB Control, TRUE = Enable FB Control

Disable FB Control: Drive will stop. Enable FB Control: Start Command is monitored from fieldbus if control place fieldbus.

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7.3 FB Status Word

FB Status Word ID68

Signal

Comment

Ready On

0=Drive not ready to switch on 1=Drive ready to start charging

Ready Run

0=Drive not ready to run 1=Drive ready and Main Contactor is ON

Running

0=Drive not running 1=Drive in Run state (Modulating)

Fault

0=No active fault 1=Fault is active

Run Enable Status

0= Run Disabled. Drive in stop state 1= Run Enabled. Drive can be started.

TRUE

Inhibit

0= Drive in operating condition. 1= Run disabled or fault state.

Warning

0= No active warnings 1= Warning active

Fieldbus Control

Active

0=Fieldbus control not active 1=Fieldbus control active

b10

FALSE

b11

FALSE

b12

FALSE

b13

FALSE

b14

FALSE

b15

Watchdog

Same as received on bit 11 of the main control word.

B00: FALSE = Not Ready to Switch On, TRUE = Ready to Switch On

Not Ready to Switch On: Fault active, DI: Run Enable low, Ready to Switch On: No Faults, DI: Run Enabled,

B01: FALSE = Not Ready To Operate, TRUE = Ready To Operate

Not Ready To Operate: CW.B0 = FALSE, DC Not Ready,. Ready To Operate: CW.B0 = TRUE, DC Ready,

B02: FALSE = Drive is not operating, TRUE = Drive is operational

Drive is not operating: Drive is not run state (modulating) Drive is operational: Drive is in run state and modulating.

B03: FALSE = No Fault, TRUE = Fault Present

No Fault: Drive is not on fault state. Fault Present: Drive is in fault state.

B04: FALSE = Run Disabled, TRUE = Run Enabled

Run Disabled: DI: Run Enable False, Run Enabled: Running Enabled

B06: FALSE = Run not inhibited, TRUE = Run inhibited

Run not inhibited: No faults and Run Enabled Run Inhibited: Fault Active or Run Disabled.

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B07: FALSE = No Warning, TRUE = Warning Present

No Warning: There is no warning or the warning has disappeared again. Warning Present: Drive still works; warning in the service/maintenance parameter;

no acknowledgement. B09: FALSE = No Control Requested, TRUE = Control Requested

No Control Requested: Control by the automation system is not possible. Control Requested: The automation system is controlling.

B15: FALSE = FB DW Feedback Low, TRUE = FB DW Feedback High FB DW Feedback: FB Control Word B11 is echoed back to the Fieldbus. Can be used to monitor communication status from the drive.

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7.4 Status Word (Application) ID 43

Application Status Word combines different drive statuses to one data word.

Application Status Word ID43

FALSE

TRUE

Closed Loop Control not active

Closed Loop Control active

Not in Ready state

Ready

Not Running

Running

No Fault

Fault

Discharging disabled, low voltage

Discharging Allowed

Charging Disabled, high voltage

Charging Allowed

Run Disabled

Run Enable

No Warning

Warning

b8 Charging Switch closed (internal)

b9 Over Voltage Regulator Active

b10 Under Voltage regulator active.

b11

b12

No Run Request

Run Request

b13 One or more regulators active

b14

Current/Power Control Mode

Voltage Control Mode.

b15

B01: FALSE = Not Ready, TRUE = Ready

Not Ready: DC Voltage low, Fault active Ready: Drive in ready state, start command can be given.

B02: FALSE = Not Running, TRUE = Running

Not Running: Drive is not modulating Running: Drive is modulating.

B03: FALSE = No Fault, TRUE = Fault Active

No Faults: Drive do not have active faults. Fault: Drive has an active faults.

B04: FALSE = Discharging disabled, TRUE = Discharging allowed

Discharging disabled: Discharging allowed:

B05: FALSE = Charging disabled, TRUE = Charging allowed

Charging disabled: Charging allowed:

B06: FALSE = Run Enable Low, TRUE = Run Enable High

Run Enable Low: Run Enable command to motor control is low Run Enable High: Run Enable command to motor control is high.

B07: FALSE = No Warning, TRUE = Warning Active

No Warning: No warning signals active in the drive Warning: Drive has active warning signal. Warning signal not stop the operation.

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B08: FALSE = Charging Switch Open, TRUE = Charging Switch closed Charging Switch Open: DC voltage level is nor reached closing level or has drop below the opening level. This information is from drive motor control. Charging switch Closed: DC voltage level is above closing limit and no interlock active internally.

B09: FALSE = OV Control not active, TRUE = OV Control active

OV Control not Active: x. OV Control Active: x.

B10: FALSE = UV Control not active, TRUE = UV Control active

UV Control not active: x. UV Control active: x.

B12: FALSE = No Run Request, TRUE = Run Request

No Run Request: Final Run Request command has not been given to motor control. Run Request: Final Run Request command has been given to motor control.

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8. PROBLEM SOLVING

While proper information is needed form the problem, it’s also recommended to try with latest

application- and system software versions available. Software is continuously developed and default settings are improved (See Chapter 1.13 Compatibility issues in parameters between versions).

Recommended signals for NCDrive

Use the fastest communication speed (Baudrate: 57 600) and a 50 ms update interval for signals for the RS232 communication.

For the CAN communication, use a 1 Mbit communication speed and 7 ms update interval for signals. When you contact the support, send the *.trn, *.par and Service info (*.txt) files with a description of

the situation. If the situation is caused by a fault, take also the Datalogger data from the drive. Note that Datalogger settings can be changed to catch correct situation and it’s also to possible make

manual force trig for Datalogger. Before storing the parameter file, upload the parameters from the drive and save when NCDrive is in

the ON-LINE state. If it is possible, do this while the problem is active. It’s also helpful to have single line diagram from the system where problem is faced.

Figure 2. Datalogger window opening and Service Info upload.

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9. FAULT CODES

The fault codes, their causes and correcting actions are presented below. Note: When contacting distributor or factory because of a fault condition, always write down all texts

and codes on the keypad display. Best way is to send parameter file and service info to Vacon technical support This chapter includes all fault codes that are possible. but some faults are not possible in AFE application. And some faults description may be different when compared to standard frequency converter.

F1 Over current fault

Drive has detected a high current in the output phase. S1 = Hardware trip:

Current above 4*Ih

Possible cause and solutions

1. Sudden increase in load

• Check motor load.

2. Short circuit in cables

• Check cables.

F2 Overvoltage fault

DC-link voltage has exceeded the drive protection limits.

S1 = Hardware trip.

500 Vac unit DC voltage above 911 Vdc 690 Vac unit DC voltage above 1200 Vdc

S2 = Overvoltage control supervision (only 690 Vac unit).

DC voltage has been above 1100 Vdc for too long.

Possible cause and solutions

1. Too short a deceleration time

• Increase deceleration time.

• Use brake chopper and brake resistor.

• Use Brake chopper unit.

2. High overvoltage spikes in supply

• Check input voltage.

F3 Earth fault

Earth fault protection ensures that the sum of the phase currents is zero. The over current protection is always working and protects the frequency converter from earth faults with high currents.

S1 = Sum of output phase current is not zero Possible cause and solutions

1. Insulation failure in cables

2. On DC/DC Converter HW failure, DC/DC converter cant monitor earth fault.

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F5 Charge switch

Charge switch status is not correct when start command is given.

S1 = Charge switch was open when START command was given. Possible cause and solutions

3. Charge switch was open when the START command was given. o Check connection of the feedback from charging relay

4. Reset the fault and restart.

Should the fault re-occur, contact your local distributor.

F7 Saturation fault

S1 = Hardware failure

- Cannot be reset from the keypad.

- Switch off power.

- DO NOT RE-CONNECT POWER!

- Contact your local distributor.

F8 System Fault

A system fault indicates several different fault situations in drive operation.

S1 = Reserved

- Disturbance. Reset the unit and try again.

- If there is star coupler in the unit, check the fibre connections and phase order.

- Driver board or IGBT broken.

- FR9 and the bigger size drives, which includes not star coupler, ASIC board (VB00451) is

broken.

- FR8 and smaller size drives: control board broken.

- FR8 and smaller size drives: if there is boardsVB00449 / VB00450 in use, failure might be

in there.

S2 = Reserved S3 = Reserved S4 = Reserved S5 = Reserved S6 = Reserved S7 = Charge switch S8 = No power to driver card S9 = Power unit communication (TX) S10 = Power unit communication (Trip) S11 = Power unit comm. (Measurement) S12 = SystemBus synchronization has failed in DriveSynch operation S30 = Safe disable inputs are in different state (OPT-AF) S31 = Thermistor short circuit detected (OPT-AF) S32 = OPT-AF board has been removed S33 = OPT-AF board EEPROM eror

Danfoss vacon nx apfiff101 Application guide

Specifications and Main Features

Frequently Asked Questions

User Manual

1. INTRODUCTION

2. DC/DC APPLICATION COMPATIBILITY ISSUES

3. CONTROL IO

4. DC/DC APPLICATION – MONITORING VALUES

4.1 Monitoring values

4.1.1 Monitoring 1

4.1.2 Monitoring 2 values

4.1.3 Fieldbus values

4.1.4 Master-Follower values

4.1.5 Voltage Reference Chain

4.2 Monitoring Values description

4.2.1 Monitoring 1 values

4.2.2 Monitoring 2 values

4.2.3 Fieldbus monitoring values See detail descriptions from chapter Control and Status words

4.2.4 Master-Follower monitoring values

4.2.5 Voltage Reference Chain

5. PARAMETER LIST

5.1 Basic parameters

5.2 Reference Handling

5.2.1 Reference Handling

5.2.2 Voltage Reference

5.2.3 Current Reference

5.2.4 Start Reference Handling

5.3 Input signals

5.3.1 Basic Settings

5.3.2 Digital inputs

5.3.3 Analogue Input 1

5.3.4 Analogue Input 2

5.3.5 Analogue Input 3

5.3.6 Analogue Input 4

5.3.7 Input options

5.4 Output signals

5.4.1 Digital Outputs

5.4.2 Analogue Output 1

5.4.3 Analogue Output 2

5.4.4 Delayed Digital Output 1

5.4.5 Delayed Digital Output 2

5.4.6 Output Options

5.5 Limit Settings

5.5.1 Current Limit

5.5.2 Under Voltage Control for DC-Link Voltage

5.5.3 Over Voltage Control for DC-Link Voltage

5.5.4 Source Voltage

5.5.5 Power Limit

5.6 DC Control Parameters

5.6.1 Inner control

5.6.2 Closed Loop

5.6.3 Voltage Feedback Signal

5.7 Drive Control parameters

5.7.1 Identification

5.7.2 System Test (Internal)

5.7.3 Battery Emulator/Simulator

5.8 Master-Follower Parameters

5.9 Fieldbus parameters

5.10 Protections

5.10.1 General

5.10.2 Temperature sensors

5.10.3 Thermal Protection

5.10.4 Fieldbus protection

5.10.5 External Faults

5.10.6 Reference error

5.10.7 Cooling protection

5.10.8 Current monitoring

5.10.9 Extra

5.11 ID Control Functions

5.11.1 Value Control

5.11.2 DIN ID Control 1

5.11.3 DIN ID Control 2

5.11.4 DIN ID Control 3

5.11.5 Signal Fault function

5.12 Keypad control (Control keypad: Menu M3)

5.13 System menu (Control keypad: Menu M6)

5.14 Expander boards (Control keypad: Menu M7)

6. DESCRIPTION OF PARAMETERS

6.1 Basic parameters

6.2 Reference Handling