Danfoss vacon nx apfiff101 Application guide

vacon® nx

dc/dc drives

adfif101 dc/dc converter Application manual

adfif101 dc/dc converter	VACON® • 3

Vacon NXP DC/DC Converter Application

INDEX

			Document code: DPD01886B
			Software code: ADFIF101V096
			Date: 31.5.2021
VACON NXP DC/DC CONVERTER APPLICATION			...............................................................................3
1.	Introduction...........................................................................................................................................................		6
2. DC/DC Application compatibility issues..................................................................................................................			7
3.	CONTROL IO...........................................................................................................................................................		8
4. DC/DC Application – Monitoring Values.................................................................................................................			9
	4.1	Monitoring values.........................................................................................................................................	10
	4.1.1	Monitoring 1 ............................................................................................................................................	10
	4.1.2	Monitoring 2 values..................................................................................................................................	10
	4.1.3	Fieldbus values.........................................................................................................................................	11
	4.1.4	Master-Follower values ............................................................................................................................	11
	4.1.5	Voltage Reference Chain ..........................................................................................................................	11
	4.2	Monitoring Values description......................................................................................................................	12
	4.2.1	Monitoring 1 values..................................................................................................................................	12
	4.2.2	Monitoring 2 values..................................................................................................................................	13
	4.2.3	Fieldbus monitoring values.......................................................................................................................	15
	4.2.4	Master-Follower monitoring values ..........................................................................................................	19
	4.2.5	Voltage Reference Chain ..........................................................................................................................	20
5.	Parameter List......................................................................................................................................................		21
	5.1	Basic parameters..........................................................................................................................................	21
	5.2	Reference Handling ......................................................................................................................................	21
	5.2.1	Reference Handling ..................................................................................................................................	21
	5.2.2	Voltage Reference....................................................................................................................................	21
	5.2.3	Current Reference....................................................................................................................................	22
	5.2.4	Start Reference Handling..........................................................................................................................	22
	5.3	Input signals .................................................................................................................................................	23
	5.3.1	Basic Settings ...........................................................................................................................................	23
	5.3.2	Digital inputs............................................................................................................................................	23
	5.3.3	Analogue Input 1......................................................................................................................................	23
	5.3.4	Analogue Input 2......................................................................................................................................	24
	5.3.5	Analogue Input 3......................................................................................................................................	24
	5.3.6	Analogue Input 4......................................................................................................................................	24
	5.3.7	Input options............................................................................................................................................	25
	5.4	Output signals ..............................................................................................................................................	26
	5.4.1	Digital Outputs .........................................................................................................................................	26
	5.4.2	Analogue Output 1 ...................................................................................................................................	27
	5.4.3	Analogue Output 2 ...................................................................................................................................	27
	5.4.4 Delayed Digital Output 1 ..........................................................................................................................		28
	5.4.5 Delayed Digital Output 2 ..........................................................................................................................		28
	5.4.6	Output Options ........................................................................................................................................	28
	5.5	Limit Settings................................................................................................................................................	29
	5.5.1	Current Limit............................................................................................................................................	29
	5.5.2 Under Voltage Control for DC-Link Voltage ...............................................................................................		29
	5.5.3 Over Voltage Control for DC-Link Voltage .................................................................................................		29
	5.5.4	Source Voltage .........................................................................................................................................	29

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4 • VACON®	adfif101 dc/dc converter

5.5.5		Power Limit..............................................................................................................................................	30
5.6	DC Control Parameters .................................................................................................................................		31
5.6.1		Inner control ............................................................................................................................................	31
5.6.2		Closed Loop..............................................................................................................................................	31
5.6.3		Voltage Feedback Signal ...........................................................................................................................	31
5.7	Drive Control parameters .............................................................................................................................		32
5.7.1		Identification............................................................................................................................................	32
5.7.2		System Test (Internal)...............................................................................................................................	32
5.7.3		Battery Emulator/Simulator......................................................................................................................	32
5.8	Master-Follower Parameters ........................................................................................................................		33
5.9	Fieldbus parameters.....................................................................................................................................		33
5.10	Protections...................................................................................................................................................		35
5.10.1		General................................................................................................................................................	35
5.10.2		Temperature sensors ...........................................................................................................................	35
5.10.3		Thermal Protection ..............................................................................................................................	36
5.10.4		Fieldbus protection ..............................................................................................................................	36
5.10.5		External Faults .....................................................................................................................................	36
5.10.6		Reference error....................................................................................................................................	36
5.10.7		Cooling protection................................................................................................................................	36
5.10.8		Current monitoring ..............................................................................................................................	37
5.10.9		Extra ....................................................................................................................................................	37
5.11	ID Control Functions.....................................................................................................................................		38
5.11.1		Value Control .......................................................................................................................................	38
5.11.2		DIN ID Control 1 ...................................................................................................................................	38
5.11.3		DIN ID Control 2 ...................................................................................................................................	39
5.11.4		DIN ID Control 3 ...................................................................................................................................	39
5.11.5		Signal Fault function.............................................................................................................................	39
5.12 Keypad control (Control keypad: Menu M3)..................................................................................................			40
5.13 System menu (Control keypad: Menu M6)....................................................................................................			40
5.14 Expander boards (Control keypad: Menu M7)...............................................................................................			40
6. Description of parameters....................................................................................................................................			41
6.1	Basic parameters..........................................................................................................................................		41
6.2	Reference Handling ......................................................................................................................................		43
6.2.1		Voltage reference handling.......................................................................................................................	44
6.2.2		Current reference handling.......................................................................................................................	45
6.2.3		Start Reference Handling..........................................................................................................................	46
6.3	Input Signals.................................................................................................................................................		47
6.3.1		Basic Settings ...........................................................................................................................................	47
6.3.2		Digital Inputs............................................................................................................................................	48
6.3.3		Analogue Inputs 1-4 .................................................................................................................................	50
6.3.4		Input options............................................................................................................................................	54
6.4	Output Signals..............................................................................................................................................		54
6.4.1		Digital Outputs .........................................................................................................................................	54
6.4.2 Analogue Outputs 1 & 2 ...........................................................................................................................			56
6.4.3 Delayed Digital Outputs 1 & 2...................................................................................................................			59
6.4.4		Output Options ........................................................................................................................................	60
6.5	Limit Settings................................................................................................................................................		61
6.5.1		Current Limit............................................................................................................................................	61
6.5.2		Under Voltage Control..............................................................................................................................	62
6.5.3		Over Voltage Controller............................................................................................................................	63
6.5.4 Source Dc Voltage limits ...........................................................................................................................			64
6.5.5		Power Limit..............................................................................................................................................	64
6.6	DC Control....................................................................................................................................................		65
6.6.1		Inner Control Loop ...................................................................................................................................	65
6.6.2		Closed Loop..............................................................................................................................................	66
6.6.3		Voltage Feedback.....................................................................................................................................	67

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adfif101 dc/dc converter				VACON® • 5
	6.7	Drive Control................................................................................................................................................		68
	6.7.1		Identification............................................................................................................................................	69
	6.7.2		System Test..............................................................................................................................................	70
	6.7.3		Battery Emulator/Simulator......................................................................................................................	71
	6.8	Master-Follower parameters ........................................................................................................................		73
	6.8.1		Master follower configuration ..................................................................................................................	74
	6.9	Fieldbus parameters.....................................................................................................................................		76
	6.10	Protections...................................................................................................................................................		78
	6.10.1		General................................................................................................................................................	78
	6.10.2		Temperature Sensors ...........................................................................................................................	80
	6.10.3		Thermal Protection ..............................................................................................................................	82
	6.10.4		Fieldbus protection ..............................................................................................................................	82
	6.10.5		External faults......................................................................................................................................	82
	6.10.6		Reference error....................................................................................................................................	83
	6.10.7		Cooling protection................................................................................................................................	83
	6.10.8		Current Monitoring ..............................................................................................................................	84
	6.10.9		Extra ....................................................................................................................................................	85
	6.11	ID Function...................................................................................................................................................		86
	6.11.1		Value Control .......................................................................................................................................	86
	6.11.2		DIN ID Control......................................................................................................................................	89
	6.11.3		Signal Fault Function ............................................................................................................................	90
	6.12	Keypad control .............................................................................................................................................		91
7. Control and Status Words ....................................................................................................................................				92
	7.1	FB Control Word with Basic In Bypass ...........................................................................................................		92
	7.2	FB Control Word with Standard ....................................................................................................................		93
	7.3	FB Status Word.............................................................................................................................................		94
	7.4	Status Word (Application) ID 43....................................................................................................................		96
8.	Problem solving ...................................................................................................................................................			98
9.	Fault codes...........................................................................................................................................................			99

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6 • VACON®	adfif101 dc/dc converter

1. INTRODUCTION

This manual describes the DC/DC converter application software that can be used with Vacon NX products.

The DC/DC converter can be used to convert power between different DC-voltage levels. Typical applications are power conversion between battery and DC-link of a drive system or grid converter. The DC/DC converter can be used as a variable DC-voltage power supply.

This application requires the NXP3 control board and the VB761D version.

The capacitor and voltage measurements are optional, depending on the process requirements. The measurement itself can be given via analogue input or trough fieldbus by power the management system. The measurement is used to smoothen the start, because the voltage control can be started at the correct level when it is known before start.

L

Source DC

L

L

C

=		DC+
		DC-Link
	=	DC-

Vacon

DC-DC Converter

Figure 1, DC/DC connection

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adfif101 dc/dc converter	VACON® • 7

2. DC/DC APPLICATION COMPATIBILITY ISSUES

V093 & V094

-Compatibility note: Source voltage limits in current control mode are now operating as limit regulators, thus it’s possible to charge or discharge source while voltage stays at minimum or maximum limit. Read manual for updated descriptions or Source DC Voltage limits. ADFIF101 DCDC New Source Voltage Limit Regulator

-Compatibility note: On start charging and discharging current limits are released with ramp. default 1000,0 %/s

o P2.5.1.4 Charge Ramp Up

ID1502

o P2.5.1.5 Discharge Ramp Up ID1532

-

Note 1: This application parameters are not kept backwards compatible if new features or improvements would be difficult to implement by doing so. Read this change note and chapter

“Compatibility issues in parameters between versions” from manual before updating the application.

Note 2: It’s recommended to use compare function for parameter changes when updating application, especially in cases when version number change is considerably high.

Application is constantly developed; this includes changing parameter default values, and if parameters are directly downloaded to drive improved default values may be lost.

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8 • VACON® adfif101 dc/dc converter

3. CONTROL IO

			NXOPTA1
				Terminal		Signal	Description
			1		+10Vref	Reference voltage output	Voltage for potentiometer, etc.
			2		AI1+	Analogue input 1.	Analogue input 1
						Range 0-10V, Ri = 200	Input range selected by jumpers.
						Range 0-20 mA Ri = 250	Default range: Voltage 0 – 10 V
			3		AI1-	I/O Ground	Ground for reference and controls
			4		AI2+	Analogue input 2.	Analogue input 2
			5		AI2-	Range 0-10V, Ri = 200	Input range selected by jumpers.
						Range 0-20 mA Ri = 250	Default range: Current 0 – 20 mA
			6		+24V	Control voltage output	Voltage for switches, etc. max 0.1 A
			7		GND	I/O ground	Ground for reference and controls
			8		DIN1	Start Request	Contact closed = Start Request
						Programmable G2.3.1
			9		DIN2	Programmable G2.3.1	No function defined at default
			10		DIN3	Fault Reset	Rising edge will reset active faults.
						Programmable G2.3.1
			11		CMA	Common for DIN 1—DIN 3	Connect to GND or +24V
			12		+24V	Control voltage output	Voltage for switches (see #6)
			13		GND	I/O ground	Ground for reference and controls
K1			14		DIN4	Programmable G2.3.1	No function defined at default
			15		DIN5	Programmable G2.3.1	No function defined at default
			16		DIN6	Programmable G2.3.1	No function defined at default
			17		CMB	Common for DIN4—DIN6	Connect to GND or +24V
		mA	18		AOA1+	Analogue output 1	Output range selected by jumpers.
			19		AOA1-	Programmable P2.3.1.2	Range 0—20 mA. RL, max. 500
							Range 0—10 V. RL > 1k
			20		DOA1	Digital output	Programmable
						Ready / Warning (Blinking)	Open collector, I 50mA, U 48 VDC

NXOPTA2
21	RO1	Relay output 1	Switching capacity
22	RO1	Programmable G2.4.1	24 VCD / 8 A
23	RO1		250 VAC / 8 A
			125 VDC / 0.4 A

24

RO2

Relay output 2

25

RO2

220

26

RO2

Table 3-1. Default I/O configuration.

VAC

K1

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adfif101 dc/dc converter	VACON® • 9

4. DC/DC APPLICATION – MONITORING VALUES

On the next pages you will find the lists of parameters within the respective parameter groups.

Column explanations:

Code		=	Location indication on the keypad; Shows the operator the present parameter
			number
Parameter		=	Name of parameter
Min		=	Minimum value of parameter
Max		= Maximum value of parameter
Unit		= Unit of parameter value; given if available
Default		= Value preset by factory
Cust		=	Customer’s own setting
ID		= ID number of the parameter
_____		= On parameter code: Parameter value can only be changed after the Drive has been
			stopped.
_____		= Monitoring value is possible to control from fieldbus by ID number

The manual presents signals that are not normally visible for monitoring. i.e. is not a parameter or standard monitoring signal. These signals are presented with [a letter]. e.g. [FW]MotorRegulatorStatus

[V]Normal monitoring signal

[P]Normal parameter in application.

[FW] Firmware signal, Can be monitored with NCDrive when signal type is selected Firmware

[A]Application signal, can be monitored with NCDrive when signal type is selected Application.

[R]Reference type parameter on keypad.

[F] Function. Signal is received as an output of function. [DI] Digital input signal.

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10 • VACON®	adfif101 dc/dc converter

4.1 Monitoring values

The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited.

4.1.1 Monitoring 1

	Code		Signal	Unit		Form.	ID			Description
	V1.1		Source Current	A		Varies	1104
	V1.2		Source Voltage	V		#,#	1107			Estimated at run state
	V1.3		Active Current	%		#,#	1704
			Reference
						#,#				Active current of the drive in % of Source
	V1.4		Active Current	%			1125			Nominal Current
										> 0 Current from DC-Link To Source
										< 0 Current from Source to DC-Link
	V1.5		Source DC Ref.	%		#,##	606
	V1.6		Source DC Act.	%		#,##	1873			Run state calculated, scaled.
	V1.7		Source Meas. DC	%		#,##	1866
	V1.8		Source Meas. Vdc	Vdc		#,#	1164			Voltage feedback signal selected in P2.6.4.1
	V1.9		DC-Link Current	%		#,#	1861
	V1.10		DC-Link Voltage	V		#	1108			Measured DC Link voltage in Volts, filtered
	V1.11		DC-Link Act.	%		#,##	7			Percentage of source nominal voltage
	V1.12		Unit Temperature	°C		#	1109			Heatsink temperature
	V1.13		Status Word			#	43

4.1.2 Monitoring 2 values

Code		Signal		Unit	Form.	ID		Description
V1.15.1		DC Voltage		V	#	44		Unfiltered
V1.15.2		Current		A	Varies	1113		Unfiltered
V1.15.3		IU Current	%		#,#	1851
V1.15.4		IV Current	%		#,#	1852
V1.15.5		IW Current	%		#,#	1868
V1.15.6		Power kW		kW	Varies	1508
V1.15.7		Discharging Limit	%		#,#	1855
V1.15.8		Charging Limit	%		#,#	1854
V1.15.9		Mindex	%		#,##	1856
V1.15.10		Power Ref. %	%		#,#	1700
V1.15.11		Power Act. %	%		#,#	5
V1.15.12		DIN Status Word 1			#	56
V1.15.13		DIN Status Word 2			#	57
V1.15.14		Measured Temperature		°C	#,#	42
		Max
V1.15.15		Meas. Temp 1		°C	#,#	51
V1.15.16		Meas. Temp 2		°C	#,#	52
V1.15.17		Meas. Temp 3		°C	#,#	53
V1.15.18		Meas. Temp 4		°C	#,#	69
V1.15.19		Meas. Temp 5		°C	#,#	70
V1.15.20		Meas. Temp 6		°C	#,#	71

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adfif101 dc/dc converter						VACON® • 11
4.1.3 Fieldbus values
	Code	Signal	Unit	Form.	ID	Description
	V1.16.1	FB Control Word		#	1160
	V1.16.2	FB Voltage Reference	%	#,##	875
	V1.16.3	FB Status Word		#	68
	V1.16.4	FB Current Reference	%	#,#	1140
	V1.16.5	FB Power Reference	%	#,#	1141
	V1.16.6	Warning No.		#	74
	V1.16.7	Fault No.		#	37
	V1.16.8	Fault Word 1		#	1172
	V1.16.9	Fault Word 2		#	1173
	V1.16.10	Warning Word 1		#	1174
	V1.16.11	Analogue Input 1		#,##	13
	V1.16.12	Analogue Input 2		#,##	14
	V1.16.13	Analogue Input 3		#,##	27
	V1.16.14	Analogue Input 4		#,##	28
	V1.16.15	Analogue Output 1		#,##	26
	V1.16.16	Analogue Output 2		#,##	31
	V1.16.17	FB Analog Out	%	#,##	48
4.1.4 Master-Follower values
	Code	Signal	Unit	Form.	ID	Description
	V1.17.1	Master CW		#	93	Master Control Word
	V1.17.2	Status Word D1		#	1615
	V1.17.3	Status Word D2		#	1602
	V1.17.4	Status Word D3		#	1603
	V1.17.5	Status Word D4		#	1604
4.1.5 Voltage Reference Chain
	Code	Signal	Unit	Form.	ID	Description
	V1.18.1	Source DC Ref In	%	#,##	1127	Voltage reference before ramp
	V1.18.2	Source DC Ref.	%	#,##	606	Voltage reference after ramp
	V1.18.3	Source Ref. Final	%	#,##	1131
	V1.18.4	Source Measured DC	%	#,##	1866

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12 • VACON®	adfif101 dc/dc converter

4.2 Monitoring Values description

4.2.1 Monitoring 1 values

V1.1	Source Current	A	ID1104
	Sum current of all phases.
V1.2	Source Voltage	V	ID1107
	Estimated source voltage. Value is update when drive is in run state.
V1.3	Active Current Reference			%	ID1704

Active current reference of the drive in percentage of Source Nominal Current.

Active Curr. Ref > 0: Current flow from Drive DC-Link to Source.

Active Curr. Ref < 0: Current flow from Source to Drive DC-Link.

V1.4	Active Current	%	ID1125
	Active current of the drive in percentage of Source Nominal Current
	Active Current > 0: Current flow from Drive DC-Link to Source.
	Active Current < 0: Current flow from Source to Drive DC-Link.
V1.5	Source DC Ref. %		ID606
	DC Reference for the DC Source Voltage. Percentage of Source Nom Voltage
	parameter.
V1.6	Source DC Act. %		ID1873
	DC Actual of the DC Source in percentage of Source Nom Voltage. Value is update
	when drive is in run state.
V1.7	Source Measured DC		%	#,## ID1866
	Measured DC Voltage.
	If Source DC voltage is available by external measurement make connection to this by
	Voltage feedback analogue input signal selected in P2.6.4.1.
	If used Closed Loop Control and given trough fieldbus use Fast fieldbus communication
	and FB Process Data In 1 channel for actual value by connecting to this monitoring
	signal ID1866.
V1.8	Source Measured Vdc		Vdc	ID1164
	Measured DC Voltage in Vdc for Closed Loop control and for starting voltage.
V1.9	DC-Link Current		%	ID1861
	Calculated DC-Link Current in percentage of Source Nom Current.
V1.10	DC-Link Voltage V		ID1108
	Measured DC-link voltage in Vdc
V1.11	DC-Link Act.	%	ID7
	Measured DC-Link voltage in percentage of Source Nom Voltage.

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adfif101 dc/dc converter			VACON® • 13
V1.12	Unit Temperature	°C	ID1109
	The highest measured drive temperature.
V1.13	Status Word	ID43

Application Status Word combines different drive statuses to one data word.

	Application Status Word ID43
	FALSE	TRUE
b0	Closed Loop Control not active	Closed Loop Control active
b1	Not in Ready state	Ready
b2	Not Running	Running
b3	No Fault	Fault
b4	Discharging disabled, low voltage	Discharging Allowed
b5	Charging Disabled, high voltage	Charging Allowed
b6	Run Disabled	Run Enable
b7	No Warning	Warning
b8		Charging Switch closed (internal)
b9		Over Voltage Regulator Active
b10		Under Voltage regulator active.
b11	Quick Stop Not Active	Quick Stop Active
b12	No Run Request	Run Request
b13		One or more regulators active
b14	Current/Power Control Mode	Voltage Control Mode.
b15

4.2.2 Monitoring 2 values
V1.15.1	DC Voltage	V	ID44
	Unfiltered DC-Link Voltage in V.
V1.15.2	Current	A	ID1113
	Unfiltered source DC current in A.
V1.15.3	IU Current	%	ID1851
	Unfiltered U phase current.
V1.15.4	IV Current	%	ID1852
	Unfiltered U phase current.
V1.15.5	IW Current	%	ID1868
	Unfiltered U phase current.
V1.15.6	Power kW	kW	ID1508

Calculated kW value of power flow.

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14 • VACON®	adfif101 dc/dc converter
V1.15.7 Discharge Limit %	ID1855

Used Active discharge current limit, limit is showing 1/3 % of source nominal current. i.e. limit is per phase.

V1.15.8	Charging Limit			%	ID1854
	Used Active charge current limit, limit is showing 1/3 % of source nominal current. i.e.
	limit is per phase.
V1.15.9	Mindex			%	ID 1856
	Voltage reference as % of unit nominal voltage (500 V / 690 V)
V1.15.10	Power Ref. %				%		ID1700
	Percentage power reference. Shown correctly when Power Control mode or Current
	Control mode active.
V1.15.11	Power Act. %				%		ID5
	Percentage power value scaled to Source Nom Power parameter.
V1.15.12	DIN Status 1				ID 56
V1.15.13	DIN Status 2				ID 57
			DIN StatusWord 1				DIN StatusWord 2
	b0		DIN: A.1				DIN: C.5
	b1		DIN: A.2				DIN: C.6
	b2		DIN: A.3				DIN: D.1
	b3		DIN: A.4				DIN: D.2
	b4		DIN: A.5				DIN: D.3
	b5		DIN: A.6				DIN: D.4
	b6		DIN: B.1				DIN: D.5
	b7		DIN: B.2				DIN: D.6
	b8		DIN: B.3				DIN: E.1
	b9		DIN: B.4				DIN: E.2
	b10		DIN: B.5				DIN: E.3
	b11		DIN: B.6				DIN: E.4
	b12		DIN: C.1				DIN: E.5
	b13		DIN: C.2				DIN: E.6
	b14		DIN: C.3
	b15		DIN: C.4
V1.15.14	Measured Temperature						°C	ID42
	Maximum temperature of the first used measurement board.
V1.15.15	Meas. Temp 1			°C	#,#		ID 51
V1.15.16	Meas. Temp 2			°C	#,#		ID 52
V1.15.17	Meas. Temp 3			°C	#,#		ID 53
V1.15.18	Meas. Temp 4			°C	#,#		ID 69
V1.15.19	Meas. Temp 5			°C	#,#		ID 70
V1.15.20	Meas. Temp 6			°C	#,#		ID 71

Separate measurement from two temperature measurement boards. The signal has 4 s filtering time.

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adfif101 dc/dc converter	VACON® • 15

4.2.3 Fieldbus monitoring values

See detail descriptions from chapter Control and Status words

V1.16.1 FB Control Word

ID 1160

Control word from fieldbus. Below table is for bypass operation for such fieldbus board that natively supports this or can be parameterized to bypass mode. See details from chapter 8 Fieldbus profile for Vacon DC/DC Drive.

			FB Control Word ID1160
	Bit	Signal	Comment
	B00	DC Charge	0=
			1= Charge DC
	B01
	B02
	B03	Run	0= DC/DC Converter is stopped
			1= DC/DC Converter is started
	B04
	B05
	B06
	B07	Reset	0>1 Reset fault.
	B08
	B09
	B10	PLC Control	0= Disable FB Control
			1= Enable FB Control
	B11	FB DIN1 / WD	Can be used to control RO or directly parameter by ID number.
			G2.4.1
	B12		Can be used to control RO or directly parameter by ID number.
		FB DIN2	G2.4.1
	B13		Can be used to control RO or directly parameter by ID number.
		FB DIN3	G2.4.1
	B14		Can be used to control RO or directly parameter by ID number.
		FB DIN4	G2.4.1
	B15

V1.16.2 FB Voltage Reference [%] ID875

Voltage reference from fieldbus. Connection to here is made with ID number with Fieldbus data mapping.

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16 • VACON®	adfif101 dc/dc converter

V1.16.3

FB Status Word

ID 68

Status word to fieldbus. Below table is for bypass operation for such fieldbus board that natively supports this or can be parameterized to bypass mode.

			FB Status Word ID68
		Signal	Comment
	B00	Ready On	0=Drive not ready to switch on
			1=Drive ready to start charging
	B01	Ready Run	0=Drive not ready to run
			1=Drive ready and Main Contactor is ON
	B02	Running	0=Drive not running
			1=Drive in Run state (Modulating)
	B03	Fault	0=No active fault
			1=Fault is active
	B04	Run Enable	0= Run Disabled. Drive in stop state
		Status	1= Run Enabled. Drive can be started.
	B05
	B06	Inhibit	0= Drive in operating condition.
			1= Run disabled or fault state.
	B07	Warning	0= No active warnings
			1= Warning active
	B08
	B09	Fieldbus Control	0=Fieldbus control not active
		Active	1=Fieldbus control active
	B10
	B11
	B12
	B13
	B14
	B15	WD Pulse	Feedback from FB Control Word B11

V1.16.4	FB Current Reference	[%]	ID1140
	Current reference from fieldbus. Connection to here is made with ID number with
	Fieldbus data mapping.
V1.16.5	FB Power Reference	[%]	ID1141
	Power reference from fieldbus. Connection to here is made with ID number with Fieldbus
	data mapping.
V1.16.6	Warning No.	ID74
	Number if last active warning.
V1.16.7	Fault No.	ID37
	Number if last active fault.

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adfif101 dc/dc converter				VACON® • 17
V1.16.8	Fault Word 1		ID1172
			Fault Word 1 ID1172
		Bit	Fault(s)
		B0	F1 Over current, F31 IGBT, F41 IGBT
		B1	F2 Over Voltage
		B2	F9 Under Voltage
		B3
		B4	F3 Earth Fault
		B5
		B6	F14 Unit Over Temperature
		B7	F29 Thermistor
		B8
		B9
		B10
		B11	F52 Keypad or F52 PC communication fault
		B12	F53 FieldBus fault
		B13
		B14	F54 Slot Communication fault
		B15	F50 4mA fault
V1.16.9	Fault Word 2		ID 1173
			Fault Word 2 ID1173
		Bit	Fault(s)
		B0
		B1
		B2
		B3
		B4
		B5
		B6	F51 External fault
		B7
		B8
		B9	F31 IGBT, F41 IGBT
		B10
		B11
		B12
		B13
		B14
		B15

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18 • VACON®			adfif101 dc/dc converter
V1.16.10 Warning Word 1			ID 1174
			Warning Word 1 ID1174
	Bit		Warning(s)
	B0
	B1		W29 Thermistor
	B2
	B3
	B4
	B5
	B6		F53 FB Warning
	B7
	B8		F14 Over Temperature
	B9
	B10
	B11		W63 or F63 Quick Stop
	B12		W62 or F62 Run Disabled
	B13
	B14
	B15

V1.16.11	Analogue input 1	%	ID 13
V1.16.12	Analogue input 2	%	ID 14
	Unfiltered analogue input level.
	0 % = 0 mA / 0 V, -100 % = -10 V, 100 % = 20 mA / 10 V.
	Monitoring scaling is determined by the option board parameter.

V1.16.13	Analogue input 3	%	ID 27
V1.16.14	Analogue input 4	%	ID 28
	It is possible to adjust this input value from fieldbus when the input terminal selection is
	0.1. This way it is possible to adjust the free analogue input from fieldbus and have all
	analogue input functions available for fieldbus process data.

V1.16.15	Analogue Out 1	%	ID 26
V1.16.16	Analogue Out 2	%	ID 31
	Analogue Output value 0 % = 0 mA / 0 V, 100 % = 20 mA / 10 V
V1.16.17	FB Analog Out	%	#,## ID48

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adfif101 dc/dc converter	VACON® • 19
4.2.4 Master-Follower monitoring values
V1.17.1 Master CW	ID93

SystemBus Master Control word that is send by master drive and received by follower drives.

					Master Control Word ID93
			Signal		Comment
		b0
		b1
		b2
		b3	Fault Reset
		b4	Master Running
		b5
		b6
		b7	WD Pulse
		b8
		b9	Datalogger Trig command
		b10
		b11
		b12
		b13
		b14	Voltage Control
		b15
V1.17.2	Status Word D1			ID1615
V1.17.3	Status Word D2			ID1602
V1.17.4	Status Word D3			ID1603
V1.17.5	Status Word D4			ID1604
	Follower status words received by SystemBus master drive from followers.
					Follower Status Word
			Signal		Comment
		b0
		b1	Ready
		b2	Run
		b3	Fault
		b4	Charge SW State
		b5
		b6	Run Enable
		b7	Warning
		b8
		b9
		b10	Synchronized
		b11
		b12	Run Request
		b13	Limit Regulator
		b14
		b15	WD Pulse

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20 • VACON®		adfif101 dc/dc converter
4.2.5 Voltage Reference Chain
V1.18.1 Source DC Ref. In	%	ID1127

DC Reference for the DC Source voltage before the ramp.

V1.18.2 Source DC Ref.

%

ID606

DC Reference for the DC Source Voltage after the ramp. Percentage of Source Nom Voltage parameter.

V1.18.3 Source Ref. Final

%

ID1131

DC Reference for the DC Source Voltage after Closed Loop PI controller.

V1.18.4 Source Measured DC %

ID1866

Measured DC Voltage.

If Source DC voltage is available by external measurement make connection to this by Voltage feedback analogue input signal selected in P2.6.4.1.

If used Closed Loop Control and given trough fieldbus use Fast fieldbus communication and FB Process Data In 1 channel for actual value.

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adfif101 dc/dc converter	VACON® • 21

5. PARAMETER LIST

5.1 Basic parameters

		Code			Parameter			Min			Max			Unit			Default			ID			Note
		P2.1.1			Source Nom Current		0,0				Varies			A			Varies		113				Capacity of supply,
		P2.1.2			Source Nom Voltage		50			797				V		400			110
										1099						690
		P2.1.3			Source Nom Power		0			32000				kW		0			116
																						0		= Current
		P2.1.4			Control Mode		0			2						0			1858			1		= Voltage
																						2		= Power
		P2.1.5			Voltage Reference		0			320			%			100			1462
		P2.1.6			Current Reference		-150			150			%			0			1860				Common current reference
		P2.1.7			Power Reference		-150			150			%			0			1869				Common power reference
		P2.1.8			Identification		0			1						0			631			0		= No Action
																						1		= Current. Meas. Offset.

Table 5-1. Basic parameters

5.2 Reference Handling

5.2.1 Reference Handling

		Code			Parameter			Min			Max			Unit			Default			ID			Note
																						0		= Control Mode P2.1.4
		P2.2.1			IO Control Mode		0			3						0			1856			1		= Current Control
																						2		= Voltage Control
																						3		= Power Control
		P2.2.2			IO Voltage Ref Sel.		0			1						0			117			0		= Voltage Ref. ID1462
																						1		= FB Voltage Ref. ID875
		P2.2.3			IO Current Ref. Sel.		0			1						0			131			0		= Current Ref. ID1860
																						1		= FB Current Ref. ID1140
		P2.2.4			IO Power Ref. Sel.		0			1						0			1620			0		= Power Ref. ID1869
																						1		= FB Power Ref. ID1141
																						0		= Control Mode ID1858
		P2.2.5			FB Control Mode		0			3						0			1848			1		= Current Control
																						2		= Voltage Control
																						3		= Power Control
		P2.2.6			FB Voltage Ref Sel.		0			1						0			112			0		= Voltage Ref. ID1462
																						1		= FB Voltage Ref. ID875
		P2.2.7			FB Current Ref. Sel.		0			1						0			641			0		= Current Ref. ID1860
																						1		= FB Current Ref. ID1140
		P2.2.8			FB Power Ref. Sel.		0			1						0			1621			0		= Power Ref. ID1869
																						1		= FB Power Ref. ID1141

Table 5-2. Current Reference Handling

5.2.2 Voltage Reference

		Code			Parameter			Min			Max				Unit			Default				ID				Note
		P2.2.9.1			Drooping		0			100			%				0			620
		P2.2.9.2			Voltage Reference		-1			3200					%/s		5			1867						<0 = No ramp
					Ramp Rate
		P2.2.9.3			Direct Vdc Control		0			1							0			1743				0			= No
																								1			= Yes

Table 5-3. Voltage Reference Handling

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22 • VACON®	adfif101 dc/dc converter

5.2.3 Current Reference

		Code			Parameter			Min			Max			Unit			Default			ID			Note
		P2.2.10.1			Constant Reference		-320,00			320,00			%			0,0			1239
				1
		P2.2.10.2			Constant Reference		-320,00			320,00			%			0,0			1240
				2
					Phase Reference																		0 = Average
		P2.2.10.3.1					0			2						0			1859				1 = Individual
					Mode
																							2 = Same
		P2.2.10.3.2			IU Current		-300			300			%			0			128
					Reference
		P2.2.10.3.3			IV Current		-300			300			%			0			129
					Reference
		P2.2.10.3.4			IW Current		-300			300			%			0			130
					Reference
Table 5-4. Current Reference Handling

5.2.4 Start Reference Handling

		Code			Parameter			Min			Max			Unit			Default			ID			Note
																						0		= Reference
		P2.2.11.1			Voltage Reference At		0			2						3			1864			1		= Start Voltage Reference
					Start																	2		= Measurement
																						3		= 80 %
		P2.2.11.2			Start Voltage		0			320			%			90			1865
					Reference

Table 5-4. Start Reference Handling

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adfif101 dc/dc converter	VACON® • 23

5.3 Input signals

5.3.1 Basic Settings

Code

Parameter

Min

Max

Unit

Default

ID

Description

0

= Start-No Act

P2.3.1.1

Start/Stop Logic

0

2

0

300

1

= RPuls-FPuls

2

= RPuls-RPuls

Table 5-5. Basic Settings

5.3.2 Digital inputs

Code

Parameter

Min

Max

Unit

Defaul

ID

Description

t

P2.3.1.1

Start Signal 1

0.1

E.10

DigIn

A.1

403

P2.3.2.2

Start Signal 2

0.1

E.10

DigIn

0.1

404

P2.3.2.3

Run Enable

0.1

E.10

DigIn

0.2

407

P2.3.2.4

Fault Reset

0.1

E.10

DigIn

A.3

414

P2.3.2.5

External fault

0.1

E.10

DigIn

0.1

405

P2.3.2.6

External fault

0.1

E.10

DigIn

0.1

406

P2.3.2.7

Enable Constant Ref

0.1

E.10

DigIn

0.1

532

P2.3.2.8

Constant Ref. 1

0.1

E.10

DigIn

0.1

530

P2.3.2.9

Constant Ref. 2

0.1

E.10

DigIn

0.1

531

P2.3.2.10

I/O Term Control

0.1

E.10

DigIn

0.1

409

P2.3.2.11

Keypad Control

0.1

E.10

DigIn

0.1

410

P2.3.2.12

Fieldbus Control

0.1

E.10

DigIn

0.1

411

P2.3.2.13

DC CB State

0.1

E.10

DigIn

0.1

1453

P2.3.2.14

Thermal Switch

0.1

E.10

DigIn

0.2

1179

P2.3.2.15

Quick Stop

0.1

E.10

DigIn

0.2

1213

P2.3.2.16

Charge Limit 1

0.1

E.10

DigIn

0.1

1500

P2.3.2.17

Charge Limit 2

0.1

E.10

DigIn

0.1

1501

P2.3.2.18

Discharge Limit 1

0.1

E.10

DigIn

0.1

1506

P2.3.2.19

Discharge Limit 2

0.1

E.10

DigIn

0.1

1624

P2.3.2.20

Cooling Monitor

0.1

E.10

DigIn

0.2

750

P2.3.2.21

Klixon In 1

0

E.10

DigIn

0.2

780

P2.3.2.22

Klixon In 2

0

E.10

DigIn

0.2

781

P2.3.2.23

Input Switch

0

E.10

DigIn

0.2

1209

P2.3.2.24

Ambient Temp

0

E.10

DigIn

0.2

783

Table 5-6. Digital inputs parameters

5.3.3 Analogue Input 1

		Code		Parameter	Min		Max		Unit		Default		ID		Note
		P2.3.3.1	AI1 signal selection		0.1		E.10				0.1		377
		P2.3.3.2		AI1 filter time	0,000		32,000		s		0,000		324
		P2.3.3.3		AI1 custom	-160,00		160,00		%		0,00		321
				minimum setting
		P2.3.3.4		AI1 custom	-160,00		160,00		%		100,00		322
				maximum setting
		P2.3.3.5	AI1 signal inversion		0		1				0		387
				AI1 reference
		P2.3.3.6		scaling, minimum	-32000		32000				0		303
				value
				AI1 reference
		P2.3.3.7	scaling, maximum		-32000		32000				0		304
				value
		P2.3.3.8		AI1 Controlled ID	0		10000				0		1507

Table 5-7. ANALOG INPUT 1,

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24 • VACON®	adfif101 dc/dc converter

5.3.4 Analogue Input 2

		Code		Parameter	Min		Max		Unit		Default		ID		Note
		P2.3.4.1	AI2 signal selection		0.1		E.10				0.1		388
		P2.3.4.2		AI2 filter time	0,000		32,000		s		0,000		329
		P2.3.4.3		AI2 custom	-160,00		160,00		%		0,00		326
				minimum setting
		P2.3.4.4		AI2 custom	-160,00		160,00		%		100,00		327
				maximum setting
		P2.3.4.5	AI2 signal inversion		0		1				0		398
				AI2 reference
		P2.3.4.6		scaling, minimum	-32000		32000				0		393
				value
				AI2 reference
		P2.3.4.7	scaling, maximum		-32000		32000				0		394
				value
		P2.3.4.8		AI2 Controlled ID	0		10000				0		1511

Table 5-8. ANALOG INPUT 2,

5.3.5 Analogue Input 3

		Code		Parameter	Min		Max		Unit		Default		ID		Note
		P2.3.5.1	AI3 signal selection		0.1		E.10				0.1		141
		P2.3.5.2		AI3 filter time	0,000		32,000		s		0,000		142
		P2.3.5.3		AI3 custom	-160,00		160,00		%		0,00		144
				minimum setting
		P2.3.5.4		AI3 custom	-160,00		160,00		%		100,00		145
				maximum setting
		P2.3.5.5	AI3 signal inversion		0		1				0		151
				AI3 reference
		P2.3.5.6		scaling, minimum	-32000		32000				0		1037
				value
				AI3 reference
		P2.3.5.7	scaling, maximum		-32000		32000				0		1038
				value
		P2.3.5.8		AI3 Controlled ID	0		10000				0		1509

Table 5-9. ANALOG INPUT 3,

5.3.6 Analogue Input 4

		Code		Parameter	Min		Max		Unit		Default		ID		Note
		P2.3.6.1	AI4 signal selection		0.1		E.10				0.1		152
		P2.3.6.2		AI4 filter time	0,000		32,000		s		0,000		153
		P2.3.6.3		AI4 custom	-160,00		160,00		%		0,00		155
				minimum setting
		P2.3.6.4		AI4 custom	-160,00		160,00		%		100,00		156
				maximum setting
		P2.3.6.5	AI4 signal inversion		0		1				0		162
				AI4 reference
		P2.3.6.6		scaling, minimum	-32000		32000				0		1039
				value
				AI4 reference
		P2.3.6.7	scaling, maximum		-32000		32000				0		1040
				value
		P2.3.6.8		AI4 Controlled ID	0		10000				0		1510

Table 5-10. ANALOG INPUT 4,

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adfif101 dc/dc converter	VACON® • 25

5.3.7 Input options

	Code	Parameter	Min	Max	Unit	Default	ID	Note
	P2.3.7.1	DI Inversion	0	65535		0	1091

Table 5-10. Input options

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26 • VACON®	adfif101 dc/dc converter

5.4 Output signals

5.4.1 Digital Outputs

		Code			Parameter			Min			Max			Unit			Default			ID			Description
	2.4.1.1				Ready		0.1				E.10			DiOut					432
	2.4.1.2				Running		0.1				E.10			DiOut					433
	2.4.1.3				Fault		0.1				E.10			DiOut					434
	2.4.1.4				Fault, Inverted		0.1				E.10			DiOut					435
	2.4.1.5				Warning		0.1				E.10			DiOut					436
	2.4.1.6				FB Dig Input 1		0.1				E.10			DiOut					455
	2.4.1.7				FB DIN 1 Par ID		0.1				E.10			DiOut					891
	2.4.1.8				FB Dig Input 2		0.1				E.10			DiOut					456
	2.4.1.9				FB DIN 2 Par ID		0.1				E.10			DiOut					892
	2.4.1.10				FB Dig Input 3		0.1				E.10			DiOut					457
		2.4.1.11		FB DIN 3 Par ID			0.1				E.10			DiOut					893
	2.4.1.12				FB Dig Input 4		0.1				E.10			DiOut					169
		2.4.1.13		FB DIN 4 Par ID			0.1				E.10			DiOut					894
	2.4.1.14				Charge DC		0.1				E.10			DiOut					1668
	2.4.1.15				DC Ready		0.1				E.10			DiOut					1218
	2.4.1.16				Charging		0.1				E.10			DiOut					1219
	2.4.1.17				Discharging		0.1				E.10			DiOut					1220

Table 5-11. Digital outputs parameters

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adfif101 dc/dc converter									VACON® • 27
5.4.2 Analogue Output 1
	Code	Parameter	Min	Max	Unit	Default	ID		Description
	P2.4.2.1	Iout 1 Signal	0.1	E.10	AnOUT	0.1	464
									0= 4 mA
									1=±2*Active Current
									2=Source Voltage
									3=Measured Source
									Voltage
									4=DC Voltage
	P2.4.2.2	Iout 1 Content	0	8		0	307		Unfiltered
									5=DC Current
									6= Power
									7=FB Analogue
									Input ID48
									8=Value Control
									Output
	P2.4.2.3	Iout 1 Filter Time	0	10	s		308
	P2.4.2.4	Iout 1 Invert	0	1			309
	P2.4.2.5	Iout 1 Minimum	0	1			310
	P2.4.2.6	Iout 1 Scale	10	1000	%		311
	P2.4.2.7	Iout 1 Offset	-100	100	%		375
	Table 5-12. Analogue Output 1 parameters
5.4.3 Analogue Output 2
	Code	Parameter	Min	Max	Unit	Default	ID		Description
	P2.4.3.1	Iout 2 Signal	0.1	E.10	AnOUT		471
	P2.4.3.2	Iout 2 Content	0	8		0	472		See P2.4.2.2
	P2.4.3.3	Iout 2 Filter Time	0	10	s		473
	P2.4.3.4	Iout 2 Invert	0	1			474
	P2.4.3.5	Iout 2 Minimum	0	1			475
	P2.4.3.6	Iout 2 Scale	10	1000	%		476
	P2.4.3.7	Iout 2 Offset	-100	100	%		477

Table 5-13. Analogue Output 2 parameters

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28 • VACON®

adfif101 dc/dc converter

5.4.4 Delayed Digital Output 1

Code

Parameter

Min

Max

Unit

Default

Cust

ID

Note

P2.4.4.1

Digital output 1

0.1

E.10

0.1

486

Possibility to invert by

signal selection

ID1808 Output Inversion

0=Not used

1=Ready

2=Run

3=Fault

Digital output 1

4=Fault inverted

P2.4.4.2

0

10

0

312

5=Warning

function

6=Therm. fault or warn.

7=Fieldbus input data 1

8=Fieldbus input data 2

9=Fieldbus input data 3

10=ID.Bit Select

P2.4.4.3

Digital output 1 on

0.00

320.00

s

0.00

487

0.00 = On delay not in use

delay

P2.4.4.4

Digital output 1 off

0.00

320.00

s

0.00

488

0.00 = Off delay not in use

delay

P2.4.4.5

ID.Bit Free DO

0.00

2000.15

0.00

1217

5.4.5 Delayed Digital Output 2

Code

Parameter

Min

Max

Unit

Default

Cust

ID

Note

P2.4.5.1

Digital output 2

0.1

E.10

0.1

489

Possibility to invert by

signal selection

ID1808 Output Inversion

P2.4.5.2

Digital output 2

0

28

0

490

See P2.4.4.2

function

P2.4.5.3

Digital output 2 on

0.00

320.00

s

0.00

491

0.00

=

On delay not in

delay

use

P2.4.5.4

Digital output 2 off

0.00

320.00

s

0.00

492

0.00

=

Off delay not in

delay

use

P2.4.5.5

ID.Bit Free DO

0.00

2000.15

0.00

1385

5.4.6 Output Options

Code

Parameter

Min

Max

Unit

Default

Cust

ID

Note

P2.4.6.1

Output Inversion

0

65535

0

1808

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

adfif101 dc/dc converter	VACON® • 29

5.5 Limit Settings

5.5.1 Current Limit

		Code			Parameter			Min			Max			Unit			Default			ID			Note
		P2.5.1.1			Current Limit		0				Varies			A			Varies		107				Total current limit
		P2.5.1.2			Charging Limit		0			300			%			105			1290				% of Source Nom Current
		P2.5.1.3			Discharge Limit		0			300			%			105			1289				% of Source Nom Current
		P2.5.1.4			Charge Ramp Up		-1,0			3200				%/s					1502
		P2.5.1.5			Discharge Ramp		-1,0			3200				%/s					1532
					Up
		P2.5.1.6			Charge Limit 1		0			9000			%						1503
		P2.5.1.7			Charge Limit 2		0			9000			%						1625
		P2.5.1.8			Discharge Limit 1		0			9000			%						1513
		P2.5.1.9			Discharge Limit 2		0			9000			%						1514

Table 5-14. Current limit parameters

5.5.2 Under Voltage Control for DC-Link Voltage

		Code			Parameter			Min			Max			Unit			Default			ID			Note
																							% of unit nominal DC-Link
		P2.5.2.1			Under Voltage		0,00			118,00			%			65,00			1567				voltage.
					Reference																		500 Vac unit: 675 Vdc
																							690 Vac unit: 931 Vdc
		P2.5.2.2			Under Voltage		0			100			%			0			1863
					Droop
		P2.5.2.3			Under Voltage Kp		0			32000						50			1468
		P2.5.2.4			Under Voltage Ti		0			32000						15			1409
		P2.5.2.5			Under Voltage Kp		0			32000						50			1425
					Add
		P2.5.2.6			Enable Black Start		0			65535						0			1813				> 0, enabled.

Table 5-15. Under voltage control parameters

5.5.3 Over Voltage Control for DC-Link Voltage

		Code			Parameter			Min			Max				Unit			Default			ID			Note
																								% of unit nominal DC-Link
		P2.5.2.1			Over Voltage		0,00			118,00			%				118,00			1528				voltage.
					Reference																			500 Vac unit: 675 Vdc
																								690 Vac unit: 931 Vdc
		P2.5.2.2			Over Voltage Droop		0			100			%				0			1862
		P2.5.2.3			Over Voltage Kp		0			32000							50			699
		P2.5.2.4			Over Voltage Ti		0			32000							15			698
		P2.5.2.5			Over Voltage Kp		0			32000							50			697
					Add
		Table 5-16. Over voltage control parameters

5.5.4 Source Voltage

Code

Parameter

Min

Max

Unit

Default

ID

Note

P2.5.4.1

Source Min Voltage

50,0

1100,0

Vdc

200/345

1893

Discharge limit

P2.5.4.2

Source Max Voltage

50,0

1100,0

Vdc

749/1099

1895

Charge limit

P2.5.4.3

Source Voltage

0,0

100,0

Vdc

5,0

1896

Hysteresis

P2.5.4.4

Reverse Current

0,0

900,0

%

2,0

1539

Limit

Table 5-17. Source voltage parameters

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30 • VACON®

adfif101 dc/dc converter

5.5.5 Power Limit

Code

Parameter

Min

Max

Unit

Default

ID

Note

P2.5.5.1

Charge Power Limit

-900

900

%

-0,1

1287

P2.5.5.2

Discharge Power

-900

900

%

-0,1

1288

Limit

Table 5-17. Source voltage parameters

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/