Danfoss vacon nx apfiff101 Application guide
vacon
dc/dc drives
®
nx
adfif101
dc/dc converter
Application manual
adfif101 dc/dc converter VACON® • 3
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Vacon NXP DC/DC Converter Application
INDEX
Document code: DPD01886B
Software code: ADFIF101V096
Date: 31.5.2021
VACON NXP DC/DC CONVERTER APPLICATION ............................................................................... 3
1. Introduction ........................................................................................................................................................... 6
2. DC/DC Application compatibility issues.................................................................................................................. 7
3. CONTROL IO ........................................................................................................................................................... 8
4. DC/DC Application – Monitoring Values ................................................................................................................. 9
4.1 Monitoring values......................................................................................................................................... 10
4.1.1 Monitoring 1 ............................................................................................................................................ 10
4.1.2 Monitoring 2 values.................................................................................................................................. 10
4.1.3 Fieldbus values ......................................................................................................................................... 11
4.1.4 Master-Follower values ............................................................................................................................ 11
4.1.5 Voltage Reference Chain .......................................................................................................................... 11
4.2 Monitoring Values description ...................................................................................................................... 12
4.2.1 Monitoring 1 values.................................................................................................................................. 12
4.2.2 Monitoring 2 values.................................................................................................................................. 13
4.2.3 Fieldbus monitoring values ....................................................................................................................... 15
4.2.4 Master-Follower monitoring values .......................................................................................................... 19
4.2.5 Voltage Reference Chain .......................................................................................................................... 20
5. Parameter List ...................................................................................................................................................... 21
5.1 Basic parameters .......................................................................................................................................... 21
5.2 Reference Handling ...................................................................................................................................... 21
5.2.1 Reference Handling .................................................................................................................................. 21
5.2.2 Voltage Reference .................................................................................................................................... 21
5.2.3 Current Reference .................................................................................................................................... 22
5.2.4 Start Reference Handling .......................................................................................................................... 22
5.3 Input signals ................................................................................................................................................. 23
5.3.1 Basic Settings ........................................................................................................................................... 23
5.3.2 Digital inputs ............................................................................................................................................ 23
5.3.3 Analogue Input 1 ...................................................................................................................................... 23
5.3.4 Analogue Input 2 ...................................................................................................................................... 24
5.3.5 Analogue Input 3 ...................................................................................................................................... 24
5.3.6 Analogue Input 4 ...................................................................................................................................... 24
5.3.7 Input options ............................................................................................................................................ 25
5.4 Output signals .............................................................................................................................................. 26
5.4.1 Digital Outputs ......................................................................................................................................... 26
5.4.2 Analogue Output 1 ................................................................................................................................... 27
5.4.3 Analogue Output 2 ................................................................................................................................... 27
5.4.4 Delayed Digital Output 1 .......................................................................................................................... 28
5.4.5 Delayed Digital Output 2 .......................................................................................................................... 28
5.4.6 Output Options ........................................................................................................................................ 28
5.5 Limit Settings ................................................................................................................................................ 29
5.5.1 Current Limit ............................................................................................................................................ 29
5.5.2 Under Voltage Control for DC-Link Voltage ............................................................................................... 29
5.5.3 Over Voltage Control for DC-Link Voltage ................................................................................................. 29
5.5.4 Source Voltage ......................................................................................................................................... 29
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5.5.5 Power Limit .............................................................................................................................................. 30
5.6 DC Control Parameters ................................................................................................................................. 31
5.6.1 Inner control ............................................................................................................................................ 31
5.6.2 Closed Loop .............................................................................................................................................. 31
5.6.3 Voltage Feedback Signal ........................................................................................................................... 31
5.7 Drive Control parameters ............................................................................................................................. 32
5.7.1 Identification ............................................................................................................................................ 32
5.7.2 System Test (Internal)............................................................................................................................... 32
5.7.3 Battery Emulator/Simulator ...................................................................................................................... 32
5.8 Master-Follower Parameters ........................................................................................................................ 33
5.9 Fieldbus parameters ..................................................................................................................................... 33
5.10 Protections ................................................................................................................................................... 35
5.10.1 General ................................................................................................................................................ 35
5.10.2 Temperature sensors ........................................................................................................................... 35
5.10.3 Thermal Protection .............................................................................................................................. 36
5.10.4 Fieldbus protection .............................................................................................................................. 36
5.10.5 External Faults ..................................................................................................................................... 36
5.10.6 Reference error .................................................................................................................................... 36
5.10.7 Cooling protection................................................................................................................................ 36
5.10.8 Current monitoring .............................................................................................................................. 37
5.10.9 Extra .................................................................................................................................................... 37
5.11 ID Control Functions ..................................................................................................................................... 38
5.11.1 Value Control ....................................................................................................................................... 38
5.11.2 DIN ID Control 1 ................................................................................................................................... 38
5.11.3 DIN ID Control 2 ................................................................................................................................... 39
5.11.4 DIN ID Control 3 ................................................................................................................................... 39
5.11.5 Signal Fault function ............................................................................................................................. 39
5.12 Keypad control (Control keypad: Menu M3) .................................................................................................. 40
5.13 System menu (Control keypad: Menu M6) .................................................................................................... 40
5.14 Expander boards (Control keypad: Menu M7) ............................................................................................... 40
6. Description of parameters.................................................................................................................................... 41
6.1 Basic parameters .......................................................................................................................................... 41
6.2 Reference Handling ...................................................................................................................................... 43
6.2.1 Voltage reference handling....................................................................................................................... 44
6.2.2 Current reference handling....................................................................................................................... 45
6.2.3 Start Reference Handling .......................................................................................................................... 46
6.3 Input Signals ................................................................................................................................................. 47
6.3.1 Basic Settings ........................................................................................................................................... 47
6.3.2 Digital Inputs ............................................................................................................................................ 48
6.3.3 Analogue Inputs 1-4 ................................................................................................................................. 50
6.3.4 Input options ............................................................................................................................................ 54
6.4 Output Signals .............................................................................................................................................. 54
6.4.1 Digital Outputs ......................................................................................................................................... 54
6.4.2 Analogue Outputs 1 & 2 ........................................................................................................................... 56
6.4.3 Delayed Digital Outputs 1 & 2 ................................................................................................................... 59
6.4.4 Output Options ........................................................................................................................................ 60
6.5 Limit Settings ................................................................................................................................................ 61
6.5.1 Current Limit ............................................................................................................................................ 61
6.5.2 Under Voltage Control .............................................................................................................................. 62
6.5.3 Over Voltage Controller ............................................................................................................................ 63
6.5.4 Source Dc Voltage limits ........................................................................................................................... 64
6.5.5 Power Limit .............................................................................................................................................. 64
6.6 DC Control .................................................................................................................................................... 65
6.6.1 Inner Control Loop ................................................................................................................................... 65
6.6.2 Closed Loop .............................................................................................................................................. 66
6.6.3 Voltage Feedback ..................................................................................................................................... 67
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6.7 Drive Control ................................................................................................................................................ 68
6.7.1 Identification ............................................................................................................................................ 69
6.7.2 System Test .............................................................................................................................................. 70
6.7.3 Battery Emulator/Simulator ...................................................................................................................... 71
6.8 Master-Follower parameters ........................................................................................................................ 73
6.8.1 Master follower configuration .................................................................................................................. 74
6.9 Fieldbus parameters ..................................................................................................................................... 76
6.10 Protections ................................................................................................................................................... 78
6.10.1 General ................................................................................................................................................ 78
6.10.2 Temperature Sensors ........................................................................................................................... 80
6.10.3 Thermal Protection .............................................................................................................................. 82
6.10.4 Fieldbus protection .............................................................................................................................. 82
6.10.5 External faults ...................................................................................................................................... 82
6.10.6 Reference error .................................................................................................................................... 83
6.10.7 Cooling protection................................................................................................................................ 83
6.10.8 Current Monitoring .............................................................................................................................. 84
6.10.9 Extra .................................................................................................................................................... 85
6.11 ID Function ................................................................................................................................................... 86
6.11.1 Value Control ....................................................................................................................................... 86
6.11.2 DIN ID Control ...................................................................................................................................... 89
6.11.3 Signal Fault Function ............................................................................................................................ 90
6.12 Keypad control ............................................................................................................................................. 91
7. Control and Status Words .................................................................................................................................... 92
7.1 FB Control Word with Basic In Bypass ........................................................................................................... 92
7.2 FB Control Word with Standard .................................................................................................................... 93
7.3 FB Status Word ............................................................................................................................................. 94
7.4 Status Word (Application) ID 43 .................................................................................................................... 96
8. Problem solving ................................................................................................................................................... 98
9. Fault codes ........................................................................................................................................................... 99
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1. INTRODUCTION
This manual describes the DC/DC converter application software that can be used with Vacon NX
products.
The DC/DC converter can be used to convert power between different DC-voltage levels. Typical
applications are power conversion between battery and DC-link of a drive system or grid converter.
The DC/DC converter can be used as a variable DC-voltage power supply.
This application requires the NXP3 control board and the VB761D version.
The capacitor and voltage measurements are optional, depending on the process requirements. The
measurement itself can be given via analogue input or trough fieldbus by power the management
system. The measurement is used to smoothen the start, because the voltage control can be started
at the correct level when it is known before start.
=
=
Vacon
DC-DC Converter
DC+
DC-
L
L
L
C
Source DC
DC-Link
Figure 1, DC/DC connection
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2. DC/DC APPLICATION COMPATIBILITY ISSUES
V093 & V094
- Compatibility note: Source voltage limits in current control mode are now operating as
limit regulators, thus it’s possible to charge or discharge source while voltage stays at
minimum or maximum limit. Read manual for updated descriptions or Source DC Voltage
limits. ADFIF101 DCDC New Source Voltage Limit Regulator
- Compatibility note: On start charging and discharging current limits are released with
ramp. default 1000,0 %/s
o P2.5.1.4 Charge Ramp Up ID1502
o P2.5.1.5 Discharge Ramp Up ID1532
-
Note 1: This application parameters are not kept backwards compatible if new features or
improvements would be difficult to implement by doing so. Read this change note and chapter
“Compatibility issues in parameters between versions” from manual before updating the application.
Note 2: It’s recommended to use compare function for parameter changes when updating application,
especially in cases when version number change is considerably high.
Application is constantly developed; this includes changing parameter default values, and if
parameters are directly downloaded to drive improved default values may be lost.
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3. CONTROL IO
NXOPTA1
Terminal
Signal
Description
1
+10V
ref
Reference voltage output
Voltage for potentiometer, etc.
2
AI1+
Analogue input 1.
Range 0-10V, Ri = 200
Range 0-20 mA Ri = 250
Analogue input 1
Input range selected by jumpers.
Default range: Voltage 0 – 10 V
3
AI1-
I/O Ground
Ground for reference and controls
4
AI2+
Analogue input 2.
Range 0-10V, Ri = 200
Range 0-20 mA Ri = 250
Analogue input 2
Input range selected by jumpers.
Default range: Current 0 – 20 mA
5
AI2-
6
+24V
Control voltage output
Voltage for switches, etc. max 0.1 A
7
GND
I/O ground
Ground for reference and controls
8
DIN1
Start Request
Programmable G2.3.1
Contact closed = Start Request
9
DIN2
Programmable G2.3.1
No function defined at default
10
DIN3
Fault Reset
Programmable G2.3.1
Rising edge will reset active faults.
11
CMA
Common for DIN 1—DIN 3
Connect to GND or +24V
12
+24V
Control voltage output
Voltage for switches (see #6)
13
GND
I/O ground
Ground for reference and controls
14
DIN4
Programmable G2.3.1
No function defined at default
15
DIN5
Programmable G2.3.1
No function defined at default
16
DIN6
Programmable G2.3.1
No function defined at default
17
CMB
Common for DIN4—DIN6
Connect to GND or +24V
18
AOA1+
Analogue output 1
Programmable P2.3.1.2
Output range selected by jumpers.
Range 0—20 mA. RL, max. 500
Range 0—10 V. RL > 1k
19
AOA1-
20
DOA1
Digital output
Ready / Warning (Blinking)
Programmable
Open collector, I50mA, U48 VDC
NXOPTA2
21
RO1
Relay output 1
Programmable G2.4.1
Switching capacity
24 VCD / 8 A
250 VAC / 8 A
125 VDC / 0.4 A
22
RO1
23
RO1
24
RO2
Relay output 2
25
RO2
26
RO2
Table 3-1. Default I/O configuration.
220
VAC
mA
K1
K1
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4. DC/DC APPLICATION – MONITORING VALUES
On the next pages you will find the lists of parameters within the respective parameter groups.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present parameter
number
Parameter = Name of parameter
Min = Minimum value of parameter
Max = Maximum value of parameter
Unit = Unit of parameter value; given if available
Default = Value preset by factory
Cust = Customer’s own setting
ID = ID number of the parameter
_____ = On parameter code: Parameter value can only be changed after the Drive has been
stopped.
_____ = Monitoring value is possible to control from fieldbus by ID number
The manual presents signals that are not normally visible for monitoring. i.e. is not a parameter or
standard monitoring signal. These signals are presented with [a letter]. e.g.
[FW]MotorRegulatorStatus
[V] Normal monitoring signal
[P] Normal parameter in application.
[FW] Firmware signal, Can be monitored with NCDrive when signal type is selected Firmware
[A] Application signal, can be monitored with NCDrive when signal type is selected Application.
[R] Reference type parameter on keypad.
[F] Function. Signal is received as an output of function.
[DI] Digital input signal.
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4.1 Monitoring values
The monitoring values are the actual values of parameters and signals as well as statuses and
measurements. Monitoring values cannot be edited.
4.1.1 Monitoring 1
Code
Signal
Unit
Form.
ID
Description
V1.1
Source Current
A
Varies
1104
V1.2
Source Voltage
V
#,#
1107
Estimated at run state
V1.3
Active Current
Reference
%
#,#
1704
V1.4
Active Current
%
#,#
1125
Active current of the drive in % of Source
Nominal Current
> 0 Current from DC-Link To Source
< 0 Current from Source to DC-Link
V1.5
Source DC Ref.
%
#,##
606 V1.6
Source DC Act.
%
#,##
1873
Run state calculated, scaled.
V1.7
Source Meas. DC
%
#,##
1866 V1.8
Source Meas. Vdc
Vdc
#,#
1164
Voltage feedback signal selected in P2.6.4.1
V1.9
DC-Link Current
%
#,#
1861
V1.10
DC-Link Voltage
V # 1108
Measured DC Link voltage in Volts, filtered
V1.11
DC-Link Act.
%
#,##
7
Percentage of source nominal voltage
V1.12
Unit Temperature
°C
#
1109
Heatsink temperature
V1.13
Status Word
# 43
4.1.2 Monitoring 2 values
Code
Signal
Unit
Form.
ID
Description
V1.15.1
DC Voltage
V # 44
Unfiltered
V1.15.2
Current
A
Varies
1113
Unfiltered
V1.15.3
IU Current
%
#,#
1851
V1.15.4
IV Current
%
#,#
1852
V1.15.5
IW Current
%
#,#
1868
V1.15.6
Power kW
kW
Varies
1508
V1.15.7
Discharging Limit
%
#,#
1855
V1.15.8
Charging Limit
%
#,#
1854
V1.15.9
Mindex
%
#,##
1856
V1.15.10
Power Ref. %
%
#,#
1700
V1.15.11
Power Act. %
%
#,#
5 V1.15.12
DIN Status Word 1
# 56
V1.15.13
DIN Status Word 2
# 57
V1.15.14
Measured Temperature
Max
°C
#,#
42
V1.15.15
Meas. Temp 1
°C
#,#
51
V1.15.16
Meas. Temp 2
°C
#,#
52
V1.15.17
Meas. Temp 3
°C
#,#
53
V1.15.18
Meas. Temp 4
°C
#,#
69
V1.15.19
Meas. Temp 5
°C
#,#
70
V1.15.20
Meas. Temp 6
°C
#,#
71
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4.1.3 Fieldbus values
Code
Signal
Unit
Form.
ID
Description
V1.16.1
FB Control Word
# 1160
V1.16.2
FB Voltage Reference
%
#,##
875
V1.16.3
FB Status Word
# 68 V1.16.4
FB Current Reference
%
#,#
1140
V1.16.5
FB Power Reference
%
#,#
1141
V1.16.6
Warning No.
# 74 V1.16.7
Fault No.
# 37 V1.16.8
Fault Word 1
# 1172
V1.16.9
Fault Word 2
# 1173
V1.16.10
Warning Word 1
# 1174
V1.16.11
Analogue Input 1
#,##
13
V1.16.12
Analogue Input 2
#,##
14
V1.16.13
Analogue Input 3
#,##
27
V1.16.14
Analogue Input 4
#,##
28
V1.16.15
Analogue Output 1
#,##
26
V1.16.16
Analogue Output 2
#,##
31
V1.16.17
FB Analog Out
%
#,##
48
4.1.4 Master-Follower values
Code
Signal
Unit
Form.
ID
Description
V1.17.1
Master CW
# 93
Master Control Word
V1.17.2
Status Word D1
# 1615
V1.17.3
Status Word D2
# 1602
V1.17.4
Status Word D3
# 1603
V1.17.5
Status Word D4
# 1604
4.1.5 Voltage Reference Chain
Code
Signal
Unit
Form.
ID
Description
V1.18.1
Source DC Ref In
%
#,##
1127
Voltage reference before ramp
V1.18.2
Source DC Ref.
%
#,##
606
Voltage reference after ramp
V1.18.3
Source Ref. Final
%
#,##
1131
V1.18.4
Source Measured DC
%
#,##
1866
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4.2 Monitoring Values description
4.2.1 Monitoring 1 values
V1.1 Source Current A ID1104
Sum current of all phases.
V1.2 Source Voltage V ID1107
Estimated source voltage. Value is update when drive is in run state.
V1.3 Active Current Reference % ID1704
Active current reference of the drive in percentage of Source Nominal Current.
Active Curr. Ref > 0: Current flow from Drive DC-Link to Source.
Active Curr. Ref < 0: Current flow from Source to Drive DC-Link.
V1.4 Active Current % ID1125
Active current of the drive in percentage of Source Nominal Current
Active Current > 0: Current flow from Drive DC-Link to Source.
Active Current < 0: Current flow from Source to Drive DC-Link.
V1.5 Source DC Ref. % ID606
DC Reference for the DC Source Voltage. Percentage of Source Nom Voltage
parameter.
V1.6 Source DC Act. % ID1873
DC Actual of the DC Source in percentage of Source Nom Voltage. Value is update
when drive is in run state.
V1.7 Source Measured DC % #,## ID1866
Measured DC Voltage.
If Source DC voltage is available by external measurement make connection to this by
Voltage feedback analogue input signal selected in P2.6.4.1.
If used Closed Loop Control and given trough fieldbus use Fast fieldbus communication
and FB Process Data In 1 channel for actual value by connecting to this monitoring
signal ID1866.
V1.8 Source Measured Vdc Vdc ID1164
Measured DC Voltage in Vdc for Closed Loop control and for starting voltage.
V1.9 DC-Link Current % ID1861
Calculated DC-Link Current in percentage of Source Nom Current.
V1.10 DC-Link Voltage V ID1108
Measured DC-link voltage in Vdc
V1.11 DC-Link Act. % ID7
Measured DC-Link voltage in percentage of Source Nom Voltage.
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V1.12 Unit Temperature °C ID1109
The highest measured drive temperature.
V1.13 Status Word ID43
Application Status Word combines different drive statuses to one data word.
Application Status Word ID43
FALSE
TRUE
b0
Closed Loop Control not active
Closed Loop Control active
b1
Not in Ready state
Ready
b2
Not Running
Running
b3
No Fault
Fault
b4
Discharging disabled, low voltage
Discharging Allowed
b5
Charging Disabled, high voltage
Charging Allowed
b6
Run Disabled
Run Enable
b7
No Warning
Warning
b8 Charging Switch closed (internal)
b9 Over Voltage Regulator Active
b10 Under Voltage regulator active.
b11
Quick Stop Not Active
Quick Stop Active
b12
No Run Request
Run Request
b13 One or more regulators active
b14
Current/Power Control Mode
Voltage Control Mode.
b15
4.2.2 Monitoring 2 values
V1.15.1 DC Voltage V ID44
Unfiltered DC-Link Voltage in V.
V1.15.2 Current A ID1113
Unfiltered source DC current in A.
V1.15.3 IU Current % ID1851
Unfiltered U phase current.
V1.15.4 IV Current % ID1852
Unfiltered U phase current.
V1.15.5 IW Current % ID1868
Unfiltered U phase current.
V1.15.6 Power kW kW ID1508
Calculated kW value of power flow.
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V1.15.7 Discharge Limit % ID1855
Used Active discharge current limit, limit is showing 1/3 % of source nominal current. i.e.
limit is per phase.
V1.15.8 Charging Limit % ID1854
Used Active charge current limit, limit is showing 1/3 % of source nominal current. i.e.
limit is per phase.
V1.15.9 Mindex % ID 1856
Voltage reference as % of unit nominal voltage (500 V / 690 V)
V1.15.10 Power Ref. % % ID1700
Percentage power reference. Shown correctly when Power Control mode or Current
Control mode active.
V1.15.11 Power Act. % % ID5
Percentage power value scaled to Source Nom Power parameter.
V1.15.12 DIN Status 1 ID 56
V1.15.13 DIN Status 2 ID 57
DIN StatusWord 1
DIN StatusWord 2
b0
DIN: A.1
DIN: C.5
b1
DIN: A.2
DIN: C.6
b2
DIN: A.3
DIN: D.1
b3
DIN: A.4
DIN: D.2
b4
DIN: A.5
DIN: D.3
b5
DIN: A.6
DIN: D.4
b6
DIN: B.1
DIN: D.5
b7
DIN: B.2
DIN: D.6
b8
DIN: B.3
DIN: E.1
b9
DIN: B.4
DIN: E.2
b10
DIN: B.5
DIN: E.3
b11
DIN: B.6
DIN: E.4
b12
DIN: C.1
DIN: E.5
b13
DIN: C.2
DIN: E.6
b14
DIN: C.3
b15
DIN: C.4
V1.15.14 Measured Temperature °C ID42
Maximum temperature of the first used measurement board.
V1.15.15 Meas. Temp 1 °C #,# ID 51
V1.15.16 Meas. Temp 2 °C #,# ID 52
V1.15.17 Meas. Temp 3 °C #,# ID 53
V1.15.18 Meas. Temp 4 °C #,# ID 69
V1.15.19 Meas. Temp 5 °C #,# ID 70
V1.15.20 Meas. Temp 6 °C #,# ID 71
Separate measurement from two temperature measurement boards. The signal has 4 s
filtering time.
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4.2.3 Fieldbus monitoring values See detail descriptions from chapter Control and Status words
V1.16.1 FB Control Word ID 1160
Control word from fieldbus. Below table is for bypass operation for such fieldbus board that natively
supports this or can be parameterized to bypass mode. See details from chapter 8 Fieldbus profile for
Vacon DC/DC Drive.
FB Control Word ID1160
Bit
Signal
Comment
B00
DC Charge
0=
1= Charge DC
B01
B02
B03
Run
0= DC/DC Converter is stopped
1= DC/DC Converter is started
B04
B05
B06
B07
Reset
0>1 Reset fault.
B08
B09
B10
PLC Control
0= Disable FB Control
1= Enable FB Control
B11
FB DIN1 / WD
Can be used to control RO or directly parameter by ID number.
G2.4.1
B12
FB DIN2
Can be used to control RO or directly parameter by ID number.
G2.4.1
B13
FB DIN3
Can be used to control RO or directly parameter by ID number.
G2.4.1
B14
FB DIN4
Can be used to control RO or directly parameter by ID number.
G2.4.1
B15
V1.16.2 FB Voltage Reference [%] ID875
Voltage reference from fieldbus. Connection to here is made with ID number with
Fieldbus data mapping.
16 • VACON® adfif101 dc/dc converter
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.16.3 FB Status Word ID 68
Status word to fieldbus. Below table is for bypass operation for such fieldbus board that natively
supports this or can be parameterized to bypass mode.
FB Status Word ID68
Signal
Comment
B00
Ready On
0=Drive not ready to switch on
1=Drive ready to start charging
B01
Ready Run
0=Drive not ready to run
1=Drive ready and Main Contactor is ON
B02
Running
0=Drive not running
1=Drive in Run state (Modulating)
B03
Fault
0=No active fault
1=Fault is active
B04
Run Enable
Status
0= Run Disabled. Drive in stop state
1= Run Enabled. Drive can be started.
B05
B06
Inhibit
0= Drive in operating condition.
1= Run disabled or fault state.
B07
Warning
0= No active warnings
1= Warning active
B08
B09
Fieldbus Control
Active
0=Fieldbus control not active
1=Fieldbus control active
B10
B11
B12
B13
B14
B15
WD Pulse
Feedback from FB Control Word B11
V1.16.4 FB Current Reference [%] ID1140
Current reference from fieldbus. Connection to here is made with ID number with
Fieldbus data mapping.
V1.16.5 FB Power Reference [%] ID1141
Power reference from fieldbus. Connection to here is made with ID number with Fieldbus
data mapping.
V1.16.6 Warning No. ID74
Number if last active warning.
V1.16.7 Fault No. ID37
Number if last active fault.
adfif101 dc/dc converter VACON® • 17
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Classified as Public
V1.16.8 Fault Word 1 ID1172
Fault Word 1 ID1172
Bit
Fault(s)
B0
F1 Over current, F31 IGBT, F41 IGBT
B1
F2 Over Voltage
B2
F9 Under Voltage
B3 B4
F3 Earth Fault
B5
B6
F14 Unit Over Temperature
B7
F29 Thermistor
B8
B9
B10
B11
F52 Keypad or F52 PC communication fault
B12
F53 FieldBus fault
B13
B14
F54 Slot Communication fault
B15
F50 4mA fault
V1.16.9 Fault Word 2 ID 1173
Fault Word 2 ID1173
Bit
Fault(s)
B0 B1 B2 B3 B4 B5
B6
F51 External fault
B7
B8
B9
F31 IGBT, F41 IGBT
B10
B11
B12
B13 B14 B15
18 • VACON® adfif101 dc/dc converter
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
V1.16.10 Warning Word 1 ID 1174
Warning Word 1 ID1174
Bit
Warning(s)
B0
B1
W29 Thermistor
B2
B3
B4
B5
B6
F53 FB Warning
B7 B8
F14 Over Temperature
B9 B10 B11
W63 or F63 Quick Stop
B12
W62 or F62 Run Disabled
B13
B14
B15
V1.16.11 Analogue input 1 % ID 13
V1.16.12 Analogue input 2 % ID 14
Unfiltered analogue input level.
0 % = 0 mA / 0 V, -100 % = -10 V, 100 % = 20 mA / 10 V.
Monitoring scaling is determined by the option board parameter.
V1.16.13 Analogue input 3 % ID 27
V1.16.14 Analogue input 4 % ID 28
It is possible to adjust this input value from fieldbus when the input terminal selection is
0.1. This way it is possible to adjust the free analogue input from fieldbus and have all
analogue input functions available for fieldbus process data.
V1.16.15 Analogue Out 1 % ID 26
V1.16.16 Analogue Out 2 % ID 31
Analogue Output value 0 % = 0 mA / 0 V, 100 % = 20 mA / 10 V
V1.16.17 FB Analog Out % #,## ID48
adfif101 dc/dc converter VACON® • 19
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Classified as Public
4.2.4 Master-Follower monitoring values
V1.17.1 Master CW ID93
SystemBus Master Control word that is send by master drive and received by follower
drives.
Master Control Word ID93
Signal
Comment
b0
b1
b2
b3
Fault Reset
b4
Master Running
b5
b6
b7
WD Pulse
b8
b9
Datalogger Trig command
b10
b11
b12
b13
b14
Voltage Control
b15
V1.17.2 Status Word D1 ID1615
V1.17.3 Status Word D2 ID1602
V1.17.4 Status Word D3 ID1603
V1.17.5 Status Word D4 ID1604
Follower status words received by SystemBus master drive from followers.
Follower Status Word
Signal
Comment
b0
b1
Ready
b2
Run b3
Fault
b4
Charge SW State
b5
b6
Run Enable
b7
Warning
b8
b9
b10
Synchronized
b11
b12
Run Request
b13
Limit Regulator
b14
b15
WD Pulse
20 • VACON® adfif101 dc/dc converter
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
4.2.5 Voltage Reference Chain
V1.18.1 Source DC Ref. In % ID1127
DC Reference for the DC Source voltage before the ramp.
V1.18.2 Source DC Ref. % ID606
DC Reference for the DC Source Voltage after the ramp. Percentage of Source Nom
Voltage parameter.
V1.18.3 Source Ref. Final % ID1131
DC Reference for the DC Source Voltage after Closed Loop PI controller.
V1.18.4 Source Measured DC % ID1866
Measured DC Voltage.
If Source DC voltage is available by external measurement make connection to this by
Voltage feedback analogue input signal selected in P2.6.4.1.
If used Closed Loop Control and given trough fieldbus use Fast fieldbus communication
and FB Process Data In 1 channel for actual value.
adfif101 dc/dc converter VACON® • 21
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Classified as Public
5. PARAMETER LIST
5.1 Basic parameters
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.1.1
Source Nom Current
0,0
Varies
A
Varies
113
Capacity of supply,
P2.1.2
Source Nom Voltage
50
797
1099
V
400
690
110
P2.1.3
Source Nom Power
0
32000
kW 0 116
P2.1.4
Control Mode
0 2 0 1858
0 = Current
1 = Voltage
2 = Power
P2.1.5
Voltage Reference
0
320 % 100
1462
P2.1.6
Current Reference
-150
150 % 0
1860
Common current reference
P2.1.7
Power Reference
-150
150 % 0
1869
Common power reference
P2.1.8
Identification
0 1 0 631
0 = No Action
1 = Current. Meas. Offset.
Table 5-1. Basic parameters
5.2 Reference Handling
5.2.1 Reference Handling
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.2.1
IO Control Mode
0 3 0 1856
0 = Control Mode P2.1.4
1 = Current Control
2 = Voltage Control
3 = Power Control
P2.2.2
IO Voltage Ref Sel.
0 1 0 117
0 = Voltage Ref. ID1462
1 = FB Voltage Ref. ID875
P2.2.3
IO Current Ref. Sel.
0 1 0 131
0 = Current Ref. ID1860
1 = FB Current Ref. ID1140
P2.2.4
IO Power Ref. Sel.
0 1 0 1620
0 = Power Ref. ID1869
1 = FB Power Ref. ID1141
P2.2.5
FB Control Mode
0 3 0 1848
0 = Control Mode ID1858
1 = Current Control
2 = Voltage Control
3 = Power Control
P2.2.6
FB Voltage Ref Sel.
0 1 0 112
0 = Voltage Ref. ID1462
1 = FB Voltage Ref. ID875
P2.2.7
FB Current Ref. Sel.
0 1 0 641
0 = Current Ref. ID1860
1 = FB Current Ref. ID1140
P2.2.8
FB Power Ref. Sel.
0 1 0 1621
0 = Power Ref. ID1869
1 = FB Power Ref. ID1141
Table 5-2. Current Reference Handling
5.2.2 Voltage Reference
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.2.9.1
Drooping
0
100 % 0
620
P2.2.9.2
Voltage Reference
Ramp Rate
-1
3200
%/s 5 1867
<0 = No ramp
P2.2.9.3
Direct Vdc Control
0 1 0 1743
0 = No
1 = Yes
Table 5-3. Voltage Reference Handling
22 • VACON® adfif101 dc/dc converter
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5.2.3 Current Reference
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.2.10.1
Constant Reference
1
-320,00
320,00
%
0,0
1239
P2.2.10.2
Constant Reference
2
-320,00
320,00
%
0,0
1240
P2.2.10.3.1
Phase Reference
Mode
0 2 0 1859
0 = Average
1 = Individual
2 = Same
P2.2.10.3.2
IU Current
Reference
-300
300 % 0
128
P2.2.10.3.3
IV Current
Reference
-300
300 % 0
129
P2.2.10.3.4
IW Current
Reference
-300
300 % 0
130
Table 5-4. Current Reference Handling
5.2.4 Start Reference Handling
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.2.11.1
Voltage Reference At
Start
0 2 3 1864
0 = Reference
1 = Start Voltage Reference
2 = Measurement
3 = 80 %
P2.2.11.2
Start Voltage
Reference
0
320 % 90
1865
Table 5-4. Start Reference Handling
adfif101 dc/dc converter VACON® • 23
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Classified as Public
5.3 Input signals
5.3.1 Basic Settings
Code
Parameter
Min
Max
Unit
Default
ID
Description
P2.3.1.1
Start/Stop Logic
0 2 0 300
0 = Start-No Act
1 = RPuls-FPuls
2 = RPuls-RPuls
Table 5-5. Basic Settings
5.3.2 Digital inputs
Code
Parameter
Min
Max
Unit
Defaul
t
ID
Description
P2.3.1.1
Start Signal 1
0.1
E.10
DigIn
A.1
403 P2.3.2.2
Start Signal 2
0.1
E.10
DigIn
0.1
404 P2.3.2.3
Run Enable
0.1
E.10
DigIn
0.2
407 P2.3.2.4
Fault Reset
0.1
E.10
DigIn
A.3
414 P2.3.2.5
External fault
0.1
E.10
DigIn
0.1
405 P2.3.2.6
External fault
0.1
E.10
DigIn
0.1
406 P2.3.2.7
Enable Constant Ref
0.1
E.10
DigIn
0.1
532 P2.3.2.8
Constant Ref. 1
0.1
E.10
DigIn
0.1
530 P2.3.2.9
Constant Ref. 2
0.1
E.10
DigIn
0.1
531
P2.3.2.10
I/O Term Control
0.1
E.10
DigIn
0.1
409
P2.3.2.11
Keypad Control
0.1
E.10
DigIn
0.1
410
P2.3.2.12
Fieldbus Control
0.1
E.10
DigIn
0.1
411
P2.3.2.13
DC CB State
0.1
E.10
DigIn
0.1
1453
P2.3.2.14
Thermal Switch
0.1
E.10
DigIn
0.2
1179
P2.3.2.15
Quick Stop
0.1
E.10
DigIn
0.2
1213
P2.3.2.16
Charge Limit 1
0.1
E.10
DigIn
0.1
1500
P2.3.2.17
Charge Limit 2
0.1
E.10
DigIn
0.1
1501
P2.3.2.18
Discharge Limit 1
0.1
E.10
DigIn
0.1
1506
P2.3.2.19
Discharge Limit 2
0.1
E.10
DigIn
0.1
1624
P2.3.2.20
Cooling Monitor
0.1
E.10
DigIn
0.2
750
P2.3.2.21
Klixon In 1
0
E.10
DigIn
0.2
780
P2.3.2.22
Klixon In 2
0
E.10
DigIn
0.2
781
P2.3.2.23
Input Switch
0
E.10
DigIn
0.2
1209
P2.3.2.24
Ambient Temp
0
E.10
DigIn
0.2
783
Table 5-6. Digital inputs parameters
5.3.3 Analogue Input 1
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.3.3.1
AI1 signal selection
0.1
E.10 0.1
377
P2.3.3.2
AI1 filter time
0,000
32,000
s
0,000
324
P2.3.3.3
AI1 custom
minimum setting
-160,00
160,00 % 0,00
321
P2.3.3.4
AI1 custom
maximum setting
-160,00
160,00
%
100,00
322
P2.3.3.5
AI1 signal inversion
0 1 0 387
P2.3.3.6
AI1 reference
scaling, minimum
value
-32000
32000 0
303
P2.3.3.7
AI1 reference
scaling, maximum
value
-32000
32000 0
304
P2.3.3.8
AI1 Controlled ID
0
10000 0
1507
Table 5-7. ANALOG INPUT 1,
24 • VACON® adfif101 dc/dc converter
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5.3.4 Analogue Input 2
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.3.4.1
AI2 signal selection
0.1
E.10 0.1
388
P2.3.4.2
AI2 filter time
0,000
32,000
s
0,000
329
P2.3.4.3
AI2 custom
minimum setting
-160,00
160,00 % 0,00
326
P2.3.4.4
AI2 custom
maximum setting
-160,00
160,00
%
100,00
327
P2.3.4.5
AI2 signal inversion
0 1 0 398
P2.3.4.6
AI2 reference
scaling, minimum
value
-32000
32000 0
393
P2.3.4.7
AI2 reference
scaling, maximum
value
-32000
32000 0
394
P2.3.4.8
AI2 Controlled ID
0
10000 0
1511
Table 5-8. ANALOG INPUT 2,
5.3.5 Analogue Input 3
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.3.5.1
AI3 signal selection
0.1
E.10 0.1
141
P2.3.5.2
AI3 filter time
0,000
32,000
s
0,000
142
P2.3.5.3
AI3 custom
minimum setting
-160,00
160,00 % 0,00
144
P2.3.5.4
AI3 custom
maximum setting
-160,00
160,00
%
100,00
145
P2.3.5.5
AI3 signal inversion
0 1 0 151
P2.3.5.6
AI3 reference
scaling, minimum
value
-32000
32000 0
1037
P2.3.5.7
AI3 reference
scaling, maximum
value
-32000
32000 0
1038
P2.3.5.8
AI3 Controlled ID
0
10000 0
1509
Table 5-9. ANALOG INPUT 3,
5.3.6 Analogue Input 4
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.3.6.1
AI4 signal selection
0.1
E.10 0.1
152
P2.3.6.2
AI4 filter time
0,000
32,000
s
0,000
153
P2.3.6.3
AI4 custom
minimum setting
-160,00
160,00 % 0,00
155
P2.3.6.4
AI4 custom
maximum setting
-160,00
160,00
%
100,00
156
P2.3.6.5
AI4 signal inversion
0 1 0 162
P2.3.6.6
AI4 reference
scaling, minimum
value
-32000
32000 0
1039
P2.3.6.7
AI4 reference
scaling, maximum
value
-32000
32000 0
1040
P2.3.6.8
AI4 Controlled ID
0
10000 0
1510
Table 5-10. ANALOG INPUT 4,
adfif101 dc/dc converter VACON® • 25
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Classified as Public
5.3.7 Input options
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.3.7.1
DI Inversion
0
65535 0
1091
Table 5-10. Input options
26 • VACON® adfif101 dc/dc converter
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5.4 Output signals
5.4.1 Digital Outputs
Code
Parameter
Min
Max
Unit
Default
ID
Description
2.4.1.1
Ready
0.1
E.10
DiOut 432
2.4.1.2
Running
0.1
E.10
DiOut 433
2.4.1.3
Fault
0.1
E.10
DiOut 434
2.4.1.4
Fault, Inverted
0.1
E.10
DiOut 435
2.4.1.5
Warning
0.1
E.10
DiOut 436
2.4.1.6
FB Dig Input 1
0.1
E.10
DiOut 455
2.4.1.7
FB DIN 1 Par ID
0.1
E.10
DiOut 891
2.4.1.8
FB Dig Input 2
0.1
E.10
DiOut 456
2.4.1.9
FB DIN 2 Par ID
0.1
E.10
DiOut 892
2.4.1.10
FB Dig Input 3
0.1
E.10
DiOut 457
2.4.1.11
FB DIN 3 Par ID
0.1
E.10
DiOut 893
2.4.1.12
FB Dig Input 4
0.1
E.10
DiOut 169
2.4.1.13
FB DIN 4 Par ID
0.1
E.10
DiOut 894
2.4.1.14
Charge DC
0.1
E.10
DiOut 1668
2.4.1.15
DC Ready
0.1
E.10
DiOut 1218
2.4.1.16
Charging
0.1
E.10
DiOut 1219
2.4.1.17
Discharging
0.1
E.10
DiOut 1220
Table 5-11. Digital outputs parameters
adfif101 dc/dc converter VACON® • 27
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Classified as Public
5.4.2 Analogue Output 1
Code
Parameter
Min
Max
Unit
Default
ID
Description
P2.4.2.1
Iout 1 Signal
0.1
E.10
AnOUT
0.1
464
P2.4.2.2
Iout 1 Content
0 8 0 307
0= 4 mA
1=±2*Active Current
2=Source Voltage
3=Measured Source
Voltage
4=DC Voltage
Unfiltered
5=DC Current
6= Power
7=FB Analogue
Input ID48
8=Value Control
Output
P2.4.2.3
Iout 1 Filter Time
0
10 s
308 P2.4.2.4
Iout 1 Invert
0 1 309
P2.4.2.5
Iout 1 Minimum
0 1 310
P2.4.2.6
Iout 1 Scale
10
1000 %
311 P2.4.2.7
Iout 1 Offset
-100
100 %
375
Table 5-12. Analogue Output 1 parameters
5.4.3 Analogue Output 2
Code
Parameter
Min
Max
Unit
Default
ID
Description
P2.4.3.1
Iout 2 Signal
0.1
E.10
AnOUT
471 P2.4.3.2
Iout 2 Content
0 8 0 472
See P2.4.2.2
P2.4.3.3
Iout 2 Filter Time
0
10 s
473
P2.4.3.4
Iout 2 Invert
0 1 474 P2.4.3.5
Iout 2 Minimum
0 1 475 P2.4.3.6
Iout 2 Scale
10
1000 %
476
P2.4.3.7
Iout 2 Offset
-100
100 %
477
Table 5-13. Analogue Output 2 parameters
28 • VACON® adfif101 dc/dc converter
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5.4.4 Delayed Digital Output 1
Code
Parameter
Min
Max
Unit
Default
Cust
ID
Note
P2.4.4.1
Digital output 1
signal selection
0.1
E.10 0.1
486
Possibility to invert by
ID1808 Output Inversion
P2.4.4.2
Digital output 1
function
0
10 0
312
0=Not used
1=Ready
2=Run
3=Fault
4=Fault inverted
5=Warning
6=Therm. fault or warn.
7=Fieldbus input data 1
8=Fieldbus input data 2
9=Fieldbus input data 3
10=ID.Bit Select
P2.4.4.3
Digital output 1 on
delay
0.00
320.00
s
0.00
487
0.00 = On delay not in use
P2.4.4.4
Digital output 1 off
delay
0.00
320.00
s
0.00
488
0.00 = Off delay not in use
P2.4.4.5
ID.Bit Free DO
0.00
2000.15
0.00
1217
5.4.5 Delayed Digital Output 2
Code
Parameter
Min
Max
Unit
Default
Cust
ID
Note
P2.4.5.1
Digital output 2
signal selection
0.1
E.10 0.1
489
Possibility to invert by
ID1808 Output Inversion
P2.4.5.2
Digital output 2
function
0
28 0
490
See P2.4.4.2
P2.4.5.3
Digital output 2 on
delay
0.00
320.00
s
0.00
491
0.00 = On delay not in
use
P2.4.5.4
Digital output 2 off
delay
0.00
320.00
s
0.00
492
0.00 = Off delay not in
use
P2.4.5.5
ID.Bit Free DO
0.00
2000.15
0.00
1385
5.4.6 Output Options
Code
Parameter
Min
Max
Unit
Default
Cust
ID
Note
P2.4.6.1
Output Inversion
0
65535 0
1808
adfif101 dc/dc converter VACON® • 29
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5.5 Limit Settings
5.5.1 Current Limit
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.5.1.1
Current Limit
0
Varies
A
Varies
107
Total current limit
P2.5.1.2
Charging Limit
0
300 % 105
1290
% of Source Nom Current
P2.5.1.3
Discharge Limit
0
300 % 105
1289
% of Source Nom Current
P2.5.1.4
Charge Ramp Up
-1,0
3200
%/s 1502
P2.5.1.5
Discharge Ramp
Up
-1,0
3200
%/s 1532
P2.5.1.6
Charge Limit 1
0
9000 %
1503
P2.5.1.7
Charge Limit 2
0
9000 %
1625
P2.5.1.8
Discharge Limit 1
0
9000 %
1513
P2.5.1.9
Discharge Limit 2
0
9000 %
1514
Table 5-14. Current limit parameters
5.5.2 Under Voltage Control for DC-Link Voltage
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.5.2.1
Under Voltage
Reference
0,00
118,00
%
65,00
1567
% of unit nominal DC-Link
voltage.
500 Vac unit: 675 Vdc
690 Vac unit: 931 Vdc
P2.5.2.2
Under Voltage
Droop
0
100 % 0
1863
P2.5.2.3
Under Voltage Kp
0
32000 50
1468
P2.5.2.4
Under Voltage Ti
0
32000 15
1409
P2.5.2.5
Under Voltage Kp
Add
0
32000 50
1425
P2.5.2.6
Enable Black Start
0
65535 0
1813
> 0, enabled.
Table 5-15. Under voltage control parameters
5.5.3 Over Voltage Control for DC-Link Voltage
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.5.2.1
Over Voltage
Reference
0,00
118,00
%
118,00
1528
% of unit nominal DC-Link
voltage.
500 Vac unit: 675 Vdc
690 Vac unit: 931 Vdc
P2.5.2.2
Over Voltage Droop
0
100 % 0
1862
P2.5.2.3
Over Voltage Kp
0
32000 50
699
P2.5.2.4
Over Voltage Ti
0
32000 15
698
P2.5.2.5
Over Voltage Kp
Add
0
32000 50
697
Table 5-16. Over voltage control parameters
5.5.4 Source Voltage
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.5.4.1
Source Min Voltage
50,0
1100,0
Vdc
200/345
1893
Discharge limit
P2.5.4.2
Source Max Voltage
50,0
1100,0
Vdc
749/1099
1895
Charge limit
P2.5.4.3
Source Voltage
Hysteresis
0,0
100,0
Vdc
5,0
1896
P2.5.4.4
Reverse Current
Limit
0,0
900,0 % 2,0
1539
Table 5-17. Source voltage parameters
30 • VACON® adfif101 dc/dc converter
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5.5.5 Power Limit
Code
Parameter
Min
Max
Unit
Default
ID
Note
P2.5.5.1
Charge Power Limit
-900
900 % -0,1
1287
P2.5.5.2
Discharge Power
Limit
-900
900 % -0,1
1288
Table 5-17. Source voltage parameters
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