Danfoss vacon nx apfiff08 Application guide

vacon® nx

ac drives

apfiff08 advanced application manual

apfiff08 advance	VACON® • 3

VACON ADVANCED APPLICATION MANUAL

INDEX

Document code: DPD01973 Software code: APFIFF08V236 Date: 5.2.2020

1.	Advanced Application - introduction.......................................................................................................		7
	1.1	General ...........................................................................................................................................	7
	1.2	Basic Features..................................................................................................................................	8
	1.3	Fast response ..................................................................................................................................	8
2. Version parameter compatibility issues ..................................................................................................			9
3.	Commissioning notes ............................................................................................................................		10
	3.1	Frequency scale.............................................................................................................................	10
	3.2	Parameter download .....................................................................................................................	10
4.	Control I/O ............................................................................................................................................		11
5. “Terminal To Function” (TTF) programming principle............................................................................			12
	5.1	Defining an input/output for a certain function on keypad .............................................................	12
	5.2	Defining a terminal for a certain function with NCDrive programming tool .....................................	13
	5.3	Defining unused inputs/outputs.....................................................................................................	14
6. Advance Application – Monitoring values .............................................................................................			15
	6.1	Monitoring values (Control keypad: menu M1) ..............................................................................	16
	6.1.1	Monitoring values 2 (Control keypad: menu M1.23)..................................................................	17
	6.1.2	FieldBus Monitoring values (Control keypad: menu M1.24)......................................................	18
	6.2	Monitoring values description........................................................................................................	19
	6.2.1	Monitoring values 2...................................................................................................................	21
	6.2.2	FieldBus Monitoring values........................................................................................................	24
7. Advanced Application – Parameter List .................................................................................................			30
	7.1	Basic parameters (Control keypad: Menu M2 → G2.1)...................................................................	30
	7.2	Reference Handling .......................................................................................................................	31
	7.2.1	Basic Settings ............................................................................................................................	31
	7.2.2	Constant Reference ...................................................................................................................	31
	7.2.3	Torque Reference......................................................................................................................	31
	7.2.4 Prohibit frequency parameters (Control keypad: Menu M2 → G2.5)..........................................		33
	7.2.5 Motor Potentiometer (Control keypad: Menu M2 → G2.5)........................................................		33
	7.2.6	Adjust Reference .......................................................................................................................	33
	7.3	Ramp Control ................................................................................................................................	34
	7.3.1	Basic Settings ............................................................................................................................	34
	7.3.2	Ramp Control Options ...............................................................................................................	34
	7.4	Input Signals ..................................................................................................................................	35
	7.4.1	Basic Settings ............................................................................................................................	35
	7.4.2 Digital inputs (Control keypad: Menu M2 →G2.2.4) ..................................................................		36
	7.4.3 Analogue input 1 (Control keypad: Menu M2 →G2.2.2) ............................................................		36
	7.4.4 Analogue input 2 (Control keypad: Menu M2 →G2.2.3) ............................................................		37
	7.4.5 Analogue input 3 (Control keypad: Menu M2 →G2.2.4) ............................................................		37
	7.4.6 Analogue input 4 (Control keypad: Menu M2 →G2.2.5) ............................................................		38
	7.4.7	Options .....................................................................................................................................	38
	7.5	Output Signals ...............................................................................................................................	38

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4 • VACON®	apfiff08 advance

7.5.1 Digital output signals (Control keypad: Menu M2 → G2.3.3) ......................................................			38
7.5.2 Analogue output 1 (Control keypad: Menu M2 → G2.3.5)..........................................................			40
7.5.3 Analogue output 2 (Control keypad: Menu M2 → G2.3.6)..........................................................			40
7.5.4 Analogue output 3 (Control keypad: Menu M2 → G2.3.7)..........................................................			41
7.5.5 Delayed digital output 1 (Keypad: Menu M2 → G2.3.1)..............................................................			41
7.5.6 Delayed digital output 2 (Keypad: Menu M2 → G2.3.2)..............................................................			41
7.5.7		Supervision Limits......................................................................................................................	42
7.6	Limit Settings.................................................................................................................................		42
7.6.1		Current handling........................................................................................................................	42
7.6.2		Power Handling .........................................................................................................................	43
7.6.3		Torque Handling........................................................................................................................	44
7.6.4		Frequency Handling...................................................................................................................	44
7.6.5		DC-Link Handling .......................................................................................................................	45
7.7	Flux and DC Current handling.........................................................................................................		46
7.7.1 Flux and DC Current handling OL Settings ..................................................................................			46
7.7.2 Flux and DC Current handling CL Settings...................................................................................			46
7.8	Motor Control ...............................................................................................................................		47
7.8.1 Motor Control Basic Settings .....................................................................................................			47
7.8.2		U/f Settings ...............................................................................................................................	47
7.8.3 Closed Loop Control Settings .....................................................................................................			47
7.8.4		PMSM Control settings ..............................................................................................................	48
7.8.5		Stabilators.................................................................................................................................	48
7.8.6		Tuning parameters ....................................................................................................................	49
7.8.7 Identification parameters (Control keypad: Menu M2→ G2.6.6) ................................................			50
7.8.8		Fine tuning parameters..............................................................................................................	50
7.9	Speed Control................................................................................................................................		51
7.9.1 Speed Control Basic settings ......................................................................................................			51
7.9.2 Speed Control OL Settings..........................................................................................................			51
7.9.3 Speed Control CL Settings ..........................................................................................................			51
7.10	Drive Control .................................................................................................................................		52
7.11 Master Follower Control Parameters (Control keypad: Menu M2 → G2.5) .....................................			53
7.12 Protections (Control keypad: Menu M2 → G2.7)............................................................................			53
7.12.1		Common settings ..................................................................................................................	53
7.12.2		Temperature sensor protections............................................................................................	54
7.12.3		Stall Protection......................................................................................................................	54
7.12.4		Speed error monitoring .........................................................................................................	55
7.12.5		Motor thermal protections....................................................................................................	55
7.12.6		Living Zero monitoring...........................................................................................................	55
7.12.7		Underload protection............................................................................................................	55
7.12.8		Earth Fault protection ...........................................................................................................	56
7.12.9		Fieldbus protection ...............................................................................................................	56
7.13	Fieldbus parameters (Control Keypad: Menu M2 →G2.9)...............................................................		57
7.14	ID Control Functions ......................................................................................................................		58
7.14.1		Value Control (Keypad: Menu M2 →G2.2.9) ........................................................................	58
7.14.2		DIN ID Control 1 ....................................................................................................................	58
7.14.3		DIN ID Control 2 ....................................................................................................................	58
7.14.4		DIN ID Control 3 ....................................................................................................................	59
7.15	Brake Control (Control keypad: Menu M2 →G2.15)......................................................................		59
7.15.1		Brake Control Start up torque for CL......................................................................................	59
7.16 Autorestart parameters (Control keypad: Menu M2 → G2.8).........................................................			60
7.17 Keypad control (Control keypad: Menu M3)...................................................................................			61
7.18 System menu (Control keypad: Menu M6) .....................................................................................			61
7.19 Expander boards (Control keypad: Menu M7) ................................................................................			61
8. Description of parameters.....................................................................................................................			62
8.1	Basic Parameters ...........................................................................................................................		62
8.2	Reference Handling – “Ref Handling” .............................................................................................		72

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apfiff08 advance	VACON® • 5

8.2.1		Basic Parameters.......................................................................................................................	73
8.2.2		Constant Reference ...................................................................................................................	77
8.2.3		Torque Reference......................................................................................................................	79
8.2.4		Prohibited frequencies ..............................................................................................................	85
8.2.5		Motor potentiometer ................................................................................................................	86
8.2.6		Adjust Reference .......................................................................................................................	87
8.3	Ramp control.................................................................................................................................		89
8.3.1		Ramp Options............................................................................................................................	93
8.4	Input signals ..................................................................................................................................		94
8.4.1		Basic Settings ............................................................................................................................	94
8.4.2		Digital inputs .............................................................................................................................	96
8.4.3 Analogue Input 1 & 2...............................................................................................................			101
8.4.4 Analogue input 3 & 4...............................................................................................................			105
8.4.5		Inversion control .....................................................................................................................	109
8.5	Output signlas .............................................................................................................................		110
8.5.1		Digital output signals ...............................................................................................................	110
8.5.2 Analogue outputs 1 & 2 & 3.....................................................................................................			115
8.5.3 Delayed Digital Output 1 & 2 ...................................................................................................			119
8.5.4		Supervision limits ....................................................................................................................	122
8.6	Limit settings ...............................................................................................................................		124
8.6.1		Current limit handling..............................................................................................................	124
8.6.2		Power limit handling................................................................................................................	125
8.6.3		Torque limit handling...............................................................................................................	127
8.6.4		Frequency limit handling .........................................................................................................	129
8.6.5		DC Link handling......................................................................................................................	131
8.7	DC current and magnetization handling .......................................................................................		135
8.7.1		Open loop settings ..................................................................................................................	135
8.7.2		Closed loop settings.................................................................................................................	139
8.8	Motor Control .............................................................................................................................		141
8.8.1		U/f Settings .............................................................................................................................	144
8.8.2		Close Loop Settings..................................................................................................................	148
8.8.3 Permanent magnet synchronous motor settings......................................................................			151
8.8.4		Stabilator settings....................................................................................................................	156
8.8.5		Tuning settings .......................................................................................................................	157
8.8.6		Identification settings .............................................................................................................	157
8.9	Speed Control settings.................................................................................................................		160
8.10	Drive Control ...............................................................................................................................		165
8.11	Master Follower ..........................................................................................................................		168
8.11.1		Master Follower: Standard system......................................................................................	168
8.11.2		Master follower configuration .............................................................................................	169
8.12	Protections..................................................................................................................................		173
8.12.1		General settings ..................................................................................................................	173
8.12.2		Temperature sensor protections..........................................................................................	175
8.12.3		Stall protection....................................................................................................................	176
8.12.4		Speed Error .........................................................................................................................	178
8.12.5		Motor Protection ................................................................................................................	178
8.12.6		4mA Protection ...................................................................................................................	181
8.12.7		Underload protection..........................................................................................................	182
8.12.8		Earth Fault ..........................................................................................................................	184
8.12.9		Fieldbus communication......................................................................................................	185
8.13	Fieldbus settings..........................................................................................................................		187
8.13.1		General settings ..................................................................................................................	187
8.14	ID Functions.................................................................................................................................		192
8.14.1		Value Control ......................................................................................................................	192
8.14.2		DIN ID Control .....................................................................................................................	194
8.14.3		DIN ID Control 2 ..................................................................................................................	194
8.14.4		DIN ID Control 3 ..................................................................................................................	196

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8.15	Brake Control...............................................................................................................................		197
8.15.1		Brake monitoring function...................................................................................................	201
8.15.2		Closed Loop settings............................................................................................................	202
8.16	Auto Fault Reset ..........................................................................................................................		203
8.17	Keypad control parameters..........................................................................................................		206
9. Identification function for permanent magnet synchronous motor.....................................................			207
9.1	Identification with absolute encoder............................................................................................		207
9.2	Identification with incremental encoder without Z-pulse input.....................................................		207
9.3	Identification with incremental encoder with Z-pulse input..........................................................		207
10.	Problem solving ..............................................................................................................................		209
11.	Fault codes......................................................................................................................................		210

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apfiff08 advance	VACON® • 7

1. ADVANCED APPLICATION - INTRODUCTION

Software APFIFF08, Advanced application

1.1General

This application is not backwards compatible. Please read the application change note or chapter 2 Version parameter compatibility issues in this application manual to see what needs to be noted when updating the application. See also the updated parameter description in NCDrive when commissioning.

Help is available in NCDrive through selecting “Variable Text” and pressing “F1”. Below an example from Identification parameter help text from the NCDrive.

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1.2Basic Features

Advanced application provides a wide range of parameters for controlling motors. It can be used for various kinds of different processes, where wide flexibility of I/O signals is needed and PID-control is not necessary (if you need PID-control functions, use the PID Control Application or Pump and Fan Control Application).

The frequency reference can be selected e.g. from the analogue inputs, joystick control, motor potentiometer and from a mathematical function of the analogue inputs. There are parameters also for Fieldbus communication. Multi-step speeds and jogging speed can also be selected if digital inputs are programmed for these functions.

1.3Fast response

This application digital inputs and analogue inputs are handled in 1 ms time level.

-A type option boards.

-By using hardware bypassing filtering function to OPT-A1 option board o See ID1084 Control Options

Support for Fast Profibus profile

-When fast mode is activated it’s not possible to use B-type boards.

-Only bypass mode can be used when fast Profibus mode is activated.

-Service data is not supported by fast Profibus

Additional functions:

•Power limit functions

•Different power limits for motoring and generating side

•Master Follower function

•Different torque limits for motoring and generating side

•Cooling monitor input from heat exchange unit

•Brake monitoring input and actual current monitor for immediate brake close.

•Separate speed control tuning for different speeds and loads

•Inching function two different references

•Possibility to connect the FB Process data to any parameter and some monitoring values

•Analogue input 3 and 4 can control any parameter by ID number.

•Possibility to control single parameters with digital inputs.

•Redundant Profibus; possibility to connect two PB masters to control same drive, freezing of control values and changing control slot in case of FBFault.

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apfiff08 advance	VACON® • 9

2.VERSION PARAMETER COMPATIBILITY ISSUES

•V200 Major compatibility issue:

oID numbers has been changed to be more compatible with APFIFF09 (Marine) and APFIFF40 (SIA-II) applications:

o	FreqRefInterp. TC:	ID1780 -> ID1184
o	Torque Scale:	ID1601 -> ID1247
o	DeadTimeComp.	ID1580 -> ID1751
o	DeadTimeContCurL	ID1581 -> ID1752
o	DeadTHWComp.Disa	ID1704 -> ID1750
o	ContrInSignal ID	ID1582 -> ID1580
o	Contrl Off Limit	ID1583 -> ID1581
o	Contrl On Limit	ID1584 -> ID1582
o	Contrl Off Value	ID1585 -> ID1583
o	Contrl On Value	ID1586 -> ID1584
o	ControlOutSignID	ID1587 -> ID1585
o	Control Mode	ID1588 -> ID1586
o	Control Filt TC	ID1589 -> ID1721
o	I/f Control Lim	ID1608 -> ID1790
o	I/f Current	ID1609 -> ID1693
o	FBFaultDelay	ID1500 -> ID1850
o ID Control DI B1		ID1574 -> ID1277
o	B10 Value	ID1578 -> ID1193
o	B11 Value	ID1575 -> ID1182
o	Ramp Rate	ID1579 -> DI1112

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3.COMMISSIONING NOTES

3.1Frequency scale

This application support output frequency up to 599 Hz. if higher output frequencies are needed ask APFIFF41 Advanced HS application from Vacon technical support and guidance to how to obtain license key for high speed operations.

3.2Parameter download

Before downloading parameters to drive it is recommended to select first frequency range and after that download parameters to drive. Parameter to select frequency range is P2.1.12 Frequency Scale.

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apfiff08 advance VACON® • 11

4.

CONTROL I/O

Reference potentiometer,

NXOPTA1

1…10 k

Terminal

Signal

Description

1

+10Vref

Reference voltage output

Voltage for potentiometer, etc.

2

AI1+

Analogue input 1.

Analogue input 1 frequency reference.

Range 0-10V, Ri = 200

Input range selected by jumpers.

Range 0-20 mA Ri = 250

Default range: Voltage 0 – 10 V

3

AI1-

I/O Ground

Ground for reference and controls

4

AI2+

Analogue input 2.

Analogue input 2 frequency reference

5

AI2-

Range 0-10V, Ri = 200

Input range selected by jumpers.

Range 0-20 mA Ri = 250

Default range: Current 0 – 20 mA

6

+24V

Control voltage output

Voltage for switches, etc. max 0.1 A

7

GND

I/O ground

Ground for reference and controls

8

DIN1

Start forward

Contact closed = start forward

Programmable G2.2.7

Programmable start logic P2.2.1

9

DIN2

Start reverse

Contact closed = start reverse

Programmable G2.2.7

Programmable logic P2.2.1

10

DIN3

Fault reset

Contact open = no fault

Programmable G2.2.7

Contact closed = fault

11

CMA

Common for DIN 1—DIN 3

Connect to GND or +24V

12

+24V

Control voltage output

Voltage for switches (see #6)

13

GND

I/O ground

Ground for reference and controls

14

DIN4

Programmable G2.2.7

No function defined at default

15

DIN5

Programmable G2.2.7

No function defined at default

16

DIN6

Programmable G2.2.7

No function defined at default

17

CMB

Common for DIN4—DIN6

Connect to GND or +24V

18

AOA1+

Analogue output 1

Output range selected by jumpers.

mA

19

AOA1-

Programmable P2.3.1.2

Range 0—20 mA. RL, max. 500

Range 0—10 V. RL > 1k

20

DOA1

Digital output

Programmable

Open collector, I 50mA, U 48 VDC

NXOPTA2

21

RO1

Relay output 1

Switching capacity

22

RO1

Programmable G2.3.3

24 VCD / 8 A

250 VAC / 8 A

23

RO1

125 VDC / 0.4 A

24

RO2

Relay output 2

Programmable

25

RO2

Programmable G2.3.3

No function defined at default

220

26

RO2

Table 4-1. Advance application default I/O configuration and

VAC

connection example.

Note: See Users Manual, chapter Control Connections, for hardware specification and configuration.

Note: See jumper selections below. More information in Vacon NX User's Manual, Chapter 6.2.2.2.

Jumper block X3: CMA and CMB grounding

CMB connected to GND

CMA connected to GND

CMB isolated from GND

CMA isolated from GND

CMB and CMA

internally connected together, isolated from GND

= Factory default

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5.“TERMINAL TO FUNCTION” (TTF) PROGRAMMING PRINCIPLE

The programming principle of the input and output signals in the Multipurpose Control Application NXP as well as in the Pump and Fan Control Application (and partly in the other applications) is different compared to the conventional method used in other Vacon NX applications.

In the conventional programming method, Function to Terminal Programming Method (FTT), you have a fixed input or output that you define a certain function for. The applications mentioned above, however, use the Terminal to Function Programming method (TTF) in which the programming process is carried out the other way round: Functions appear as parameters which the operator defines a certain input/output for. See Warning on page 13.

5.1Defining an input/output for a certain function on keypad

Connecting a certain input or output with a certain function (parameter) is done by giving the parameter an appropriate value. The value is formed of the Board slot on the Vacon NX control board (see Vacon NX User's Manual, Chapter 6.2) and the respective signal number, see below.

READY

I/Oterm

Function name AI Ref Faul/Warn

DigOUT:B.1

Slot	Terminal number
Terminal type

Example: You want to connect the digital output function Reference fault/warning (parameter 2.3.3.7) to the digital output DO1 on the basic board NXOPTA1 (see Vacon NX User's Manual, Chapter 6.2).

First find the parameter 2.3.3.7 on the keypad. Press the Menu button right once to enter the edit mode. On the value line, you will see the terminal type on the left (DigIN, DigOUT, An.IN, An.OUT) and on the right, the present input/output the function is connected to (B.3, A.2 etc.), or if not connected, a value (0.#).

When the value is blinking, hold down the Browser button up or down to find the desired board slot and signal number. The program will scroll the board slots starting from 0 and proceeding from A to E and the I/O selection from 1 to 10.

Once you have set the desired value, press the Enter button once to confirm the change.

READY	READY	READY
I/Oterm	I/Oterm	I/Oterm

AI Ref Faul/Warn	AI Ref Faul/Warn				AI Ref Faul/Warn				enter
DigOUT:0.0	DigOUT:0.0				DigOUT:B.1

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apfiff08 advance	VACON® • 13

5.2Defining a terminal for a certain function with NCDrive programming tool

If you use the NCDrive Programming Tool for parametrizing you will have to establish the connection between the function and input/output in the same way as with the control panel. Just pick the address code from the drop-down menu in the Value column (see the Figure below).

Figure 5-1. Screenshot of NCDrive programming tool; Entering the address code

				Be ABSOLUTELY sure not to connect two functions to one and
				same output in order to avoid function overruns and to ensure
				flawless operation.
	WARNING

Note: The inputs, unlike the outputs, cannot be changed in RUN state.

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14 • VACON®	apfiff08 advance

5.3Defining unused inputs/outputs

All unused inputs and outputs must be given the board slot value 0 and the value 1 also for the terminal number. The value 0.1 is also the default value for most of the functions. However, if you want to use the values of a digital input signal for e.g. testing purposes only, you can set the board slot value to 0 and the terminal number to any number between

2…10 to place the input to a TRUE state. In other words, the value 1 corresponds to 'open contact' and values 2 to 10 to 'closed contact'.

In case of analogue inputs, giving the value 1 for the terminal number corresponds to 0% signal level, value 2 corresponds to 20%, value 3 to 30% and so on. Giving value 10 for the terminal number corresponds to 100% signal level.

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apfiff08 advance	VACON® • 15

6.ADVANCE APPLICATION – MONITORING VALUES

On the next pages you will find the lists of parameters within the respective parameter groups. The parameter descriptions are given on pages 62 to 202. Parameter description includes more than is available in this application see parameter list what is available.

Column explanations:

Code		= Location indication on the keypad; Shows the operator the present
			parameter number
Parameter		=	Name of parameter
Min		=	Minimum value of parameter
Max		= Maximum value of parameter
Unit		= Unit of parameter value; Given if available
Default		= Value preset by factory
Cust		=	Customer’s own setting
ID		= ID number of the parameter
_____		= On parameter code: Parameter value can only be changed after the FC
			has been stopped.
_____		= Apply the Terminal to Function method (TTF) to these parameters (see
			chapter 5)
_____		= Monitoring value is possible to control from fieldbus by ID number

The manual presents signals that are not normally visible for monitoring. i.e. is not a parameter or standard monitoring signal. These signals are presented with [Letter]. e.g. [FW]MotorRegulatorStatus

[V]Normal monitoring signal

[P]Normal parameter in application.

[FW] Firmware signal, Can be monitored with NCDrive when signal type is selected Firmware

[A]Application signal, can be monitored with NCDrive when signal type is selected Application.

[R]Reference type parameter on keypad.

[F] Function. Signal is received as a output of function. [DI] Digital input signal.

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16 • VACON®	apfiff08 advance

6.1Monitoring values (Control keypad: menu M1)

The monitoring values are the actual values of parameters and signals as well as statuses and measurements.

	Code		Parameter		Unit	Form.		ID			Description
	V1.1		Output frequency		Hz	#,##		1			Output frequency to motor
	V1.2		Frequency reference		Hz	#,##		25			Frequency reference to motor control
	V1.3		Motor speed		rpm	#		2			Motor speed in rpm
	V1.4		Motor current		A	Varies		3			1 s linear filtering
	V1.5		Motor torque	%		#,#		4			In % of Motor nominal torque
	V1.6		Motor Power	%		#,#		5
	V1.7		Motor voltage		V	#,#		6			Calculated motor voltage
	V1.8		DC link voltage		V	#		7			Measured DC voltage, filtered.
	V1.9		Unit temperature		C	#		8			Heatsink temperature
	V1.10		Motor temperature	%		#		9			Calculated motor temperature
	V1.11		Analogue input 1	%		#,##		13			AI1, unfiltered.
	V1.12		Analogue input 2	%		#,##		14			AI2, unfiltered.
	V1.13		Analogue input 3		%	#,##		27			AI3, unfiltered.
	V1.14		Analogue input 4		%	#,##		28			AI4, unfiltered.
	V1.15		Analogue Out 1	%		#,##		26			AO1
	V1.16		Analogue Out 2	%		#,##		31			AO2
	V1.17		Analogue Out 3	%		#,##		32			AO3
	V1.18		DIN1, DIN2, DIN3					15			Digital input statuses
	V1.19		DIN4, DIN5, DIN6					16			Digital input statuses
	V1.20		Torque reference	%		#,#		18			Used Torque Reference
	V1.21		Sensor max Temp		Cº	#,#		42			Highest temperature of OPTB8 board. 4 s
											filtering.
	G1.22		Multimonitoring items								Displays three selectable monitoring
											values

Table 6-1. Monitoring values

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff08 advance	VACON® • 17

6.1.1 Monitoring values 2 (Control keypad: menu M1.23)

Code

Parameter

Unit

Form.

ID

Description

V1.23.1

Current

A

Varies

1113

Unfiltered motor current

V1.23.2

Torque

%

#,#

1125

Unfiltered motor torque

V1.23.3

DC Voltage

V

#

44

Unfiltered DC link voltage

V1.23.4

Application Status

43

Word

V1.23.5

Encoder 1 Frequency

Hz

#,##

1124

Unfiltered

V1.23.6

Output Power

kw

Varies

1508

Unfiltered electrical power

V1.23.7

Sensor 1 Temp

Cº

#,#

50

4 s filtering.

V1.23.8

Sensor 2 Temp

Cº

#,#

51

4 s filtering.

V1.23.9

Sensor 3 Temp

Cº

#,#

52

4 s filtering.

V1.23.10

Sensor 4 Temp

Cº

#,#

69

4 s filtering.

V1.23.11

Sensor 5 Temp

Cº

#,#

70

4 s filtering.

V1.23.12

Sensor 6 Temp

Cº

#,#

71

4 s filtering.

V1.23.13

ABS Encoder

r

#

55

Revolutions

V1.23.14

ABS Encoder Position

#

54

V1.23.15

Actual Torque

%

#,#

Final torque reference from speed

Reference

control and/or torque control

V1.23.16

Final Frequency

Hz

#,##

1131

Final reference to speed controller.

Reference

V1.23.17

Step response

Hz

#,##

1132

V1.23.18

Encoder 2 Frequency

Hz

#,##

53

V1.23.19

ID Run Status

49

V1.23.20

Pole Pair Number

58

V1.23.21

Encoder 1 Frequency

Hz

#,##

1164

V1.23.22

ABS FreqOut

Hz

#,##

1704

V1.23.23

Identfail

98

V1.23.24

Non Ready Cause

#

1608

V1.23.25

Prevent MC Ready

#

1609

Table 6-2. Monitoring values 2

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

18 • VACON®								apfiff08 advance
6.1.2 FieldBus Monitoring values				(Control keypad: menu M1.24)
	Code		Parameter		Unit	Form.	ID	Description
	V1.24.1		FB Control Word				1160
	V1.24.2		FB Speed Ref				875
	V1.24.3		FB Status Word				65
	V1.24.4		FB Actual Speed				865
	V1.24.5		FB Torque Reference		%	#,#	1140	Default Control of FB PD 1
	V1.24.6		FB Limit Scaling		%	#,##	46	Default Control of FB PD 2
	V1.24.7		FB Adjust Reference		%	#,##	47	Default Control of FB PD 3
	V1.24.8		FB Analog Output		%	#,##	48	Default Control of FB PD 4
								Motor current (drive
	V1.24.9		FB Motor Current		A	#,#	45	independent) given with one
								decimal point
	V1.24.10		Fault Word 1				1172
	V1.24.11		Fault Word 2				1173
	V1.24.12		Warning Word 1				1174
	V1.24.13		Last Active Fault				37
	V1.24.14		Din Status Word				56
	V1.24.15		Din Status Word 2				57
	V1.24.16		MC Status				64
	V1.24.17		Last Active Warning				74
	V1.24.18		Shaft Rounds				1170
	V1.24.19		Shaft Angle				1169
	V1.24.20		FB Scale Speed				1703

Table 6-3. FieldBus Monitoring values

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff08 advance	VACON® • 19

6.2Monitoring values description

V1.1	Output frequency	[#,## Hz]	ID1
	Output frequency to motor, updated at 10 ms time level.
V1.2	Frequency reference	[#,## Hz]	ID 25

Frequency reference to motor control, after speed share function. updates at 1 ms time level.

V1.3	Motor speed	[ # rpm]	ID 2
	Motor speed in rpm
V1.4	Motor current	[A]	ID 3

Open loop:

1 s linear filtering.

Closed Loop:

32 ms filtering

Current scaling in different size of units

Note: ID45, usually in Process data OUT 3 is scaled to be with one decimal always.

		Voltage	Size	Scale
		208 – 240 Vac	NX0001 – NX0011	100 – 0,01A
		208 – 240 Vac	NX0012 – NX0420	10 – 0,1A
		208 – 240 Vac	NX0530	1 – 1A
		380 – 500 Vac	NX0003 – NX0007	100 – 0,01A
		380 – 500 Vac	NX0009 – NX0300	10 – 0,1A
		380 – 500 Vac	NX0385 – NX2643	1 – 1A
		525 – 690 Vac	NX0004 – NX0013	100 – 0,01A
		525 – 690 Vac	NX0018 – NX0261	10 – 0,1A
		525 – 690 Vac	NX0325 – NX1500	1 – 1A
V1.5	Motor torque %		ID 4

In % of Motor nominal torque

Open loop

1 s linear filtering

Closed Loop

32 ms filtering

V1.6

Motor Power

%

ID 5

Calculated motor power

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

20 • VACON®				apfiff08 advance
V1.7	Motor voltage	V	ID 6
	Calculated motor voltage
V1.8	DC link voltage	V	ID 7
	Measured DC voltage, filtered.
V1.9	Unit temperature		C	ID 8
	Heatsink temperature
V1.10	Motor temperature		%	ID 9
	Calculated motor temperature
	105 % is tripping limit if response is fault.
V1.11	Analogue input 1		%	ID 13
V1.12	Analogue input 2		%	ID 14
	Unfiltered analogue input level.
	0 % = 0 mA / 0 V, -100 % = -10 V, 100 % = 20 mA / 10 V.
	Monitoring scaling is determined by the option board parameter.
V1.13	Analogue input 3		%	ID 27
V1.14	Analogue input 4		%	ID 28

It is possible to adjust this input value from fieldbus when the input terminal selection is 0.1. This way it is possible to adjust the free analogue input from fieldbus and have all analogue input functions available for fieldbus process data.

V1.15	Analogue Out 1	%	ID 26
V1.16	Analogue Out 2	%	ID 50
V1.17	Analogue Out 3	%	ID 51

V1.18	DIN1, DIN2, DIN3		ID 15
V1.19	DIN4, DIN5, DIN6		ID 16
		DIN1/DIN2/DIN3 status	DIN4/DIN5/DIN6 status
	b0	DIN3	DIN6
	b1	DIN2	DIN5
	b2	DIN1	DIN4

V1.20	Torque reference	%	ID 18
	Torque reference value before load share.
V1.21	PT-100 Temperature	Cº	ID 42

Highest temperature of OPTB8 board. 4 s filtering.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff08 advance	VACON® • 21
6.2.1 Monitoring values 2
V1.23.1 Current A	ID 1113

Unfiltered motor current, recommended signal for NCDrive monitoring.

V1.23.2 Torque %

ID 1125

Unfiltered motor torque, recommended signal for NCDrive monitoring.

V1.23.3 DC Voltage

V

ID 44

Unfiltered DC link voltage, recommended signal for NCDrive monitoring.

V1.23.4	Application Status Word		ID 43
	Application Status Word combines different drive statuses to one data word.
	Recommended signal for NCDrive monitoring.
		Application Status Word ID43
		FALSE		TRUE
	b0	Flux not ready		Flux ready (>90 %)
	b1	Not in Ready state		Ready
	b2	Not Running		Running
	b3	No Fault		Fault
	b4	Direction Forward		Direction Reverse
	b5	Emergency Stop Active		Emergency Stop NOT Active
	b6	Run Disabled		Run Enable
	b7	No Warning		Warning
	b8
	b9
	b10
	b11	No DC Brake		DC Brake is active
	b12	No Run Request		Run Request
	b13	No Limit Controls Active		Limit control Active
	b14	External Brake Control OFF		External Brake Control ON
	b15

V1.23.5	Encoder 1 Frequency	Hz	ID 1124
	Encoder frequency after filter. P2.8.4.6 Encoder1FiltTime.
V1.23.6	Output Power kw	ID 1508
	Unfiltered electrical drive output power.
V1.23.7	Sensor 1 temperature	Cº	ID 50
V1.23.8	Sensor 2 temperature	Cº	ID 51
V1.23.9	Sensor 3 temperature	Cº	ID 52
V1.23.10	Sensor 4 temperature	Cº	ID 69
V1.23.11	Sensor 5 temperature	Cº	ID 70
V1.23.12	Sensor 6 temperature	Cº	ID 71

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

22 • VACON®	apfiff08 advance

Separate measurement from two temperature measurement boards. The signal has 4 s filtering time.

V1.23.13	ABS Encoder Revolutions		ID55
	Absolute encoder revolution information.
V1.23.14	ABS Encoder Position		ID54
	Absolute encoder position within one rotation. See encoder manual for scaling.
V1.23.15	Actual Torque Reference	%	ID1180
	Final torque reference from speed control and torque control. Also includes
	torque step and acceleration compensation factors.
V1.23.16	Final Frequency Reference	Hz	ID 1131

Final reference to speed controller. After ramp generator and after Speed Step function, used for closed loop speed tuning when used together with Encoder 1 frequency.

V1.23.17 Step response

Hz

ID 1132

Frequency error. Compares ramp output to actual encoder frequency with 0,001 Hz accuracy. Can be used for speed control tuning in closed loop control.

V1.23.18	Encoder 2 freq	Hz	ID 53
V1.23.19	ID Run Status		ID 49

Status of identification run. Bits are set if items are done successfully.

V1.23.20	PolePairNumber		ID 58
	Pole pair number of the motor.
V1.23.21	Encoder 1 freq	Hz	ID 1164
	Unfiltered encoder frequency, directly from encoder.
V1.23.22	ABS FreqOut	Hz	ID 1704

Absolute value from output frequency to motor.

V1.23.23 Identfail

ID 98

Failure code for failed identification:

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff08 advance	VACON® • 23

1 = Current measurement offset

2 = Identification current level

3 = Acceleration time too long

4 = Identification frequency reference not reached

5 = Too low or high magnetization current

6 = Flux curve outside expected levels

7 = PMSM, Encoder zero position

8 = Too low maximum frequency limit

9 = PMSM, encoder zero pulse not found.

10 = Ls Identification timeout

11 = Ls Identification current

V1.23.24 Non Ready Cause

ID 1608

Non Ready Cause ID1608

Signal

b0 Fault is Active

b1 PreventMCReady is set

b2 Charge switch is open

b3 DC Voltage not OK

b4 Power unit state not OK

b5 StartUp Wizard is active

b6 Run Enable is not set

b7 Ready state prevented by STO

b8

b9

b10

b11

b12

b13

b14

b15

V1.23.25 Prevent MC Ready

ID 1609

Prevent MC Ready ID1609

Signal

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

24 • VACON®		apfiff08 advance
	b0	Endat option board (OPTBB, OPTBE) communication is not initialized
		after power-up.
	b1	Drive sync master has wrong modulator or 1000ms task parameters
		are not initialized
	b2	Drive sync follower delay is active
	b3	Drive sync failure in sw modulator double period mode
	b4	Charge switch delay is active
	b5	AFE fast run disable through ENC C1 is active
	b6	100ms task not executed
	b7
	b8
	b9
	b10
	b11
	b12
	b13
	b14
	b15

6.2.2 FieldBus Monitoring values

V1.24.1 FB Control Word

ID1160

Control word used in bypass mode. See P2.13.22 and option board ByPass.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff08 advance				VACON® • 25
	Bit		Description
			Value = 0	Value = 1
	0		OFF	ON, Reset after Fault or b1 and b2
	1		Emergency stop by coast	ON, On normal operation: Keep TRUE
	2		Emergency stop by ramp	ON, On normal operation: Keep TRUE
	3		STOP REQUEST	RUN REQUST
	4		Force ramp to Zero	Enable Ramp,
	5		Freeze Ramp	Enable Ramp,
	6		Force Ref to Zero	Enable Ramp,
	7		No Action	FAULT RESET (0 -> 1)
	8		No Action	Inching 1
	9		No Action	Inching 2
	10		Disable Profibus control	Enable Profibus control
	11		Fieldbus DIN1=OFF	Fieldbus DIN1=ON (Watchdog pulse)
	12		Fieldbus DIN2=OFF	Fieldbus DIN2=ON
	13		Fieldbus DIN3=OFF	Fieldbus DIN3=ON
	14		Fieldbus DIN4=OFF	Fieldbus DIN4=ON
	15		No Action	No Action
V1.24.2		FB Speed Reference		ID 875
		Speed reference value from fieldbus.
V1.24.3		FB Status Word		ID65
		Profibus type status word. Generated in the application level.
		Needs to be selected with P2.13.19 GSW to be used. When needed with
		profibus board, operation mode needs to be set to ByPass in option board and
		with P2.14.22 ProfiBus Mode select: 2 / ProfiDrive.
	Bit		Description
			Value = 0	Value = 1
	0		Not ready to switch on	Ready to switch on
	1		Not ready to operate	Ready to operate
	2		Not Running	Running
	3		No Fault	Fault
	4		Coast stop Active	Coast stop not active
	5		Quick stop active	Quick stop not active
	6		Switch not inhibited	Switch on inhibit
	7		No Warning	Warning
	8		Speed error	Speed At Reference
	9		No FB Control request	FB Control Active
	10		Fout < Fmax	Fout > Fmax
	11		not used	not used
	12		not used	not used
	13		not used	not used
	14		not used	not used
	15		Fieldbus DIN1=OFF	Fieldbus DIN1=ON (Watchdog pulse)
V1.24.4		FB Actual Speed		ID 865
		Actual speed 0-100% from fieldbus.
V1.24.5		FB Torque Reference %		ID 1140

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

26 • VACON®	apfiff08 advance

Torque reference value from fieldbus

Default Control of FB PD 1

V1.24.6	FB Limit Scaling%	ID 46
	Limit scaling input value from fieldbus.
	Default Control of FB PD 2.
V1.24.7	FB Adjust Reference	%	ID 47
	Reference adjustment value from fieldbus.
	Default Control of FB PD 3.
V1.24.8	FB Analog Output	%	ID 48
	Fieldbus value to control analogue output.
	Default Control of FB PD 4.
V1.24.9	FB Motor Current	A	ID 45

Motor current (drive independent) given with one decimal point.

V1.24.10 Fault Word 1

ID 1172

Different faults are collected to two words that can be read from fieldbus or with NCDrive PC software.

			Fault Word 1 ID1172
		Fault		Comment
	b0	Over Current or IGBT		F1, F31, F41
	b1	Over Voltage		F2
	b2	Under Voltage		F9
	b3	Motor Stalled		F15
	b4	Earth Fault		F3
	b5	Motor Under Load		F17
	b6	Drive over temperature		F14
	b7	Over Temperature		F16, F56, F29
	b8	Input Phase		F10
	b9	Brake resistor over temperature		F42
				(Not implemented)
	b10	Device Changed		F37, F38, F39, F40, F44, F45
				(Not implemented)
	b11	Keypad or PCControl		F52
	b12	FielBus		F53
	b13	SystemBus		F59
	b14	Slot		F54
	b15	4 mA		F50

V1.24.11 Fault Word 2			ID 1173
			Fault Word 2 ID1173
		Fault		Comment
	b0	Output phase		F11
	b1	Charge Switch		F5 (Not implemented)
	b2	Encoder		F43

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff08 advance			VACON® • 27
	b3	Inverter	F4, F7 (Not implemented)
	b4
	b5	EEPROM	F22 (Not implemented)
	b6	External	F51
	b7	Brake Chopper	F12 (Not implemented)
	b8	Watch Dog	F25 (Not implemented)
	b9	IGBT	F31, F41
	b10	Brake	F58
	b11	Fan Cooling	F32
	b12	Application	F35 (Not implemented)
	b13	Control fault	F33, F36, F8 (Not implemented)
	b14	Main Switch Open	F64 (Not implemented)
	b15

V1.24.12 Warning Word 1			ID 1174
			Warning Word 1 ID1174
		Fault		Comment
	b0	Motor stalled		W15
	b1	Motor over temperature		W16
	b2	Motor under load		W17
	b3	Input phase loss		W10
	b4	Output phase loss		W11
	b5	Safe disable		W30 (Not implemented)
	b6	FieldBus communication fault in slot D		W53 (Not implemented)
	b7	FieldBus communication fault in slot E		W67 (Not implemented)
	b8	Drive over temperature		W14
	b9	Analogue input < 4mA		W50
	b10	Not used
	b11	Emergency stop		W63 (Not implemented)
	b12	Run disabled		W62 (Not implemented)
	b13	Not used
	b14	Mechanical Brake		W58
	b15	Not used

V1.24.13	Fault History		ID 37
	Fault number of the last active fault.
V1.24.14	Din Status Word			ID 56
V1.24.15 Din Status Word 2				ID 57
		DIN StatusWord 1		DIN StatusWord 2
	b0	DIN: A.1		DIN: C.5
	b1	DIN: A.2		DIN: C.6
	b2	DIN: A.3		DIN: D.1
	b3	DIN: A.4		DIN: D.2
	b4	DIN: A.5		DIN: D.3
	b5	DIN: A.6		DIN: D.4
	b6	DIN: B.1		DIN: D.5

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

28 • VACON®	apfiff08 advance

b7	DIN: B.2	DIN: D.6
b8	DIN: B.3	DIN: E.1
b9	DIN: B.4	DIN: E.2
b10	DIN: B.5	DIN: E.3
b11	DIN: B.6	DIN: E.4
b12	DIN: C.1	DIN: E.5
b13	DIN: C.2	DIN: E.6
b14	DIN: C.3
b15	DIN: C.4

V1.24.16 MC Status			ID 64
	This is the value that is also send to fieldbus on those fieldbus that do not use
	own state machine.
				Motor Control Status Word
		FALSE			TRUE
	b0	Not in Ready state			Ready
	b1	Not Running			Running
	b2	Direction Clockwise			Counterclockwise
	b3	No Fault			Fault
	b4	No Warning			Warning
	b5				At reference speed
	b6				At Zero Speed
	b7				Flux Ready
	b8				TC Speed Limiter Active
	b9	Encoder Direction			Counterclockwise
	b10				Under Voltage Fast stop
	b11	No DC brake			DC Brake is active
	b12
	b13				Restart delay active
	b14
	b15

V1.24.17	Warning	ID 74
	Last active warning.
V1.24.18	Shaft Rounds	ID 1170
	Rounds information from incremental encoder. The value is reset when 24 Vdc is
	removed from the drive.
V1.24.19	Shaft Angle	ID 1169
	Angle information from incremental encoder. The value is reset when 24 Vdc is
	removed from the drive.
V1.24.20	FB Scale Speed	ID 1703

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff08 advance	VACON® • 29

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

30 • VACON®	apfiff08 advance

7.ADVANCED APPLICATION – PARAMETER LIST

7.1Basic parameters (Control keypad: Menu M2 → G2.1)

Code

Parameter

Min

Max

Unit

Default

Cust

ID

Note

0 = 0,000 – 32,000 Hz

P2.1.1

Frequency Scale

0

2

1

523

1 = 0,00 – 320,00 Hz

2 = 0,0 – 599,0 Hz

0 = Default

1 = #,# rpm

P2.1.2

RPM Format

0

4

0

1852

2 = # rpm

3 = #,## krpm

4 = #,# krpm

P2.1.3

Minimum frequency

0,00

P2.1.2

Hz

0,00

101

NOTE: If fmax > than the

P2.1.4

Maximum frequency

P2.1.1

320,00

Hz

50,00

102

motor synchronous speed,

check suitability for motor

and drive system

Motor nominal

NX2: 230V

Check the rating plate of

P2.1.5

180

690

V

NX5: 400V

110

the motor. Note also used

voltage

NX6: 690V

connection Delta/Star

P2.1.6

Motor nominal

8,00

320,00

Hz

50,00

111

Check the rating plate of

frequency

the motor

Motor nominal

The default applies for a 4-

P2.1.7

24

20 000

rpm

1440

112

pole motor and a nominal

speed

size frequency converter.

P2.1.8

Motor nominal

0,1 x IH

2 x IH

A

IH

113

Check the rating plate of

current

the motor.

P2.1.9

Motor cos

0,30

1,00

0,85

120

Check the rating plate of

the motor

P2.1.10

Motor Nominal

0,0

3200,0

kW

0,0

116

Check the rating plate of

Power

the motor

0,00 A = Drive uses

P2.1.11

Magnetizing current

0,00

100,00

A

0,00

612

estimated value from

motor name plate values

0=No action

1=Identification w/o run

2=Identification with run

3=Encoder ID Run

P2.1.12

Identification

0

5

0

631

4=Ident All

5=Absolute encoder,

locked rotor

NOTE: Set motor control

mode to Freq Control

before identification!

P2.1.13

Motor type

0

1

0

650

0=Induction Motor

1=PMS Motor

P2.1.14

Supply Voltage

0

1000

0

1201

Table 7-1. Basic parameters G2.1

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/