VACON® NX
AC DRIVES
ACTIVE FRONT END (AFE) ARFIFF02 APPLICATION MANUAL
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vacon • 1 |
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TABLE OF CONTENTS |
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Document: DPD000905B |
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Software code: ARFIFF02V148 |
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Release date : 21/2/17 |
1. |
Introduction ..................................................................................................... |
3 |
2. |
AFE units.......................................................................................................... |
4 |
2.1 |
500 Vac units Air Cooled .................................................................................................... |
4 |
2.2 |
690 Vac units Air Cooled .................................................................................................... |
5 |
2.3 |
500 Vac units Liquid-Cooled .............................................................................................. |
6 |
2.4 |
690 Vac units Liquid-Cooled .............................................................................................. |
7 |
3. |
Operation ......................................................................................................... |
8 |
3.1 |
Main contactor control....................................................................................................... |
8 |
3.2 |
Quick Start instructions ..................................................................................................... |
9 |
4. |
CONTROL IO ................................................................................................... |
12 |
5. |
AFE Application - Monitoring values.............................................................. |
14 |
5.1 |
Monitoring values............................................................................................................. |
15 |
5.1.1 |
Monitoring 1 ..................................................................................................................... |
15 |
5.1.2 |
Monitoring values 2.......................................................................................................... |
16 |
5.1.3 |
FieldBus Monitoring values ............................................................................................. |
16 |
5.1.4 |
IO Monitoring values ........................................................................................................ |
16 |
5.1.5 |
Unit Monitoring Values..................................................................................................... |
17 |
5.1.6 |
Monitoring 1 values.......................................................................................................... |
17 |
5.1.7 |
Monitoring 2 values.......................................................................................................... |
19 |
5.1.8 |
Fieldbus monitoring values ............................................................................................. |
19 |
5.1.9 |
IO Monitoring values ........................................................................................................ |
27 |
5.1.10 Unit Monitoring values..................................................................................................... |
28 |
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6. |
AFE Application - Parameter lists.................................................................. |
29 |
6.1 |
Basic parameters............................................................................................................. |
30 |
6.2 |
Reference Handling ......................................................................................................... |
31 |
6.3 |
Input signals..................................................................................................................... |
32 |
6.3.1 |
Digital inputs .................................................................................................................... |
32 |
6.3.2 |
Analogue inputs ............................................................................................................... |
33 |
6.4 |
Output signals .................................................................................................................. |
34 |
6.4.1 |
Digital Outputs ................................................................................................................. |
34 |
6.4.2 |
Analogue Output 1............................................................................................................ |
35 |
6.5 |
Limit Settings................................................................................................................... |
36 |
6.5.1 |
Current Limit.................................................................................................................... |
36 |
6.5.2 |
Power Limit...................................................................................................................... |
36 |
6.5.3 |
Auto Start Stop................................................................................................................. |
36 |
6.5.4 |
DC Voltage........................................................................................................................ |
36 |
6.6 |
Drive Control parameters................................................................................................ |
37 |
6.7 |
Control parameters ......................................................................................................... |
38 |
6.8 |
Fieldbus parameters........................................................................................................ |
39 |
6.9 |
Protections....................................................................................................................... |
40 |
6.9.1 |
General............................................................................................................................. |
40 |
6.9.2 |
PT-100 .............................................................................................................................. |
41 |
6.9.3 |
Earth fault ........................................................................................................................ |
41 |
6.9.4 |
Fieldbus............................................................................................................................ |
41 |
6.10 |
Auto reset parameters..................................................................................................... |
42 |
6.11 |
DIN ID Control.................................................................................................................. |
42 |
6.12 |
Keypad control ................................................................................................................. |
42 |
6.13 |
System menu ................................................................................................................... |
42 |
6.14 |
Expander boards.............................................................................................................. |
42 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
vacon • 2
7. |
Description of parameters............................................................................. |
43 |
7.1 |
Basic parameters............................................................................................................. |
43 |
7.2 |
Reference Handling ......................................................................................................... |
44 |
7.3 |
Input signals..................................................................................................................... |
46 |
7.3.1 |
Digital inputs .................................................................................................................... |
46 |
7.3.2 |
Analogue Inputs ............................................................................................................... |
49 |
7.4 |
Output signals .................................................................................................................. |
50 |
7.4.1 |
Digital outputs.................................................................................................................. |
50 |
7.4.2 |
Analogue outputs ............................................................................................................. |
50 |
7.5 |
Limit settings ................................................................................................................... |
52 |
7.5.1 |
Current Limits.................................................................................................................. |
52 |
7.5.2 |
Power Limits .................................................................................................................... |
52 |
7.5.3 |
Auto Start Stop function................................................................................................... |
52 |
7.5.4 |
DC Voltage limit parameters ........................................................................................... |
53 |
7.6 |
Drive control..................................................................................................................... |
54 |
7.6.1 |
Drive control..................................................................................................................... |
56 |
7.7 |
Fieldbus parameters........................................................................................................ |
58 |
7.8 |
Protections....................................................................................................................... |
59 |
7.8.1 |
PT100 Temperature ......................................................................................................... |
60 |
7.8.2 |
Earth fault ........................................................................................................................ |
61 |
7.8.3 |
Fieldbus............................................................................................................................ |
62 |
7.9 |
Auto restart ...................................................................................................................... |
63 |
7.10 |
DIN ID Control.................................................................................................................. |
64 |
7.11 |
Keypad control ................................................................................................................. |
64 |
8. |
Fieldbus Profile for VACON® Regenerative Drive ......................................... |
65 |
8.1 |
Signals from Overriding System to VACON® regenerative Drive................................... |
65 |
8.2 |
Signals from VACON® Drive to Overriding system......................................................... |
65 |
8.3 |
Main Control Word ........................................................................................................... |
66 |
8.4 |
FB Reference Control ...................................................................................................... |
67 |
8.5 |
Main Control Word (in DeviceNet) ................................................................................... |
68 |
8.6 |
Main Status Word............................................................................................................. |
70 |
8.7 |
Fault Word 1..................................................................................................................... |
72 |
8.8 |
Fault Word 2..................................................................................................................... |
72 |
8.9 |
Warning Word 1................................................................................................................ |
73 |
8.10 |
Auxiliary Control Word..................................................................................................... |
74 |
8.11 |
Auxiliary Control Word (in DeviceNet)............................................................................. |
75 |
8.12 |
FB Reference Control (Device net) .................................................................................. |
76 |
8.13 |
Aux Status Word ID 1163................................................................................................. |
77 |
8.14 |
Status Word (Application) ID 43 ...................................................................................... |
78 |
9. |
Fault codes..................................................................................................... |
80 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
Introduction |
vacon • 3 |
1.INTRODUCTION
The AFE unit is a regenerative power converter for the front-end of a common DC bus product line.
The AFE unit is used with inverter hardware and special software. An external L(CL)-filter and charging circuit is needed. This unit is selected when low harmonics are required. The connection of AFE drive has been described in Figure .
The Regenerative Application is easy and flexible to use due to its versatile fieldbus features. The parameters of the Regenerative Application are explained in Chapter 8.
The basic I/O-configuration of the AFE drive consists of OPT-A1 and OPT-A2 option cards. The basic I/O configuration has been described in Table 5. An option card OPT-B5 can be used if additional digital outputs are needed. Configuration has been described in Table 6.
By default the control place (P3.1) of the AFE drive is keypad.
This application requires NXP control board 661 or 761.
11280.emf
Figure 1. AFE connection
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
1
vacon • 4 |
AFE units |
2.AFE UNITS
Table 1. 500 Vac units Air Cooled
Unit |
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Code |
Enclosure |
IL-cont [A] |
IH-cont [A] |
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size |
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NXA_0168 5 A0T02SF |
1xFI9 |
170 |
140 |
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NXA_0205 5 A0T02SF |
1xFI9 |
205 |
170 |
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NXA_0261 5 A0T02SF |
1xFI9 |
261 |
205 |
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NXA_0385 5 A0T02SF |
1xF10 |
385 |
300 |
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NXA_0460 5 A0T02SF |
1xFI10 |
460 |
385 |
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NXA_1150 5 A0T02SF |
1xFI13 |
1150 |
1030 |
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NXA_1300 5 A0T02SF |
1xFI13 |
1300 |
1150 |
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2 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ |
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AFE units |
vacon • 5 |
Table 2. 690 Vac units Air Cooled
Unit |
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Code |
Enclosure |
IL-cont [A] |
IH-cont [A] |
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size |
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NXA_0125 6 A0T02SF |
1xFI9 |
125 |
100 |
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NXA_0144 6 A0T02SF |
1xFI9 |
144 |
125 |
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NXA_0170 6 A0T02SF |
1xFI9 |
170 |
144 |
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NXA_0261 6 A0T02SF |
1xFI10 |
261 |
208 |
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NXA_0325 6 A0T02SF |
1xFI10 |
325 |
261 |
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NXA_0920 6 A0T02SF |
1xFI13 |
920 |
820 |
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NXA_1030 6 A0T02SF |
1xFI13 |
1030 |
920 |
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Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
2
vacon • 6 |
AFE units |
2.3500 Vac units Liquid-Cooled
Table 3. 500 Vac units Liquid-Cooled
Unit |
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Code |
Chassis |
Ith-cont [A] |
IL-cont [A] |
IH-cont [A] |
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NXA01685A0T02WS |
CH5 |
168 |
153 |
112 |
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NXA02055A0T02WS |
CH5 |
205 |
186 |
137 |
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NXA02615A0T02WS |
CH5 |
261 |
237 |
174 |
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NXA03005A0T02WF |
CH61 |
300 |
273 |
200 |
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NXA03855A0T02WF |
CH61 |
385 |
350 |
257 |
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NXA04605A0T02WF |
CH62 |
460 |
418 |
307 |
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NXA05205A0T02WF |
CH62 |
520 |
473 |
347 |
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NXA05905A0T02WF |
CH62 |
590 |
536 |
393 |
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NXA06505A0T02WF |
CH62 |
650 |
591 |
433 |
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NXA07305A0T02WF |
CH62 |
730 |
664 |
487 |
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NXA08205A0T02WF |
CH63 |
820 |
745 |
547 |
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NXA09205A0T02WF |
CH63 |
920 |
836 |
613 |
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NXA10305A0T02WF |
CH63 |
1030 |
936 |
687 |
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NXA11505A0T02WF |
CH63 |
1150 |
1045 |
767 |
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NXA13705A0T02WF |
CH64 |
1370 |
1245 |
913 |
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NXA16405A0T02WF |
CH64 |
1640 |
1491 |
1093 |
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NXA20605A0T02WF |
CH64 |
2060 |
1873 |
1373 |
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NXA23005A0T02WF |
CH64 |
2300 |
2091 |
1533 |
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2 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ |
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AFE units |
vacon • 7 |
2.4690 Vac units Liquid-Cooled
Table 4. 690 Vac units Liquid-Cooled
Unit |
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Code |
Chassis |
Ith-cont [A] |
IL-cont [A] |
IH-cont [A] |
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NXA01706A0T02WF |
CH61 |
170 |
155 |
113 |
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NXA02086A0T02WF |
CH61 |
208 |
189 |
139 |
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NXA02616A0T02WF |
CH61 |
261 |
237 |
174 |
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NXA03256A0T02WF |
CH62 |
325 |
295 |
217 |
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NXA03856A0T02WF |
CH62 |
385 |
350 |
257 |
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NXA04166A0T02WF |
CH62 |
416 |
378 |
277 |
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NXA04606A0T02WF |
CH62 |
460 |
418 |
307 |
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NXA05026A0T02WF |
CH62 |
502 |
456 |
335 |
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NXA05906A0T02WF |
CH63 |
590 |
536 |
393 |
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NXA06506A0T02WF |
CH63 |
650 |
591 |
433 |
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NXA07506A0T02WF |
CH63 |
750 |
682 |
500 |
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NXA08206A0T02WF |
CH64 |
820 |
745 |
547 |
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NXA09206A0T02WF |
CH64 |
920 |
836 |
613 |
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NXA10306A0T02WF |
CH64 |
1030 |
936 |
687 |
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NXA11806A0T02WF |
CH64 |
1180 |
1073 |
787 |
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NXA13006A0T02WF |
CH64 |
1300 |
1182 |
867 |
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NXA15006A0T02WF |
CH64 |
1500 |
1364 |
1000 |
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NXA17006A0T02WF |
CH64 |
1700 |
1545 |
1133 |
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Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
2
vacon • 8 |
Operation |
3.OPERATION
The AFE application controls the main contactor of the system with Relay Output RO2. When charging of the DC bus is ready, the main contactor will be closed. The status of the main contactor is monitored via digital input (Default is DIN4). The digital input used for monitoring is chosen with parameter P2.3.1.4.
NOTE! Main Contactor feedback is required for correct AFE functionality.
Faults can be set to open the main contactor by selecting the response "3=Fault, DC OFF". When a fault occurs, the drive will open Relay Output RO2 that controls the main contactor after one second (See wiring details from VACON® NX Active Front End User Manual). Thus the drive will stop modulating before an open command is given. If the DC is still high enough when a fault reset is given, the drive will close the Relay Output R02.
An external charging circuit is needed to charge the DC bus.
The AFE start up sequence has been illustrated in Figure and fault handling in Figure .
3 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ |
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Operation |
vacon • 9 |
NOTE! Before taking any commissioning actions, read carefully the safety instructions in VACON® NXS/P User Manual.
1.Connect the unit according to Figure .
2.Power up the control unit
3.Set Basic parameters G2.1 (see Table 21).
4.Check that the digital input parameters (P2.3.1.1 - P2.3.1.10) have been set according to connections. All the unused input signals must be set to "0 = Not used" state, except for the main contactor feedback which must be used.
5.Change the control place to I/O (P3.1).
6.Precharge the unit.
In case of parallel AFE:
1.Set the Parallel AFE parameter (P2.1.4) = YES (in every AFE). (This will set also DC Drooping to 4.00%)
2.Set the Start Up Delay in AFE units so that starting is in sequence with e.g. 500 ms intervals.
Figure 2.
Run
AFE 4
Stop
Run
AFE 3
Stop
Run
AFE 2
Stop
Run
AFE 1
Stop
Time * 500 ms
11281.emf
Figure 3.Setting the Start Up Delay in AFE units
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
3
vacon • 10 |
Operation |
Init
Software Init
complete
Ready to switch on
Charging the DC link with external charging circuit
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DC link voltage |
No |
> 0.8*DC nominal? |
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Yes
Main Conctactor
Close through RO2
RunEnable (P2.3.1.1)
And
No
Main contactor Ack (P2.3.1.4)? (programmable)
Yes
Ready to Run (Ready led is on)
Run command from I/O, Keypad or Fieldbus. Depends
on the selected control place (P3.1)
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Startup delay |
No |
(P2.6.3) elapsed? |
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Yes
Synchronise
with mains
No |
No |
Synchnronizing |
Synchnronizing |
OK? |
tries > 5 |
Yes |
Yes |
AFE Running |
Fault F10: |
(Ready led is on) |
LineSyncFail |
11282.emf
Figure 4. AFE start sequence
3 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ |
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Operation |
vacon • 11 |
AFE Running |
Fault active |
Stop the AFE |
Is response |
Main contactor |
open? |
No |
Fault acknowledge |
Yes |
Main contactor |
open |
Fault |
acknowledge |
Main contactor |
close |
11284.emf |
Figure 5.Fault handling in AFE application
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
3
vacon • 12 |
CONTROL IO |
4.CONTROL IO
Table 5. Default I/O configuration
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NXOPTA1 |
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Terminal |
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Signal |
Description |
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1 |
+10 Vref |
Reference voltege output |
Voltege for• |
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potentiometer, etc. |
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AI1+ |
Analogue input 1.• |
Analogue input 1Input range |
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Range 0-10V, R= 200Ω |
selected by jumpers. |
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Range 0-20 nA,iRi= 250Ω |
Default range: Voltage 0–10 V |
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3 |
AI1- |
I/O ground |
Ground for reference |
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and controls |
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4 |
AI2+ |
Analogue input 2.• |
Analogue input 2 |
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Input range selected by |
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Range 0-10V, Ri= 200Ω• |
jumpers. |
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5 |
AI2- |
Range 0-20 nA, Ri= 250Ω |
Default range:• |
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Current 0 – 20 mA |
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6 |
+24V |
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Voltage for switches, etc. |
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max 0.1 A |
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7 |
GND |
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I/O ground |
Ground for reference |
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and controls |
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8 |
DIN1 |
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Start Request |
Contact closed = Start Request |
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Programmable G2.3.1 |
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9 |
DIN2 |
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Programmable G2.3.1 |
Nofunctiondefinedatdefault |
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10 |
DIN3 |
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Programmable P2.3.1 |
Nofunctiondefinedatdefault |
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11 |
CMA |
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Common for DIN 1—DIN 3 |
ConnecttoGNDor+24V |
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12 |
+24V |
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Control voltage output |
Voltageforswitches(see#6) |
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13 |
GND |
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I/O ground |
Groundforreferenceand |
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K1 |
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controls |
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DIN4 |
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MainContactorAcknowledge |
Contactclosed=MCCClosed |
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14 |
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ProgrammableG2.2.1 |
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15 |
DIN5 |
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Programmable G2.3.1 |
Nofunctiondefinedatdefault |
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16 |
DIN6 |
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Fault Reset |
Risingedge willreset• |
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Programmable G2.3.1 |
active faults. |
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CMB |
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Common for DIN4—DIN6 |
ConnecttoGNDor+24V |
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18 |
AOA1+ |
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Analogue output 1 |
Output range selected by jumpers. |
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mA |
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Programmable G2.3.1 |
Range 0—20 mA. RL, max. 500Ω |
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19 |
AOA1- |
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Range 0—10 V. R > 1kΩ |
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L |
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20 |
DOA1 |
Digitaloutput |
Programmable |
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Open collector,≤I50mA, |
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Ready/Warning(Blinking) |
U≤48 VDC |
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NXOPTA2 |
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21 |
RO 1 |
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Relay output 1 |
Switchin capacity |
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24 VCD / 8 A |
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22 |
RO 1 |
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Run State |
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Programmable G2.4.2 |
250 VAC / 8 A |
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23 |
RO 1 |
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125 VDC / 0.4 A |
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24 |
RO 2 |
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Fixed to main contactor |
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220 |
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Relay output 2 |
control. |
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25 |
RO 2 |
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Main Contactor Control |
Closes when DC at 80 % of |
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Cannot be reprogrammed |
nominal DC. |
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VAC |
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26 |
RO 2 |
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G2.4.1 |
Opens when DC below 75 %• |
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of nominal DC |
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9429_uk |
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K1 |
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4 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ |
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CONTROL IO |
vacon • 13 |
The default I/O configuration if the option card PT-B5 is used:
Table 6. Default I/O configuration
OPT-B5
22 |
RO 1• |
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Relay output 1 |
Switchingcapacity24VDC/8A• |
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common |
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Fault |
125VDC/0.4A250VAC/8A• |
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23 |
RO 1 NO |
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25 |
RO 2• |
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Relay output 2 |
Switchingcapacity24VDC/8A• |
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common |
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Warning |
250VAC/8A• |
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26 |
RO 2 |
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125VDC/0.4A |
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28 |
RO 3• |
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Relay output 3 |
Switchingcapacity24VDC/8A• |
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common |
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125VDC/0.4A250VAC/8A• |
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Temperature warning |
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29 |
RO 3 |
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9430_uk |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
4
vacon • 14 |
AFE Application - Monitoring values |
5.AFE APPLICATION - MONITORING VALUES
This chapter presents the lists of parameters within the respective parameter groups.
Column explanations
Code |
= Location indication on the keypad; shows the operator the present parameter |
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number |
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Parameter |
= Name of the parameter |
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Min |
= Minimum value of the parameter |
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Max |
= Maximum value of the parameter |
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Unit |
= Unit of the parameter value; given if available |
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Default |
= Value preset by factory |
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Cust |
= Customer's own setting |
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ID |
= ID number of the parameter |
The manual presents the signals that are not normally visible for monitoring. These are not parameters or standard monitoring signals. These signals are presented with [Letter], e.g. [FW]MotorRegulatorStatus.
[V]Normal monitoring signal
[P]Normal parameter in application.
Firmware signal, can be monitored with NCDrive when signal type Firmware is [FW] selected
[A]
Application signal, can be monitored with NCDrive when signal type Application is selected
[R]Reference type parameter on keypad.
[F]Function. Signal is received as an output of function.
[DI] Digital input signal.
5 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ |
|
AFE Application - Monitoring values |
vacon • 15 |
The monitoring values are actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited.
Table 7. Monitoring 1
Code |
Signal |
Unit |
ID |
Description |
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V1.1.1 |
DC Voltage |
V |
1108 |
Measured DC Link voltage in Volts |
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Used DC voltage reference by the |
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Used DC Voltage |
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regenerative unit in percentage of |
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V1.1.2 |
% |
1200 |
Nominal DC Voltage. |
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Reference |
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Nominal DC voltage = 1.35 * Supply |
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voltage |
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V1.1.3 |
Total Current |
A |
1104 |
Total current of the regenerative unit |
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in Amperes. |
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Reactive current of the regenerative |
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drive in percentage of Rated Line |
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V1.1.4 |
Active Current |
% |
1125 |
Current. |
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> 0 power from AC side to DC side |
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< 0 power from DC side to AC side |
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Reactive current of the regenerative |
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drive in percentage of Rated Line |
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V1.1.5 |
Reactive Current |
% |
1157 |
Current. |
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> 0 Inductive current |
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< 0 Capacitive current |
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V1.1.6 |
Active Power |
kW |
1511 |
> 0 power from AC side to DC side |
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< 0 power from DC side to AC side |
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V1.1.7 |
Power % |
% |
5 |
> 0 power from AC side to DC side |
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< 0 power from DC side to AC side |
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V1.1.8 |
Status Word |
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43 |
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V1.1.9 |
Supply Frequency |
Hz |
1101 |
Supply frequency in ##.## Hz. The |
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sign indicates the phase order. |
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V1.1.10 |
Supply Voltage |
V |
1107 |
Input AC voltage, RMS line to line |
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Volts. |
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V1.1.11 |
Line Frequency D7 |
Hz |
1654 |
Measured line frequency by OPT-D7 |
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V1.1.12 |
Line Voltage D7 |
V |
1650 |
Measured line voltage by OPT-D7 |
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Signed phase difference compared |
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V1.1.13 |
D7 Synch.Error |
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1659 |
to measurement with optD7 card (- |
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3072...3071) = -180...180deg |
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Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5
vacon • 16 |
AFE Application - Monitoring values |
Table 8. Monitoring values 2
Code |
Signal |
Unit |
ID |
Description |
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V1.2.1 |
Unit Temperature |
°C |
1109 |
Heat sink temperature |
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V1.2.2 |
Current |
A |
1113 |
Unfiltered current |
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V1.2.3 |
DC Voltage |
V |
44 |
Unfiltered DC Voltge |
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V1.2.4 |
Operation Hours |
h |
1856 |
Operation hours in format of #,## |
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V1.2.5 |
Reactive Current |
% |
1389 |
Used reactive current reference |
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Reference |
100.0 = Rated Line Current |
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V1.2.6 |
Line Votlage THD |
% |
1670 |
Total harmonic distortion of the |
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line voltage |
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Table 9. FieldBus Monitoring values
Code |
Signal |
Unit |
ID |
Description |
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V1.3.1 |
Main Control Word |
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1160 |
Control word from fieldbus |
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V1.3.2 |
Main Status Word |
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1162 |
Status word to fieldbus |
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V1.3.3 |
Fault Word 1 |
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1172 |
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V1.3.4 |
Fault Word 2 |
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1173 |
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V1.3.5 |
Warning Word 1 |
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1174 |
Alarm Word 1 |
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V1.3.6 |
Warning |
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74 |
Last active warning code |
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V1.3.7 |
Fault History |
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37 |
Last active fault |
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V1.3.8 |
Aux Control Word 1 |
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1161 |
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V1.3.9 |
Aux Status Word |
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1163 |
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Table 10. IO Monitoring values
Code |
Signal |
Unit |
ID |
Description |
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V1.4.1 |
DIN1, DIN2, DIN3 |
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15 |
Digital Inputs A1, A2 and A3 |
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Status (sum) |
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V1.4.2 |
DIN4, DIN5, DIN6 |
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16 |
Digital Inputs B4, B5 and B6 |
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Status (sum) |
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V1.4.3 |
DIN Status 1 |
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56 |
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V1.4.4 |
DIN Status 2 |
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57 |
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V1.4.5 |
Analogue Input 1 |
% |
13 |
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V1.4.6 |
Analogue Input 2 |
% |
14 |
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V1.4.7 |
Analogue Out 1 |
% |
26 |
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V1.4.8 |
PT100 Temp. 1 |
°C |
50 |
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V1.4.9 |
PT100 Temp. 2 |
°C |
51 |
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V1.4.10 |
PT100 Temp. 3 |
°C |
52 |
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5 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ |
|
AFE Application - Monitoring values |
|
vacon • 17 |
|||
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Table 10. IO Monitoring values |
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Code |
Signal |
Unit |
ID |
Description |
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V1.4.11 |
DO1, RO1, RO2 |
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17 |
Digital Output and Relay 1&2 |
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Status (sum) |
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Table 11. Unit Monitoring Values
Code |
Signal |
Unit |
ID |
Description |
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V1.5.1 |
Unit Nominal Voltage |
V |
1117 |
Unit rated AC Voltage |
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V1.5.2 |
Unit Nominal Current |
A |
1118 |
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V1.5.3 |
U Phase Current |
A |
1149 |
U Phase RMS current |
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V1.5.4 |
V Phase Current |
A |
1150 |
V Phase RMS current |
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V1.5.5 |
W Phase Current |
A |
1151 |
W Phase RMS current |
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V1.1.1 DC-LINK VOLTAGE [# V] ID 1108
Measured DC voltage, filtered.
V1.1.2 USED DC VOLTAGE REFERENCE [#,## %] ID 1200
Used DC voltage reference by the regenerative unit in percentage of Nominal DC Voltage.
Nominal DC Voltage = Supply Voltage * 1.35
DC Voltge = Supply Voltage * 1.35 * Boost
e.g.
621 Vdc = 400 Vac * 1.35 * 1.15
V1.1.3 TOTAL CURRENT [A] ID 1104
Total current of the regenerative unit in Amperes, filtered.
V1.1.4 ACTIVE CURRENT [#,# %] ID 1125
Active current in percentage of System Rated Current. A negative value means that the current is flowing to AC side from DC side i.e. regenerating.
V1.1.5 REACTIVE CURRENT [#,# %] ID 1157
Reactive current of the regenerative drive in percentage of System Rated Current.
Positive value means Inductive current.
Negative value means capacitive current.
V1.1.6 POWER KW [KW] ID 1511
Drive output power in kW.
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5
vacon • 18 |
AFE Application - Monitoring values |
A negative value means that current is flowing to AC side from DC side i.e. regenerating.
V1.1.7 POWER % [#,# %] ID 5
Drive output power in percentage.
A negative value means that current is flowing to AC side from DC side i.e. regenerating.
V1.1.8 STATUS WORD (APPLICATION) ID 43
Application Status Word combines different drive statuses to one data word.
Table 12. Application Status Word
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FALSE |
TRUE |
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b0 |
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b1 |
Not in Ready state |
Ready |
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b2 |
Not Running |
Running |
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b3 |
No Fault |
Fault |
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b4 |
Positive frequency |
Negative frequency |
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b5 |
No fault or AutoResetFault |
Fault or Auto Reset Fault |
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b6 |
Run Disabled |
Run Enable |
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b7 |
No Warning |
Warning |
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b8 |
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Charging Switch closed (internal) |
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b9 |
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Main Contactor Control (DO Final) |
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b10 |
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Main Contactor Feedback |
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b11 |
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b12 |
No Run Request |
Run Request |
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b13 |
Motoring Side |
Generator Side |
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b14 |
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F1, F31 or F41 active |
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b15 |
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V1.1.9 SUPPLY FREQUENCY [#,## HZ] ID 1101
Supply frequency in ##.## Hz .The sign indicates the phase order. Updated when the drive is in run state. Updated also in stop state when OPT-D7 is used or Regen Options B9 is activated.
V1.1.10 SUPPLY VOLTAGE [#,# V] ID 1107
Input AC voltage, RMS line to line Volts. Updated when the drive is in run state.
Updated also when OPT-D7 is used.
V1.1.11 LINE FREQUENCY [#,## HZ] ID 1654
Measured Line Voltage Frequency when using OPT-D7 option board in slot C.
V1.1.12 LINE VOLTAGE [# V] ID 1650
Measured line voltage rms value when using OPT-D7 option board in slot C.
V1.1.13 D7 SYNCH ERROR [# V] ID 1659
5 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ |
|
AFE Application - Monitoring values |
vacon • 19 |
Voltage angle error between OPT-D7 line voltage and AFE unit voltage. If error is not close to zero when in run state phase order of OPT-D7 may be wrong.
V1.2.1 UNIT TEMPERATURE [# °C] ID 1109
Temperature of the unit in degrees Celsius.
V1.2.2 CURRENT [A] ID 1113
Unfiltered current of the drive.
V1.2.3 DC VOLTAGE [# V] ID 44
Unfiltered DC Voltage.
V1.2.4 OPERATION HOURS [#,## H] ID1856
This shows operation hours of the drive. P2.6.7 is used to enter the old value if software is updated.
V1.2.5 REACTIVE CURRENT REFERENCE [#,# %] ID1389
Used reactive current reference 100.0 = Rated Line Current.
Positive value means Inductive current.
Negative value means capacitive current.
V1.2.6 LINE VOLTAGE THD ID1670
OPT-D7 measured line voltage THD.
V1.3.1 MAIN CONTROL WORD ID 1160
Control word from fieldbus. The table below is for the bypass operation for such fieldbus board that natively supports this or can be parameterized to bypass mode.
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5
vacon • 20 |
|
AFE Application - Monitoring values |
||
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|
Table 13. Main Control Word |
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FALSE |
TRUE |
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b0 |
DC charge Contactor close |
0= No Action |
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1= Close DC charge contactor |
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0=stop Active. Regenerative control is |
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b1 |
OFF2 =Stop |
stopped. |
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1=stop not active |
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b2 |
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Reserved for future use. |
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b3 |
Run |
0= Drive stop command |
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1= Drive start command |
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b4 |
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Reserved for future use. |
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b5 |
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Reserved for future use. |
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b6 |
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Reserved for future use. |
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b7 |
Reset |
0>1 Reset fault. |
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b8 |
Set DC Voltage Ref 1 |
DC Voltage Reference 1, see details in |
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Chapter 8.4 "FB Reference Control". |
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b9 |
Set DC Voltage Ref 2 |
DC Voltage Reference 2, see details in |
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Chapter 8.4 "FB Reference Control". |
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b10 |
Fieldbus Control |
0= No control from fieldbus |
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1=Control from fieldbus |
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0>1>0>1…1 sec square wave clock. |
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This is used to check the data com- |
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munication between fieldbus master |
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and the drive. Used to generate FB |
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b11 |
Watchdog |
Comm. Fault. This monitoring can be |
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switched off by setting P2.8.4.2 FB |
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Watchdog Delay=0. The drive’s inter- |
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nal communication monitoring is still |
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active at this time. |
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b12 |
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Reserved for future use. |
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b13 |
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Reserved for future use. |
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b14 |
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Reserved for future use. |
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b15 |
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Reserved for future use. |
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5 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ |
|
AFE Application - Monitoring values |
vacon • 21 |
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V1.3.1 |
MAIN CONTROL WORD (IN DEVICENET) ID 1160 |
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Table 14. Main Control Word (in DeviceNet) |
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FALSE |
TRUE |
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b0 |
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Run |
0= Drive stop command |
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1= Drive start command |
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b1 |
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b2 |
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Reset |
0>1 Reset fault. |
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b3 |
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b4 |
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b5 |
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Fieldbus Control |
0= No control from fieldbus |
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1=Control from fieldbus |
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b6 |
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b7 |
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b8 |
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b9 |
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b10 |
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b11 |
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b12 |
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b13 |
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b14 |
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b15 |
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Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5
vacon • 22 |
AFE Application - Monitoring values |
V1.3.2 MAIN STATUS WORD ID 1162
Status word to fieldbus. The table below gives details for the bypass operation of such fieldbus boards that natively support this or can be parameterized to bypass mode.
Table 15. Main Status Word
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FALSE |
TRUE |
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0=Drive not ready to switch on |
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b0 |
Ready On |
1=Drive ready to switch Main Contac- |
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tor ON |
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0=Drive not ready to run |
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b1 |
Ready Run |
1=Drive ready and Main Contactor is |
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ON |
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b2 |
Running |
0=Drive not running |
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1=Drive in Run state (Modulating) |
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b3 |
Fault |
0=No active fault |
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1=Fault is active |
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b4 |
Off2 Status |
0= Run Disabled. Drive in stop state |
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1= Run Enabled. Drive can be started. |
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b5 |
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Reserved for future use. |
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b6 |
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Reserved for future use. |
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b7 |
Warning |
0= No active warnings |
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1= Warning active |
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b8 |
At Reference |
0= DC Voltage Ref and Act DC Voltage |
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are not same. |
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b9 |
Fieldbus Control Active |
0=Fieldbus control not active |
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1=Fieldbus control active |
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0= DC Voltage is below the level spec- |
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b10 |
Above Limit |
ified by P2.5.6.1 |
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1=The DC Voltage is above the speci- |
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fied level by P2.5.6.1 |
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b11 |
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Reserved for future use. |
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b12 |
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Reserved for future use. |
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b13 |
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Reserved for future use. |
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b14 |
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Reserved for future use. |
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b15 |
Watchdog |
Same as received on bit 11 of the |
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main control word. |
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5 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ |
|
AFE Application - Monitoring values |
vacon • 23 |
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V1.3.3 |
FAULT WORD 1 ID 1172 |
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Table 16. Fault Word 1 |
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FALSE |
TRUE |
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b0 |
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Over Current |
F1 |
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b1 |
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Overvoltage |
F2 |
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b2 |
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Under voltage |
F9 |
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b3 |
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Not used |
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b4 |
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Earth Fault |
F3 |
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b5 |
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Not used |
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b6 |
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Unit Over Temperature |
F14 |
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b7 |
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Over Temperature |
F59, F56, F71 |
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b8 |
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Input Phase loss |
F11 |
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b9 |
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Not used |
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b10 |
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Device Fault |
F37, F38, F39, F40, F44, F45 |
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b11 |
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Not used |
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b12 |
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Not used |
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b13 |
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Not used |
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b14 |
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Not used |
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b15 |
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Not used |
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V1.3.4 |
FAULT WORD 2 ID 1173 |
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Table 17. Fault Word 2 |
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FALSE |
TRUE |
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b0 |
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Not used |
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b1 |
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Charging Switch Fault |
F5 |
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b2 |
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Not used |
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b3 |
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Drive Hardware fault |
F4, F7 |
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b4 |
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Under Temperature |
F13 |
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b5 |
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EPROM or Checksum fault |
F22 |
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b6 |
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External fault |
F51 |
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b7 |
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Not used |
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b8 |
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Internal Communication |
F25 |
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b9 |
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IGBT Temperature |
F31, F41 |
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b10 |
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Not used |
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b11 |
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Cooling fan |
F32, F70 |
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b12 |
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Application fault |
F35 |
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b13 |
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Drive Internal fault |
F33, F36, F8, F26 |
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b14 |
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Main Switch open |
F64 |
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b15 |
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Not used |
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Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5
vacon • 24 |
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|
AFE Application - Monitoring values |
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V1.3.5 |
WARNING WORD 1 ID 1174 |
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Table 18. Warning Word 1 |
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FALSE |
TRUE |
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b0 |
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Not used |
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W29: Thermistor warning, |
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b1 |
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Temperature protection |
W56: FPT100 warning or |
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W71: LCL over temperature warning |
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b2 |
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b3 |
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Supply Phase Warning |
W11 |
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b4 |
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Not used |
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b5 |
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Not used |
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b6 |
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Not used |
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b7 |
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Drive over temperature |
W14 |
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b8 |
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Not used |
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b9 |
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Not used |
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b10 |
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Fan Warning |
W32: Fan Cooling |
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W70: LCL Fan monitor warning |
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b11 |
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Not used |
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b12 |
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Not used |
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b13 |
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Not used |
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b14 |
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Not used |
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b15 |
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Not used |
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V1.3.6 WARNING ID74
Last active warning number.
V1.3.7 LAST ACTIVE FAULT ID37
Last active fault number.
5 |
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/ |
|
AFE Application - Monitoring values |
vacon • 25 |
||||
V1.3.8 |
AUX CONTROL WORD ID 1161 |
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Table 19. Aux Control Word |
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FALSE |
TRUE |
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b0 |
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Reserved for future use. |
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b1 |
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Reserved for future use. |
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b2 |
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Reserved for future use. |
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b3 |
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Reserved for future use. |
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b4 |
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Reserved for future use. |
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b5 |
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Reserved for future use. |
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b6 |
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Reserved for future use. |
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b7 |
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Reserved for future use. |
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b8 |
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Reserved for future use. |
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b9 |
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Reserved for future use. |
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b10 |
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Reserved for future use. |
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b11 |
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Reserved for future use. |
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0= DC Voltage Level control from |
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Main Control Word (MCW) is not |
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b12 |
|
Enable DC Level control from |
active and DC Voltage reference is |
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MCW |
from fieldbus data (reference value). |
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1= DC Voltage Level control from |
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MCW is enabled |
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b13 |
|
DO control |
This signal can be connected to digi- |
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tal output with parameters in G2.4.1 |
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b14 |
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Reserved for future use. |
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b15 |
|
|
Reserved for future use. |
|
|
|
|
|
|
|
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
5