Danfoss vacon nx Installation guide

vacon nx

®

ac drives

ip54 control box

installation instructions

vacon • 1

index

Document code: DPD01614A

Date: 1.7.2014

1. CONTENTS OF THE DELIVERY ............................................................................................ 2

2. INSTALLATION ................................................................................................................... 3

2.1 Optic fibre cable, signal listing and connections ....................................................................... 5

2.2 Cable bushing diameters ........................................................................................................... 6

24-hour support [phone] • Email: [e-mail]

2 • vacon CONTENTS OF THE DELIVERY

1

1

2

3

4

5

1. CONTENTS OF THE DELIVERY

Figure 1. Contents of the IP 54 control box delivery

1 IP54 control box
2 IP54 cable entry grommet plates
3 Grease for the grommet plates

4 Screws (4x10)

5 Plastic pins

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INSTALLATION vacon • 3

2

2. INSTALLATION

These instructions guide you through the installation of the IP54 control box that you have purchased
for your FR12, FR14, FI12, FI14, CH64 or CH74 size frequency converter.

1. IP54 control box bottom plate with
starcoupler board

2. Connect the fibre optic cables. Push
carefully the cables into the cellfoam
bushings

5. Close the cover by pushing it
carefully down so that the D-connector
connects thoroughly.

3. Each fibre optic cable has a number

1...8 and 11…18 marked on the cable
shield at both cable ends. Connect each
cable to the connectors marked with
the same number on the starcoupler
board. The list of the optic signals can
be found in chapter 2.1

6. Attach the cover with four screws
(tightening torque 1,5 nm)

4. Connect the 24 V cable and lead it
through the bushing as shown in the
figure.

7. Apply a thin layer of grease to the
cellfoam washers

8. Push the cellfoam washer into the
guides in the enclosure.

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9. Open the bushing for the cable. Pull
away the right size of piece according
to the cable size (in this figure 8 mm).

4 • vacon INSTALLATION

2

10. Push the cable to the bushing.
Make sure that the cellfoam surrounds
the cable tightly.

13. Attach the seal around the RS485
connector.

11. Attach the cable to the washer with
a plastic binder

14. Attach the cover plate with four
screws

12. Apply some grease to the upper
cellfoam washer and push it to its
place.

15. Seal the holes with a piece of tape
and attach the RS485 cable

16. Push the plastic pins to the unused
cable entries .

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INSTALLATION vacon • 5

2

Star coupler board on control unit

H18 Trip signal from power module 2
H17 VaconBus data from ASIC 2 to control board
H16 VaconBus data from control board to ASIC 2
H15 ADC synchronization, power module 2
H14 Phase W control, power module 2
H13 Phase V control, power module 2
H12 Phase U control, power module 2
H11 Gate control enable, power module 2

H23

Feedback phase W

H22

Feedback phase V

H21

Feedback phase U

Terminals on ASIC board of power module 1

H1 Gate control enable
H2 Phase U control
H3 Phase V control
H4 Phase W control
H5 ADC synchronization
H6 VaconBus data from control board to ASIC
H7 VaconBus data from ASIC to control board

Terminals on ASIC board of power module 2

H8 Trip signal from power module 1
H7 VaconBus data from ASIC 1 to control board
H6 VaconBus data from control board to ASIC 1
H5 ADC synchronization, power module 1
H4 Phase W control, power module 1
H3 Phase V control, power module 1
H2 Phase U control, power module 1
H1 Gate control enable, power module 1

H10 Trip signal

Terminals on FB board of power module 2

H1 Gate control enable
H2 Phase U control
H3 Phase V control
H4 Phase W control
H5 ADC synchronization
H6 VaconBus data from control board to ASIC
H7 VaconBus data from ASIC to control board

H10 Trip signal
H11 Feedback phase U
H12 Feedback phase V
H13 Feedback phase W

Terminals on FB board of power module 1

H12

H13

H14

H15

H16

H17

H18

H11

H23

H22

H21

H2

H3

H4

H5

H6

H7

H8

H1

H7

H6

H5

H4

H3

H2

H1

H10

H7

H6

H5

H4

H3

H2

H1

H10

H13

H12

H11

2.1 Optic fibre cable, signal listing and connections

Figure 2. Internal fibre cable connections

24-hour support [phone] • Email: [e-mail]

6 • vacon INSTALLATION

2

2.2 Cable bushing diameters

Figure 3. Cable bushing diameter

Tel. [phone] • Fax [phone]

Find your nearest Vacon office

on the Internet at:

www.vacon.com

Manual authoring:
[e-mail]

Vacon Plc.
Runsorintie 7
65380 Vaasa
Finland

Subject to change without prior notice
© 2014 Vacon Plc.

Document ID:

Rev. A

Sales code: DOC-INSIP54BOX+DLUK