Danfoss vacon 50x User guide

1 vacon
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Overview of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 User’s Manual Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. TECHNICAL CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Power and Current Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.1 230-volt drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.2 380-480-volt drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.3 575-volt drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Control Features Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3. RECEIVING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Preliminary Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3 Dissipation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 Cover Assembly and Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.5 Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.6 Conduit Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.7 Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4. CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 General Wiring Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.1 Wiring Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.2 Considerations for Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.3 Considerations for Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 Input Line Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2.1 Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2.2 Use of Isolation Transformers and Line Reactors . . . . . . . . . . . . . . . . . . . . . . 25
4.2.3 Line Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2.4 Phase Imbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2.5 Single-phase Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.6 Ground Fault Circuit Interrupters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.7 Motor Lead Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.8 Using Output Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3 Terminals Found on the Vacon 50X Power Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.1 Description of the Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.2 Typical Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.4 Dynamic Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.5 Terminals Found on the Vacon 50X Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.5.1 Description of the Control Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.5.2 Typical Connection Diagrams for Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . 35
4.5.3 Typical Connection Diagrams for Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . 36
4.5.4 Typical Connection Diagrams for Analog Outputs . . . . . . . . . . . . . . . . . . . . . . 36
4.6 Reducing Current Surges and Voltage Transients . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5. KEYPAD OPERATION AND PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . 39
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.2 Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.3 LCD Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.3.1 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.3.2 Vacon 50X Keypad Status and Warning Messages . . . . . . . . . . . . . . . . . . . . . . 42
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 2
5.3.3 Rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.3.4 Other Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.4 Keypad Display Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.5 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
5.5.1 Accessing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.5.2 Changing the Display Scroll Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.5.3 Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.5.4 Restoring Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.5.5 Viewing Parameters That Have Changed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.5.6 Using Macro Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.6 Measuring Stator Resistance (RS Measurement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.6.1 Activating Automatic RS Measurement via Keypad . . . . . . . . . . . . . . . . . . . . . 46
5.6.2 Activating Automatic RS Measurement via Serial Link (Modbus) . . . . . . . . . . 47
6. USING MACRO MODE AND GETTING A QUICK START. . . . . . . . . . . . . . . . 49
6.1 Entering Macro Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.2 Description of Parameters Used in Macro Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.3 Macro Mode Applications and Included Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.4 Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7. VACON 50X PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.2 Level 1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.3 Description of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.4 Using the Vacon 50X Program Sequencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
7.4.1 Enabling the Vacon 50X Program Sequencer . . . . . . . . . . . . . . . . . . . . . . . . . . 92
7.4.2 Controlling the Vacon 50X Program Sequencer . . . . . . . . . . . . . . . . . . . . . . . . 92
7.4.3 Sequencer State Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.4.4 Sequencer Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
7.4.5 Sample Sequencer Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
8. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8.1 Vacon 50X Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
9. HEXADECIMAL TO BINARY CONVERSION . . . . . . . . . . . . . . . . . . . . . . . . 105
10. FUNDAMENTALS OF PI CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.2 Configuration of PI Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.2.1 Parameter 490 (Appl Macro). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.2.2 Parameter 857 (PI High Corr) and 858 (PI Low Corr) . . . . . . . . . . . . . . . . . . . 107
10.2.3 Parameter 852 (PI Prop Gain). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
10.2.4 Parameter 853 (PI Int Gain). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
10.2.5 Parameter 854 (PI Feed Gain). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
10.2.6 Parameter 850 (PI Configure). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
10.3 Tuning the PI Control Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
11. EU DECLARATION OF CONFORMITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
12. SUMMARY OF VACON 50X PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . 113
12.1 Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
12.3 Settings and Messages in 5 Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
3 vacon introduction

1. Introduction

1.1 Product Overview
Although the Vacon 50X AC drive is small in size, it is big on performance. It is an economical yet powerful solution for many industrial applications. It features remote communications capability (using Modbus® protocol), a keypad for easy configuration, and standard NEMA 4X / IP66 and NEMA 12 / IP55 enclosures that eliminate the need for mounting in a separate enclosure.
The Vacon 50X product family includes a wide variety of models to suit almost any input voltage require­ment. An ‘x’ in the following table indicates what models are currently available. Refer to Chapter 2 on page 5 for help in interpreting model numbers.
Input Voltage
Power (kW) Power (hp)
0.75 1 x x x
1.5 2 x x x
2.2 3 x x x
4.0 5 x x x
5.5 7.5 x x x
7.5 10 x x x
11 15 x x x
15 20 x x x
18.5 25 x x x
22 30 x x
30 40 x x
37 50 x x
45 60 x x
55 75 x x
75 100 x x
90 125 x x
110 150 x x
150 200 x x
230 Vac 3 Phase
1.2 Overview of This Manual
This manual contains specifications, receiving and installation instructions, configuration, description of operation, and procedures for Vacon 50X AC drive devices.
For experienced users, a “Quick Start” section begins on page 57.
1.3 User’s Manual Publication History
Date Form Number Nature of Change
16.7.2008 DPD00080A Original version
10.12.2008 DPD00080B
Changed installation diagrams to reflect changes in product; changed photographs of product; added information to Chapter 2 on current surges and voltage transients; deleted mention of Model 0002 5; other minor changes and corrections.
460 Vac 3 Phase
575 Vac 3 Phase
1
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
introduction vacon 4
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
1
5 vacon Technical Characteristics

2. Technical Characteristics

2.1 Interpreting Model Numbers
The model number of the Vacon 50X AC drive appears on the shipping carton label and on the technical data label affixed to the model. The information provided by the model number is shown below:
VACON
This segment is common for all products.
0050
Product range: 0050=Vacon 50X
3L
Input/Function: 3L=Three-phase input
0023
Drive rating in ampere; e.g. 0023 = 23 A
5
Supply voltage: 2=230 V 5=400 V 6=575 V
2
X
Information for factory
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
technical characteristics vacon 6
2.2 Power and Current Ratings
2.2.1 230-volt drives
Mains voltage 230V, IP66, EMC N, 50-60 Hz, 3~
Motor shaft power and current
Converter
S0
S1
S2
S3
High overload Low overload
type
0004 0,37 2,2 0,75 4,2 165x241x155 3,9
0007 0,75 4,2 1,5 6,8 165x241x155 3,9
0010 1,5 6,8 2,2 9,6 165x241x155 3,9
0015 2,2 9,6 4,0 15,2 221x306x166 6,35
0022 4,0 15,2 5,5 22,0 221x306x166 6,35
0028 5,5 22,0 7,5 28,0 221x306x166 6,35
0042 7,5 28,0 11 42,0 273x442x201 13,38
0054 11,0 42,0 15 54,0 273x442x201 13,38
0068 15,0 54,0 18,5 68,0 286x513x314 22,68
50%
overload
50°C [kW]
50%
overload
current
[A]
10%
overload
40°C [kW]
20%
overload
current
[A]
Dimensions
W x H x D
[mm]
Weig ht
[kg]
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
2
7 vacon Technical Characteristics
2.2.2 380-480-volt drives
Mains voltage 380-480V, IP66, EMC N, 50-60 Hz, 3~
Motor shaft power and current
Converter
S0
S1
S2
S3
S4
a
S5
a. Enclosure class IP54
High overload Low overload
type
0002 0,55 1,8 0,75 2,4 165x241x155 3,9
0004 0,75 2,4 1,5 3,8 165x241x155 3,9
0005 1,5 3,8 2,2 5,1 165x241x155 3,9
0009 2,2 5,1 4,0 8,9 221x306x166 6,35
0012 4,0 8,9 5,5 12,0 221x306x166 6,35
0016 5,5 12,0 7,5 15,6 221x306x166 6,35
0023 7,5 15,6 11,0 23,0 273x442x201 13,38
0031 11,0 23,0 15,0 31,0 273x442x201 13,38
0037 15,0 31,0 18,5 37,0 273x442x201 13,38
0043 18,5 37,0 22,0 43,0 273x442x201 13,38
0061 22,0 43,0 30,0 61,0 286x513x314 22,68
0071 30,0 61,0 37,0 71,0 286x513x314 22,68
0086 37,0 71,0 45,0 86,0 326x745x351 43,1
0105 45,0 86,0 55,0 105,0 326x745x351 43,1
0140 55,0 105,0 75,0 140,0 326x745x351 43,1
0168 75,0 140,0 90,0 168,0 414x1296x429 138,35
0205 90,0 168,0 110,0 205,0 414x1296x429 138,35
0240 110,0 205,0 132,0 240,0 414x1296x429 138,35
50%
overload
50°C [kW]
50%
overload
current
[A]
10%
overload
40°C [kW]
20%
overload
current
[A]
Dimensions
W x H x D
[mm]
Weig ht
[kg]
2
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
technical characteristics vacon 8
2.2.3 575-volt drives
Mains voltage 575V, IP66, EMC N, 50-60 Hz, 3~
Motor shaft power and current
Converter
S1
S2
S3
S4
a
S5
a. Enclosure class IP55
High overload Low overload
type
0002 0,5 1 1,1 1,7 221x306x166 6,35
0003 1,1 1,7 1,5 2,7 221x306x166 6,35
0004 1,5 2,7 2,2 3,9 221x306x166 6,35
0006 2,2 3,9 3,0 6,1 221x306x166 6,35
0009 3,0 6,1 5,0 9,0 221x306x166 6,35
0011 5,0 9,0 7,5 11,0 221x306x166 6,35
0017 7,5 11,0 11,0 17,0 273x442x201 13,38
0022 11,0 17,0 15,0 22,0 273x442x201 13,38
0027 15,0 22,0 18,5 27,0 273x442x201 13,38
0032 18,5 27,0 22,0 32,0 273x442x201 13,38
0041 22,0 32,0 30,0 41,0 286x513x314 22,68
0052 30,0 41,0 37,0 52,0 286x513x314 22,68
0062 37,0 52,0 45,0 62,0 326x745x351 43,1
0077 45,0 62,0 55,0 77,0 326x745x351 43,1
0099 55,0 77,0 75,0 99,0 326x745x351 43,1
0125 75,0 99,0 90,0 125,0 414x1296x429 138,35
0144 90,0 125,0 110,0 144,0 414x1296x429 138,35
0192 110,0 144,0 132,0 192,0 414x1296x429 138,35
50%
overload
50°C [kW]
50%
overload
current
[A]
10%
overload
40°C [kW]
20%
overload
current
[A]
Dimensions
W x H x D
[mm]
Weig ht
[kg]
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
2
9 vacon Technical Characteristics
2.3 Environmental Specifications
For 0010 2, 0015 2, and 0040 5 models:
Operating temperature
Storage temperature –20 °C to +65 °C (–4 °F to 149 °F)
Humidity 0% to 95% non-condensing
Altitude 1000 m (3300 ft) without derating
Maximum vibration per EN50178 (1g @ 57-150 Hz)
Acoustic noise 80 dba sound power at 1 m (3 ft), maximum
Cooling
2.4 Electrical Specifications
Input voltage
Line frequency 50 / 60 Hz ±2 Hz
Source kVA (maximum) 10 times the unit rated kVA (see note below)
DC bus voltage for: Overvoltage trip Dynamic brake activation Nominal undervoltage (UV) trip
Control system
Output voltage 0–100% of line voltage, three-phase
Overload capacity
Frequency range 0,1–400 Hz
Frequency stability 0.1 Hz (digital), 0.1% (analog) over 24 hours ±10 °C
Frequency setting
NOTE: Unit Rated kVA = rate Voltage × rated Current × 1.732
2.5 Control Features Specifications
Vin1 reference input
Vin2 reference input
Cin reference input
Reference voltage 10 Vdc (10 mAdc maximum)
Digital inputs – 10
Digital supply voltage 24 Vdc (150 mAdc maximum)
Preset frequencies 3 inputs for seven preset frequencies (selectable)
Digital outputs
–10 °C to +35 °C
For all other models:
–10 °C to +40 °C
0,75–4,0 kW models: Natural convection. 5,5–150 kW models: Forced air.
230 Vac, 3 phase, ±15% 380–460 Vac, 3 phase, ±15%
230 Vac models
406 Vdc 388 Vdc 199 Vdc
V/Hz or SVC Carrier frequency = 1–16 kHz, programmable; 8 kHz max. for 90–150 kW models
120% of rated normal duty rms current for 60 seconds. 150% of rated heavy duty rms current for 60 seconds.
By keypad or by external signal (Speed Pot 0–5 Vdc; 0–10 Vdc; 0–20 mA, or 4–20 mA) OR by pulse train up to 100 kHz
0–5/10 Vdc, 0/4–20 mAdc (250 load) Pulse train input, 0–1/10/100 kHz pulse input, inverted function, 0–5–10 bi­polar input, broken wire detection. Span and offset adjustment.
0–5/10 Vdc, 0–5–10 bipolar input, inverted function, broken wire detection, span and offset adjustment. Programma ble for frequency reference or cur­rent limit input.
0/4–20 mAdc (50 load), inverted function, span and offset adjustment. Programmable for frequency reference or current limit input.
Off = 0 to 3 Vdc; On = 10 to 32 Vdc (pullup logic), selectable between pullup and pulldown logic
2 SPDT relay output – 130 Vac, 1 A/250 Vac, 0.5 A. 2 open collector outputs 50 mA per device
460 Vac models
814 Vdc 776 Vdc 397 Vdc
575 Vac models
1017 Vdc
970 Vdc 497 Vdc
2
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
technical characteristics vacon 10
Digital pulse train output Open collector output pulse train proportional to output frequency
Vmet analog output 0 to 10 Vdc (5 mAdc maximum)
Imet analog output 0–20 mAdc output into a 500 load (maxim um)
DC holding / injection braking
Current limit Four quadrant adjustable from 5 to 150%
Speed ramps Primary and alternate adjustable from 0.1 to 3200.0 seconds
Voltage boost Fixed boost adjustable from 0 to 50% or auto boost
Voltage characteristic (V/Hz) Linear, pump, fan or 2-piece linear
Timed overload
Protective features
Program Sequence Logic Control­ler (PSLC)
Serial communications Modbus Standard: RTU
At start, stop, by frequency with adjustable current level and time or contin­uous DC injection by digital input
Adj ustabl e inve rse ti me tri p (she ar pin , 30 s ec, 60 sec, 5 min), stand ard or i n­verterduty motors
Overcurrent, overvoltage fault, ground fault, short circuit, dynamic brake overload, drive temperature, power wiring fault, drive timed overload, input voltage quality, overvoltage ridethrough
9-step PLC type functionality that can control speed, direction, and ramps based on time, analog input, digital input, or pulse input
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
2
11 vacon Technical Characteristics
2.6 Dimensions and Weights
Table 1 lists dimensions and weights for the Vacon 50X frame size 0, 1, 2, and 3 models. Dimensions and weights for the Vacon 50X frame size 4 and 5 models are shown in Table 2 on page 12.
See Figures on pages 13–18 for locations of dimensions. Dimensions A through Q are in millimeters (mm). Weight is in kilograms (kg).
Frame 0 1 2 3
Voltage (V) 230 460 230 460 575 230 460 575 230 460 575
KW 0.75–2.2 4–5.5 4–7.5 1.1-7.5 7.5–11 11–22 11-22 15–22 30–37 30-37
hp 1–3 5–7.5 5–10 1-10 10–15 15–30 15–30 20–30 40–50 40–50
A 241 306 442 513
B 165 221 274 289
C (with-
out Filter)
C1 (with
Filter)
Dimen-
sions
in mm
Weight (kg) without
Filter (C)
Weight (kg) with Fil-
ter (C1)
Table 1:Dimensions and Weights for Frame Sizes 0–3
156 167 202 314
217 252 303
D 215 280 419 489
E 144 198 248 200
F 7.1 7.1 9.0 7.1
G 95 104 119 199
H 69 -
J 49 56 72 63
K 71 98 123 58
L 95 100 172 100
M 22 25.5 32 44
N 25.5 25.5
P –– 142
Q –– 184
3.9 6.7 12.7 23.7
7.8 15.6
2
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
technical characteristics vacon 12
Frame 4 5
Voltage (V) 460 575 460 575
KW 45–75 45-75 90–132 90–132
hp 60–100 60-100 125–200 125–200
Dimensions in mm
Weight (kg) without Filter (C) 43.1 138.4
Table 2:Dimensions and Weights for Frame Sizes 4–5
A 745 1296
B 326 414
C (without Filter) 351 429
D 711 1163
E 200 194
F 11 11
G 219 319
H 210 282
J 13 5
K 68 59
L 100 97
M 62 75
N 22 22
P 132 135
Q 187 189
R 260
S 49 47
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
2
13 vacon Technical Characteristics
2
Figure 1: Vacon 50X Frame Size 0 Models
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
technical characteristics vacon 14
(4 pla ces)
X
series
Figure 2: Vacon 50X Frame Size 1 Models
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
(3 places)
2
15 vacon Technical Characteristics
B
A
X
ser ies
E
C
GH
(4 places)
F
D
N
M
(3 p laces)
2
J
K
L
Figure 3: Vacon 50X Frame Size 2 Models
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
technical characteristics vacon 16
Figure 4: Vacon 50X Frame Size 3 Models
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
2
17 vacon Technical Characteristics
2
Figure 5: Vacon 50X Frame Size 4 Models
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
technical characteristics vacon 18
Figure 6: Vacon 50X Frame Size 5 Models
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
2
19 vacon receiving and installation

3. Receiving and Installation

3.1 Preliminary Inspection
Before storing or installing the Vacon 50X AC drive, thoroughly inspect the device for possible shipping damage. Upon receipt:
1. Remove the drive from its package and inspect exterior for shipping damage. If damage is apparent, no-
tify the shipping agent and your sales representative.
2. Remove the cover and inspect the drive for any apparent damage or foreign objects. (See Figure 7 on
page 21 for locations of cover screws.) Ensure that all mounting hardware and terminal connection
hardware is properly seated, securely fastened, and undamaged.
3. Read the technical data label affixed to the dr ive and ensure that the correct horsepower and input volt-
age for the application has been purchased.
4. If you will be storing the drive after receipt, place it in its original packaging and store it in a clean, dry
place free from direct sunlight or corrosive fumes, where the ambient temperature is not less than –20
°C (–4 °F) or greater than +65 °C (+149 °F).
EQUIPMENT DAMAGE HAZARD Do not operate or install any drive that appears damaged.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
3.2 Installation Precautions
Improper installation of the Vacon 50X AC drive will greatly reduce its life. Be sure to observe the follow­ing precautions when selecting a mounting location. Failure to observe these precautions may void the warranty!
Do not install the drive in a place subjected to high temperature, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles. See Chapter 2 for temperature, humidity, and maximum vibration limits.
Do not mount the drive near heat-radiating elements or in direct sunlight.
Mount the drive vertically and do not restrict the air flow to the heat sink fins.
The drive generates heat. Allow sufficient space around the unit for heat dissipation. See “Dissipation Requirements” on page 20.
3
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
receiving and installation vacon 20
3.3 Dissipation Requirements
Model
0004 2
0007 2
0010 2
0015 2
0022 2
0028 2
0042 2
0054 2
0068 2
0004 5
0005 5
0009 5
0012 5
0016 5
0023 5
0031 5
0037 5
0043 5
0061 5
0071 5
0086 5
0105 5
0140 5
0168 5
0205 5
0240 5
Required Dissipation for Models
Entirely Inside an Enclosure at Rated
Current, 3 kHz Carrier Frequency (Watts)
47 13
48 14
71 17
92 16
132 20
177 23
263 67
362 68
550 97
46 16
71 20
91 21
114 28
155 30
304 77
393 76
459 78
458 77
695 95
834 100
776 130
988 135
1638 155
1656 353
1891 372
2302 382
Table 3:Dissipation Requirement for Vacon 50X Models
Required Dissipation When Fins are
External to the Enclosure (Watts)
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
3
21 vacon receiving and installation
3.4 Cover Assembly and Torque Specifications
Figure 7 shows the locations of the Vacon 50X cover screws. The torque range for the Size 0 and 1 covers is 2–3 Nm (18–26 in/lbs).
Cover screw locations
Figure 7: Vacon 50X Cover Assembly and Screw Locations
Torque specifications for control terminals and power terminals are listed in “General Wiring Informa­tion” on page 23.
3.5 Serial Number Label
To determine if your drive is within the warranty time frame, find the bar code label or look in the lower left of the technical nameplate. The serial number can be broken down as follows:
3.6 Conduit Usage
The Vacon 50X drive in the IP66 enclosure is rated for 70 bar washdown from 15 cm. To keep this rating, the use of a sealed conduit is required. The use of a Romex-type conduit will not prevent water entry into the enclosure. If the approved conduit is not used, all warranty claims against water damage will be void.
3.7 Condensation
The washdown process of an Vacon 50X drive may create a temperature and humidity change in and around the drive. If the unit is mounted in a cool environment and washed down with higher-temperature water, as the drive cools to room temperature, condensation can form inside the drive, especially around the display. To prevent this from happening, avoid using sealed connectors around rubbercoated cables to seal the drive. These do not allow any air transfer and hence create a level of condensation and humid­ity that exceeds the drive’s rating.
yywwxxxx = yy ... year of manufacture
ww ... week of manufacture
xxxx....sequential number drive during that week.
Cover screw locations
3
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
receiving and installation vacon 22
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
3
23 vacon connections

4. Connections

This chapter provides information on connecting power and control wiring to the Vacon 50X AC drive.
HAZARDOUS VOLTAGE
• Read and understand this manual in its entirety before in­stalling or operating the Vacon 50X AC drive. Installation, adjustment, repair, and maintenance of these drives must be performed by qualified personnel.
• Disconnect all power before servicing the drive. WAIT 5 MINUTES until the DC bus capacitors discharge.
• DO NOT short across DC bus capacitors or touch un­shielded components or terminal strip screw connections
Danger
4.1 General Wiring Information
Pay conscientious attention to ensuring that the installation wiring is installed in conformity with local standards. Where local codes exceed these requirements, they must be followed.
4.1.1 Wiring Practices
When making power and control connections, observe these precautions:
Never connect input AC power to the motor output terminals T1/U, T2/V, or T3/W. Damage to the drive will result.
Power wiring to the motor must have the maximum possible separation from all other power wiring. Do not run in the same conduit; this separation reduces the possibility of coupling electrical noise between circuits.
Cross conduits at right angles whenever power and control wiring cross.
Good writing practice also requires separation of control circuit wiring from all power wiring. Since power delivered from the drive contains high frequencies which may cause interference with other equipment, do not run control wires in the same conduit or raceway with power or motor wiring.
4.1.2 Considerations for Power Wiring
Power wiring refers to the line and load connections made to terminals L1/R, L2/S, L3/T, and T1/U, T2/V, T3/W respectively. Select power wiring as follows:
1. Use only VDE, UL or CUL recognized wire.
2. Wire voltage rating must be a minimum of 300 V for 230 Vac systems and 600 V (Class 1 wire) for 400 Vac systems.
with voltage present.
• Install all covers before applying power or starting and stopping the drive.
• The user is responsible for conforming to all applicable code require-ments with respect to grounding all equip­ment.
• Many parts in this drive, including printed circuit boards, operate at line voltage. DO NOT TOUCH. Use only electri­cally-insulated tools.
Before servicing the drive:
• Disconnect all power.
• Place a “DO NOT TURN ON” label on the drive disconnect.
• Lock the disconnect in the open position.
Failure to observe these precautions will cause shock or burn, resulting in severe personal injury or death.
4
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
connections vacon 24
3. Wire gauge must be selected based on 125% of the continuous input current rating of the drive. Wire gauge must be selected from wire tables for 75 °C insulation rat­ing, and must be of copper construction. The 230 V 5.5 and 11 kW models, and the 460 V 22 kW models require 90 °C wire to meet UL requirements. See Chapter 2 for the continuous output ratings for the drive.
4. Grounding must be in accordance with VDE, NEC and CEC. If multiple Vacon 50X drives are installed near each other, each must be connected to ground. A central earthing point should be used for interference suppression (e.g. equipotential bonding strip or centrally at an interference suppression filter). The earthing lines are routed to the respective terminals radially from this point. Conductor loops of
See Table 4 below for a summary of power terminal wiring specifications.
Vacon 50X Size / Models
Size 0
Size 1
Size 2
Size 3
Size 4
Size 5
Table 4:Vacon 50X Power Terminal Wiring Specifications
NOTE: Wire type not specified by the manufacturer. Some types of wire may not fit within the constraints of the conduit entry and bend radius inside the drive.
4.1.3 Considerations for Control Wiring
Control wiring refers to the wires connected to the control terminal strip. Select control wiring as follows:
See Table 5 below for a summary of power terminal control wiring specifications.
Vacon 50X Size / Models Specifications
All Sizes / Models
Table 5:Vacon 50X Control Wiring Specifications
the earthing lines are impermissible and can lead to unnecessary interference.
Specifications
1.36 Nm (12 in-lbs) nominal torque or
1.47 Nm (13 in-lbs) maximum torque
2
1.5–4 mm
(11–15 awg wire)
1.8 Nm (16 in-lbs) nominal torque or
2.0 Nm (18 in-lbs) maximum torque
2
(7–15 awg wire)
1.5–10 mm
3.4 Nm (30 in-lbs) nominal torque
2
(5–7 awg wire)
10–16 mm
4.0 Nm (35 in-lbs) nominal torque
2
(3 awg wire)
25 mm
7.3 Nm (64 in-lbs) nominal torque
2
(3 awg wire max)
25 mm
14.9 Nm (131 in-lbs) nominal torque
2
(250MCM wire max)
120 mm
1. Shielded wire is recommended to prevent electrical noise interference from caus­ing improper operation or nuisance tripping.
2. Use only VDE, UL or CUL recognized wire.
3. Wire voltage rating must be at least 300 V for 230 Vac systems. It must be at least 600 V for 460 Vac systems.
0.5 Nm (4.4 in-lbs) maximum torque
2
0.2–4 mm
(12–24 awg wire)
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
4
25 vacon connections
4.2 Input Line Requirements
4.2.1 Line Voltage
See “Power and Current Ratings” on chapter 2.2 for the allowable fluctuation of AC line voltage for your particular Vacon 50X model. A supply voltage above or below the limits given in the table will cause the drive to trip with either an overvoltage or undervoltage fault.
Exercise caution when applying the Vacon 50X AC drive on low-line conditions.
For example, an Vacon 50X 2-series unit will operate properly on a 208 Vac line, but the maximum output voltage will be limited to 208 Vac. If a motor rated for 230 Vac line voltage is controlled by this drive, higher motor currents and increased heating will result.
Therefore, ensure that the voltage rating of the motor matches the applied line voltage.
4.2.2 Use of Isolation Transformers and Line Reactors
In nearly all cases, the Vacon 50X drive may be connected directly to a power source. However, in the fol­lowing cases, a properly–sized isolation transformer or line reactor should be utilized to minimize the risk of drive malfunction or damage:
When the line capacity exceeds the requirements of the drive (see Section 4.2.3).
When power factor correction capacitors are used on the drive’s power source.
When the power source experiences transient power interruptions or voltage spikes.
When the power source supplying the drive also supplies large devices (such as DC drives) that contain controlled rectifiers.
Drive kW 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 30 37 45 55 75 90 110 150
Drive hp 1 2 3 5 7.5 10 15 20 25 40 50 60 75 100 125 150 200
Transformer kVA 2 4 5 9 13 18 23 28 36 57 70 90 112 150 180 220 250
Table 6:Transformer Sizing for the Vacon 50X Drive
4.2.3 Line Capacity
If the source of AC power to the Vacon 50X drive is greater than 10 times the kVA rating shown in Table 6, an isolation transformer or line reactor is recommended. Consult VACON for assistance in sizing the re­actor.
NOTE: Vacon 50X AC drive devices are suitable for use on a circuit capable of delivering not more than 65,000 rms symmetrical amperes at 10% above the maximum rated voltage.
4.2.4 Phase Imbalance
Phase voltage imbalance of the input AC source can cause unbalanced currents and excessive heat in the drive’s input rectifier diodes and DC bus capacitors. Phase imbalance can also damage motors running directly across the line. The phase imbalance should not exceed 2% of the voltage rating.
4
CAUTION
EQUIPMENT DAMAGE HAZARD Never use power-factor correction capacitors on motor terminals T1/U, T2/ V, or T3/W of the Vacon 50X AC drive. Doing so will damage the
semiconductors. Failure to follow this instruction can result in injury or equipment damage.
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
connections vacon 26
4.2.5 Single-phase Operation
Vacon 50X AC drive 230 Vac models are designed for both three-phase and singlephase input power. If one of these models is operated with single-phase power, use any two line input terminals. The output of the device will always be three-phase.
The safe derating of the Vacon 50X series of drives is 50% of the nominal current (hp) rating. Consult the factory with the particular application details for exact derating by model.
4.2.6 Ground Fault Circuit Interrupters
Vacon 50X drives rated for 230 Vac are not designed to operate with ground fault circuit interrupters (GF­CI). The GFCI breakers are designed for residential use to protect personnel from stray currents to ground. Most GFCI breakers will shut off at 5 mA of leakage. It is not uncommon for an AC drive to have 30 to 60 mA of leakage.
4.2.7 Motor Lead Length
The distance from the Vacon 50X drive to the motor should not exceed 300 meters. If the leads for motor connections exceed 30 meters, the motor windings may be subjected to voltage stresses two to three times nominal values unless an output filter is utilized. Consult with the motor manufacturer to ensure compatibility. Line disturbance and noise can be present in motor wiring of any distance. The carrier fre­quency for the drive should also be reduced using parameter 803 (PWM Frequency).
Nuisance trips can occur due to capacitive current flow to ground.
Some applications can have a restricted lead length because of type of wire, motor type, or wiring place­ment. Consult VACON and the motor manufacturer for additional information.
4.2.8 Using Output Contactors
Contactors in the output wiring of an AC drive may be needed as part of the approved safety circuit. Prob­lems can arise if these contactors are opened for the safety circuit and the drive is left in run mode of operation. When the contactor is open, the drive is in a no-load, no-resistance state, but is still trying to supply current to the motor. However, when the contactor closes, the drive sees the motor resistance and instantly demands current. This inrush of current when the contactor closes can fault or cause failure to the drive.
To prevent problems, interlock an auxiliary contact to the drive's Run or Enable circuit to stop the drive when the contactor opens. In this way, the drive will be disabled and no inrush will occur when the con­tactor is closed again.
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
4
27 vacon connections
4.3 Terminals Found on the Vacon 50X Power Board
4.3.1 Description of the Terminals
Table 7 describes the Vacon 50X power terminals.
Terminal Description
L1/R (L) L2/S L3/T (N)
T1/U T2/V T3/W
Table 7:Description of Vacon 50X Power Terminals
Note that earth ground is on the terminal strip (see Figure 8 below). See page 31 for specific information about dynamic braking.
These terminals are the line connections for input power. (Single-phase 230 Vac, 0,75 to 4,0 kW models connect to any two of these terminals.) See Figure 8 on page 27.
These terminals are for motor connections.
GND L1/R L2/S L3/T T1/U T2/V T3/W GND
AC line power
Single or Three phase
Figure 8: Power Terminals Size 0
AC
motor
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
4
connections vacon 28
Plug-in connection
Figure 9: Power Terminals Size 1
Figure 10: Power Terminals Size 2 and 3
Plug-in connection
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
4
29 vacon connections
Figure 11: Power Terminals Size 4 and 5
4
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
connections vacon 30
4.3.2 Typical Power Connections
See Section 4.2 starting on page 25 for input line requirements. Note that when testing for a ground fault, do not short any motor lead (T1/U, T2/V, or T3/W) back to an input phase (L1/R, L2/S, or L3/T).
It is necessary to provide fuses and a disconnect switch for the input AC line in accordance with all appli­cable electrical codes. The Vacon 50X AC drive is able to withstand a 150% overload for 60 seconds for heavy duty rating, and 120% overload for normal duty rating.
The fusing and input protection of the drive must always meet UL, NEC (National Electric Code), CEC (Ca­nadian Electric Code) and local requirements. All fuse ratings included in Table 8 below are for reference only and do not supersede code requirements. For 230/400 V mains supplies we recommend time-lag type NEOZED-fuses. The recommended supplier is Bussman.
Fuse
Model Number
0004
0007
0010
0015
0022
0028
0042
0054
230 V drives
0068
0002
0004
0005
0009
0012
0016
0023
0031
0037
0043
0061
0071
0086
380-480 V drives
0105
0140
0168
0205
0240
Table 8:Fuse Ratings
Size
208 Vac
JJS/JJN
10 6
15 10
20 15
30 25
40 35
50 40
70 60
90 80
100 90
–– 6 6
–– 106
10 10
16 16
20 20
25 20
40 35
50 40
63 50
80 63
100 80
100 100
125 100
160 125
200 160
250 200
250 250
315 315
Fuse S ize
230 Vac
JJS/JJN
Fuse Size 380 Vac
Fuse Size 460 Vac
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
4
31 vacon connections
4.4 Dynamic Braking
The Vacon 50X AC drive is supplied with an integrated dynamic braking (DB) resistor, and is designed to have adequate dynamic braking for most applications. In cases where short stopping times or high inertia loads require additional braking capacity, install an external resistor.
NOTE: External braking cannot be added to Size 0 models. For Size 4 (45–75 kW) and Size 5 (90– 150 kW) models, additional external dynamic braking requires a kit that provides the connec­tions to the braking transistors. The XDBKITS4 and XDBKITS5 kits can be purchased through VACON .
Starting from size 1 the internal DB resistor can be replaced by an external DB resistor.
The terminal identifications of the DB resistor are “B+” and “DB”.
On the size 1 the DB resistor is connected by fast-on terminals 6.35 mm (see Figure 9 on page 28).
Starting from size 2 the DB resistor is connected by 2 separate terminals (see Figure 3 on page 29). The internal DB resistor is connected by fast-on terminals “J3/ DB” and “J4/B+”, which are placed on the power board (right and left side of the display).
To install an external resistor, first disconnect the internal DB resistor and properly terminate the wires leading to it. Connect now the external resistance over the connections planned for it.
Changes to Parameter 410 must be made when using external DB resistors.
Verify with the manufacturer of the selected resistor that the resistor is appropriate for your application. Contact VACON Application Engineering for further assistance with other possible sizing limitations.
Refer to Table 9 below for information about dynamic braking capacity for each Vacon 50X model.
Model kW
0004 2 0,75
0007 2 1,5
0010 2 2,2
0015 2 4,0
0022 2 5,5
0028 2 7,5
0042 2 11
0054 2 15
0068 2 18,5
0002 5
0004 5
0005 5
0009 5
0012 5
0016 5
0023 5
0031 5
0037 5
0043
Table 9:Vacon 50X Dynamic Braking Capacity
Standard Resistance ()
0,75 500 163% 270 2253 302%
1,5 500 82% 270 2253 151%
2,2 500 54% 270 2253 101%
4,0 120 136% 100 6084 163%
5,5 120 91% 75 8112 145%
7,5 120 68% 75 8112 109%
11 120 45% 57 12944 116%
15 120 34% 47 12944 87%
18,5 120 27% 47 12944 69%
22 120 23% 39 15600 70%
Standard DB % of Drive
125 164% 125 1,223 164%
125 82% 125 1,223 82%
125 55% 125 1,223 55%
60 68% 43 3,555 95%
60 45% 30 5,096 91%
60 34% 27 5,662 76%
60 23% 20 7,644 68%
30 34% 10 15,288 102%
30 27% 10 15,288 82%
Min. Allowed Res. (Ω)
Max. Peak Watts
Max. Ext. DB % of Drive
4
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
connections vacon 32
Model kW
0061
0071
0086
0105
0140
0168
0205
0240
Table 9:Vacon 50X Dynamic Braking Capacity
*Note that the asterisked Vacon 50X model numbers cannot have external braking added.
Standard Resistance ()
30 60 34% 20 30420 102%
37 60 27% 20 30420 82%
45 60 23% 15 40560 91%
55 60 18% 10 60840 109%
75 60 14% 10 60840 82%
90 60 11% 10 60840 65%
110 60 9% 10 60840 54%
132 60 7% 10 60840 41%
Standard DB % of Drive
Min. Allowed Res. (Ω)
Max. Peak Watts
Max. Ext. DB % of Drive
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
4
33 vacon connections
4.5 Terminals Found on the Vacon 50X Control Board
4.5.1 Description of the Control Terminals
Figure 12 shows the control terminals found on the I/O board of the Vacon 50X AC drive. See page 9 for specifications. Table 10 on page 33 describes the control terminals.
The drive’s control terminals are referenced to earth ground through a resistor / capacitor network. Use caution when connecting analog signals not referenced to earth ground, especially if the communications port (J3) is being used. The J3 port includes a common reference that can be connected to earth ground through the host PLC or computer.
4
Figure 12: Vacon 50X Control Terminals
Terminal Description
Table 10:Description of Vacon 50X Control Terminals
Analog output 1, which is a dedicated voltage output. The default signal range is from 0 to 10 Vdc (5 mA maximum). It is proportional to the variable
Vmet
configured by parameter 700 (Vmet Config) (see page 79). It may be calibrated while the drive is running via parameter 701 (Vmet Span) (see page 79).
Analog output 2, which is a dedicated current output. The default signal ranges from 0 to 20 mAdc (50 to 500 ). It is proportional to the variable
Imet
configured by parameter 702 (Imet Config) (see page 80). It ma y be calibrated while the drive is running via parameters 704 (Imet Offset) and 703 (Imet Span) (see page 80).
Analog Input 1, which is used to provide speed references. The default input signal is 0 to 10 Vdc (the type of input signal is selected with parameter 205 (Vin1 Config); see page 64). Parameters 206 (Vin1 Offset) and 207 (Vin1 Span) may be used to offset the starting value of the range and the size of the range, respectively; see page 64 for
Vin1
more information.
If a 0 to 20 mAdc input signal is configured, the burden is 250 ohm. If a 0 to 10 Vdc input signal is configured, the input impedance is 475 kohm.
A potentiometer with a range of 1 to 2 kohm is suggested for this inpu t.
This terminal is a +10 Vdc source for customer-supplied potentiometers. The maximum load on
+10
this supply cannot exceed 10 mAdc.
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
connections vacon 34
Terminal Description
Current Input. The default input signal is 4–20 mA, although this range may be adjusted by using parameters
Cin+ / Cin–
DI1–DI5
209 (Cin Offset) (which configures an offset for the range) and 210 (Cin Span) (to reduce or enlarge the range – for example, setting this parameter to 50% results in a range of 4–12 mA). See page 65 for more information on these parameters. The burden for this terminal is 50 .
Voltage Input 2, which is used to provide speed references. The default input signal is 0 to 10 Vdc (the type of input signal is selected with parameter 211 (Vin2 Config); see page 65). Parameters 212 (Vin2 Offset) and 213 (Vin2 Span) may be used to offset the starting value of the range and the size of the range, respectively; see page 65 for
Vin2
more information. If a 0 to 20 mAdc input signal is configured, the burden is 250 . If a 0 to 10 Vdc input signal is configured, the input impedance is 475 k. A potentiometer with a range of 1 to 2 k is suggested for this input.
Common for the Analog Inputs and Outputs. Note that while there are three Acom (common)
Acom
terminals, they connect to the same electrical point.
+24 A source for positive nominal 24 Vdc voltage, and has a source capacity of 150 mA.
Forward Direction Selection terminal. This may be connected for two-wire maintained or
FWD
three w ire momentar y operatio n.
Reverse Direction Selection Terminal. This may be connected for two-wire maintained or
REV
threewire momentary operation.
Run/Jog Selector. When this terminal is connected to +24 or common (depending upon Active
R/J
Logic setting), momentarily connecting either FWD or REV to +24 results in a latched run mode (3-wire operation).
Motor Overload input terminal. This requires a N/O or N/C contact for operation, referenced to
MOL
+24 or COM, depending on Active Logic setting.
Enable terminal. A jumper is placed between this terminal and the +24 terminal at the factory. You may replace this with a contact, if desired. The circuit from EN to +24 must be closed for the drive to operate.
EN
Note that unlike all other terminals, this terminal cannot be configured for “pull-down logic.” That is, a high input to this terminal is always regarded as true, and must be present for the drive to operate.
Dcom Digital Common for use with digital inputs and +24 internal power.
Digital inputs. The function of a digital input is configured by the parameter with the same name as the digital input (for example, DI2 is configured by parameter 722 (DI2 Configure); see page 81.
The first auxiliary relay. The function of the relay is set by parameter 705 (Relay 1 Select) (see page 80); the default
NC1
setting is for the relay to activate when a fault occurs (Drv Fault).
NO1
Terminal NO1 is the normally-open contact, which closes when the relay is activated. Terminal
RC1
NC1 is the normally-closed contact, which opens when the relay is activated. Terminal RC1 is the common terminal.
The second auxiliary relay. The function of the relay is set by parameter 706 (Relay 2 Select) (see page 80); the default
NC2 NO2
setting is for the relay to activate when the drive is running (Drv Run).
RC2
Terminal NO2 is the normally-open contact; it will close when the relay is activated. RC2 is the common terminal.
Digital Outputs 1 and 2. The function of the outputs is set by parameters 707 (DO1 Select) and 708 (DO2 Select).
DO1
The default setting for DO1 is Drive Ready; for DO2 it is At Speed. See page 80.
DO2
Note that if you are using a high-impedance meter to this terminal, the pull-up resistor value may need to change. Please consult the factory for more information.
Open collector transistor output that supplies a pulse train proportional to speed. The frequency of the output is set by p arameter 812 (Freq Ref Output) to either 6x or 48x the running frequency. The output has a maximum rating of 28 Vdc and requires a pull-up resistor
DOP
(4.7 kOhms) if using the drive’s internal supply. Note that if you are using a high-impedance meter to this terminal, the pull-up resistor value may need to change. Please consult the factory for more information.
Table 10:Description of Vacon 50X Control Terminals
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
4
35 vacon connections
4.5.2 Typical Connection Diagrams for Digital Inputs
RUN/STOP
Typical connection for 2-wire control
Typical connection for 3-wire control
Figure 13: Connections for 2-wire and 3-wire Control
PS3 (Bit 3) PS2 (Bit 2) PS1 (Bit 1) Speed Selected
000
0 0 1 Preset frequency F1 (303-F1).
0 1 0 Preset frequency F2 (304-F2).
0 1 1 Preset frequency F3 (305-F3).
1 0 0 Preset frequency F4 (306-F4).
1 0 1 Preset frequency F5 (307-F5).
1 1 0 Preset frequency F6 (308-F6).
1 1 1 Maximum frequency (302, Max Frequency).
Table 11:Selection of Preset Speeds
Figure 14: Connections fo r Preset Speeds
Normal reference speed as defined by parameters 201 (Input Mode) and 204 (Ref Select)
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
4
connections vacon 36
4.5.3 Typical Connection Diagrams for Analog Inputs
Figure 15: Connections for Speed Potentiometer
+-
Process
signal
Figure 16: Connections for Process Signal
4.5.4 Typical Connection Diagrams for Analog Outputs
-
+
-
Figure 17: Connections for Process Meters
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
+
4
37 vacon connections
4.6 Reducing Current Surges and Voltage Transients
Inrush currents to coils of magnetic contactors, relays, and solenoids associated with or near the drive can induce high current spikes in the power and control wiring, causing faulty operation. If this occurs, a snubber network consisting of a series resistor and capacitor for AC loads, or a freewheeling or flyback diode for DC loads, can be placed across the relay coil to prevent this condition. The following component values should be used for 115 VAC or 230 VAC relays or solenoids.
For Main Circuit Contactors and Solenoids
C = 0.2 MFD, 500 VDC R = 500 5 Watts
AC
RC Ty pe
Coil Coil
Figure 18: Connection Diagram for AC and DC Relay Coils and So lenoids
For magnetic contactors, relays, and solenoids energized from a DC source, use a free-wheeling diode of the high-speed, fast-recovery type. Connect the diode across the coil as shown above in Figure 18. The diode current and voltage should be selected using the following formulae:
Snubber
Diode Current Rating (A)
For Auxiliary Control Circuit Relays
C = 0.1 MFD, 500 VDC R = 200 2 Watts
+
-
Coil Capacity (VA)
=
DC
Rated Voltage of Coil (V)
=
Rated Voltage of Coil (V) x 2Diode Voltage Rating
Freewheeling Diode
4
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
connections vacon 38
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
4
39 vacon keypad operation and programming

5. Keypad Operation and Programming

5.1 Introduction
The Vacon 50X AC drive is pre-programmed to run a standard, 4-pole AC induction motor. For many ap­plications, the drive is ready for use right out of the box with no additional programming needed. The dig­ital keypad controls all operations of the unit. The ten input keys allow “press and run” operation of the motor (Operation mode) and straightforward programming of the parameters (Program mode).
Figure 19: The Vacon 50X Keypad
To simplify programming, the parameters are grouped into three levels:
The parameter table on page 113 shows the standard settings, the table on page 117 the parameter names in 5 languages and on page 121 the setti ngs and messages in 5 languages. “Vacon 50X Parameter” describes the individual parameters starting from page 59.
If you want to get started quickly, see the “Quick Start” section on page 57.
1. Enter Level 1 by pressing the Program (PROG) key at any time. Level 1 allows you to access the most commonly used parameters.
2. Enter Level 2 by holding down the SHIFT key while pressing the PROG key. Level 2 allows access to all Vacon 50X parameters, including those in Level 1, for applica­tions which require more advanced features.
3. Enter Macro mode by holding the Program (PROG) key down for more than 3 sec­onds. The display then shows “Hold PROG for Macro Mode.” See Chapter 6, “Using Macro Mode and Getting a Quick Start”, starting on page 49, for more information.
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
5
keypad operation and programming vacon  40
5.2 Keypad Operation
Parameter 201, Input Mode (see page 62), determines whether the Vacon 50X AC drive accepts its Run/ Stop and speed commands from the digital keypad or from the input terminals. Table 12 describes the function of the keys in Operation mode.
Initiates forward run when pressed momentarily. If the drive is running in reverse when FWD is pressed, it will decelerate to zero speed, change direction, and accelerate to the set speed. The green FWD designation in the key illuminates whenever a FWD command has been given. When both the FWD and REV lights are on, the DC braking function is active.
Initiates reverse run when pressed momentarily. If the drive is running in forward when REV is pressed, it will decelerate to zero speed, change direction, and accelerate to the set speed. The green REV in the key illuminates whenever a REV command has been issued. When both the FWD and REV lights are on, the DC braking function is ac­tive.
Causes a Ramp-to-Stop when pressed. Programmable to Coast- to-Stop by parameter 401, Ramp Select (page 67). The red STOP indicator in the key illuminates whenever a STOP command has been given. If the drive has stopped because of a fault, this indica­tor flashes to call attention to the display.
Press the Jog key to enter Jog mode. The green JOG indicator in the key illuminates when the drive is in the JOG mode of operation. To jog the motor in either direction, press either the FWD or REV (if REV is enabled in parameter 202). The motor will oper­ate at the speed programmed in parameter 303. To exit Jog mode, press the JOG key again.
When the drive is stopped, pressing this key increases the desired running speed. When the drive is running, pressing this key increases the actual running speed in 0.1 Hz increments. Holding the SHIFT key while pressing the INC (UP arrow) key moves the decimal place to the left with each press (0.1 Hz, 1.0 Hz, 10.0 Hz increments).
When the drive is stopped, pressing this key decreases the desired running speed. When the drive is running, pressing the DEC (down arrow) key decreases the actual running speed in 0.1 Hz increments. Holding the SHIFT key while pressing the DEC key moves the decimal place to the right with each press (10.0 Hz, 1.0 Hz, 0.1 Hz incre­ments).
NOTE: The operating speed for the drive is stored on Power Down.
Pressing this key while a parameter is displayed allows that parameter to have its val­ue changed by use of the INC and DEC (up and down arrow) keys. The P indicator flash­es to show that the parameter can be programmed. See also the descriptions for the INC and DEC keys above to see how they work with the SHIFT key.
The ENTER key has no function when the drive is running or stopped. ENTER can be used to store the speed command so that it is saved through a power-down. To enable this function, see the description for parameter 802 (Start Options) on page 83.
Table 12:Function of Keys in Operation Mode (Vacon 50X Running or Stopped)
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
5
41 vacon keypad operation and programming
Whether the drive is running or stopped, pressing this key places the drive in Program mode. See Table 13 on page 41 for more information on how this key functions.
Pressing this key toggles drive control between the LOCal and REMote control modes, as selected by parameter 201 (Input mode). It can be configured to shift:
• the Run/Stop command (either FWD or REV)
• the speed reference signal
• both of the above It can also be set to “disabled,” which is the factory setting. It will operate either in Stop mode or while the drive is running. If power is removed and reapplied, the memory will retain the last selected function.
Table 12:Function of Keys in Operation Mode (Vacon 50X Running or Stopped)
You can access Program mode by stopping the Vacon 50X drive and pressing the Program (PROG) key for Level 1 access; or holding down SHIFT while pressing PROG for Level 2 access. Pressing and holding the Enter key and then pressing the Program key will show only those parameters that have been changed from the factory defaults. Table 13 describes the function of the keys in Program mode.
Press this key to have the drive enter Program mode and have Level 1 parameters available. (To access Level 2 parameters, hold down SHIFT while pressing this key; to access Macro mode, hold down the PROG key for more than 3 seconds.) Once Program mode is active, pressing this key at any time returns the drive to the Op­eration mode. If an Access Code has been programmed, it must be entered to pro­ceed with programming. See Parameter 811 (Access Code) (page 85).
NOTE: To see what parameters have changed from the factory default, press EN­TER + PROG. If the display flashes “Factory Defaults,” no parameters have changed.
5
In the Program mode, pressing this key scrolls forward through the parameters. If the P indicator is flashing, it increases the value of the parameter. To change the scroll rate, hold the SHIFT key at the same time to increase the scroll rate; release the SHIFT key to return to the normal scroll rate. Press the ENTER key to store the new value.
In the Program mode, pressing this key scrolls backward through the parameters. If the P indicator is flashing, it decreases the value of the parameter. To change the scroll rate, hold the SHIFT key at the same time to increase the scroll rate; release the SHIFT key to return to the normal scroll rate. Press the ENTER key to store the new value.
NOTE: If the P indicator on the keypad display is flashing, momentarily pressing and releasing both the INC and DEC keys at the same time restores the parameter to the factory default value. Press ENTER to store the new value.
Pressing this key while a parameter is displayed allows that parameter to have its value changed by use of INC and DEC (up and down arrow) keys. The P indicator flashes to show that the parameter can be programmed. See also the descriptions for INC and DEC (up and down arrow) keys above to see how they work with the SHIFT key.
Table 13:Function of Keys in Program Mode
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
keypad operation and programming vacon  42
This key must be pressed after the value of a parameter has been changed to store the new value. The display will show “stored” for one second indicating that the new value has been entered into memory.
NOTE: The Vacon 50X unit allows you to view only those parameters that have changed. If you press keypad keys ENTER and PROGram simultaneously, only those parameters that have been changed from the factory defaults will be shown.
Table 13:Function of Keys in Program Mode
In Fault mode, pressing the INC (up arrow) and DEC (down arrow) keys allows the operator to view the drive’s status immediately before the fault occurred. Use the INC or DEC keys to scroll through the status parameters. Press the STOP (Reset) key to return to normal operation.
See “Troubleshooting” on page 101 for information about viewing Advanced Fault Codes and understanding error codes.
The red STOP key functions as a reset button when in Fault mode. If the drive has stopped because of a fault, this light flashes to call attention to the display.
Table 14:Function of Keys in Fault Mode
5.3 LCD Displays
The Vacon 50X drive’s digital keypad display provides information such as source of drive control, status, mode, and access rights.
5.3.1 Control
The first 3 characters of the display show the source of control for the drive:
Display Values Meaning
LOC Local control via the keypad
REM Remote control from the terminal strip
SIO Remote control via the RS485 Serial SIO Link
SQx Control via the Program Sequencer
MEA The Stator Resistance Measurement is armed
5.3.2 Vacon 50X Keypad Status and Warning Messages
Table 4 shows Vacon 50X keypad status messages that may appear during operation:
Message Meaning
Stopped
FWD Accel
REV Accel
The drive is not spinning the motor or injecting DC voltage. The drive is ready to run when given the proper signal.
The drive is spinning the motor in the forward direction and the speed of the motor is in­creasing.
The drive is spinning the motor in the reverse direction and the speed of the motor is in­creasing.
Table 15:Keypad Status States
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
5
43 vacon keypad operation and programming
FWD Decel
REV Decel
Jog FWD The drive is jogging in the forward direction.
Jog REV The drive is jogging in the reverse direction.
FWD At Spd
REV At Spd
Zero Speed
DC Inject The drive is injecting DC voltage into the motor.
Faulted The drive is faulted.
Reset-Flt The drive is faulted, but has the possibility of being automatically reset.
LS Lockout
Catch Fly The Catch on the Fly functionality is actively searching for the motor frequency.
Forw ard
Reverse
Not Enabled
Volt Range
Low Voltage The drive has reached an undervoltage state.
Kpd Stop
Table 16 shows Vacon 50X keypad warning messages that may appear during operation:
Message Meaning
DB Active The DB Resistor is being actively pulsed.
Curr Limit The drive is operating in current limit.
HS Fan Err Either the heatsink fan should be on and is off, or vice-versa.
Addr XXX
High Temp
Low Temp
Vac Im bln ce
Power Supp A power supply short occurred.
The drive is spinning the motor in the forward direction and the speed of the motor is de­creasing.
The drive is spinning the motor in the reverse direction and the speed of the motor is de­creasing.
The drive is spinning the motor in the forward direction and the speed of the motor is at the reference frequency.
The drive is spinning the motor in the reverse direction and the speed of the motor is at the reference frequency.
The drive has an active run signal but the motor is not spinning because the reference speed to the drive must be 0.0 Hz.
Line-Start Lockout functionality has become active. This means there was an active run signal during power-up or when a fault was reset. This run signal must be removed before the Line-Start Lockout functionality will be removed.
The drive is running forward without accelerating, decelerating or residing at the reference frequency. This means that something is keeping the drive from the reference frequency (for example, Current Limit).
The drive is running in reverse without accelerating, decelerating or residing at the refer­ence frequency. This means that something is keeping the drive from the reference fre­quency (for example, Current Limit).
The drive is not allowed to run either because the digital input enable is not active or be­cause ARCTIC mode has shut down the run operation.
The drive has not met the input voltage requirements that it needs to be able to run. In other words,the Bus Voltage of the drive is either too low or too high.
A stop command was given from the keypad when the keypad was not the active control source. To remove this condition, the run signal to the drive must be removed.
Table 15:Keypad Status States
This is the node address of the drive when it receives a valid message through the IR port address to another node. The XXX will be replaced with the node address.
The temperature of either the heatsink or the control board is nearing a high tempera­ture limit that will fault the drive.
The temperature of either the heatsink or the control board is nearing a low tempera­ture limit that will fault the drive.
Either the drive has lost an input phase or the input voltage is unbalanced more than 2%.
Table 16:Keypad Warnings
5
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
keypad operation and programming vacon  44
Seq Dwell The sequencer is active, but the transition to the next step is halted.
Int Fan Err Either the internal fan is on and should be off, or vice-versa.
DB OverTemp
ARCTIC Mode The ARCTIC DB Resistor mode is actively pulsing the DB Resistor.
CPU Warning A system error occurred in the software of the Vacon 50X.
Mtr Measure An RS Measurement is armed or active.
IR Active Valid IR communications are occurring.
Seq Running The program sequencer functionality is active.
Table 16:Keypad Warnings
The temperature of the DB Resistor is nearing a high temperature and will fault the drive.
5.3.3 Rights
After Program mode is entered, the operator’s access rights are displayed:
Display Values
ACCESS RIGHTS
P
V
The first character of the second line indicates if the particular parameter can be changed (P) or only examined (V). If an attempt is made to change data while in the View (V) mode, the message **NO ACCESS** will appear for one second.
This indicates that while in Programming mode, parameter data can be changed.
If the drive is in Run mode (FWD or REV) when the PROG key was pressed, param eters can be viewed, but not changed.
5.3.4 Other Data
The top line gives 16-character description of the parameter being accessed. The parameter number will flash when data is being changed. Up to 10 characters are used to display the information stored in the parameter. Some parameters have a unit designator such as:
s Seconds hHours C Degrees centigrade Hz Hertz % Percent A Amperes
When the drive stops because of a fault trip, a unique error message will be displayed, along with the flashing STOP indicator. “Pages,” or screens of information are available concerning the actual fault and drive status.
“Troubleshooting” on page 101 gives information about fault codes and troubleshooting.
5.4 Keypad Display Window
The keypad display provides information on drive operation and programming. Special symbols provide further information about drive operation (see the following section). Figure 20 shows an example of the Vacon 50X keypad display.
Figure 20: Vacon 50X Keypad Display
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
5
45 vacon keypad operation and programming
5.5 Programming
5.5.1 Accessing Parameters
When PROG (or SHIFT+PROG) is pressed after application of power or a fault reset, parameter 201, Input Mode, is always the first parameter displayed. Figure 21 shows a typical programming display.
Figure 21: Typical Programming Display
If a different parameter is accessed and Program mode is exited, that parameter is the first one displayed the next time Program mode is entered. The drive remembers a different “last parameter accessed” for Levels 1 and 2.
5.5.2 Changing the Display Scroll Rate
Pressing the INC or DEC keys (up or down arrows) arrows causes the display to scroll at a slow rate. To increase the scroll rate, hold the SHIFT key at the same time that you press the INC key. Release the SHIFT key to return to the slow scroll rate. This procedure works in all programming and operation modes.
5.5.3 Programming Procedure
To program the value of a parameter, follow these steps:
To program a text parameter, follow these steps:
1. Press the Program (PROG) key to enter Level 1 Program mode. To enter Level 2, press SHIFT+PROG. The P indicator will appear on the display. You must enter one level of programming or the other; you cannot switch between levels without exiting Program mode.
Note that some parameters cannot be changed in Run mode. For example, if you wish to program parameter 201, Input Mode, you must stop the drive before beginning programming. Refer to the Parameter Summary Table at the front of this manual to see which parameters cannot be changed in Run mode (they appear as shaded entries in the table).
2. Press the INC/DEC keys to access the desired parameter.
3. Press the SHIFT key to allow the value to be changed. The P indicator starts to blink.
4. Press the INC/DEC keys to select the new value.
5. Press the ENTER key to store the new value. The display shows “Stored” for one second.
6. Press the PROG key to exit the Program mode, or the INC/DEC keys to select a new parameter.
1. Like other parameters, text parameters use the INC/DEC (up/down arrow) and SHIFT keys for editing. A line appears under the character that you are changing.
2. Press SHIFT to advance to the next character that you want to change.
3. Use the INC or DEC keys to change the character value.
4. Press ENTER to store the edited text.
5
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
keypad operation and programming vacon  46
5.5.4 Restoring Factory Settings
Whenever a parameter’s value is being changed (noted by the P indicator flashing), the original factory setting for that parameter may be restored by pressing and releasing both the INC and DEC keys simul­taneously and then pressing the ENTER key.
To restore ALL parameters to factory settings, or to recall a previously stored parameter set, see param­eter 801, Program Number (page 83).
5.5.5 Viewing Parameters That Have Changed
The Vacon 50X unit allows you to view only those parameters that have changed. If you press the ENTER and PROG keys simultaneously, only those parameters that have been changed from the factory defaults will be shown. Note that all parameters, regardless of Level 1 or 2 default location, will be shown. If other parameters need to be changed, press the PROG key to exit this mode in either Level 1 or 2, as needed.
5.5.6 Using Macro Mode
A special Macro programming mode is available with the Vacon 50X series of AC drives. The Macro pro­gramming mode allows you to customize the most common parameters for your application in the Level 1 group. Macro mode provides special parameters for activating modes of operation by macros, program sequencer, or serial communications.
Parameters that are important to the drive’s operation are also included in the Macro mode. Although these parameters are also available with standard programming, the Macro mode allows you to quickly and easily configure the drive with essential parameters.
See “Using Macro Mode and Getting a Quick Start” on page 49, for detailed information about using mac­ros to program the Vacon 50X drive.
5.6 Measuring Stator Resistance (RS Measurement)
5.6.1 Activating Automatic RS Measurement via Keypad
1. Make sure there is no load applied to the motor and that the motor shaft is free to spin without damage or injury.
2. Enter the Macro programming mode of the Vacon 50X keypad by pressing and hold­ing the PROG key until the parameter “Appl Macro” appears on the keypad. This takes about two seconds.
3. Scroll through the parameters of the Vacon 50X Macro programming mode and configure the following parameters to the data provided on the nameplate of the motor:
Rated Mtr Volt (509)
Rated Mtr FLA (510)
Rated Mtr RPM (511)
Power Factor (515)
4. Change parameter “Find Mtr Data” (519) to a value of “Motor RS.” At this point, the RS Measurement will be armed.
5. Exit the Macro programming mode by pressing the PROG key.
6. The Operate screen shows in two ways that an RS Measurement is ready to be made. First, the Control path status field displays “MEA.” Second, a “Mtr Measure” warning flashes, both of these signifying that a measurement is about to be taken.
7. Start the RS Measurement by pressing the FWD key. The measurement can only be made with the FWD key. The FWD/REV terminals and the REV key will not work.
8. The measurement will begin as the drive injects voltage to the motor at zero fre­quency. The test lasts about two seconds.
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
5
47 vacon keypad operation and programming
9. If the test was successful, the drive will stop and return to the configured control path. The “Motor RS” parameter will contain a new value that is the calculated re­sistance of the motor.
10. If the test was not successful, the drive will fault with a “RS Meas. Fail” message (Fault 34). If the test fails, you may want to try the test again with a different “Rated Mtr FLA” or different Current Limit percentage.
11. If the measurement process fails for any re ason, it is possible to physically measure motor resistance by using an ohmmeter and dividi ng the result by 2. Then enter this value manually into parameter 514 (Motor RS).
5.6.2 Activating Automatic RS Measurement via Serial Link (Modbus)
1. Make sure there is no load applied to the motor and that the motor shaft is free to spin without damage or injury.
2. Configure the following parameters to the data provided on the nameplate of the motor:
Rated Mtr Volt (509)
Rated Mtr FLA (510)
Rated Mtr RPM (511)
Power Factor (515)
3. Change parameter “Find Mtr Data” (519) to a value of “Motor RS.” At this point, the RS Measurement will be armed.
4. Start the RS Measurement by writing a value of 0x0007 to parameter “SIO Cntl Word” (904).
5. The measurement begins as the drive injects voltage to the motor at zero frequency. The test lasts about two seconds.
6. If the test was successful, the drive will stop and return to the configured control path. The “Motor RS” parameter will contain a new value that is the calculated re­sistance of the motor.
7. If the test was not successful, the drive will fault with a “RS Meas. Fail” message (Fault 34). If the test fails, you may want to try the test again with a different “Rated Mtr FLA” or different Current Limit percentage.
8. If the measurement process fails for any reason, it is possible to physically measure motor resistance by using an ohmmeter and dividi ng the result by 2. Then enter this value manually into parameter 514 (Motor RS).
5
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
keypad operation and programming vacon  48
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
5
49 vacon using macro mode and getting a quick start

6. Using Macro Mode and Getting a Quick Start

A special Macro programming mode is available with the Vacon 50X series of AC drives. The Macro pro­gramming mode allows you to customize quickly the most common parameters for your application in the Level 1 group. Macro mode provides special parameters for activating modes of operation by macros, program sequencer, or serial communications.
Parameters important to the drive’s operation are also included in Macro mode. Although these param­eters are also available with standard programming, the Macro mode allows you to easily configure the drive with essential parameters.
Macros configure what advanced functions will be active in the drive. A macro can also change the default or visibility of a parameter within the programming levels. Parameter 490 (Appl Macro) configures what macro will be active in the drive. Parameter 491 (Seq Appl) configures the visibility of sequencer param­eters and the time base of the sequencer. Parameter 492 (SIO Visible) configures whether or not SIO pa­rameters are visible. (See page 50.)
6.1 Entering Macro Mode
To enter the Macro mode, press and hold the PROGram key for more than three seconds. The drive then enters Macro mode and displays “Hold PROG for Macro Mode.” Following is a list of the different macros available and their features. A description of parameters used in Macro mode begins on page 49.
Factory The Factory macro provides a simple way to restore the factory default
Fan The Fan macro provides a basic set-up for Fan applications. Parameters
Fan w/ PI The Fan w/ PI macro allows for a simple set-up for Fan applications re-
Pump The Pump macro provides a basic set-up for Pump applications. Param-
Pump w/ PI The Pump w/ PI macro allows for a simple set-up for Pump applications
Vector The Vector macro activates the sensorless vector control algorithm.
6.2 Description of Parameters Used in Macro Mode
Parameters 490, 491, and 492 are used only in the Macro mode. Parameters 509, 510, 511, 801, and 810 are used in both Macro and Level 2 programming. Vacon 50X parameters are described in “Vacon 50X Pa­rameters” on page 59 of this manual.
parameter listings.
such as the V/Hz curve and terminal strip operation are available in Level 1 programming.
quiring process control. Parameters such as the V/Hz curve, terminal strip operation, and PI configuration parameters are available in Level 1 programming.
eters such as the V/Hz curve and terminal strip operation are available in Level 1 programming.
requiring process control. Parameters such as the V/Hz curve, terminal strip operation, and PI configuration parameters are available in Level 1 programming.
When an operation requires low speed and high torque, this macro should be activated.
6
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
using macro mode and getting a quick start vacon 50
490 Appl Macro
491 Seq Appl
Default: Factory
This parameter configures what macro will be active in the drive. A macro will change a default or visibility of a parameter.
The following data values may be assigned to this parameter:
Macro Description Factory Provides a simple way to restore factory default parame-
Fan Provides a basic set-up for Fan applications, including V/
Fan w/PI Provides a simple set-up for Fan applications that require
Pump Provides a basic set-up for Pump applications, including
Pump w/PI Provides a simple set-up for Pump appl ications requiring
Vector Acti vates the sensorless vector control algorithm. When
Default: Disabled
This parameter configures sequencer parameters are visible and the time base of the sequencer. The time base may change depending on the timing loops used.
The following data values may be assigned to this parameter:
Macro Value Description Disabled Sequencer disabled and parameters hidden. 1sec Base Sequencer enabled and 1 second time base. .1sec Base Sequencer enabled and 0.1 second time base. .01sec Base Sequencer enabled and 0.01 second time base.
ter listings.
Hz curve and terminal strip operation in Level 1 program­ming.
process control. Parameters such as V/Hz curve, terminal strip operation, and PI configuration are available in Level 1 programming.
V/Hz curve and terminal strip operation in Level 1 pro­gramming.
process control. Parameters such as V/Hz curve, terminal strip operation, and PI configuration are available in Level 1 programming.
an operation requires low speed and high torque, this macro should be activated. Note that in Vector control,the drive automatically runs the the Motor Rs measurements when leaving PROGram mode.
Range: Text string Macro
Range: Text string Macro
492 SIO Visible
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
Default: No
This parameter configures whether SIO parameters are visible.
The following data values may be assigned to this parameter:
Macro Value Description No SIO parameters hidden Yes SIO parameters visible
Range: Text string Macro
6
51 vacon using macro mode and getting a quick start
509 Rated Mtr Volt
510 Rated Mtr FLA
511 Rated Mtr RPM
514 Motor RS
515 Power Facto r
519 Find Mtr Data
Default: Model dependent
The Rated Motor Voltage parameter configures the rated motor voltage, and allows a user to enter the rated voltage from the motor nameplate to p rovide optimal control and protection. This is usually the amount of voltage delivered to the motor terminals at the setting of 503 (V/ Hz Knee Freq).
Default: ND Rating
The Rated Motor FLA parameter allows a user to enter the rated FLA from the motor name­plate to provide optimal control and protection. This parameter should be configured to the value on the nameplate of the motor, as that value is used in calculating the percentage of current at which the drive is operating.
For information on motor timed overload operation, and how Parameter 610 works with it, see page 78.
Default: 1750 rpm
This parameter replaces the slip compensation parameter s etting of the drive so the user does not need to calculate it.
Default: Model-dependent
This parameter allows direct entry of the Stator Resistance (Rs) of the motor for better vector performance.The motor manufacturer can provide this information, or you can physically measure this value with an ohmmeter. From the line-to-line measurement of motor resis­tance, enter half the measured value. See “Measuring Stator Resistance (RS Measurement)” on page 46.
Default: 0.80
This parameter allows direct entry of the motor’s power factor for better vector performance. The motor manufacturer can provide this information.
Default: Not active
Range: 100–690 V Level 2, Macro
Range: 50% of ND rating–200% of ND rating Level 2, Macro
Range: 0–24000 rpm Level 2, Macro
Range: 0.00–655.35 Level 2
Range: 0.50–1.00 Level 2
Range: Text string Macro
6
This parameter activates the drive’s ability to measure the stator resistance of the attached motor. The automatic stator resistance measurement can be performed either through the keypad or through the serial link. See “Measuring Stator Resistance (RS Measurement)” on page 46 for more information about this parameter. The following data values may be as­signed:
Parameter Value Description Not Active No stator RS measurement.
Motor RS Automatic RS measurement using macro procedure.
801 Program Number
Default: 0
Range: 0–9999 Level 2, Macro
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
using macro mode and getting a quick start vacon 52
This parameter (Special Program Number) provides a method of enabling hidden functions in the drive and storing parameters to the customer set.
Data Value Special Function Configured 0 Standard program
810 Language
1 Reset all parameters to factory default values (display =
2 Store customer parameter values (display = STOC). 3 Load customer parameter values (display = SETC). 4 Swap active parameters with customer stored settings.
Default: English
This parameter configures the language in which text strings will be displayed.
The following data values may be assigned to this parameter:
Parameter Value
English Spanish German Italian French
SETP).
Range: Text string Level 2, Macro
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
6
53 vacon using macro mode and getting a quick start
6.3 Macro Mode Applications and Included Parameters
The tables below list the different applications and the Level 1 parameters included in the macro for that application. The Factory Application macro is the core package (listed in Table 17); the other macros include the Factory Application macro parameters as well as the ones listed in their respective tables (Tables 18, 19, 20, 21, and 22). The macro mode applications are as follows:
Factory Application (Table 17)
Fan Application (Table 18)
Fan with PI Application (Table 19)
Pump Application (Table 20)
Pump with PI Application (Table 21)
Vector Application (Table 22)
Para. # Parameter Name Default See Page
001 Model Number Read-only 60
010 Last Fault Read-only 60
102 Output Freq Read-only 61
103 Output Voltage Read-only 61
104 Output Current Read-only 61
105 Drive Load Read-only 61
106 Load Torque Read-only 61
107 Drive Temp Read-only 61
111 DC Bus Voltage Read-only 62
201 Input Mode Local Only 62
202 Rev Enable Forward 63
301 Min Frequency 0.0 Hz 67
302 Max Frequency 60.0 Hz 67
303 Preset Freq 1 50 Hz 67
402 Accel Time 1 5.0 sec 68
403 Decel Time 1 5.0 sec 68
502 Voltage Boost 0.0% 72
610 Timed OL Select In Duty 60sec 78
700 Vmet Config Freq Out 79
705 Relay 1 Select Drv Fault 80
706 Relay 2 Select Drive Rdy 80
Table 17:Factory Application Macro
Para. # Parameter Name Default See Page
203 Stop Key Remote Coast 63
204 Ref Select Vin1 63
205 Vin1 Config 0-10 V 64
206 Vin1 Offset 0.00% 64
207 Vin1 Span 100.00% 64
406 DC Inject Config DC at Start 69
501 V/Hz Select Fan Fixed 71
504 Skip Freq Band 0.2 Hz 72
505 Skip Freq 1 0.0 Hz 72
Table 18:Fan Application Macro (Core Factory Application from Table 17, plus the following parameters)
6
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
using macro mode and getting a quick start vacon 54
Para. # Parameter Name Default See Page
608 Restart Number 0 78
609 Restart Delay 60 sec 78
702 Imet Config Current Out 80
703 Imet Span 100.0% 80
704 Imet Offset 0.0% 80
721 DI1 Configure Preset 1 81
722 DI2 Configure Preset 2 81
723 DI3 Configure Preset 3 81
724 DI4 Configure Ref Switch 81
725 DI5 Configure Fault Reset 81
803 PWM Frequency 16.0 kHz 83
804 Display Mode Output Freq 84
Table 18:Fan Application Macro (Core Factory Application from Table 17, plus the following parameters)
Para. # Parameter Name Default See Page
203 Stop Key Remote Coast 63
204 Ref Select Vin1 63
205 Vin1 Config 0-10 V 64
206 Vin1 Offset 0.00% 64
207 Vin1 Span 100.00% 64
208 Cin Config 0-20 mA 50 64
209 Cin Offset 0.0% 65
210 Cin Span 100.0% 65
211 Vin2 Config 0-10 V 65
212 Vin2 Offset 0.00% 65
213 Vin2 Span 100.00% 65
401 Ramp Select ART-DI 67
406 DC Inject Config DC at Start 69
501 V/Hz Select Fan Fixed 71
504 Skip Freq Band 0.2 Hz 72
505 Skip Freq 1 0.0 Hz 72
608 Restart Number 0 78
609 Restart Delay 60 sec 78
702 Imet Config Current Out 80
703 Imet Span 100.0% 80
704 Imet Offset 0.0% 80
721 DI1 Configure Preset 1 81
722 DI2 Configure Preset 2 81
723 DI3 Configure Preset 3 81
724 DI4 Configure Ref Switch 81
725 DI5 Configure PI Enable 81
803 PWM Frequency 16.0 kHz 83
804 Display Mode Output Freq 84
Table 19:Fan with PI Application Macro (Core Factory Application from Table 17, plus the following parameters)
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
6
55 vacon using macro mode and getting a quick start
Para. # Parameter Name Default See Page
850 PI Configure No PI 86
851 PI Feedback Vin1 87
852 PI Prop Gain 0 87
853 PI Int Gain 0 87
854 PI Feed Gain 1000 87
857 PI High Corr 100.00 87
858 P I Low Corr 0.00% 87
Table 19:Fan with PI Application Macro (Core Factory Application from Table 17, plus the following parameters)
Para. # Parameter Name Default See Page
203 Stop Key Remote Coast 63
204 Ref Select Vin1 63
205 Vin1 Config 0-10 V 64
206 Vin1 Offset 0.00% 64
207 Vin1 Span 100.00% 64
401 Ramp Select ART-DI 67
501 V/Hz Select Pump Fxd 71
608 Restart Number 0 78
609 Restart Delay 60 sec 78
702 Imet Config Current Out 80
703 Imet Span 100.0% 80
704 Imet Offset 0.0% 80
721 DI1 Configure Preset 1 81
722 DI2 Configure Preset 2 81
723 DI3 Configure Preset 3 81
724 DI4 Configure Ref Switch 81
725 DI5 Configure Fault Reset 81
803 PWM Frequency 16.0 kHz 83
804 Display Mode Output Freq 84
Table 20:Pump Application Macro (Core Factory Application from Table 17, plus the following parameters)
Para. # Parameter Name Default See Page
203 Stop Key Remote Coast 63
204 Ref Select Vin1 63
205 Vin1 Config 0-10 V 64
206 Vin1 Offset 0.00% 64
207 Vin1 Span 100.00% 64
208 Cin Config 0-20 mA 50 64
209 Cin Offset 0.0% 65
210 Cin Span 100.0% 65
211 Vin2 Config 0-10 V 65
212 Vin2 Offset 0.00% 65
213 Vin2 Span 100.00% 65
Table 21:Pump with PI Application Macro (Core Factory Application from Table 17, plus the following parameters)
6
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
using macro mode and getting a quick start vacon 56
Para. # Parameter Name Default See Page
401 Ramp Select ART-DI 67
406 DC Inject Config DC at Stop 69
501 V/Hz Select Pump Fxd 71
504 Skip Freq Band 0.2 Hz 72
505 Skip Freq 1 0.0 Hz 72
608 Restart Number 0 78
609 Restart Delay 60 sec 78
702 Imet Config Current Out 80
703 Imet Span 100.0% 80
704 Imet Offset 0.0% 80
721 DI1 Configure Preset 1 81
722 DI2 Configure Preset 2 81
723 DI3 Configure Preset 3 81
724 DI4 Configure Ref Switch 81
725 DI5 Configure PI Enable 81
803 PWM Frequency 16.0 kHz 83
804 Display Mode Output Freq 84
850 PI Configure No PI 86
851 PI Feedback Vin1 87
852 PI Prop Gain 0 87
853 PI Int Gain 0 87
854 PI Feed Gain 1000 87
857 PI High Corr 100.00 87
858 PI Low Corr 0.00% 87
Table 21:Pump with PI Application Macro (Core Factory Application from Table 17, plus the following parameters)
Para. # Parameter Name Default See Page
501 V/Hz Select Vector 71
509 Rated Mtr Volt Model dependent 73
510 Rated Mtr FLA ND rating 73
511 Rated Mtr RPM 1750 rpm 73
514 Motor RS Model dependent 73
515 Power Factor 0.8 73
516 Slip Comp Enable No 74
519 F ind Mtr Data Not Active 74
520 Filter FStator 8 mS 74
521 Start Field En No 74
522 Filter Time Slip 100 mS 75
523 Id Percent Read-only 75
524 Iq Percent Read-only 75
803 PWM Frequency 3.0 kHz 83
804 Display Mode Std Display 84
Table 22:Vector Application Macro (Core Factory Application from Table 17, plus the following parameters)
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
6
57 vacon using macro mode and getting a quick start
6.4 Quick Start
The following procedure is for operators using simple applications, who would like to get started quickly. Be sure to read and understand all the sections in this chapter before proceeding with these instructions. If you are using remote operators, substitute the speed potentiometer for the INC and DEC keys (up and down arrows), and the remote Run/Stop switch for the FWD key in the following instructions.
IMPROPER EQUIPMENT COORDINATION Verify that proper voltage is connected to the drive before
applying power. Failure to observe this instruction can result in injury or
CAUTION
1. Follow all precautions and procedures in “Receiving and Installation” on page 19.
2. Find the motor nameplate, and using parameters 509 (Rated Mtr Volt), 510 (Rated Mtr FLA), 511 (Rated Mtr RPM), and 515 (Power Factor), set up the motor parame­ters appropriately. Parameter 514 (Motor RS) should also be set up accurately so the drive can run its routine to measure motor stator resistance. (See “Measuring Stator Resistance (RS Measurement)” on page 46.
3. Apply AC power to the input terminals. For about 2 seconds the display will show all segments active. The display then changes to zeros.
4. The factory settings are for keypad-only operation in the forward direction – that is, the REV key is disabled. Press the FWD key, which causes the FWD indicator to il­luminate.
5. Press the INC key to increase the desired running frequency. When the display gets to 0.1 Hz, the drive starts to produce an output.
6. When the motor starts to turn, check the rotation. If the motor is turning in the wrong direction, press STOP, remove AC power, and wait for all indicators to go out. After the STATUS indicator has gone out, reverse any two of the motor leads at T1/ U, T2/V, or T3/W.
7. The Vacon 50X drive is preset to run a typical NEMA B 4-pole induction motor to a maximum speed of 60.0 Hz with both acceleration and deceleration times set to 5.0 seconds.
8. Use the INC and DEC keys to set the proper running speed of the motor and the FWD and STOP keys to control its operation.
equipment damage.
6
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
using macro mode and getting a quick start vacon 58
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
6
59 vacon vacon 50x parameters

7. Vacon 50X Parameters

7.1 Introduction
The Vacon 50X AC drive incorporates a comprehensive set of parameters that allow you to configure the device to meet the special requirements of your particular application.
Note that pressing the PROG key enters Level 1 programming. Press SHIFT+PROG to enter Level 2 pro­gramming. Press ENTER+PROG to show only those parameters that have changed from the factory de­fault values.
This chapter describes the available parameters and the values that may be assigned to them. The pa­rameter summary table on page 113 provides a summary of all parameters including their ranges and default values.
7.2 Level 1 Parameters
The most commonly configured Vacon 50X parameters are stored in a group named Level 1. This group is easily accessed by pressing the PROG key as described in “Keypad Operation and Programming” on page 39. The following table lists the parameters in this group; for further information on the parameter, please turn to the indicated page.
Para. # Parameter Name
001 Model Number 60 301 Min Frequency 67
010 Last Fault 60 302 Max Frequency 67
102 Output Freq 61 303 Preset Freq 1 67
103 Output Voltage 61 402 Accel Time 1 68
104 Output Current 61 403 Decel Time 1 68
105 Drive Load 61 502 Voltage Boost 72
106 Load Torque 61 610 Timed OL Select 78
107 Drive Temp 61 700 Vmet Config 79
111 DC Bus Voltage 62 705 Relay 1 Select 80
201 Input Mode 62 706 Relay 2 Select 80
202 Rev Enable 63
Table 23:Parameters Available in Level 1 Programming (Factory Macro)
See
Para. # Parameter Name
Page
See Page
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 60
7.3 Description of Parameters
This chapter lists the Vacon 50X parameters in the order in which they appear in the keypad display. For each parameter, the table lists the default value and range as well as describes the use of the parameter.
001 Model Number Read-Only
Parameter 001, the Model Number parameter, contains the portion of the Vacon 50X model number related to voltage and horsepower. The number format is vvhhf, where vv is the code for the input voltage (20 = 230 Vac, three-phase; 40 = 460 Vac, three-phase; 50 = 575 Vac, three-phase); hh is horsepower; and f is the fractional part of the horsepower. Example: 20020 = 230 Vac, three-phase, 2.0 hp model.
002 Software Rev Read-Only
Parameter 002, the Software Revision parameter, displays the software revision that is installed in the drive. Options: 0.00–99.99
003 Rated Current Read-Only
Parameter 003, the Rated Current parameter, displays the normal duty current rating of the model of drive.
005 Serial No 1 Read-Only
Parameter 005, Serial No 1, contains a number that corresponds to the year and week in which the drive was manufactured.
006 Serial No 2 Read-Only
Parameter 006, Serial No 2, contains a number that determines the number of the drive that was manufactured during the week of Serial No 1. Options: 0.00–99.99
010 Last Fault Read-Only
Parameter 010, Last Fault, lists the fault that occurred most recently. For more information, refer to Chapter 8, “Troubleshooting”, beginning on page 101.
025 4th Fault Read-Only
Parameter 025, 4th Fault, lists the fault that occurred 1 before the last fault. For more information, refer to Chapter 8, “Troubleshooting”, beginning on page 101.
040 3rd Fault Read-Only
Parameter 040, 3rd Fault, lists the fault that occurred 2 before the last. For more information, refer to Chapter 8, “Troubleshooting”, beginning on page 101.
Range: Text string Levels 1, 2
Range: 0.00–99.99 Level 2
Range: 0.0–200.0 A Level 2
Range: 0–65535 Level 2
Range: 0–65535 Level 2
Range: Text string Levels 1, 2
Range: Text string Level 2
Range: Text string Level 2
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
61 vacon vacon 50x parameters
055 2nd Fault Read-Only
Parameter 055, 2nd Fault, lists the fault that occurred 3 before the last. For more information, refer to Chapter 8, “Troubleshooting”, beginning on page 101.
070 1st Fault Read-Only
Parameter 070, 1st Fault, lists the fault that occurred 4 before the last. For more information, refer to Chapter 8, “Troubleshooting”, beginning on page 101.
102 Output Freq Read-Only
Parameter 102, the Output Frequency parameter, shows the frequency being applied to the motor connected to the drive (ramp).
103 Output Voltage Read-Only
Parameter 103, the Output Voltage parameter, displays the output voltage of the drive.
104 Output Current Read-Only
Parameter 104, the Output Current parameter, displays the output current of the drive.
105 Drive Load Read-Only
Parameter 105, the Drive Load parameter, shows the percentage torque of the drive when operating below the knee frequency. It displays Load Torque if the frequency is be­low FKNEE, and displays Power if above FKNEE.
The output current is measured with the motor power factor applied to an accuracy of ±20%. The parameter value is positive when the motor is pulling a load (“motoring mode”) and negative when being pulled by a load (“regenerative mode”).
106 Load Torque Read-Only
Parameter 106, the Load Torque parameter, displays the load torque of the drive.
107 Drive Temp Read-Only
Parameter 107, the Drive Temp parameter, shows the actual temperature of the drive’s heatsink. The drive will fault when the internal temperature reaches 85 °C.
108 Total Run Time Read-Only
Parameter 108, Total Run Time, is a resettable timer for drive operation. To reset the tim­er, enter 10 in parameter 801, Program Number.
Range: Text string Level 2
Range: 0–65535 Level 2
Range: 0.0–400.0 Hz Levels 1, 2
Range: 0–600 V Levels 1, 2
Range: 0.0–200.0 A Levels 1, 2
Range: –200.0 to 200.0% Levels 1, 2
Range: –200.0...200.0% Levels 1, 2
Range: –20.0...200.0 °C Levels 1, 2
Range: 0.0–6553.5 h Level 2
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 62
109 Power On Hours Read-Only
Parameter 109, Power On Hours, displays how long the drive has been powered up.
110 Stator Freq Read-Only
Parameter 110, Stator Frequency, displays the frequency the drive is applying to the mo­tor stator.
111 DC Bus Voltage Read-Only
Parameter 111, DC Bus Voltage, displays the voltage on the DC bus.
115 Drive Power Out Read-Only
This parameter displays the power being output by the drive in terms of drive rating. The measurement is calculated by scaling the Load Torque value by the ratio of Volt-Amps to Rated Volt-Amps, and adjusted by Output Frequency.
201 Input Mode Default = Local only
Parameter 201, the Input Mode parameter, configures local and remote control of the Start/Stop source and the reference source. The following data values may be assigned to this parameter:
Parameter Value Run/Stop Control Local only Local keypad operation only
Remote only Terminal strip operation only L/R Rem Ref LOCal Keypad Start/Stop and Speed
L/R Rem Ctl LOCal Keypad Start/Stop and Speed
L/R Rem Bth LOCal Keypad Start/Stop and Speed
{1} {2} {4}
EMOP
{1} {3} {4}
EMOP2
{1} {2} {4}
LOC/EMOP
LOC/EMOP2
NOTES:
1. Electronic Motor Operated Potentiometer (EMOP): simulates the INC/DEC keys on
2. Commanded output frequency returns to the value of parameter 301 (Min Frequen-
3. Commanded output frequency remains at the previous setpoint when the drive is
4. The parameters that set the functions of the designated digital inputs for EMOP
{1} {3} {4}
keypad using external remote N/O pushbuttons
cy) when the drive is stopped.
stopped.
must be configured as “EMOP+” and “EMOP–” to complete the implementation.
REMote Keypad Start/Stop, Terminal Strip Speed Reference
REMote Keypad Speed Reference, Terminal Strip Start/Stop
REMote Terminal Strip Start/Stop and Speed Reference Terminal strip operation using Increase/Decrease buttons Terminal strip operation using Increase/Decrease buttons LOCal Keypad Start/Stop and Speed
REMote Terminal strip operation using Increase/Decrease LOCal Keypad Start/Stop and Speed
REMote Terminal strip operation using Increase/Decrease
Range: 0–65535 h Level 2
Range: 0.0–400.0 Hz Level 2
Range: 0–1000 Vdc Levels 1, 2
Range: 0.0–200.0% Level 2
Range: Text string Levels 1, 2
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
63 vacon vacon 50x parameters
202 Rev Enable Default = Forward
Parameter 202, the Rev Enable parameter, configures whether the REV key on the key­pad is functional. If this parameter is configured to “Forward,” then pressing the REV key on the keypad will have no effect. Note that this parameter does not affect terminal strip operation. The following data values may be assigned to this parameter:
Parameter Value Description Forward Forward Only, REV key disabled
FWD/REV FWD and REV keys enabled
203 Stop Key Remote Default = Coast
Parameter 203, the Stop Key Remote parameter, configures how the Stop key on the key­pad will operate when the keypad is not the drive’s control source (terminals, SIO, or SEQ). The following data values may be assigned to this parameter:
Parameter Value Description Coast Drive will coast to a stop
Ramp Drive will ramp to a stop using Decel #1 Disabled Stop key will have no function
204 Ref Select Default = Vin1
Parameter 204, the Ref Select parameter, configures how the reference is determined when the reference source is configured to terminals. The following data values may be assigned to this parameter:
Parameter Value Description Vin1 Vin1 terminal (configured by parameter 205) Cin Cin terminal (configured by parameter 208) Vin2 Vin2 terminal (configured by parameter 211) Vin1 6FS Vin1 terminal with 6x pulse train from an Vacon 50X, WFC,
Vin1 48FS Vin1 terminal with 48x pulse train from an Vacon 50X, WFC,
Vin1+Cin Sum of signal at Vin1 and the signal at Cin Vin1+Vin2 Sum of signal at Vin1 and the signal at Vin2 Vin1-Cin Difference between the signal at Vin and the signal at Cin Vin1-Vin2 Difference between the signal at Vin and the signal at Vin2
{2}
Max Input
{1}
Vin1/Cin DI
{1}
Vin1/2 DI Vin1/KYP DI Cin/KYP DI
NOTES:
1. The parameter that sets the function of the designa ted digital input must be config-
2. The “Max Input” option will compare the inputs of all three analog inputs (Vin1, Vin2,
3. When using a 6FS or 48FS signal, parameter 205 should be set to 0-10V.
{1}
{1}
ured as “Ref Switch” to complete the implementation.
Cin) and take the analog input with the highest percentage input after span, offset, and inversion is applied.
WF2 drive
WF2 drive
Greatest signal between Vin, Vin2 and Cin Switch between Vin and Cin using a Digital Input Switch between Vin and Vin2 using a Digital Input Switch between Vin and Keypad reference using Digital Input Switch between Cin and Keypad reference using Digital Input
Range: Text string Levels 1, 2
Range: Text string Level 2
Range: Text string Level 2
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 64
205 Vin1 Config Default = 0-10V
Parameter 205, Vin1 Config, selects the type of signal for analog input Vin1. Vin1 can be voltage, current, or pulse train input. This parameter also determines input range, im­pedance, and characteristics. Use Parameters 206 (Vin1 Offset) and 207 (Vin1 Span) to customize the selected range. The following data values may be assigned to this param­eter:
Parameter Value Description 0-10V 0–10 Vdc signal
0-10V Brk W 0–10 Vdc signal with broken wire detection for speed pot op-
0-10V I 0–10 Vdc signal Inverted 0-10V Bipol 0–10 Vdc signal (5 Vdc is stop with 0 Vdc Full Rev and 10 Vdc
0-5V 0–5 Vdc signal 0-5V I 0–5 Vdc signal Inverted 0-20mA 250 0 to 20 mA current signal with 250 Ohm load 0-20mA 250I 0 to 20 mA current signal with 250 Ohm load Inverted 4-20mA 250 4 to 20 mA current signal with 250 Ohm load 4-20mA 250I 4 to 20 mA current signal with 250 Ohm load Inverted PT 0-1kHz 0 to 1 kHz pulse train PT 0-10kHz 0 to 10 kHz pulse train PT 0-100kHz 0 to 100 kHz pulse train When the signal range is inverted (that is, the minimum input corresponds to the maxi-
mum output, while the maximum input corresponds to the minimum output).
206 Vin1 Offset Default = 0.00%
Parameter 206, Vin1 Offset, configures the input range (offset) for analog input Vin1 that will affect speed or torque limit functions. It is expressed as a percentage of the maxi­mum value of the input signal. Note that if the input signal drops below the offset value or if the input s ignal is lost (if no offset is configured), fault 22 will be generated. See parameter 222 for options related to the drive’s response to loss of input signal.
207 Vin1 Span Default = 100%
Parameter 207, the Vin1 Span parameter, is used to alter the input range (span) of the input signal for analog input Vin1 that will affect speed or torque limit functions. For ex­ample, if parameter 205, Vin1 Config, selects the 0 to 10 Vdc input signal, setting this pa­rameter to 50% reduces it to 0 to 5 Vdc.
208 Cin Config Default = 0-20 mA 50
Parameter 208, Cin Config, selects the type of signal for analog input Cin. Parameters 209 (Cin Offset) and 210 (Cin Span) may be used to customize the selected range. The follow­ing data values may be assigned to this parameter:
Parameter Value Description 4-20mA 50 4 to 20 mA current signal with 50 Ohm load
4-20mA 50I 4 to 20 mA current signal with 50 Ohm load Inverted
eration
Full FWD)
Range: Text string Level 2
Range: 0.0–100.0% Level 2
Range: 10.0–200.0% Level 2
Range: Text string Level 2
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
65 vacon vacon 50x parameters
0-20mA 50 0 to 20 mA current signal with 50 Ohm load 0-20mA 50I 0 to 20 mA current signal with 50 Ohm load Inverted When the signal range is inverted (that is, the minimum input corresponds to the maxi­mum output, while the maximum input corresponds to the minimum output).
209 Cin Offset Default = 0.0%
Parameter 209, Cin Offset, configures the offset for analog input Cin expressed as a per­centage of the maximum value of the input signal. Note that if the input signal drops be­low the offset value or if the input signal is lost (if no offset is configured), a fault will be generated.
210 Cin Span Default = 100.0%
Parameter 210, Cin Span, is used to alter the range of the input signal for analog input Cin. For example, if parameter 208 (Cin Config) selects the 0 to 20 mA input signal, setting this parameter to 50% reduces it to 0 to 10 mA.
211 Vin2 Config Default = 0-10 V
Parameter 211, Vin2 Config, selects the type of signal for analog input Vin2. Parameters 212 (Vin2 Offset) and 213 (Vin2 Span) may be used to customize the selected range. The following data values may be assigned to this parameter:
Parameter Value Description 0-10V 0–10 Vdc signal 0-10V Brk W 0–10 Vdc signal with broken wire detection for speed pot op-
0-10V I 0–10 Vdc signal inverted 0-10V Bipol 0–10 Vdc signal (5 Vdc is stop with 0 Vdc Full REV and 10 Vdc
0-5V 0–5 Vdc signal 0-5V I 0–5 Vdc signal inverted
212 Vin2 Offset Default = 0.0%
Parameter 212, Vin2 Offset, configures the offset for analog input Vin2 expressed as a percentage of the maximum value of the input signal. Note that if the input signal drops below the offset value or if the input signal is lost (if no offset is configured), a fault will be generated.
213 Vin2 Span Default = 100%
Parameter 213, Vin2 Span, is used to alter the range of the input signal for analog input Vin2. For example, if parameter 211 (Vin2 Config) selects the 0 to 10 Vdc input signal, set­ting this parameter to 50% reduces it to 0 to 5 Vdc.
eration
Full FWD
Range: 0.0–100.0% Level 2
Range: 10.0–200.0% Level 2
Range: Text string Level 2
Range: 0.0–100.0% Level 2
Range: 10.0–200.0% Level 2
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 66
214 Vin1 Filter Time Default = 20 ms
This parameter configures the time constant of a first-order filter of the Vin1 analog in­put. When this parameter is a value of 0 ms there is no software filtering of the analog input. Note that long filter times will create a delay in the drive response to signal chang­es.
215 Cin Filter Time Default = 20 ms
This parameter configures the time constant of a first-order filter of the Cin analog input. When this parameter is a value of 0 ms there is no software filtering of the analog input. Note that long filter times will create a delay in the drive response to signal changes.
216 Vin2 Filter Time Default = 20 ms
This parameter configures the time constant of a first-order filter of the Vin2 analog in­put. When this parameter is a value of 0 ms there is no software filtering of the analog input. Note that long filter times will create a delay in the drive response to signal chang­es.
217 Trim Ref Enable Default =
This parameter enables or disables trimming of the drive reference by an analog input and selects which analog input will perform the trimming function. Speed Ref. = Main ref.+(Trim % Factor) x value of parameter 217 x Max Frequency
Parameter Value Description Disabled No trimming of drive reference Vin1 Value of Vin1 will be used in the calculation above Vin2 Value of Vin2 will be used in the calculation above Cin Value of Cin will be used in the calculation above Fxd Trim % Value of Fxd Trim % will be used
Note that setting a parameter for a Bipolar input value allows trimming both positive and negative around the reference value.
218 Trim % Factor Default = 0.0%
This parameter determines the percentage of the analog input signal selected in Param­eter 217, Trim Ref Enable, that will affect the reference signal.
222 Ref Loss Fault Default =
This parameter allows for the control of the drive’s response to a 4-20mA input on either the Vin1 or Cin input terminals when the input drops below approximately 3mA. The de­fault value is No Fault. The options for this parameter are:
Retain Spd Hold the last operating speed Preset Spd2 Go to the speed programmed at address 304 Fault Drive faults with an F22 Reference Loss indication No Fault Drive does NOT fault; operating frequency drops to the limit set at Parameter
301, Min Frequency
100%
Disabled
Drive Ref. = Drive ref.+ (Trim % Factor) x Max Frequency
Disabled
Range: 0–1000 ms Level 2
Range: 0–1000 ms Level 2
Range: 0–1000 ms Level 2
Range: Text string Level 2
100%
Range: –100.0 to 100.0% Level 2
Range: Text string Level 2
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
67 vacon vacon 50x parameters
301 Min Frequency Default = 0.0%
Parameter 301, Minimum Frequency, configures the minimum frequency output of the drive. This parameter governs the minimum frequency when operating from the keypad or from an analog input. The preset speeds can be set lower than the minimum frequency in parameter 301.
302 Max Frequency Default: 50 Hz
Parameter 302, the Maximum Frequency parameter, configures the maximum frequency output of the drive.
Preset Freq 1 (Jog Ref)
303 304 Preset Freq 2 305 Preset Freq 3 306 Preset Freq 4 307 Preset Freq 5 308 Preset Freq 6
These parameters configure six preset speeds in addition to the normal reference speed of the drive (as defined by parameters 201 (Input Mode) and 204 (Ref Select) and the max­imum frequency of the drive (as set with parameter 302, Max Frequency). Thus, in effect, you may choose to operate the drive at up to eight different speeds.
The eight speeds are selected by a combination of three digital inputs (PS1, PS2, PS3). A wiring scheme for utilizing preset speeds is provided on page 24 along with a truth table showing what combination of inputs results in the selection of which speeds.
Note that parameter Parameter 303 (Preset Freq1) also serves as the reference frequen­cy for jogging.
309 Cut-Off Freq Default = 0.0 Hz
This parameter sets the point where the drive no longer attempts to spin the motor. The range of this parameter is 0.0–5.0 Hz. When the parameter is configured to a value of 0.0 Hz, the drive will operate with no Cut-off Frequency. If the function is enabled, the drive will be able to ramp up through the cut-off frequency range, as in normal operation. If the speed command falls below the cut-off frequency, the drive stops “gating” the outputs and coasts down to zero speed. The keypad display will indicate Zero Speed, and the For­ward or Reverse LED will be lit depending on the command. When the reference returns to a value greater than the cut-off frequency, the drive will ramp from 0.0 Hz to the ref­erence frequency.
401 Ramp Select Default: ART-DI
The Ramp Select parameter configures when the alternate ramps of the drive will be ac­tive and whether the drive ramps to stop, or coasts to stop. The following data values may be assigned to this parameter:
Default: 5 Hz Default: 10 Hz Default: 20 Hz Default: 30 Hz Default: 40 Hz Default: 50 Hz
Range: 0.0–Max Freq Level 1
Range: 0.0–400.0 Hz Level 1
Range: Min–Max Freq Levels 1, 2 for 303 Level 2 for 304–308
Range: 0.0–5.0 Hz Level 2
Range: Text string Level 2
7
Parameter Value Type of Ramp Ramp Configured by:
ART-DI Ramp-to-Stop 402 (Accel Time 1) and 403 (Decel Time 1)
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 68
ART-F/R Ramp-to-Stop Running forward: 402 (Accel Time 1) and
ART-Frq Ramp-to-Stop If the output frequency is less than preset
ART-Strt/RS Ramp-to-Stop This setting uses the Alternate Ramp for
S-Curve Ramp-to-Stop The drive uses 402 (Accel Time 1) and 403
ART-DI CTS Coast-to-Stop Same as ART-DI but with Coast-to-Stop
ART-F/R CTS Coast-to-Stop Same as ART-F/R but with Coast-to-Stop
ART-Frq CTS Coast-to-Stop Same as ART-Frq but with Coast-to-Stop
ART-Str/CS Coast-to-Stop Same as ART-Strt but with Coast-to-Stop
ART-STR/CTS Coast-to-Stop Same as S-Curve but with Coast-to-Stop
402 Accel Time 1 Default: 5.0 s
This parameter configures the default length of time to accelerate from 0 Hz to the value of parameter 302 (Max Frequency). This acceleration ramp is selected by parameter 401 (Ramp Select). Note that extremely short acceleration times may result in nuisance fault trips.
403 Decel Time 1 Default: 5.0 s
This parameter configures the default length of time to decelerate from the value of pa­rameter 302 (Max Frequency) to 0 Hz. The deceleration ramp is selected by Parameter 401 (Ramp Select). Note that extremely short deceleration times may result in nuisance fault trips or may require an external dynamic brake or regen current limit.
404 Accel Time 2 Default: 3.0 s
This parameter provides an alternate ramping time for the drive when accelerating, con­figuring the length of time to accelerate from 0 Hz to the value of parameter 302 (Max Frequency). This acceleration ramp is selected by parameter 401 (Ramp Select) or Se­quencer Configuration. Note that extremely short acceleration times may result in nuisance fault trips.
403 (Decel Time 1). Running reverse: 404 (Accel Time 2) and 405 (Decel Time 2)
frequency parameter 308 (Preset Freq 6), the active ramp is set by 402 Accel Time 1 and 403 Decel Time 1. If the output fre­quency is equal to or greater than 308 (Preset Freq 6), the active ramp is set by 404 (Accel Time 2) and 405 (Decel Time 2).
Acceleration (parameter 404) to the set speed, then uses the Main ramps (param­eters 402 and 403) when the speeds are adjusted. The drive will revert to the Alter­nate Decel ramp (parameter 405) when a Stop command is given.
(Decel Time 1) for total time and 414 as the S Ramp Rounding value. The amount of rounding is the same for that start and stop of the ramp time.
Range: 0.1–3200.0 s Levels 1, 2
Range: 0.1–3200.0 s Levels 1, 2
Range: 0.1–3200.0 s Level 2
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
69 vacon vacon 50x parameters
405 Decel Time 2 Default: 3.0 s
This parameter provides an alternate ramping time for the drive when decelerating, con­figuring the length of time to decelerate from the value of parameter 302 (Max Frequen­cy) to 0 Hz. This deceleration ramp is selected by parameter 401 (Ramp Select) or Sequencer Configuration. Note that extremely short deceleration times may result in nuisance fault trips or may require an external dynamic brake or regen current limit.
406 DC Inject Config Default: DC at Stop
DC injection braking may be used to stop the motor more quickly than is possible by ei­ther a ramp-to-stop or a coast to-stop. The Vacon 50X drive allows DC braking to be ini­tiated either when a digital input assigned to DC braking becomes true, when a specified frequency is reached, or when either of these events occurs. When using a digital input for DC braking, you must use one of the DI parameters to con­figure the selected digital input for DC braking. The amount of braking force is set by pa­rameter 408 (DC Inject Level). The length of time that the braking force is applied is determined by the time that the selected digital input is active. The second type of DC in­jection braking supported by the Vacon 50X drive is where DC braking occurs at a speci­fied frequency. The duration of the braking is adjusted by parameter 407 (DC Inject Time). With this type of braking, as the drive slows down after a Stop command, DC braking be­gins when the frequency reaches the value set in parameter 409 (DC Inj Freq). If the fre­quency at the time of a Stop command is less than that of DC Inj Freq, DC braking begins immediately. The braking continues for the time period specified by parameter DC Inj Time. Once the time period elapses, the drive may be restarted.
Parameter Value Description DC at Stop DC inject only on Stop
DC at Start DC inject only on Start DC at Both DC inject only on both Start and Stop DC on Freq DC inject only on Stop below the set frequency
407 DC Inject Time Default: 0.2 sec
If parameter 406 is set to DC at Stop (see page 69), direct current is applied to the motor. This parameter, DC Inject Time, determines how long the direct current will be applied, and how long DC is applied at Start if programmed accordingly. This parameter works in tandem with parameter 410 (DC Inject Config) and the other pa­rameters associated with DC Inject Config. That is, the time period configured by this pa­rameter, DC Inject Time, determines how long DC injection braking will be active. When DC injection braking is controlled by a digital input, the braking continues for as long as the digital input is true, plus the time set by parameter 407 (DC Inject Time). When it is controlled by frequency, however, it continues for the length of time once the drive reach­es the frequency set by parameter 409 (DC Inj Freq).
408 DC Inject Level Default: 50.0%
Configures the amount of DC injection that will occur when direct current is injected into the motor windings, which acts as a braking force. The amount of current is expressed as a percentage of nominal motor current. The braking force may be applied when start­ing or stopping. If this parameter is set to 0.0%, the DC injection is disabled.
Range: 0.1–3200.0 s Level 2
Range: Text string Level 2
Range: 0.0 to 5.0 sec Level 2
Range: 0.0% to 100.0% Level 2
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 70
409 DC Inj Freq Default: 0 Hz
Configures the frequency under which direct current will be applied to the drive when DC Inject Config is set to “DC on Freq.” If this parameter is set to 0.0, the parameter operates in the same way as “DC at Stop.”
410 DB Config Default: DB Internal
Determines whether an external or internal dynamic brake is utilized or disabled. The drive provides an internal dynamic brake (DB) to assist in stopping. If desired, an external resistor can be connected to DB and B+ for additional capacity. (Note: Size 0 models can­not have an external brake added.) The following data values may be assigned to this parameter:
Parameter Value Description DB Internal Internal dynamic braking active
DB External External dynamic braking active No Dyn Brk Dynamic braking circuit disabled Int-ARCTIC When DB Conf ig is configured to “Int-ARCTIC,” dynamic brak-
ing becomes active if the drive temperature drops below –7 degrees C. When the DB becomes active, an “ARCTIC Mode” warning flashes on the keypad. If the drive drops below –10 degrees C, the drive will be disabled and not allowed to run. The keypad will indicate a “Not enabled” state at this point. If the drive heats up after being below –10 degrees C, the drive must meet the following criteria before operating again:
a) Drive temperature must be above –9 degrees C, and b) Drive temperature must stay above –9 degrees C until a time period has elapsed. The time period is dependent on how far below –10 degrees C the drive was. Each degree below –10 degrees C adds another 4 minutes before restart.
Range: 0.0 to 20.0 Hz Level 2
Range: 0–2 Level 2
MOTOR OVERHEATING Do not use DC injection braking as a holding brake or excessive motor heating may result. Failure to observe this instruction can result in equipment damage.
CAUTION
414 S Ramp Rounding Default: 25%
This parameter is used to define the amount of rounding or S-curve to the Accel and De­cel ramp. The amount of rounding is split evenly between the beginning and the end of the ramp. A value of 1% would mean that the rounding of the ramp is near linear. A value of 50% would have 25% rounding at the start of the ramp and 25% at the end of the ramp.
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
Range: 1–100% Level 2
7
71 vacon vacon 50x parameters
501 V/Hz Select Default: Linear Fxd
The V/Hz Characteristic Selection parameter determines the characteristic of the V/Hz curve and whether any boost will be applied at starting. (The amount of boost may be au­tomatically determined or set with parameter 502 (Voltage Boost).) The following data values may be assigned: The following data values may be assigned to this parameter:
Parameter Value Description Linear Auto The Linear Auto selection operates the Vector algorithm and
Linear Fxd V/Hz curve with the amount of boost fixed at the value set in
Pump Fxd V/Hz curve with the amount of boost fixed at the value set in
Fan Fxd V/Hz curve with the amount of boost fixed at the value set in
Linear 2pc Activates parameters 512 (Midpoint Frq) and 513 (Midpoint
Vector Activates the sensorless vector algorithm for high torque /
501 = Linear Auto
Limiting Featu re
Parameter Value Changes
Slip Comp Enable 0 = No 0 = No 0 = No 0 = No 0 = No 1 = Yes
Start Field En 0 = No 0 = No 0 = No 0 = No 0 = No 1 = Yes
Find Mtr Data 0 = No 0 = No 0 = No 0 = No 0 = No 1 = Motor RS
Parameter Lock Status Changes
Slip Comp Enable Unlocked Locked Locked Locked Locked Unlocked
Start Field En Unlocked Locked Locked Locked Locked Unlocked
Filter Fstator Unlocked Locked Locked Locked Locked Unlocked
Filter Time Slip Unlocked Lo cked Locked Locked Locked Unlocked
Power Fail Config Unlocked Locked Locked Locked Locked Unlocked
Voltage Boost Locked Unlocked Unlocked Unlocked Unlocked Locked
Parameter Visibility Changes
Slip Comp Enable Level 2 Invisible Invisible Invisible Invisible Level 1/Level 2
Start Field En Level 2 Invisible Invisible Invisible Invisible Level 1/Level 2
Filter Fstator Level 2 Invisible Invisible Invisible Invisible Level 2
Filter Time Slip Level 2 Invisible Invisible Invisible Invisible Level 2
Power Fail Config Level 2 Invisible Invisible Invisible Invisible Level 2
ID Percent Level 2 Invisible Invisible Invisible Invis ible Level 2
IQ Percent Level 2 Invisible Invisible Invisible Invisible Level 2
Voltage Boost Invisible Level 2 Level 2 Level 2 Level 2 Invisible
4-Quad Current Lim­it
activates current limiting functionality.
parameter 502 (Voltage Boost).
parameter 502 (Voltage Boost).
parameter 502 (Voltage Boost).
Volt). These parameters are used to define a midpoint through which the V/Hz curve passes so a custom curve may be creat­ed for special motor applications.
low speed operation. A vector-duty motor should be used for this mode of operation. Vector mode does not use of the pa­rameter (parameter 502).
501 = Linear Fxd
4-Quad Current Lim­it
501 = Pump Fxd
4-Quad Current Lim­it
Range: n/a Level 2
501 = Fan Fx d
4-Quad Current Lim­it
501 = Linear 2pc
4-Quad Current Lim­it
501 = Vect or
4-Quad Trq Li mit
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 72
502 Voltage Boost Default: 1.0%
Parameter 502, Voltage Boost, increases the motor voltage at low speed to increase the starting torque of the motor. The parameter sets the amount of boost (expressed as a percentage of the default boost) to be applied at zero frequency. The amount of boost de­creases linearly with increasing speed. This parameter is used when parameter 501 is set with fixed boost options. For vector mode this parameter is inactive.
MOTOR OVERHEATING Too much boost may cause excessive motor currents and motor
overheating. Use only as much boost as is necessary to start the motor. Auto-
boost may be selected at parameter 501 (V/Hz Select) to provide optimum value of boost to suit the load automatically.
Failure to observe this instruction can result in equipment damage.
CAUTION
503 V/Hz Knee Freq Default: 50
This parameter sets the point on the frequency scale of the V/Hz curve at which the output is at full line voltage. Normally, this is set at the base frequency of the motor, but it may be increased to enlarge the constant torque range on special motors. Setting this param­eter to a higher value can reduce motor losses at low frequencies.
504 Skip Freq Band Default: 0.2 Hz
To reduce mechanical resonances in a drive system, the drive may be configured to “skip” certain frequencies. Once configured, the drive will accelerate or decelerate through the prohibited frequency band without settling on any frequency in the band.
The Vacon 50X AC drive provides the capability to configure four prohibited frequency bands. Parameter 504 (Skip Freq Band), the Skip Frequency Band parameter, sets the width of the band above and below each of the prohibited frequencies set in parameters 505, 506, 507, and 508 (Skip Freq 1, 2, 3, 4).
For example, if this parameter is set to its default value of 1 Hz and parameter 505 (Skip Freq 1) is set to 20 Hz, a skip band from 19 to 21 Hz is established.
505 Skip Freq 1 506 Skip Freq 2 507 Skip Freq 3 508 Skip Freq 4
As discussed in the description of parameter 504 (Skip Freq Band), the drive may be con­figured to skip certain frequencies. These three parameters set the center of the three skip frequency bands (with the width of each band being twice the value of parameter 504 – an equal amount above and below the skip frequency).
Default: 0.0 Hz
Range: 0.0–50.0% Levels 1, 2
Range: 25–400 Hz Level 2
Range: 0.2–20.0 Hz Level 2
Rang e: Min Freq– Max Freq Level 2
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
73 vacon vacon 50x parameters
For example, if parameter 504 is set to 2.5 Hz and parameter 508 (Skip Freq 4) is set to 55 Hz, a skip band from 52.5 to 57.5 Hz is established.
509 Rated Mtr Volt Default: Model dependent
The Rated Motor Voltage parameter configures the rated motor voltage, and allows a user to enter the rated voltage from the motor nameplate to provide optimal control and protection. This is usually the amount of voltage delivered to the motor terminals at the setting of 503 (V/Hz Knee Freq).
510 Rated Mtr FLA Default: ND Rating
The Rated Motor FLA parameter allows a user to enter the rated FLA from the motor nameplate to provide optimal control and protection. This parameter should be config­ured to the value on the nameplate of the motor, as that value is used in calculating the percentage of current at which the drive is operating. For information on motor timed overload operation, and how Parameter 610 works with it, see page 78.
511 Rated Mtr RPM Default: 1450 rpm
This parameter replaces the slip compensation parameter setting of the drive so the user does not need to calculate it.
512 Midpoint Freq Default: 50.0 Hz
When parameter 501, V/Hz Select, is configured to “Linear 2pc,” this parameter, together with parameter 513, Midpoint Volt, defines an additional point in the V/Hz characteristic.
513 Midpoint Volt Default: 100.0%
When parameter 501, V/Hz Select, is configured to “Linear 2pc,” this parameter, along with parameter 512, Midpoint Freq, defines an additional point in the V/Hz characteristic.
514 Motor RS Default: Model dependent
This parameter allows direct entry of the Stator Resistance (Rs) of the motor for better vector performance. The motor manufacturer can provide this information, or you can physically measure this value with an ohmmeter. From the line-to-line measurement of motor resistance, enter half the measured value. (See page 46 for more information.)
515 Power Factor Default: 0.80
This parameter allows direct entry of the motor’s power factor for better vector perfor­mance. The motor manufacturer can provide this information.
Range: 50–200% of ND rating Level 2, Macro
Range: 100–690 V Level 2, Macro
Range: 0–24000 rpm Level 2, Macro
Range: 0.0 Hz–V/Hz Knee Freq Level 2
Range: 0.0–100.0% Level 2
Range: 0.00–655.35 Ohms Level 2, Macro
Range: 0.50–1.00 (0.5 times the measured line to line resista nce of motor ) Level 2, Macro
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 74
516 Slip Comp Enable Default: No
The following data values may be assigned to this parameter:
Parameter Value Description No No Slip Compensation enabled
Yes Slip Compensation enabled Parameter 516 permits activation of slip compensation for better speed regulation. The
motor rated speed must be entered into parameter 511 (Rated Mtr RPM) for best results.
517 Single Phase Default: Model dependent
The following data values may be assigned to this parameter:
Parameter Value Description No No single phase input operation. Phase loss engaged.
Yes Single phase operation. No phase loss.
519 Find Mtr Data Default: Not active
This parameter activates the drive’s ability to measure the stator resistance of the at­tached motor. The automatic stator resistance measurement can be performed either through the keypad or through the serial link. See “Measuring Stator Resistance (RS Measurement)” on page 46 for more information about this parameter. The following data values may be assigned:
Parameter Value Description Not Active No stator RS measurement.
Motor RS Automatic RS measurement using macro procedure.
520 Filter FStator Default: 8 ms
This parameter filters the stator frequency applied to the motor, which can help tune the acceleration behavior of the motor. This is particularly helpful when using short ramps and operating the motor at a frequency above the “V/Hz Knee Freq” (parameter 503) val­ue (field weakening area). Lower values allow dynamic currents to be produced, but with greater peaks. This could produce unstable states in the field weakening area. Low val­ues for this parameter can cause overcurrent faults while accelerating to frequencies over the Knee Frequency. Higher values allow the drive to run more smoothly at frequen­cies over the Knee Frequency and protect the drive against overcurrents – often the case when using special motors or spindle drives.
521 Start Field En Default: No
Parameter Value Description No The shaft will begin rotating after receiving a Start command,
without delay. If the application has heavy load conditions or short ramp times, this setting can produce very large starting currents, to overcome the inertia of the system. This may pro­duce nuisance trips when starting.
Range: Text string Levels 1, 2
Range: Text string Level 2
Range: Text string Macro
Range: 1–100 ms Level 2
Range: Text string Level 2
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
75 vacon vacon 50x parameters
Yes The shaft will begin rotating after receiving a Start command,
522 Filter Time Slip Default: 100 ms
This parameter filters the slip frequency applied to the motor, which can help improve the dynamic response of the drive. This parameter produces the following results based on the parameter value: If the parameter is configured to 100 ms, the drive will produce stable conditions to a change in load, in most cases. If the parameter is configured to less than 100 ms, the drive will be able to react quickly to a change in load, but may over-compensate its reaction to the load. If the parameter is configured to greater than 100 ms, the drive will react very slowly to a change in load and will need a longer time to compensate for the difference between the setpoint and the actual frequency.
523 Id Percent Default: Read-only
This parameter shows the Flux producing current (as a percentage of motor rated cur­rent) that is being applied to the drive.
524 Iq Percent Default: Read-only
This parameter shows the Torque producing current (as a percentage of motor rated cur­rent) that is being applied to the drive.
525 Power Fail Cfg Default = CTS No Msg
This parameter can be used to define how the drive responds to an undervoltage opera­tion when parameter 501 is set for Vector or Linear Auto mode. The following data values may be assigned to this parameter:
Parameter Value Description CTS No Msg The drive will coast to a stop when an undervoltage condition
Coast Stop The drive will coast to a stop when an undervoltage condition
Ramp Down With this setting, if power is lost, the drive ramps the motor
Quick Ramp Same as Ramp Down, except the shorter ramp time (Decel 1
Controlled With this setting, if power is lost, the drive decelerates the
ContrNoMsg Same as Controlled, but without generating an undervoltage
with delay. During this delay, the drive is building up the mag ­netic field in the motor. This allows the drive to start in vector mode with less starting current.
(power-down) is detected.
(power-down) is detected. In this mode, however, the drive will generate an undervoltage fault, which will be registered in the fault log.
down at a decel rate of Decel 1. When the drive is fully ramped down, the drive will generate an undervoltage fault. If power is restored, the drive will continue to ramp to a stop and will fault.
or Decel 2) will be used.
motor, trying to regulate the bus voltage to the undervoltage level. If power is restored, the drive accelerates to the com­mand frequency without faulting. If the drive reaches the stopped condition, it will generate an undervoltage fault.
fault.
Range: 10–1000 ms Level 2
Range: 0–200% Level 2
Range: 0–200% Level 2
Range: Text string Level 2
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 76
NOTE: Current limit is only available when Parameter 501 is set to Linear Auto. If Param­eter 501 is set to Vector, then the Current Limiting values will actually be Torque Limiting values.
526 UV Ride-Thru En Default = w/ LVT
This parameter allows the function to disable either (a) undervoltage ride-through or (b) continuous Line Voltage Tracking (LVT) that produces dynamic Undervoltage Ride-Thru Thresholds. The following data values may be assigned to this parameter:
Parameter Value Description Disabled This turns off the Undervoltage Ride-Thru function.
w/ LVT This enables the standard Ride-Thru algorithm in the V/Hz
w/o LVT This option operates in the same way as “w/ LVT” except that
No UV Fault This mode is the same as “/o LVT” except if the bus recover
600 Current Lim Sel Default: Fixed Lvls
The Vacon 50X drive provides a Current Limit feature. With this feature enabled, the drive’s frequency is automatically reduced when operating in motoring mode to keep the measured torque within limits. When operating in regenerative mode, the output fre­quency can be automatically increased for the same reason. In addition to the current limit parameters that activate the Current Limit mode, more current limit parameters are available to adjust the drive’s response to the load demands. The following data val­ues may be assigned to this parameter: The following data values may be assigned to this parameter:
Parameter Value Description Fixed Lvls The fixed levels set in parameters 601, 602, 603 and 604 de-
Vin2 Vin2 analog input sets the current limit value, range 0–200% Cin Cin analog input sets the current limit value, range 0–200% Vin2 Motor Vin2 analog input set s the motoring current limit value, range
Cin Motor Cin analog input sets the motoring current limit value, range
Vin2 F-Mtr Vin2 analog input sets the FWD motoring current limit value,
modes and allows the choice of algorithm in the Linear Auto and Vector modes.
the Line Voltage Tracker function of the Undervoltage Ride­Thru is not active. The Line Voltage will be estimated on pow­ering up the drive.
from the ride-thru timeout state the under voltage fault is not generated. The bus voltage system will reset and goes back thru the startup sequence.
Summary of UV Ride-Thru Enable Parameter (Parameter
526)
Parameter Setting Tracking
Disabled Disabled Disabled Disabled
w/ LVT Enabled Enabled Enabled
w/o LVT Disabled Enabled Enabled
No UV Fault Disabled Enabled Disabled
termine the current limit in each of the four quadrants of op­eration.
0–200%
0–200%
range 0–200%
Range: Text string Level 2
Range: Text string Level 2
Ride-thru mode
UV Fault
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
77 vacon vacon 50x parameters
Cin F-Motor Cin analog input sets the FWD motoring current limit value,
NOTE: Current limit is only available when Parameter 501 is set to Linear Auto. If Param­eter 501 is set to Vector, then the Current Limiting values will actually be Torque Limiting values.
601 Cur Lim Mtr Fwd Default: 120%
This parameter sets the current limiting point when the drive is in motoring mode in the forward direction. The limit is expressed as a percentage of the current capacity of the drive.
602 Cur Lim Mtr Rev Default: 120%
This parameter sets the current limiting point when the drive is in motoring mode in the reverse direction. The limit is expressed as a percentage of the current capacity of the drive.
603 Cur Lim Reg Fwd Default: 80%
This parameter sets the current limiting point when the drive is in regenerative mode in the forward direction. The limit is expressed as a percentage of the current capacity of the drive.
604 Cur Lim Reg Rev Default: 80%
This parameter sets the current limiting point when the drive is in regenerative mode in the reverse direction. The limit is expressed as a percentage of the current capacity of the drive.
605 Cur Lim Freq Default: 3.0 Hz
This parameter sets the frequency where current limit becomes active. This value will also be the frequency point the drive will decelerate the motor to during Motoring Current Limit.
606 Ramp Time CL Default: 1.0 sec
This parameter determines the ramp rate when the drive enters Current Limit, and de­fines the ramping rate of the drive when in a current limiting mode. If the drive is in re­generative current limit, it is an acceleration time. If the drive is in motoring current limit, it is a deceleration time.
607 Cur Lim Minimum Default: 10%
This parameter limits the lowest amount of current (or Torque) limiting that can occur when the limit threshold is determined by an analog input.
range 0–200%
Range: 5–150% Level 2
Range: 5–150% Level 2
Range: 5–150% Level 2
Range: 5–150% Level 2
Range: 0.0–400.0 Hz Level 2
Range: 0.1–3200.0 sec Level 2
Range: 0–50% Level 2
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 78
608 Restart Number 609 Restart Delay
You may configure the drive to attempt to re-start a specified number of times after cer­tain faults occur. Chapter 8 lists all faults and notes which ones may be reset automati­cally.
The number of attempts at re-starting is set with parameter 608 (Restart Number). A val­ue of 0 prevents the drive from attempting a re-start). The time duration that must elapse between re-start attempts is set with parameter 609 (Restart Delay). The type of start to be attempted is set with parameter 802 (Start Options); see page 83).
If the number of attempted re-starts is exceeded, the drive will trip with a fault and will stop operating. Resetting the fault can result in instant starting. (See page 101 for more information on faults and troubleshooting.)
Note that for 2-wire operation, the FWD or REV terminal must still be active for the drive to attempt a re-start.
Also note that the counter for attempted re-starts will not reset to zero until ten minutes after a successful re-start.
Default: 0 Default: 60 sec
UNINTENDED EQUIPMENT ACTION Ensure that automatic re-starting will not cause injury to
personnel or damage to equipment. Failure to observe this instruction can result in serious injury
or equipment damage.
WARNING
610 Timed OL Select Default: In Duty 60sec
Two parameters in the Vacon 50X work together to configure how the motor timed over­load operates: Parameter 510 (Rated Mtr FLA) and Parameter 610 (Timed OL Select). Parameter 510 (Rated Mtr FLA) should be configured to the value on the nameplate of the motor. This value is used in calculating the percentage of current at which the drive is op­erating. Set parameter 610 to one of the following data values to configure the desired overload characteristic:
P608 Range: 0–8 P609 Range: 0–60 sec Level 2
Range: Text string Level 2
Options Trip Time Motor Type Std Ind Shp 0 sec Standard Induction Std Ind 30s 30 sec Standard Induction Std Ind 60s 60 sec Standard Induction Std Ind 5mn 300 sec Standard Induction In Duty Shp 0 sec Inverter Duty In Duty 30s 30 sec Inverter Duty In Duty 60s 60 sec Inverter Duty In Duty 5mn 300 sec Inverter Duty Parameter 610 (Timed OL Select) determines the graph of Trip (Fault) Time vs. Percent Current that is used by the Motor TOL functionality. This protective feature is speed-de-
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
79 vacon vacon 50x parameters
pendent to handle standard induction motors whose cooling is limited by the shaft­mounted fan. Blower-cooled motors and most inverter-duty motors do not have this lim­itation.
613 Max Regen Ramp Default: 300%
This parameter operates as a percentage of the longest ramp time. This time then de­fines the amount of time a deceleration to stop can take without causing a “Regen Time­out” fault. For example, if “Decel Time 1” is 5.0 seconds, “Decel Time 2” is 10.0 seconds, and “Max Regen Ramp” is 300%, a deceleration to stop that takes more than 30 seconds will cause a “Regen Timeout” fault in the drive.
614 Stability Gain Default: Model dependent
615 Stability Rate Default: Model dependent
Both of these parameters can be used to resolve stability problems if they occur. Use Pa­rameter 615 if the load has significant inertia with respect to the motor itself.
700 Vmet Config Default: Freq Out
This parameter configures the analog signal that will be applied to the Vmet output pin. The following data values may be assigned to this parameter:
Parameter Value Description Range Limit
Freq Out Output frequency of the
Voltage Out Voltage being supplied to
Current Out Current being supplied to
Drive Load Calculated percentage of
Drive Temp Calculation of total drive
Stator Freq Commanded frequency 100% of input config
Power Out Calculated power output
PI Fback Allows the analog output
701 Vmet Span Default: 100%
This parameter sets the span of the Vmet analog output.
drive
the motor
the motor
drive rating
temp rating
of drive
to produce a signal in pro­portion to the PI feedback received
Range: 100–1000% Level 2
Range: 0–10 Level 2
Range: 0–1000 Level 2
Range: Text string Levels 1, 2
Parameter max freq.
Rated motor voltage
200% of drive rating
200% of drive rating
100% of unit temp rating
250% of drive rating
100% of feedback signal
Range: 0.0–200.0% Level 2
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 80
702 Imet Config Default: Drive Load
This parameter configures the analog signal that will be applied to the Imet output pin. The following data values may be assigned to this parameter:
Parameter Value Description Range Limit
Freq Out Output frequency of the
Voltage Out Voltage being supplied to
Current Out Current being supplied to
Drive Load Calculated percentage of
Drive Temp Calculation of total drive
Stator Freq Commanded frequency 100% of input config
Power Out Calculated power output of
PI Fback Allows the analog output to
703 Imet Span Default: 100%
This parameter sets the span of the Imet analog output.
704 Imet Offset Default: 0.0%
This parameter sets the offset of the Imet analog output.
705 Relay 1 Select 706 Relay 2 Select 707 DO1 Select 708 DO2 Select
This parameter configures what condition will cause relays R1and R2 to activate. The fol­lowing values may be assigned:
drive
the motor
the motor
drive rating
temp rating
drive
produce a signal in propor­tion to the PI feedback re­ceived
Default: Drv Fault Default: Drive Run Default: Drive Ready Default: At Speed
Range: Text string Level 2
Parameter max freq.
Rated motor voltage
200% of drive rating
200% of drive rating
100% of unit temp rating
250% of drive rating
Range: 0.0–200.0% Level 2
Range: 0.0–90.0% Level 2
Range for Parameters 705–708: Text string Levels 1, 2 for Parameters 705–706 Level 2 for Parameters 707–708
Parameter Value Description Drv Ready The drive is ready. (The relay will be open in Fault and Low
Drv Fault A fault occurs. (If automatic fault reset and re-start is en-
Drive Run The drive has received a direction command. Running FWD The motor is running Forward and the output frequency is
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
Voltage conditions.)
abled, only faults that cannot be reset will activate the relay. The relay will also activate for faults that can be reset when the number of restart attempts exceeds the value set in pa­rameter 608 (Restart Number).)
above 0.5 Hz.
7
81 vacon vacon 50x parameters
Running REV The motor is running in Reverse and the output frequency is
Zero Speed The drive is in Run mode, but the speed reference is 0 Hz. At Speed The drive has reached reference speed. Freq Limit The drive limit is active when the speed commanded exceeds
Freq Hyst This is active when the speed exceeds parameter 306 (Preset
Current Lim Current Limit mode is active. High Temp The temperature limit of the drive has been exceeded. Local Mode The keypad is the control path for reference speed and control
SeqOut-00 Programmed sequence step active. SeqOut-00, SeqOut-01, SeqOut-01 SeqOut-10, SeqOut-11 are all status outputs linked to a step in SeqOut-10 the program sequencer. SeqOut-11 See “Using the Vacon 50X Program
Sequencer” on page 92 for
ARCTIC When a digital output is configured to use this option, the out-
Ref Loss Independent of the status of parameter 222 (Ref Los s Config),
720 Active Logic Default: Active High
This parameter configures the input state of all the digital inputs except the EN digital in­put. The EN digital input is always active high. The following data values may be assigned to this parameter:
Parameter Value Description Active Low Low input is true (“pull-down logic”)
Active High High input is true (“pull-up logic”)
721 DI1 Configure 722 DI2 Configure 723 DI3 Configure 724 DI4 Configure 725 DI5 Configure
These parameters configure the function that the digital inputs DI1–5 will perform when active. The following data values may be assigned:
Parameter Value Description Preset 1 Preset Speed Input 1 (PS1). Preset 2 Preset Speed Input 2 (PS2). Preset 3 Preset Speed Input 3 (PS3). Coast Stop Activates a Coast-to-Stop condition. DC Inject Begins DC injection braking. Loc/Rem Switches from Local to Remote mode. Alt Ramp Activates Alternate Ramp. Fault Reset Resets a fault.
above 0.5 Hz.
the value of parameter 306, Preset Freq 4.
Freq 4) but is less than parameter 307 (Preset Freq 5).
functions.
more information.
put will be active when the Arctic Mode is turning on the DB resistor. This option will turn on when the temperature drops below the Arctic mode entry point, which is –7 degrees C. This will work even if Arctic Mode is not enabled.
this selection activates the digital output when a 4-20mA input to either the VIN1 or CIN inputs drop to approximately 3mA.
Default: Preset 1 Default: Preset 2 Default: Preset 3 Default: Alt Ramp Default: Fault Reset
Range: Text string Level 2
Range: Text string Level 2
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 82
EMOP+ EMOP increases speed. EMOP- EMOP decreases speed. PI Enable Enables PI control. Ref Switch Switches speed reference signals. Cur Lim Dis Disables Current Limit mode. CurLimIMax Set the current limit to Imax SL Override Takes control away from the serial link. Seq 1 Sequencer input 1. Seq 2 Sequencer input 2. Seq 3 Sequencer input 3. Seq Dwell Sequencer dwell mode (pause). Seq Advance Sequencer advance (skip). FLY Dis Disable Catch-on-fly operation.
726 MOL Polarity Default: NO Operate
This parameter sets the Motor Overload input polarity. The following data values may be assigned to this parameter:
Parameter Value Description NC Operate A normally closed (NC) connection allows the unit to operate;
NO Operate A normally open (NO) connection allows the unit to operate;
727 MOL Configure Default = MOL
This allow the MOL digital input to be programmable.
Parameter Value Description Preset 1 Preset Speed Input 1 (PS1).
Preset 2 Preset Speed Input 2 (PS2). Preset 3 Preset Speed Input 3 (PS3). Coast Stop Activates a Coast-to-Stop condition. DC Inject Begins DC injection braking. Loc/Rem Switches from Local to Remote mode. Alt Ramp Activates Alternate Ramp. Fault Reset Resets a fault. EMOP+ EMOP increases speed. EMOP- EMOP decreases speed. PI Enable Enables PI control. Ref Switch Switches speed reference signals. Cur Lim Dis Disables Current Limit mode. CurLimIMax Set the current limit to Imax SL Override Takes control away from the serial link. Seq 1 Sequencer input 1. Seq 2 Sequencer input 2. Seq 3 Sequencer input 3. Seq Dwell Sequencer dwell mode (pause). Seq Advance Sequencer advance (skip). FLY Dis Disable Catch-on-fly operation.
the drive faults when the connection opens.
the drive faults when the connection closes.
Range: Text string Level 2
Range: n/a Level 2
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
83 vacon vacon 50x parameters
801 Program Number Default: 0
This parameter (Special Program Number) provides a way of enabling hidden functions in the drive and storing parameters to the customer set.
Data Value Special Function Configured 0 Standard program 1 Reset all parameters to factory default values (display =
2 Store customer parameter values (display = STOC). 3 Load customer parameter values (display = SETC). 4 Swap active parameters with customer stored settings. 10 Reset Total Run Time, parameter 108.
802 Start Options Default: LS Lockout
The Start Options parameter configures the Line Start Lockout functionality of the drive. All data values ending with “2” allow the user to press the Enter key to store the customer speed reference value on the keypad. You must press and hold the Enter key for two sec­onds to save the speed command. The following data values may be assigned to this pa­rameter:
Data Value Description LS Lockout (Line Start Lockout). If maintained contact run operators are
AutoStart When AC power is applied, if a Run command is present
LSL w/FLY This setting has both LS Lockout and Catch on the Fly enabled
Auto w/FLY This set ting has both Auto-Start and Catch on the Fly enabled
LS Lockout2 (Line Start Lockout). If maintained contact run operators are
AutoStart2 When AC power is applied, if a Run command is present
LSL w/FLY 2 This setting has both LS Lockout and Catch on the Fly enabled
Auto w/FLY2 This setting has both Auto-Start a nd Catch on the Fly enabled
803 PWM Frequency Default: 3.0 kHz
The PWM Carrier Frequency parameter sets the carrier frequency of the Pulse-Width Modulation (PWM) waveform supplied to the motor. Low carrier frequencies provide bet­ter low-end torque, but produce some audible noise from the motor. Higher carrier fre­quencies produce less audible noise, but cause more heating in the drive and motor.
SETP).
used, they must be opened and then re-closed for the drive to start after AC power is applied.
through the terminal strip, the drive will start.
at the same time.
at the same time.
used, they must be opened and then re-closed for the drive to start after AC power is applied.
through the terminal strip, the drive will start.
at the same time.
at the same time.
Range: 0–9999 Level 2, Macro
Range: Text string Level 2
Range: 0.6–16.0 kHz Level 2
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 84
804 Display Mode Default: Std Disply
The Display Mode parameter determines how the reference or output of the drive will be displayed to the user. If User Units is selected, parameter 805 allows you to customize the 3 unit values on the display. The following data values may be assigned to this param­eter:
Parameter Value Description Std Disply Standard commanded frequency
Out Freq Output frequency actually sent to the motor Stator Freq Frequency of the stator User Units Custom units display based on values in parameter 805 RPM Units Custom speed display with RPM as units GPM Units Custom speed display with GPM as units FPM Units Custom speed display with FPM as units MPM Units Custom speed display with MPM as units PSI Units Custom speed display with PSI as units Degrees C Custom display with degrees C Degrees F Custom display with degrees F Time hrs Custom display time in hours of operation Time min Custom display time in minutes of operation Time sec Custom display time in seconds of operation Fbk RPM Display is scaled to read in RPM based on the PI feedback in-
Fbk PSI Display is scaled to read in PSI based on the PI feedback input
Fbk GPM Display is scaled to read in GPM based on the PI feedback in-
Fbk User Display is scaled to read in User units (parameter 805) based
When using any of the Time functions, these refer to “Retention Time.” Retention time is an inverse function: as speed goes up, time goes down, and vice versa. It is typically used in oven-type applications. The value set in parameter 809 (Display Scale) references the time of operation when running at Max. Frequency. For instance, if parameter 302 (Max. Frequency) is set for 60 Hz, 804 (Display Mode) is set for Time min, and 809 (Display Scale) is set for 600, the scales of the display will read 60.0 min at maximum speed and increase in time (in minutes) up to the maximum scale of 6553.5 at minimum frequency.
805 Display Units(1) Default: RPM: 1
This parameter determines the three-character customer display units used when pa­rameter 804 is set to User Units. The last digit indicates the number of decimal places to be shown on the display. Up to three decimal places are possible.
809 Display Scale Default: 1
This parameter determines how the reference or output of the drive will be displayed to the user. It selects the maximum scaling of the display when running at maximum fre­quency.
put to an analog input
to an analog input
put to an analog input
on PI feedback input to an analog input
Range: Text string Level 2
Range: Text string Level 2
Range: 1–65535 Level 2
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
85 vacon vacon 50x parameters
810 Language Default: English
This parameter configures the language text strings will be displayed in. The following data values may be assigned:
Parameter Value English
Spanish German Italian
French
811 Access Code Default: 0
The security Access Code allows the user to control access to the programmable func­tions of the inverter. The initial value of this parameter is 000, which signifies that no ac­cess code is necessary. Any number between 001 and 999 may be used for an access code, but is not necessary. If an access code is entered, you will not be able to view the values while scrolling through parameters. Only after the Shift key is pressed will the ac­tual value appear.
To enter an access code, re-program parameter 811 as you would any other parameter. After the new value is stored, you have 10 minutes of free access. If you remove power and then restore it, you will need to enter the access code to change any program param­eter. If you enter an incorrect access code, the drive displays **WRONG CODE** and al­lows only viewing rights to the various parameters. Once the correct code is entered, you again have 10 minutes of free access unless power is removed and restored. To disable the access code requirement, set parameter 811 back to 000.
812 Freq Ref Output Default: 6FS
The Frequency Reference Output parameter determines the frequency pulse-train out­put from the DOP terminal. This digital output is a pulse train that can be linked to anoth­er drive or to a field meter for speed indication. The pulse train is a 50% duty cycle signal and requires a pull-up resistor of approximately 4.7 kOhms. The following data values may be assigned to this parameter:
Parameter Value 6FS 48FS
813 Speed Ratio Default: 100.0%
The Master / Follower Speed Ratio parameter allows the pulse train output of one Vacon 50X series drive (master) to be used to control the speed of up to 8 other follower drives. The output of each follower can be individually programmed, or trimmed “ON-THE-FLY” with A2-RATIO. The range of adjustment is 0–200% of the master. This function only works when using the 6FS or 48FS functions in parameter 204.
814 Display Status Default: Drive Load
This parameter allows configuration of the additional parameter status field on the oper­ate screen. The following fields can be configured:
Range: Text string Level 2, Macro
Range: 0–9999 Level 2
Range: Text string Level 2
Range: 0.0–200.0% Level 2
Range: Text string Level 2
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 86
Parameter Value Description Range Limit
Voltage Out Voltage being supplied to
Current Out Current being supplied to
Drive Load Calculated percentage of
Drive Temp Calculation of total drive
Power Out Calculated power output
% of FLA Calculated percentage of
816 Fly Catch Mode Default: Sweep Fwd
This parameter configures how the “catch on the fly” operates.
Parameter Value Description Sweep Fwd Catch on the fly algorithm sweeps through frequencies only in
Sweep Rev Catch on the fly algorithm sweeps through f requencies only in
Sweep F/R Catch on the fly algorithm sweeps through frequencies in both
850 PI Configure Default: No PI
The PI Configure parameter determines what type of PI control is active in the drive. PI can be active at all times, or activated using a digital input. If you select a digital input or function key as the means to enable PI control, remember to configure the parameter that sets the function of the digital input or function key to enable PI control to complete the implementation. The following data values may be assigned to this parameter:
Parameter Value Description No PI PI control is always inactive.
Dir F-FWD Direct action with feed-forward. Rev F-FWD Reverse action with feed-forward. Dir F-FWD E Direct action with feed-forward, with PI enabled by DI. Rev F-FWD E Reverse action with feed-forward, with PI enabled by DI. Dir Full Direct action with full range. Rev Full Reverse action with full range. Dir Full E Direct action with full range, with PI enabled by DI. Rev Full E Reverse action with full range, with PI enabled by DI.
the motor
the motor
drive rating
temp rating
of drive
drive rating
the forward direction while searching for the operating fre­quency.
the reverse direction while searching for the operating fre­quency.
directions while searching for the operating frequency. The direction that is chosen first depends on the direction of the command given to the drive. Note that this option is slower than the other two modes of operation.
Rated motor voltage
200% of drive rating
200% of drive rating
100% of unit temp rating
250% of drive rating
Percent of motor FLA
Range: Text string Level 2
Range: Text string Level 2
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
87 vacon vacon 50x parameters
851 PI Feedback Default: Vin1
The PI Feedback parameter configures the feedback signal to be used in PI control. The following data values may be assigned to this parameter:
Parameter Value Description Vin1 Vin1 is the PI feedback.
Cin Cin is the PI feedback. Vin2 Vin2 is the PI feedback.
852 PI Prop Gain Default: 0
The PI Proportional Gain parameter configures the proportional gain that is applied to the PI control.
NOTE: Value must be greater than 0 for this to be active.
853 PI Int Gain Default: 0
The PI Integral Gain parameter configures the integral gain that is applied to the PI con­trol.
NOTE: Value must be greater than 0 for this to be active.
854 PI Feed Gain Default: 1000
The PI Feed Gain parameter allows the feedback signal to be scaled. A setting of 1000 in­dicates 100.0%.
855 PI Error 1 856 PI Error 2
Both the PI Error 1 and PI Error 2 parameters are read-only; they provide feedback on how the PI control is operating.
857 PI High Corr Default: 100.00%
This parameter sets the high limit of the PI output.
858 PI Low Corr Default: 0.00%
This parameter sets the low limit of the PI output.
Default: Read-Only
Range: Text string Level 2
Range: 0–2000 Level 2
Range: 0–10000 Level 2
Range: 0–2000 Level 2
Range: 0.00–100.00% Level 2
Range: 0.00–100.00% Level 2
Range: 0.00–100.00% Level 2
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 88
900 SIO Protocol Default: RTU N81
This parameter defines the protocol and the parity of the SIO port.
The following data values may be assigned to this parameter:
Parameter Value Description RTU N81 No parity, 8 data bits, 1 stop bit RTU N82 No parity, 8 data bits, 2 stop bits RTU E81 Even parity, 8 data bits, 1 stop bit RTU O81 Odd parity, 8 data bits, 1 stop bit
901 SIO Baud Rate Default: 9600
This parameter defines the baud rate of the SIO port.
The following data values may be assigned to this parameter:
Parameter Value 4800 9600 19200 38400
57600
902 Comm Drop # Default: 1
This parameter defines the network drop number for both SIO and IRDA communica­tions.
903 SIO Timer Default: 1.0 sec
This parameter defines a watchdog timer that will require a valid communication in the specified time period while in SIO control. If the requirement is not met, a fault occurs.
Range: Text string Level 2 (SIO)
Range: Text string Level 2 (SIO)
Range: 1–247 Level 2 (SIO)
Range: 0.0–60.0 sec Level 2 (SIO)
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
89 vacon vacon 50x parameters
904 SIO Cntl Word Default: 0x0000
The SIO Control Word parameter allows control of the drive through Modbus communi­cations.
The following bits are used with this parameter:
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Bit When Set to 1 Signifies Bit When Set to 1 Signifies
8 Alt Ramp 0 SLC (Run)
9 PI Enable 1 SLF (Ref)
10 Not Used 2 FWD
11 Cur Lim 3 REV
12 DCI 4 FEXT2
13 CTS 5 Preset Input 1 (PS1)
14 Ref Switch 6 Preset Input 2 (PS2)
15 Fault Reset 7 Preset Input 3 (PS3)
905 Ext Ref Freq 1 906 Ext Ref Freq 2
These parameters provide access for changing the frequency reference over the serial link.
908 Status Word Default: Read-Only
The Status Word parameter provides status of the drive operation to a serial link user.
The following bits are used with this parameter:
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bit When Set to 1 Signifies Bit When Set to 1 Signifies
8 Alt Ramp 0 SLC (Run)
9 SL Override 1 SLF (Ref)
10 Remote 2 FWD run
11 Curr Lim 3 REV run
12 DCI 4 FEXT2
13 Jogging 5 Accel
14 Zero Spd 6 Decel
15 Drive Flt 7 At Speed
Default: 0.0 Hz
Range: Text string Level 2 (SIO)
Range:
Min. Fre q.–Max. Fre q.
Level 2 (SIO)
Range: Text string Level 2 (SIO)
0
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 90
909 DI Status Default: Read-Only
This parameter provides a 10-bit status display.
The following bits are used with this parameter:
9876543210
Bit When Set to 1 Signifies Bit When Set to 1 Signifies
5 DI3 Input 0 FWD Input
6 DI4 Input 1 REV Input
7 DI5 Input 2 R/J Input
8 MOL Input 3 DI1 Input
9 EN Input 4 DI2 Input
910 Vin1 Status 911 Cin Status 912 Vin2 Status
Parameter 910 provides the input percentage applied to the Vin1 terminal; parameter 911 provides the input percentage applied to the Cin terminal; and parameter 912 provides the input percentage applied to the Vin2 terminal.
913 Output Status Default: Read-Only
This parameter provides a 10-bit binary status display. A “1” in the status word indicates that the output is active.
The following bits are used with this parameter:
9876543210
Bit When Set to 1 Signifies Bit When Set to 1 Signifies
5N/A 0R1 Output
6N/A 1R2 Output
7 N/A 2 DO1 Output
8 N/A 3 DO2 Output
9N/A 4N/A
914 Vmet Status 915 Imet Status
Parameter 914 provides the output percentage applied to the Vmet terminal; parameter 915 provides the output percentage applied to the Imet terminal.
Default: Read-Only
Default: Read-Only
Range: Text string Level 2
Range: 0.00–100.00% Level 2
Range: n/a Level 2
Range: 0.00–100.00%
Level 2
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
91 vacon vacon 50x parameters
916 Infrared Baud Default: 9600
This parameter defines the baud rate of the IRDA port.
The following data values may be assigned to this parameter:
Parameter Value
9600
19200
38400
57600
931 Seq Cntl 1 932 Seq Cntl 2 933 Seq Cntl 3 934 Seq Cntl 4 935 Seq Cntl 5 936 Seq Cntl 6 937 Seq Cntl 7 938 Seq Cntl 8 939 Seq Cntl 9
951 Seq Count 1 952 Seq Count 2 953 Seq Count 3 954 Seq Count 4 955 Seq Count 5 956 Seq Count 6 957 Seq Count 7 958 Seq Count 8 959 Seq Count 9
These parameters each provide a 10-bit binary status display. See “Using the Vacon
50X Program Sequencer” on page 92.
The following bits are used with this parameter:
Bit 0-2 = Speed Sel
Bit 3 = Accl Sel
Bit 4-6 = Event Length
Bit 7-8 = Dir Sel
Bit 9-10 = Output Sel
These parameters configure the time, number of pulses, or analog level of sequencer steps 1 through 9, respectively. See “Using the Vacon 50X Program Se-
quencer”
on page 92.
Default: 00000000000
Default: 0
Range: Text string Level 2 (SIO)
Range: Text string Level 2 (SEQ)
Range: 0–65535 Level 2 (SEQ)
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 92
7.4 Using the Vacon 50X Program Sequencer
The Vacon 50X AC drive offers functionality that allows users to program up to nine independent operation states of the drive. This functionality is called the “program sequencer” because it allows the drive to se­quence through the operation states programmed by the user. The Vacon 50X Program Sequencer can be used in applications that would normally require external intelligence, such as a simple programmable logic controller.
7.4.1 Enabling the Vacon 50X Program Sequencer
The Vacon 50X Program Sequencer can be enabled with parameter 491 (Seq Appl), found in the Applica­tion Macro programming mode of the Vacon 50X keypad. This parameter configures:
Whether the sequencer is enabled,
The time base used for all timing of the sequencer,
Whether other sequencer parameters are visible in Level 2 programming.
Table 2 shows the options for this parameter:
Options Value Meaning
Disabled 0
1 sec base 1
0.1 sec base 2
0.01 sec base 3
The Sequencer mode of the Vacon 50X is not active and the sequencer parameters are not visible in Level 2 programming.
The Sequencer mode of the Vacon 50X is active, sequencer parameters are visible in Level 2, and all timing for the sequencer will be on a 1-second base.
The Sequencer mode of the Vacon 50X is active, sequencer parameters are visible in Level 2, and all timing for the sequencer will be on a .1-second base.
The Sequencer mode of the Vacon 50X is active, sequencer parameters are visible in Level 2, and all timing for the sequencer will be on a .01-second base.
Table 24:Seq Appl Parameter Options
7.4.2 Controlling the Vacon 50X Program Sequencer
The Program Sequencer can be activated and controlled from either the keypad or the terminal strip. It is not possible to control the sequencer through the serial link. The control method of the program se­quencer is determined by parameter 201, Input Mode. Setting the Input Mode parameter also allows switching from Sequencer mode to normal keypad operation by way of the Local/Remote switch. Table 3 illustrates possible program sequencer control configurations.
Input Mode Setting
Local Only 0
Remote Only 1 N/A
L/R Rem Ref 2
L/R Rem Ctl 3
L/R Rem Bth 4
EMOP 5 Sequencer not enabled Sequencer not enabled
EMOP2 6 Sequencer not enabled Sequencer not enabled
LOC/EMOP 7 Sequen cer not enabled Sequencer not enabled
LOC/EMOP2 8 Sequencer not enabled Sequencer not enabled
Input Mode Valu e
Local Operation Remote Operation
Sequencer control via keypad (FWD/Stop) . Default Seq Ref is keypad
Normal Vacon 50X keypad operation (Sequencer disabled)
Normal Vacon 50X keypad operation (Sequencer disabled)
Normal Vacon 50X keypad operation (Sequencer disabled)
N/A
Seq control via FWD terminal. Default Seq Ref is “Ref Select”
Seq control via keypad (FWD/ Stop). Default Seq Ref is “Ref Select”
Seq control via FWD terminal. Default Seq Ref is keypad
Seq control via FWD terminal. Default Seq Ref is “Ref Select”
Table 25:Program Sequencer Control Configuration
NOTE: If Input Mode is configured to any of the EMOP options, the sequencer is not available.
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
93 vacon vacon 50x parameters
Keypad Control (Activation) of the Vacon 50X Program Sequencer
When activating or controlling the Vacon 50X Program Sequencer from the keypad, pressing the FWD key commands the drive to cycle through the programmed states of the sequencer one time only (oneshot operation). One-shot operation will run the sequencer until state 9 is reached, or until any state that is not changed from the default is reached.
Pressing the SHIFT and FWD keys simultaneously causes the programmed sequence to repeat until the Stop key is pressed (continuous operation). In continuous mode, the sequencer runs until state 9 or any state that is not changed from the default is reached; it then jumps back to state 1.
Note that the REV key has no function in the sequencer mode.
Terminal Control of the Vacon 50X Program Sequencer
When activating or controlling the Vacon 50X Program Sequencer from terminals, continuous and one­shot operation is determined by whether the drive is wired for 2-wire or 3-wire control. If the terminal is set up for 2-wire control, the sequencer operates in continuous mode (R/J terminal inactive). This will run the sequencer until the Forward command is removed. If the terminal is set up for 3-wire control, the se­quencer runs one cycle when the FWD terminal is activated.
Note that the REV terminal has no function in sequencer mode.
Vacon 50X Sequencer Dwell Functionality
The Vacon 50X sequencer has the capability to dwell, or pause, in a state and disregard any command to advance to the next state. This can be done in two different ways, and both methods can be used at the same time.
If the sequencer is actively running and the Enter key is pressed from the Operate screen of the Vacon 50X keypad, the sequencer will dwell in the current state (it will never advance to the next state). While the sequencer is dwelling, a warning of “Seq Dwell” will flash on the Operate screen. To leave the dwell state, press the Enter key again from the Operate screen.
The sequencer Dwell mode can also be entered by programming a digital input to “Seq Dwell.” The se­quencer will then dwell in the current state, for as long as the digital input is active.
Vacon 50X Sequencer Advance Functionality
The sequencer has the ability to allow the user to advance to the next state without satisfying the condi­tions programmed to advance. To do this, program a digital input to “Seq Advance.” When a digital input program to this option changes from inactive to active, a running sequencer will advance one state. This feature is useful when debugging a sequence with long time intervals.
7.4.3 Sequencer State Configuration Overview
Each state of the program sequencer is defined by five characteristics:
Direction in which the drive will operate
Speed at which the drive will operate
Ramp selection of the drive
Output configuration (relays and digital outputs) of the drive
These five characteristics are configured by two parameters for each state. These parameters are named “Seq Cntl X” and “Seq Count X,” where X represents the state number of the sequencer. The “Seq Cntl X” parameter is a binary parameter that sets each of the five characteristics listed above. “Seq Count X” configures the threshold that the sequencer will use in determining when to advance by the
How the sequencer advances to the next state.
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 94
method programmed in the control parameter. The bit patterns of the Seq Cntl X” parameters are shown in Table 4:
Table 26:Seq Cntl Parameter, Bit Definition
109876543210
00000000000
Bit Description
Output Configuration:
10
00 - SeqOut-00
9
01 - SeqOut-01
Direction Selection:
8
00 - Stopped
7
01 - Forward
State Duration:
6
000 - Time Base
5
001 - Pulse Count (Vin1)
4
010 - Low Volt Thres (Vin2) 011 - High Volt Thres (Vin2)
Ramp Selection:
3
0 - Accel/Decel Time 1 1 - Accel/Decel Time 2
Speed Selection:
2
000 - Default Setpoint
1
001 - Preset Speed 1
0
010 - Preset Speed 2 011 - Preset Speed 3
10 - SeqOut-10 11 - SeqOut-11
10 - Reverse 11 - DC Inject
100 - Low Curr Thres (Cin) 101 - High Curr Thres (Cin) 110 - DI Compare 111 - Never Advance
100 - Preset Speed 4 101 - Preset Speed 5 110 - Preset Speed 6 111 - Max Frequency
Bit number
Program data
Vacon 50X Sequencer Speed Selection
Table 5 gives more information on the speed selection options available in the Vacon 50X sequencer by programming bits 0, 1, and 2 of each state’s control parameter. The options include any Preset Speed,
MaxFrequency, or allowing the reference to be determined in the normal Vacon 50X control path.
Binary Value Definition (Resulting Speed)
000
001 Value of parameter Preset Speed 1 (303).
010 Value of parameter Preset Speed 2 (304).
011 Value of parameter Preset Speed 3 (305).
100 Value of parameter Preset Speed 4 (306).
101 Value of parameter Preset Speed 5 (307).
110 Value of parameter Preset Speed 6 (308).
111 Value of parameter Max Frequency (302)
Table 27:Speed Selection Options
Speed selection as in normal Vacon 50X operation, as defined by parameters 204 (Ref Select) and 201 (Input Mode).
Vacon 50X Sequencer Ramping Selection
When the sequencer is active, the active ramp is no longer determined by parameter “Ramp Select.” The user, however, does have the choice of using the main ramps (Accel Time 1/Decel Time1), or the alternate ramps (Accel Time 2/Decel Time 2) for each independent state. This is determined by bit 3 of the control parameter. If bit 3 is set to 1, then the alternate ramps are used (Accel Time 2/Decel Time 2).
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
95 vacon vacon 50x parameters
Sequencer Output Configuration
The Vacon 50X Program Sequencer allows digital outputs to be activated during states of the sequencer. This function could be used to activate other devices in a system or to signal to an operator when a part of the sequence is active. The user sets the digital output by setting bits 9 and 10 of the control parameter with a binary value, and then sets a digital output parameter with the option for that same binary value. For example, if a control state was output configured for a binary value of 11, then any digital output con­figured to “SeqOut-11” would be activated during that time.
Sequencer Direction Selection
The sequencer allows each state to be configured as running Forward, Reverse, Stopped, or DC Injected by setting bits 7 and 8 of the control parameters.
Sequencer State Duration
Bits 4, 5, and 6 of each sequencer control parameter specify how that step will allow advancement to the next step. The options for advancement are time, pulse input, voltage threshold, current threshold, or digital input comparison. After the advancement method is selected with these bits, the threshold of ad­vancement is determined by the state’s count parameter (see the next paragraph).
Sequencer State Advance Threshold (via Count Parameter)
The sequencer count parameters work in conjunction with the state duration configuration in the control parameter to determine when to advance to the next state. The function of this parameter is dependent on the state duration configuration as defined in Table 6 on page 96. The range of data programmed into this parameter can be from 0 to 65,535, and can represent time, pulse counts, analog voltage thresholds, analog current thresholds, or digital comparison values.
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 96
Bits 4, 5, 6
of Seq Cntl
000
001
010
011
100
101
110
111
Description of Seq Count Function
Time Base – The current sequencer state will last for a time interval equal to the number “Seq Count X” multiplied by the time base configured in the Seq Appl parameter.
Seq Appl Setting Time to Advance Maximum Sequence Time
1 sec Base (1 sec) * (Seq Count X) 18.2 hours
.1 sec Base (0.1 sec) * (Seq Count X) 1.82 hours
0.01 sec Base (0.01 sec) * (Seq Count X) 10.92 minutes
Pulse Count – The current sequencer state will last until the number of pulses programmed into “Seq Count X” is detected on terminal Vin1.
Low Analog Voltage Threshold – The active sequencer state lasts until the voltage signal applied to terminal Vin2 is < a value programmed into “Seq Count X.” The value programmed into “Seq Count X” should be the percentage of input after span and offset are applied (where 100.00% =
10000). Note: The % of analog input after span and offset can be read in parameter 912, Vin2 Status.
High Analog Voltage Threshold – The active sequencer state lasts until the voltage signal applied to terminal Vin2 is > a value programmed into “Seq Count X.” The value programmed into “Seq Count X” should be the percentage of input after span and offset are applied (where 100.00% =
10000). Note: The % of analog input after span and offset can be read in parameter 912, Vin2 Status.
Low Analog Current Threshold – The active sequencer state lasts until the current signal applied to Cin terminals is < a value programmed into “Seq Count X.” The value programmed into “Seq Count X” should be the percentage of input after span and offset are applied (where 100.00% =
10000). Note: The % of analog input after span and offset can be read in parameter 911, Cin Status.
High Analog Current Threshold – The active sequencer state lasts until the current signal applied to Cin terminals is > a value programmed into “Seq Count X.” The value programmed into “Seq Count X” should be the percentage of input after span and offset are applied (where 100.00% =
10000). Note: The % of analog input after span and offset can be read in parameter 911, Cin Status.
Digital Comparison – The active sequencer state lasts until the binary value of digital inputs configured to Seq1, Seq2, and Seq3 is equal to the value programmed into “Seq Count X.” Note: For this option to work, “DIx Configure” parameters must be set to “Seq1,” “Seq2,” and “Seq3.”
Seq Count
0 0 0 0 No input active
110 0Seq1 active
201 0Seq2 active
3 1 1 0 Seq1 & Seq2 active
400 1Seq3 active
5 1 0 1 Seq1 & Seq3 active
6 0 1 1 Seq2 & Seq3 active
7 1 1 1 Seq1, Seq2, Seq3 active
The sequencer will never advance if this option is selected.
Digital Input Terminals
Seq1 Seq2 Seq3
Description
Table 28:Seq Count Definition Based on Cntl Parameter Configuration
7.4.4 Sequencer Status Indicators
When the sequencer is enabled, the control path indication field on the keypad will indicate SQx, where x represents the active state of the sequencer. A sample operate screen (where the sequencer is in state
1) is shown below:
SQ1: St opped
0. 0Hz +0%
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
97 vacon vacon 50x parameters
When the sequencer is running, a warning, “Seq Running,” will flash on the screen to indicate that the drive control state may change without user input. For example:
SQ1: Stopped SQ1: Seq Runni ng
When the sequencer is dwelling (pausing) in a state, a warning, “Seq Dwell,” will flash on the screen to indicate that the sequencer will not advance. For example:
SQ1: St o pp e d SQ1: Seq Dwel l
7.4.5 Sample Sequencer Program
A machine is required to run in the forward direction at 50 Hz for one hour, then quickly decelerate to a stop. While stopped, a digital output must be enabled to sound an alarm to an operator. After two minutes, the machine must accelerate in the reverse direction to 5 Hz until a limit switch is activated, causing the drive to decelerate to a stop. The following three sequential states can be programmed using only the drive:
Direction Selection Forward Stop Reverse
Speed Selection 50 Hz Zero speed 5 Hz
Ramp Selection Primary Alternate Primary
Output Configuration SeqOut-00 SeqOut-01 SeqOut-10
State Duration 1 hour 2 minutes Until DI active
First, since two of the sequential states are time-based, the proper setting of the “Seq Appl” parameter must be determined. Since there is not time required that has resolution needed of less than one second, the “1 sec Base” option is the easiest to use. If greater resolution is needed (for example, if a state needed to last for 2.5 seconds), another option should be chosen.
Since the sequence requires use of a digital input and a digital output, two non-sequencer parameters need to be used. Set the parameter “DI1 Configure” to “Seq1” and the parameter “DO1 Configure” to “Se­qOut-01.”
Since control of the sequencer is only needed from the keypad, the configuration of the “Input Mode” pa­rameter should be “Local Only.”
Required parameter modifications for this program are provided in Table 30, with explanations.
0. 0Hz + 0% 0 . 0 Hz + 0 %
0.0Hz +0% 0.0Hz +0%
State 1 State 2 State 3
Table 29:Sample Sequencer Program Requirements
7
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
vacon 50x parameters vacon 98
Parameter Value Explanation
Seq Appl 1 sec Base Sets 1 second time increments
DI1 Configure Seq1 Allows DI1 to end state 3
DO1 Configure SeqOut-01 Allows DO1 to be active in state 2
Preset Speed 1 5 Hz Speed for state 3
Preset Speed 6 50 Hz Speed for state 1
Seq Cntl1 00010000110 No outputs/FWD/Timed/Primary Ramp/Preset Speed 6
Seq Count 1 3600 1 hour = 3600 seconds
Seq Cntl 2 01000001000 Enable Output/Stop/Timed/Alt Ramp/Speed Ignored
Seq Count 2 120 2 minutes = 120 seconds
Seq Cntl 3 00101100001 No outputs/REV/DI Value/Primary Ramp/Preset Speed 1
Seq Count 3 1 Seq1 active
Table 30:Required Parameter Settings for Sample Sequencer Program
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
7
99 vacon vacon 50x parameters
Worksheet for Sequencer Program Setup
Speed Selection
Ramp
Selection
State Duration
7
Direction
Selection
Output
Configuration
Step
1
2
3
4
5
6
7
8
9
10
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
Loading...