NOTE! Download the English and French product guides with applicable safety, warning and caution information from https://
www.danfoss.com/en/service-and-support/.
REMARQUE Vous pouvez télécharger les versions anglaise et française des guides produit contenant l'ensemble des informations
de sécurité, avertissements et mises en garde applicables sur le site https://www.danfoss.com/en/service-and-support/.
Index
MinMaxUnitDefault
IDDescription
Parameter
e30bg858.10
A
B
C
DEFGH
A
The location of the parameter in the menu, that is,
the parameter number.
B
The name of the parameter.
C
The minimum value of the parameter.
D
The maximum value of the parameter.
E
The unit of the value of the parameter. The unit
shows if it is available.
F
The value that was set in the factory.
G
The ID number of the parameter.
H
A short description of the values of the parameter
and/or its function.
VACON® 100 INDUSTRIAL
Application Guide
Introduction
1 Introduction
1.1 Purpose of this Application Guide
This Application Guide provides information for configuring the system, controlling the AC drive, accessing parameters, programming, and troubleshooting of the AC drive. It is intended for use by qualified personnel. Read and follow the instructions to use the
drive safely and professionally. Pay particular attention to the safety instructions and general warnings that are provided in this
manual and other documentation delivered with the drive.
1.2 Manual and Software Version
This manual is regularly reviewed and updated. All suggestions for improvement are welcome.
The original language of this manual is English.
Table 1: Manual and Software Version
1.3 Additional Resources
Other resources are available to understand advanced AC drive functions and operation.
•
VACON® 100 Wall-mounted Drives Operating Guide
•
VACON® 100 Enclosed Drives Installation Manual
VACON® 100 IP00 Drive Modules Installation Manual
•
VACON® 100 X Installation Manual
•
Instructions for operation with option boards and other optional equipment.
•
Supplementary publications and manuals are available from Danfoss.
For US and Canadian markets:
1.4 Parameter Table Reading Guide
This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables.
Applications with preset parameters and I/O configuration for your process: Standard, Local/Remote, Multi-step speed, PID
control, Multi-purpose, or Motor potentiometer
-
Start-up wizards for fast and easy parameterization
•
Navigation functions
-
The [FUNCT] button for an easy change between the local and the remote control place (I/O or fieldbus)
-
A control page to operate and monitor of the most important values quickly
•
Advanced monitoring functions
-
Multimonitor
-
Trend curve
•
Fieldbus and I/O control
•
Motor control
-
Open loop control with frequency, speed, and torque reference
-
Advanced sensorless control mode
-
Support for induction, permanent magnet, and synchronous reluctance motors
-
Identification run for setup of motor parameters
-
Many advanced functions for motor control setting, such as load drooping
-
Flux and DC brake
•
Start and stop logic configuration
•
Reference selection and handling
-
8 preset frequencies
-
Motor potentiometer functions
-
A joystick control
-
A jogging function
-
2 programmable ramp times
-
3 ranges of prohibited frequencies
-
A forced stop
•
PID control
-
An external PID controller is available. Use it, for example, to control a valve with the I/O of the AC drive.
-
A sleep mode function that automatically enables and disables the operation of the drive to save energy
-
A 2-zone PID controller with 2 different feedback signals: minimum and maximum control
-
2 setpoint sources for the PID control. Selection to be made with a digital input.
-
A function for PID setpoint boost
-
A feedforward function to make the response to the process changes better
•
Pump control
-
Multi-pump control
-
Priming pump control, jockey pump control, pump impeller auto-cleaning, pump input pressure supervision, and frost protection function
•
Mechanical brake control
•
Timer functions and a real-time clock and (an optional battery is necessary)
•
Fire mode
•
Diagnostic and maintenance functions
-
Variety of configurable protection functions including user-defined faults
-
Supervision functions for frequency and motor variables and analog inputs
Different preheat modes to prevent condensation problems
-
Maintenance counters
•
Drive Customizer for custom logic programming
•
Control, parametrization, and diagnostics via PC-tools
Introduction
1.6 Start-up Quick Guide
There are 6 applications available for the product. When an application is selected, a group of parameters get their preset values.
The selection of the application makes the commissioning of the drive easy and reduces the manual work with the parameters. It is
also possible to edit these parameters later.
W A R N I N G
ACCIDENTAL START BECAUSE OF CHANGE OF SETTINGS
Running the Startup wizard, changing the application or the software can cause the I/O functions to change.
Disconnect the motor from the drive if an accidental start can be dangerous.
Motor potentiometer application (3.7 Motor Potentiometer Application)
Wizards make it more convenient to use the AC drive. There is a start-up wizard (see 1.6.1 Start-Up Wizard), 6 applications wizards
(see 4.1 Application Wizards), and 2 function wizards (see 4.2.2 Multi-pump Wizard and 4.2.3 Fire Mode Wizard).
1.6.1 Start-Up Wizard
The Start-up wizard asks for necessary data for the drive to control the procedure.
Procedure
1.
Select language (P6.1).
If a battery is installed, the steps 2–5 are shown.
2.
Set daylight saving time (P5.5.5). (Russia, US, EU, or OFF)
3.
Set time (P5.5.2).
4.
Set year (P5.5.4).
5.
Set date (P5.5.3).
6.
Run Startup wizard?
If the selection is No, the Start-up wizard ends.
7.
Select an application (P1.2 Application, ID212).
8.
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate).
9.
Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate).
10.
Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate).
11.
Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate).
12.
Set a value for P3.1.1.4 Motor Nominal Current.
13.
Set a value for P3.1.1.5 Motor Cos Phi.
If parameter P3.1.2.2 Motor Type is set to Induction Motor, this step is shown. If the selection is PM Motor, the value of
parameter P3.1.1.5 Motor Cos Phi is set to 1.00 and the wizard goes directly to step 14.
14.
Set a value for P3.3.1.1 Minimum Frequency Reference.
15.
Set a value for P3.3.1.2 Maximum Frequency Reference.
To continue to the application wizard, set the selection to Yes and push the [OK] button. See the description of the
different application wizards in chapter 4.1 Application Wizards.
After these selections, the Start-up wizard is completed. To start the Start-up wizard again, there are 2 alternatives.
Go to the parameter P6.5.1 Restore Factory Defaults or to the parameter B1.1.1 Start-up Wizard. Then set the value
to Activate.
The [BACK/RESET] button. Use it to move back in the
menu, exit the Edit mode, reset a fault.
B
The arrow button UP. Use it to scroll up the menu
and to increase a value.
C
The [FUNCT] button. Use it to change the rotation
direction of the motor, access the control page, and
change the control place.
D
The arrow button RIGHT.
E
The START button.
F
The arrow button DOWN. Use it to scroll the menu
down and to decrease a value.
G
The STOP button.
H
The arrow button LEFT. Use it to move the cursor
left.
I
The [OK] button. Use it to go into an active level or
item, or to accept a selection.
VACON® 100 INDUSTRIAL
Application Guide
User Interfaces
2 User Interfaces
2.1 Description of the Control Panel
2.1.1 Control Panel and the Keypad
The control panel is the interface between the AC drive and the user. With the control panel, it is possible to control the speed of a
motor and monitor the status of the AC drive. It is also possible to set the parameters of the AC drive.
Illustration 2: Buttons of the VACON® 100 Keypad
2.1.2 Displays of the Control Panel
There are 2 display types: the graphical display and the text display. The control panel always has the same keypad and buttons.
The display shows this data.
•
The status of the motor and the drive.
•
Faults in the motor and in the drive.
•
Your location in the menu structure.
If the text in the text display is too long for the display, the text scrolls to show the full text string. Some functions are only available
in the graphical display.
The location field: the ID number of the parameter
and the current location in the menu
G
An activated group or item
H
The number of items in the group in question
AB
F
C
D
E
e30bu014.10
A
The indicators of status
B
The indicators of alarm and fault
C
The name of the group or item of the current locationDThe current location in the menu
E
The indicators of the control place
F
The indicators of the rotation direction
VACON® 100 INDUSTRIAL
Application Guide
Illustration 3: Graphical Display of the Control Panel
User Interfaces
Illustration 4: Text Display of the Control Panel
2.2 Menu Structure
The data of the AC drive is in menus and submenus. To move between the menus, use the arrow buttons Up and Down in the
keypad. To go into a group or an item, push the [OK] button. To go back to the previous level, push the [BACK/RESET] button.
On the display, current location in the menu shows, for example M3.2.1. The display also shows the name of the group or item in the
current location.
This topic gives instructions on how to edit the text values on the graphical display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.
3.
To set a new value, push the arrow buttons Up and Down.
User Interfaces
4.
To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.
2.3.2 Editing the Numerical Values
This topic gives instructions on how to edit the numerical values on the graphical display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.
Move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down.
3.
4.
To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.
With some parameters, more than 1 value can be selected. Select a checkbox at each necessary value.
Procedure
1.
Find the parameter. There is a symbol on the display when a checkbox selection is possible.
2.
To move in the list of values, use the arrow buttons Up and Down.
3.
To add a value into your selection, select the box that is next to it with the arrow button Right.
User Interfaces
2.3.4 Resetting a Fault
To reset a fault, use the [BACK/RESET] button or the parameter Reset Faults. See 7.1.2 Reset Faults.
2.3.5 [FUNCT] Button
The [FUNCT] button can be used for 4 functions.
•
To have access to the Control page.
•
To change easily between the Local and Remote control places.
•
To change the rotation direction.
•
To edit quickly a parameter value.
2.3.5.1 Different Control Places
The selection of the control place determines from where the AC drive takes the start and stop commands. All the control places
have a parameter for the selection of the frequency reference source. The Local control place is always Keypad. The Remote control
place is I/O or Fieldbus. The status bar of the display shows the current control place.
It is possible to use I/O A, I/O B, and Fieldbus as Remote control places. I/O A and Fieldbus have the lowest priority. Select them with
P3.2.1 (Remote Control Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input. Select the digital
input with parameter P3.5.1.7 (I/O B Control Force).
Keypad is always used as a control place when the control place is Local. Local control has higher priority than Remote control. For
example, if parameter P3.5.1.7 bypasses the control place with a digital input, and Local is selected in Remote control, Keypad becomes the control place. Use the [FUNCT] button or P3.2.2 Local/Remote to change between the Local and Remote control.
This topic gives instructions on how to change the control place on the control panel.
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select Local/Remote, use the arrow buttons Up and Down. Push the [OK] button.
3.
To select Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the [OK] button.
User Interfaces
4.
If Remote control place is changed to Local, that is, Keypad, give a keypad reference.
After the selection, the display goes back into the same location where it was when the [FUNCT] button was push-
ed.
2.3.5.3 Going into the Control Page
It is easy to monitor the most important values in the Control page.
See more information about Keypad Reference in
display shows the frequency reference, which cannot be edited. The other values on the page are Multimonitor values. These values
can be selected (see 5.2.1 Changing the Items to Monitor).
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select the Control page, push the arrow buttons Up and Down. Go in with the [OK] button.
The Control page opens.
With the Local control place and the keypad reference selected, P3.3.1.8 Keypad Reference can be set with the [OK] button.
3.
6.3 Group 3.3: References. If other control places or reference values are used, the
Push the arrow buttons Up and Down to select Quick Edit and accept with the [OK] button.
3.
Write the ID number of a parameter or monitoring value. Push [OK].
The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode.
User Interfaces
2.3.6 Copying the Parameters of an AC Drive
Use this function to copy parameters from a drive to another. Before downloading parameters from the control panel to the drive,
stop the drive.
N O T I C E
This function is available only in the graphical display.
Procedure
1.
Save the parameters to the control panel.
a.
Go into the User settings menu.
b.
Go into the Parameter backup submenu.
2.
3.
2.3.7 Comparing the Parameters
Use this function to compare the current parameter set with one of these 4 sets. See more about these parameters in
ter Back-up Parameters.
•
Set 1 (P6.5.4 Save to Set 1)
•
Set 2 (P6.5.6 Save to Set 2)
•
Defaults (P6.5.1 Restore Factory Defaults)
•
Keypad set (P6.5.2 Save to Keypad)
c.
Use the arrow buttons Up and Down to select a function. Accept the selection with the [OK] button.
The command Restore factory defaults brings back the parameter settings that were made at the factory. Use the command Save to keypad to copy all the parameters to the control panel. The command Restore from keypad copies all the
parameters from the control panel to the drive.
Detach the control panel and connect it to another drive.
Download the parameters to the new drive with the command Restore from keypad.
If the parameter set with which the current set is compared was not saved, the display shows the text Comparing failed.
Procedure
1.
Go into the User settings menu.
2.
Go into the Parameter Compare function.
3.
Select the pair of sets. Push [OK] to accept the selection.
4.
Select Active and push [OK].
5.
Examine the comparing between the current values and the values of the other set.
2.3.8 Reading Help Texts
The graphical display can show help texts on many topics. All the parameters have a help text. The help texts are also available for
the faults, alarms, and the start-up wizard.
If the same items are used frequently, add them into Favourites. Collect a set of parameters or monitoring signals from all the control panel menus. See 9.2.2 Adding an Item to the Favourites.
2.4 Text Display
2.4.1 Editing the Text Values
This topic gives instructions on how to edit text values on the text display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
To go to the Edit mode, push the [OK] button.
3.
To set a new value, push the arrow buttons Up and Down.
4.
Accept the change with the [OK] button. To ignore the change, use the [BACK/RESET] button.
2.4.2 Editing the Numerical Values
This topic gives instructions on how to edit the numerical values on the text display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
3.
4.
Go to the Edit mode.
Move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down.
Accept the change with the [OK] button. To ignore the change, use the [BACK/RESET] button.
To reset a fault, use the [BACK/RESET] button or the parameter Reset Faults. See 7.1.2 Reset Faults.
2.4.4 [FUNCT] Button
The [FUNCT] button can be used for 4 functions.
•
To have access to the Control page.
•
To change easily between the Local and Remote control places.
•
To change the rotation direction.
•
To edit quickly a parameter value.
2.4.4.1 Different Control Places
The selection of the control place determines from where the AC drive takes the start and stop commands. All the control places
have a parameter for the selection of the frequency reference source. The Local control place is always Keypad. The Remote control
place is I/O or Fieldbus. The status bar of the display shows the current control place.
It is possible to use I/O A, I/O B, and Fieldbus as Remote control places. I/O A and Fieldbus have the lowest priority. Select them with
P3.2.1 (Remote Control Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input. Select the digital
input with parameter P3.5.1.7 (I/O B Control Force).
Keypad is always used as a control place when the control place is Local. Local control has higher priority than Remote control. For
example, if parameter P3.5.1.7 bypasses the control place with a digital input, and Local is selected in Remote control, Keypad becomes the control place. Use the [FUNCT] button or P3.2.2 Local/Remote to change between the Local and Remote control.
2.4.4.2 Changing the Control Place
This topic gives instructions on how to change the control place on the control panel.
Procedure
Anywhere in the menu structure, push the [FUNCT] button.
1.
2.
To select Local/Remote, use the arrow buttons Up and Down. Push the [OK] button.
3.
To select Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the [OK] button.
4.
If Remote control place is changed to Local, that is, the keypad, give a keypad reference.
After the selection, the display goes back into the same location where it was when the [FUNCT] button was pushed.
It is easy to monitor the most important values in the Control page.
See more information about Keypad Reference in 6.3 Group 3.3: References. If other control places or reference values are used, the
display shows the frequency reference that cannot be edited. The other values on the page are Multimonitor values. These values
can be selected (see
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select the Control page, push the arrow buttons Up and Down. Go in with the [OK] button.
5.2.1 Changing the Items to Monitor).
The Control page opens.
3.
If the Local control place and the keypad reference are used, P3.3.1.8 Keypad Reference can be set with the [OK] button.
2.4.4.4 Changing the Rotation Direction
The rotation direction of the motor can be changed quickly with the [FUNCT] button.
N O T I C E
The command Change direction is available in the menu only if the current control place is Local.
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select Change direction, push the arrow buttons Up and Down. Push the [OK] button.
3.
Select a new rotation direction.
The current rotation direction blinks.
4.
Push the [OK] button.
The rotation direction changes immediately. The arrow indication in the status field of the display changes.
2.4.4.5 Using the Quick Edit Function
With the Quick Edit function, a parameter can be accessed quickly by typing the ID number of the parameter.
Make the connection between the AC drive and the PC tool with the VACON® serial communication cable. The serial communication drivers are installed automatically during the installation of VACON® Live. After the cable is installed, VACON® Live finds the
connected drive automatically.
See more on how to use VACON® Live in the help menu of the program.
Use the parameter P1.2 (Application) to select an application for the drive. Immediately when the parameter P1.2 changes, parameter groups get their preset values.
3.2 Standard Application
Use the Standard application in speed-controlled processes where no special functions are necessary, for example pumps, fans, or
conveyors.
It is possible to control the drive from the control panel (keypad), Fieldbus, or I/O terminal.
When the drive is controlled with the I/O terminal, the frequency reference signal is connected to AI1 (0…10 V) or AI2 (4…20 mA).
The connection depends the type of the signal. There are also 3 preset frequency references available. The preset frequency references can be activated with DI4 and DI5. The start/stop signals of the drive are connected to DI1 (start forward) and DI2 (start reverse).
It is possible to configure all the drive outputs freely in all the applications. There is 1 analog output (Output Frequency) and 3 relay
outputs (Run, Fault, Ready) available on the basic I/O board.
Use the Local/Remote application when, for example, it is necessary to switch between 2 different control places.
To change between the Local and the Remote control place, use DI6. When Remote control is active, the start/stop commands can
be given from Fieldbus or from I/O terminal (DI1 and DI2). When Local control is active, give the start/stop commands from the
control panel.
For each control place, the frequency reference can be selected from the control panel (keypad), Fieldbus, or I/O terminal (AI1 or
AI2).
It is possible to configure all the drive outputs freely in all the applications. There is 1 analog output (Output Frequency) and 3 relay
outputs (Run, Fault, Ready) available on the basic I/O board.
Make a selection of the preset frequency references with digital signals DI4, DI5, and DI6. If none of these inputs are active, the
frequency reference is removed from the analog input (AI1 or AI2). Give the start/stop commands from the I/O terminal (DI1 and
DI2).
It is possible to configure all the drive outputs freely in all the applications. There is 1 analog output (Output Frequency) and 3 relay
outputs (Run, Fault, Ready) available on the basic I/O board.
Illustration 10: The Default Control Connections of the Multi-step Speed Application
Use the PID control application with processes where the process variable (for example pressure) is controlled through control of
the speed of the motor.
In this application, the internal PID controller of the drive is configured for 1 setpoint and 1 feedback signal.
It is possible to use 2 control places. Make the selection of the control place A or B with DI6. When control place A is active, the start/
stop commands are given by DI1, and the PID controller gives the frequency reference. When control place B is active, start/stop
commands are given by DI4, and AI1 gives the frequency reference.
It is possible to configure all the drive outputs freely in all the applications. There are 1 analog output (Output Frequency) and 3
relay outputs (Run, Fault, Ready) available on the basic I/O board.
The Multi-purpose application can be used for different processes (for example conveyors) where a wide range of motor control
functions is necessary.
It is possible to control the drive from the keypad, Fieldbus, or I/O terminal. When using I/O terminal control, the start/stop commands are given through DI1 and DI2, and the frequency reference from AI1 or AI2.
There are 2 acceleration/deceleration ramps available. The selection between Ramp1 and Ramp2 is made by DI6.
It is possible to configure all the drive outputs freely in all the applications. There is 1 analog output (Output Frequency) and 3 relay
outputs (Run, Fault, Ready) available on the basic I/O board.
Applications
Illustration 14: The Default Control Connections of the Multi-purpose Application
*) Available only in VACON® 100 X. **) For the DIP switch configurations in VACON® 100 X, see the VACON® 100 X Installation manual.
0 = Normal; Load drooping factor is
constant through the whole frequency range
1 = Linear removal; Load drooping is
removed linearly from nominal frequency to zero frequency
VACON® 100 INDUSTRIAL
Application Guide
Applications
3.7 Motor Potentiometer Application
Use the Motor potentiometer application for the processes where the frequency reference of the motor is controlled (that is, increased and decreased) through digital inputs.
In this application, the I/O terminal is set to the default control place. The start/stop commands are given with DI1 and DI2. The
frequency reference of the motor is increased with DI5 and decreased with DI6.
It is possible to configure all the drive outputs freely in all the applications. There is 1 analog output (Output Frequency) and 3 relay
outputs (Run, Fault, Ready) available on the basic I/O board.
The application wizard helps to set the basic parameters that are related to the application.
To start the Standard application wizard, set the value Standard to parameter P1.2 Application (ID 212) in the keypad.
If the application wizard is started from the Start-up wizard, the wizard goes directly to step 11.
See the range of values of the parameters in 6.1 Group 3.1: Motor Settings, 6.3 Group 3.3: References, 6.4 Group 3.4: Ramps and
Brakes Setup.
Procedure
1.
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor).
If Motor Type is set to Induction Motor, also step 6 is shown. If the selection is PM Motor, the value of parameter
P3.1.1.5 Motor Cos Phi is set to 1.00, and the wizard skips step 6.
2.
Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate of the motor).
3.
Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate of the motor).
4.
Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate of the motor).
5.
Set a value for P3.1.1.4 Motor Nominal Current (so that it agrees with the nameplate of the motor).
6.
Set a value for P3.1.1.5 Motor Cos Phi (so that it agrees with the nameplate of the motor).
7.
Set a value for P3.3.1.1 Minimum Frequency Reference.
8.
Set a value for P3.3.1.2 Maximum Frequency Reference.
9.
Set a value for P3.4.1.2 Acceleration Time 1.
10.
Set a value for P3.4.1.3 Deceleration Time 1.
11.
Select the a control place (where to give the start and stop commands, and the frequency reference of the drive).
The Standard application wizard is completed.
4.1.2 Local/Remote Application Wizard
The application wizard helps to set the basic parameters that are related to the application.
To start the Local/Remote application wizard, set the value Local/Remote to parameter P1.2 Application (ID 212) in the keypad.
If the application wizard is started from the Start-up wizard, the wizard goes directly to step 11.
See the range of values of the parameters in 6.1 Group 3.1: Motor Settings, 6.3 Group 3.3: References, 6.4 Group 3.4: Ramps and
Brakes Setup.
Procedure
1.
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor).
If Motor Type is set to Induction Motor, also step 6 is shown. If the selection is PM Motor, the value of parameter
P3.1.1.5 Motor Cos Phi is set to 1.00, and the wizard skips step 6.
2.
Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate of the motor).
3.
Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate of the motor).
4.
Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate of the motor).
5.
Set a value for P3.1.1.4 Motor Nominal Current (so that it agrees with the nameplate of the motor).
6.
Set a value for P3.1.1.5 Motor Cos Phi (so that it agrees with the nameplate of the motor).
7.
Set a value for P3.3.1.1 Minimum Frequency Reference.
8.
Set a value for P3.3.1.2 Maximum Frequency Reference.
9.
Set a value for P3.4.1.2 Acceleration Time 1.
10.
Set a value for P3.4.1.3 Deceleration Time 1.
11.
Select the Remote control place (where to give the start and stop commands, and the frequency reference of the drive
when Remote control is active).
If I/O Terminal is set as the value for Remote Control Place, the next step is shown. If Fieldbus is selected, the wizard
Set a value for P1.26 Analog Input 2 Signal Range.
13.
Set Local Control Place (where the drive start/stop commands, and the frequency reference is given when Local control is
active).
If I/O (B) Terminal is set as the value for Local Control Place, the next step is shown. With other selections, the wiz-
ard goes directly to step 16.
14.
Set a value for P1.25 Analog Input 1 Signal Range.
The Local/Remote application wizard is completed.
Wizards
4.1.3 Multi-step Speed Application Wizard
The application wizard helps to set the basic parameters that are related to the application.
To start the Multi-step Speed application wizard, set the value Multi-step Speed to parameter P1.2 Application (ID 212) in the key-
pad.
If the application wizard is started from the Start-up wizard, the wizard shows only the I/O configuration.
See the range of values of the parameters in 6.1 Group 3.1: Motor Settings, 6.3 Group 3.3: References, 6.4 Group 3.4: Ramps and
Brakes Setup.
Procedure
1.
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor).
If Motor Type is set to Induction Motor, also step 6 is shown. If the selection is PM Motor, the value of parameter
P3.1.1.5 Motor Cos Phi is set to 1.00, and the wizard skips step 6.
2.
Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate of the motor).
3.
Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate of the motor).
4.
Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate of the motor).
5.
Set a value for P3.1.1.4 Motor Nominal Current (so that it agrees with the nameplate of the motor).
6.
Set a value for P3.1.1.5 Motor Cos Phi (so that it agrees with the nameplate of the motor).
7.
Set a value for P3.3.1.1 Minimum Frequency Reference.
8.
Set a value for P3.3.1.2 Maximum Frequency Reference.
9.
Set a value for P3.4.1.2 Acceleration Time 1.
10.
Set a value for P3.4.1.3 Deceleration Time 1.
The Multi-step Speed application wizard is completed.
4.1.4 PID Control Application Wizard
The application wizard helps to set the basic parameters that are related to the application.
To start the PID Control application wizard, set the value PID Control to parameter P1.2 Application (ID 212) in the keypad.
If the application wizard is started from the Start-up wizard, the wizard goes directly to step 11.
See the range of values of the parameters in 6.1 Group 3.1: Motor Settings, 6.3 Group 3.3: References, 6.4 Group 3.4: Ramps and
Brakes Setup, 6.13 Group 3.13: PID Controller.
Procedure
1.
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor).
If Motor Type is set to Induction Motor, also step 6 is shown. If the selection is PM Motor, the value of parameter
P3.1.1.5 Motor Cos Phi is set to 1.00, and the wizard skips step 6.
2.
Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate of the motor).
3.
Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate of the motor).
4.
Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate of the motor).
5.
Set a value for P3.1.1.4 Motor Nominal Current (so that it agrees with the nameplate of the motor).
6.
Set a value for P3.1.1.5 Motor Cos Phi (so that it agrees with the nameplate of the motor).
7.
Set a value for P3.3.1.1 Minimum Frequency Reference.
8.
Set a value for P3.3.1.2 Maximum Frequency Reference.
Select a control place (where to give the start and stop commands, and the frequency reference of the drive).
12.
Set a value for P3.13.1.4 Process Unit Selection.
If the selection is other than %, the next steps are shown. If the selection is %, the wizard goes directly to step 17.
13.
Set a value for P3.13.1.5 Process Unit Min.
The range depends on the selection in step 12.
14.
Set a value for P3.13.1.6 Process Unit Max.
The range depends on the selection in step 12.
15.
Set a value for P3.13.1.7 Process Unit Decimals.
16.
Set a value for P3.13.3.3 Feedback 1 Source Selection.
See the table Feedback settings in chapter 6.13 Group 3.13: PID Controller.
If analog input signal is selected, step 18 is shown. With other selections, the wizard goes to step 19.
17.
Set the signal range of the analog input.
18.
Set a value for P3.13.1.8 Error Inversion.
19.
Set a value for P3.13.2.6 Setpoint Source Selection.
Wizards
See table Setpoints in chapter 6.13 Group 3.13: PID Controller.
If analog input signal is selected, step 21 is shown. With other selections, the wizard goes to step 23. If Keypad
Setpoint 1 or Keypad Setpoint 2 are set for the value, the wizard goes directly to step 22.
20.
Set the signal range of the analog input.
21.
Set a value for P3.13.2.1 (Keypad Setpoint 1) and P3.13.2.2 (Keypad Setpoint 2).
Depends on the range set in step 20.
22.
Using the sleep function.
If value Yes is set for step 22, the next 3 steps are shown. If the value No is selected, the wizard is completed.
23.
Set a value for P3.34.7 Sleep Frequency Limit.
24.
Set a value for P3.34.8 Sleep Delay 1.
25.
Set a value for P3.34.9 Wake-up Level.
The range depends on the set process unit.
The PID Control application wizard is completed.
4.1.5 Multi-purpose Application Wizard
The application wizard helps to set the basic parameters that are related to the application.
To start the Multi-purpose application wizard, set the value Multi-purpose to parameter P1.2 Application (ID 212) in the keypad.
If the application wizard is started from the Start-up wizard, the wizard goes directly to step 11.
See the range of values of the parameters in 6.1 Group 3.1: Motor Settings, 6.3 Group 3.3: References, 6.4 Group 3.4: Ramps and
Brakes Setup.
Procedure
1.
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor).
If Motor Type is set to Induction Motor, also step 6 is shown. If the selection is PM Motor, the value of parameter
P3.1.1.5 Motor Cos Phi is set to 1.00, and the wizard skips step 6.
2.
Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate of the motor).
3.
Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate of the motor).
4.
Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate of the motor).
0 = Do not activate
1 = Activate
The selection Activate starts the Start-up wizard (see 1.6.1
Start-Up Wizard.
1.1.3
Multi-pump Wizard
010
1671
The selection Activate starts the Multi-pump wizard (see 4.2.2
Multi-pump Wizard).
1.1.4
Fire mode Wizard
010
1672
The selection Activate starts the Fire mode wizard (see 4.2.3
Fire Mode Wizard).
VACON® 100 INDUSTRIAL
Application Guide
5.
Set a value for P3.1.1.4 Motor Nominal Current (so that it agrees with the nameplate of the motor).
6.
Set a value for P3.1.1.5 Motor Cos Phi (so that it agrees with the nameplate of the motor).
7.
Set a value for P3.3.1.1 Minimum Frequency Reference.
8.
Set a value for P3.3.1.2 Maximum Frequency Reference.
9.
Set a value for P3.4.1.2 Acceleration Time 1.
10.
Set a value for P3.4.1.3 Deceleration Time 1.
11.
Select a control place (where to give the start and stop commands, and the frequency reference of the drive).
The Multi-purpose application wizard is completed.
Wizards
4.1.6 Motor Potentiometer Application Wizard
The application wizard helps to set the basic parameters that are related to the application.
To start the Motor Potentiometer application wizard, set the value Motor Potentiometer to parameter P1.2 Application (ID 212) in
the keypad.
If the application wizard is started from the Start-up wizard, the wizard goes directly to step 11.
See the range of values of the parameters in 6.1 Group 3.1: Motor Settings, 6.3 Group 3.3: References, 6.4 Group 3.4: Ramps and
Brakes Setup.
Procedure
1.
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor).
If Motor Type is set to Induction Motor, also step 6 is shown. If the selection is PM Motor, the value of parameter
P3.1.1.5 Motor Cos Phi is set to 1.00, and the wizard skips step 6.
2.
Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate of the motor).
3.
Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate of the motor).
4.
Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate of the motor).
5.
Set a value for P3.1.1.4 Motor Nominal Current (so that it agrees with the nameplate of the motor).
6.
Set a value for P3.1.1.5 Motor Cos Phi (so that it agrees with the nameplate of the motor).
7.
Set a value for P3.3.1.1 Minimum Frequency Reference.
8.
Set a value for P3.3.1.2 Maximum Frequency Reference.
9.
Set a value for P3.4.1.2 Acceleration Time 1.
10.
Set a value for P3.4.1.3 Deceleration Time 1.
11.
Set a value for P1.36.1 Motor Potentiometer Ramp Time.
12.
Set a value for P1.36.2 Motor Potentiometer Reset.
The Motor Potentiometer application wizard is completed.
To start the Multi-pump wizard, make the selection Activate for parameter B1.1.3 in the Quick setup menu. The default settings tell
to use the PID controller in the one feedback/one setpoint mode. The default control place is I/O A, and the default process unit is
%.
See the range of values of the parameters in 6.13 Group 3.13: PID Controller, 6.17 Group 3.17: Fire Mode.
Procedure
1.
Set a value for P3.13.1.4 Process Unit Selection.
If the selection is other than %, the next steps are shown. If the selection is %, the wizard goes directly to step 5.
2.
Set a value for P3.13.1.5 Process Unit Min.
3.
Set a value for P3.13.1.6 Process Unit Max.
4.
Set a value for P3.13.1.7 Process Unit Decimals.
5.
Set a value for P3.13.3.3 Feedback 1 Source Selection.
See the table Feedback settings in chapter 6.13 Group 3.13: PID Controller.
If analog input signal is selected, step 6 is shown. With other selections, the wizard goes to step 7.
6.
Set the signal range of the analog input.
See table Analog inputs in chapter 6.5 Group 3.5: I/O Configuration.
7.
Set a value for P3.13.1.8 Error Inversion.
8.
Set a value for P3.13.2.6 Setpoint Source 1 Selection.
See table Setpoints in chapter 6.13 Group 3.13: PID Controller.
If analog input signal is selected, step 9 is shown. With other selections, the wizard goes to step 11. If Keypad Set-
point 1 or Keypad Setpoint 2 is selected for the value, step 10 is shown.
9.
Set the signal range of the analog input.
See table Analog inputs in chapter 6.5 Group 3.5: I/O Configuration.
10.
Set a value for P3.13.2.1 (Keypad setpoint 1) and P3.13.2.2 (Keypad setpoint 2).
11.
Using the sleep function.
If the value "Yes" in given step 11, the next 3 steps are shown.
12.
Set a value for P3.13.5.1 Sleep Frequency Limit 1.
13.
Set a value for P3.13.5.2 Sleep Delay 1.
14.
Set a value for P3.13.5.6 Wake-up Level 1.
15.
Set a value for P3.15.1 Number of Motors.
16.
Set a value for P3.15.2 Interlock Function.
17.
Set a value for P3.15.4 Autochange.
If the Autochange function is enabled, the next 3 steps are shown. If the Autochange function is not used, the wiz-
ard goes directly to step 21.
18.
Set a value for P3.15.3 Include FC.
19.
Set a value for P3.15.5 Autochange Interval.
20.
Set a value for P3.15.6 Autochange: Frequency Limit.
21.
Set a value for P3.15.8 Bandwidth.
22.
Set a value for P3.15.9 Bandwidth Delay.
After this, the display shows the digital input and relay output configuration that the application does automatically.
Write down these values. This function is not available in the text display.
Monitor Menu allows monitoring the actual values of the parameters and signals. It also allows monitoring the statuses and measurements. Some of the values to be monitored can be customized.
5.2 Multimonitor Monitoring
5.2.1 Changing the Items to Monitor
On the Multimonitor page, 4–9 items to monitor can be collected. Select the number of items with the parameter 3.11.4 Multimonitor View. See more in 6.11 Group 3.11: Application Settings.
Procedure
1.
Go into the Monitor menu with the [OK] button.
2.
Go into Multimonitor.
To replace an old item, activate it. Use the arrow buttons.
3.
5.3 Trend Curve Monitoring
5.3.1 Uses of the Trend Curve
The Trend curve is a graphical presentation of 2 monitor values.
When a value is selected, the drive starts to record the values. The Trend curve submenu allows examining the trend curve, and
making the signal selections. Also the minimum and maximum settings and the sampling interval, and use autoscaling can be given
there.
5.3.2 Changing the Values in Trend Curve Monitoring
Procedure
4.
To select a new item in the list, push [OK].
1.
In the Monitor menu, find the Trend curve submenu and push [OK].
2.
Go into the submenu View trend curve with the [OK] button.
To select the current value that to change, use the arrow buttons up and down. Push [OK].
Only 2 values as trend curves can be monitored at the same time. The current selections, FreqReference, and Motor speed,
are at the bottom of the display.
4.
Go through the list of the monitoring values with the arrow buttons.
Monitor Menu
5.3.3 Stopping the Progression of the Curve
The Trend curve function allows stopping the curve and reading the current values. After, the progression of the curve can be restarted.
Procedure
5.
Make a selection and push [OK].
1.
In Trend curve view, activate a curve with the arrow button Up.
The frame of the display turns bold.
2.
Push [OK] at the target point of the curve.
A vertical line comes into view on the display. The values at the bottom of the display agree to the location of the
line.
Go into this menu to monitor values in a curve form.
P2.2.2
Sampling interval
100
432000
ms
100
2368
P2.2.3
Channel 1 min
-214748
1000
-1000
2369
P2.2.4
Channel 1 max
-1000
214748
1000
2370
P2.2.5
Channel 2 min
-214748
1000
-1000
2371
P2.2.6
Channel 2 max
-1000
214748
1000
2372
P2.2.7
Autoscale
010
2373
0 = Disabled
1 = Enabled
Index
Monitoring value
Unit
Scale
ID
Description
V2.3.1
Output frequency
Hz
0.011V2.3.2
Frequency reference
Hz
0.0125V2.3.3
Motor speed
RPM12
V2.3.4
Motor current
A
Varies
3
V2.3.5
Motor torque
%
0.14V2.3.7
Motor shaft power
%
0.1
5
VACON® 100 INDUSTRIAL
Application Guide
3.
To move the line to see the values of some other location, use the arrow buttons Left and Right.
5.3.4 Trend Curve Parameters
Table 16: The Trend Curve Parameters
Monitor Menu
5.4 Basic Monitoring
5.4.1 Uses of the Basic Monitoring
Only the standard I/O board statuses are available in the Monitor menu. For the statuses of all the I/O board signals as raw data, see
the I/O and Hardware menu.
Check the statuses of the expander I/O board in the I/O and Hardware menu when the system asks.
B1 = Ready
B2 = Run
B3 = Fault
B6 = Run Enable
B7 = Alarm Active
B10 = DC current in stop
B11 = DC brake active
B12 = Run Request
B13 = Motor Regulator Active
B15 = Brake Chopper Active
V2.6.2
Ready status
1
78
B0 = Run Enable high
B1 = No fault active
B2 = Charge switch closed
B3 = DC voltage within limits
B4 = Power manager initialised
B5 = Power unit is not blocking start
B6 = System software is not blocking start
V2.6.3
Application Status Word1
1
89
B0 = Interlock 1
B1 = Interlock 2
B2 = Reserved
B3 = Ramp 2 active
B4 = Mechanical brake control
B5 = I/O A control active
B6 = I/O B control active
B7 = Fieldbus Control Active
B8 = Local control active
B9 = PC control active
B10 = Preset frequencies active
B11 = Jogging active
B12 = Fire Mode active
B13 = Motor Preheat active
B14 = Quick stop active
B15 = Drive stopped from keypad
V2.6.4
Application Status Word2
1
90
B0 = Acc/Dec prohibited
B1 = Motor switch open
B5 = Jockey pump active
B6 = Priming pump active
B7 = Input pressure supervision (Alarm/ Fault)
B8 = Frost protection (Alarm/Fault)
B9 = Autocleaning active
0 = Positive
1 = Actual direction
2 = Follow reference
Data
Default Value
Scale
Process Data Out 1
Output frequency
0.01 Hz
Process Data Out 2
Motor speed
1 RPM
Process Data Out 3
Motor current
0.1 A
Process Data Out 4
Motor torque
0.1%
Process Data Out 5
Motor power
0.1%
Process Data Out 6
Motor voltage
0.1 V
Process Data Out 7
DC link voltage
1 V
Process Data Out 8
Last active fault code
1
VACON® 100 INDUSTRIAL
Application Guide
Parameters Menu
Table 62: The Default Values for Process Data Out in Fieldbus
Example
The value 2500 for output frequency equals 25.00 Hz, because the scale is 0.01. All the monitoring values in the Monitor menu
(chapter 5.1 Uses of the Monitor Menu) are given the scale value.
0 = Output frequency
1 = Frequency reference
2 = Motor current
3 = Motor torque
4 = Motor power
5 = DC link voltage
6 = Analog input 1
7 = Analog input 2
8 = Analog input 3
9 = Analog input 4
10 = Analog input 5
11 = Analog input 6
12 = Temperature input 1
13 = Temperature input 2
14 = Temperature input 3
15 = Temperature input 4
16 = Temperature input 5
17 = Temperature input 6
P3.8.2
Supervision #1 Mode
020
1432
0 = Not used
1 = Low limit supervision
2 = High limit supervision
0 = No response
1 = Alarm
2 = Fault (Stop according to stop mode)
3 = Fault (Stop by coasting)
Index
Parameter
Min
Max
Unit
Default
ID
Description
P3.9.6.5
(1)
Temperature Signal 2
0630
763
B0 = Temperature Signal 1
B1 = Temperature Signal 2
B2 = Temperature Signal 3
B3 = Temperature Signal 4
B4 = Temperature Signal 5
B5 = Temperature Signal 6
P3.9.6.6
(1)
Alarm Limit 2
-30.0
200.0
°C
130.0
764
P3.9.6.7
(1)
Fault Limit 2
-30.0
200.0
°C
155.0
765
P3.9.6.8
(1)
Fault Limit Response 2
032
766
0 = No response
1 = Alarm
2 = Fault (Stop according to stop mode)
3 = Fault (Stop by coasting)
Index
Parameter
Min
Max
Unit
Default
ID
Description
P3.9.8.1
Analog Input Low Protection
02767
0 = No protection
1 = Protection enabled in Run state
2 = Protection enabled in Run and Stop state
P3.9.8.2
Analog Input Low Fault
050
700
0 = No action
1 = Alarm
2 = Alarm + preset fault frequency (P3.9.1.13)
3 = Alarm + previous frequency reference
4 = Fault (Stop according to stop mode)
5 = Fault (Stop by coasting)
VACON® 100 INDUSTRIAL
Application Guide
1
Temperature input settings are only available if a B8 or BH option board is installed.
Table 71: Temperature Input Fault 2 Settings
Parameters Menu
1
Temperature input settings are only available if a B8 or BH option board is installed.