Danfoss VACON 100 INDUSTRIAL, VACON 100 FLOW, VACON 100 HVAC Operating guide

Operating Guide

VACON® 100 Wall-mounted Drives VACON® 100 INDUSTRIAL, VACON® 100 FLOW, VACON® 100 HVAC

Operating Guide | VACON® 100 Wall-mounted Drives

Contents

1 Introduction 7

1.1 Additional Resources 7

1.2 Disposal 7

1.3 Type Approvals and Certifications 7

2 Safety 9

2.1 Safety Symbols 9

2.2 Danger and Warnings 9

2.3 Cautions and Notices 11

3 Product Overview 13

3.1 Manual Version 13

3.2 Package Label 13

3.3 Description of the Type Code 14

3.4 Enclosure Sizes 15

4 Receiving the Delivery 19

4.1 Checking the Delivery 19

4.2 Accessories 19

4.2.1 Accessories Bag, MR4 19

4.2.2 Accessories Bag, MR5 19

4.2.3 Accessories Bag, MR6 20

4.2.4 Accessories Bag, MR7 20

4.2.5 Accessories Bag, MR8 21

4.2.6 Accessories Bag, MR9 21

4.3 Storing the Product 22

4.4 Lifting the Enclosure Sizes MR8 and MR9 22

4.5 Using the Product Modified Label 23

5 Mounting 25

5.1 Wall-mounting Requirements 25

5.2 Flange-mounting Requirements 25

5.3 Cooling Requirements 27

5.3.1 General Cooling Requirements 27

5.3.2 Cooling 27

5.3.3 Necessary Quantity of Cooling Air 30

6 Electrical Installation 31

6.1 Cable Connections 31

6.1.1 General Cable Requirements 31

Operating Guide | VACON® 100 Wall-mounted Drives

6.1.2 UL Standards on Cabling 32

6.1.3 Cable Selection and Dimensioning 32

6.1.4 Cable Selection and Dimensioning, North America 32

6.1.5 Fuse Selection 33

6.1.6 Fuse Selection, North America 33

6.1.7 Brake Resistor Cables 33

6.2 EMC-compliant Installation 34

6.2.1 Installation in a Corner-grounded Network 35

6.3 Grounding 35

6.4 Get Access and Locate the Terminals 36

6.4.1 Get Access and Locate the Terminals for MR4-MR7 36

6.4.2 Get Access and Locate the Terminals for MR8 38

6.4.3 Get Access and Locate the Terminals for MR9 40

6.5 Installation of Cables 43

6.5.1 Additional Instructions for Cable Installation 43

6.5.2 Installing the Cables, MR4-MR7 44

6.5.3 Installing the Cables, MR8-MR9 48

6.6 Installation in an IT System 53

6.6.1 Installing the AC drive in an IT System, MR4-MR6 53

6.6.2 Installing the AC drive in an IT System, MR7 55

6.6.3 Installing the AC drive in an IT System, MR8 58

6.6.4 Installing the AC drive in an IT System, MR9 60

6.7 Installation in a Marine Environment 63

Contents

7 Control Unit 64

7.1 Control Unit Components 64

7.2 Control Unit Cabling 65

7.2.1 Selection of the Control Cables 65

7.2.2 Control Unit Terminals 65

7.3 DIP Switches on the Control Unit 67

7.3.1 Selection of Terminal Functions with DIP Switches 67

7.3.2 Isolation of the Digital Inputs from Ground 69

7.4 Fieldbus Connection 69

7.4.1 Fieldbus Terminals 69

7.4.2 Internal Fieldbuses in VACON® 100 Products 70

7.4.3 General Cabling Instructions for Fieldbus 71

7.4.3.1 Cable Routing 71

7.4.3.2 Strain Relief 73

7.4.4 Ethernet Commissioning and Cabling 73

7.4.4.1 General Cabling Instructions for Ethernet 73

7.4.4.2 Grounding the Cable Shield 73

7.4.4.3 Using Fieldbus through an Ethernet Cable 75

Operating Guide | VACON® 100 Wall-mounted Drives

7.4.5 RS485 Commissioning and Cabling 78

7.4.5.1 General Cabling Instructions for RS485 78

7.4.5.2 Grounding the Cable Shield 79

7.4.5.3 The RS485 Bus Biasing 80

7.4.5.4 Using Fieldbus through an RS485 Cable 80

7.5 Available Option Boards 84

7.6 Option Board Installation 85

7.7 Battery for the Real-Time Clock (RTC) 87

7.8 Galvanic Isolation Barriers 87

7.9 Description of the Control Panel 88

7.9.1 Control Panel and the Keypad 88

7.9.2 Displays of the Control Panel 89

Contents

8 Commissioning 91

8.1 Safety Checks before Starting the Commissioning 91

8.2 Commissioning the AC Drive 92

8.3 Measuring the Cable and Motor Insulation 92

8.3.1 Insulation Checks of the Motor Cable 93

8.3.2 Insulation Checks of the Mains Cable 93

8.3.3 Insulation Checks of the Motor 93

8.4 Checking the AC Drive after Commissioning 94

9 Maintenance 95

9.1 Maintenance Schedule 95

10 Specifications 96

10.1 Weight of the Drive 96

10.2 Dimensions 96

10.2.1 Dimensions for Wall-mounting 96

10.2.1.1 Dimensions for Wall-mounting for MR4 96

10.2.1.2 Dimensions for Wall-mounting for MR5 97

10.2.1.3 Dimensions for Wall-mounting for MR6 98

10.2.1.4 Dimensions for Wall-mounting for MR7 99

10.2.1.5 Dimensions for Wall-mounting for MR8 100

10.2.1.6 Dimensions for Wall-mounting for MR9 101

10.2.2 Dimensions for Flange-mounting 102

10.2.2.1 Dimensions for Flange-mounting for MR4 102

10.2.2.2 Dimensions for Flange-mounting for MR5 103

10.2.2.3 Dimensions for Flange-mounting for MR6 104

10.2.2.4 Dimensions for Flange-mounting for MR7 105

10.3 Cable and Fuse Sizes 105

10.3.1 List of Cable and Fuse Size Information 105

10.3.2 Cable and Fuse Sizes, Mains Voltage 208–240 V and 380–500 V 106

Operating Guide | VACON® 100 Wall-mounted Drives

10.3.3 Cable and Fuse Sizes, Mains Voltage 525–690 V 107

10.3.4 Cable and Fuse Sizes, Mains Voltage 208–240 V and 380–500 V, North America 109

10.3.5 Cable and Fuse Sizes, Mains Voltage 525–690 V, North America 111

10.4 Cable Stripping Lengths 112

10.5 Tightening Torques of the Terminals 113

10.6 Power Ratings 114

10.6.1 Power Ratings of VACON® 100 INDUSTRIAL, 208–240 V 114

10.6.2 Power Ratings of VACON® 100 INDUSTRIAL, 380–500 V 116

10.6.3 Power Ratings of VACON® 100 INDUSTRIAL, 525–600 V 117

10.6.4 Power Ratings of VACON® 100 INDUSTRIAL, 525–690 V 118

10.6.5 Power Ratings of VACON® 100 FLOW, 208–240 V 119

10.6.6 Power Ratings of VACON® 100 FLOW, 380–500 V 120

10.6.7 Power Ratings of VACON® 100 FLOW, 525–600 V 121

10.6.8 Power Ratings of VACON® 100 FLOW, 525–690 V 122

10.6.9 Power Ratings of VACON® 100 HVAC, 208–240 V 123

10.6.10 Power Ratings of VACON® 100 HVAC, 380–500 V 124

10.7 Overload Capability 124

10.8 Brake Resistor Ratings 126

10.8.1 Brake Resistor Ratings 126

10.8.2 Brake Resistance in Light duty and Heavy Duty 126

10.8.3 Brake Resistor Types, Mains Voltage 208–240 V and 380–500 V 127

10.8.4 Brake Resistor Types, Mains Voltage 525–690 V 127

10.8.5 Brake Resistance and Brake Power, Mains Voltage 208–240 V 128

10.8.6 Brake Resistance and Brake Power, Mains Voltage 380–500 V 129

10.8.7 Brake Resistance and Brake Power, Mains Voltage 525–600 V 129

10.8.8 Brake Resistance and Brake Power, Mains Voltage 525–690 V 129

10.9 Control Connections 130

10.10 Technical Data, VACON® 100 INDUSTRIAL 133

10.11 Technical Data, VACON® 100 FLOW 138

10.12 Technical Data, VACON® 100 HVAC 142

Contents

Operating Guide | VACON® 100 Wall-mounted Drives

Introduction

1 Introduction

1.1 Additional Resources

Other resources are available to understand advanced AC drive functions and operation.

• VACON® 100 INDUSTRIAL Application Guide

• VACON® 100 FLOW Application Guide

• VACON® 100 HVAC Application Guide

• VACON® 100 Enclosed Drives Installation Manual

• VACON® 100 IP00 Drive Modules Installation Manual

• VACON® 100 X Installation Manual

• Instructions for operation with option boards and other optional equipment.

Supplementary publications and manuals are available from Danfoss.

For US and Canada market:

NOTE! Download the English and French product manuals with applicable safety, warning and caution information from https://

www.danfoss.com/en/service-and-support/.

REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'ensemble des informations de sécurité, avertissements et mises en garde applicables sur le site https://www.danfoss.com/en/service-and-support/.

1.2 Disposal

Context:

Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance with local and currently valid legislation.

1.3 Type Approvals and Certifications

The following list is a selection of possible type approvals and certifications for Danfoss drives:

AQ298036140958en-000101 / DPD01711| 7

089

Operating Guide | VACON® 100 Wall-mounted Drives

Introduction

NOTI CE

The specific approvals and certification for the drive are on the nameplate of the drive. For more information, contact the local Danfoss office or partner.

AQ298036140958en-000101 / DPD01711

Operating Guide | VACON® 100 Wall-mounted Drives

2 Safety

2.1 Safety Symbols

The following symbols are used in this manual:

DA NG ER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WA RN IN G

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CA UT IO N

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Safety

NO TI CE

Indicates information considered important, but not hazard-related (for example, messages relating to property damage).

2.2 Danger and Warnings

DA NG ER

SHOCK HAZARD FROM POWER UNIT COMPONENTS

The power unit components are live when the drive is connected to mains. A contact with this voltage can lead to death or serious injury.

Do not touch the components of the power unit when the drive is connected to mains. Before connecting the drive to

mains, make sure that the covers of the drive are closed.

DA NG ER

SHOCK HAZARD FROM TERMINALS

The motor terminals U, V, W, the brake resistor terminals, or the DC terminals are live when the drive is connected to mains, also when the motor does not operate. A contact with this voltage can lead to death or serious injury.

Do not touch the motor terminals U, V, W, the brake resistor terminals, or the DC terminals when the drive is connected to

mains. Before connecting the drive to mains, make sure that the covers of the drive are closed.

AQ298036140958en-000101 / DPD01711| 9

Operating Guide | VACON® 100 Wall-mounted Drives

DA NG ER

SHOCK HAZARD FROM DC LINK OR EXTERNAL SOURCE

The terminal connections and the components of the drive can be live 5 minutes after the drive is disconnected from the mains and the motor has stopped. Also the load side of the drive can generate voltage. A contact with this voltage can lead to death or serious injury.

Before doing electrical work on the drive:

• Disconnect the drive from the mains and make sure that the motor has stopped.

• Lock out and tag out the power source to the drive.

• Make sure that no external source generates unintended voltage during work.

• Wait 5 minutes before opening the cabinet door or the cover of the AC drive.

• Use a measuring device to make sure that there is no voltage.

WA RN IN G

SHOCK HAZARD FROM CONTROL TERMINALS

The control terminals can have a dangerous voltage also when the drive is disconnected from mains. A contact with this voltage can lead to injury.

Make sure that there is no voltage in the control terminals before touching the control terminals.

Safety

WA RN IN G

ACCIDENTAL MOTOR START

When there is a power-up, a power break, or a fault reset, the motor starts immediately if the start signal is active, unless the pulse control for Start/Stop logic is selected. If the parameters, the applications or the software change, the I/O functions (including the start inputs) can change. If you activate the auto reset function, the motor starts automatically after an automatic fault reset. See the Application Guide. Failure to ensure that the motor, system, and any attached equipment are ready for start can result in personal injury or equipment damage.

Disconnect the motor from the drive if an accidental start can be dangerous. Make sure that the equipment is safe to

operate under any condition.

WA RN IN G

LEAKAGE CURRENT HAZARD

Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury.

Ensure the correct grounding of the equipment by a certified electrical installer.

WA RN IN G

SHOCK HAZARD FROM PE CONDUCTOR

The drive can cause a DC current in the PE conductor. Failure to use a residual current-operated protective (RCD) device Type B or a residual current-operated monitoring (RCM) device can lead to the RCD not providing the intended protection and therefore can result in death or serious injury.

Use a type B RCD or RCM device on the mains side of the drive.

AQ298036140958en-000101 / DPD01711

Operating Guide | VACON® 100 Wall-mounted Drives

2.3 Cautions and Notices

CA UT IO N

DAMAGE TO THE AC DRIVE FROM INCORRECT MEASUREMENTS

Doing measurements on the AC drive when it is connected to mains can damage the drive.

Do not do measurements when the AC drive is connected to mains.

CA UT IO N

DAMAGE TO THE AC DRIVE FROM INCORRECT SPARE PARTS

Using spare parts that are not from the manufacturer can damage the drive.

Do not use spare parts that are not from the manufacturer.

CA UT IO N

DAMAGE TO THE AC DRIVE FROM INSUFFICIENT GROUNDING

Not using a grounding conductor can damage the drive.

Make sure that the AC drive is always grounded with a grounding conductor that is connected to the grounding terminal

that is identified with the PE symbol.

Safety

CA UT IO N

CUT HAZARD FROM SHARP EDGES

There can be sharp edges in the AC drive that can cause cuts.

Wear protective gloves when mounting, cabling, or doing maintenance operations.

CA UT IO N

BURN HAZARD FROM HOT SURFACES

Touching surfaces, which are marked with the 'hot surface' sticker, can result in injury.

Do not touch surfaces which are marked with the 'hot surface' sticker.

NO TI CE

DAMAGE TO THE AC DRIVE FROM STATIC VOLTAGE

Some of the electronic components inside the AC drive are sensitive to ESD. Static voltage can damage the components.

Remember to use ESD protection always when working with electronic components of the AC drive. Do not touch the

components on the circuit boards without proper ESD protection.

AQ298036140958en-000101 / DPD01711| 11

Operating Guide | VACON® 100 Wall-mounted Drives

NO TI CE

DAMAGE TO THE AC DRIVE FROM MOVEMENT

Movement after installation can damage the drive.

Do not move the AC drive during operation. Use a fixed installation to prevent damage to the drive.

NO TI CE

DAMAGE TO THE AC DRIVE FROM INCORRECT EMC LEVEL

The EMC level requirements for the AC drive depend on the installation environment. An incorrect EMC level can damage the drive.

Before connecting the AC drive to the mains, make sure that the EMC level of the AC drive is correct for the mains.

NO TI CE

RADIO INTERFERENCE

In a residential environment, this product can cause radio interference.

Take supplementary mitigation measures.

Safety

NO TI CE

MAINS DISCONNECTION DEVICE

If the AC drive is used as a part of a machine, the machine manufacturer must supply a mains disconnection device (refer to EN 60204-1).

NO TI CE

MALFUNCTION OF FAULT CURRENT PROTECTIVE SWITCHES

Because there are high capacitive currents in the AC drive, it is possible that the fault current protective switches do not operate correctly.

NO TI CE

VOLTAGE WITHSTAND TESTS

Doing voltage withstand tests can damage the drive.

Do not do voltage withstand tests on the AC drive. The manufacturer has already done the tests.

AQ298036140958en-000101 / DPD01711

Operating Guide | VACON® 100 Wall-mounted Drives

3 Product Overview

3.1 Manual Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

The original language of this manual is English.

Table 1: Manual and Software Version

Edition Remarks

DPD01711H Information about the new enclosure size MR9B and internal fieldbuses was added.

Information about option boards was updated.

EC declaration was removed.

Information about VACON® 100 IP00 drive modules was removed.

Hyperlink to company web page was updated.

Product Overview

Structure of the manual was changed.

Minor changes throughout the manual.

3.2 Package Label

The package label gives detailed information about the delivery.

AQ298036140958en-000101 / DPD01711| 13

1003350719

V00002373919

70-AB3L00045W04B220BM2H-00055783

135U1814

Danfoss A/S, 6430 Nordborg, Denmark

1.5kW:400V / 2HP:480V IP21/Type1

3~AC,0-Uin, 0-320Hz,

Uin:3~AC,380-500V, 50/60Hz,4.6A

Made in Finland

POWER:

4.8A

OUTPUT:

INPUT:

Danfoss S.A.

DLES

VACON0100-3L-0004-5-FLOW+FL03+DPAP+

190304

0021396473

FW0159V021

Marks:

Cust. Ord. No:

Application:

Firmware:

B.ID:

V00002373919

S/N:

70-AB3L00045W04B220BM2H-00055783

Code:

Type:

AC DRIVE

e30bh338.10

Operating Guide | VACON® 100 Wall-mounted Drives

Product Overview

A The batch ID

C The type code

E The mains voltage

G The protection rating

The VACON® order number

D The serial number

F The nominal output current

H The application code

I The order number of the customer

Illustration 1: Package Label of VACON® 100 Wall-mounted Drives

3.3 Description of the Type Code

The type code of VACON® is made of standard codes and optional codes. Each part of the type code agrees to the data in the order.

AQ298036140958en-000101 / DPD01711

Operating Guide | VACON® 100 Wall-mounted Drives

Example:

The code can have this format, for example:

• VACON0100-3L-0061-5+IP54

• VACON0100-3L-0061-5-FLOW

Table 2: Description of the Type Code

Code Description

Product Overview

VACON0100

3L Input/Function: 3L = A 3-phase input

0061 The drive rating in amperes. For example, 0061 = 61 A

5 The mains voltage:

FLOW The product:

+IP54 The optional codes. There are many options, for example +IP54 (an AC drive with the protection rating IP54).

The product family: VACON0100 = the VACON® 100 product family

2 = 208–240 V

5 = 380–500 V

6 = 525–600 V

7 = 525–690 V

(empty) = The VACON® 100 INDUSTRIAL AC drive

FLOW = The VACON® 100 FLOW AC drive

HVAC = The VACON® 100 HVAC AC drive

3.4 Enclosure Sizes

The codes for nominal current and nominal mains voltage are part of the type code (see 3.3 Description of the Type Code) on the package label (see 3.2 Package Label). Use these values to find out the enclosure size of the AC drive from the table.

In the example "VACON0100-3L-0061-5+IP54", the code for nominal current is 0003 and the code for nominal mains voltage is 5.

AQ298036140958en-000101 / DPD01711| 15

Operating Guide | VACON® 100 Wall-mounted Drives

Table 3: Enclosure Sizes

Nominal mains voltage Nominal current Enclosure size

2 (208–240 V) 0003 MR4

0004

0007

0008

0011

0012

0018 MR5

0024

0031

0048 MR6

0062

0075 MR7

Product Overview

0088

0105

0140 MR8

0170

0205

0261 MR9A

0310

AQ298036140958en-000101 / DPD01711

Operating Guide | VACON® 100 Wall-mounted Drives

Nominal mains voltage Nominal current Enclosure size

5 (380–500 V) 0003 MR4

0004

0005

0008

0009

0012

0016 MR5

0023

0031

0038 MR6

0046

0061

0072 MR7

Product Overview

0087

0105

0140 MR8

0170

0205

0261 MR9A

0310

0386 MR9B

AQ298036140958en-000101 / DPD01711| 17

Operating Guide | VACON® 100 Wall-mounted Drives

Nominal mains voltage Nominal current Enclosure size

6 (525–600 V) 0004 MR5

0006

0009

0011

0018 MR6

0022

0027

0034

0041 MR7

0052

0062

0080 MR8

0100

Product Overview

0125

0144 MR9A

0208

0262 MR9B

7 (525–690 V) 0007 MR6

0010

0013

0018

0022

0027

0034

0041 MR7

0052

0062

0080 MR8

0100

0125

0144 MR9A

0170

0208

0262 MR9B

AQ298036140958en-000101 / DPD01711

Operating Guide | VACON® 100 Wall-mounted Drives

Receiving the Delivery

4 Receiving the Delivery

4.1 Checking the Delivery

Context:

Procedure

1. After you remove the packaging, examine the drive for transport damages.

A If the drive was damaged during the shipping, speak to the cargo insurance company or the carrier.

2. To make sure that the delivery is correct, compare your order data to the data on the package label.

A If the delivery does not agree with your order, speak to the vendor immediately.

3. To make sure that the contents of the delivery is correct and complete, compare the type designation of the product to the type

code.

4.2 Accessories

4.2.1 Accessories Bag, MR4

Table 4: The Content of the Accessories Bag

Item Quantity Description

M4x16 screw 11 Screws for the grounding clamps for cable shield (6), the grounding

clamps for control cable (3), and the grounding clamps for grounding conductor (2)

M4x8 screw 1 Screw for the optional grounding

M5x12 screw 1 Screw for the external grounding of the drive

Grounding clamp for control cable 3 Control cable grounding

Grounding clamp for cable shield, size M25 3 Clamping the power cables

Grounding clamp for grounding conductor 2 Power cable grounding

"Product modified" label 1 Data about changes

IP21: Cable grommet 3 Sealing for the cables

IP54: Cable grommet 6 Sealing for the cables

4.2.2 Accessories Bag, MR5

Table 5: The Content of the Accessories Bag

Item Quantity Description

M4x16 screw 13 Screws for the grounding clamps for cable shield (6), the grounding

clamps for control cable (3), and the grounding clamps for grounding conductor (4)

M4x8 screw 1 Screw for the optional grounding

AQ298036140958en-000101 / DPD01711| 19

Operating Guide | VACON® 100 Wall-mounted Drives

Item Quantity Description

M5x12 screw 1 Screw for the external grounding of the drive

Grounding clamp for control cable 3 Control cable grounding

Grounding clamp for cable shield, size M25 1 Clamping the brake cable

Grounding clamp for cable shield, size M32 2 Clamping the power cables

Grounding clamp for grounding conductor 2 Power cable grounding

"Product modified" label 1 Data about changes

IP21: Cable grommet, hole diameter 25.3 mm 1 Sealing for the cables

IP54: Cable grommet, hole diameter 25.3 mm 4 Sealing for the cables

Cable grommet, hole diameter 33.0 mm 2 Sealing for the cables

4.2.3 Accessories Bag, MR6

Table 6: The Content of the Accessories Bag

Receiving the Delivery

Item Quantity Description

M4x20 screw 10 Screws for the grounding clamps for cable shield (6), and the ground-

ing clamps for grounding conductor (4)

M4x16 screw 3 Screws for the control cable clamps

M4x8 screw 1 Screw for the optional grounding

M5x12 screw 1 Screw for the external grounding of the drive

Grounding clamp for control cable 3 Control cable grounding

Grounding clamp for cable shield, size M32 1 Clamping the brake resistor cable

Grounding clamp for cable shield, size M40 2 Clamping the power cables

Grounding clamp for grounding conductor 2 Power cable grounding

"Product modified" label 1 Data about changes

Cable grommet, hole diameter 33.0 mm 1 Sealing for the cables

Cable grommet, hole diameter 40.3 mm 2 Sealing for the cables

IP54: Cable grommet, hole diameter 25.3 mm 3 Sealing for the cables

4.2.4 Accessories Bag, MR7

Table 7: The Content of the Accessories Bag

Item Quantity Description

M6x30 slotted nut 6 Nuts for the grounding clamps for cable shield

M4x16 screw 3 Screws for the grounding clamps for control cable

M6x12 screw 1 Screw for the external grounding of the drive

Grounding clamp for control cable 3 Control cable grounding

AQ298036140958en-000101 / DPD01711

Operating Guide | VACON® 100 Wall-mounted Drives

Item Quantity Description

Grounding clamp for cable shield, size M25 3 Clamping the power cables

Grounding clamp for grounding conductor 2 Power cable grounding

"Product modified" label 1 Data about changes

IP21: Cable grommet 3 Sealing for the cables

IP54: Cable grommet 3 Sealing for the cables

Receiving the Delivery

4.2.5 Accessories Bag, MR8

Table 8: The Content of the Accessories Bag

Item Quantity Description

M4x16 screw 3 Screws for the grounding clamps for control cable

Grounding clamp for control cable 3 Control cable grounding

Grounding clamp for cable shield KP40 3 Clamping the power cables

Cable insulator 11 To prevent contact between cables

Cable grommet, hole diameter 25.3 mm 4 Sealing for the cables

Bushing rubber 4 Sealing for the control cables

M8 hexagon nut 15 For cable installation

Conical spring washer 11 For cable installation

Split spring washer 4 For grounding clamp installation

M4x10 pan head screw 2 For touch cover installation (IP00)

Grounding clamp for grounding conductor 2 Clamping the grounding conductor of the power cables

Product modified label 1 Data about changes

4.2.6 Accessories Bag, MR9

Table 9: The Content of the Accessories Bag

Item Quantity Description

M4x16 screw 3 Screws for the grounding clamps for control cable

Grounding clamp for control cable 3 Control cable grounding

Cable insulator 10 To prevent contact between cables

Cable grommet, hole diameter 25.3 mm 4 Sealing for the cables

Bushing rubber 4 Sealing for the control cables

M4x8 screw 2 For installation

M8 hexagon nut 6 For installation

Split spring washer 4 For grounding clamp installation

AQ298036140958en-000101 / DPD01711| 21

Operating Guide | VACON® 100 Wall-mounted Drives

Item Quantity Description

M10 hexagon nut 9 For cable installation

Conical spring washer 9 For cable installation

Grounding clamp for grounding conductor 2 Grounding cover

Product modified label 1 Data about changes

4.3 Storing the Product

Context:

If you need to store the product before installing it, follow these instructions.

Procedure

1. Make sure that the ambient conditions agree to these:

Temperature: -40...+70 °C (-40...+158°F)

Humidity: 0...95%, no condensation

2. If you keep the package in storage for more than 2 months, keep it in controlled conditions.

A Make sure that the temperature variation is small.

B Make sure that the humidity is less than 50%.

Receiving the Delivery

4.4 Lifting the Enclosure Sizes MR8 and MR9

Context:

The weights of AC drives of different enclosure sizes are different. It can be necessary for you to use a lifting device to move the drive from its package. See the weights of the different enclosure sizes in table 23.

WA RN IN G

LIFTING HEAVY LOAD

Not following the safe lifting instructions can result in death or serious injury.

Do not walk under suspended loads. Use lifting devices that are appropriate for the weight of the unit. Use the

recommended lifting method.

AQ298036140958en-000101 / DPD01711

≤45°

e30bh138.10

Operating Guide | VACON® 100 Wall-mounted Drives

Procedure

1. Remove the drive from the pallet where it was bolted to.

2. Use a lifting device that is sufficiently strong for the weight of the drive.

3. Put the lifting hooks symmetrically in a minimum of 2 holes.

A The maximum lifting angle is 45 °.

Receiving the Delivery

Illustration 2: Maximum Lifting Angle

4.5 Using the Product Modified Label

Context:

In the accessories bag, there is also a "product modified" label. The function of the label is to tell the service personnel about the changes that are made in the AC drive.

AQ298036140958en-000101 / DPD01711| 23

e30bg773.10

Product modified

Date:

Operating Guide | VACON® 100 Wall-mounted Drives

Illustration 3: The Product Modified Label

Procedure

1. Attach the label on the side of the AC drive to know where to find it.

2. If changes are made in the AC drive, write the change on the label.

Receiving the Delivery

AQ298036140958en-000101 / DPD01711

e30bh167.10

Operating Guide | VACON® 100 Wall-mounted Drives

Mounting

5 Mounting

5.1 Wall-mounting Requirements

Install the AC drive in a vertical position on the wall.

If you install the drive in a horizontal position, there is no protection against drops of water that fall vertically. Use the same mounting points as with vertical installation and pay special attention to cooling requirements (see 5.3.2 Cooling).

Install the AC drive with the screws and other components included in the delivery.

5.2 Flange-mounting Requirements

You can also install the AC drive into the cabinet wall with a flange mounting option.

NO TI CE

The protection classes are different in different sections of the drive.

A The cabinet wall or other surface

C The rear

E IP54/UL Type 12

Illustration 4: Example of Flange Mounting

B The front

D IP21/UL Type 1

AQ298036140958en-000101 / DPD01711| 25

A E

e30bh168.10

Operating Guide | VACON® 100 Wall-mounted Drives

Mounting

A The height of the opening

C The height of the drive

E The distance between the bottom of the drive and the

bottom of the opening

G The outline of the drive

Illustration 5: Dimensions of the Opening and Drive Outline with Flange

Table 10: The Dimensions of the Drive, MR4 to MR7, in mm (in inch)

Enclosure size C D

MR4 357 (14.1) 152 (6.0)

MR5 454 (17.9) 169 (6.7)

MR6 580 (22.8) 220 (8.7)

MR7 680 (26.8) 286 (11.3)

Table 11: The Dimensions of the Opening for the Flange Mounting, MR4 to MR7, in mm (in inch)

Enclosure size A B E

MR4 315 (12.4) 137 (5.4) 24 (0.9)

B The width of the opening

D The width of the drive

F The outline of the opening

H The top of the drive

MR5 408 (16.1) 152 (6.0) 23 (0.9)

MR6 541 (21.3) 203 (8.0) 23 (0.9)

MR7 655 (25.8) 240 (9.4) 13 (0.5)

AQ298036140958en-000101 / DPD01711

e30bg010.10

Operating Guide | VACON® 100 Wall-mounted Drives

Mounting

5.3 Cooling Requirements

5.3.1 General Cooling Requirements

The AC drive produces heat in operation. The fan moves air and decreases the temperature of the drive. Make sure that there is sufficiently free space around the drive. Some free space is also necessary for maintenance.

Make sure that the temperature of the cooling air does not go above the maximum ambient operating temperature or below the minimum ambient operating temperature of the drive.

5.3.2 Cooling

A The clearance around the drive (see also B and C)

C The free space above the drive

Illustration 6: Installation Space

B The distance from a drive to a second drive, or the distance to

the cabinet wall

D The free space below the drive

AQ298036140958en-000101 / DPD01711| 27

Operating Guide | VACON® 100 Wall-mounted Drives

Table 12: Minimum Clearances around the AC Drive in mm (in inch)

Mounting

Enclosure size

(1)

C D

MR4 20 (0.8) 20 (0.8) 100 (3.9) 50 (2.0)

MR5 20 (0.8) 20 (0.8) 120 (4.7) 60 (2.4)

MR6 20 (0.8) 20 (0.8) 160 (6.3) 80 (3.1)

MR7 20 (0.8) 20 (0.8) 250 (9.8) 100 (3.9)

MR8 20 (0.8) 20 (0.8) 300 (11.8) 150 (5.9)

MR9 20 (0.8) 20 (0.8) 350 (13.8) 200 (7.9)

For a drive with IP54/UL Type 12, the minimum clearances A and B are 0 mm/0 in.

AQ298036140958en-000101 / DPD01711

e30bh172.10

C+D

Operating Guide | VACON® 100 Wall-mounted Drives

Mounting

Illustration 7: Installation Space when Drives Are Installed on Top of Each Other

• If many AC drives are installed above each other, the necessary free space is C + D (see illustration 6).

• Make also sure that the outlet air from the lower drive goes to a different direction than the air intake of the top drive. To do this, attach a metal plate to the cabinet wall between the drives.

• When the drives are installed in a cabinet, make sure to prevent recirculation of air.

AQ298036140958en-000101 / DPD01711| 29

Operating Guide | VACON® 100 Wall-mounted Drives

5.3.3 Necessary Quantity of Cooling Air

Table 13: The Necessary Quantity of Cooling Air

Mounting

Enclosure size

MR4 45 26

MR5 75 44

MR6 190 112

MR7 185 109

MR8 335 197

MR9 620 365

The quantity of cooling air, m3/h

The quantity of cooling air, CFM

AQ298036140958en-000101 / DPD01711

+ 118 hidden pages

Danfoss VACON 100 INDUSTRIAL, VACON 100 FLOW, VACON 100 HVAC Operating guide

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Introduction

Safety

Product Overview

Receiving the Delivery

Mounting