NOTE! Download the English and French product guides with applicable safety, warning and caution information from https://
www.danfoss.com/en/service-and-support/.
REMARQUE Vous pouvez télécharger les versions anglaise et française des guides produit contenant l'ensemble des informations
de sécurité, avertissements et mises en garde applicables sur le site https://www.danfoss.com/en/service-and-support/.
Index
MinMaxUnitDefault
IDDescription
Parameter
e30bg858.10
A
B
C
DEFGH
A
The location of the parameter in the menu, that is,
the parameter number.
B
The name of the parameter.
C
The minimum value of the parameter.
D
The maximum value of the parameter.
E
The unit of the value of the parameter. The unit
shows if it is available.
F
The value that was set in the factory.
G
The ID number of the parameter.
H
A short description of the values of the parameter
and/or its function.
VACON® 100 FLOW
Application Guide
Introduction
1 Introduction
1.1 Purpose of this Application Guide
This Application Guide provides information for configuring the system, controlling the AC drive, accessing parameters, programming, and troubleshooting of the AC drive. It is intended for use by qualified personnel. Read and follow the instructions to use the
drive safely and professionally. Pay particular attention to the safety instructions and general warnings that are provided in this
manual and other documentation delivered with the drive.
1.2 Manual and Software Version
This manual is regularly reviewed and updated. All suggestions for improvement are welcome.
The original language of this manual is English.
Table 1: Manual and Software Version
1.3 Additional Resources
Other resources are available to understand advanced AC drive functions and operation.
•
VACON® 100 Wall-mounted Drives Operating Guide
•
VACON® 100 Enclosed Drives Installation Manual
VACON® 100 IP00 Drive Modules Installation Manual
•
VACON® 100 X Installation Manual
•
Instructions for operation with option boards and other optional equipment.
•
Supplementary publications and manuals are available from Danfoss.
For US and Canadian markets:
1.4 Parameter Table Reading Guide
This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables.
Different preheat modes to prevent condensation problems
-
Maintenance counters
•
Drive Customizer for custom logic programming
•
Control, parametrization, and diagnostics via PC-tools
Introduction
1.6 Start-up Quick Guide
There are 5 applications available for the product. When an application is selected, a group of parameters get their preset values.
The selection of the application makes the commissioning of the drive easy and reduces the manual work with the parameters. It is
also possible to edit these parameters later.
W A R N I N G
ACCIDENTAL START BECAUSE OF CHANGE OF SETTINGS
Running the Startup wizard, changing the application or the software can cause the I/O functions to change.
Disconnect the motor from the drive if an accidental start can be dangerous.
-
The available applications:
•
Standard application (3.2 Standard and HVAC Applications)
•
HVAC application (3.2 Standard and HVAC Applications)
•
PID control application (3.3 PID Control Application)
Wizards make it more convenient to use the AC drive. There is a start-up wizard (see 1.6.1 Start-Up Wizard), 5 applications wizards
(see 4.1 Application Wizards), and 1 function wizard (see 4.2.2 Fire Mode Wizard).
1.6.1 Start-Up Wizard
The Start-up wizard asks for necessary data for the drive to control the procedure.
Procedure
1.
Select language (P6.1).
If a battery is installed, the steps 2–5 are shown.
2.
Set daylight saving time (P5.5.5). (Russia, US, EU, or OFF)
3.
Set time (P5.5.2).
4.
Set year (P5.5.4).
5.
Set date (P5.5.3).
6.
Run Startup wizard?
If the selection is No, the Start-up wizard ends.
7.
Select an application (P1.2 Application, ID 212).
8.
Run the Application wizard?
a.
To continue to the application wizard, set the selection to Yes and push the [OK] button. See the description of the
different application wizards in chapter 4.1 Application Wizards.
After these selections, the Start-up wizard is completed. To start the Start-up wizard again, there are 2 alternatives.
Go to the parameter P6.5.1 Restore Factory Defaults or to the parameter B1.1.1 Start-up Wizard. Then set the value
to Activate.
The [BACK/RESET] button. Use it to move back in the
menu, exit the Edit mode, reset a fault.
B
The arrow button UP. Use it to scroll up the menu
and to increase a value.
C
The [FUNCT] button. Use it to change the rotation
direction of the motor, access the control page, and
change the control place.
D
The arrow button RIGHT.
E
The START button.
F
The arrow button DOWN. Use it to scroll the menu
down and to decrease a value.
G
The STOP button.
H
The arrow button LEFT. Use it to move the cursor
left.
I
The [OK] button. Use it to go into an active level or
item, or to accept a selection.
VACON® 100 FLOW
Application Guide
User Interfaces
2 User Interfaces
2.1 Description of the Control Panel
2.1.1 Control Panel and the Keypad
The control panel is the interface between the AC drive and the user. With the control panel, it is possible to control the speed of a
motor and monitor the status of the AC drive. It is also possible to set the parameters of the AC drive.
Illustration 2: Buttons of the VACON® 100 Keypad
2.1.2 Displays of the Control Panel
There are 2 display types: the graphical display and the text display. The control panel always has the same keypad and buttons.
The display shows this data.
•
The status of the motor and the drive.
•
Faults in the motor and in the drive.
•
Your location in the menu structure.
If the text in the text display is too long for the display, the text scrolls to show the full text string. Some functions are only available
in the graphical display.
The location field: the ID number of the parameter
and the current location in the menu
G
An activated group or item
H
The number of items in the group in question
AB
F
C
D
E
e30bu014.10
A
The indicators of status
B
The indicators of alarm and fault
C
The name of the group or item of the current locationDThe current location in the menu
E
The indicators of the control place
F
The indicators of the rotation direction
VACON® 100 FLOW
Application Guide
Illustration 3: Graphical Display of the Control Panel
User Interfaces
Illustration 4: Text Display of the Control Panel
2.2 Menu Structure
The data of the AC drive is in menus and submenus. To move between the menus, use the arrow buttons Up and Down in the
keypad. To go into a group or an item, push the [OK] button. To go back to the previous level, push the [BACK/RESET] button.
On the display, current location in the menu shows, for example M3.2.1. The display also shows the name of the group or item in the
current location.
This topic gives instructions on how to edit the text values on the graphical display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.
3.
To set a new value, push the arrow buttons Up and Down.
User Interfaces
4.
To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.
2.3.2 Editing the Numerical Values
This topic gives instructions on how to edit the numerical values on the graphical display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.
Move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down.
3.
4.
To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.
With some parameters, more than 1 value can be selected. Select a checkbox at each necessary value.
Procedure
1.
Find the parameter. There is a symbol on the display when a checkbox selection is possible.
2.
To move in the list of values, use the arrow buttons Up and Down.
3.
To add a value into your selection, select the box that is next to it with the arrow button Right.
User Interfaces
2.3.4 Resetting a Fault
To reset a fault, use the [BACK/RESET] button or the parameter Reset Faults. See 7.1.2 Reset Faults.
2.3.5 [FUNCT] Button
The [FUNCT] button can be used for 4 functions.
•
To have access to the Control page.
•
To change easily between the Local and Remote control places.
•
To change the rotation direction.
•
To edit quickly a parameter value.
2.3.5.1 Different Control Places
The selection of the control place determines from where the AC drive takes the start and stop commands. All the control places
have a parameter for the selection of the frequency reference source. The Local control place is always Keypad. The Remote control
place is I/O or Fieldbus. The status bar of the display shows the current control place.
It is possible to use I/O A, I/O B, and Fieldbus as Remote control places. I/O A and Fieldbus have the lowest priority. Select them with
P3.2.1 (Remote Control Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input. Select the digital
input with parameter P3.5.1.7 (I/O B Control Force).
Keypad is always used as a control place when the control place is Local. Local control has higher priority than Remote control. For
example, if parameter P3.5.1.7 bypasses the control place with a digital input, and Local is selected in Remote control, Keypad becomes the control place. Use the [FUNCT] button or P3.2.2 Local/Remote to change between the Local and Remote control.
This topic gives instructions on how to change the control place on the control panel.
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select Local/Remote, use the arrow buttons Up and Down. Push the [OK] button.
3.
To select Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the [OK] button.
User Interfaces
4.
If Remote control place is changed to Local, that is, Keypad, give a keypad reference.
After the selection, the display goes back into the same location where it was when the [FUNCT] button was push-
ed.
2.3.5.3 Going into the Control Page
It is easy to monitor the most important values in the Control page.
See more information about Keypad Reference in
display shows the frequency reference, which cannot be edited. The other values on the page are Multimonitor values. These values
can be selected (see 5.2.1 Changing the Items to Monitor).
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select the Control page, push the arrow buttons Up and Down. Go in with the [OK] button.
The Control page opens.
With the Local control place and the keypad reference selected, P3.3.1.8 Keypad Reference can be set with the [OK] button.
3.
6.3 Group 3.3: References. If other control places or reference values are used, the
Push the arrow buttons Up and Down to select Quick Edit and accept with the [OK] button.
3.
Write the ID number of a parameter or monitoring value. Push [OK].
The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode.
User Interfaces
2.3.6 Copying the Parameters of an AC Drive
Use this function to copy parameters from a drive to another. Before downloading parameters from the control panel to the drive,
stop the drive.
N O T I C E
This function is available only in the graphical display.
Procedure
1.
Save the parameters to the control panel.
a.
Go into the User settings menu.
b.
Go into the Parameter backup submenu.
The command Restore factory defaults brings back the parameter settings that were made at the factory. Use the command Save to keypad to copy all the parameters to the control panel. The command Restore from keypad copies all the
parameters from the control panel to the drive.
2.
Detach the control panel and connect it to another drive.
3.
Download the parameters to the new drive with the command Restore from keypad.
2.3.7 Comparing the Parameters
Use this function to compare the current parameter set with one of these 4 sets. See more about these parameters in
ter Back-up Parameters.
•
Set 1 (P6.5.4 Save to Set 1)
•
Set 2 (P6.5.6 Save to Set 2)
•
Defaults (P6.5.1 Restore Factory Defaults)
•
Keypad set (P6.5.2 Save to Keypad)
c.
Use the arrow buttons Up and Down to select a function. Accept the selection with the [OK] button.
If the parameter set with which the current set is compared was not saved, the display shows the text Comparing failed.
Procedure
1.
Go into the User settings menu.
2.
Go into the Parameter Compare function.
3.
Select the pair of sets. Push [OK] to accept the selection.
4.
Select Active and push [OK].
5.
Examine the comparing between the current values and the values of the other set.
2.3.8 Reading Help Texts
The graphical display can show help texts on many topics. All the parameters have a help text. The help texts are also available for
the faults, alarms, and the start-up wizard.
If the same items are used frequently, add them into Favourites. Collect a set of parameters or monitoring signals from all the control panel menus. See 9.2.2 Adding an Item to the Favourites.
2.4 Text Display
2.4.1 Editing the Text Values
This topic gives instructions on how to edit text values on the text display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
To go to the Edit mode, push the [OK] button.
3.
To set a new value, push the arrow buttons Up and Down.
4.
Accept the change with the [OK] button. To ignore the change, use the [BACK/RESET] button.
2.4.2 Editing the Numerical Values
This topic gives instructions on how to edit the numerical values on the text display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
Go to the Edit mode.
3.
Move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down.
4.
Accept the change with the [OK] button. To ignore the change, use the [BACK/RESET] button.
To reset a fault, use the [BACK/RESET] button or the parameter Reset Faults. See 7.1.2 Reset Faults.
2.4.4 [FUNCT] Button
The [FUNCT] button can be used for 4 functions.
•
To have access to the Control page.
•
To change easily between the Local and Remote control places.
•
To change the rotation direction.
•
To edit quickly a parameter value.
2.4.4.1 Different Control Places
The selection of the control place determines from where the AC drive takes the start and stop commands. All the control places
have a parameter for the selection of the frequency reference source. The Local control place is always Keypad. The Remote control
place is I/O or Fieldbus. The status bar of the display shows the current control place.
It is possible to use I/O A, I/O B, and Fieldbus as Remote control places. I/O A and Fieldbus have the lowest priority. Select them with
P3.2.1 (Remote Control Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input. Select the digital
input with parameter P3.5.1.7 (I/O B Control Force).
Keypad is always used as a control place when the control place is Local. Local control has higher priority than Remote control. For
example, if parameter P3.5.1.7 bypasses the control place with a digital input, and Local is selected in Remote control, Keypad becomes the control place. Use the [FUNCT] button or P3.2.2 Local/Remote to change between the Local and Remote control.
2.4.4.2 Changing the Control Place
This topic gives instructions on how to change the control place on the control panel.
Procedure
Anywhere in the menu structure, push the [FUNCT] button.
1.
2.
To select Local/Remote, use the arrow buttons Up and Down. Push the [OK] button.
3.
To select Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the [OK] button.
4.
If Remote control place is changed to Local, that is, the keypad, give a keypad reference.
After the selection, the display goes back into the same location where it was when the [FUNCT] button was pushed.
It is easy to monitor the most important values in the Control page.
See more information about Keypad Reference in 6.3 Group 3.3: References. If other control places or reference values are used, the
display shows the frequency reference that cannot be edited. The other values on the page are Multimonitor values. These values
can be selected (see
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select the Control page, push the arrow buttons Up and Down. Go in with the [OK] button.
5.2.1 Changing the Items to Monitor).
The Control page opens.
3.
If the Local control place and the keypad reference are used, P3.3.1.8 Keypad Reference can be set with the [OK] button.
2.4.4.4 Changing the Rotation Direction
The rotation direction of the motor can be changed quickly with the [FUNCT] button.
N O T I C E
The command Change direction is available in the menu only if the current control place is Local.
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select Change direction, push the arrow buttons Up and Down. Push the [OK] button.
3.
Select a new rotation direction.
The current rotation direction blinks.
4.
Push the [OK] button.
The rotation direction changes immediately. The arrow indication in the status field of the display changes.
2.4.4.5 Using the Quick Edit Function
With the Quick Edit function, a parameter can be accessed quickly by typing the ID number of the parameter.
Make the connection between the AC drive and the PC tool with the VACON® serial communication cable. The serial communication drivers are installed automatically during the installation of VACON® Live. After the cable is installed, VACON® Live finds the
connected drive automatically.
See more on how to use VACON® Live in the help menu of the program.
Use the parameter P1.2 (Application) to select an application for the drive. Immediately when the parameter P1.2 changes, parameter groups get their preset values.
3.2 Standard and HVAC Applications
Use the Standard and HVAC applications to control pumps or fans, for example.
It is possible to control the drive from the control panel (keypad), Fieldbus, or I/O terminal.
When the drive is controlled with the I/O terminal, the frequency reference signal is connected to AI1 (0…10 V) or AI2 (4…20 mA).
The connection depends the type of the signal. There are also 3 preset frequency references available. The preset frequency references can be activated with DI4 and DI5. The start/stop signals of the drive are connected to DI1 (start forward) and DI2 (start reverse).
It is possible to configure all the drive outputs freely in all the applications. There is 1 analog output (Output Frequency) and 3 relay
outputs (Run, Fault, Ready) available on the basic I/O board.
Use the PID control application with processes where the process variable (for example pressure) is controlled through control of
the speed of the motor.
In this application, the internal PID controller of the drive is configured for 1 setpoint and 1 feedback signal.
It is possible to use 2 control places. Make the selection of the control place A or B with DI6. When control place A is active, the start/
stop commands are given by DI1, and the PID controller gives the frequency reference. When control place B is active, start/stop
commands are given by DI4, and AI1 gives the frequency reference.
It is possible to configure all the drive outputs freely in all the applications. There are 1 analog output (Output Frequency) and 3
relay outputs (Run, Fault, Ready) available on the basic I/O board.
Use the Multi-pump (single drive) application in applications, where 1 drive controls a system that has the maximum of 8 parallel
motors, for example, pumps, fans or compressors. By default, Multi-pump (single drive) application is configured for 3 parallel motors.
The drive is connected to 1 of the motors, which becomes the regulating motor. The internal PID controller of the drive controls the
speed of the regulating motor and gives control signals by relay outputs to start or stop the auxiliary motors. External contactors
(switch) set the auxiliary motors to the mains.
It is possible to control a process variable, the pressure, for example, by the control of the speed of the regulating motor and by the
number of motors that operate.
Autochange function (change of start order) makes the wear of the motors in the system more equal. Autochange function monitors the running hours and sets the start order of each motor. The motor that has the lowest running hours starts first and the motor
that has the highest running hours starts last. It is possible to configure the autochange to start based on the autochange interval
time set by the internal real-time clock (an RTC battery needed) of the drive.
It is possible to configure the autochange for all the motors in the system or only the auxiliary motors.
Illustration 11: Control Diagram with Only the Auxiliary Motors Configured to Autochange
Illustration 12: Control Diagram with All the Motors Configured to Autochange
It is possible to use 2 control places. Make the selection of the control place A or B with DI6. When control place A is active, DI1 gives
the start and stop commands, and the PID controller gives the frequency reference. When control place B is active, DI4 gives the
start and stop commands, and AI1 gives the frequency reference.
It is possible to configure all the drive outputs freely in all the applications. There is 1 analog output (Output Frequency) and 3 relay
outputs (Run, Fault, Ready) available on the basic I/O board.
Use the Multi-pump (multidrive) application in a system that has the maximum of 8 parallel speed motors with different speeds, for
example, pumps, fans or compressors. By default, the Multi-pump (Multidrive) application is configured for 3 parallel motors.
The checklist for the commissioning a Multi-pump (multidrive) system is in 11.17.1.1 Commissioning Multi-pump (Multidrive).
Each motor has a drive controls that applicable motor. The drives of the system communicate with each other by Modbus RTU com-
It is possible to control a process variable, the pressure, for example, by the control of the speed of the regulating motor and by the
number of motors that operate. The internal PID controller in the drive of the regulating motor controls the speed, the start and
stop of the motors.
The selected operation mode specifies the operation of the system. In the Multifollower mode, auxiliary motors follow the speed of
the regulating motor.
Pump 1 controls and pumps 2 and 3 follow the speed of pump 1, as the curves A show.
Illustration 16: Control in the Multifollower Mode
The pumps are locked to the constant production frequency
VACON® 100 FLOW
Application Guide
Applications
The figure Illustration 17 shows an example of the Multimaster mode, where the speed of the regulating motor locks to the constant production speed B, when next motor starts. Curves A show the regulating of the pumps.
Illustration 17: Control in the Multimaster Mode
Autochange function (change of start order) makes the wear of the motors in the system more equal. Autochange function monitors the running hours and sets the start order of each motor. The motor that has the lowest running hours starts first and the motor
that has the highest running hours starts last. It is possible to configure the autochange to start based on the autochange interval
time or on the internal real-time clock of the drive (an RTC battery needed).
The application wizard helps to set the basic parameters that are related to the application.
To start the Standard application wizard, set the value Standard to parameter P1.2 Application (ID 212) in the keypad.
If the application wizard is started from the Start-up wizard, the wizard goes directly to step 11.
See the range of values of the parameters in 6.1 Group 3.1: Motor Settings, 6.3 Group 3.3: References, 6.4 Group 3.4: Ramps and
Brakes Setup.
Procedure
1.
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor).
If Motor Type is set to Induction Motor, also step 6 is shown. If the selection is PM Motor, the value of parameter
P3.1.1.5 Motor Cos Phi is set to 1.00, and the wizard skips step 6.
2.
Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate of the motor).
3.
Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate of the motor).
4.
Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate of the motor).
5.
Set a value for P3.1.1.4 Motor Nominal Current (so that it agrees with the nameplate of the motor).
6.
Set a value for P3.1.1.5 Motor Cos Phi (so that it agrees with the nameplate of the motor).
7.
Set a value for P3.3.1.1 Minimum Frequency Reference.
8.
Set a value for P3.3.1.2 Maximum Frequency Reference.
9.
Set a value for P3.4.1.2 Acceleration Time 1.
10.
Set a value for P3.4.1.3 Deceleration Time 1.
11.
Select the a control place (where to give the start and stop commands, and the frequency reference of the drive).
The Standard application wizard is completed.
4.1.2 HVAC Application Wizard
The application wizard helps to set the basic parameters that are related to the application.
To start the HVAC application wizard, set the value Standard to parameter P1.2 Application (ID 212) in the keypad.
See the range of values of the parameters in 6.2 Group 3.2: Start/Stop Setup, 6.1 Group 3.1: Motor Settings, 6.3 Group 3.3: Referen-
ces, 6.4 Group 3.4: Ramps and Brakes Setup.
Procedure
1.
Select the type or process (or application) to control.
-
Compressor
-
Fan
-
Pump
-
Other
Some parameters have preset values specified by the selection. See the parameters and their values in the following table.
If process is set to Compressor, also step 2 is shown. If the selection is anything else, the wizard skips step 2. If
process is set to Other, also steps 11 and 12 are shown.
2.
Set a value for P3.2.11 Restart Delay.
3.
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor).
If Motor Type is set to Induction Motor, also step 8 is shown. If the selection is PM Motor, the value of parameter
P3.1.1.5 Motor Cos Phi is set to 1.00, and the wizard skips step 8.
4.
Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate of the motor).
5.
Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate of the motor).
6.
Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate of the motor).
7.
Set a value for P3.1.1.4 Motor Nominal Current (so that it agrees with the nameplate of the motor).
8.
Set a value for P3.1.1.5 Motor Cos Phi (so that it agrees with the nameplate of the motor).
9.
Set a value for P3.3.1.1 Minimum Frequency Reference.
10.
Set a value for P3.3.1.2 Maximum Frequency Reference.
11.
Set a value for P3.4.1.2 Acceleration Time 1.
12.
Set a value for P3.4.1.3 Deceleration Time 1.
The wizard goes to steps specified by the application.
13.
Select the control place (where to give the start and stop commands, and the frequency reference of the drive).
Wizards
The HVAC application wizard is completed.
4.1.3 PID Control Application Wizard
The application wizard helps to set the basic parameters that are related to the application.
To start the PID Control application wizard, set the value PID Control to parameter P1.2 Application (ID 212) in the keypad.
If the application wizard is started from the Start-up wizard, the wizard goes directly to step 11.
See the range of values of the parameters in 6.1 Group 3.1: Motor Settings, 6.3 Group 3.3: References, 6.4 Group 3.4: Ramps and
Brakes Setup, 6.13 Group 3.13: PID Controller.
Procedure
1.
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor).
If Motor Type is set to Induction Motor, also step 6 is shown. If the selection is PM Motor, the value of parameter
P3.1.1.5 Motor Cos Phi is set to 1.00, and the wizard skips step 6.
2.
Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate of the motor).
3.
Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate of the motor).
4.
Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate of the motor).
5.
Set a value for P3.1.1.4 Motor Nominal Current (so that it agrees with the nameplate of the motor).
6.
Set a value for P3.1.1.5 Motor Cos Phi (so that it agrees with the nameplate of the motor).
7.
Set a value for P3.3.1.1 Minimum Frequency Reference.
8.
Set a value for P3.3.1.2 Maximum Frequency Reference.
9.
Set a value for P3.4.1.2 Acceleration Time 1.
10.
Set a value for P3.4.1.3 Deceleration Time 1.
11.
Select a control place (where to give the start and stop commands, and the frequency reference of the drive).
12.
Set a value for P3.13.1.4 Process Unit Selection.
If the selection is other than %, the next steps are shown. If the selection is %, the wizard goes directly to step 16.
The application wizard helps to set the basic parameters that are related to the application.
To start the Multi-pump (single drive application wizard, set the value PID Control to parameter P1.2 Application (ID 212) in the
keypad.
If the application wizard is started from the Start-up wizard, the wizard goes directly to step 11.
See the range of values of the parameters in 6.1 Group 3.1: Motor Settings, 6.3 Group 3.3: References, 6.4 Group 3.4: Ramps and
Brakes Setup, 6.13 Group 3.13: PID Controller.
Procedure
1.
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate of the motor).
If Motor Type is set to Induction Motor, also step 6 is shown. If the selection is PM Motor, the value of parameter
P3.1.1.5 Motor Cos Phi is set to 1.00, and the wizard skips step 6.
2.
Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate of the motor).
3.
Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate of the motor).
4.
Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate of the motor).
5.
Set a value for P3.1.1.4 Motor Nominal Current (so that it agrees with the nameplate of the motor).
6.
Set a value for P3.1.1.5 Motor Cos Phi (so that it agrees with the nameplate of the motor).
7.
Set a value for P3.3.1.1 Minimum Frequency Reference.
8.
Set a value for P3.3.1.2 Maximum Frequency Reference.
9.
Set a value for P3.4.1.2 Acceleration Time 1.
10.
Set a value for P3.4.1.3 Deceleration Time 1.
11.
Select a control place (where to give the start and stop commands, and the frequency reference of the drive).
12.
Set a value for P3.13.1.4 Process Unit Selection.
If the selection is other than %, the next steps are shown. If the selection is %, the wizard goes directly to step 16.
Set a value for P3.13.3.3 Feedback 1 Source Selection.
See the table Feedback settings in chapter 6.13 Group 3.13: PID Controller.
If analog input signal is selected, step 17 is shown. With other selections, the wizard goes to step 18.
17.
Set the signal range of the analog input.
See table Analog inputs in chapter 6.5 Group 3.5: I/O Configuration.
18.
Set a value for P3.13.1.8 Error Inversion.
19.
Set a value for P3.13.2.6 Setpoint Source Selection.
See table Setpoints in chapter 6.13 Group 3.13: PID Controller.
If analog input signal is selected, step 20 is shown. With other selections, the wizard goes to step 21. If Keypad
Setpoint 1 or Keypad Setpoint 2 is selected for the value, step 22 is shown.
20.
Set the signal range of the analog input.
See table Analog inputs in chapter 6.5 Group 3.5: I/O Configuration.
21.
Set a value for P3.13.2.1 (Keypad setpoint 1) and P3.13.2.2 (Keypad setpoint 2).
22.
Using the sleep function.
Wizards
If the value "Yes" is given step 22, the next 3 steps are shown.
23.
Set a value for P3.13.5.1 SP1 Sleep Frequency Limit.
24.
Set a value for P3.13.5.2 SP1 Sleep Delay.
25.
Set a value for P3.13.5.3 SP1 Wake-up Level.
26.
Set a value for P3.15.2 Number of pumps.
27.
Set a value for P3.15.5 Pump Interlocking.
28.
Set a value for P3.15.6 Autochange.
If the value Enabled (Interval or Weekdays) is set to parameter Autochange, the next 6 steps are shown. If the Au-
tochange function is not used, the wizard goes directly to step 21.
29.
Set a value for P3.15.7 Autochanged pumps.
If the value Enabled (Interval) is set to parameter Autochange in step 28, the next step is shown.
30.
Set a value for P3.15.8 Autochange Interval.
If the value Enabled (Weekdays) is set to parameter Autochange in step 28, the next 2 steps are shown.
31.
Set a value for P3.15.9 Autochange Days.
32.
Set a value for P3.15.10 Autochange Time of Day.
33.
Set a value for P3.15.11 Autochange Frequency Limit.
34.
Set a value for P3.15.12 Autochange Pump Limit.
35.
Set a value for P3.15.13 Bandwidth.
36.
Set a value for P3.15.14 Bandwidth Delay.
The Multi-pump (single drive) application wizard is completed.
4.1.5 Multi-pump (Multidrive) Application Wizard
The application wizard helps to set the basic parameters that are related to the application.
To start the Multi-pump (single drive application wizard, set the value PID Control to parameter P1.2 Application (ID 212) in the
keypad.
If the application wizard is started from the Start-up wizard, the wizard goes directly to step 11.
Monitor Menu allows monitoring the actual values of the parameters and signals. It also allows monitoring the statuses and measurements. Some of the values to be monitored can be customized.
5.2 Multimonitor Monitoring
5.2.1 Changing the Items to Monitor
On the Multimonitor page, 4–9 items to monitor can be collected. Select the number of items with the parameter 3.11.4 Multimonitor View. See more in 6.11 Group 3.11: Application Settings.
Procedure
1.
Go into the Monitor menu with the [OK] button.
2.
Go into Multimonitor.
To replace an old item, activate it. Use the arrow buttons.
3.
4.
To select a new item in the list, push [OK].
5.3 Trend Curve Monitoring
5.3.1 Uses of the Trend Curve
The Trend curve is a graphical presentation of 2 monitor values.
When a value is selected, the drive starts to record the values. The Trend curve submenu allows examining the trend curve, and
making the signal selections. Also the minimum and maximum settings and the sampling interval, and use autoscaling can be given
there.
5.3.2 Changing the Values in Trend Curve Monitoring
Procedure
1.
In the Monitor menu, find the Trend curve submenu and push [OK].
2.
Go into the submenu View trend curve with the [OK] button.
To select the current value that to change, use the arrow buttons up and down. Push [OK].
Only 2 values as trend curves can be monitored at the same time. The current selections, FreqReference, and Motor speed,
are at the bottom of the display.
4.
Go through the list of the monitoring values with the arrow buttons.
Monitor Menu
5.
5.3.3 Stopping the Progression of the Curve
The Trend curve function allows stopping the curve and reading the current values. After, the progression of the curve can be restarted.
Procedure
1.
2.
Make a selection and push [OK].
In Trend curve view, activate a curve with the arrow button Up.
The frame of the display turns bold.
Push [OK] at the target point of the curve.
A vertical line comes into view on the display. The values at the bottom of the display agree to the location of the
Go into this menu to monitor values in a curve form.
P2.2.2
Sampling interval
100
432000
ms
100
2368
P2.2.3
Channel 1 min
-214748
1000
-1000
2369
P2.2.4
Channel 1 max
-1000
214748
1000
2370
P2.2.5
Channel 2 min
-214748
1000
-1000
2371
P2.2.6
Channel 2 max
-1000
214748
1000
2372
P2.2.7
Autoscale
010
2373
0 = Disabled
1 = Enabled
Index
Monitoring value
Unit
Scale
ID
Description
V2.3.1
Output frequency
Hz
0.011V2.3.2
Frequency reference
Hz
0.0125V2.3.3
Motor speed
RPM12
V2.3.4
Motor current
A
Varies
3
V2.3.5
Motor torque
%
0.14V2.3.7
Motor shaft power
%
0.1
5
VACON® 100 FLOW
Application Guide
3.
To move the line to see the values of some other location, use the arrow buttons Left and Right.
5.3.4 Trend Curve Parameters
Table 13: The Trend Curve Parameters
Monitor Menu
5.4 Basic Monitoring
5.4.1 Uses of the Basic Monitoring
Only the standard I/O board statuses are available in the Monitor menu. For the statuses of all the I/O board signals as raw data, see
the I/O and Hardware menu.
Check the statuses of the expander I/O board in the I/O and Hardware menu when the system asks.
B1 = Ready
B2 = Run
B3 = Fault
B6 = Run Enable
B7 = Alarm Active
B10 = DC current in stop
B11 = DC brake active
B12 = Run Request
B13 = Motor Regulator Active
B15 = Brake Chopper Active
V2.6.2
Ready status
1
78
B0 = Run Enable high
B1 = No fault active
B2 = Charge switch closed
B3 = DC voltage OK
B4 = Power unit OK
B5 = Power unit is not blocking start
B6 = System software is not blocking start
V2.6.3
Application Status Word1
1
89
B0 = Interlock 1
B1 = Interlock 2
B2 = Ramp 2 active
B3 = Reserved
B4 = I/O A control active
B5 = I/O B control active
B6 = Fieldbus Control Active
B7 = Local control active
B8 = PC control active
B9 = Preset frequencies active
B10 = Flushing active
B11 = Fire Mode active
B12 = Motor Preheat active
B13 = Quick stop active
B14 = Drive stopped from keypad
V2.6.4
Application Status Word2
1
90
B0 = Acc/Dec prohibited
B1 = Motor switch open
B2 = PID running
B3 = PID sleep
VACON® 100 FLOW
Application Guide
1
This parameter group is visible with an option board for temperature measurement (OPTBH).
0 = Positive
1 = Actual direction
2 = Follow reference
Data
Default Value
Scale
Process Data Out 1
Output frequency
0.01 Hz
Process Data Out 2
Motor speed
1 RPM
Process Data Out 3
Motor current
0.1 A
Process Data Out 4
Motor torque
0.1%
Process Data Out 5
Motor power
0.1%
Process Data Out 6
Motor voltage
0.1 V
Process Data Out 7
DC link voltage
1 V
Process Data Out 8
Last active fault code
1
VACON® 100 FLOW
Application Guide
Parameters Menu
Table 54: The Default Values for Process Data Out in Fieldbus
Example
The value 2500 for output frequency equals 25.00 Hz, because the scale is 0.01. All the monitoring values in the Monitor menu
(chapter 5.1 Uses of the Monitor Menu) are given the scale value.