Danfoss VACON 100 FLOW Application guide
Application Guide
VACON® 100 FLOW
drives.danfoss.com
VACON® 100 FLOW
Application Guide
Contents
1
Introduction 11
1.1
Purpose of this Application Guide 11
Manual and Software Version 11
1.2
Additional Resources 11
1.3
1.4
Parameter Table Reading Guide 11
1.5
Functions of the AC Drive 12
1.6
Start-up Quick Guide 13
1.6.1
Start-Up Wizard 13
User Interfaces 14
2
Description of the Control Panel 14
2.1
Control Panel and the Keypad 14
2.1.1
Displays of the Control Panel 14
2.1.2
Contents
Menu Structure 15
2.2
2.3
Graphical Display 18
2.3.1
Editing the Text Values 18
2.3.2
Editing the Numerical Values 18
2.3.3
Selecting More than 1 Value 19
2.3.4
Resetting a Fault 19
2.3.5
[FUNCT] Button 19
2.3.5.1
2.3.5.2
2.3.5.3
2.3.5.4
2.3.5.5
2.3.6
Copying the Parameters of an AC Drive 22
2.3.7
Comparing the Parameters 22
2.3.8
Reading Help Texts 23
2.3.9
Using the Favourites Menu 24
Different Control Places 19
Changing the Control Place 20
Going into the Control Page 20
Changing the Rotation Direction 21
Using the Quick Edit Function 21
2.4
Text Display 24
2.4.1
Editing the Text Values 24
2.4.2
Editing the Numerical Values 24
2.4.3
Resetting a Fault 19
2.4.4
[FUNCT] Button 25
2.4.4.1
2.4.4.2
2.4.4.3
Different Control Places 19
Changing the Control Place 25
Going into the Control Page 26
AB298035655957en-000101/DPD01083 | 3Danfoss A/S © 2021.05
VACON® 100 FLOW
Application Guide
2.4.4.4
2.4.4.5
2.5
VACON® Live PC Tool 27
3
Applications 28
3.1
Using the Applications 28
3.2
Standard and HVAC Applications 28
3.3
PID Control Application 32
3.4
Multi-pump (Single Drive) Application 36
3.5
Multi-pump (Multidrive) Application 43
4
Wizards 67
4.1
Application Wizards 67
4.1.1
Standard Application Wizard 67
4.1.2
HVAC Application Wizard 67
Changing the Rotation Direction 26
Using the Quick Edit Function 21
Contents
4.1.3
PID Control Application Wizard 68
4.1.4
Multi-pump (Single Drive) Application Wizard 69
4.1.5
Multi-pump (Multidrive) Application Wizard 70
4.2
Function Wizards 72
4.2.1
Wizards in Menu 1.1 72
4.2.2
Fire Mode Wizard 72
5
Monitor Menu 73
5.1
Uses of the Monitor Menu 73
5.2
Multimonitor Monitoring 73
5.2.1
Changing the Items to Monitor 73
5.3
Trend Curve Monitoring 73
5.3.1
Uses of the Trend Curve 73
5.3.2
Changing the Values in Trend Curve Monitoring 73
5.3.3
Stopping the Progression of the Curve 74
5.3.4
Trend Curve Parameters 75
5.4
Basic Monitoring 75
5.4.1
Uses of the Basic Monitoring 75
5.4.2
Basic Monitoring Parameters 75
5.5
I/O Monitoring 76
5.6
Temperature Inputs 76
5.7
Extras and Advanced 77
5.8
Timer Functions Monitoring 79
5.9
PID Controller Monitoring 79
AB298035655957en-000101/DPD010834 | Danfoss A/S © 2021.05
VACON® 100 FLOW
Application Guide
5.10
External PID Controller Monitoring 80
5.11
Multi-pump Monitoring 80
5.12
Monitoring of Maintenance Counters 81
5.13
Fieldbus Process Data Monitoring 81
5.14
Drive Customizer Monitoring 82
5.15
Condition-based Monitoring 83
6
Parameters Menu 85
6.1
Group 3.1: Motor Settings 85
6.2
Group 3.2: Start/Stop Setup 87
6.3
Group 3.3: References 88
6.4
Group 3.4: Ramps and Brakes Setup 91
6.5
Group 3.5: I/O Configuration 92
6.6
Group 3.6: Fieldbus Data 99
6.7
Group 3.7: Prohibit Frequencies 101
Contents
6.8
Group 3.8 Supervisions 101
6.9
Group 3.9: Protections 102
6.10
Group 3.10: Automatic Reset 105
6.11
Group 3.11: Application Settings 106
6.12
Group 3.12: Timer Functions 107
6.13
Group 3.13: PID Controller 109
6.14
Group 3.14: External PID Controller 117
6.15
Group 3.15: Multi-pump 120
6.16
Group 3.16: Maintenance Counters 122
6.17
Group 3.17: Fire Mode 123
6.18
Group 3.18: Motor Preheat Parameters 124
6.19
Group 3.19: Drive Customizer 124
6.20
Group 3.21: Pump Control 124
6.21
Group 3.23: Advanced Harmonic Filter 127
6.22
Group 3.24: Condition-based Monitoring 127
7
Diagnostics Menu 132
7.1
Faults 132
7.1.1
Uses of the Active Faults Submenu 132
7.1.2
Reset Faults 132
7.1.2.1
7.1.2.2
7.1.2.3
7.1.3
Uses of the Fault History 133
Resetting Faults with the [BACK/RESET] Button 132
Resetting Faults with a Parameter on the Graphical Display 132
Resetting Faults with a Parameter on the Text Display 132
AB298035655957en-000101/DPD01083 | 5Danfoss A/S © 2021.05
VACON® 100 FLOW
Application Guide
7.1.3.1
7.1.3.2
7.2
Counters 134
7.2.1
Using the Counters 134
7.2.2
Total Counters 134
7.2.3
Trip Counters 135
7.3
Software Info 136
7.4
Drive Info 136
7.5
Unit Status 136
8
I/O and Hardware Menu 137
8.1
Basic I/O 137
8.2
Option Board Slots 137
8.3
Real-time Clock 138
8.4
Simple Network Time Protocol (SNTP) 138
Examining the Fault History on the Graphical Display 133
Examining the Fault History on the Text Display 133
Contents
8.5
Power Unit Settings 139
8.6
Keypad 139
8.7
Fieldbus 140
8.8
Fieldbus General 142
8.9
STO 143
8.10
Fieldbus Redundancy 143
9
User Settings, Favourites, and User Level Menus 144
9.1
User Settings 144
9.1.1
User Settings Parameters 144
9.1.2
Parameter Back-up Parameters 144
9.1.3
Parameter Compare Parameters 145
9.1.4
License Parameters 145
9.2
Favourites 145
9.2.1
Using the Favourites Menu 145
9.2.2
Adding an Item to the Favourites 145
9.2.3
Removing an Item from the Favourites 145
9.3
User Levels 146
9.3.1
Using the User Levels Menu 146
9.3.2
The User Level Parameters 146
9.3.3
Changing the Access Code of the User Levels 146
10
Monitoring Value Descriptions 148
10.1
Multimonitor 148
AB298035655957en-000101/DPD010836 | Danfoss A/S © 2021.05
VACON® 100 FLOW
Application Guide
10.2
Basic 149
10.3
I/O 150
10.4
Temperature Inputs 151
10.5
Extras and Advanced 152
10.6
Timer Functions 153
10.7
PID Controller 154
10.8
External PID Controller 155
10.9
Multi-pump 155
10.10
Maintenance Counters 156
10.11
Fieldbus Data 156
10.12
Drive Customizer 159
10.13
Condition-based Monitoring 160
10.13.1
Baseline Data 160
10.13.2
Stator Winding Monitor 161
Contents
10.13.3
Vibration 161
10.13.4
Load 162
11
Parameter Descriptions 163
11.2
Trend Curve 163
11.3
Motor Settings 164
11.3.1
Motor Nameplate Parameters 164
11.3.2
Motor Control Parameters 164
11.3.3
Motor Limits 168
11.3.4
Open Loop Parameters 168
11.3.5
I/f Start Function 171
11.3.6
Torque Stabilator Function 172
11.4
Start/Stop Setup 173
11.4.1
Start and Stop Commands in Different Control Places 173
11.5
References 181
11.5.1
Frequency Reference 181
11.5.2
Preset Frequencies 182
11.5.3
Motor Potentiometer Parameters 185
11.5.4
Flushing Parameters 186
11.6
Ramps and Brakes Setup 186
11.6.1
Ramp 1 186
11.6.2
Ramp 2 187
11.6.3
Start Magnetizing 189
11.6.4
DC Brake 189
AB298035655957en-000101/DPD01083 | 7Danfoss A/S © 2021.05
VACON® 100 FLOW
Application Guide
11.6.5
Flux Braking 189
11.7
I/O Configuration 190
11.7.1
Programming of Digital and Analog Inputs 190
11.7.1.1
11.7.1.2
11.7.1.3
11.7.1.4
11.7.1.5
11.7.1.6
11.7.1.7
11.7.2
Descriptions of Signal Sources 196
11.7.3
Default Functions of Programmable Inputs 197
11.7.4
Digital Inputs 197
11.7.5
Analog Inputs 202
Contents
General Information on the Programming 190
Programming of Digital Inputs 191
Programming of Digital Inputs in the Graphical Display 193
Programming of Digital Inputs in the Text Display 193
Programming of Analog Inputs 194
Programming of Analog Inputs in the Graphical Display 195
Programming of Analog Inputs in the Text Display 196
11.7.6
Digital Outputs 206
11.7.7
Analog Outputs 209
11.8
Fieldbus Data 212
11.9
Prohibit Frequencies 214
11.10
Supervisions 216
11.11
Protections 216
11.11.1
General 216
11.11.2
Motor Thermal Protections 218
11.11.3
Motor Stall Protection 221
11.11.4
Underload (Dry Pump) Protection 222
11.11.5
Quick Stop 224
11.11.6
AI Low Protection 225
11.12
Automatic Reset 226
11.13
Application Settings 229
11.14
Timer Functions 229
11.14.1
Introduction to Timer Functions 229
11.14.2
Time Channels, Intervals, and Timers 230
11.14.3
Editing an Interval 232
11.15
PID Controller 233
11.15.1
Basic Settings 233
11.15.2
Setpoints 235
11.15.3
Feedback 236
11.15.4
Feedforward 236
11.15.5
Sleep Function 237
AB298035655957en-000101/DPD010838 | Danfoss A/S © 2021.05
VACON® 100 FLOW
Application Guide
11.15.6
Feedback Supervision 240
11.15.7
Pressure Loss Compensation 242
11.15.8
Soft Fill 243
11.15.9
Input Pressure Supervision 244
11.15.10
Sleep Function When No Demand Is Detected 246
11.15.11
Multi-setpoint 248
11.16
External PID Controller 249
11.17
Multi-pump Function 250
11.17.1
The Multi-pump Function 250
11.17.1.1
11.17.2
System Configuration 251
11.17.3
Interlocks 256
11.17.4
Feedback Sensor Connection in a Multi-pump System 256
11.17.5
Overpressure Supervision 263
Contents
Commissioning Multi-pump (Multidrive) 250
11.17.6
Pump Run-time Counters 264
11.17.7
Advanced Settings 265
11.18
Maintenance Counters 266
11.18.1
The Maintenance Counters 266
11.19
Fire Mode 267
11.19.1
The Fire Mode Function 267
11.20
Motor Preheat Function 270
11.21
Drive Customizer 271
11.22
Pump Control 271
11.22.1
Auto-Cleaning 271
11.22.2
Jockey Pump 273
11.22.3
Priming Pump 274
11.22.4
Anti-blocking Function 275
11.22.5
Frost Protection 275
11.22.6
Flow Switch 276
11.23
Advanced Harmonic Filter 277
11.24
Condition-based Monitoring 277
11.24.1
Introduction to Condition-based Monitoring 277
11.24.1.1
11.24.6
Manual Run 279
11.24.7
Stator Winding Monitoring 280
11.24.8
Threshold Value 280
11.24.9
Warning and Alarm/Fault Stages 281
11.25
Default Values of Parameters in the Different Applications 286
Stages of Condition-based Monitoring 278
AB298035655957en-000101/DPD01083 | 9Danfoss A/S © 2021.05
VACON® 100 FLOW
Application Guide
12
Fault Tracing 292
Fault Types 292
12.1
12.2
Alarms and Warnings 292
Fault Codes 292
12.3
12.4
Total and Trip Counters 317
12.4.1
Operating Time Counter 317
12.4.2
Operating Time Trip Counter 318
12.4.3
Run Time Counter 318
12.4.4
Power on Time Counter 319
12.4.5
Energy Counter 319
12.4.6
Energy Trip Counter 320
Contents
AB298035655957en-000101/DPD0108310 | Danfoss A/S © 2021.05
Edition
Software version
DPD01083H
FW0159V024
NOTE! Download the English and French product guides with applicable safety, warning and caution information from https://
www.danfoss.com/en/service-and-support/.
REMARQUE Vous pouvez télécharger les versions anglaise et française des guides produit contenant l'ensemble des informations
de sécurité, avertissements et mises en garde applicables sur le site https://www.danfoss.com/en/service-and-support/.
Index
Min Max Unit Default
ID Description
Parameter
e30bg858.10
A
B
C
D E F G H
A
The location of the parameter in the menu, that is,
the parameter number.
B
The name of the parameter.
C
The minimum value of the parameter.
D
The maximum value of the parameter.
E
The unit of the value of the parameter. The unit
shows if it is available.
F
The value that was set in the factory.
G
The ID number of the parameter.
H
A short description of the values of the parameter
and/or its function.
VACON® 100 FLOW
Application Guide
Introduction
1 Introduction
1.1 Purpose of this Application Guide
This Application Guide provides information for configuring the system, controlling the AC drive, accessing parameters, programming, and troubleshooting of the AC drive. It is intended for use by qualified personnel. Read and follow the instructions to use the
drive safely and professionally. Pay particular attention to the safety instructions and general warnings that are provided in this
manual and other documentation delivered with the drive.
1.2 Manual and Software Version
This manual is regularly reviewed and updated. All suggestions for improvement are welcome.
The original language of this manual is English.
Table 1: Manual and Software Version
1.3 Additional Resources
Other resources are available to understand advanced AC drive functions and operation.
•
VACON® 100 Wall-mounted Drives Operating Guide
•
VACON® 100 Enclosed Drives Installation Manual
VACON® 100 IP00 Drive Modules Installation Manual
•
VACON® 100 X Installation Manual
•
Instructions for operation with option boards and other optional equipment.
•
Supplementary publications and manuals are available from Danfoss.
For US and Canadian markets:
1.4 Parameter Table Reading Guide
This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables.
Illustration 1: Parameter Table Reading Guide
AB298035655957en-000101 / DPD01083 | 11Danfoss A/S © 2021.05
VACON® 100 FLOW
Application Guide
1.5 Functions of the AC Drive
•
Easy setup functions
-
Applications with preset parameters and I/O configuration for your process: Standard, HVAC, PID control, Multi-pump
-
Start-up wizards for fast and easy parameterization
•
Navigation functions
-
The [FUNCT] button for an easy change between the local and the remote control place (I/O or fieldbus)
-
A control page to operate and monitor of the most important values quickly
•
Advanced monitoring functions
-
Multimonitor
-
Trend curve
•
Fieldbus and I/O control
•
Motor control
-
Open loop control with frequency reference
-
Support for induction, permanent magnet, and synchronous reluctance motors
-
Identification run for setup of motor parameters
-
Flux and DC brake
•
Start and stop logic configuration
•
Reference selection and handling
-
8 preset frequencies
-
Motor potentiometer functions
-
A flush function
-
2 programmable ramp times
-
2 supervisions
-
3 ranges of prohibited frequencies
-
A forced stop
•
PID control
-
An external PID controller is available. Use it, for example, to control a valve with the I/O of the AC drive.
-
A sleep mode function that automatically enables and disables the operation of the drive to save energy
-
A 2-zone PID controller with 2 different feedback signals: minimum and maximum control
-
2 setpoint sources for the PID control. Selection to be made with a digital input.
-
A function for PID setpoint boost
-
A feedforward function to make the response to the process changes better
•
Pump control
-
A multi-pump control for the single drive and multidrive systems
-
The multimaster and multifollower modes in the multidrive system
-
A multi-pump system that uses a real time clock to autochange the pumps
-
Priming pump control, jockey pump control, pump impeller auto-cleaning, pump input pressure supervision, and frost protection function
•
Mechanical brake control
•
Timer functions and a real-time clock and (an optional battery is necessary)
•
Fire mode
•
Diagnostic and maintenance functions
-
Variety of configurable protection functions including user-defined faults
-
Supervision functions for frequency and motor variables and analog inputs
-
Motor overload protections
Introduction
AB298035655957en-000101 / DPD0108312 | Danfoss A/S © 2021.05
VACON® 100 FLOW
Application Guide
-
An automatic reset
-
Different preheat modes to prevent condensation problems
-
Maintenance counters
•
Drive Customizer for custom logic programming
•
Control, parametrization, and diagnostics via PC-tools
Introduction
1.6 Start-up Quick Guide
There are 5 applications available for the product. When an application is selected, a group of parameters get their preset values.
The selection of the application makes the commissioning of the drive easy and reduces the manual work with the parameters. It is
also possible to edit these parameters later.
W A R N I N G
ACCIDENTAL START BECAUSE OF CHANGE OF SETTINGS
Running the Startup wizard, changing the application or the software can cause the I/O functions to change.
Disconnect the motor from the drive if an accidental start can be dangerous.
-
The available applications:
•
Standard application (3.2 Standard and HVAC Applications)
•
HVAC application (3.2 Standard and HVAC Applications)
•
PID control application (3.3 PID Control Application)
•
Multi-pump (single drive) application (3.4 Multi-pump (Single Drive) Application)
•
Multi-pump (double drive) application (3.5 Multi-pump (Multidrive) Application)
Wizards make it more convenient to use the AC drive. There is a start-up wizard (see 1.6.1 Start-Up Wizard), 5 applications wizards
(see 4.1 Application Wizards), and 1 function wizard (see 4.2.2 Fire Mode Wizard).
1.6.1 Start-Up Wizard
The Start-up wizard asks for necessary data for the drive to control the procedure.
Procedure
1.
Select language (P6.1).
If a battery is installed, the steps 2–5 are shown.
2.
Set daylight saving time (P5.5.5). (Russia, US, EU, or OFF)
3.
Set time (P5.5.2).
4.
Set year (P5.5.4).
5.
Set date (P5.5.3).
6.
Run Startup wizard?
If the selection is No, the Start-up wizard ends.
7.
Select an application (P1.2 Application, ID 212).
8.
Run the Application wizard?
a.
To continue to the application wizard, set the selection to Yes and push the [OK] button. See the description of the
different application wizards in chapter 4.1 Application Wizards.
After these selections, the Start-up wizard is completed. To start the Start-up wizard again, there are 2 alternatives.
Go to the parameter P6.5.1 Restore Factory Defaults or to the parameter B1.1.1 Start-up Wizard. Then set the value
to Activate.
AB298035655957en-000101 / DPD01083 | 13Danfoss A/S © 2021.05
e30bu012
A
B C
I
H D
G
F E
A
The [BACK/RESET] button. Use it to move back in the
menu, exit the Edit mode, reset a fault.
B
The arrow button UP. Use it to scroll up the menu
and to increase a value.
C
The [FUNCT] button. Use it to change the rotation
direction of the motor, access the control page, and
change the control place.
D
The arrow button RIGHT.
E
The START button.
F
The arrow button DOWN. Use it to scroll the menu
down and to decrease a value.
G
The STOP button.
H
The arrow button LEFT. Use it to move the cursor
left.
I
The [OK] button. Use it to go into an active level or
item, or to accept a selection.
VACON® 100 FLOW
Application Guide
User Interfaces
2 User Interfaces
2.1 Description of the Control Panel
2.1.1 Control Panel and the Keypad
The control panel is the interface between the AC drive and the user. With the control panel, it is possible to control the speed of a
motor and monitor the status of the AC drive. It is also possible to set the parameters of the AC drive.
Illustration 2: Buttons of the VACON® 100 Keypad
2.1.2 Displays of the Control Panel
There are 2 display types: the graphical display and the text display. The control panel always has the same keypad and buttons.
The display shows this data.
•
The status of the motor and the drive.
•
Faults in the motor and in the drive.
•
Your location in the menu structure.
If the text in the text display is too long for the display, the text scrolls to show the full text string. Some functions are only available
in the graphical display.
AB298035655957en-000101 / DPD0108314 | Danfoss A/S © 2021.05
STOP
READY
I/O
Main Menu
A
B C D E
F
H
G
Quick Setup
( 17 )
Monitor
( 5 )
Parameters
( 12 )
M1ID:
e30bu013.10
A
The first status field: STOP/RUN
B
The rotation direction of the motor
C
The second status field: READY/NOT READY/FAULT
D
The alarm field: ALARM/-
E
The control place field: PC/I/O/KEYPAD/ FIELDBUS
F
The location field: the ID number of the parameter
and the current location in the menu
G
An activated group or item
H
The number of items in the group in question
A B
F
C
D
E
e30bu014.10
A
The indicators of status
B
The indicators of alarm and fault
C
The name of the group or item of the current locationDThe current location in the menu
E
The indicators of the control place
F
The indicators of the rotation direction
VACON® 100 FLOW
Application Guide
Illustration 3: Graphical Display of the Control Panel
User Interfaces
Illustration 4: Text Display of the Control Panel
2.2 Menu Structure
The data of the AC drive is in menus and submenus. To move between the menus, use the arrow buttons Up and Down in the
keypad. To go into a group or an item, push the [OK] button. To go back to the previous level, push the [BACK/RESET] button.
On the display, current location in the menu shows, for example M3.2.1. The display also shows the name of the group or item in the
current location.
AB298035655957en-000101 / DPD01083 | 15Danfoss A/S © 2021.05
Menu
Function
M1 Quick setup
Wizards (Content depends on P1.2 Application.)
M2 Monitor
Multimonitor
Trend curve
Basic
I/O
Temperature inputs
Extras/Advanced
Timer functions
PID controller
External PID controller
Multi-pump
Maintenance counters
Fieldbus data
Drive customizer
Condition-based monitoring
M3 Parameters
Motor settings
Start/Stop setup
References
Ramps and brakes
I/O Configuration
Fieldbus data
Prohibit frequencies
Supervisions
Protections
Automatic reset
Application settings
Timer functions
PID controller
External PID controller
Multi-Pump
Maintenance counters
Fire mode
VACON® 100 FLOW
Application Guide
Table 2: Menu Structure
User Interfaces
AB298035655957en-000101 / DPD0108316 | Danfoss A/S © 2021.05
Menu
Function
Motor preheat
Drive customizer
Pump control
Advanced harmonic filter
Condition-based monitoring
M4 Diagnostics
Active faults
Reset faults
Fault history
Total counters
Trip counters
Software info
Drive info
Unit status
M5 I/O and Hardware
Basic I/O
Slot C
Slot D
Slot E
Real-time clock
Power unit settings
Keypad
RS485
Ethernet
Fieldbus general
M6 User settings
Language selections
Parameter back-up
Drive name
Parameter compare
Licenses
M7 Favourites
See 9.2.1 Using the Favourites Menu.
M8 User levels
See 9.3.1 Using the User Levels Menu.
VACON® 100 FLOW
Application Guide
User Interfaces
AB298035655957en-000101 / DPD01083 | 17Danfoss A/S © 2021.05
STOP
READY
I/O
Rem Control Place
M3.2.1
ID:
Edit
Help
Add to favourites
e30bu017.10
STOP
READY
I/O
Rem Control Place
M3.2.1ID:
FieldbusCTRL
I/O Control
e30bu018.10
STOP
READY
I/O
MinFreqReference
P3.3.1.1
ID:101
0.00 Hz
Min: 0.00Hz
Max: 50.00Hz
e30bu020.10
VACON® 100 FLOW
Application Guide
2.3 Graphical Display
2.3.1 Editing the Text Values
This topic gives instructions on how to edit the text values on the graphical display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.
3.
To set a new value, push the arrow buttons Up and Down.
User Interfaces
4.
To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.
2.3.2 Editing the Numerical Values
This topic gives instructions on how to edit the numerical values on the graphical display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.
Move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down.
3.
4.
To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.
AB298035655957en-000101 / DPD0108318 | Danfoss A/S © 2021.05
STOP
READY
I/O
P3.12.1.3ID:1466
Interval 1
00:00:00
00:00:00
ON Time
OFF Time
Days
0
A
e30bu023.10
A
The symbol of the checkbox selection
STOP
READY
I/O
M 3.12.1.3.1
ID:
Days
Monday
Tuesday
Wednesday
Thursday
Friday
Sunday
e30bu025.10
VACON® 100 FLOW
Application Guide
2.3.3 Selecting More than 1 Value
With some parameters, more than 1 value can be selected. Select a checkbox at each necessary value.
Procedure
1.
Find the parameter. There is a symbol on the display when a checkbox selection is possible.
2.
To move in the list of values, use the arrow buttons Up and Down.
3.
To add a value into your selection, select the box that is next to it with the arrow button Right.
User Interfaces
2.3.4 Resetting a Fault
To reset a fault, use the [BACK/RESET] button or the parameter Reset Faults. See 7.1.2 Reset Faults.
2.3.5 [FUNCT] Button
The [FUNCT] button can be used for 4 functions.
•
To have access to the Control page.
•
To change easily between the Local and Remote control places.
•
To change the rotation direction.
•
To edit quickly a parameter value.
2.3.5.1 Different Control Places
The selection of the control place determines from where the AC drive takes the start and stop commands. All the control places
have a parameter for the selection of the frequency reference source. The Local control place is always Keypad. The Remote control
place is I/O or Fieldbus. The status bar of the display shows the current control place.
It is possible to use I/O A, I/O B, and Fieldbus as Remote control places. I/O A and Fieldbus have the lowest priority. Select them with
P3.2.1 (Remote Control Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input. Select the digital
input with parameter P3.5.1.7 (I/O B Control Force).
Keypad is always used as a control place when the control place is Local. Local control has higher priority than Remote control. For
example, if parameter P3.5.1.7 bypasses the control place with a digital input, and Local is selected in Remote control, Keypad becomes the control place. Use the [FUNCT] button or P3.2.2 Local/Remote to change between the Local and Remote control.
AB298035655957en-000101 / DPD01083 | 19Danfoss A/S © 2021.05
STOP
READY Keypad
ID:1805
Choose action
Control page
Change direction
Local/Remote
e30bu027.10
STOP
READY Keypad
ID:211
Local/Remote
Remote
Local
e30bu028.10
VACON® 100 FLOW
Application Guide
2.3.5.2 Changing the Control Place
This topic gives instructions on how to change the control place on the control panel.
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select Local/Remote, use the arrow buttons Up and Down. Push the [OK] button.
3.
To select Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the [OK] button.
User Interfaces
4.
If Remote control place is changed to Local, that is, Keypad, give a keypad reference.
After the selection, the display goes back into the same location where it was when the [FUNCT] button was push-
ed.
2.3.5.3 Going into the Control Page
It is easy to monitor the most important values in the Control page.
See more information about Keypad Reference in
display shows the frequency reference, which cannot be edited. The other values on the page are Multimonitor values. These values
can be selected (see 5.2.1 Changing the Items to Monitor).
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select the Control page, push the arrow buttons Up and Down. Go in with the [OK] button.
The Control page opens.
With the Local control place and the keypad reference selected, P3.3.1.8 Keypad Reference can be set with the [OK] button.
3.
6.3 Group 3.3: References. If other control places or reference values are used, the
AB298035655957en-000101 / DPD0108320 | Danfoss A/S © 2021.05
STOP
READY Keypad
ID: 168
Keypad Reference
0.00Hz
Output Frequency
Motor Current
Motor Torque
Motor Power
0.00Hz
0.00A
0.00%
0.00%
e30bg671.10
RUN
READY Keypad
ID:1805
Choose action
Forward
Reverse
e30bg672.10
STOP
READY I/O
ID:
M1
Main Menu
Monitor
( 7 )
Parameters
( 15 )
Diagnostics
( 6 )
e30bg673.10
VACON® 100 FLOW
Application Guide
4.
To change the digits in the value, push the arrow buttons Up and Down. Accept the change with the [OK] button.
2.3.5.4 Changing the Rotation Direction
The rotation direction of the motor can be changed quickly with the [FUNCT] button.
N O T I C E
The command Change direction is available in the menu only if the current control place is Local.
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select Change direction, push the arrow buttons Up and Down. Push the [OK] button.
3.
Select a new rotation direction.
User Interfaces
The current rotation direction blinks.
4.
Push the [OK] button.
The rotation direction changes immediately. The arrow indication in the status field of the display changes.
2.3.5.5 Using the Quick Edit Function
With the Quick Edit function, a parameter can be accessed quickly by typing the ID number of the parameter.
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
AB298035655957en-000101 / DPD01083 | 21Danfoss A/S © 2021.05
STOP
READY Keypad
ID: M6.5
User settings
Language selection
English
Parameter backup
( 7 )
Drive name
Drive
e30bg674.10
STOP
READY Keypad
ID: M6.5.1
Parameter backup
Restore factory defaults
Save to keypad
Restore from keypad
e30bg675.10
VACON® 100 FLOW
Application Guide
2.
Push the arrow buttons Up and Down to select Quick Edit and accept with the [OK] button.
3.
Write the ID number of a parameter or monitoring value. Push [OK].
The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode.
User Interfaces
2.3.6 Copying the Parameters of an AC Drive
Use this function to copy parameters from a drive to another. Before downloading parameters from the control panel to the drive,
stop the drive.
N O T I C E
This function is available only in the graphical display.
Procedure
1.
Save the parameters to the control panel.
a.
Go into the User settings menu.
b.
Go into the Parameter backup submenu.
The command Restore factory defaults brings back the parameter settings that were made at the factory. Use the command Save to keypad to copy all the parameters to the control panel. The command Restore from keypad copies all the
parameters from the control panel to the drive.
2.
Detach the control panel and connect it to another drive.
3.
Download the parameters to the new drive with the command Restore from keypad.
2.3.7 Comparing the Parameters
Use this function to compare the current parameter set with one of these 4 sets. See more about these parameters in
ter Back-up Parameters.
•
Set 1 (P6.5.4 Save to Set 1)
•
Set 2 (P6.5.6 Save to Set 2)
•
Defaults (P6.5.1 Restore Factory Defaults)
•
Keypad set (P6.5.2 Save to Keypad)
c.
Use the arrow buttons Up and Down to select a function. Accept the selection with the [OK] button.
AB298035655957en-000101 / DPD0108322 | Danfoss A/S © 2021.05
9.1.2 Parame-
STOP
READY I/O
ID: M6.6
User Settings
Language Selection
Parameter Backup
Parameter Compare
English
(4)
(7)
e30bg676.10
STOP
READY I/O
ID:
B6.6.1
Parameter Compare
Active set-Set 1
Active set-Set 2
Active set-Defaults
e30bg677.10
STOP
READY I/O
ID:113
Active set-Set 1
Motor Nom Currnt
Motor Cos Phi
0.56A
1.90A
0.68
1.74
A B C D
e30bg678.10
A
The current value
B
The value of the other set
C
The current value
D
The value of the other set
VACON® 100 FLOW
Application Guide
User Interfaces
N O T I C E
If the parameter set with which the current set is compared was not saved, the display shows the text Comparing failed.
Procedure
1.
Go into the User settings menu.
2.
Go into the Parameter Compare function.
3.
Select the pair of sets. Push [OK] to accept the selection.
4.
Select Active and push [OK].
5.
Examine the comparing between the current values and the values of the other set.
2.3.8 Reading Help Texts
The graphical display can show help texts on many topics. All the parameters have a help text. The help texts are also available for
the faults, alarms, and the start-up wizard.
AB298035655957en-000101 / DPD01083 | 23Danfoss A/S © 2021.05
STOP
READY I/O
ID:403 M3.5.1.1
Ctrl signal 1 A
Edit
Help
Add to favourites
e30bg679.10
READY
FAULT
ALARM
STOP
RUN
KEYPAD
I/O
REV
FWD
BUS
e30bg680.10
VACON® 100 FLOW
Application Guide
The help texts are always in English.
Procedure
1.
Find the item to read.
2.
Use the arrow buttons Up and Down to select Help.
3.
To open the help text, push the [OK] button.
User Interfaces
N O T I C E
2.3.9 Using the Favourites Menu
If the same items are used frequently, add them into Favourites. Collect a set of parameters or monitoring signals from all the control panel menus. See 9.2.2 Adding an Item to the Favourites.
2.4 Text Display
2.4.1 Editing the Text Values
This topic gives instructions on how to edit text values on the text display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
To go to the Edit mode, push the [OK] button.
3.
To set a new value, push the arrow buttons Up and Down.
4.
Accept the change with the [OK] button. To ignore the change, use the [BACK/RESET] button.
2.4.2 Editing the Numerical Values
This topic gives instructions on how to edit the numerical values on the text display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
Go to the Edit mode.
3.
Move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down.
4.
Accept the change with the [OK] button. To ignore the change, use the [BACK/RESET] button.
AB298035655957en-000101 / DPD0108324 | Danfoss A/S © 2021.05
READY
FAULT
ALARM
STOP
RUN
KEYPAD
I/O
REV
FWD
BUS
e30bg681.10
READY
FAULT
ALARM
STOP
RUN
KEYPAD
I/O
REV
FWD
BUS
e30bg682.10
VACON® 100 FLOW
Application Guide
User Interfaces
2.4.3 Resetting a Fault
To reset a fault, use the [BACK/RESET] button or the parameter Reset Faults. See 7.1.2 Reset Faults.
2.4.4 [FUNCT] Button
The [FUNCT] button can be used for 4 functions.
•
To have access to the Control page.
•
To change easily between the Local and Remote control places.
•
To change the rotation direction.
•
To edit quickly a parameter value.
2.4.4.1 Different Control Places
The selection of the control place determines from where the AC drive takes the start and stop commands. All the control places
have a parameter for the selection of the frequency reference source. The Local control place is always Keypad. The Remote control
place is I/O or Fieldbus. The status bar of the display shows the current control place.
It is possible to use I/O A, I/O B, and Fieldbus as Remote control places. I/O A and Fieldbus have the lowest priority. Select them with
P3.2.1 (Remote Control Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input. Select the digital
input with parameter P3.5.1.7 (I/O B Control Force).
Keypad is always used as a control place when the control place is Local. Local control has higher priority than Remote control. For
example, if parameter P3.5.1.7 bypasses the control place with a digital input, and Local is selected in Remote control, Keypad becomes the control place. Use the [FUNCT] button or P3.2.2 Local/Remote to change between the Local and Remote control.
2.4.4.2 Changing the Control Place
This topic gives instructions on how to change the control place on the control panel.
Procedure
Anywhere in the menu structure, push the [FUNCT] button.
1.
2.
To select Local/Remote, use the arrow buttons Up and Down. Push the [OK] button.
3.
To select Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the [OK] button.
4.
If Remote control place is changed to Local, that is, the keypad, give a keypad reference.
After the selection, the display goes back into the same location where it was when the [FUNCT] button was pushed.
AB298035655957en-000101 / DPD01083 | 25Danfoss A/S © 2021.05
READY
FAULT
ALARM
STOP
RUN
KEYPAD
I/O
REV
FWD
BUS
e30bg683.10
READY
FAULT
ALARM
STOP
RUN
KEYPAD
I/O
REV
FWD
BUS
e30bg684.10
VACON® 100 FLOW
Application Guide
User Interfaces
2.4.4.3 Going into the Control Page
It is easy to monitor the most important values in the Control page.
See more information about Keypad Reference in 6.3 Group 3.3: References. If other control places or reference values are used, the
display shows the frequency reference that cannot be edited. The other values on the page are Multimonitor values. These values
can be selected (see
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select the Control page, push the arrow buttons Up and Down. Go in with the [OK] button.
5.2.1 Changing the Items to Monitor).
The Control page opens.
3.
If the Local control place and the keypad reference are used, P3.3.1.8 Keypad Reference can be set with the [OK] button.
2.4.4.4 Changing the Rotation Direction
The rotation direction of the motor can be changed quickly with the [FUNCT] button.
N O T I C E
The command Change direction is available in the menu only if the current control place is Local.
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select Change direction, push the arrow buttons Up and Down. Push the [OK] button.
3.
Select a new rotation direction.
The current rotation direction blinks.
4.
Push the [OK] button.
The rotation direction changes immediately. The arrow indication in the status field of the display changes.
2.4.4.5 Using the Quick Edit Function
With the Quick Edit function, a parameter can be accessed quickly by typing the ID number of the parameter.
Procedure
AB298035655957en-000101 / DPD0108326 | Danfoss A/S © 2021.05
e30bg685.10
VACON® 100 FLOW
Application Guide
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
Push the arrow buttons Up and Down to select Quick Edit and accept with the [OK] button.
3.
Write the ID number of a parameter or monitoring value. Push [OK].
The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode.
User Interfaces
2.5 VACON® Live PC Tool
VACON® Live is a PC tool for commissioning and maintenance of the VACON® AC drives. VACON® Live can be downloaded from
https://www.danfoss.com.
The VACON® Live PC tool includes these functions.
•
Parameterization, monitoring, drive info, data logger, and so on.
•
The software download tool VACON® Loader
Serial communication and Ethernet support
•
Windows XP, Vista, 7, 8, and 10 support
•
17 languages: English, German, Spanish, Finnish, French, Italian, Russian, Swedish, Chinese, Czech, Danish, Dutch, Polish, Portu-
•
guese, Romanian, Slovak and Turkish
Make the connection between the AC drive and the PC tool with the VACON® serial communication cable. The serial communication drivers are installed automatically during the installation of VACON® Live. After the cable is installed, VACON® Live finds the
connected drive automatically.
See more on how to use VACON® Live in the help menu of the program.
Illustration 5: The VACON® Live PC Tool
AB298035655957en-000101 / DPD01083 | 27Danfoss A/S © 2021.05
VACON® 100 FLOW
Application Guide
Applications
3 Applications
3.1 Using the Applications
Use the parameter P1.2 (Application) to select an application for the drive. Immediately when the parameter P1.2 changes, parameter groups get their preset values.
3.2 Standard and HVAC Applications
Use the Standard and HVAC applications to control pumps or fans, for example.
It is possible to control the drive from the control panel (keypad), Fieldbus, or I/O terminal.
When the drive is controlled with the I/O terminal, the frequency reference signal is connected to AI1 (0…10 V) or AI2 (4…20 mA).
The connection depends the type of the signal. There are also 3 preset frequency references available. The preset frequency references can be activated with DI4 and DI5. The start/stop signals of the drive are connected to DI1 (start forward) and DI2 (start reverse).
It is possible to configure all the drive outputs freely in all the applications. There is 1 analog output (Output Frequency) and 3 relay
outputs (Run, Fault, Ready) available on the basic I/O board.
AB298035655957en-000101 / DPD0108328 | Danfoss A/S © 2021.05
DI4
DI5
**)
*)
Modbus RTU,
N2, BACnet
1
6
2
3
4
5
18
19
30
12
7
13
8
9
10
14
15
16
21
22
23
11
17
A
B
24
25
26
32
33
28
29
e30bg590.10
mA
FAULT
RUN
RUN
AO1-
+24Vin
24Vout
GND
GND
DI1
DI2
DI3
DI4
DI5
DI6
R
O1/1 NC
R
O1/2 CM
R
O1/3 NO
CM
CM
RS485
RS485
R
O2/1 NC
R
O2/2 CM
R
O2/3 NO
R
O3/2 CM
R
O3/3 NO
Standard I/O board
Terminal Signal Description
+10 Vref
AI1+
AI1-
AI2+
AI2-
24Vout
Reference output
Analog input 1 +
Analog input 1 -
Analog input 2 +
Analog input 2 -
24 V auxiliary voltage
I/O ground
Digital input 1
Digital input 2
Digital input 3
Digital input 4
Digital input 5
Digital input 6
Common for DI1-DI6
Common for DI1-DI6
24 V auxiliary voltage
I/O ground
Analog output 1 +
Analog output 1 -
24V auxiliary
input voltage
Output
frequency
0...20 mA)
READY
Serial bus, negative
Serial bus, positive
Relay output 1
Relay output 2
Relay output 3
FAULT
Fault reset
AO1+
Frequency reference
(default 0...10 V)
Frequency reference
(Default 4...20 mA)
Start forward
Start reverse
External fault
Freq. ref.
Open
Closed
Open
Closed
Open
Open
Closed
Closed
Analog input 1
Preset Freq. 1
Preset Freq. 2
Preset Freq. 3
Reference-
potentiome-
ter
1...10 kΩ
TI1+
TI1-
Thermistor input
VACON® 100 FLOW
Application Guide
Applications
Illustration 6: The Default Control Connections of the Standard and HVAC Applications
*) Available only in VACON® 100 X. **) For the DIP switch configurations in VACON® 100 X, see the VACON® 100 X Installation manual.
AB298035655957en-000101 / DPD01083 | 29Danfoss A/S © 2021.05
A
B
C
e30bg589.10
A
Digital input DIP switch
B
Floating
C
Connected to GND (Default)
Index
Parameter
Min
Max
Unit
Default
ID
Description
1.2
Application
040
212
0 = Standard
1 = HVAC
2 = PID Control
3 = Multi-pump (single drive)
4 = Multi-pump (multidrive)
1.3
Minimum Frequency
Reference
0.00
P1.4Hz0.0
101
1.4
Maximum Frequency
Reference
P1.3
320.0
Hz
50.0/60.0
102
1.5
Acceleration Time 1
0.1
3000.0
s
5.0
103
1.6
Deceleration Time 1
0.1
3000.0
s
5.0
104
1.7
Motor Current Limit
IH*0.1
ISA
Varies
107
1.8
Motor Type
020
650
0 = Induction Motor
1 = Permanent Magnet Motor
2 = Reluctance Motor
1.9
Motor Nominal Voltage
Varies
Varies
V
Varies
110
Find this value Un on the nameplate of the motor.
NOTE! Find out if the motor connection is Delta
or Star.
1.10
Motor Nominal Frequency
8.0
320.0
Hz
50/60
111
Find this value fn on the nameplate of the motor.
VACON® 100 FLOW
Application Guide
Illustration 7: The DIP Switch
Applications
See information on the Startup, and Fire mode wizards in 4.2.1 Wizards in Menu 1.1.
Table 3: M1 Quick Setup
AB298035655957en-000101 / DPD0108330 | Danfoss A/S © 2021.05
Loading...