Danfoss VACON 100 FLOW Application guide

Application Guide

VACON® 100 FLOW

drives.danfoss.com

VACON® 100 FLOW
Application Guide	Contents

Contents

1 Introduction		11
1.1	Purpose of this Application Guide	11
1.2	Manual and Software Version	11
1.3	Additional Resources	11
1.4	Parameter Table Reading Guide	11
1.5	Functions of the AC Drive	12
1.6	Start-up Quick Guide	13
	1.6.1 Start-Up Wizard	13

2 User Interfaces				14
2.1 Description of the Control Panel				14
	2.1.1 Control Panel and the Keypad			14
	2.1.2 Displays of the Control Panel			14
2.2	Menu Structure			15
2.3	Graphical Display			18
	2.3.1 Editing the Text Values			18
	2.3.2 Editing the Numerical Values			18
	2.3.3 Selecting More than 1 Value			19
	2.3.4	Resetting a Fault		19
	2.3.5	[FUNCT] Button		19
		2.3.5.1	Different Control Places	19
		2.3.5.2 Changing the Control Place		20
		2.3.5.3 Going into the Control Page		20
		2.3.5.4 Changing the Rotation Direction		21
		2.3.5.5 Using the Quick Edit Function		21
	2.3.6 Copying the Parameters of an AC Drive			22
	2.3.7	Comparing the Parameters		22
	2.3.8	Reading Help Texts		23
	2.3.9 Using the Favourites Menu			24
2.4	Text Display			24
	2.4.1 Editing the Text Values			24
	2.4.2 Editing the Numerical Values			24
	2.4.3	Resetting a Fault		19
	2.4.4	[FUNCT] Button		25
		2.4.4.1	Different Control Places	19
		2.4.4.2 Changing the Control Place		25
		2.4.4.3 Going into the Control Page		26

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VACON® 100 FLOW
Application Guide				Contents

			2.4.4.4 Changing the Rotation Direction	26
			2.4.4.5 Using the Quick Edit Function	21
	2.5	VACON® Live PC Tool		27
3	Applications			28
	3.1	Using the Applications		28
	3.2	Standard and HVAC Applications		28
	3.3	PID Control Application		32
	3.4	Multi-pump (Single Drive) Application		36
	3.5	Multi-pump (Multidrive) Application		43
4	Wizards			67
	4.1	Application Wizards		67
		4.1.1	Standard Application Wizard	67
		4.1.2	HVAC Application Wizard	67
		4.1.3 PID Control Application Wizard		68
		4.1.4 Multi-pump (Single Drive) Application Wizard		69
		4.1.5 Multi-pump (Multidrive) Application Wizard		70
	4.2	Function Wizards		72
		4.2.1 Wizards in Menu 1.1		72
		4.2.2	Fire Mode Wizard	72
5	Monitor Menu			73
	5.1	Uses of the Monitor Menu		73
	5.2	Multimonitor Monitoring		73
		5.2.1 Changing the Items to Monitor		73
	5.3	Trend Curve Monitoring		73
		5.3.1 Uses of the Trend Curve		73
		5.3.2 Changing the Values in Trend Curve Monitoring		73
		5.3.3 Stopping the Progression of the Curve		74
		5.3.4	Trend Curve Parameters	75
	5.4	Basic Monitoring		75
		5.4.1 Uses of the Basic Monitoring		75
		5.4.2	Basic Monitoring Parameters	75
	5.5	I/O Monitoring		76
	5.6	Temperature Inputs		76
	5.7	Extras and Advanced		77
	5.8	Timer Functions Monitoring		79
	5.9	PID Controller Monitoring		79

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VACON® 100 FLOW
Application Guide			Contents

	5.10	External PID Controller Monitoring	80
	5.11	Multi-pump Monitoring	80
	5.12	Monitoring of Maintenance Counters	81
	5.13	Fieldbus Process Data Monitoring	81
	5.14	Drive Customizer Monitoring	82
	5.15	Condition-based Monitoring	83
6	Parameters Menu		85
	6.1	Group 3.1: Motor Settings	85
	6.2	Group 3.2: Start/Stop Setup	87
	6.3	Group 3.3: References	88
	6.4	Group 3.4: Ramps and Brakes Setup	91
	6.5	Group 3.5: I/O Configuration	92
	6.6	Group 3.6: Fieldbus Data	99
	6.7	Group 3.7: Prohibit Frequencies	101
	6.8	Group 3.8 Supervisions	101
	6.9	Group 3.9: Protections	102
	6.10	Group 3.10: Automatic Reset	105
	6.11	Group 3.11: Application Settings	106
	6.12	Group 3.12: Timer Functions	107
	6.13	Group 3.13: PID Controller	109
	6.14	Group 3.14: External PID Controller	117
	6.15	Group 3.15: Multi-pump	120
	6.16	Group 3.16: Maintenance Counters	122
	6.17	Group 3.17: Fire Mode	123
	6.18	Group 3.18: Motor Preheat Parameters	124
	6.19	Group 3.19: Drive Customizer	124
	6.20	Group 3.21: Pump Control	124
	6.21	Group 3.23: Advanced Harmonic Filter	127
	6.22	Group 3.24: Condition-based Monitoring	127
7	Diagnostics Menu		132
	7.1	Faults	132
		7.1.1 Uses of the Active Faults Submenu	132
		7.1.2 Reset Faults	132
		7.1.2.1 Resetting Faults with the [BACK/RESET] Button	132
		7.1.2.2 Resetting Faults with a Parameter on the Graphical Display	132
		7.1.2.3 Resetting Faults with a Parameter on the Text Display	132
		7.1.3 Uses of the Fault History	133

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Application Guide				Contents

			7.1.3.1 Examining the Fault History on the Graphical Display	133
			7.1.3.2 Examining the Fault History on the Text Display	133
	7.2	Counters		134
		7.2.1	Using the Counters	134
		7.2.2	Total Counters	134
		7.2.3	Trip Counters	135
	7.3	Software Info		136
	7.4	Drive Info		136
	7.5	Unit Status		136
8	I/O and Hardware Menu			137
	8.1	Basic I/O		137
	8.2	Option Board Slots		137
	8.3	Real-time Clock		138
	8.4	Simple Network Time Protocol (SNTP)		138
	8.5	Power Unit Settings		139
	8.6	Keypad		139
	8.7	Fieldbus		140
	8.8	Fieldbus General		142
	8.9	STO		143
	8.10	Fieldbus Redundancy		143
9	User Settings, Favourites, and User Level Menus			144
	9.1	User Settings		144
		9.1.1	User Settings Parameters	144
		9.1.2	Parameter Back-up Parameters	144
		9.1.3	Parameter Compare Parameters	145
		9.1.4	License Parameters	145
	9.2	Favourites		145
		9.2.1 Using the Favourites Menu		145
		9.2.2 Adding an Item to the Favourites		145
		9.2.3 Removing an Item from the Favourites		145
	9.3	User Levels		146
		9.3.1 Using the User Levels Menu		146
		9.3.2 The User Level Parameters		146
		9.3.3 Changing the Access Code of the User Levels		146
10	Monitoring Value Descriptions			148
	10.1	Multimonitor		148

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Application Guide			Contents

10.2	Basic		149
10.3	I/O		150
10.4	Temperature Inputs		151
10.5	Extras and Advanced		152
10.6	Timer Functions		153
10.7	PID Controller		154
10.8	External PID Controller		155
10.9	Multi-pump		155
10.10	Maintenance Counters		156
10.11	Fieldbus Data		156
10.12	Drive Customizer		159
10.13	Condition-based Monitoring		160
	10.13.1 Baseline Data		160
	10.13.2 Stator Winding Monitor		161
	10.13.3 Vibration		161
	10.13.4 Load		162
11 Parameter Descriptions			163
11.2	Trend Curve		163
11.3	Motor Settings		164
	11.3.1	Motor Nameplate Parameters	164
	11.3.2	Motor Control Parameters	164
	11.3.3	Motor Limits	168
	11.3.4	Open Loop Parameters	168
	11.3.5	I/f Start Function	171
	11.3.6	Torque Stabilator Function	172
11.4	Start/Stop Setup		173
	11.4.1 Start and Stop Commands in Different Control Places		173
11.5	References		181
	11.5.1	Frequency Reference	181
	11.5.2	Preset Frequencies	182
	11.5.3	Motor Potentiometer Parameters	185
	11.5.4	Flushing Parameters	186
11.6	Ramps and Brakes Setup		186
	11.6.1	Ramp 1	186
	11.6.2	Ramp 2	187
	11.6.3	Start Magnetizing	189
	11.6.4	DC Brake	189

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Application Guide			Contents

	11.6.5	Flux Braking	189
11.7	I/O Configuration		190
	11.7.1 Programming of Digital and Analog Inputs		190
		11.7.1.1 General Information on the Programming	190
		11.7.1.2 Programming of Digital Inputs	191
		11.7.1.3 Programming of Digital Inputs in the Graphical Display	193
		11.7.1.4 Programming of Digital Inputs in the Text Display	193
		11.7.1.5 Programming of Analog Inputs	194
		11.7.1.6 Programming of Analog Inputs in the Graphical Display	195
		11.7.1.7 Programming of Analog Inputs in the Text Display	196
	11.7.2 Descriptions of Signal Sources		196
	11.7.3 Default Functions of Programmable Inputs		197
	11.7.4	Digital Inputs	197
	11.7.5	Analog Inputs	202
	11.7.6	Digital Outputs	206
	11.7.7	Analog Outputs	209
11.8	Fieldbus Data		212
11.9	Prohibit Frequencies		214
11.10	Supervisions		216
11.11	Protections		216
	11.11.1 General		216
	11.11.2 Motor Thermal Protections		218
	11.11.3 Motor Stall Protection		221
	11.11.4 Underload (Dry Pump) Protection		222
	11.11.5 Quick Stop		224
	11.11.6 AI Low Protection		225
11.12	Automatic Reset		226
11.13	Application Settings		229
11.14	Timer Functions		229
	11.14.1 Introduction to Timer Functions		229
	11.14.2 Time Channels, Intervals, and Timers		230
	11.14.3 Editing an Interval		232
11.15	PID Controller		233
	11.15.1 Basic Settings		233
	11.15.2 Setpoints		235
	11.15.3 Feedback		236
	11.15.4 Feedforward		236
	11.15.5 Sleep Function		237

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Application Guide		Contents

	11.15.6 Feedback Supervision	240
	11.15.7 Pressure Loss Compensation	242
	11.15.8 Soft Fill	243
	11.15.9 Input Pressure Supervision	244
	11.15.10Sleep Function When No Demand Is Detected	246
	11.15.11Multi-setpoint	248
11.16	External PID Controller	249
11.17	Multi-pump Function	250
	11.17.1 The Multi-pump Function	250
	11.17.1.1Commissioning Multi-pump (Multidrive)	250
	11.17.2 System Configuration	251
	11.17.3 Interlocks	256
	11.17.4 Feedback Sensor Connection in a Multi-pump System	256
	11.17.5 Overpressure Supervision	263
	11.17.6 Pump Run-time Counters	264
	11.17.7 Advanced Settings	265
11.18	Maintenance Counters	266
	11.18.1 The Maintenance Counters	266
11.19	Fire Mode	267
	11.19.1 The Fire Mode Function	267
11.20	Motor Preheat Function	270
11.21	Drive Customizer	271
11.22	Pump Control	271
	11.22.1 Auto-Cleaning	271
	11.22.2 Jockey Pump	273
	11.22.3 Priming Pump	274
	11.22.4 Anti-blocking Function	275
	11.22.5 Frost Protection	275
	11.22.6 Flow Switch	276
11.23	Advanced Harmonic Filter	277
11.24	Condition-based Monitoring	277
	11.24.1 Introduction to Condition-based Monitoring	277
	11.24.1.1Stages of Condition-based Monitoring	278
	11.24.6 Manual Run	279
	11.24.7 Stator Winding Monitoring	280
	11.24.8 Threshold Value	280
	11.24.9 Warning and Alarm/Fault Stages	281
11.25	Default Values of Parameters in the Different Applications	286

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Application Guide	Contents

12 Fault Tracing			292
12.1	Fault Types		292
12.2	Alarms and Warnings		292
12.3	Fault Codes		292
12.4	Total and Trip Counters		317
	12.4.1	Operating Time Counter	317
	12.4.2 Operating Time Trip Counter		318
	12.4.3	Run Time Counter	318
	12.4.4 Power on Time Counter		319
	12.4.5	Energy Counter	319
	12.4.6	Energy Trip Counter	320

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VACON® 100 FLOW

Application Guide	Introduction

1 Introduction

1.1 Purpose of this Application Guide

This Application Guide provides information for configuring the system, controlling the AC drive, accessing parameters, programming, and troubleshooting of the AC drive. It is intended for use by qualified personnel. Read and follow the instructions to use the drive safely and professionally. Pay particular attention to the safety instructions and general warnings that are provided in this manual and other documentation delivered with the drive.

1.2 Manual and Software Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome. The original language of this manual is English.

Table 1: Manual and Software Version

Edition	Software version

DPD01083H	FW0159V024

1.3 Additional Resources

Other resources are available to understand advanced AC drive functions and operation.

•VACON® 100 Wall-mounted Drives Operating Guide

•VACON® 100 Enclosed Drives Installation Manual

•VACON® 100 IP00 Drive Modules Installation Manual

•VACON® 100 X Installation Manual

•Instructions for operation with option boards and other optional equipment.

Supplementary publications and manuals are available from Danfoss.

For US and Canadian markets:

NOTE! Download the English and French product guides with applicable safety, warning and caution information from https:// www.danfoss.com/en/service-and-support/.

REMARQUE Vous pouvez télécharger les versions anglaise et française des guides produit contenant l'ensemble des informations de sécurité, avertissements et mises en garde applicables sur le site https://www.danfoss.com/en/service-and-support/.

1.4 Parameter Table Reading Guide

This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables.

Index Parameter

Min

Max

Unit

Default ID

Description

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Illustration 1: Parameter Table Reading Guide

A	The location of the parameter in the menu, that is,	E	The unit of the value of the parameter. The unit
	the parameter number.		shows if it is available.
B	The name of the parameter.	F	The value that was set in the factory.
C	The minimum value of the parameter.	G	The ID number of the parameter.
D	The maximum value of the parameter.	H	A short description of the values of the parameter
			and/or its function.

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Application Guide	Introduction

1.5 Functions of the AC Drive

•Easy setup functions

-Applications with preset parameters and I/O configuration for your process: Standard, HVAC, PID control, Multi-pump

-Start-up wizards for fast and easy parameterization

•Navigation functions

-The [FUNCT] button for an easy change between the local and the remote control place (I/O or fieldbus)

-A control page to operate and monitor of the most important values quickly

•Advanced monitoring functions

-Multimonitor

-Trend curve

•Fieldbus and I/O control

•Motor control

-Open loop control with frequency reference

-Support for induction, permanent magnet, and synchronous reluctance motors

-Identification run for setup of motor parameters

-Flux and DC brake

•Start and stop logic configuration

•Reference selection and handling

-8 preset frequencies

-Motor potentiometer functions

-A flush function

-2 programmable ramp times

-2 supervisions

-3 ranges of prohibited frequencies

-A forced stop

•PID control

-An external PID controller is available. Use it, for example, to control a valve with the I/O of the AC drive.

-A sleep mode function that automatically enables and disables the operation of the drive to save energy

-A 2-zone PID controller with 2 different feedback signals: minimum and maximum control

-2 setpoint sources for the PID control. Selection to be made with a digital input.

-A function for PID setpoint boost

-A feedforward function to make the response to the process changes better

•Pump control

-A multi-pump control for the single drive and multidrive systems

-The multimaster and multifollower modes in the multidrive system

-A multi-pump system that uses a real time clock to autochange the pumps

-Priming pump control, jockey pump control, pump impeller auto-cleaning, pump input pressure supervision, and frost protection function

•Mechanical brake control

•Timer functions and a real-time clock and (an optional battery is necessary)

•Fire mode

•Diagnostic and maintenance functions

-Variety of configurable protection functions including user-defined faults

-Supervision functions for frequency and motor variables and analog inputs

-Motor overload protections

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Application Guide	Introduction

-An automatic reset

-Different preheat modes to prevent condensation problems

-Maintenance counters

•Drive Customizer for custom logic programming

•Control, parametrization, and diagnostics via PC-tools

1.6 Start-up Quick Guide

There are 5 applications available for the product. When an application is selected, a group of parameters get their preset values. The selection of the application makes the commissioning of the drive easy and reduces the manual work with the parameters. It is also possible to edit these parameters later.

W A R N I N G

ACCIDENTAL START BECAUSE OF CHANGE OF SETTINGS

Running the Startup wizard, changing the application or the software can cause the I/O functions to change.

-Disconnect the motor from the drive if an accidental start can be dangerous.

The available applications:

•Standard application (3.2 Standard and HVAC Applications)

•HVAC application (3.2 Standard and HVAC Applications)

•PID control application (3.3 PID Control Application)

•Multi-pump (single drive) application (3.4 Multi-pump (Single Drive) Application)

•Multi-pump (double drive) application (3.5 Multi-pump (Multidrive) Application)

Wizards make it more convenient to use the AC drive. There is a start-up wizard (see 1.6.1 Start-Up Wizard), 5 applications wizards (see 4.1 Application Wizards), and 1 function wizard (see 4.2.2 Fire Mode Wizard).

1.6.1 Start-Up Wizard

The Start-up wizard asks for necessary data for the drive to control the procedure.

Procedure

1.Select language (P6.1).

If a battery is installed, the steps 2–5 are shown.

2.Set daylight saving time (P5.5.5). (Russia, US, EU, or OFF)

3.Set time (P5.5.2).

4.Set year (P5.5.4).

5.Set date (P5.5.3).

6.Run Startup wizard?

If the selection is No, the Start-up wizard ends.

7.Select an application (P1.2 Application, ID 212).

8.Run the Application wizard?

a.To continue to the application wizard, set the selection to Yes and push the [OK] button. See the description of the different application wizards in chapter 4.1 Application Wizards.

After these selections, the Start-up wizard is completed. To start the Start-up wizard again, there are 2 alternatives. Go to the parameter P6.5.1 Restore Factory Defaults or to the parameter B1.1.1 Start-up Wizard. Then set the value to Activate.

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Application Guide	User Interfaces

2 User Interfaces

2.1 Description of the Control Panel

2.1.1 Control Panel and the Keypad

The control panel is the interface between the AC drive and the user. With the control panel, it is possible to control the speed of a motor and monitor the status of the AC drive. It is also possible to set the parameters of the AC drive.

A	B	C	<![if ! IE]> <![endif]>e30bu012
			<![if ! IE]> <![endif]>e30bu012

Illustration 2: Buttons of the VACON® 100 Keypad

A	The [BACK/RESET] button. Use it to move back in the	F	The arrow button DOWN. Use it to scroll the menu
	menu, exit the Edit mode, reset a fault.		down and to decrease a value.
B	The arrow button UP. Use it to scroll up the menu	G	The STOP button.
	and to increase a value.	H	The arrow button LEFT. Use it to move the cursor
		H	The arrow button LEFT. Use it to move the cursor
C	The [FUNCT] button. Use it to change the rotation		left.
	direction of the motor, access the control page, and	I	The [OK] button. Use it to go into an active level or
	change the control place.	I	The [OK] button. Use it to go into an active level or
			item, or to accept a selection.
D	The arrow button RIGHT.
E	The START button.

2.1.2 Displays of the Control Panel

There are 2 display types: the graphical display and the text display. The control panel always has the same keypad and buttons. The display shows this data.

•The status of the motor and the drive.

•Faults in the motor and in the drive.

•Your location in the menu structure.

If the text in the text display is too long for the display, the text scrolls to show the full text string. Some functions are only available in the graphical display.

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Application Guide	User Interfaces

STOP

READY

I/O

Main Menu
ID:	M1

Quick Setup

( 17 )

Monitor

( 5 )

Parameters

( 12 )

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Illustration 3: Graphical Display of the Control Panel

A	The first status field: STOP/RUN	E	The control place field: PC/I/O/KEYPAD/ FIELDBUS
B	The rotation direction of the motor	F	The location field: the ID number of the parameter
C	The second status field: READY/NOT READY/FAULT		and the current location in the menu
C	The second status field: READY/NOT READY/FAULT	G	An activated group or item
D	The alarm field: ALARM/-	G	An activated group or item
D	The alarm field: ALARM/-	H	The number of items in the group in question
		H	The number of items in the group in question

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Illustration 4: Text Display of the Control Panel

A	The indicators of status	D	The current location in the menu
B	The indicators of alarm and fault	E	The indicators of the control place
C	The name of the group or item of the current loca-	F	The indicators of the rotation direction
	tion

2.2 Menu Structure

The data of the AC drive is in menus and submenus. To move between the menus, use the arrow buttons Up and Down in the keypad. To go into a group or an item, push the [OK] button. To go back to the previous level, push the [BACK/RESET] button.

On the display, current location in the menu shows, for example M3.2.1. The display also shows the name of the group or item in the current location.

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Application Guide	User Interfaces

Table 2: Menu Structure

Menu	Function

M1 Quick setup	Wizards (Content depends on P1.2 Application.)

M2 Monitor	Multimonitor

	Trend curve

	Basic

	I/O

	Temperature inputs

	Extras/Advanced

	Timer functions

	PID controller

	External PID controller

	Multi-pump

	Maintenance counters

	Fieldbus data

	Drive customizer

	Condition-based monitoring

M3 Parameters	Motor settings

	Start/Stop setup

	References

	Ramps and brakes

	I/O Configuration

	Fieldbus data

	Prohibit frequencies

	Supervisions

	Protections

	Automatic reset

	Application settings

	Timer functions

	PID controller

	External PID controller

	Multi-Pump

	Maintenance counters

	Fire mode


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Application Guide	User Interfaces


Menu	Function

	Motor preheat

	Drive customizer

	Pump control

	Advanced harmonic filter

	Condition-based monitoring

M4 Diagnostics	Active faults

	Reset faults

	Fault history

	Total counters

	Trip counters

	Software info

	Drive info

	Unit status

M5 I/O and Hardware	Basic I/O

	Slot C

	Slot D

	Slot E

	Real-time clock

	Power unit settings

	Keypad

	RS485

	Ethernet

	Fieldbus general

M6 User settings	Language selections

	Parameter back-up

	Drive name

	Parameter compare

	Licenses

M7 Favourites	See 9.2.1 Using the Favourites Menu.

M8 User levels	See 9.3.1 Using the User Levels Menu.

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Application Guide	User Interfaces

2.3 Graphical Display

2.3.1 Editing the Text Values

This topic gives instructions on how to edit the text values on the graphical display.

Procedure

1.Find the parameter with the arrow buttons.

2.To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.

STOP	READY	I/O
	Rem Control Place
	ID:	M3.2.1

Edit

Help

Add to favourites

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3.To set a new value, push the arrow buttons Up and Down.

STOP	READY	I/O
Rem Control Place
ID:	M3.2.1
	FieldbusCTRL
	I/O Control

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4.To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.

2.3.2 Editing the Numerical Values

This topic gives instructions on how to edit the numerical values on the graphical display.

Procedure

1.Find the parameter with the arrow buttons.

2.To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.

3.Move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down.

STOP	READY	I/O
	MinFreqReference
	ID:101	P3.3.1.1
		0.00 Hz
Min: 0.00Hz
Max: 50.00Hz

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4.To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.

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Application Guide	User Interfaces

2.3.3 Selecting More than 1 Value

With some parameters, more than 1 value can be selected. Select a checkbox at each necessary value.

Procedure

1.Find the parameter. There is a symbol on the display when a checkbox selection is possible.

STOP	READY	I/O	<![if ! IE]> <![endif]>e30bu023.10
		Interval 1
	ID:1466	P3.12.1.3
	ON Time	00:00:00
		00:00:00
	OFF Time	00:00:00
		00:00:00
	Days	0
		0
	A
A	The symbol of the checkbox selection

2.To move in the list of values, use the arrow buttons Up and Down.

3.To add a value into your selection, select the box that is next to it with the arrow button Right.

STOP	READY	I/O
		Days
	ID:	M 3.12.1.3.1

Sunday

Monday

Tuesday

Wednesday

Thursday

Friday

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2.3.4 Resetting a Fault

To reset a fault, use the [BACK/RESET] button or the parameter Reset Faults. See 7.1.2 Reset Faults.

2.3.5 [FUNCT] Button

The [FUNCT] button can be used for 4 functions.

•To have access to the Control page.

•To change easily between the Local and Remote control places.

•To change the rotation direction.

•To edit quickly a parameter value.

2.3.5.1 Different Control Places

The selection of the control place determines from where the AC drive takes the start and stop commands. All the control places have a parameter for the selection of the frequency reference source. The Local control place is always Keypad. The Remote control place is I/O or Fieldbus. The status bar of the display shows the current control place.

It is possible to use I/O A, I/O B, and Fieldbus as Remote control places. I/O A and Fieldbus have the lowest priority. Select them with P3.2.1 (Remote Control Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input. Select the digital input with parameter P3.5.1.7 (I/O B Control Force).

Keypad is always used as a control place when the control place is Local. Local control has higher priority than Remote control. For example, if parameter P3.5.1.7 bypasses the control place with a digital input, and Local is selected in Remote control, Keypad becomes the control place. Use the [FUNCT] button or P3.2.2 Local/Remote to change between the Local and Remote control.

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2.3.5.2 Changing the Control Place

This topic gives instructions on how to change the control place on the control panel.

Procedure

1.Anywhere in the menu structure, push the [FUNCT] button.

2.To select Local/Remote, use the arrow buttons Up and Down. Push the [OK] button.

STOP	READY	Keypad
	Choose action
	ID:1805

Change direction

Control page

Local/Remote

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3.To select Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the [OK] button.

STOP	READY	Keypad
	Local/Remote
	ID:211

Local

Remote

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4.If Remote control place is changed to Local, that is, Keypad, give a keypad reference.

After the selection, the display goes back into the same location where it was when the [FUNCT] button was pushed.

2.3.5.3 Going into the Control Page

It is easy to monitor the most important values in the Control page.

See more information about Keypad Reference in 6.3 Group 3.3: References. If other control places or reference values are used, the display shows the frequency reference, which cannot be edited. The other values on the page are Multimonitor values. These values can be selected (see 5.2.1 Changing the Items to Monitor).

Procedure

1.Anywhere in the menu structure, push the [FUNCT] button.

2.To select the Control page, push the arrow buttons Up and Down. Go in with the [OK] button.

The Control page opens.

3.With the Local control place and the keypad reference selected, P3.3.1.8 Keypad Reference can be set with the [OK] button.

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4.To change the digits in the value, push the arrow buttons Up and Down. Accept the change with the [OK] button.


STOP	READY		Keypad

	Keypad Reference
	Keypad Reference
	ID: 168

	0.00Hz

Output Frequency		Motor Torque
	0.00Hz	0.00%

Motor Current		Motor Power
	0.00A	0.00%

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2.3.5.4 Changing the Rotation Direction

The rotation direction of the motor can be changed quickly with the [FUNCT] button.

N O T I C E

The command Change direction is available in the menu only if the current control place is Local.

Procedure

1.Anywhere in the menu structure, push the [FUNCT] button.

2.To select Change direction, push the arrow buttons Up and Down. Push the [OK] button.

3.Select a new rotation direction.

The current rotation direction blinks.

RUN

READY

Keypad

Choose action

ID:1805

Reverse

Forward

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4.Push the [OK] button.

The rotation direction changes immediately. The arrow indication in the status field of the display changes.

STOP

READY

I/O

Main Menu

ID: M1

Monitor

( 7 )

Parameters

( 15 )

Diagnostics

( 6 )

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2.3.5.5 Using the Quick Edit Function

With the Quick Edit function, a parameter can be accessed quickly by typing the ID number of the parameter.

Procedure

1.Anywhere in the menu structure, push the [FUNCT] button.

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2.Push the arrow buttons Up and Down to select Quick Edit and accept with the [OK] button.

3.Write the ID number of a parameter or monitoring value. Push [OK].

The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode.

2.3.6 Copying the Parameters of an AC Drive

Use this function to copy parameters from a drive to another. Before downloading parameters from the control panel to the drive, stop the drive.

N O T I C E

This function is available only in the graphical display.

Procedure

1.Save the parameters to the control panel.

a.Go into the User settings menu.

b.Go into the Parameter backup submenu.

STOP	READY	Keypad
	User settings
	ID:	M6.5

Language selection

English

Parameter backup ( 7 )

Drive name

Drive

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c.Use the arrow buttons Up and Down to select a function. Accept the selection with the [OK] button.

STOP	READY	Keypad
	Parameter backup
	ID:	M6.5.1

Restore factory defaults

Save to keypad

Restore from keypad

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The command Restore factory defaults brings back the parameter settings that were made at the factory. Use the command Save to keypad to copy all the parameters to the control panel. The command Restore from keypad copies all the parameters from the control panel to the drive.

2.Detach the control panel and connect it to another drive.

3.Download the parameters to the new drive with the command Restore from keypad.

2.3.7 Comparing the Parameters

Use this function to compare the current parameter set with one of these 4 sets. See more about these parameters in 9.1.2 Parameter Back-up Parameters.

•Set 1 (P6.5.4 Save to Set 1)

•Set 2 (P6.5.6 Save to Set 2)

•Defaults (P6.5.1 Restore Factory Defaults)

•Keypad set (P6.5.2 Save to Keypad)

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N O T I C E

If the parameter set with which the current set is compared was not saved, the display shows the text Comparing failed.

Procedure

1.Go into the User settings menu.

2.Go into the Parameter Compare function.

STOP	ID:	M6.6	I/O	<![if ! IE]> <![endif]>e30bg676.10
STOP	READY		I/O
	User Settings

Language Selection

English

Parameter Backup

(7)

Parameter Compare

(4)

3.Select the pair of sets. Push [OK] to accept the selection.

STOP	ID:	B6.6.1	I/O	<![if ! IE]> <![endif]>e30bg677.10
STOP	READY		I/O
	Parameter Compare
	Active set-Set 1

Active set-Set 2

Active set-Defaults

4.Select Active and push [OK].

5.Examine the comparing between the current values and the values of the other set.

STOP	READY	I/O
	Active set-Set 1
	ID:113
Motor Nom Currnt		0.56A
		0.56A
		1.90A
Motor Cos Phi		0.68
		0.68
		1.74

A B C D

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A	The current value	C	The current value
B	The value of the other set	D	The value of the other set

2.3.8 Reading Help Texts

The graphical display can show help texts on many topics. All the parameters have a help text. The help texts are also available for the faults, alarms, and the start-up wizard.

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N O T I C E

The help texts are always in English.

Procedure

1.Find the item to read.

2.Use the arrow buttons Up and Down to select Help.

STOP	READY	I/O
	Ctrl signal 1 A
	ID:403	M3.5.1.1

Edit

Help

Add to favourites

3.To open the help text, push the [OK] button.

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2.3.9 Using the Favourites Menu

If the same items are used frequently, add them into Favourites. Collect a set of parameters or monitoring signals from all the control panel menus. See 9.2.2 Adding an Item to the Favourites.

2.4 Text Display

2.4.1 Editing the Text Values

This topic gives instructions on how to edit text values on the text display.

Procedure

1.Find the parameter with the arrow buttons.

2.To go to the Edit mode, push the [OK] button.

3.To set a new value, push the arrow buttons Up and Down.

READY RUN		STOP ALARM

FAULT

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FWD

REV

I/O

KEYPAD BUS

4.Accept the change with the [OK] button. To ignore the change, use the [BACK/RESET] button.

2.4.2 Editing the Numerical Values

This topic gives instructions on how to edit the numerical values on the text display.

Procedure

1.Find the parameter with the arrow buttons.

2.Go to the Edit mode.

3.Move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down.

4.Accept the change with the [OK] button. To ignore the change, use the [BACK/RESET] button.

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2.4.3 Resetting a Fault

To reset a fault, use the [BACK/RESET] button or the parameter Reset Faults. See 7.1.2 Reset Faults.

2.4.4 [FUNCT] Button

The [FUNCT] button can be used for 4 functions.

•To have access to the Control page.

•To change easily between the Local and Remote control places.

•To change the rotation direction.

•To edit quickly a parameter value.

2.4.4.1 Different Control Places

2.4.4.2 Changing the Control Place

This topic gives instructions on how to change the control place on the control panel.

Procedure

1.Anywhere in the menu structure, push the [FUNCT] button.

2.To select Local/Remote, use the arrow buttons Up and Down. Push the [OK] button.

READY RUN

STOP ALARM

FAULT

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FWD

REV

I/O

KEYPAD BUS

3.To select Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the [OK] button.

READY RUN			STOP ALARM

FWD

REV

I/O

KEYPAD

FAULT

BUS

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4.If Remote control place is changed to Local, that is, the keypad, give a keypad reference.

After the selection, the display goes back into the same location where it was when the [FUNCT] button was pushed.

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2.4.4.3 Going into the Control Page

It is easy to monitor the most important values in the Control page.

See more information about Keypad Reference in 6.3 Group 3.3: References. If other control places or reference values are used, the display shows the frequency reference that cannot be edited. The other values on the page are Multimonitor values. These values can be selected (see 5.2.1 Changing the Items to Monitor).

Procedure

1.Anywhere in the menu structure, push the [FUNCT] button.

2.To select the Control page, push the arrow buttons Up and Down. Go in with the [OK] button.

The Control page opens.

READY RUN		STOP ALARM

FAULT

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FWD

REV

I/O

KEYPAD BUS

3.If the Local control place and the keypad reference are used, P3.3.1.8 Keypad Reference can be set with the [OK] button.

READY RUN

STOP ALARM

FAULT

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FWD

REV

I/O

KEYPAD BUS

2.4.4.4 Changing the Rotation Direction

The rotation direction of the motor can be changed quickly with the [FUNCT] button.

N O T I C E

The command Change direction is available in the menu only if the current control place is Local.

Procedure

1.Anywhere in the menu structure, push the [FUNCT] button.

2.To select Change direction, push the arrow buttons Up and Down. Push the [OK] button.

3.Select a new rotation direction.

The current rotation direction blinks.

4.Push the [OK] button.

The rotation direction changes immediately. The arrow indication in the status field of the display changes.

2.4.4.5 Using the Quick Edit Function

With the Quick Edit function, a parameter can be accessed quickly by typing the ID number of the parameter.

Procedure

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1.Anywhere in the menu structure, push the [FUNCT] button.

2.Push the arrow buttons Up and Down to select Quick Edit and accept with the [OK] button.

3.Write the ID number of a parameter or monitoring value. Push [OK].

The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode.

2.5VACON® Live PC Tool

VACON® Live is a PC tool for commissioning and maintenance of the VACON® AC drives. VACON® Live can be downloaded from https://www.danfoss.com.

The VACON® Live PC tool includes these functions.

•Parameterization, monitoring, drive info, data logger, and so on.

•The software download tool VACON® Loader

•Serial communication and Ethernet support

•Windows XP, Vista, 7, 8, and 10 support

•17 languages: English, German, Spanish, Finnish, French, Italian, Russian, Swedish, Chinese, Czech, Danish, Dutch, Polish, Portuguese, Romanian, Slovak and Turkish

Make the connection between the AC drive and the PC tool with the VACON® serial communication cable. The serial communication drivers are installed automatically during the installation of VACON® Live. After the cable is installed, VACON® Live finds the connected drive automatically.

See more on how to use VACON® Live in the help menu of the program.

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Illustration 5: The VACON® Live PC Tool

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Application Guide	Applications

3 Applications

3.1 Using the Applications

Use the parameter P1.2 (Application) to select an application for the drive. Immediately when the parameter P1.2 changes, parameter groups get their preset values.

3.2 Standard and HVAC Applications

Use the Standard and HVAC applications to control pumps or fans, for example.

It is possible to control the drive from the control panel (keypad), Fieldbus, or I/O terminal.

When the drive is controlled with the I/O terminal, the frequency reference signal is connected to AI1 (0…10 V) or AI2 (4…20 mA). The connection depends the type of the signal. There are also 3 preset frequency references available. The preset frequency references can be activated with DI4 and DI5. The start/stop signals of the drive are connected to DI1 (start forward) and DI2 (start reverse).

It is possible to configure all the drive outputs freely in all the applications. There is 1 analog output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.

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Application Guide	Applications

Referencepotentiometer

1...10 kΩ

RUN

FAULT

Standard I/O board

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Terminal

Signal

Description

+10 Vref

Reference output

AI1+

Analog input 1

Frequency reference

(default 0...10 V)

AI1-

Analog input 1

4 AI2+

5 AI2-

6 24Vout

7 GND

8 DI1

9 DI2 10 DI3

11 CM

12 24 V out

13 GND

14 DI4

15		DI5

16		DI6

17 CM

18 AO1+

19 AO1-

30 +24 Vin

A RS485

B RS485 21 RO1/1 NC 22 RO1/2 CM 23 RO1/3 NO

24		RO2/1 NC
25		RO2/2 CM
26		RO2/3 NO

28		TI1+

29		TI1-

32		RO3/2 CM

33		RO3/3 NO

Analog input 2 +

Analog input 2 -

24 V auxiliary voltage

I/O ground

Digital input 1

Digital input 2

Digital input 3

Common for DI1-DI6 24 V auxiliary voltage I/O ground

Digital input 4

Digital input 5

Digital input 6

Common for DI1-DI6 Analog output 1 +

Analog output 1 -

24V auxiliary input voltage

Serial bus, negative

Serial bus, positive

Relay output 1

Relay output 2

Frequency reference (Default 4...20 mA)

Start forward

Start reverse

External fault

	DI4	DI5	Freq. ref.

	Open	Open	Analog input 1
Closed		Open	Preset Freq. 1
Open		Closed	Preset Freq. 2
Closed		Closed	Preset Freq. 3

Fault reset

Output frequency 0...20 mA)

Modbus RTU,

N2, BACnet

RUN

FAULT

Thermistor input			*)
			**)

	Relay output 3	READY
		READY

Illustration 6: The Default Control Connections of the Standard and HVAC Applications

*) Available only in VACON® 100 X. **) For the DIP switch configurations in VACON® 100 X, see the VACON® 100 X Installation manual.

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Applications

	A	<![if ! IE]> <![endif]>e30bg589.10
	A
B

Illustration 7: The DIP Switch

A	Digital input DIP switch	C	Connected to GND (Default)
B	Floating

See information on the Startup, and Fire mode wizards in 4.2.1 Wizards in Menu 1.1.

Table 3: M1 Quick Setup

Index	Parameter	Min	Max	Unit	Default	ID	Description

1.2	Application	0	4		0	212	0	= Standard
							1	= HVAC
							2	= PID Control
							3	= Multi-pump (single drive)
							4	= Multi-pump (multidrive)

1.3	Minimum Frequency	0.00	P1.4	Hz	0.0	101
	Reference

1.4	Maximum Frequency	P1.3	320.0	Hz	50.0/60.0	102
	Reference

1.5	Acceleration Time 1	0.1	3000.0	s	5.0	103

1.6	Deceleration Time 1	0.1	3000.0	s	5.0	104

1.7	Motor Current Limit	IH*0.1	IS	A	Varies	107

1.8	Motor Type	0	2		0	650	0	= Induction Motor
							1	= Permanent Magnet Motor
							2	= Reluctance Motor

1.9	Motor Nominal Volt-	Varies	Varies	V	Varies	110	Find this value Un on the nameplate of the mo-
	age						tor.
							tor.
							NOTE! Find out if the motor connection is Delta
							or Star.

1.10	Motor Nominal Fre-	8.0	320.0	Hz	50/60	111	Find this value fn on the nameplate of the mo-
	quency						tor.
							tor.


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