Danfoss TGE 10, TGE 20, TGE 40, TGE Data sheet

Data Sheet

Thermostatic expansion valves

Type TGE

The TGE series of thermostatic expansion valves have balanced port design

TGE is a dedicated designed series of thermostatic expansion valves for all standard refrigerants.

The tight design meets the environmental demands for today and future. Versions for non standard refrigerants can be produced to order.

Applications

• Water chillers

• Bus A/C

• Rooftop units

• Heat pumps

• Refrigerated containers

• Others A/C and refrigeration system

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Thermostatic expansion valves, Type TGE

Features

Refrigerants: R410A, R32, R452B, R454B, R22, R134a, R1234ze, R407F, R407A, R404A, R507, R407C and R290

Capacity range: 3.5 – 52 TR / 12 – 182 kW for R410A

Balance port design

Biflow with expansion in both directions

Low hysteresis

Long lifetime for heat pump applications

Mechanical connections types solder ODF, flare, MIO, ORFS are available

Laser welded, stainless steel power element, capillary tube, and bulb

MOP (Max. Operating Pressure) function is available

Optional bleed function

PS / MWP (maximum working pressure): 49 bar/ 711 psig

Straightway flow

Adjustable superheat setting

UL certified

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Thermostatic expansion valves, Type TGE

Functions

Figure 1: Balanced port design TGE 10

Figure 2: Double balanced port design TGE 20 and TGE 40

 

1

1

2

 

 

3

2

4

3

 

4

 

 

5

5

 

6

6

7

7

8

Danfoss

 

67N47.10

 

8

1

Bulb with capillary tube

 

5

Cone

 

 

 

 

 

2

Thermostatic element

 

6

Valve body

 

 

 

 

 

3

Thrust pad

 

7

Static SH adjustment spindle

 

 

 

 

 

4

Push pin seal

 

8

Protective cap

 

 

 

 

 

Balanced port design and advantage

The TGE series of thermostatic expansion valves have balanced port design.

Balanced port design prevents changes in pressure drop across the valve from influencing operation and provides excellent control on applications having widely varying operating conditions.

Balanced port TXV’s are recommended in refrigeration and air conditioning systems with any combinations of these conditions:

1.Widely varying head pressures

2.Widely varying evaporator loads

3.Widely varying pressure drop across the TXV

4.Fluctuating or extremely low liquid temperatures

5.Intermittent liquid line flash gas

TGE valves are designed for biflow operations. TGE 10 has minor capacity reduction in reverse flow.

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Thermostatic expansion valves, Type TGE

The central push pin is fitted with a robust seal (Pos 4) that ensures maximum tightness for the life of the valve.

Static superheat (SS) can be adjusted by the setting spindle (Pos 7), see Figure 1: Balanced port design TGE 10 & .Figure 2: Double balanced port design TGE 20 and TGE 40

The standard superheat setting (SS) is 4K / 7.2 °F and adjustable for 0 – 8K / 0 – 14.4 °F.

SS = Static Superheat

OS = Opening Superheat

SH = SS + OS = total superheat

Example:

Static superheat SS = 4K / 7.2 °F

Opening superheat OS = 4K / 7.2 °F

The opening superheat is 4K / 7.2 °F, i.e. from the point the valve begins to open up to rated capacity. Opening superheat is determined by the design and cannot be changed.

Total superheat SH = SS + OS

SH = 4 + 4 = 8K / 14.4 °F

Total superheat SH can be altered by changing SS (by using the setting spindle).

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Danfoss TGE 10, TGE 20, TGE 40, TGE Data sheet

Thermostatic expansion valves, Type TGE

Applications

Figure 3: A diagram of a traditional refrigeration plant where TGE is used for flow in one direction only.

TGE

 

 

Outdoor coil

EVR

 

SGI/SGN

DCL/DML

Figure 4: A conventional split heat pump system shown in cooling mode. This system has two TGE thermostatic expansion valves with fixed direction flow. An NRV check valve is placed in series with each TGE to allow liquid refrigerant to bypass when flow is opposite the TXV fixed direction

Indoor coil

 

 

Outdoor coil

 

 

STF

 

 

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TGE

 

 

TGE

 

SGI/SGN

 

DCB/DMB

 

 

 

NRV

 

 

NRV

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Thermostatic expansion valves, Type TGE

Figure 5: A heat pump system similar to that in fig. 4 but with a more compact design, where the distance between evaporator and condenser is very short. This system has only one bi–flow TGE valve metering liquid refrigerant eƒectively in both directions. Changeover is by means of a 4–way valve. A suction filter drier is often placed in suction lines just before the compressor. The normal flow direction of TGE is determined by the primary function, i.e. cooling or heating

 

Outdoor coil

Indoor coil

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STF

 

DML/DCL

 

TGE

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Thermostatic expansion valves, Type TGE

Product specification

Technical data

Max. temperature on thermostatic element:

MAH : 150 °C / 302 °F

K : 150 °C / 302 °F

N: 100 °C / 210 °F

Max. temperature on valve body: 110 °C / 230 °F

Max. working pressure: 49 bar / 711 psig.

Max. test pressure: 54 bar / 783 psig.

Table 1: Standard evaporating temperature ranges

Charge

Temperature range

MAH

-30

– 15 °C / -22

– 60 °F

N

-40

– 10 °C / -40

–50 °F without MOP

K

–25 – 10 °C, MOP 15 °C / –15 – 50 °F, MOP 60 °F

 

 

 

 

Table 2: Max. operating pressure

 

Refrigerant

Range K: –25 – 10 °C / –15 – 50 °F, MOP +15 °C / +60 °F

 

MOP point in evaporating pressure pe

 

 

 

R410A

11.4 bar / 165 psig

 

R22

6.9 bar / 100 psig

 

R134a

3.8 bar / 55 psig

 

R407C

6.6 bar / 95 psig

 

R404A/ R507

8.3 bar / 120 psig

 

 

 

NOTE:

MOP for R32, R452B, R454B, R1234ze, R407F, R407A and R290, please contact Danfoss for more info.

Table 3: Connections

Type

Inlet solder ODF

Inlet solder ODF

Outlet solder ODF

Outlet solder ODF [mm]

 

[inch]

[mm]

[inch]

 

 

TGE 10

38, 12, 58, 78

10, 12, 16, 22

58, 78, 118

16, 22, 28

TGE 20

58 , 78 , 118

16, 22, 28

58 , 78 , 118 , 138

16, 22, 28, 35

TGE 40

78 , 118

22, 28

78 , 118 , 138

22, 28, 35

Table 4: Capillary tube length

Type

Capillary tube length

 

TGE 10 / TGE 20

1.5 m

59 inch

TGE 40

3 m

118 inch

 

 

 

Valve options

In addition to the standard programme, variants of following options may be available:

Refrigerants

Evaporating temperature range

MOP point

Static superheat setting (0K – 8K / 0 – 14.4 °F)

Mechanical connections

Bleed function (15% or 30%)

NOTE:

Please contact your nearest Danfoss sales oˆce to discuss valve options.

Refrigerants

Refrigerants: R410A, R32, R452B, R454B, R22, R134a, R1234ze, R407F, R407A, R404A, R507, R407C and R290.

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