Danfoss Sports Field Heating Application guide

Document category | Product name
Electrical Heating
Sports Field Heating
Application manual
Let Danfoss do the work
Index
Danfoss Group is Denmark's largest industrial group. It is one of the world's leading companies within heating, cooling and air-conditioning. The Danfoss Group has more than 23000 employees and serves customers in more than 100 countries.
Danfoss is Europe’s leading brand of electrical cable heating systems and electric pipe heating systems with over 70 years of experience. The production of heating cables takes place in France and Poland while the head office is situated in Denmark.
Artificial and natural grass lawns
This design guide presents Danfoss’s recommendations for design and installation of ice and snow melting systems for sport field heating application. It provides guidance for heating cable positioning, electrical data and system configurations.
Following Danfoss’s recommendations will ensure energy efficient, reliable and maintenance free solution for constant wattage heating cables with 20 year warranty.
1. Sports field heating 4
2. System Description 5
3. System Design 8
5. Installation 11
6. Cases References 15
7. Cases 16
Our quality management system and compliances
ISO 9001 TS 16949
ISO 14001
Along with full compliance with EU
directives and product approvals

1. Sports field heating

For professional and international stadiums a very high standard of playing surface is required. Under these circumstances it is important to eliminate risks of poor playing conditions or cancellation, particularly associated with poor weather conditions, e.g. heavy rainfalls or ice and snow.
According to the FIFA’s Technical recommendations and requirements, 5th edition (paragraph 4.2): “(..) In cold climates, the playing field should be equipped with an underground heating system to prevent it from freezing in extreme winter conditions. (..)”
In some leagues, the undersoil heating is already a standard, e.g. in the first and second Bundesliga (DFB) in Germany.
Benefits
Keeps the pitch frost free – prolonging pitch
usage during the autumn season
Defreeze the pitch after a winter break
increasing pitch quality and making it playable earlier
Reducing financial risks – caused by postponing
games due to poor weather conditions
Increasing safety – helps to reduce injuries
Increasing usage – helps to recover natural grass
after heavy usage faster
International standards – Danfoss heating
system is bringing football pitch in line with FIFA’s Technical recommendations and requirements
Affordable solution - initial investment of 50%
below cost of hydronic systems
Quick Installation time of 4 weeks (or less), to
make pitch playable again – all games meet the schedule and no need to close a stadium for long renovation
Maintenance free – no need to change anything
during the warranty period, vs. Glycol in hydronic systems which has to be replaced after 2 years (app. 8000 liters; depending on the field size)
Reliable system – 20 years of warranty on Danfoss
heating cables for natural grass pitches and 5 years on heating mats for artificial turf pitches
Experienced supplier – Danfoss has been involved
in football field heating since 1995. Danfoss electric heating solutions installed in football fields, golf courses, cricket fields both under Natural and Artificial grass fields. Within the past 20 years our systems have been installed in over 40 playing fields.
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Electrical Heating · Sports Field Heating Application manual · VGHWF102 · ©Danfoss

2. System Description

Pitch heating is keeping the ground temperature at appropriate level and helps to maintain good quality of pitch during the whole season.
Danfoss offers a wide variety of heating cables/mats and thermostats for installation in football fields, golf courses, cricket fields, and other play grounds where any kind of sport activities takes place. Products can be used for both natural and artificial grass.
Installation of Danfoss heating cables in natural turf ensures grass growth and helps to prolong pitch usage by several months.
For artificial fields the system ensures frost removing and allows field usage almost year around.
For bigger stadiums the appropriate power needed to operate cables can be easily achieved. Normally the night light systems are operated only when the field is in use. It is simple to modify the wiring to provide the desired power for heating cables at the moment when the night light system is switched off.
m
0,1
Surface
0
Tur f
-0,1
Sand bed
-0,2
Cables
-0,3
-0,4
-0,5
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9
Steady state at -5 ºC ambient air temperature:
• +3 °C is evenly distributed in turf
• 89% of heat is going up
• Cable temperature is approx. 20 °C
Soil
18 ˚C
Max. 19 ˚C
18
16
14
12
10
8
6
4
2
Min. 1 ˚C
m
Benefits
For new construction and renovation of pitches
Approx. 2 weeks from installation start to make the pitch playable again
Keeps the pitch frost free during winter
Defreezes the pitch aftera winter break
Stimulates grass growth in cold weather conditions
Electrical Heating· Sports Field Heating Application manual · VGHWF102 · ©Danfoss
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