Technical Information
Proportional Valve Group
PVG-EX 32/128/256
www.danfoss.com
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
Revision history |
Table of revisions |
|
|
|
|
|
|
|
Date |
Changed |
Rev |
|
|
|
|
|
January 2022 |
Updated EU Declaration of Conformity |
0301 |
|
|
|
|
|
November 2020 |
Added PVG 128/256, new EU Declaration of Conformity |
0201 |
|
|
|
|
|
June 2019 |
New EU Declaration of Conformity |
0103 |
|
|
|
|
|
May 2019 |
Updated EU Declaration of Conformity, and minor changes |
0102 |
|
|
|
|
|
May 2019 |
First edition |
0101 |
|
|
|
|
2 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information |
|
PVG-EX 32/128/256 Proportional Valve Group |
|
Contents |
|
PVG-EX Introduction |
|
Product certification........................................................................................................................................................................ |
6 |
PVG-EX 32/128/256 Safety in Systems...................................................................................................................................... |
6 |
Warnings.............................................................................................................................................................................................. |
8 |
Nameplate description example................................................................................................................................................. |
9 |
Description of the EX code h version...................................................................................................................................... |
10 |
EPL/Equipment category............................................................................................................................................................ |
10 |
PVG-EX 32 |
|
General information...................................................................................................................................................................... |
11 |
General description.................................................................................................................................................................. |
11 |
Features........................................................................................................................................................................................ |
11 |
Inlets.............................................................................................................................................................................................. |
11 |
Work section housing............................................................................................................................................................. |
11 |
Actuation methods.................................................................................................................................................................. |
12 |
Sectional view............................................................................................................................................................................ |
13 |
PVG-EX modules overview.................................................................................................................................................... |
14 |
PVP Inlet Modules.......................................................................................................................................................................... |
15 |
Open Center PVP...................................................................................................................................................................... |
16 |
Open Center PVP with PPRV................................................................................................................................................. |
19 |
Open center PVP with HPCO and PVE PPRV................................................................................................................... |
22 |
Closed Center PVP.................................................................................................................................................................... |
25 |
Closed Center PVP with PPRV............................................................................................................................................... |
27 |
Closed center PVPV.................................................................................................................................................................. |
29 |
Closed center PVPV with PPRV............................................................................................................................................ |
30 |
Closed center PVPVM with PPRV......................................................................................................................................... |
32 |
Open/Closed center PVP with PPRV.................................................................................................................................. |
34 |
Open/Closed center PVPM.................................................................................................................................................... |
37 |
PVP Inlet Module Accessories.................................................................................................................................................... |
38 |
PVPC without Check Valve.................................................................................................................................................... |
39 |
PVPC with Check Valve........................................................................................................................................................... |
41 |
PVB Basic Modules......................................................................................................................................................................... |
42 |
Uncompensated PVB............................................................................................................................................................... |
44 |
Uncompensated PVB with load drop check valve........................................................................................................ |
47 |
Uncompensated PVBZ with POC........................................................................................................................................ |
50 |
Compensated PVB.................................................................................................................................................................... |
51 |
Dampened Compensated PVB............................................................................................................................................ |
54 |
Dampened compensated PVB with LS A/B..................................................................................................................... |
57 |
Compensated PVB with LS A/B............................................................................................................................................ |
60 |
Compensated high flow PVB................................................................................................................................................ |
64 |
Compensated high flow PVB with LS A/B........................................................................................................................ |
67 |
Compensated PVBZ with POC............................................................................................................................................. |
71 |
Compensated high flow PVBZ with POC......................................................................................................................... |
73 |
Compensated high flow PVBZ with POC and manifold interface .......................................................................... |
75 |
PVB Basic Modules Accessories................................................................................................................................................. |
76 |
PVLP Shock and Anti-Cavitation Valve.............................................................................................................................. |
76 |
PVLA Suction Valve.................................................................................................................................................................. |
79 |
PVBS Main Spools........................................................................................................................................................................... |
80 |
PVBS fluid flow characteristics—Theoretical performance....................................................................................... |
81 |
PVBS Main Spools Part Numbers.............................................................................................................................................. |
85 |
Flow Control Spools—Closed Neutral Position............................................................................................................. |
85 |
Flow Control Spools—Closed Neutral Position with A-float.................................................................................... |
90 |
Flow Control Spools—Closed Neutral Position with B-float..................................................................................... |
91 |
Flow Control Spools—Closed Neutral Position with A-float for PVMF................................................................. |
92 |
Flow Control Spools—Closed Neutral Position with B-float for PVMF................................................................. |
92 |
Flow Control Spools—Closed Neutral Position for PVMR......................................................................................... |
93 |
Flow Control Spools—Open/Closed Neutral Position................................................................................................ |
94 |
Flow Control Spools—Open/Closed A and Closed B Position................................................................................. |
94 |
Flow Control Spools—Throttled Open Neutral Position............................................................................................ |
96 |
Flow Control Spools—Throttled Open Neutral Position for PVMR...................................................................... |
100 |
© Danfoss | January 2022 |
BC290860493426en-000301 | 3 |
Technical Information |
|
|
PVG-EX 32/128/256 Proportional Valve Group |
|
|
Contents |
|
|
|
Flow Control Spools—Throttled A to T Neutral Position......................................................................................... |
101 |
|
Flow Control Spools—Throttled B to T Neutral Position......................................................................................... |
102 |
|
Linear Flow Control Spools—Closed Neutral Position............................................................................................. |
103 |
|
Linear Flow Control Spools—Throttled Open Neutral Position............................................................................ |
104 |
|
Linear Flow Control Spools—Open/Closed Neutral Position................................................................................ |
105 |
|
Single Acting Cylinder Flow Control Spools—Neutral A-port Position.............................................................. |
105 |
|
Single Acting Cylinder Flow Control Spools—Neutral B-port Position.............................................................. |
106 |
|
Single Acting Cylinder Linear Flow Control Spools—Neutral B-port Position................................................ |
106 |
|
Flow/Pressure Control Spools—Closed Neutral Position........................................................................................ |
107 |
|
Flow/Pressure Control Spools—Throttled Open Neutral Position...................................................................... |
108 |
|
Flow/Pressure Control Spools—Throttled Open B to T in Neutral Position..................................................... |
109 |
|
Flow/Pressure Control Spools—Throttled Open A to T in Neutral Position..................................................... |
110 |
|
Flow/Pressure Control Spools—Throttled Open B to T in Neutral Position..................................................... |
111 |
|
Flow/Pressure Control Spools—Open/Closed in Neutral Position...................................................................... |
111 |
|
Flow/Pressure Control Spools—Closed A and Open/Closed B Position............................................................ |
111 |
|
Pressure Control Spools—Closed Neutral Position................................................................................................... |
112 |
|
Pressure Control Spools—Throttled Open Neutral Position.................................................................................. |
113 |
|
Pressure Control Spools—Throttled A to T in Neutral Position............................................................................ |
114 |
|
Pressure/Flow Control Spools—Closed Neutral Position........................................................................................ |
115 |
|
Pressure/Flow Control Spools—Closed Neutral Position with B-float............................................................... |
116 |
|
Pressure/Flow Control Spools—Throttled Open Neutral Position...................................................................... |
116 |
|
Pressure/Flow Control Spools—Open/Closed Neutral Position........................................................................... |
117 |
|
Pressure/Flow Control Spools—Open/Closed A and Closed B Position............................................................ |
117 |
|
PVBS for PVBZ Main Spools Part Numbers......................................................................................................................... |
117 |
|
PVBZ Flow Control Spools—Closed Neutral Position............................................................................................... |
117 |
|
PVBZ Flow Control Spools—Closed Neutral Position with A-float...................................................................... |
119 |
|
PVBZ Flow Control Spools—Closed Neutral Position with B-float....................................................................... |
120 |
|
PVBZ Flow Control Spools—Throttled Open Neutral Position with B-float..................................................... |
120 |
|
PVBZ Linear Flow Control Spools—Closed Neutral Position................................................................................. |
121 |
|
PVBZ Single Acting Cylinder Flow Control Spools—Closed Neutral A-port Position................................... |
121 |
|
PVBZ Single Acting Cylinder Flow Control Spools—Closed Neutral B-port Position.................................... |
122 |
|
PVBZ Single Acting Cylinder Linear Flow Control Spools—Closed Neutral B-port Position...................... |
122 |
|
PVBZ–HS Single Acting Cylinder Flow Control Spools—Closed Neutral Position......................................... |
122 |
|
PVG-EX 32 Actuation.................................................................................................................................................................. |
122 |
|
PVM Manual actuation......................................................................................................................................................... |
124 |
|
PVMD detention covers....................................................................................................................................................... |
126 |
|
PVMD Detention Covers detailed information............................................................................................................ |
126 |
|
PVH Hydraulic Actuation..................................................................................................................................................... |
127 |
|
PVSI End Plates............................................................................................................................................................................. |
127 |
|
PVSI.............................................................................................................................................................................................. |
127 |
|
PVSI with LX-connection..................................................................................................................................................... |
129 |
|
PVSKM Full Flow Cut Off Modules......................................................................................................................................... |
130 |
|
PVSKM Functionality............................................................................................................................................................. |
131 |
|
PVSKM Spool............................................................................................................................................................................ |
133 |
|
PVAS Stay Bolts............................................................................................................................................................................. |
134 |
|
PVAS Part Numbers............................................................................................................................................................... |
135 |
|
PVG-EX 32 modules total length...................................................................................................................................... |
135 |
PVG-EX 128/256 |
|
|
|
General Information................................................................................................................................................................... |
136 |
|
PVG-EX 128/256 Proportional Valve Group.................................................................................................................. |
136 |
|
PVG-EX 128/256 general description.............................................................................................................................. |
137 |
|
Features of the PVG-EX 128/256 valve........................................................................................................................... |
137 |
|
PVG-EX 128/256 PVPV Inlet Modules................................................................................................................................... |
138 |
|
PVG-EX 128/256 Closed Center PPRV for PVE Activation and/or Mechanical.................................................. |
139 |
|
PVG-EX 128/256 PPRV for PVH Activation and/or Mechanical ............................................................................. |
140 |
|
PVG-EX PVB 128 Variant Overview........................................................................................................................................ |
141 |
|
PVG-EX PVB 128 3-way Compensator............................................................................................................................. |
142 |
|
PVG-EX PVB 128 3-way Compensator with LS A/B..................................................................................................... |
145 |
|
PVG-EX PVB 128 3-way Compensator with LS A/B and PVLP................................................................................. |
149 |
4 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information |
|
PVG-EX 32/128/256 Proportional Valve Group |
|
Contents |
|
PVG-EX PVB 256 Variant Overview........................................................................................................................................ |
154 |
PVG-EX PVB 256 3-way Compensator............................................................................................................................. |
155 |
PVG-EX PVB 256 3-way Compensator with LS A/B..................................................................................................... |
159 |
PVG-EX PVB 256 3-way Compensator with LSA/B and PVLP.................................................................................. |
163 |
PVG-EX PVB 256 3-way Compensator with LS A/B, PVLP and Turbo................................................................... |
168 |
PVG-EX PVLP Shock and PVLA Suction Valves.................................................................................................................. |
173 |
PVG-EX PVLP Overview........................................................................................................................................................ |
173 |
PVG-EX PVLP Technical Data.............................................................................................................................................. |
173 |
PVG-EX 128/256 PVBS Main Spool........................................................................................................................................ |
176 |
PVG-EX PVBS Main Spools variant overview................................................................................................................ |
176 |
PVG-EX Flow control spools.......................................................................................................................................... |
176 |
PVG-EX PVBS main spools product details.................................................................................................................... |
176 |
PVG-EX PVS Main spools part numbers......................................................................................................................... |
179 |
PVG-EX Flow control spools.......................................................................................................................................... |
179 |
PVG-EX PVM Manual Activation............................................................................................................................................. |
181 |
PVG-EX PVM Technical Data............................................................................................................................................... |
182 |
PVG-EX PVH Hydraulic Actuation.......................................................................................................................................... |
183 |
PVG-EX PVH Technical Data............................................................................................................................................... |
184 |
PVG-EX PVMD Cover Manual Actuation Only................................................................................................................... |
185 |
PVG-EX PVMD Part Numbers............................................................................................................................................. |
185 |
PVG-EX PVSI/PVGI End and Interface Plates....................................................................................................................... |
186 |
PVG-EX PVSI with or without LX-connection............................................................................................................... |
187 |
PVG-EX PVSI with P and T port connections................................................................................................................. |
188 |
PVG-EX PVGI Interface Plate............................................................................................................................................... |
189 |
PVG-EX PVAS................................................................................................................................................................................. |
190 |
PVG-EX PVAS for Combo..................................................................................................................................................... |
190 |
PVG-EX PVAS Part Number Overview............................................................................................................................. |
191 |
PVG-EX 128/256 Valve Schematics........................................................................................................................................ |
193 |
PVG-EX Valve Schematics.................................................................................................................................................... |
193 |
Dimensions Overview................................................................................................................................................................ |
195 |
Dimension Overview for PVG-EX 128/256.................................................................................................................... |
195 |
PVG-EX Specifications example........................................................................................................................................ |
197 |
EU declaration of conformity |
|
EU declaration of conformity page 1.................................................................................................................................... |
198 |
EU declaration of conformity page 2.................................................................................................................................... |
199 |
EU declaration of conformity page 3.................................................................................................................................... |
200 |
EU declaration of conformity page 4.................................................................................................................................... |
201 |
EU declaration of conformity page 5.................................................................................................................................... |
202 |
© Danfoss | January 2022 |
BC290860493426en-000301 | 5 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
The Danfoss PVG-EX program is an explosion-proof PVG designed to be used in Ex hazardous areas like mining and oil and gas industries.
The PVG-EX is developed according to and in compliance with:
EU Directive 2014/34/EU Equipment for explosive atmosphere - ATEX
•EN 60079-0:2018 Electrical apparatus for explosive gas atmospheres-part 0
•EN 80079-36:2016 Non-electrical equipment for explosive atmospheres – Basic method and requirements
•EN 80079-37:2016 Non-electrical equipment for explosive atmospheres – Non-electrical type of protection constructional safety “c”, control of ignition sources “b”, liquid immersion “k”
•EN 80079-38:2016 Equipment and components in explosive atmospheres in underground mines
All types and brands of control valves, including proportional valves, can fail. Therefore, the necessary protection against the serious consequences of a functional failure should always be built into the system.
General safety considerations
For each application an assessment should be made for the consequences of the system in case of pressure failure and uncontrolled or blocked movements.
W Warning
Because the proportional valve is used in many different applications and under different operating conditions, it is the sole responsibility of the manufacturer to ensure that all performance, safety and warning requirements of the application is met in his selection of products and complies with relevant machine specific and generic standards.
Control system example
An example of a control system using an aerial lift is shown below:
6 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX Introduction
Aerial lift
This example breaks down the control system into smaller bits explaining the architecture in depth. Even though many Danfoss components are used in the PVG control system.
The function of the control system is to use the output from the PVE together other external sensors to ensure the PLUS+1 main controllers correct function of the aerial lift.
Electrical block diagram
W Warning
It is the responsibility of the equipment manufacturer that the control system incorporated in the machine is declared as being in conformity with the relevant machine directives.
© Danfoss | January 2022 |
BC290860493426en-000301 | 7 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX Introduction
C Caution
A mix of electrical actuation and hydraulic actuation on the same valve stack is not safe. PVE and PVH are designed for different pilot pressure.
Cost-free repairs, as mentioned in Danfoss General Conditions of Sale, are carried out only at Danfoss or at service shops authorized by Danfoss.
W Warning
All brands and all types of directional control or proportional valves, which are used in many different operation conditions and applications, can fail and cause serious damage.
Analyze all aspects of the application. The machine builder/system integrator alone is responsible for making the final selection of the products and assuring that all performance, safety and warning requirements of the application are met.
The process of choosing the control system and safety levels is governed by Machinery Directive 2006-42-EC, and harmonized standard EN 13849 (Safety related requirements for control systems).
W Warning
All national safety regulations must be fulfilled in connection with installation, start-up and operation of Danfoss PVG-EX.
Furthermore, the requirements of the Declaration of Conformity and national regulations for installations in potentially explosive atmospheres applies as well. Disregarding such regulations involves a risk of serious personal injury or extensive material damage.
W Warning
Work in connection with the valve group must be performed only by professionals and qualified persons.
W Warning
PVG with non-conductive coating must have preventive protection against electrostatic charge by an earthed metal connection.
8 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX Introduction
Nameplate key
|
PVG |
|
|
RATED P: |
|
|
SEE INSTRUCTION |
MADE IN DENMARK |
|
|
|
1 |
PVG |
|
XXXXXXXX |
|
|
2 |
XXXXXXXXXXXXXXXXXXX |
|
|
Nordborgvej 81, 6430 Nordborg, DK |
|
3 |
PVG-Ex |
|
Ԑx I M2 |
6 |
|
4 |
|
MADE IN DENMARK |
Ex h db I Mb T5...T4 |
Nordborgvej 81 |
|
5 |
Ta -30° to +60°C |
6430 Nordborg, DK |
|
||
|
111328133613A147305-EX |
|
Nameplate legend
Number |
Description |
|
|
|
|
1 |
PVG Valve Group code number |
|
|
|
|
2 |
Code number, production date, |
Example: 42 12 C xxxxxx |
|
and serial number |
Week: 42, Year: 2012, |
|
|
Day: C=Wednesday (A=Monday), Serial number |
|
|
|
3 |
CE Conformity marking |
|
|
|
|
4 |
EU marking (per 80079) - Standard part |
|
|
|
|
5 |
Ambient temperature range |
|
|
|
|
6 |
EU marking (per 2014/34/EU) - Directive part |
|
|
|
|
© Danfoss | January 2022 |
BC290860493426en-000301 | 9 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX Introduction
T-category with ambient temperature at 65°C [149°F]
Oil inlet temperature |
T-category |
|
|
≤ 79°C [174°F] |
T5 |
|
|
79 - 90°C [174 - 194°F] |
T4 |
|
|
Ex marking (EN 80079-36 standard part)
Description |
EU Marking |
|
|
Protection principle |
h |
|
|
Explosion protection marking |
|
|
|
Equipment group |
I / II |
|
|
Equipment protection level (EPL) |
Mb / Gb |
|
|
T-class |
T5...T4 |
|
|
Ex marking (EU Directive part)
Description |
EU Marking |
|
|
CE conformity marking |
CE |
|
|
Explosion protection marking |
|
|
|
Equipment Group |
I / II |
|
|
Equipment Category |
M2 / 2G |
|
|
EPL/Equipment category
Definition |
Level of protection |
Typical zone of |
IEC |
|
EU |
|
|
|
application |
|
|
|
|
|
|
EPL |
Group |
Category |
Group |
|
|
|
|
||||
|
|
|
|
|
|
|
Mines |
Very high |
N/A |
Ma |
I |
M1 |
I |
|
|
|
|
|
|
|
|
High |
|
Mb |
|
M2 |
|
|
|
|
|
|
|
|
Gas atmosphere |
Very high |
0 |
Ga |
II |
1G |
II |
|
|
|
|
|
|
|
|
High |
1 |
Gb |
|
2G |
|
|
|
|
|
|
|
|
|
Enhanced |
2 |
Gc |
|
3G |
|
|
|
|
|
|
|
|
10 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
PVG 32 is a hydraulic load sensing (LS) valve designed to give maximum flexibility. From a simple load sensing directional valve, to an advanced electrically controlled load-independent proportional valve.
The PVG 32 modular system makes it possible to build up a valve group to meet the different functional requirements precisely.
The compact external dimensions of the valve remain unchanged whatever combination is specified.
The PVG 32 interfaces to other valve families like PVG 128/256 enabling all machine functions being controlled from one single valve stack.
Features of the PVG 32 include:
•Load-independent flow control:
‒Oil flow to an individual function is independent of the load pressure of this function
‒Oil flow to one function is independent of the load pressure of other functions
•Good regulation characteristics
•Energy-saving
•Up to 12 basic modules per valve group
•Several types of connection threads
•Low weight
•Compact design and installation
The inlets include:
•Built-in pressure relief valve
•Pressure gauge connection
•Versions for different pump types
‒Open Center systems with fixed displacement pumps
‒Closed Center systems with variable displacement pumps
•Integrated pilot oil supply
Our work section housing includes:
•Interchangeable spools
•Pressure gauge connection
•Versions for different application needs
‒Built-in compensator for load independent flow
‒Built-in load holding check valve in P-channel
‒Integrated shock/suction valve
‒Integrated local pressure relief valve
© Danfoss | January 2022 |
BC290860493426en-000301 | 11 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
Our actuation methods include:
•Manual control with lever
•Manual with friction detent
•Hydraulic
•Electro-hydraulic
‒ON/OFF control
‒Ratiometric proportional
‒CANbus proportional
‒PWM proportional
12 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
|
1. |
Pressure relief valve |
11. |
Main spool |
|
|
|
|
|
|
2. |
Pressure reduction valve for pilot oil supply |
12. |
LS pressure limiting valve |
|
|
|
|
|
|
3. |
Pressure gauge connection |
13. |
Shock and suction valve, PVLP |
|
|
|
|
|
|
4. |
Plug, open center |
14. |
Pressure compensator |
|
|
|
|
|
|
5. |
Orifice, closed center |
15. |
LS connection, port A |
|
|
|
|
|
|
6. |
Pressure adjustment spool |
16. |
LS connection, port B |
|
|
|
|
|
|
7. |
Plug, closed center |
17. |
Suction valve, PVLA |
|
|
|
|
|
|
8. |
LS connection |
18. |
Load drop check valve |
|
|
|
|
|
|
9. |
LS signal |
19. |
Pilot oil supply for PVE |
|
|
|
|
|
|
10. |
Shuttle valve |
20. |
Maximum oil flow adjustment screws for A/B ports |
|
|
|
|
|
|
|
|
|
|
© Danfoss | January 2022 |
BC290860493426en-000301 | 13 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
PVG-EX 32 modules exploded view
PVG modules navigation
•PVP Inlet Modules on page 15
•PVB Basic Modules on page 42
•PVBS Main Spools on page 80
•PVSKM Full Flow Cut Off Modules on page 130
•PVAS Stay Bolts on page 134
14 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
The PVG-EX 32 PVP inlet modules, also referred to as pump side modules, act as an interface between the PVG-EX 32 proportional valve group and the hydraulic pump and tank reservoir.
PVP Inlet Module |
PVP inlet module dimensions |
|
|
<![if ! IE]> <![endif]>112.5 [4.43] |
|
|
95 |
[3.74] |
|
110 |
[4.33] |
Weight: 3.1 kg [6.9 lb]
23 [0.9]
48 [1.89]
Fixed displacement pump symbol |
Variable displacement pump symbol |
The PVP inlet module variants are based on a generic platform with a selection of additional features, enabling you to tailor the PVP to suit the demands of any hydraulic system:
•Open Center PVP on page 16 (for fixed displacement pumps)
•Open Center PVP with PPRV on page 19 (for fixed displacement pumps)
•Open center PVP with HPCO and PVE PPRV on page 22 (for fixed displacement pumps)
•Closed Center PVP on page 25 (for variable displacement pumps)
•Closed Center PVP with PPRV on page 27 (for variable displacement pumps)
•Closed center PVPV with PPRV on page 30 (for variable displacement pumps)
•Closed center PVPVM with PPRV on page 32 (for variable displacement pumps)
•Open/Closed center PVP with PPRV on page 34
•Open/Closed center PVPM on page 37
© Danfoss | January 2022 |
BC290860493426en-000301 | 15 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
The basic Open Center PVP inlet module is intended for use with fixed displacement pumps in applications, where a valve group with mechanically controlled work sections is desired, or where the pilot pressure to the valve group is supplied externally.
The Open Center PVP features:
•Integrated LS pressure relief valve
•Threaded ports for P/T/LS and M measuring gauge
•Optional T0 facility and external T0 port
All modules can be manually activated with the PVM actuation.
Open center PVP schematic
LS |
M |
T |
|
P |
|
Technical specification for PVP
Max. P-port continuous |
Max. P-port intermittent |
Max. T-port static/ |
Max. rated flow |
|
|
dynamic |
|
|
|
|
|
350 [5076 psi] |
400 bar [5800 psi] |
25/40 bar [365/580 psi] |
140 l/min [37 US gal/min] |
|
|
|
|
Technical specification
Parameter |
Minimum |
Recommended range |
Maximum |
|
|
|
|
Fluid temperature |
-30°C [-22°F] |
30 to 60°C [86 to 140°F] |
90° [194°F] |
|
|
|
|
Fluid viscosity |
4 mm2/s [39 SUS] |
12 to 75 mm2/s [65 to 347 SUS] |
460 mm2/s [2128 SUS] |
Fluid cleanliness |
|
23/19/16 (according to ISO 4406) |
|
(mechanical activation) |
|
|
|
|
|
|
|
Fluid cleanliness |
|
18/16/13 (according to ISO 4406) |
|
(PVE activation) |
|
|
|
|
|
|
|
Operating temperature |
|
Ambient: -30 to 60°C [-22 to 140°F] |
|
|
|
|
|
16 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
Theoretical Performance Graphs
Integrated LS pressure relief valve characteristics
[psi] P (bar)P
300
4000
250
3000 200
150
2000
100
1000
50
00 Q
020 40 60 80 100 120 140 [l/min]
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Q |
0 |
4 |
8 |
12 |
16 |
20 |
24 |
28 |
32 |
|
36 [US gal/min] |
Neutral by-pass pressure drop characteristics
[psi] (bar)
20
240
16
12
160
8
80
4
00
0 |
20 |
40 |
|
|
|
60 |
80 |
|
|
|
|
100 |
|
|
120 |
140 |
|
(l/min) |
||||||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0 |
4 |
|
8 |
|
|
12 |
16 |
20 |
24 |
28 |
32 |
36 |
[US gal/min] |
Part numbers for Open Center PVP
|
Part number |
P-port |
T-port |
LS-, M-port (LS1*) |
T0-port |
Mounting |
|
157B5000 |
G1/2” |
G3/4” |
G1/4” |
- |
M8 |
|
|
|
|
|||
|
157B5100 |
G3/4” |
– |
|||
|
|
|
|
|||
|
|
|
|
|
|
|
|
157B5200 |
7/8-14 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
- |
5/16-18 UNC |
|
|
|
|
|||
|
157B5300 |
1-1/16 UN |
- |
|||
|
|
|
|
|||
|
|
|
|
|
|
|
|
110088521 |
G1/2 |
G3/4 |
G1/4 (G1/8) |
- |
M8 |
|
11030545 |
G3/4 |
G3/4 |
G1/4 (G1/4) |
G1/4 |
M8 |
|
|
|
|
|
|
|
|
11053974 |
G3/4 |
G3/4 |
G1/4 (G1/4) |
G1/4 |
M8 |
|
|
|
|
|
|
|
|
11151852 |
1 1/16-12 UNF |
1 1/16-12 UNF |
9/16-18 UNF |
9/16-18 UNF |
M8 |
|
|
|
|
|
|
|
|
157B5908 |
1 1/16-12 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
- |
M8 |
|
|
|
|
|
|
|
|
157B5921 |
JIS 1/2 |
JIS 3/4 |
JIS 1/4 |
- |
M8 |
|
|
|
|
|
|
|
|
157B5925 |
JIS 1/2 |
JIS 3/4 |
JIS 1/4 |
- |
M8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
© Danfoss | January 2022 |
BC290860493426en-000301 | 17 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
Part numbers for Open Center PVP (continued)
Part number |
P-port |
T-port |
LS-, M-port (LS1*) |
T0-port |
Mounting |
157B5945 |
G1/2 |
G3/4 |
G1/4 (G1/8) |
- |
M8 |
|
|
|
|
|
|
157B59902 |
1 1/16-12 UNF |
1 1/16-12 UNF |
- |
- |
M8 |
* LS1 is an extra LS-port.
1Dampened LS response
2No relief valve
18 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
The Open Center PVP inlet with integrated pilot pressure reduction valve (PPRV) is intended for use with fixed displacement pumps in applications, where a valve group with electro-hydraulically or hydraulically controlled work sections is desired (PVE or PVH/PVHC).
The Open Center PVP with PPRV features:
•Integrated LS pressure relief valve
•Threaded ports for P/T/LS and M measuring gauge
•Integrated pilot pressure reducing valve (PPRV) for PVE or PVH/PVHC
•Optional T0 facility and external T0 port
•Optional external pilot pressure port (Pp)
All modules can be manually activated with the PVM actuation.
Open center PVP with PPRV schematic
LS |
M |
|
|
|
T |
|
|
|
|
P |
|
Pp |
|
|
|
|
|
|
|
Technical specification for PVP |
|
|
||
Max. P-port continuous |
Max. P-port intermittent |
Max. T-port static/ |
Max. rated flow |
|
|
|
|
dynamic |
|
350 [5076 psi] |
|
400 bar [5800 psi] |
25/40 bar [365/580 psi] |
140 l/min [37 US gal/min] |
Technical specification
Parameter |
Minimum |
Recommended range |
Maximum |
|
|
|
|
Fluid temperature |
-30°C [-22°F] |
30 to 60°C [86 to 140°F] |
90° [194°F] |
|
|
|
|
Fluid viscosity |
4 mm2/s [39 SUS] |
12 to 75 mm2/s [65 to 347 SUS] |
460 mm2/s [2128 SUS] |
Fluid cleanliness |
|
23/19/16 (according to ISO 4406) |
|
(mechanical activation) |
|
|
|
|
|
|
|
Fluid cleanliness |
|
18/16/13 (according to ISO 4406) |
|
(PVE activation) |
|
|
|
|
|
|
|
Operating temperature |
|
Ambient: -30 to 60°C [-22 to 140°F] |
|
|
|
|
|
© Danfoss | January 2022 |
BC290860493426en-000301 | 19 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
Theoretical Performance Graphs
Integrated LS pressure relief valve characteristics
[psi] P (bar)P
300
4000
250
3000 200
150
2000
100
1000
50
00 Q
020 40 60 80 100 120 140 [l/min]
Q
0 |
4 |
8 |
12 |
16 |
20 |
24 |
28 |
32 |
36 [US gal/min] |
Neutral by-pass pressure drop characteristics
[psi] (bar)
20
240
16
12
160
8
80
4
00
0 |
|
|
|
20 |
40 |
|
|
|
60 |
80 |
|
|
|
|
100 |
|
|
120 |
140 |
|
(l/min) |
|||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0 |
4 |
|
|
8 |
|
|
12 |
16 |
20 |
24 |
28 |
32 |
36 |
[US gal/min] |
Pilot pressure reduction valve characteristics
[psi] |
P |
[bar] |
|
|
PVE |
|
|
|
|
[psi] |
P |
[bar] |
|
|
PVH/PVHC |
|
|
|
|
|
|
20 |
|
|
|
|
|
|
|
|
30 |
|
|
|
|
|
|||
280 |
|
|
|
|
|
|
|
|
480 |
|
|
|
|
|
|
|
|
||
|
|
18 |
|
|
|
|
|
|
|
|
|
28 |
|
|
|
|
|
|
|
240 |
|
16 |
|
|
|
|
|
|
|
440 |
|
26 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
200 |
|
14 |
|
|
|
|
|
|
|
400 |
|
24 |
|
|
|
|
|
|
|
160 |
|
12 |
|
|
|
|
|
|
|
360 |
|
22 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Max. |
|
|
|
|
|
|
|
|
|
||
|
|
10 |
|
|
|
|
|
|
|
|
20 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
120 |
|
8 |
|
|
|
|
|
|
|
320 |
|
18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
6 |
|
|
|
|
|
|
Min. |
|
|
16 |
|
|
|
|
|
|
Max. |
80 |
|
|
|
|
|
|
|
|
280 |
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
40 |
|
4 |
|
|
|
|
|
|
|
240 |
|
14 |
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
12 |
|
|
|
|
|
|
Min. |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
0 |
|
0 |
|
|
|
|
|
|
Q |
0 |
|
0 |
|
|
|
|
|
|
Q |
|
|
0 |
1 |
2 |
|
3 |
4 |
5 |
[l/min] |
|
|
0 |
1 |
|
2 |
3 |
4 |
5 |
[l/min] |
|
|
|
|
|
|
|
|
|
Q |
|
|
|
|
|
|
|
|
|
Q |
|
|
0 |
0.2 |
0.4 |
0.6 |
0.8 |
1.0 |
1.2 |
[US gal/min] |
|
|
0 |
0.2 |
0.4 |
0.6 |
0.8 |
1.0 |
1.2 |
[US gal/min] |
20 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
Part numbers for Open Center PVP with PPRV
Part number |
Actuation |
P-port |
T-port |
LS-port |
M-port |
Pp-port |
T0-port |
Mounting |
|
|
|
|
|
|
|
|
|
110088491 |
PVE |
G3/4” |
G3/4” |
G1/4” |
G1/4” |
- |
- |
M8 |
110088511 |
PVH/PVHC |
G3/4” |
G3/4” |
G1/4” |
G1/4” |
G1/4” |
- |
M8 |
11072195 |
PVE |
M27x2 |
M27x2 |
M14x1.5 |
M14x1.5 |
- |
M14x1.5 |
M8 |
|
|
|
|
|
|
|
|
|
157B5010 |
PVE |
G1/2” |
G3/4” |
G1/4” |
G1/4” |
- |
- |
M8 |
|
|
|
|
|
|
|
|
|
157B5110 |
PVE |
G3/4” |
G3/4” |
G1/4” |
G1/4” |
- |
- |
M8 |
|
|
|
|
|
|
|
|
|
157B5130 |
PVE |
G3/4” |
G3/4” |
G1/4” |
G1/4” |
G1/4” |
G1/4” |
M8 |
|
|
|
|
|
|
|
|
|
157B5180 |
PVE |
G3/4” |
G3/4” |
G1/4” |
G1/4” |
G1/4” |
- |
M8 |
|
|
|
|
|
|
|
|
|
157B5190 |
PVH/PVHC |
G3/4” |
G3/4” |
G1/4” |
G1/4” |
G1/4” |
- |
M8 |
|
|
|
|
|
|
|
|
|
157B5210 |
PVE |
7/8-14 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
1/2-20 UNF |
- |
- |
5/16-18 UNC |
|
|
|
|
|
|
|
|
|
157B5310 |
PVE |
1 1/16-12 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
1/2-20 UNF |
- |
- |
5/16-18 UNC |
|
|
|
|
|
|
|
|
|
157B5312 |
PVE |
1 1/16-12 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
1/2-20 UNF |
- |
- |
5/16-18 UNC |
|
|
|
|
|
|
|
|
|
157B5330 |
PVE |
1 1/16-12 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
1/2-20 UNF |
1/2-20 UNF |
- |
5/16-18 UNC |
|
|
|
|
|
|
|
|
|
157B5380 |
PVE |
1 1/16-12 UNF |
1 1/16-12 UNF |
9/16-18 UNF |
9/16-18 UNF |
9/16-18 UNF |
- |
5/16-18 UNC |
|
|
|
|
|
|
|
|
|
157B5390 |
PVH/PVHC |
1 1/16-12 UNF |
1 1/16-12 UNF |
9/16-18 UNF |
9/16-18 UNF |
9/16-18 UNF |
- |
5/16-18 UNC |
|
|
|
|
|
|
|
|
|
11101194 |
PVE |
M22x1.5 |
M22x1.5 |
M12x1.5 |
M10x1 |
- |
M16x1.5 |
M8 |
|
|
M16x1.5 (P2) |
|
|
|
|
|
|
110133171 |
PVE |
G3/4 |
G3/4 |
G1/4 |
G1/4 |
G1/4 |
G1/4 |
M8 |
11020964 |
PVE |
1 1/16-12 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
1/2-20 UNF |
- |
- |
M8 |
|
|
|
|
|
|
|
|
|
110875901 |
PVH/PVHC |
G3/4 |
G3/4 |
G1/4 |
G1/4 |
G1/4 |
- |
M8 |
11090453 |
PVE |
JIS 3/4 |
JIS 3/4 |
JIS 1/4 |
JIS 1/4 |
JIS 1/4 |
JIS 1/4 |
M8 |
|
|
|
|
|
|
|
|
|
111194292 |
PVE |
G3/4 |
G3/4 |
G1/4 |
G1/4 |
G1/4 |
- |
M8 |
11124966 |
PVH/PVHC |
G3/4 |
G3/4 |
G1/4 |
G1/4 |
G1/4 |
- |
M8 |
|
|
|
|
|
|
|
|
|
111309412 |
PVE |
1 1/16-12 UNF |
1 1/16-12 UNF |
9/16-18 UNF |
9/16-18 UNF |
9/16-18 UNF |
- |
5/16-18 UNC |
11196947 |
PVE |
G3/4 |
G3/4 |
G1/4 |
G1/4 |
- |
G1/4 |
M8 |
|
|
|
|
|
|
|
|
|
11225941 |
PVE |
1 1/16-12 UNF |
1 1/16-12 UNF |
9/16-18 UNF |
9/16-18 UNF |
9/16-18 UNF |
9/16-18 |
5/16-18 UNC |
|
|
|
|
|
|
|
UNF |
|
157B51353 |
PVE |
G3/4 |
G3/4 |
G1/4 |
G1/4 |
G1/4 |
G1/4 |
M8 |
157B59042 |
PVE |
G3/4 |
G3/4 |
G1/4 |
G1/4 |
G1/4 |
- |
M8 |
157B5923 |
PVE |
JIS 1/2 |
JIS 3/4 |
JIS 1/4 |
JIS 1/4 |
- |
- |
M8 |
|
|
|
|
|
|
|
|
|
157B5926 |
PVE |
JIS 3/4 |
JIS 3/4 |
JIS 1/4 |
JIS 1/4 |
- |
- |
M8 |
|
|
|
|
|
|
|
|
|
157B5934 |
PVE |
G3/4 |
G3/4 |
G1/4 |
G1/4 |
- |
- |
M8 |
|
|
|
|
|
|
|
|
|
157B59432 |
PVH/PVHC |
G3/4 |
G3/4 |
G1/4 |
G1/4 |
G1/4 |
- |
M8 |
157B5954 |
PVE |
G3/4 |
G3/4 |
G1/4 |
G1/4 |
G1/4 |
- |
M8 |
|
|
|
|
|
|
|
|
|
157B5960 |
PVE |
1 1/16-12 UNF |
1 1/16-12 UNF |
9/16-18 UNF |
9/16-18 UNF |
- |
9/16-18 |
5/16-18 UNF |
|
|
|
|
|
|
|
UNF |
|
157B59771,4 |
PVE |
G3/4 |
G3/4 |
G1/4 |
G1/4 |
- |
- |
M8 |
11101194 |
PVE |
M22 x 1.5 |
M22 x 1.5 |
M12 x 1.5 |
M10 x 1 |
- |
M16 x 1.5 |
M8 |
|
|
|
|
|
|
|
|
|
1Dampened LS response
2Pressure adjustment spool with check valve
3Internal T0 connection
4Low flow pressure adjustment spool
© Danfoss | January 2022 |
BC290860493426en-000301 | 21 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
The Open Center PVP inlet with integrated High Pressure Carry Over (HPCO) functionality is intended for use with fixed displacement pumps in applications where one pump supply for multiple hydraulic subsystems is desired.
The integrated HPCO functionality guides the excess flow of the PVG-EX 32 valve group to the external hydraulic subsystem(s), giving priority to the PVG-EX 32 work functions.
The Open Center PVP with HPCO and PVE PPRV features:
•Integrated LS pressure relief valve
•Threaded ports for P/T/LS/HPCO and M measuring gauge
•Integrated pilot pressure reducing valve (PPRV) for PVE
•Optional T0 facility and external T0 port
•Optional external pilot pressure port (Pp)
Only applicable with PVST end plates with separate T-port due to blocked T-lines for HPCO functionality.
Open Center PVP with HPCO, PVE PPRV schematic
LS |
M |
|
|
|
HPCO |
|
|
|
|
P |
|
Pp |
|
|
|
|
|
|
|
Technical specification for PVP |
|
|
||
Max. P-port continuous |
Max. P-port intermittent |
Max. T-port static/ |
Max. rated flow |
|
|
|
|
dynamic |
|
350 [5076 psi] |
|
400 bar [5800 psi] |
25/40 bar [365/580 psi] |
140 l/min [37 US gal/min] |
Technical specification
Parameter |
Minimum |
Recommended range |
Maximum |
|
|
|
|
Fluid temperature |
-30°C [-22°F] |
30 to 60°C [86 to 140°F] |
90° [194°F] |
|
|
|
|
Fluid viscosity |
4 mm2/s [39 SUS] |
12 to 75 mm2/s [65 to 347 SUS] |
460 mm2/s [2128 SUS] |
Fluid cleanliness |
|
23/19/16 (according to ISO 4406) |
|
(mechanical activation) |
|
|
|
|
|
|
|
Fluid cleanliness |
|
18/16/13 (according to ISO 4406) |
|
(PVE activation) |
|
|
|
|
|
|
|
Operating temperature |
|
Ambient: -30 to 60°C [-22 to 140°F] |
|
|
|
|
|
22 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
Theoretical Performance Graphs
Integrated LS pressure relief valve characteristics
[psi] P (bar)P
300
4000
250
3000 200
150
2000
100
1000
50
00 Q
020 40 60 80 100 120 140 [l/min]
Q
0 |
4 |
8 |
12 |
16 |
20 |
24 |
28 |
32 |
36 [US gal/min] |
Neutral by-pass pressure drop characteristics
[psi] (bar)
20
240
16
12
160
8
80
4
00
0 |
20 |
40 |
|
|
|
60 |
80 |
|
|
|
|
100 |
|
|
120 |
140 |
|
(l/min) |
||||||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0 |
4 |
|
8 |
|
|
12 |
16 |
20 |
24 |
28 |
32 |
36 |
[US gal/min] |
Pilot pressure reduction valve characteristics
[psi] |
P |
[bar] |
|
|
PVE |
|
|
|
|
[psi] |
P |
[bar] |
|
|
PVH/PVHC |
|
|
|
|
|
|
20 |
|
|
|
|
|
|
|
|
30 |
|
|
|
|
|
|||
280 |
|
|
|
|
|
|
|
|
480 |
|
|
|
|
|
|
|
|
||
|
|
18 |
|
|
|
|
|
|
|
|
|
28 |
|
|
|
|
|
|
|
240 |
|
16 |
|
|
|
|
|
|
|
440 |
|
26 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
200 |
|
14 |
|
|
|
|
|
|
|
400 |
|
24 |
|
|
|
|
|
|
|
160 |
|
12 |
|
|
|
|
|
|
|
360 |
|
22 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Max. |
|
|
|
|
|
|
|
|
|
||
|
|
10 |
|
|
|
|
|
|
|
|
20 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
120 |
|
8 |
|
|
|
|
|
|
|
320 |
|
18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
6 |
|
|
|
|
|
|
Min. |
|
|
16 |
|
|
|
|
|
|
Max. |
80 |
|
|
|
|
|
|
|
|
280 |
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
40 |
|
4 |
|
|
|
|
|
|
|
240 |
|
14 |
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
12 |
|
|
|
|
|
|
Min. |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
0 |
|
0 |
|
|
|
|
|
|
Q |
0 |
|
0 |
|
|
|
|
|
|
Q |
|
|
0 |
1 |
2 |
|
3 |
4 |
5 |
[l/min] |
|
|
0 |
1 |
|
2 |
3 |
4 |
5 |
[l/min] |
|
|
|
|
|
|
|
|
|
Q |
|
|
|
|
|
|
|
|
|
Q |
|
|
0 |
0.2 |
0.4 |
0.6 |
0.8 |
1.0 |
1.2 |
[US gal/min] |
|
|
0 |
0.2 |
0.4 |
0.6 |
0.8 |
1.0 |
1.2 |
[US gal/min] |
© Danfoss | January 2022 |
BC290860493426en-000301 | 23 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
Part numbers for OC PVP (HPCO and PPRV)
Part number |
P-port |
HPCO-port |
LS-port |
M-port |
Pp-port |
T0-port |
Mounting |
|
|
|
|
|
|
|
|
157B5140 |
G3/4” |
G3/4" |
G1/4” |
G1/4” |
G1/4” |
G1/4” |
M8 |
|
|
|
|
|
|
|
|
157B5340 |
1 1/16-12 UNF |
1 1/16-12 |
1/2-20 UNF |
1/2-20 UNF |
1/2-20 UNF |
1/2-20 UNF |
5/16-18 UNC |
|
|
UNF |
|
|
|
|
|
157B5961 |
M27x2 |
M27x2 |
M14x1.5 |
M14x1.5 |
– |
M14x1.5 |
M8 |
|
|
|
|
|
|
|
|
11101195 |
M22x1.5 |
M22x1.5 |
M12x1.5 |
M10x1 |
– |
M16x1.5 |
M8 |
|
M16x1.5 (P2) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
24 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
The basic Closed Center PVP inlet is intended for use with variable displacement pumps in applications where a valve group with mechanically controlled work sections is desired, or where the pilot pressure to the valve group is supplied externally.
The Closed Center PVP features:
•Integrated LS pressure relief valve
•Threaded ports for P/T/LS and M measuring gauge
•Optional T0 facility and external T0 port
Closed center PVP schematic
LS |
M |
T |
|
P |
|
Technical specification for PVP
Max. P-port continuous |
Max. P-port intermittent |
Max. T-port static/ |
Max. rated flow |
|
|
dynamic |
|
|
|
|
|
350 [5076 psi] |
400 bar [5800 psi] |
25/40 bar [365/580 psi] |
140 l/min [37 US gal/min] |
|
|
|
|
Technical specification
Parameter |
Minimum |
Recommended range |
Maximum |
|
|
|
|
Fluid temperature |
-30°C [-22°F] |
30 to 60°C [86 to 140°F] |
90° [194°F] |
|
|
|
|
Fluid viscosity |
4 mm2/s [39 SUS] |
12 to 75 mm2/s [65 to 347 SUS] |
460 mm2/s [2128 SUS] |
Fluid cleanliness |
|
23/19/16 (according to ISO 4406) |
|
(mechanical activation) |
|
|
|
|
|
|
|
Fluid cleanliness |
|
18/16/13 (according to ISO 4406) |
|
(PVE activation) |
|
|
|
|
|
|
|
Operating temperature |
|
Ambient: -30 to 60°C [-22 to 140°F] |
|
|
|
|
|
© Danfoss | January 2022 |
BC290860493426en-000301 | 25 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
Theoretical Performance Graphs
Integrated LS pressure relief valve characteristics
[psi] P (bar)P
300
4000
250
3000 200
150
2000
100
1000
50
00 Q
020 40 60 80 100 120 140 [l/min]
Q
0 4 8 12 16 20 24 28 32 36 [US gal/min]
Part numbers for Closed Center PVP
Part number |
P-port |
T-port |
LS-port |
M-port |
T0-port |
Mounting |
|
|
|
(LS1**) |
|
|
|
11030683 |
G3/4 |
G3/4 |
G1/4 (G1/4) |
G1/4 |
G1/4 |
M8 |
|
|
|
|
|
|
|
157B5001 |
G1/2 |
G3/4 |
G1/4 |
G1/4 |
- |
M8 |
|
|
|
|
|
|
|
157B5101 |
G3/4 |
G3/4 |
G1/4 |
G1/4 |
- |
M8 |
|
|
|
|
|
|
|
157B5201 |
7/8-14 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
1/2-20 UNF |
-- |
5/16-18 UNC |
|
|
|
|
|
|
|
157B5301 |
1 1/16-12 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
1/2-20 UNF |
- |
5/16-18 UNC |
|
|
|
|
|
|
|
15B5907 |
1 1/16-12 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
1/2-20 UNF |
- |
M8 |
|
|
|
|
|
|
|
157B5922 |
JIS 1/2 |
JIS 3/4 |
JIS 1/4 |
JIS 1/4 |
- |
M8 |
|
|
|
|
|
|
|
157B5927 |
JIS 3/4 |
JIS 3/4 |
JIS 1/4 |
JIS 1/4 |
- |
M8 |
|
|
|
|
|
|
|
157B5946 |
G1/2 |
G3/4 |
G1/4 (G1/8) |
G1/4 |
- |
M8 |
|
|
|
|
|
|
|
** LS1 is an extra LS-port
26 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
The Closed Center PVP inlet with integrated pilot pressure reduction valve (PPRV) is intended for use with variable displacement pumps in applications where a valve group with electro-hydraulic or hydraulically controlled work sections is desired.
The Closed Center PVP with PPRV features:
•Integrated LS pressure relief valve
•Threaded ports for P/T/LS and M measuring gauge
•Integrated pilot pressure reducing valve (PPRV) for PVE or PVH/PVHC
•Optional T0 facility and external T0 port
Closed center PVP with PPRV schematic
LS |
M |
|
|
|
T |
|
|
|
|
P |
|
Pp |
|
|
|
|
|
|
|
Technical specification for PVP |
|
|
||
Max. P-port continuous |
Max. P-port intermittent |
Max. T-port static/ |
Max. rated flow |
|
|
|
|
dynamic |
|
350 [5076 psi] |
|
400 bar [5800 psi] |
25/40 bar [365/580 psi] |
140 l/min [37 US gal/min] |
Technical specification
Parameter |
Minimum |
Recommended range |
Maximum |
|
|
|
|
Fluid temperature |
-30°C [-22°F] |
30 to 60°C [86 to 140°F] |
90° [194°F] |
|
|
|
|
Fluid viscosity |
4 mm2/s [39 SUS] |
12 to 75 mm2/s [65 to 347 SUS] |
460 mm2/s [2128 SUS] |
Fluid cleanliness |
|
23/19/16 (according to ISO 4406) |
|
(mechanical activation) |
|
|
|
|
|
|
|
Fluid cleanliness |
|
18/16/13 (according to ISO 4406) |
|
(PVE activation) |
|
|
|
|
|
|
|
Operating temperature |
|
Ambient: -30 to 60°C [-22 to 140°F] |
|
|
|
|
|
© Danfoss | January 2022 |
BC290860493426en-000301 | 27 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
Theoretical Performance Graphs
Integrated LS pressure relief valve characteristics
[psi] P (bar)P
300
4000
250
3000 200
150
2000
100
1000
50
00 Q
020 40 60 80 100 120 140 [l/min]
Q
0 |
4 |
8 |
12 |
16 |
20 |
24 |
28 |
32 |
36 [US gal/min] |
Pilot pressure reduction valve characteristics
[psi] |
P |
[bar] |
|
|
PVE |
|
|
|
|
[psi] |
P |
[bar] |
|
|
PVH/PVHC |
|
|
|
|
|
|
20 |
|
|
|
|
|
|
|
|
30 |
|
|
|
|
|
|||
280 |
|
|
|
|
|
|
|
|
480 |
|
|
|
|
|
|
|
|
||
|
|
18 |
|
|
|
|
|
|
|
|
|
28 |
|
|
|
|
|
|
|
240 |
|
16 |
|
|
|
|
|
|
|
440 |
|
26 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
200 |
|
14 |
|
|
|
|
|
|
|
400 |
|
24 |
|
|
|
|
|
|
|
160 |
|
12 |
|
|
|
|
|
|
|
360 |
|
22 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Max. |
|
|
|
|
|
|
|
|
|
||
|
|
10 |
|
|
|
|
|
|
|
|
20 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
120 |
|
8 |
|
|
|
|
|
|
|
320 |
|
18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
6 |
|
|
|
|
|
|
Min. |
|
|
16 |
|
|
|
|
|
|
Max. |
80 |
|
|
|
|
|
|
|
|
280 |
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
40 |
|
4 |
|
|
|
|
|
|
|
240 |
|
14 |
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
12 |
|
|
|
|
|
|
Min. |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
0 |
|
0 |
|
|
|
|
|
|
Q |
0 |
|
0 |
|
|
|
|
|
|
Q |
|
|
0 |
1 |
2 |
|
3 |
4 |
5 |
[l/min] |
|
|
0 |
1 |
|
2 |
3 |
4 |
5 |
[l/min] |
|
|
|
|
|
|
|
|
|
Q |
|
|
|
|
|
|
|
|
|
Q |
|
|
0 |
0.2 |
0.4 |
0.6 |
0.8 |
1.0 |
1.2 |
[US gal/min] |
|
|
0 |
0.2 |
0.4 |
0.6 |
0.8 |
1.0 |
1.2 |
[US gal/min] |
Part numbers for Closed Center PVP with PPRV
Part number |
Actuation |
P-port |
T-port |
LS-port (LS1** |
M-port |
Pp-port |
T0-port |
Mounting |
11051802 |
PVH/PVHC |
1 1/16-12 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
1/2-20 UNF |
1/2-20 UNF |
1/2-20 UNF |
5/16-18 UNC |
|
|
|
|
|
|
|
|
|
157B5011 |
PVE |
G1/2” |
G3/4” |
G1/4” |
G1/4” |
- |
- |
M8 |
|
|
|
|
|
|
|
|
|
157B5111 |
PVE |
G3/4” |
G3/4” |
G1/4” |
G1/4” |
- |
- |
M8 |
|
|
|
|
|
|
|
|
|
157B5131 |
PVE |
G3/4” |
G3/4” |
G1/4” |
G1/4” |
G1/4” |
G1/4” |
M8 |
|
|
|
|
|
|
|
|
|
157B5181 |
PVE |
G3/4” |
G3/4” |
G1/4” |
G1/4” |
G1/4” |
- |
M8 |
|
|
|
|
|
|
|
|
|
157B5191 |
PVH/PVHC |
G3/4” |
G3/4” |
G1/4” |
G1/4” |
G1/4” |
- |
M8 |
|
|
|
|
|
|
|
|
|
157B5211 |
PVE |
7/8-14 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
1/2-20 UNF |
- |
- |
5/16-18 UNC |
|
|
|
|
|
|
|
|
|
157B5311 |
PVE |
1 1/16-12 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
1/2-20 UNF |
- |
- |
5/16-18 UNC |
|
|
|
|
|
|
|
|
|
157B5331 |
PVE |
1 1/16-12 UNF |
1 1/16-12 UNF |
1/2-20 UNF |
1/2-20 UNF |
1/2-20 UNF |
1/2-20 UNF |
5/16-18 UNC |
|
|
|
|
|
|
|
|
|
157B5381 |
PVE |
1 1/16-12 UNF |
1 1/16-12 UNF |
9/16-18 UNF |
9/16-18 UNF |
9/16-18 UNF |
- |
5/16-18 UNC |
|
|
|
|
|
|
|
|
|
157B5391 |
PVH/PVHC |
1 1/16-12 UNF |
1 1/16-12 UNF |
9/16-18 UNF |
9/16-18 UNF |
9/16-18 UNF |
- |
5/16-18 UNC |
|
|
|
|
|
|
|
|
|
** LS1 is an extra LS-port
28 | © Danfoss | January 2022 |
BC290860493426en-000301 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
All modules can be manually activated with the PVM actuation.
The Closed Center PVPV inlet is intended for use with variable displacement pumps in applications where a valve group with mechanical controlled work sections is desired.
The Closed center PVPV features:
•Optional T0 facility and port
•Threaded ports for P/T/LS and M measuring gauge
•Optional additional threaded ports for P2, T2, and T02
PVPV Schematic
M
T
LS
P
Technical specification for PVP
Max. P-port continuous |
Max. P-port intermittent |
Max. T-port static/ |
Max. rated flow |
|
|
dynamic |
|
|
|
|
|
350 [5076 psi] |
400 bar [5800 psi] |
25/40 bar [365/580 psi] |
140 l/min [37 US gal/min] |
|
|
|
|
Technical specification
Parameter |
Minimum |
Recommended range |
Maximum |
|
|
|
|
Fluid temperature |
-30°C [-22°F] |
30 to 60°C [86 to 140°F] |
90° [194°F] |
|
|
|
|
Fluid viscosity |
4 mm2/s [39 SUS] |
12 to 75 mm2/s [65 to 347 SUS] |
460 mm2/s [2128 SUS] |
Fluid cleanliness |
|
23/19/16 (according to ISO 4406) |
|
(mechanical activation) |
|
|
|
|
|
|
|
Fluid cleanliness |
|
18/16/13 (according to ISO 4406) |
|
(PVE activation) |
|
|
|
|
|
|
|
Operating temperature |
|
Ambient: -30 to 60°C [-22 to 140°F] |
|
|
|
|
|
Part numbers for Closed Center PVPV
Part number |
P-port (P2) |
T-port (T2) |
LS-port |
M-port |
T0-port (T02) |
Mounting |
|
|
|
|
|
|
|
11055758 |
M27x2.0 |
M27x2.0 |
M14x1.5 |
M14x1.5 |
M14x1.5 |
M8 |
|
(M27x2.0) |
(M14x1.5) |
|
|
(M14x1.5) |
|
|
|
|
|
|
|
|
11067570 |
M27x2.0 |
M33x2.0 |
M14x1.5 |
M14x1.5 |
- |
M8 |
|
|
|
|
|
|
|
© Danfoss | January 2022 |
BC290860493426en-000301 | 29 |
Technical Information
PVG-EX 32/128/256 Proportional Valve Group
PVG-EX 32
The Closed Center PVPV inlet with integrated pilot pressure reduction valve (PPRV) is intended for use with variable displacement pumps in applications where a valve group with electro-hydraulic or hydraulically controlled work sections is desired.
The Closed Center PVPV with PPRV features:
•Optional shock/anti-cavitation valve facility (PVLP)
•Threaded ports for P/T/LS and M measuring gauge
•Integrated pilot pressure reducing valve (PPRV) for PVE or PVH/PVHC
Hydraulic schematic
T
LS
M
P
Technical specification for PVP
Max. P-port continuous |
Max. P-port intermittent |
Max. T-port static/ |
Max. rated flow |
|
|
dynamic |
|
|
|
|
|
350 [5076 psi] |
400 bar [5800 psi] |
25/40 bar [365/580 psi] |
140 l/min [37 US gal/min] |
|
|
|
|
Technical specification
Parameter |
Minimum |
Recommended range |
Maximum |
|
|
|
|
Fluid temperature |
-30°C [-22°F] |
30 to 60°C [86 to 140°F] |
90° [194°F] |
|
|
|
|
Fluid viscosity |
4 mm2/s [39 SUS] |
12 to 75 mm2/s [65 to 347 SUS] |
460 mm2/s [2128 SUS] |
Fluid cleanliness |
|
23/19/16 (according to ISO 4406) |
|
(mechanical activation) |
|
|
|
|
|
|
|
Fluid cleanliness |
|
18/16/13 (according to ISO 4406) |
|
(PVE activation) |
|
|
|
|
|
|
|
Operating temperature |
|
Ambient: -30 to 60°C [-22 to 140°F] |
|
|
|
|
|
Pilot pressure reduction valve characteristics
[psi] |
P [bar] |
|
|
PVE |
|
|
|
|
[psi] |
P [bar] |
|
|
PVH/PVHC |
|
|
|
|
|
20 |
|
|
|
|
|
|
|
30 |
|
|
|
|
|
|||
280 |
|
|
|
|
|
|
|
480 |
|
|
|
|
|
|
|
||
|
18 |
|
|
|
|
|
|
|
|
28 |
|
|
|
|
|
|
|
240 |
16 |
|
|
|
|
|
|
|
440 |
26 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
200 |
14 |
|
|
|
|
|
|
|
400 |
24 |
|
|
|
|
|
|
|
160 |
12 |
|
|
|
|
|
|
|
360 |
22 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Max. |
|
|
|
|
|
|
|
|
||
|
10 |
|
|
|
|
|
|
|
20 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
120 |
8 |
|
|
|
|
|
|
|
320 |
18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
6 |
|
|
|
|
|
|
Min. |
|
16 |
|
|
|
|
|
|
Max. |
80 |
|
|
|
|
|
|
|
280 |
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
40 |
4 |
|
|
|
|
|
|
|
240 |
14 |
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
12 |
|
|
|
|
|
|
Min. |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
0 |
0 |
|
|
|
|
|
|
Q |
0 |
0 |
|
|
|
|
|
|
Q |
|
0 |
1 |
2 |
|
3 |
4 |
5 |
[l/min] |
|
0 |
1 |
|
2 |
3 |
4 |
5 |
[l/min] |
|
|
|
|
|
|
|
|
Q |
|
|
|
|
|
|
|
|
Q |
|
0 |
0.2 |
0.4 |
0.6 |
0.8 |
1.0 |
1.2 |
[US gal/min] |
|
0 |
0.2 |
0.4 |
0.6 |
0.8 |
1.0 |
1.2 |
[US gal/min] |
30 | © Danfoss | January 2022 |
|
|
|
|
|
|
|
|
|
|
|
|
|
BC290860493426en-000301 |