Danfoss PVG-EX 32, PVG-EX 128, PVG-EX 256 User guide

0 (0)

Technical Information

Proportional Valve Group

PVG-EX 32/128/256

www.danfoss.com

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

Revision history

Table of revisions

 

 

 

 

 

 

 

Date

Changed

Rev

 

 

 

 

 

January 2022

Updated EU Declaration of Conformity

0301

 

 

 

 

 

November 2020

Added PVG 128/256, new EU Declaration of Conformity

0201

 

 

 

 

 

June 2019

New EU Declaration of Conformity

0103

 

 

 

 

 

May 2019

Updated EU Declaration of Conformity, and minor changes

0102

 

 

 

 

 

May 2019

First edition

0101

 

 

 

 

2 | © Danfoss | January 2022

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Technical Information

 

PVG-EX 32/128/256 Proportional Valve Group

 

Contents

 

PVG-EX Introduction

 

Product certification........................................................................................................................................................................

6

PVG-EX 32/128/256 Safety in Systems......................................................................................................................................

6

Warnings..............................................................................................................................................................................................

8

Nameplate description example.................................................................................................................................................

9

Description of the EX code h version......................................................................................................................................

10

EPL/Equipment category............................................................................................................................................................

10

PVG-EX 32

 

General information......................................................................................................................................................................

11

General description..................................................................................................................................................................

11

Features........................................................................................................................................................................................

11

Inlets..............................................................................................................................................................................................

11

Work section housing.............................................................................................................................................................

11

Actuation methods..................................................................................................................................................................

12

Sectional view............................................................................................................................................................................

13

PVG-EX modules overview....................................................................................................................................................

14

PVP Inlet Modules..........................................................................................................................................................................

15

Open Center PVP......................................................................................................................................................................

16

Open Center PVP with PPRV.................................................................................................................................................

19

Open center PVP with HPCO and PVE PPRV...................................................................................................................

22

Closed Center PVP....................................................................................................................................................................

25

Closed Center PVP with PPRV...............................................................................................................................................

27

Closed center PVPV..................................................................................................................................................................

29

Closed center PVPV with PPRV............................................................................................................................................

30

Closed center PVPVM with PPRV.........................................................................................................................................

32

Open/Closed center PVP with PPRV..................................................................................................................................

34

Open/Closed center PVPM....................................................................................................................................................

37

PVP Inlet Module Accessories....................................................................................................................................................

38

PVPC without Check Valve....................................................................................................................................................

39

PVPC with Check Valve...........................................................................................................................................................

41

PVB Basic Modules.........................................................................................................................................................................

42

Uncompensated PVB...............................................................................................................................................................

44

Uncompensated PVB with load drop check valve........................................................................................................

47

Uncompensated PVBZ with POC........................................................................................................................................

50

Compensated PVB....................................................................................................................................................................

51

Dampened Compensated PVB............................................................................................................................................

54

Dampened compensated PVB with LS A/B.....................................................................................................................

57

Compensated PVB with LS A/B............................................................................................................................................

60

Compensated high flow PVB................................................................................................................................................

64

Compensated high flow PVB with LS A/B........................................................................................................................

67

Compensated PVBZ with POC.............................................................................................................................................

71

Compensated high flow PVBZ with POC.........................................................................................................................

73

Compensated high flow PVBZ with POC and manifold interface ..........................................................................

75

PVB Basic Modules Accessories.................................................................................................................................................

76

PVLP Shock and Anti-Cavitation Valve..............................................................................................................................

76

PVLA Suction Valve..................................................................................................................................................................

79

PVBS Main Spools...........................................................................................................................................................................

80

PVBS fluid flow characteristics—Theoretical performance.......................................................................................

81

PVBS Main Spools Part Numbers..............................................................................................................................................

85

Flow Control Spools—Closed Neutral Position.............................................................................................................

85

Flow Control Spools—Closed Neutral Position with A-float....................................................................................

90

Flow Control Spools—Closed Neutral Position with B-float.....................................................................................

91

Flow Control Spools—Closed Neutral Position with A-float for PVMF.................................................................

92

Flow Control Spools—Closed Neutral Position with B-float for PVMF.................................................................

92

Flow Control Spools—Closed Neutral Position for PVMR.........................................................................................

93

Flow Control Spools—Open/Closed Neutral Position................................................................................................

94

Flow Control Spools—Open/Closed A and Closed B Position.................................................................................

94

Flow Control Spools—Throttled Open Neutral Position............................................................................................

96

Flow Control Spools—Throttled Open Neutral Position for PVMR......................................................................

100

© Danfoss | January 2022

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Technical Information

 

 

PVG-EX 32/128/256 Proportional Valve Group

 

Contents

 

 

 

Flow Control Spools—Throttled A to T Neutral Position.........................................................................................

101

 

Flow Control Spools—Throttled B to T Neutral Position.........................................................................................

102

 

Linear Flow Control Spools—Closed Neutral Position.............................................................................................

103

 

Linear Flow Control Spools—Throttled Open Neutral Position............................................................................

104

 

Linear Flow Control Spools—Open/Closed Neutral Position................................................................................

105

 

Single Acting Cylinder Flow Control Spools—Neutral A-port Position..............................................................

105

 

Single Acting Cylinder Flow Control Spools—Neutral B-port Position..............................................................

106

 

Single Acting Cylinder Linear Flow Control Spools—Neutral B-port Position................................................

106

 

Flow/Pressure Control Spools—Closed Neutral Position........................................................................................

107

 

Flow/Pressure Control Spools—Throttled Open Neutral Position......................................................................

108

 

Flow/Pressure Control Spools—Throttled Open B to T in Neutral Position.....................................................

109

 

Flow/Pressure Control Spools—Throttled Open A to T in Neutral Position.....................................................

110

 

Flow/Pressure Control Spools—Throttled Open B to T in Neutral Position.....................................................

111

 

Flow/Pressure Control Spools—Open/Closed in Neutral Position......................................................................

111

 

Flow/Pressure Control Spools—Closed A and Open/Closed B Position............................................................

111

 

Pressure Control Spools—Closed Neutral Position...................................................................................................

112

 

Pressure Control Spools—Throttled Open Neutral Position..................................................................................

113

 

Pressure Control Spools—Throttled A to T in Neutral Position............................................................................

114

 

Pressure/Flow Control Spools—Closed Neutral Position........................................................................................

115

 

Pressure/Flow Control Spools—Closed Neutral Position with B-float...............................................................

116

 

Pressure/Flow Control Spools—Throttled Open Neutral Position......................................................................

116

 

Pressure/Flow Control Spools—Open/Closed Neutral Position...........................................................................

117

 

Pressure/Flow Control Spools—Open/Closed A and Closed B Position............................................................

117

 

PVBS for PVBZ Main Spools Part Numbers.........................................................................................................................

117

 

PVBZ Flow Control Spools—Closed Neutral Position...............................................................................................

117

 

PVBZ Flow Control Spools—Closed Neutral Position with A-float......................................................................

119

 

PVBZ Flow Control Spools—Closed Neutral Position with B-float.......................................................................

120

 

PVBZ Flow Control Spools—Throttled Open Neutral Position with B-float.....................................................

120

 

PVBZ Linear Flow Control Spools—Closed Neutral Position.................................................................................

121

 

PVBZ Single Acting Cylinder Flow Control Spools—Closed Neutral A-port Position...................................

121

 

PVBZ Single Acting Cylinder Flow Control Spools—Closed Neutral B-port Position....................................

122

 

PVBZ Single Acting Cylinder Linear Flow Control Spools—Closed Neutral B-port Position......................

122

 

PVBZ–HS Single Acting Cylinder Flow Control Spools—Closed Neutral Position.........................................

122

 

PVG-EX 32 Actuation..................................................................................................................................................................

122

 

PVM Manual actuation.........................................................................................................................................................

124

 

PVMD detention covers.......................................................................................................................................................

126

 

PVMD Detention Covers detailed information............................................................................................................

126

 

PVH Hydraulic Actuation.....................................................................................................................................................

127

 

PVSI End Plates.............................................................................................................................................................................

127

 

PVSI..............................................................................................................................................................................................

127

 

PVSI with LX-connection.....................................................................................................................................................

129

 

PVSKM Full Flow Cut Off Modules.........................................................................................................................................

130

 

PVSKM Functionality.............................................................................................................................................................

131

 

PVSKM Spool............................................................................................................................................................................

133

 

PVAS Stay Bolts.............................................................................................................................................................................

134

 

PVAS Part Numbers...............................................................................................................................................................

135

 

PVG-EX 32 modules total length......................................................................................................................................

135

PVG-EX 128/256

 

 

 

General Information...................................................................................................................................................................

136

 

PVG-EX 128/256 Proportional Valve Group..................................................................................................................

136

 

PVG-EX 128/256 general description..............................................................................................................................

137

 

Features of the PVG-EX 128/256 valve...........................................................................................................................

137

 

PVG-EX 128/256 PVPV Inlet Modules...................................................................................................................................

138

 

PVG-EX 128/256 Closed Center PPRV for PVE Activation and/or Mechanical..................................................

139

 

PVG-EX 128/256 PPRV for PVH Activation and/or Mechanical .............................................................................

140

 

PVG-EX PVB 128 Variant Overview........................................................................................................................................

141

 

PVG-EX PVB 128 3-way Compensator.............................................................................................................................

142

 

PVG-EX PVB 128 3-way Compensator with LS A/B.....................................................................................................

145

 

PVG-EX PVB 128 3-way Compensator with LS A/B and PVLP.................................................................................

149

4 | © Danfoss | January 2022

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Technical Information

 

PVG-EX 32/128/256 Proportional Valve Group

 

Contents

 

PVG-EX PVB 256 Variant Overview........................................................................................................................................

154

PVG-EX PVB 256 3-way Compensator.............................................................................................................................

155

PVG-EX PVB 256 3-way Compensator with LS A/B.....................................................................................................

159

PVG-EX PVB 256 3-way Compensator with LSA/B and PVLP..................................................................................

163

PVG-EX PVB 256 3-way Compensator with LS A/B, PVLP and Turbo...................................................................

168

PVG-EX PVLP Shock and PVLA Suction Valves..................................................................................................................

173

PVG-EX PVLP Overview........................................................................................................................................................

173

PVG-EX PVLP Technical Data..............................................................................................................................................

173

PVG-EX 128/256 PVBS Main Spool........................................................................................................................................

176

PVG-EX PVBS Main Spools variant overview................................................................................................................

176

PVG-EX Flow control spools..........................................................................................................................................

176

PVG-EX PVBS main spools product details....................................................................................................................

176

PVG-EX PVS Main spools part numbers.........................................................................................................................

179

PVG-EX Flow control spools..........................................................................................................................................

179

PVG-EX PVM Manual Activation.............................................................................................................................................

181

PVG-EX PVM Technical Data...............................................................................................................................................

182

PVG-EX PVH Hydraulic Actuation..........................................................................................................................................

183

PVG-EX PVH Technical Data...............................................................................................................................................

184

PVG-EX PVMD Cover Manual Actuation Only...................................................................................................................

185

PVG-EX PVMD Part Numbers.............................................................................................................................................

185

PVG-EX PVSI/PVGI End and Interface Plates.......................................................................................................................

186

PVG-EX PVSI with or without LX-connection...............................................................................................................

187

PVG-EX PVSI with P and T port connections.................................................................................................................

188

PVG-EX PVGI Interface Plate...............................................................................................................................................

189

PVG-EX PVAS.................................................................................................................................................................................

190

PVG-EX PVAS for Combo.....................................................................................................................................................

190

PVG-EX PVAS Part Number Overview.............................................................................................................................

191

PVG-EX 128/256 Valve Schematics........................................................................................................................................

193

PVG-EX Valve Schematics....................................................................................................................................................

193

Dimensions Overview................................................................................................................................................................

195

Dimension Overview for PVG-EX 128/256....................................................................................................................

195

PVG-EX Specifications example........................................................................................................................................

197

EU declaration of conformity

 

EU declaration of conformity page 1....................................................................................................................................

198

EU declaration of conformity page 2....................................................................................................................................

199

EU declaration of conformity page 3....................................................................................................................................

200

EU declaration of conformity page 4....................................................................................................................................

201

EU declaration of conformity page 5....................................................................................................................................

202

© Danfoss | January 2022

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Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX Introduction

The Danfoss PVG-EX program is an explosion-proof PVG designed to be used in Ex hazardous areas like mining and oil and gas industries.

Product certification

The PVG-EX is developed according to and in compliance with:

EU Directive 2014/34/EU Equipment for explosive atmosphere - ATEX

EN 60079-0:2018 Electrical apparatus for explosive gas atmospheres-part 0

EN 80079-36:2016 Non-electrical equipment for explosive atmospheres – Basic method and requirements

EN 80079-37:2016 Non-electrical equipment for explosive atmospheres – Non-electrical type of protection constructional safety “c”, control of ignition sources “b”, liquid immersion “k”

EN 80079-38:2016 Equipment and components in explosive atmospheres in underground mines

PVG-EX 32/128/256 Safety in Systems

All types and brands of control valves, including proportional valves, can fail. Therefore, the necessary protection against the serious consequences of a functional failure should always be built into the system.

General safety considerations

For each application an assessment should be made for the consequences of the system in case of pressure failure and uncontrolled or blocked movements.

W Warning

Because the proportional valve is used in many different applications and under different operating conditions, it is the sole responsibility of the manufacturer to ensure that all performance, safety and warning requirements of the application is met in his selection of products and complies with relevant machine specific and generic standards.

Control system example

An example of a control system using an aerial lift is shown below:

6 | © Danfoss | January 2022

BC290860493426en-000301

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX Introduction

Aerial lift

This example breaks down the control system into smaller bits explaining the architecture in depth. Even though many Danfoss components are used in the PVG control system.

The function of the control system is to use the output from the PVE together other external sensors to ensure the PLUS+1 main controllers correct function of the aerial lift.

Electrical block diagram

W Warning

It is the responsibility of the equipment manufacturer that the control system incorporated in the machine is declared as being in conformity with the relevant machine directives.

© Danfoss | January 2022

BC290860493426en-000301 | 7

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX Introduction

C Caution

A mix of electrical actuation and hydraulic actuation on the same valve stack is not safe. PVE and PVH are designed for different pilot pressure.

Cost-free repairs, as mentioned in Danfoss General Conditions of Sale, are carried out only at Danfoss or at service shops authorized by Danfoss.

Warnings

W Warning

All brands and all types of directional control or proportional valves, which are used in many different operation conditions and applications, can fail and cause serious damage.

Analyze all aspects of the application. The machine builder/system integrator alone is responsible for making the final selection of the products and assuring that all performance, safety and warning requirements of the application are met.

The process of choosing the control system and safety levels is governed by Machinery Directive 2006-42-EC, and harmonized standard EN 13849 (Safety related requirements for control systems).

W Warning

All national safety regulations must be fulfilled in connection with installation, start-up and operation of Danfoss PVG-EX.

Furthermore, the requirements of the Declaration of Conformity and national regulations for installations in potentially explosive atmospheres applies as well. Disregarding such regulations involves a risk of serious personal injury or extensive material damage.

W Warning

Work in connection with the valve group must be performed only by professionals and qualified persons.

W Warning

PVG with non-conductive coating must have preventive protection against electrostatic charge by an earthed metal connection.

8 | © Danfoss | January 2022

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Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX Introduction

Nameplate description example

Nameplate key

 

PVG

 

 

RATED P:

 

 

SEE INSTRUCTION

MADE IN DENMARK

 

 

1

PVG

 

XXXXXXXX

 

2

XXXXXXXXXXXXXXXXXXX

 

 

Nordborgvej 81, 6430 Nordborg, DK

3

PVG-Ex

 

Ԑx I M2

6

4

 

MADE IN DENMARK

Ex h db I Mb T5...T4

Nordborgvej 81

5

Ta -30° to +60°C

6430 Nordborg, DK

 

 

111328133613A147305-EX

 

Nameplate legend

Number

Description

 

 

 

 

1

PVG Valve Group code number

 

 

 

 

2

Code number, production date,

Example: 42 12 C xxxxxx

 

and serial number

Week: 42, Year: 2012,

 

 

Day: C=Wednesday (A=Monday), Serial number

 

 

 

3

CE Conformity marking

 

 

 

 

4

EU marking (per 80079) - Standard part

 

 

 

 

5

Ambient temperature range

 

 

 

 

6

EU marking (per 2014/34/EU) - Directive part

 

 

 

 

© Danfoss | January 2022

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Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX Introduction

T-category with ambient temperature at 65°C [149°F]

Oil inlet temperature

T-category

 

 

≤ 79°C [174°F]

T5

 

 

79 - 90°C [174 - 194°F]

T4

 

 

Description of the EX code h version

Ex marking (EN 80079-36 standard part)

Description

EU Marking

 

 

Protection principle

h

 

 

Explosion protection marking

 

 

 

Equipment group

I / II

 

 

Equipment protection level (EPL)

Mb / Gb

 

 

T-class

T5...T4

 

 

Ex marking (EU Directive part)

Description

EU Marking

 

 

CE conformity marking

CE

 

 

Explosion protection marking

 

 

 

Equipment Group

I / II

 

 

Equipment Category

M2 / 2G

 

 

EPL/Equipment category

EPL/Equipment category

Definition

Level of protection

Typical zone of

IEC

 

EU

 

 

 

application

 

 

 

 

 

 

EPL

Group

Category

Group

 

 

 

 

 

 

 

 

 

 

Mines

Very high

N/A

Ma

I

M1

I

 

 

 

 

 

 

 

 

High

 

Mb

 

M2

 

 

 

 

 

 

 

 

Gas atmosphere

Very high

0

Ga

II

1G

II

 

 

 

 

 

 

 

 

High

1

Gb

 

2G

 

 

 

 

 

 

 

 

 

Enhanced

2

Gc

 

3G

 

 

 

 

 

 

 

 

10 | © Danfoss | January 2022

BC290860493426en-000301

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

General information

General description

PVG 32 is a hydraulic load sensing (LS) valve designed to give maximum flexibility. From a simple load sensing directional valve, to an advanced electrically controlled load-independent proportional valve.

The PVG 32 modular system makes it possible to build up a valve group to meet the different functional requirements precisely.

The compact external dimensions of the valve remain unchanged whatever combination is specified.

The PVG 32 interfaces to other valve families like PVG 128/256 enabling all machine functions being controlled from one single valve stack.

Features

Features of the PVG 32 include:

Load-independent flow control:

Oil flow to an individual function is independent of the load pressure of this function

Oil flow to one function is independent of the load pressure of other functions

Good regulation characteristics

Energy-saving

Up to 12 basic modules per valve group

Several types of connection threads

Low weight

Compact design and installation

Inlets

The inlets include:

Built-in pressure relief valve

Pressure gauge connection

Versions for different pump types

Open Center systems with fixed displacement pumps

Closed Center systems with variable displacement pumps

Integrated pilot oil supply

Work section housing

Our work section housing includes:

Interchangeable spools

Pressure gauge connection

Versions for different application needs

Built-in compensator for load independent flow

Built-in load holding check valve in P-channel

Integrated shock/suction valve

Integrated local pressure relief valve

© Danfoss | January 2022

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Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Actuation methods

Our actuation methods include:

Manual control with lever

Manual with friction detent

Hydraulic

Electro-hydraulic

ON/OFF control

Ratiometric proportional

CANbus proportional

PWM proportional

12 | © Danfoss | January 2022

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Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Sectional view

 

1.

Pressure relief valve

11.

Main spool

 

 

 

 

 

 

2.

Pressure reduction valve for pilot oil supply

12.

LS pressure limiting valve

 

 

 

 

 

 

3.

Pressure gauge connection

13.

Shock and suction valve, PVLP

 

 

 

 

 

 

4.

Plug, open center

14.

Pressure compensator

 

 

 

 

 

 

5.

Orifice, closed center

15.

LS connection, port A

 

 

 

 

 

 

6.

Pressure adjustment spool

16.

LS connection, port B

 

 

 

 

 

 

7.

Plug, closed center

17.

Suction valve, PVLA

 

 

 

 

 

 

8.

LS connection

18.

Load drop check valve

 

 

 

 

 

 

9.

LS signal

19.

Pilot oil supply for PVE

 

 

 

 

 

 

10.

Shuttle valve

20.

Maximum oil flow adjustment screws for A/B ports

 

 

 

 

 

 

 

 

 

 

© Danfoss | January 2022

BC290860493426en-000301 | 13

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

PVG-EX modules overview

PVG-EX 32 modules exploded view

PVG modules navigation

PVP Inlet Modules on page 15

PVB Basic Modules on page 42

PVBS Main Spools on page 80

PVSKM Full Flow Cut Off Modules on page 130

PVAS Stay Bolts on page 134

14 | © Danfoss | January 2022

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Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

PVP Inlet Modules

The PVG-EX 32 PVP inlet modules, also referred to as pump side modules, act as an interface between the PVG-EX 32 proportional valve group and the hydraulic pump and tank reservoir.

PVP Inlet Module

PVP inlet module dimensions

 

<![if ! IE]>

<![endif]>112.5 [4.43]

 

 

95

[3.74]

 

110

[4.33]

Weight: 3.1 kg [6.9 lb]

23 [0.9]

48 [1.89]

Fixed displacement pump symbol

Variable displacement pump symbol

The PVP inlet module variants are based on a generic platform with a selection of additional features, enabling you to tailor the PVP to suit the demands of any hydraulic system:

Open Center PVP on page 16 (for fixed displacement pumps)

Open Center PVP with PPRV on page 19 (for fixed displacement pumps)

Open center PVP with HPCO and PVE PPRV on page 22 (for fixed displacement pumps)

Closed Center PVP on page 25 (for variable displacement pumps)

Closed Center PVP with PPRV on page 27 (for variable displacement pumps)

Closed center PVPV with PPRV on page 30 (for variable displacement pumps)

Closed center PVPVM with PPRV on page 32 (for variable displacement pumps)

Open/Closed center PVP with PPRV on page 34

Open/Closed center PVPM on page 37

© Danfoss | January 2022

BC290860493426en-000301 | 15

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Open Center PVP

The basic Open Center PVP inlet module is intended for use with fixed displacement pumps in applications, where a valve group with mechanically controlled work sections is desired, or where the pilot pressure to the valve group is supplied externally.

The Open Center PVP features:

Integrated LS pressure relief valve

Threaded ports for P/T/LS and M measuring gauge

Optional T0 facility and external T0 port

All modules can be manually activated with the PVM actuation.

Open center PVP schematic

LS

M

T

 

P

 

Technical specification for PVP

Max. P-port continuous

Max. P-port intermittent

Max. T-port static/

Max. rated flow

 

 

dynamic

 

 

 

 

 

350 [5076 psi]

400 bar [5800 psi]

25/40 bar [365/580 psi]

140 l/min [37 US gal/min]

 

 

 

 

Technical specification

Parameter

Minimum

Recommended range

Maximum

 

 

 

 

Fluid temperature

-30°C [-22°F]

30 to 60°C [86 to 140°F]

90° [194°F]

 

 

 

 

Fluid viscosity

4 mm2/s [39 SUS]

12 to 75 mm2/s [65 to 347 SUS]

460 mm2/s [2128 SUS]

Fluid cleanliness

 

23/19/16 (according to ISO 4406)

 

(mechanical activation)

 

 

 

 

 

 

 

Fluid cleanliness

 

18/16/13 (according to ISO 4406)

 

(PVE activation)

 

 

 

 

 

 

 

Operating temperature

 

Ambient: -30 to 60°C [-22 to 140°F]

 

 

 

 

 

16 | © Danfoss | January 2022

BC290860493426en-000301

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Theoretical Performance Graphs

Integrated LS pressure relief valve characteristics

[psi] P (bar)P

300

4000

250

3000 200

150

2000

100

1000

50

00 Q

020 40 60 80 100 120 140 [l/min]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q

0

4

8

12

16

20

24

28

32

 

36 [US gal/min]

Neutral by-pass pressure drop characteristics

[psi] (bar)

20

240

16

12

160

8

80

4

00

0

20

40

 

 

 

60

80

 

 

 

 

100

 

 

120

140

 

(l/min)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

4

 

8

 

 

12

16

20

24

28

32

36

[US gal/min]

Part numbers for Open Center PVP

 

Part number

P-port

T-port

LS-, M-port (LS1*)

T0-port

Mounting

 

157B5000

G1/2”

G3/4”

G1/4”

-

M8

 

 

 

 

 

157B5100

G3/4”

 

 

 

 

 

 

 

 

 

 

 

 

157B5200

7/8-14 UNF

1 1/16-12 UNF

1/2-20 UNF

-

5/16-18 UNC

 

 

 

 

 

157B5300

1-1/16 UN

-

 

 

 

 

 

 

 

 

 

 

 

 

110088521

G1/2

G3/4

G1/4 (G1/8)

-

M8

 

11030545

G3/4

G3/4

G1/4 (G1/4)

G1/4

M8

 

 

 

 

 

 

 

 

11053974

G3/4

G3/4

G1/4 (G1/4)

G1/4

M8

 

 

 

 

 

 

 

 

11151852

1 1/16-12 UNF

1 1/16-12 UNF

9/16-18 UNF

9/16-18 UNF

M8

 

 

 

 

 

 

 

 

157B5908

1 1/16-12 UNF

1 1/16-12 UNF

1/2-20 UNF

-

M8

 

 

 

 

 

 

 

 

157B5921

JIS 1/2

JIS 3/4

JIS 1/4

-

M8

 

 

 

 

 

 

 

 

157B5925

JIS 1/2

JIS 3/4

JIS 1/4

-

M8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

© Danfoss | January 2022

BC290860493426en-000301 | 17

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Part numbers for Open Center PVP (continued)

Part number

P-port

T-port

LS-, M-port (LS1*)

T0-port

Mounting

157B5945

G1/2

G3/4

G1/4 (G1/8)

-

M8

 

 

 

 

 

 

157B59902

1 1/16-12 UNF

1 1/16-12 UNF

-

-

M8

* LS1 is an extra LS-port.

1Dampened LS response

2No relief valve

18 | © Danfoss | January 2022

BC290860493426en-000301

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Open Center PVP with PPRV

The Open Center PVP inlet with integrated pilot pressure reduction valve (PPRV) is intended for use with fixed displacement pumps in applications, where a valve group with electro-hydraulically or hydraulically controlled work sections is desired (PVE or PVH/PVHC).

The Open Center PVP with PPRV features:

Integrated LS pressure relief valve

Threaded ports for P/T/LS and M measuring gauge

Integrated pilot pressure reducing valve (PPRV) for PVE or PVH/PVHC

Optional T0 facility and external T0 port

Optional external pilot pressure port (Pp)

All modules can be manually activated with the PVM actuation.

Open center PVP with PPRV schematic

LS

M

 

 

 

T

 

 

 

 

P

 

Pp

 

 

 

 

 

 

Technical specification for PVP

 

 

Max. P-port continuous

Max. P-port intermittent

Max. T-port static/

Max. rated flow

 

 

 

dynamic

 

350 [5076 psi]

 

400 bar [5800 psi]

25/40 bar [365/580 psi]

140 l/min [37 US gal/min]

Technical specification

Parameter

Minimum

Recommended range

Maximum

 

 

 

 

Fluid temperature

-30°C [-22°F]

30 to 60°C [86 to 140°F]

90° [194°F]

 

 

 

 

Fluid viscosity

4 mm2/s [39 SUS]

12 to 75 mm2/s [65 to 347 SUS]

460 mm2/s [2128 SUS]

Fluid cleanliness

 

23/19/16 (according to ISO 4406)

 

(mechanical activation)

 

 

 

 

 

 

 

Fluid cleanliness

 

18/16/13 (according to ISO 4406)

 

(PVE activation)

 

 

 

 

 

 

 

Operating temperature

 

Ambient: -30 to 60°C [-22 to 140°F]

 

 

 

 

 

© Danfoss | January 2022

BC290860493426en-000301 | 19

Danfoss PVG-EX 32, PVG-EX 128, PVG-EX 256 User guide

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Theoretical Performance Graphs

Integrated LS pressure relief valve characteristics

[psi] P (bar)P

300

4000

250

3000 200

150

2000

100

1000

50

00 Q

020 40 60 80 100 120 140 [l/min]

Q

0

4

8

12

16

20

24

28

32

36 [US gal/min]

Neutral by-pass pressure drop characteristics

[psi] (bar)

20

240

16

12

160

8

80

4

00

0

 

 

 

20

40

 

 

 

60

80

 

 

 

 

100

 

 

120

140

 

(l/min)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

4

 

 

8

 

 

12

16

20

24

28

32

36

[US gal/min]

Pilot pressure reduction valve characteristics

[psi]

P

[bar]

 

 

PVE

 

 

 

 

[psi]

P

[bar]

 

 

PVH/PVHC

 

 

 

 

 

20

 

 

 

 

 

 

 

 

30

 

 

 

 

 

280

 

 

 

 

 

 

 

 

480

 

 

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

 

28

 

 

 

 

 

 

 

240

 

16

 

 

 

 

 

 

 

440

 

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

14

 

 

 

 

 

 

 

400

 

24

 

 

 

 

 

 

 

160

 

12

 

 

 

 

 

 

 

360

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max.

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120

 

8

 

 

 

 

 

 

 

320

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

Min.

 

 

16

 

 

 

 

 

 

Max.

80

 

 

 

 

 

 

 

 

280

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

4

 

 

 

 

 

 

 

240

 

14

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

Min.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

0

 

 

 

 

 

 

Q

0

 

0

 

 

 

 

 

 

Q

 

 

0

1

2

 

3

4

5

[l/min]

 

 

0

1

 

2

3

4

5

[l/min]

 

 

 

 

 

 

 

 

 

Q

 

 

 

 

 

 

 

 

 

Q

 

 

0

0.2

0.4

0.6

0.8

1.0

1.2

[US gal/min]

 

 

0

0.2

0.4

0.6

0.8

1.0

1.2

[US gal/min]

20 | © Danfoss | January 2022

BC290860493426en-000301

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Part numbers for Open Center PVP with PPRV

Part number

Actuation

P-port

T-port

LS-port

M-port

Pp-port

T0-port

Mounting

 

 

 

 

 

 

 

 

 

110088491

PVE

G3/4”

G3/4”

G1/4”

G1/4”

-

-

M8

110088511

PVH/PVHC

G3/4”

G3/4”

G1/4”

G1/4”

G1/4”

-

M8

11072195

PVE

M27x2

M27x2

M14x1.5

M14x1.5

-

M14x1.5

M8

 

 

 

 

 

 

 

 

 

157B5010

PVE

G1/2”

G3/4”

G1/4”

G1/4”

-

-

M8

 

 

 

 

 

 

 

 

 

157B5110

PVE

G3/4”

G3/4”

G1/4”

G1/4”

-

-

M8

 

 

 

 

 

 

 

 

 

157B5130

PVE

G3/4”

G3/4”

G1/4”

G1/4”

G1/4”

G1/4”

M8

 

 

 

 

 

 

 

 

 

157B5180

PVE

G3/4”

G3/4”

G1/4”

G1/4”

G1/4”

-

M8

 

 

 

 

 

 

 

 

 

157B5190

PVH/PVHC

G3/4”

G3/4”

G1/4”

G1/4”

G1/4”

-

M8

 

 

 

 

 

 

 

 

 

157B5210

PVE

7/8-14 UNF

1 1/16-12 UNF

1/2-20 UNF

1/2-20 UNF

-

-

5/16-18 UNC

 

 

 

 

 

 

 

 

 

157B5310

PVE

1 1/16-12 UNF

1 1/16-12 UNF

1/2-20 UNF

1/2-20 UNF

-

-

5/16-18 UNC

 

 

 

 

 

 

 

 

 

157B5312

PVE

1 1/16-12 UNF

1 1/16-12 UNF

1/2-20 UNF

1/2-20 UNF

-

-

5/16-18 UNC

 

 

 

 

 

 

 

 

 

157B5330

PVE

1 1/16-12 UNF

1 1/16-12 UNF

1/2-20 UNF

1/2-20 UNF

1/2-20 UNF

-

5/16-18 UNC

 

 

 

 

 

 

 

 

 

157B5380

PVE

1 1/16-12 UNF

1 1/16-12 UNF

9/16-18 UNF

9/16-18 UNF

9/16-18 UNF

-

5/16-18 UNC

 

 

 

 

 

 

 

 

 

157B5390

PVH/PVHC

1 1/16-12 UNF

1 1/16-12 UNF

9/16-18 UNF

9/16-18 UNF

9/16-18 UNF

-

5/16-18 UNC

 

 

 

 

 

 

 

 

 

11101194

PVE

M22x1.5

M22x1.5

M12x1.5

M10x1

-

M16x1.5

M8

 

 

M16x1.5 (P2)

 

 

 

 

 

 

110133171

PVE

G3/4

G3/4

G1/4

G1/4

G1/4

G1/4

M8

11020964

PVE

1 1/16-12 UNF

1 1/16-12 UNF

1/2-20 UNF

1/2-20 UNF

-

-

M8

 

 

 

 

 

 

 

 

 

110875901

PVH/PVHC

G3/4

G3/4

G1/4

G1/4

G1/4

-

M8

11090453

PVE

JIS 3/4

JIS 3/4

JIS 1/4

JIS 1/4

JIS 1/4

JIS 1/4

M8

 

 

 

 

 

 

 

 

 

111194292

PVE

G3/4

G3/4

G1/4

G1/4

G1/4

-

M8

11124966

PVH/PVHC

G3/4

G3/4

G1/4

G1/4

G1/4

-

M8

 

 

 

 

 

 

 

 

 

111309412

PVE

1 1/16-12 UNF

1 1/16-12 UNF

9/16-18 UNF

9/16-18 UNF

9/16-18 UNF

-

5/16-18 UNC

11196947

PVE

G3/4

G3/4

G1/4

G1/4

-

G1/4

M8

 

 

 

 

 

 

 

 

 

11225941

PVE

1 1/16-12 UNF

1 1/16-12 UNF

9/16-18 UNF

9/16-18 UNF

9/16-18 UNF

9/16-18

5/16-18 UNC

 

 

 

 

 

 

 

UNF

 

157B51353

PVE

G3/4

G3/4

G1/4

G1/4

G1/4

G1/4

M8

157B59042

PVE

G3/4

G3/4

G1/4

G1/4

G1/4

-

M8

157B5923

PVE

JIS 1/2

JIS 3/4

JIS 1/4

JIS 1/4

-

-

M8

 

 

 

 

 

 

 

 

 

157B5926

PVE

JIS 3/4

JIS 3/4

JIS 1/4

JIS 1/4

-

-

M8

 

 

 

 

 

 

 

 

 

157B5934

PVE

G3/4

G3/4

G1/4

G1/4

-

-

M8

 

 

 

 

 

 

 

 

 

157B59432

PVH/PVHC

G3/4

G3/4

G1/4

G1/4

G1/4

-

M8

157B5954

PVE

G3/4

G3/4

G1/4

G1/4

G1/4

-

M8

 

 

 

 

 

 

 

 

 

157B5960

PVE

1 1/16-12 UNF

1 1/16-12 UNF

9/16-18 UNF

9/16-18 UNF

-

9/16-18

5/16-18 UNF

 

 

 

 

 

 

 

UNF

 

157B59771,4

PVE

G3/4

G3/4

G1/4

G1/4

-

-

M8

11101194

PVE

M22 x 1.5

M22 x 1.5

M12 x 1.5

M10 x 1

-

M16 x 1.5

M8

 

 

 

 

 

 

 

 

 

1Dampened LS response

2Pressure adjustment spool with check valve

3Internal T0 connection

4Low flow pressure adjustment spool

© Danfoss | January 2022

BC290860493426en-000301 | 21

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Open center PVP with HPCO and PVE PPRV

The Open Center PVP inlet with integrated High Pressure Carry Over (HPCO) functionality is intended for use with fixed displacement pumps in applications where one pump supply for multiple hydraulic subsystems is desired.

The integrated HPCO functionality guides the excess flow of the PVG-EX 32 valve group to the external hydraulic subsystem(s), giving priority to the PVG-EX 32 work functions.

The Open Center PVP with HPCO and PVE PPRV features:

Integrated LS pressure relief valve

Threaded ports for P/T/LS/HPCO and M measuring gauge

Integrated pilot pressure reducing valve (PPRV) for PVE

Optional T0 facility and external T0 port

Optional external pilot pressure port (Pp)

Only applicable with PVST end plates with separate T-port due to blocked T-lines for HPCO functionality.

Open Center PVP with HPCO, PVE PPRV schematic

LS

M

 

 

 

HPCO

 

 

 

 

P

 

Pp

 

 

 

 

 

 

Technical specification for PVP

 

 

Max. P-port continuous

Max. P-port intermittent

Max. T-port static/

Max. rated flow

 

 

 

dynamic

 

350 [5076 psi]

 

400 bar [5800 psi]

25/40 bar [365/580 psi]

140 l/min [37 US gal/min]

Technical specification

Parameter

Minimum

Recommended range

Maximum

 

 

 

 

Fluid temperature

-30°C [-22°F]

30 to 60°C [86 to 140°F]

90° [194°F]

 

 

 

 

Fluid viscosity

4 mm2/s [39 SUS]

12 to 75 mm2/s [65 to 347 SUS]

460 mm2/s [2128 SUS]

Fluid cleanliness

 

23/19/16 (according to ISO 4406)

 

(mechanical activation)

 

 

 

 

 

 

 

Fluid cleanliness

 

18/16/13 (according to ISO 4406)

 

(PVE activation)

 

 

 

 

 

 

 

Operating temperature

 

Ambient: -30 to 60°C [-22 to 140°F]

 

 

 

 

 

22 | © Danfoss | January 2022

BC290860493426en-000301

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Theoretical Performance Graphs

Integrated LS pressure relief valve characteristics

[psi] P (bar)P

300

4000

250

3000 200

150

2000

100

1000

50

00 Q

020 40 60 80 100 120 140 [l/min]

Q

0

4

8

12

16

20

24

28

32

36 [US gal/min]

Neutral by-pass pressure drop characteristics

[psi] (bar)

20

240

16

12

160

8

80

4

00

0

20

40

 

 

 

60

80

 

 

 

 

100

 

 

120

140

 

(l/min)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

4

 

8

 

 

12

16

20

24

28

32

36

[US gal/min]

Pilot pressure reduction valve characteristics

[psi]

P

[bar]

 

 

PVE

 

 

 

 

[psi]

P

[bar]

 

 

PVH/PVHC

 

 

 

 

 

20

 

 

 

 

 

 

 

 

30

 

 

 

 

 

280

 

 

 

 

 

 

 

 

480

 

 

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

 

28

 

 

 

 

 

 

 

240

 

16

 

 

 

 

 

 

 

440

 

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

14

 

 

 

 

 

 

 

400

 

24

 

 

 

 

 

 

 

160

 

12

 

 

 

 

 

 

 

360

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max.

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120

 

8

 

 

 

 

 

 

 

320

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

Min.

 

 

16

 

 

 

 

 

 

Max.

80

 

 

 

 

 

 

 

 

280

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

4

 

 

 

 

 

 

 

240

 

14

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

Min.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

0

 

 

 

 

 

 

Q

0

 

0

 

 

 

 

 

 

Q

 

 

0

1

2

 

3

4

5

[l/min]

 

 

0

1

 

2

3

4

5

[l/min]

 

 

 

 

 

 

 

 

 

Q

 

 

 

 

 

 

 

 

 

Q

 

 

0

0.2

0.4

0.6

0.8

1.0

1.2

[US gal/min]

 

 

0

0.2

0.4

0.6

0.8

1.0

1.2

[US gal/min]

© Danfoss | January 2022

BC290860493426en-000301 | 23

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Part numbers for OC PVP (HPCO and PPRV)

Part number

P-port

HPCO-port

LS-port

M-port

Pp-port

T0-port

Mounting

 

 

 

 

 

 

 

 

157B5140

G3/4”

G3/4"

G1/4”

G1/4”

G1/4”

G1/4”

M8

 

 

 

 

 

 

 

 

157B5340

1 1/16-12 UNF

1 1/16-12

1/2-20 UNF

1/2-20 UNF

1/2-20 UNF

1/2-20 UNF

5/16-18 UNC

 

 

UNF

 

 

 

 

 

157B5961

M27x2

M27x2

M14x1.5

M14x1.5

M14x1.5

M8

 

 

 

 

 

 

 

 

11101195

M22x1.5

M22x1.5

M12x1.5

M10x1

M16x1.5

M8

 

M16x1.5 (P2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 | © Danfoss | January 2022

BC290860493426en-000301

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Closed Center PVP

The basic Closed Center PVP inlet is intended for use with variable displacement pumps in applications where a valve group with mechanically controlled work sections is desired, or where the pilot pressure to the valve group is supplied externally.

The Closed Center PVP features:

Integrated LS pressure relief valve

Threaded ports for P/T/LS and M measuring gauge

Optional T0 facility and external T0 port

Closed center PVP schematic

LS

M

T

 

P

 

Technical specification for PVP

Max. P-port continuous

Max. P-port intermittent

Max. T-port static/

Max. rated flow

 

 

dynamic

 

 

 

 

 

350 [5076 psi]

400 bar [5800 psi]

25/40 bar [365/580 psi]

140 l/min [37 US gal/min]

 

 

 

 

Technical specification

Parameter

Minimum

Recommended range

Maximum

 

 

 

 

Fluid temperature

-30°C [-22°F]

30 to 60°C [86 to 140°F]

90° [194°F]

 

 

 

 

Fluid viscosity

4 mm2/s [39 SUS]

12 to 75 mm2/s [65 to 347 SUS]

460 mm2/s [2128 SUS]

Fluid cleanliness

 

23/19/16 (according to ISO 4406)

 

(mechanical activation)

 

 

 

 

 

 

 

Fluid cleanliness

 

18/16/13 (according to ISO 4406)

 

(PVE activation)

 

 

 

 

 

 

 

Operating temperature

 

Ambient: -30 to 60°C [-22 to 140°F]

 

 

 

 

 

© Danfoss | January 2022

BC290860493426en-000301 | 25

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Theoretical Performance Graphs

Integrated LS pressure relief valve characteristics

[psi] P (bar)P

300

4000

250

3000 200

150

2000

100

1000

50

00 Q

020 40 60 80 100 120 140 [l/min]

Q

0 4 8 12 16 20 24 28 32 36 [US gal/min]

Part numbers for Closed Center PVP

Part number

P-port

T-port

LS-port

M-port

T0-port

Mounting

 

 

 

(LS1**)

 

 

 

11030683

G3/4

G3/4

G1/4 (G1/4)

G1/4

G1/4

M8

 

 

 

 

 

 

 

157B5001

G1/2

G3/4

G1/4

G1/4

-

M8

 

 

 

 

 

 

 

157B5101

G3/4

G3/4

G1/4

G1/4

-

M8

 

 

 

 

 

 

 

157B5201

7/8-14 UNF

1 1/16-12 UNF

1/2-20 UNF

1/2-20 UNF

--

5/16-18 UNC

 

 

 

 

 

 

 

157B5301

1 1/16-12 UNF

1 1/16-12 UNF

1/2-20 UNF

1/2-20 UNF

-

5/16-18 UNC

 

 

 

 

 

 

 

15B5907

1 1/16-12 UNF

1 1/16-12 UNF

1/2-20 UNF

1/2-20 UNF

-

M8

 

 

 

 

 

 

 

157B5922

JIS 1/2

JIS 3/4

JIS 1/4

JIS 1/4

-

M8

 

 

 

 

 

 

 

157B5927

JIS 3/4

JIS 3/4

JIS 1/4

JIS 1/4

-

M8

 

 

 

 

 

 

 

157B5946

G1/2

G3/4

G1/4 (G1/8)

G1/4

-

M8

 

 

 

 

 

 

 

** LS1 is an extra LS-port

26 | © Danfoss | January 2022

BC290860493426en-000301

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Closed Center PVP with PPRV

The Closed Center PVP inlet with integrated pilot pressure reduction valve (PPRV) is intended for use with variable displacement pumps in applications where a valve group with electro-hydraulic or hydraulically controlled work sections is desired.

The Closed Center PVP with PPRV features:

Integrated LS pressure relief valve

Threaded ports for P/T/LS and M measuring gauge

Integrated pilot pressure reducing valve (PPRV) for PVE or PVH/PVHC

Optional T0 facility and external T0 port

Closed center PVP with PPRV schematic

LS

M

 

 

 

T

 

 

 

 

P

 

Pp

 

 

 

 

 

 

Technical specification for PVP

 

 

Max. P-port continuous

Max. P-port intermittent

Max. T-port static/

Max. rated flow

 

 

 

dynamic

 

350 [5076 psi]

 

400 bar [5800 psi]

25/40 bar [365/580 psi]

140 l/min [37 US gal/min]

Technical specification

Parameter

Minimum

Recommended range

Maximum

 

 

 

 

Fluid temperature

-30°C [-22°F]

30 to 60°C [86 to 140°F]

90° [194°F]

 

 

 

 

Fluid viscosity

4 mm2/s [39 SUS]

12 to 75 mm2/s [65 to 347 SUS]

460 mm2/s [2128 SUS]

Fluid cleanliness

 

23/19/16 (according to ISO 4406)

 

(mechanical activation)

 

 

 

 

 

 

 

Fluid cleanliness

 

18/16/13 (according to ISO 4406)

 

(PVE activation)

 

 

 

 

 

 

 

Operating temperature

 

Ambient: -30 to 60°C [-22 to 140°F]

 

 

 

 

 

© Danfoss | January 2022

BC290860493426en-000301 | 27

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Theoretical Performance Graphs

Integrated LS pressure relief valve characteristics

[psi] P (bar)P

300

4000

250

3000 200

150

2000

100

1000

50

00 Q

020 40 60 80 100 120 140 [l/min]

Q

0

4

8

12

16

20

24

28

32

36 [US gal/min]

Pilot pressure reduction valve characteristics

[psi]

P

[bar]

 

 

PVE

 

 

 

 

[psi]

P

[bar]

 

 

PVH/PVHC

 

 

 

 

 

20

 

 

 

 

 

 

 

 

30

 

 

 

 

 

280

 

 

 

 

 

 

 

 

480

 

 

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

 

28

 

 

 

 

 

 

 

240

 

16

 

 

 

 

 

 

 

440

 

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

14

 

 

 

 

 

 

 

400

 

24

 

 

 

 

 

 

 

160

 

12

 

 

 

 

 

 

 

360

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max.

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120

 

8

 

 

 

 

 

 

 

320

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

Min.

 

 

16

 

 

 

 

 

 

Max.

80

 

 

 

 

 

 

 

 

280

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

4

 

 

 

 

 

 

 

240

 

14

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

Min.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

0

 

 

 

 

 

 

Q

0

 

0

 

 

 

 

 

 

Q

 

 

0

1

2

 

3

4

5

[l/min]

 

 

0

1

 

2

3

4

5

[l/min]

 

 

 

 

 

 

 

 

 

Q

 

 

 

 

 

 

 

 

 

Q

 

 

0

0.2

0.4

0.6

0.8

1.0

1.2

[US gal/min]

 

 

0

0.2

0.4

0.6

0.8

1.0

1.2

[US gal/min]

Part numbers for Closed Center PVP with PPRV

Part number

Actuation

P-port

T-port

LS-port (LS1**

M-port

Pp-port

T0-port

Mounting

11051802

PVH/PVHC

1 1/16-12 UNF

1 1/16-12 UNF

1/2-20 UNF

1/2-20 UNF

1/2-20 UNF

1/2-20 UNF

5/16-18 UNC

 

 

 

 

 

 

 

 

 

157B5011

PVE

G1/2”

G3/4”

G1/4”

G1/4”

-

-

M8

 

 

 

 

 

 

 

 

 

157B5111

PVE

G3/4”

G3/4”

G1/4”

G1/4”

-

-

M8

 

 

 

 

 

 

 

 

 

157B5131

PVE

G3/4”

G3/4”

G1/4”

G1/4”

G1/4”

G1/4”

M8

 

 

 

 

 

 

 

 

 

157B5181

PVE

G3/4”

G3/4”

G1/4”

G1/4”

G1/4”

-

M8

 

 

 

 

 

 

 

 

 

157B5191

PVH/PVHC

G3/4”

G3/4”

G1/4”

G1/4”

G1/4”

-

M8

 

 

 

 

 

 

 

 

 

157B5211

PVE

7/8-14 UNF

1 1/16-12 UNF

1/2-20 UNF

1/2-20 UNF

-

-

5/16-18 UNC

 

 

 

 

 

 

 

 

 

157B5311

PVE

1 1/16-12 UNF

1 1/16-12 UNF

1/2-20 UNF

1/2-20 UNF

-

-

5/16-18 UNC

 

 

 

 

 

 

 

 

 

157B5331

PVE

1 1/16-12 UNF

1 1/16-12 UNF

1/2-20 UNF

1/2-20 UNF

1/2-20 UNF

1/2-20 UNF

5/16-18 UNC

 

 

 

 

 

 

 

 

 

157B5381

PVE

1 1/16-12 UNF

1 1/16-12 UNF

9/16-18 UNF

9/16-18 UNF

9/16-18 UNF

-

5/16-18 UNC

 

 

 

 

 

 

 

 

 

157B5391

PVH/PVHC

1 1/16-12 UNF

1 1/16-12 UNF

9/16-18 UNF

9/16-18 UNF

9/16-18 UNF

-

5/16-18 UNC

 

 

 

 

 

 

 

 

 

** LS1 is an extra LS-port

28 | © Danfoss | January 2022

BC290860493426en-000301

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

All modules can be manually activated with the PVM actuation.

Closed center PVPV

The Closed Center PVPV inlet is intended for use with variable displacement pumps in applications where a valve group with mechanical controlled work sections is desired.

The Closed center PVPV features:

Optional T0 facility and port

Threaded ports for P/T/LS and M measuring gauge

Optional additional threaded ports for P2, T2, and T02

PVPV Schematic

M

T

LS

P

Technical specification for PVP

Max. P-port continuous

Max. P-port intermittent

Max. T-port static/

Max. rated flow

 

 

dynamic

 

 

 

 

 

350 [5076 psi]

400 bar [5800 psi]

25/40 bar [365/580 psi]

140 l/min [37 US gal/min]

 

 

 

 

Technical specification

Parameter

Minimum

Recommended range

Maximum

 

 

 

 

Fluid temperature

-30°C [-22°F]

30 to 60°C [86 to 140°F]

90° [194°F]

 

 

 

 

Fluid viscosity

4 mm2/s [39 SUS]

12 to 75 mm2/s [65 to 347 SUS]

460 mm2/s [2128 SUS]

Fluid cleanliness

 

23/19/16 (according to ISO 4406)

 

(mechanical activation)

 

 

 

 

 

 

 

Fluid cleanliness

 

18/16/13 (according to ISO 4406)

 

(PVE activation)

 

 

 

 

 

 

 

Operating temperature

 

Ambient: -30 to 60°C [-22 to 140°F]

 

 

 

 

 

Part numbers for Closed Center PVPV

Part number

P-port (P2)

T-port (T2)

LS-port

M-port

T0-port (T02)

Mounting

 

 

 

 

 

 

 

11055758

M27x2.0

M27x2.0

M14x1.5

M14x1.5

M14x1.5

M8

 

(M27x2.0)

(M14x1.5)

 

 

(M14x1.5)

 

 

 

 

 

 

 

 

11067570

M27x2.0

M33x2.0

M14x1.5

M14x1.5

-

M8

 

 

 

 

 

 

 

© Danfoss | January 2022

BC290860493426en-000301 | 29

Technical Information

PVG-EX 32/128/256 Proportional Valve Group

PVG-EX 32

Closed center PVPV with PPRV

The Closed Center PVPV inlet with integrated pilot pressure reduction valve (PPRV) is intended for use with variable displacement pumps in applications where a valve group with electro-hydraulic or hydraulically controlled work sections is desired.

The Closed Center PVPV with PPRV features:

Optional shock/anti-cavitation valve facility (PVLP)

Threaded ports for P/T/LS and M measuring gauge

Integrated pilot pressure reducing valve (PPRV) for PVE or PVH/PVHC

Hydraulic schematic

T

LS

M

P

Technical specification for PVP

Max. P-port continuous

Max. P-port intermittent

Max. T-port static/

Max. rated flow

 

 

dynamic

 

 

 

 

 

350 [5076 psi]

400 bar [5800 psi]

25/40 bar [365/580 psi]

140 l/min [37 US gal/min]

 

 

 

 

Technical specification

Parameter

Minimum

Recommended range

Maximum

 

 

 

 

Fluid temperature

-30°C [-22°F]

30 to 60°C [86 to 140°F]

90° [194°F]

 

 

 

 

Fluid viscosity

4 mm2/s [39 SUS]

12 to 75 mm2/s [65 to 347 SUS]

460 mm2/s [2128 SUS]

Fluid cleanliness

 

23/19/16 (according to ISO 4406)

 

(mechanical activation)

 

 

 

 

 

 

 

Fluid cleanliness

 

18/16/13 (according to ISO 4406)

 

(PVE activation)

 

 

 

 

 

 

 

Operating temperature

 

Ambient: -30 to 60°C [-22 to 140°F]

 

 

 

 

 

Pilot pressure reduction valve characteristics

[psi]

P [bar]

 

 

PVE

 

 

 

 

[psi]

P [bar]

 

 

PVH/PVHC

 

 

 

 

20

 

 

 

 

 

 

 

30

 

 

 

 

 

280

 

 

 

 

 

 

 

480

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

28

 

 

 

 

 

 

 

240

16

 

 

 

 

 

 

 

440

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

14

 

 

 

 

 

 

 

400

24

 

 

 

 

 

 

 

160

12

 

 

 

 

 

 

 

360

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max.

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120

8

 

 

 

 

 

 

 

320

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

Min.

 

16

 

 

 

 

 

 

Max.

80

 

 

 

 

 

 

 

280

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

4

 

 

 

 

 

 

 

240

14

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

12

 

 

 

 

 

 

Min.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

0

 

 

 

 

 

 

Q

0

0

 

 

 

 

 

 

Q

 

0

1

2

 

3

4

5

[l/min]

 

0

1

 

2

3

4

5

[l/min]

 

 

 

 

 

 

 

 

Q

 

 

 

 

 

 

 

 

Q

 

0

0.2

0.4

0.6

0.8

1.0

1.2

[US gal/min]

 

0

0.2

0.4

0.6

0.8

1.0

1.2

[US gal/min]

30 | © Danfoss | January 2022

 

 

 

 

 

 

 

 

 

 

 

 

 

BC290860493426en-000301

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