General Description.........................................................................................................................................................................5
Safety in Systems..............................................................................................................................................................................6
Open Center PVP............................................................................................................................................................................10
Open Center PVP with PPRV...................................................................................................................................................... 13
Open center PVP with HPCO and PVE PPRV.........................................................................................................................17
Closed Center PVP......................................................................................................................................................................... 20
Closed Center PVP with PPRV....................................................................................................................................................22
Closed center PVPV with PPRV..................................................................................................................................................25
Closed center PVPVM with PPRV..............................................................................................................................................27
Open/Closed center PVP with PPRV........................................................................................................................................29
Open/Closed center PVPM......................................................................................................................................................... 32
PVP Inlet Module Accessories
PVPX Electrical LS Pressure Unloading Valve.......................................................................................................................33
Part numbers for PVPX............................................................................................................................................................34
PVPC without Check Valve..........................................................................................................................................................36
PVPC with Check Valve................................................................................................................................................................ 38
Compensated PVB with PVLP/PVLA........................................................................................................................................44
Compensated PVB with LS A/B................................................................................................................................................. 48
Uncompensated PVB with PVLP...............................................................................................................................................55
PVLP Shock and Anti-Cavitation Valve...................................................................................................................................58
PVB Basic Modules Accessories
PVLP Shock and Anti-Cavitation Valve...................................................................................................................................61
Flow Control Spools - Closed Neutral Position....................................................................................................................68
Flow Control Spools - Throttled Open Neutral Position.................................................................................................. 69
Flow Control Spools - Open/Closed Neutral Position.......................................................................................................70
PVEA Series 6 Proportional Control Actuator...................................................................................................................... 82
PVS/PVSI with LX-connection....................................................................................................................................................91
PVSI with P-, T-, LX- and M-connection..................................................................................................................................93
PVST with T-connection...............................................................................................................................................................95
PVAS Stay Bolts
PVAS Part Numbers.......................................................................................................................................................................98
PVG 16 modules total length and weight.............................................................................................................................98
PVG 16 Schematic with Basic End Plate...............................................................................................................................113
PVG 16 with P- and T-connection end plate......................................................................................................................114
PVG is a hydraulic, load-sensing proportional valve, designed for optimal machine performance and
maximum design flexibility. The PVG valve design is based on a modular concept that enables machine
designers to specify a valve solution suitable for multiple market segments across multiple applications.
The PVG 16 is a member of the PVG product platform and interfaces to other valve families enabling all
machine functions being controlled from one single valve stack.
PVG 16 controls work port flow up to 65 l/min [17 US gal/min] l/min and up to 420 bar [6090 psi] bar work
port pressure.
The load independent proportional control valve and high performance actuator technology combined
with a low pressure drop design improves the machine performance and efficiency – increasing
productivity and reducing energy consumption.
PVG 16 Features
PVG load-sensing proportional valves features and benefits summarized in bullets below:
Load-independent flow control:
•
Oil flow to an individual function is independent of the load pressure of this function
‒
Oil flow to one function is independent of the load pressure of other functions
‒
Inlet flow up to 140 l/min [37 US gal/min] 230 l/min [61 US gal/min] when used with mid-inlet
•
Easy integration with PVG 32
•
Possible combination with the rest of the PVG family, when using an interface module
•
Up to 12 basic modules per PVG 16 valve group
•
Reliable regulation characteristics across the entire flow range
•
Load sense relief valves for A and B port enables reduced energy loss at target pressure
•
Several options for connection threads and flange mount
•
Compact design, easy installation and serviceability
All types and brands of control valves, including proportional valves, can fail. Therefore, the necessary
protection against the serious consequences of a functional failure should always be built into the
system.
General safety considerations
For each application an assessment should be made for the consequences of the system in case of
pressure failure and uncontrolled or blocked movements.
Warning
Because the proportional valve is used in many different applications and under different operating
conditions, it is the sole responsibility of the manufacturer to ensure that all performance, safety and
warning requirements of the application is met in his selection of products and complies with relevant
machine specific and generic standards.
Control system example
An example of a control system using an aerial lift is shown below:
Aerial lift
This example breaks down the control system into smaller bits explaining the architecture in depth. Even
though many Danfoss components are used in the PVG control system.
The function of the control system is to use the output from the PVE together other external sensors to
ensure the PLUS+1 main controllers correct function of the aerial lift.
It is the responsibility of the equipment manufacturer that the control system incorporated in the
machine is declared as being in conformity with the relevant machine directives.
Caution
A mix of electrical actuation and hydraulic actuation on the same valve stack is not safe. PVE and PVH are
designed for different pilot pressure.
Cost-free repairs, as mentioned in Danfoss General Conditions of Sale, are carried out only at Danfoss or
at service shops authorized by Danfoss.
PVG proportional valve group shown in the exploded view illustration for a quick modules navigation.
PVG 16 Modules Assembly Overview
PVG Modules Navigation:
PVP Inlet Modules on page 9
PVB Basic Modules on page 40
PVBS Main Spools on page 64
PVM Manual Actuation on page 71
PVE Electro-hydraulic Actuation on page 77
PVH Hydraulic Actuation on page 73
PVHC Electro-Hydraulic Actuation on page 75
PVS End Plates on page 88
PVAS Stay Bolts on page 97
The PVG 16 PVP inlet modules, also referred to as pump side modules, act as an interface between the
PVG 16 proportional valve group and the hydraulic pump and tank reservoir.
PVP Inlet ModulePVP inlet module dimensions
Weight: 3.1 kg [6.9 lb]
Fixed displacement pump symbolVariable displacement pump symbol
The PVP inlet module variants are based on a generic platform with a selection of additional features,
enabling you to tailor the PVP to suit the demands of any hydraulic system:
Open Center PVP on page 10 (for fixed displacement pumps)
•
Open Center PVP with PPRV on page 13 (for fixed displacement pumps)
•
Open center PVP with HPCO and PVE PPRV on page 17 (for fixed displacement pumps)
•
Closed Center PVP on page 20 (for variable displacement pumps)
•
Closed Center PVP with PPRV on page 22 (for variable displacement pumps)
•
Closed center PVPV with PPRV on page 25 (for variable displacement pumps)
•
Closed center PVPVM with PPRV on page 27 (for variable displacement pumps)
The basic Open Center PVP inlet module is intended for use with fixed displacement pumps in
applications, where a valve group with mechanically controlled work sections is desired, or where the
pilot pressure to the valve group is supplied externally.
The Open Center PVP features:
Integrated LS pressure relief valve
•
Threaded ports for P/T/LS and M measuring gauge
•
Optional LS unloading valve, PVPX
•
Optional T0 facility and external T0 port
•
Models with T0 port have internal T0 connection closed by default.
•
All modules can be manually activated with the PVM actuation.
The Open Center PVP inlet with integrated pilot pressure reduction valve (PPRV) is intended for use with
fixed displacement pumps in applications, where a valve group with electro-hydraulically or hydraulically
controlled work sections is desired (PVE or PVH/PVHC).
The Open Center PVP with PPRV features:
Integrated LS pressure relief valve
•
Threaded ports for P/T/LS and M measuring gauge
•
Integrated pilot pressure reducing valve (PPRV) for PVE or PVH/PVHC
•
Optional external pilot pressure port (Pp)
•
Optional LS unloading valve, PVPX
•
Models with T0 port have internal T0 connection closed by default.
•
All modules can be manually activated with the PVM actuation.
The Open Center PVP inlet with integrated High Pressure Carry Over (HPCO) functionality is intended for
use with fixed displacement pumps in applications where one pump supply for multiple hydraulic
subsystems is desired.
The integrated HPCO functionality guides the excess flow of the PVG 16 valve group to the external
hydraulic subsystem(s), giving priority to the PVG 16 work functions.
The Open Center PVP with HPCO and PVE PPRV features:
Integrated LS pressure relief valve
•
Threaded ports for P/T/LS/HPCO and M measuring gauge
•
Integrated pilot pressure reducing valve (PPRV) for PVE
•
Optional T0 facility and external T0 port
•
Optional external pilot pressure port (Pp)
•
Optional LS unloading valve, PVPX
•
Models with T0 port have internal T0 connection closed by default.
•
Only applicable with PVST end plates with separate T-port due to blocked T-lines for HPCO functionality.
The basic Closed Center PVP inlet is intended for use with variable displacement pumps in applications
where a valve group with mechanically controlled work sections is desired, or where the pilot pressure to
the valve group is supplied externally.
The Closed Center PVP features:
Integrated LS pressure relief valve
•
Threaded ports for P/T/LS and M measuring gauge
•
Optional LS unloading valve, PVPX
•
Optional T0 facility and external T0 port
•
Models with T0 port have internal T0 connection closed by default.
The Closed Center PVP inlet with integrated pilot pressure reduction valve (PPRV) is intended for use with
variable displacement pumps in applications where a valve group with electro-hydraulic or hydraulically
controlled work sections is desired.
The Closed Center PVP with PPRV features:
Integrated LS pressure relief valve
•
Threaded ports for P/T/LS and M measuring gauge
•
Integrated pilot pressure reducing valve (PPRV) for PVE or PVH/PVHC
•
Optional external pilot pressure port (Pp)
•
Optional LS unloading valve, PVPX
•
Models with T0 port have internal T0 connection closed by default.
The Closed Center PVPV inlet with integrated pilot pressure reduction valve (PPRV) is intended for use
with variable displacement pumps in applications where a valve group with electro-hydraulic or
hydraulically controlled work sections is desired.
The Closed Center PVPVM mid-inlet module with integrated pilot pressure reduction valve (PPRV) is
intended for use with variable displacement pumps in applications where a valve group with electrohydraulic or hydraulically controlled work sections is desired.
Using a PVPVM module in a valve group requires a 180° degree rotation of the PVG work sections on one
side.
The Open Center/Closed Center PVP with integrated pilot pressure reduction valve (PPRV) is intended for
use with fixed or variable displacement pumps in applications where the application manufacturer does
not determine the pump type.
The modules allow an easy switch between Open Center and Closed Center configuration by means of an
external hexagon selector key. Variants also feature an LS boost functionality, increasing the LS pressure
to the pump LS regulator with a constant 6 bar, compensating for potential LS bleed-off and leakage.
The Open/closed center PVP with PPRV features:
Integrated OC/CC selector
•
Integrated LS pressure relief valve
•
Threaded ports for P/T/LS and M measuring gauge
•
Integrated pilot pressure reducing valve (PPRV) for PVE or PVH/PVHC
The Open Center/Closed Center PVPM mid-inlet acts as a simple manifold and is intended for use with
fixed or variable displacement pumps. The PVPM features no logic other than a PVLP shock/anticavitation valve facility for pressure peak protection and anti-cavitation prevention.
The PVPM module must be configured together with an Open Center PVP module for fixeddisplacement pumps and for variable displacement pumps can be configured together with a PVSI
start plate or a Closed Center PVP/PVPV module.
The generic PVP inlet module accessory platform includes the PVPX Electrical LS pressure unloading
valve, External pilot pressure adapters PVPC with or without check valve for all Open Center PVP with
PPRV.
PVPX Electrical LS Pressure Unloading Valve on page 33
•
PVPC without Check Valve on page 36
•
PVPC with Check Valve on page 38
•
PVPX Electrical LS Pressure Unloading Valve
The electrical LS pressure unloading valve is an accessory available for PVP inlet modules with PVPX
facility. The PVPX consist of a solenoid valve and a magnetic coil package, allowing the operator to relieve
the LS pressure to tank electrically.
Configuration variants also feature a Manual Override functionality to activate the PVPX manually:
Normally Open (NO),
•
Normally Open with Manual Override (NOMO)
•
There are two types of NOMO-configurations - PUSH, and PUSH & TURN. With the TURN function you can
keep the override function until you unlock it again.
Normally Closed (NC)
•
Configuration variants
Normally Open (NO)Normally Open with MOR (NOMO)Normally Closed (NC)
Relieving the LS pressure to tank results in a reduced system pressure level, which is determined by:
the sum of the tank and neutral by-pass pressure drop in a Open Center PVP configuration
•
the sum of the tank and standby-pressure in a Closed Center PVP configuration
•
PVPX with NOMO schematic
PVPX technical data
Voltage supply
Resistance @ 12 V
Resistance @ 24 V
Power consumption
Maximum LS response time
Max. pressure drop @ 0.1 l/min [2.6 US gal/min]
The PVPC external pilot pressure adapter without check valve is an accessory in the M-port available for
PVP inlet modules with integrated pilot pressure reduction valve (PPRV).
The PVPC without check valve cuts off the integrated PPRV to the PVE or PVH/PVHC in the valve group
and enables an external pilot pressure supply through the PVPC adapter.
PVPC without Check Valve
One application example for the PVPC without check valve is where it is a wanted feature to supply the
valve group with oil from a manually operated emergency pump without directing oil flow to the PPRV.
When the main pump is running in its normal operation mode, the oil is directed through the PVPC
adapter via the PPRV to the PVE electrical actuators.
When the main pump flow fails, the external shuttle valve ensures that the oil flow from the manually
operated emergency pump is used to pilot open the over-center valve and lower the load. The load is
only possible to lower when using the mechanical operating lever of the PVG work sections.
The PVPC external pilot pressure adapter with check valve is an accessory in the M-port available for PVP
inlet modules with integrated pilot pressure reduction valve (PPRV).
The PVPC with check valve enables an external pilot pressure supply through the PVPC adapter and the
PPRV, while also allowing the main pump to supply the PPRV through the P-gallery as a standard Open
Center PVP with PPRV.
PVPC with Check Valve
One application example for the PVPC with check valve is where it is a wanted feature to operate the
valve group by means of the PVE electrical actuators without pump flow.
When the external solenoid valve is opened, oil from the pressure side of the cylinder is fed via the PVPC
through the PPRV to act as the pilot supply for the PVE electrical actuators. This means that it is possible
to lower a load by means of the PVE electrical actuators without starting the pump.
The built-in check valve prevents the oil from flowing via the pressure adjustment spool to tank. With the
pump functioning normally the external solenoid valve is closed to ensure that the load is not lowered
due to the pilot supply oil flow requirement of approximately 1 l/min [0.25 US gal/min].
With a Closed Center PVP the external pilot oil supply can be connected to the pressure gauge
connection without the use of a PVPC plug.
The PVG 16 PVB basic modules, also referred to as work sections, are the interface between the PVG 16
proportional valve group and the work function such as a cylinder or a motor.
PVB Basic ModulePVB 16 dimensions
Weight: 2,6 kg [5,7 lb]
Uncompensated PVB schematic symbol
Compensated PVB schematic symbol
The PVB basic module variants are based on a generic platform with a selection of additional features,
enabling you to tailor the PVB to suit the demands of any hydraulic system. The generic PVB basic
module platform includes the following main variants:
Compensated basic module; Compensated PVB on page 41
•
Compensated basic module with facilities for shock and anti-cavitation valves (PVLP/PVLA);
•
Compensated PVB with PVLP/PVLA on page 44
Compensated basic module with one common adjustable LS valve for port A and port B;
•
Compensated PVB with LS A/B on page 48
Uncompensated basic module with optional integrated load drop check valve; Uncompensated PVB
•
on page 52
Uncompensated basic module with facilities for shock valves (PVLP) and optional integrated load
•
drop check valve; Uncompensated PVB with PVLP on page 55
The compensated PVB is intended for controlling a work function where the function behavior in terms
of flow and pressures requires independence on the load pressure of other functions used
simultaneously.
PVB pressure compensated P-line and T-line characteristics
Part numbers for compensated PVB
Part numberA/B-port
3/8” BSP
3/4” – 16 UNF
11130976
11130977
1
0
2
A
Pp
LX
P
T
B
T0
Technical Information
PVG 16 Proportional Valve Group
PVB Basic Modules
Compensated PVB with PVLP/PVLA
The compensated PVB featuring an optional PVLP/PVLA shock and anti-cavitation valves on each work
port for pressure peak protection and anti-cavitation prevention.
The compensated PVB is intended for controlling a work function where the function behavior in terms
of flow and pressures requires independence on the load pressure of other functions used
simultaneously.
Featuring an optional shock and anti-cavitation valves (PVLP/PVLA ) on each work port for pressure peak
protection and anti-cavitation prevention.
The Compensated PVB with PVLP/PVLA features:
Integrated LS shuttle network
•
Integrated compensator
•
Optional shock/anti-cavitation and suction valves facility (PVLP/PVLA)
PVB pressure compensated P-line and T-line characteristics
Part numbers for Compensated PVB with PVLP/PVLA
Part numberA/B-portPVLP/PVLA
3/8” BSP1
3/4” – 16 UNF1
11130978
11130979
1
0
2
A
Pp
T0
LX
P
T
B
Technical Information
PVG 16 Proportional Valve Group
PVB Basic Modules
Compensated PVB with LS A/B
The compensated PVB is intended for controlling a work function where the function behavior in terms
of flow and pressures requires independency on the load pressure of other functions used
simultaneously. The integrated LS
A/B-ports individually.
The compensated PVB with LS
Integrated LS shuttle network
•
Integrated compensator
•
Compensated PVB with LS A/B schematic
relief valve is used to limit the maximum work port build-up on the
The uncompensated PVB is intended for controlling a work function where the function behavior in
terms of flow and pressures requires independence on the load pressure of other functions used
simultaneously.
The uncompensated PVB featuring an optional PVLP shock valve on each work port for pressure peak
protection and anti-cavitation prevention, is intended for controlling a work function where the function
behavior in terms of flow and pressures requires independence on the load pressure of other functions
used simultaneously.
The PVLP shock and anti-cavitation valve will relieve a pressure peak to the internal tank galleries and will
furthermore suck oil from the tank to the work port to prevent cavitation. Pressure settings range: 32–400
bar [460–5801 psi].
The pressure setting of the PVLP must always be 20 bar [290 psi] higher than LS
module.
The PVLP shock and anti-cavitation valve will relieve a pressure peak to the internal tank galleries and will
furthermore suck oil from the tank to the work port to prevent cavitation. Pressure settings range: 32–400
bar [460–5801 psi].
The pressure setting of the PVLP must always be 20 bar [290 psi] higher than LS
module.
The PVLA valve is an accessory available for PVB basic modules.
The PVLA will suck fluid from the tank to the work port to prevent cavitation by the 0.5 bar spring. The
plug will ensure that when using a single acting spool, all flow returning through the work port is led to
tank.
PVLA schematic
PVLP/PVLA suction valve characteristics
Technical specification
ParameterMinimumRecommended rangeMaximum
Fluid temperature
Fluid viscosity
4 mm2/s [39 SUS]12 to 75 mm2/s [65 to 347 SUS]460 mm2/s [2128 SUS]
23/19/16 (according to ISO 4406)
18/16/13 (according to ISO 4406)
Ambient: -30 to 60°C [-22 to 140°F]
110 [4.33]
46 [1.81]
14,8 [0.59]
Technical Information
PVG 16 Proportional Valve Group
PVBS Main Spools
The main spools (PVBS) determine the flow out of the work section or the pressure build up and are
based on a generic platform with a wide selection of additional features, enabling you to tailor the PVBS
to suit the demands of any hydraulic system and any function.
The PVBS main spool can be activated in three different ways:
•
Mechanically by a PVM lever
•
Electrically by a PVE/PVHC actuator
•
Hydraulically by a PVH actuator
PVBS main spool
PVBS main spool dimensions
Weight: 0.16 kg [0.35 lb]
General features
•
4-way, positions
•
Optional 4-way, 4 positions with the right PVM
•
Flow control AB
•
Dead band 1.2mm [0.047 in]
PVBS Technical Parameters
Technical specification
ParameterMinimumRecommended rangeMaximum
Fluid temperature
Fluid viscosity
Fluid cleanliness
(mechanical activation)
Fluid cleanliness
(PVE activation)
Operating temperature
-30°C [-22°F]30 to 60°C [86 to 140°F]90° [194°F]
4 mm2/s [39 SUS]12 to 75 mm2/s [65 to 347 SUS]460 mm2/s [2128 SUS]
PVG 16 actuation can be done manually, hydraulically, electro-hydraulically and electrically.
PVG 16 actuation overview:
PVM Manual Actuation on page 71
•
PVMD Cover on page 72
‒
PVH Hydraulic Actuation on page 73
•
PVHC Electro-Hydraulic Actuation on page 75
•
PVE Electro-hydraulic Actuation on page 77
•
PVEO on page 79
‒
PVEA Series 6 Proportional Control Actuator on page 82
‒
PVM Manual Actuation
The PVM manual actuation cover is intended for use on any work section where the operator has to have
the ability to interact with the spool manually.
The PVM variants are based on a generic platform with a selection of additional features, enabling you to
tailor the PVM to suit the demands of any hydraulic system, which includes the following main variants:
•
PVM manual actuation or override of a function
•
Spring centering cover without manual override (PVML)
Optional with lever base
‒
Optional with lever base and lever
‒
Optional flow adjustment screws
‒
The adjustment screws are intended for limiting the spool travel and thereby the maximum achievable
flow.
PVM coverPVM dimensions
Control lever data
Standard control rangeControl lever range + float position
The PVH hydraulic actuation is intended for use on any work section where the operator wants to have a
possibility to interact with the main spool via a hydraulic joystick. The spool spring package must match
with this activation method.
PVH coverPVH 16 cover dimensions
The hydraulic remote control lever should be connected directly to the tank.
The PVHC is an electrical actuator module for main spool control. The PVHC control is done by dual Pulse
Width Modulated, high current supply 100-400 Hz PWM control signals. The spool position will shift
when conditions are changed such as temperature change.
Inlet with Hydraulic Pilot Pressure is needed.
PVHC, Electro-Hydraulic ActuatorPVHC dimensions
Weight: 0,9 kg [1,98 lb]
PVHC schematic
Dither frequency with a certain amplitude is needed for optimal application performance.
The hysteresis is affected by viscosity, friction, flow forces, dither frequency and modulation frequency.
Technical data
Supply Voltage U
DC
Current input0 – 1500 mA0 – 750 mA
Resistance4.75 Ω ± 5 %20.8 Ω ± 5 %
Response time150 to 200 ms
PWM frequency100 to 400 Hz
Main spool spring control pressure
range
Pilot oil pressure range20 – 25 bar [290 – 362 psi]
Ambient temperature range-30°C to 80°C [-22 °F to 176°F]
Temperature range-20°C to 80°C [-4 °F to 176°F]
Fluid cleanliness23/19/16 (according to ISO 4406)
12 V
DC
5 – 15 bar [73 – 218 psi]
24 V
DC
Part numbers for PVHC Actuators
Part numberPower supplyConnector typeProtection Class
The analog PVE Series 6 is an electro-hydraulic actuator used to control a single work section of a PVG
proportional valve group. The PVE actuator program for PVG 16 includes variants with different
performance levels and features.
The actuator positions the main spool in a PVG work section to control either the flow or the pressure of
the oil distributed to and from the work function. The control signal to the actuator is an analog voltage
signal, enabling the user to operate the work function remotely by means of a joystick, a controller or the
similar.
The electro-hydraulic solenoid valve bridge of the actuator is available in different designs utilizing
different regulation principles, depending on performance variant. The actuator positions the main spool
by distributing pilot oil pressure to either side of it, pressurizing one side by pilot pressure while relieving
the opposite side to tank and vice versa. All proportional actuators feature a closed- loop spool control
and continuous fault monitoring.
The analog PVE Series 6 actuator program for PVG 16 features two different main hydraulic principle
variants (PVEO and PVEA).
The different hydraulic principles combined with the different solenoid valve regulation principles
determine whether the actuator controls the spool proportionally according to a demand signal or
ON/OFF according to a voltage signal. The voltage control characteristic of the PVE actuators is shown in
the figure below on the left side.
The PVEO actuator is a non-proportional ON/OFF control actuator with open-loop spool control primarily
used to control simple ON/OFF work functions where a proportional control of speed or oil flow is not a
requirement.
PVEO Series 6
•
Neutral position or max. spool stroke according to control signal
•
12 VDC or 24 VDC supply voltage
•
DEUTSCH connectors
•
Standard PVE pilot oil pressure of 13.5 bar [196 psi]
•
LED only indicating Power ON or Power OFF
•
CAN-interface (-CI)
Functionality principle
PVEO functionality diagram
The standard PVEO functionality includes the simplest electric circuit of the PVE actuator program, using
a fixed 12 VDC or 24 VDC supply voltage or signal voltage and a simple LED circuit to control the LED light
indicating Power ON/OFF.
An energization of solenoid valve SV1 and a simultaneous de-energization of SV2 will cause the main
spool to move to the right direction and vice versa. If both SV1 and SV2 are energized or de-energized
simultaneously, the main spool stays locked in its neutral position.
The PVEA actuator is a proportional control actuator with a closed-loop spool control primarily used to
control work functions with above medium performance requirements
PVEA Series 6
The PVEA functionality includes an electric circuit with a closed-loop logic. An integrated feedback
transducer measures spool movement in relation to the input signal. The PVEA features passive fault
monitoring, LED indicating fault state, error output pin and Power Save mode.
PVEA functionality
Power Save mode is entered when the command signal to the PVEA is below 15% of the supply voltage.
Entering Power Save mode will torn off the power to the solenoid valves. Power Save mode can be
identified by the LED blinking green at 1 Hz.
All variants available with following features:
•
Neutral position or max. spool stroke according to control signal
•
11–32 VDC multi-voltage power supply
•
DEUTSCH connectors
•
Standard PVE pilot oil pressure of 13.5 bar [196 psi]
•
LED indicating error state and passive fault monitoring
All proportional control PVG 16 actuators feature:
Integrated fault monitoring
•
Detecting spool stroke inconsistencies
•
Detecting internal hardware defects
•
Detecting demand signal inconsistencies
•
Fault reaction depending on the type of fault monitoring
•
Generic
‒
Specific
‒
The PVEA comes with a passive fault monitoring.
Passive fault monitoring
Passive fault monitoring does not disable the solenoid valves when an error is detected. It will continue
to operate despite that an error was detected. When the error no longer is registered the passive fault
monitoring will “forget” the error and continue as if the error was never there.
With a passive fault monitoring the following conditions will happen when an error is detected/occurs:
The LED light will switch from green to red and the error pin output will go high
•
The solenoid valves will continue operating at the set point given at the time of the error
•
Only exception is if the error is caused by the supply voltage (UDC) being either above or below
‒
the allowed range or if the temperature measured on the internal electronics board is higher than
allowed. In these cases, the solenoid valves will be disabled.
Generic Fault Reaction
All PVE actuators with fault monitoring are triggered by the following main events:
Control Signal Monitoring
Transducer/LVDT Supervision
Supervision of Spool Position
Float Position Monitoring
Temperature Monitoring
The Control signal voltage (US) is continuously monitored.
The permissible range is between 15% and 85% of the supply voltage (UDC).
Outside this range the PVE will switch into an error state. A disconnected U
pin (floating) is recognized as a neutral set point.
The internal LVDT wires are monitored. If the signals are interrupted or shortcircuited, the PVE will switch into an error state.
The actual position must always correspond to the demanded position (US).
If the actual spool position is further out from neutral than the demanded
spool position or in opposite direction, the PVE will switch into an error state.
Spool position closer to neutral and in same direction will not cause an error
state – the situation is considered in control.
Float position must be entered or left within a time limit.
A too high delay on the 1x6 pin float PVE will cause an error state – this is
relevant for the 1x6 pin PVEH-F actuators only.
When the temperature is too high the PVE LED will light constant red and
solenoid valves will be disabled.
The PVG 16 PVS end plates close off the valve stack section placed between them by placing them at the
end. Furthermore, the end plate is ensuring Load Sense (LS) is relieved to tank pressure when the valve is
not operated.
The PVS end plate variants are based on a generic platform with a wide selection of additional features,
enabling you to tailor the PVS to suit the demands of any hydraulic system.
The generic PVS end plates platform includes the following main variants:
PVS/PVSI – Either aluminum or cast iron
•
PVS/PVSI with LX-connection – Either aluminum or cast iron
•
PVSI with P-, T-, LX- and M-connection – Cast iron
•
PVST with T-connection – Steel
•
PVS/PVSIPVS/PVSI with LX-connection
PVSI with P-, T-, LX- and M-connectionPVST with T-connection
For more information about PVS End Plates, see:
PVS/PVSI on page 89
PVS/PVSI with LX-connection on page 91
PVSI with P-, T-, LX- and M-connection on page 93
PVST with T-connection on page 95
The PVG 16 PVS end plates are placed at the end the valve stack section. Furthermore, the end plate is
ensuring Load Sense (LS) is relieved to tank pressure when the valve is not operated. The LX port enables
other remote valves to be connected onto the Load Sense shuttle network.
The PVS type end plates are made of aluminum while the PVSI types are made of cast iron thereby being
able to withstand a higher pressure.
The PVS/PVSI with LX-port connection features:
•
Integrated LS pressure relief to tank
•
Threaded LX port for connecting another valve to LS network
PVS/PVSI with LX-connectionPVS/PVSI with LX-connection dimensions
PVS/PVSI with LX-connection schematic
See part number table for details on maximum pressure capacity
PVSI is made of cast iron and works as an end plate. The PVSI with LX connection enables another valves
LS pressure to be shuttled to the pump when needed. The additional P- and T-port connections enables
an additional pump flow to a PVG 16 valve.
The PVSI with P-, T-, LX- and M-connection features:
•
Integrated LS pressure relief to tank
•
Threaded ports for P/T/LS/LX and M measuring gauge
PVSI with P-, T-, LX- and M-connectionPVSI with P-, T-, LX- and M-connection dimensions
The PVST end plate closes off the valve stack section placed between them by placing it at the end.
Furthermore, the end plate is ensuring Load Sense (LS) is relieved to tank pressure when the valve is not
operated.
The PVSI Start Plates features:
•
Integrated LS pressure relief to tank
•
Threaded T port
•
Optional integrated thermal orifice
PVST with T-connectionPVST with T-connection dimensions
PVAS Stay Bolts kit for various PVG combinations consist of three tie rods, six washers, six nuts and O-ring.
Use the guide and reference tables how to choose PVAS kit.
The tie rods are inserted through the entire length of the PVG valve stack. The nuts are tightened at the
pump side and at the end plate.
To find the PVAS kit that fits your PVG 16 valve stack, you need to go to the table PVG 16 modules total
length and weight on page 98 and find the length. Then go to the table PVAS Part Numbers on page 98
and find the matching part number.
For stay bolts for a PVG 32/16 combination, see this PVG 32/16 Combinations on page 99.
Stay bolts for PVG 256/128/32/16 combinations consist of two different kits. See PVG 256/128/32/16
Combinations on page 100 to find the right kits for your combination.
Combinations with PVG 100 and PVG 120 requires special PVAS kits. These are not included in the PVAS
table.
The tables of PVB 256/128, 32/16 modules, total length depending on the amount of valve groups.
Stay bolts for PVG 128/256/32/16 combinations consist of 2 different kits:
1. For PVAS containing 2 stay bolts – please look in the Table 1 below and use the part number before
the + symbol.
2. For PVAS containing 3 stay bolts – please look in Table 1 below and write down the length in
millimeters which is the number after the + symbol. Next you add the number from Table 2 below.
Now find the part number for the needed stay bolts in the table PVAS Part Numbers on page 98.
O-rings are a part of the PVAS kits – no additional part number needed.
Caution
It is not possible to do combinations exceeding 672 mm.
Example
For 2 PVB 256 and 1 PVB 128 and 1 PVB 32 and 2 PVB 16: PVAS 1 Part number = 11187681 from Table 1.
PVAS 2 = 278 mm from Table 1 + 152 mm from Table 2= 278+152 =430 mm which equals 157B8027 in