MAKING MODERN LIVING POSSIBLE
Service and Parts Manual
Proportional Valves
PVG 100
powersolutions.danfoss.com
Service and Parts Manual |
PVG 100 Proportional Valves |
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Contents |
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Function |
PVG 100 sectional drawing.............................................................................................................................................. |
3 |
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Installation |
Installation and plug orientation.................................................................................................................................. |
4 |
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Installation and identification........................................................................................................................................ |
5 |
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Maximum flow setting.................................................................................................................................................. |
6-7 |
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Connections.......................................................................................................................................................................... |
8 |
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Tightening torques............................................................................................................................................................. |
8 |
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Installation of lever............................................................................................................................................................. |
9 |
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Pressure setting, PVP......................................................................................................................................................... |
9 |
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Adjustment of PVE........................................................................................................................................................... |
10 |
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Installation and technical data for PVPP.................................................................................................................. |
11 |
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Pilot drain connection.................................................................................................................................................... |
11 |
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PVMR disassembly........................................................................................................................................................... |
12 |
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PVMR/F assembly............................................................................................................................................................. |
13 |
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Tightening torques and widths across flats........................................................................................................... |
13 |
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Main spool assembly for PVMR................................................................................................................................... |
14 |
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Float spool assembly for PVMF................................................................................................................................... |
15 |
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Service parts |
PVPF, open center pump side module............................................................................................................... |
16-17 |
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PVPE, PVPD and Pilot Shut Off.............................................................................................................................. |
18-19 |
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PVPV - closed center pump side module.......................................................................................................... |
20-21 |
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PVPV - closed center pump side module with integrated priority function........................................ |
22-23 |
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PVB, PVBZ, PVLA, and PVLP.................................................................................................................................... |
24-25 |
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PVSI, PVT, and PVTI.................................................................................................................................................... |
26-27 |
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PVAS assembly kit for PVP with PVSI/PVT......................................................................................................... |
28-29 |
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PVAS assembly kit for PVP with PVTI.................................................................................................................. |
30-31 |
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PVBS, main spool........................................................................................................................................................ |
32-33 |
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PVM, mechanical activation................................................................................................................................... |
34-35 |
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PVM, PVMD, PVH, PVMR, and PVMF cover........................................................................................................ |
36-37 |
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Electrical activation with Hirschmann connector.......................................................................................... |
38-39 |
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Electrical activation with AMP connector......................................................................................................... |
40-41 |
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Seal kits for PVG 100....................................................................................................................................................... |
42 |
2 |
520L0888 • Rev BB • Feb 2015 |
Service and Parts Manual |
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PVG 100 Proportional Valves |
Function |
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PVG 100 |
1 |
LS |
sectional drawing |
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comp. |
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13
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LS |
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pump |
2 |
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T port |
P port |
3 |
CF |
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4 |
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LS |
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ST |
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T |
P |
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5
A
B A
6
8
7
P
T T
B A
9
10
11
B
12
P
T T
P106 002E
1.LS relief valve
2.LS connection
3.Priority spool for CF
4.LS connection for steering unit
5.Shuttle valve
6.Pilot operated check valve, POC
7.LS line
8.Logic cartridge for POC
9.Pressure compensator
10.Shock and suction valve, PVLP
11.Main spool, PVBS
12.Max. oil flow adjustment screws for ports A and B
13.LS comp (LS signal sent back to compensators)
520L0888 • Rev BB • Feb 2015 |
3 |
Service and Parts Manual |
PVG 100 Proportional Valves |
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Installation |
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Installation and plug |
Module of PVB |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
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orientation |
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L mm |
80.0 |
128.0 |
176.0 |
224.0 |
272.0 |
320.0 |
368.0 |
416.0 |
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L in |
3.15 |
5.04 |
6.93 |
8.82 |
10.71 |
12.60 |
14.49 |
16.38 |
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L |
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170* |
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170* |
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60 Nm |
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[6.69] |
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[6.69] |
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60 Nm |
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[530 lbf•in] |
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[530 lbf•in] |
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A |
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PVP |
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118 |
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P |
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[4.65] |
T |
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B |
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100* |
M12 x 14.0 |
100* |
[4] |
4 places |
[4] |
* Room for dismantling |
P106 000E |
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DIN mounting orientation
4 |
520L0888 • Rev BB • Feb 2015 |
Service and Parts Manual |
PVG 100 Proportional Valves |
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Installation and Identification |
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Standard, oil flow direction |
PVEH/ |
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PVES |
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and setting of max flow |
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PVEA |
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PVM to the right of PVP |
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PVEO
PVH
PVMD
PVMR/
PVMF
B |
PVS |
A
P-A
P-B
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PVB |
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Q max: P |
B |
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PVM |
Q max: P |
A |
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7-9 Nm |
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Identification |
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[61-79 lbf•in] |
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PVP |
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Q max. A |
Q max. A |
Q max. B |
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Q max. B |
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01 03 A 00 0299 Week of manufacture
Year of manufacture Day of the week
(A = Monday, B = Tuesday ...)
Issue number |
C |
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Series number |
D |
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C: PVG code number, week and year of manufacture |
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D: PVP pressure setting |
3 mm |
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Q max. B |
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- |
8 Nm |
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+ |
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[70 lbf•in] |
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Q max. A |
- |
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+ |
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10 mm |
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E101 279E |
520L0888 • Rev BB • Feb 2015 |
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5 |
Service and Parts Manual |
PVG 100 Proportional Valves |
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Installation |
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Option, oil flow direction |
P-A |
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and setting of max flow |
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PVM to the left of PVP |
P-B |
PVS |
7-9 Nm |
B |
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[61-79 lbf•in] |
A
Q max: P A
Q max: PB
PVM
PVB
PVEO
PVEA
PVP
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PVMR/ |
PVEH/ |
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PVES |
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PVMD |
PVMF |
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PVH
E101 284E
6 |
520L0888 • Rev BB • Feb 2015 |
Service and Parts Manual |
PVG 100 Proportional Valves |
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Installation |
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Connections, pump side |
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T |
module, PVP |
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end plate, PVS |
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B |
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A |
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Pp gauge |
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LX |
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(PVP-OC) |
P |
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T0 |
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PAccu |
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Pp gauge
LS
PVP-OC shown
E101 285E
Tightening torque |
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Maximum tightening torque |
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Connection |
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LS, LX,T0 |
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P |
A/B |
Gauge: P, Pp, |
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T |
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Pp Accum. |
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BSPP port connection |
G 3/4 |
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G 1 |
G 3/4 |
G 1/4 |
G 1 |
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G 1 1/4 |
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With steel washer |
210 Nm |
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330 Nm |
210 Nm |
40 Nm |
330 Nm |
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540 Nm |
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1850 lbf·in |
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2920 lbf·in |
1850 lbf·in |
350 lbf·in |
2920 lbf·in |
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4780 lbf·in |
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With copper washer |
50 Nm |
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70 Nm |
50 Nm |
20 Nm |
70 Nm |
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100 Nm |
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445 lbf·in |
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620 lbf·in |
445 lbf·in |
180 lbf·in |
620 lbf·in |
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885 lbf·in |
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With aluminum washer |
110 Nm |
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150 Nm |
110 Nm |
30 Nm |
150 Nm |
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240 Nm |
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970 lbf·in |
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1330 lbf·in |
970 lbf·in |
270 lbf·in |
1330 lbf·in |
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2125 lbf·in |
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With cutting edge |
210 Nm |
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330 Nm |
210 Nm |
40 Nm |
330 Nm |
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540 Nm |
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1850 lbf·in |
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2920 lbf·in |
1850 lbf·in |
350 lbf·in |
2920 lbf·in |
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4780 lbf·in |
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UNF port connection |
1 1/16 in-12 |
1 5/16 in-12 |
1 1/16 in-12 |
9/16 in-18 |
1 5/16 in-12 |
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1 5/8 in-12 |
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With O-ring |
120 Nm |
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160 Nm |
120 Nm |
40 Nm |
160 Nm |
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320 Nm |
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1040 lbf·in |
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1420 lbf·in |
1040 lbf·in |
350 lbf·in |
1420 lbf·in |
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2830 lbf·in |
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520L0888 • Rev BB • Feb 2015 |
7 |
Service and Parts Manual |
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PVG 100 Proportional Valves |
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Installation |
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Installation of lever |
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Base with an angle of 22.5° |
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Base with an angle of 37.5° |
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P106 007E
Pressure setting, PVP
PVP-CC
PVP-OC
<![if ! IE]><![endif]>4 mm
360° ~ 120 bar 360° ~ 1740 psi
P106 008E
8 |
520L0888 • Rev BB • Feb 2015 |
Service and Parts Manual
Installation
PVEH/PVEM/PVES
Adjustment of PVE when max. lever travel is exceeded
(PVE is factory-preset)
PVG 100 Proportional Valves
Check maximum lever travel in neutral position.
1.Make sure the system is supplied with hydraulic power.
2.Connect supply voltage (UDC) (Signal voltage 0.5 x UDC), or cut off the signal voltage (US) on pin 2.
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.2 |
[0.08 |
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ax |
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m |
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A
B
m a x . 2
[ 0 . 0
8 ]
Lever travel exceeded in |
PVG 100 |
Direction of rotation for adjustment of position transducer |
Direction A
Direction B
Turn of transducer |
Movement of lever |
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1/4 |
1.5 mm [0.06 in] |
1/2 |
3.0 mm [0.12 in] |
3/4 |
4.5 mm [0.18 in] |
520L0888 • Rev BB • Feb 2015 |
9 |
Service and Parts Manual |
PVG 100 Proportional Valves |
|
|
Installation
Installation and technical data for pvpp (solenoid operated pilot drain)
2 (coil nut)
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1 |
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(cartridge valve) |
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Position |
Across flats |
Max. tightening torque |
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1 |
24 mm |
45 Nm |
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[0.94 in] |
[400 lbf·in] |
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2 |
20 mm |
5 Nm |
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[0.79 in] |
[44 |
lbf·in] |
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Max. operation pressure |
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350 bar [5076 bar] |
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Max. coil surface temperature |
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155°C [311°F] |
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Rated voltage |
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__ |
__ |
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12 V –– |
24 V –– |
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Current consumtion |
22°C (71,6°F) coil temperature |
1.55 A |
0.78 A |
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110°C (230°F) coil temperature |
1.00 A |
0.50 A |
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Power consumtion |
22°C (71,6°F) coil temperature |
19 W |
19 W |
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110°C (230°F) coil temperature |
12 W |
12 W |
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Max. permissible deviation from rated supply voltage |
±10% |
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PVPP connection |
When installing the wire remember to |
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connect the built-in diode to the plug |
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pins. |
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P106 004E
10 |
520L0888 • Rev BB • Feb 2015 |
Service and Parts Manual |
PVG 100 Proportional Valves |
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Installation
Installation and technical data for PVPE (solenoid relief valve)
2.5 mm
2 Nm [17.5 lbf•in]
1 (coil nut)
2 (cartridge valve)
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Position |
Across flats |
Max. tightening torque |
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22 mm |
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5 Nm |
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[0.87 in] |
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[45 lbf·in] |
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2 |
36 mm |
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85 Nm |
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[1.42 in] |
[750 |
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lbf·in] |
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Max. operation pressure |
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350 bar [5076 bar] |
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Max. coil surface temperature |
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155°C [311°F] |
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Rated voltage |
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12 V –– |
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24 V –– |
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Current consumtion |
22°C (71,6°F) coil temperature |
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1.55 A |
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0.78 A |
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110°C (230°F) coil temperature |
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1.00 A |
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0.50 A |
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Power consumtion |
22°C (71,6°F) coil temperature |
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19 W |
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19 W |
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110°C (230°F) coil temperature |
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12 W |
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12 W |
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Max. permissible deviation from rated supply voltage |
±10% |
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PVPE connection |
When installing the wire remember to |
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connect the built-in diode to the plug |
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pins. |
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P106 288E |
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520L0888 • Rev BB • Feb 2015 |
11 |
Service and Parts Manual |
PVG 100 Proportional Valves |
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Installation
PVMR disassembly
1. |
2. |
3.
4.
P106 005
12 |
520L0888 • Rev BB • Feb 2015 |
Service and Parts Manual |
|
PVG 100 Proportional Valves |
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Installation |
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PVMR/F assembly |
1. |
2. |
X
Y
X
3. |
4. |
Z
X
X
Z
Tightening torques and widths across flats
Width across flats
Tightening torque
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X |
Y |
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Z |
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<![if ! IE]> <![endif]>5 mm |
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<![if ! IE]> <![endif]>mm PVMF mm PVMR |
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<![if ! IE]> <![endif]>36 mm |
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<![if ! IE]> <![endif]>11 19 |
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8 ± 0.5 Nm |
15 ± 2 Nm |
4 ± 1 Nm |
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[70 ± 4.5 lbf·in] |
[135 ± 20 lbf·in] |
[35 ± 9 lbf·in] |
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P106 006 |
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520L0888 • Rev BB • Feb 2015 |
13 |
Service and Parts Manual PVG 100 Proportional Valves
Installation
Standard main spool |
1. |
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assembly for PVMR |
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2.
11 |
mm |
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3.
12.5 mm
4. |
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8 Nm |
8 Nm |
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[70 lbf·in] |
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[70 lbf·in] |
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12 |
mm |
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Note: Spools must be installed with LS holes
on ‘B’ port side of PVB.
E101 291E
14 |
520L0888 • Rev BB • Feb 2015 |