Danfoss PVG 100 Installation guide

Installation Guide
L
[530 lbf•in]
]
orientation
Proportional valve type PVG 100
Installation an plug orientation
157R9 9 61
157R9 9 61
170*
60 Nm
A
118
T
P
B
100*
[4]
* Room for dismantling
Modul og
PVB
L mm 80.0 128 .0 176.0 224.0 272.0 320.0 368.0 416 .0
L [in] [3.15 ] [5.04] [6.93] [8,82] [10.71] [12.60] [14. 49] [16 .3 8]
1 2 3 4 5 6 7 8
M12 x 14.0
4 places
PVP
170*
100*
[4]
60 Nm
[530 lbf•in
P106 000E
DIN mounting
© Danfoss A/S, 2015-02 11038042 • Rev BC • Feb 2015 1
Standard, Oil ow direction and setting of max ow PVM on the A-port side
PVEA
PVEO
PVH
PVMD
PVMR/ PVMF
PVEH/ PVES
B
PVS
A
01 03 A 00 0299 Week of manufacture Year of manufacture Day of the week (A = Monday, B = Tuesday ...)
PVP
Q max. B
PVB
Q max. A
PVM
6 ±1 N•m [53 ±9 lbf•in]
Q max. A
P-A
P-B
Q max: P B
Q max: P A
Q max. B
Issue number Series number
C: PVG code number, week and year of manufacture D: PVP pressure setting
2 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02
C
D
Q max. B
Q max. A
3 mm
­+
­+
10 mm
6 ±1 N•m [53 ±9 lbf•in]
E101 279E
Connections, pump side modul, PVP basic module PVB end plate, PVS
T
B
A
LX
PAccu
Pp gauge
(PVP-OC)
T0
P
Pp gauge
LS
PVP-OC shown
E101 285E
Maximum tightening torque
Connection
G 3/4 G 1 G 3/4 G 1/4 G 1 G 1 1/4
BSPP port connection
210 Nm 330 Nm 210 Nm 40 Nm 330 Nm 540 Nm With steel washer 1850 lbf·in 2920 lbf·in 1850 lbf·in 350 lbf·in 2920 lbf·in 4780 lbf·in
50 Nm 70 Nm 50 Nm 20 Nm 70 Nm 100 Nm With copper washer
445 lbf·in 620 lbf·in 445 lbf·in 180 lbf·in 620 lbf·in 885 lbf·in
110 Nm 150 Nm 110 Nm 30 Nm 150 Nm 240 Nm With aluminum washer
970 lbf·in 1330 lbf·in 970 lbf·in 270 lbf·in 1330 lbf·in 2125 lbf·in
210 Nm 330 Nm 210 Nm 40 Nm 330 Nm 540 Nm With cutting edge
1850 lbf·in 2920 lbf·in 1850 lbf·in 350 lbf·in 2920 lbf·in 4780 lbf·in
1 1/16 in-12 1 5/16 in-12 1 1/16 in-12 9/16 in-18 1 5/16 in-12 1 5/8 in-12
UNF port connection
120 Nm 160 Nm 120 Nm 40 Nm 160 Nm 320 Nm With O-ring 1040 lbf·in 1420 lbf·in 1040 lbf·in 350 lbf·in 1420 lbf·in 2830 lbf·in
LS, LX, T0 P A/B Gauge: P, Pp, T P
p Accum.
Rated pressure
Product Rated pressure
PVG 100 350 bar [5076 psi]
PVG 100 w. HIC steel 350 bar [5076 psi]
PVG 100 w. HIC aluminium 210 bar [3046 psi]
PVG 100/32 w. PVBZ 210 bar [3046 psi]
PVG 100/32 w. PVS 300 bar [4351 psi]
PVG 100/32 w. PVSI 350 bar [5076 psi]
© Danfoss A/S, 2015-02 11038042 • Rev BC • Feb 2015 3
Installation of lever
Pressure setting
Base with an angle of 22.5° Base with an angle of 37.5°
P106 007E
4 mm
360° ~ 120 bar 360° ~ 1740 psi
PVP-CC PVP-OC
P106 008E
4 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02
PVEH/PVEM/PVES
Adjestment of PVE when max. lever travel is exceeded (PVE is factory preset)
Check maximum lever travel in neutral position.
1. Make sure the system is supplied with hydraulic power.
2. Connect supply voltage (UDC) (Signal voltage 0.5 • UDC) or cut o th signal volatage (US) on pin 2.
8
0
.
]
0
[
2
.
x
a
m
A
m
a
x
.
2
B
[
0
.
0
8
]
Lever travel exceeded in
Direction A
Direction B
PVG 100
Direction of rotation for adjustment of position transducer
Turn of transducer Movement of lever
1
/4
1
/2
3
/4
1.5 mm [0.06 in]
3.0 mm [0.12 in]
4.5 mm [0.18 in]
© Danfoss A/S, 2015-02 11038042 • Rev BC • Feb 2015 5
Installation and technical data for PVPP (Solenoid operated pilot drain)
2
(coil nut)
1
(cartridge valve)
Position Max. tightening torque
Max. operation pressure 350 bar [5076 bar]
Max. coil surface temperature 155°C [311°F]
Rated voltage 12 V
Current consumtion
Power consumtion
Max. permissible deviation from rated supply voltage±10%
1
2
22°C (71,6°F) coil temperature1.55 A0.78 A
110°C (230°F) coil temperature1.00 A0.50 A
22°C (71,6°F) coil temperature19 W19 W
110°C (230°F) coil temperature12 W12 W
Across flats
24 mm 45 Nm
[0.94 in][400 lbf·in]
20 mm 5 Nm
[0.79 in][44 lbf·in]
__ ––
24 V
__ ––
When installing the wire remember to connect the built-in diode to the plug pins.
P106 004E
6 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02
Installation and technical data for PVPE (Solenoid relief valve)
2.5 mm
2 Nm
[17.5 lbf•in]
1
(coil nut)
2
(cartridge valve)
Position Max. tightening torque
Max. operation pressure 350 bar [5076 bar]
Max. coil surface temperature 155°C [311°F]
Rated voltage 12 V
Current consumtion
Power consumtion
Max. permissible deviation from rated supply voltage±10%
1
2
22°C (71,6°F) coil temperature1.55 A0.78 A
110°C (230°F) coil temperature1.00 A0.50 A
22°C (71,6°F) coil temperature19 W19 W
110°C (230°F) coil temperature12 W12 W
Across flats
22 mm 5 Nm
[0.87 in][45 lbf·in]
36 mm 85 Nm
[1.42 in][750 lbf·in]
__ ––
24 V
__ ––
When installing the wire remember to connect the built-in diode to the plug pins.
P106 288E
© Danfoss A/S, 2015-02 11038042 • Rev BC • Feb 2015 7
PVMR Disassembly
1. 2.
3.
4.
P106 005
8 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02
PVMR/F Assembly
1.
2.
X
Y
X
3. 4.
Z
X
X
Z
Tightening torques and widths across ats
XYZ
Width across flats
Tightening torque
© Danfoss A/S, 2015-02 11038042 • Rev BC • Feb 2015 9
8 ± 0.5 Nm 15 ± 2 Nm 4 ± 1 Nm
[70 ± 4.5 lbf·in][135 ± 20 lbf·in][35 ± 9 lbf·in]
5 mm
36 mm
11 mm PVMF
P106 006
19 mm PVMR
Standard main spool assembly
1.
for PVMR
2.
11 mm
3.
4.
8 Nm
[70 lbf·in]
12.5 mm
8 Nm
[70 lbf·in]
12 mm
10 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02
Standard oat spool assembly for PVMR
Not: Spools must be installed with LS holes on 'B' port side of PVB
A F
P
11 mm
8 Nm
[70 lbf·in]
12 mm
8 Nm
[70 lbf·in]
E101 290E
© Danfoss A/S, 2015-02 11038042 • Rev BC • Feb 2015 11
12 11038042 • Rev BC • Feb 2015 © Danfoss A/S, 2015-02
Loading...