Danfoss Proportional Valves Technical Information

Proportional Valves Technical Information
2
1
S2
S1
2
1
4
3
T
P
A
B
P
T
A
B
Quick Reference
Proportional Directional Model No. Cavity Description Flow* Pressure Page
PSV10-34-02 SDC10-4 Proportional Directional
Valve
22 l/min [6 US gal/min]
250 bar [3600 psi]
PV - 13
PSV12-34-02 CP12-4 50 l/min
[13 US gal/min]
250 bar [3600 psi]
PV - 15
Proportional Directional Model No. Cavity Description Flow* Pressure Page
PDCV03-3Z11 ISO D03 Proportional Directional
Valve
PDCV05-3Z11 ISO D05 60 l/min
Proportional Directional Model No. Cavity Description Flow* Pressure Page
2
4
PSV08-34-05 SDC08-4 Proportional Directional
Valve
PSV10-34-05 SDC10-4 22 l/min
PSV12-34-05 CP12-4 60 l/min
S1
3
S2
1
30.3 l/min [8 US gal/min]
[16 US gal/min]
12 l/min [3.2 US gal/min]
[6 US gal/min]
[16 US gal/min]
350 bar [5075 psi]
350 bar [5075 psi]
241 bar [3500 psi]
250 bar [3600 psi]
250 bar [3600 psi]
PV - 17
PV - 18
PV - 19
PV - 21
PV - 23
Proportional Directional Model No. Cavity Description Flow* Pressure Page
PDCV03-3Y11 ISO D03 Proportional Directional
Valve
PDCV05-3Y11 ISO D05 60 l/min
30.3 l/min [8 US gal/min]
[16 US gal/min]
350 bar [5075 psi]
350 bar [5075 psi]
PV - 25
PV - 26
Proportional Flow Controls Model No. Cavity Description Flow* Pressure Page
CP518-PNC SDC08-2 Proportional Flow
Control Valve, Non-
12 l/min [3 US gal/min]
210 bar [3000 psi]
PV - 27
Compensated, Normally
PSV10-NC SDC10-2 40 l/min
PSV12-NC SDC12-2 80 l/min
PSV16-NC SDC16-2 100 l/min
* Flow ratings are based on a pressure drop of 7 bar [100 psi] unless otherwise noted. They are for comparison
Closed
[11 US gal/min]
[21 US gal/min]
[26 US gal/min]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
PV - 28
PV - 29
PV - 30
purposes only.
BC332375973113en-000101 • February 2020
PV - 1
Proportional Valves Technical Information
1
2
1
2
2
1
Quick Reference
Proportional Flow Controls Model No. Cavity Description Flow* Pressure Page
PSVP10-NCR SDC10-2 Proportional Flow
Control Valve, Non-
PSVP12-NCR SDC12-2 70 l/min
PSVP16-NCR SDC16-2 90 l/min
Proportional Flow Controls Model No. Cavity Description Flow* Pressure Page
CP518-PNO SDC08-2 Proportional Flow
PSV10-NO SDC10-2 45 l/min
PSV12-NO SDC12-2 100 l/min
PSV16-NO SDC12-2 110 l/min
Proportional Flow Controls Model No. Cavity Description Flow* Pressure Page
PSVP10-NOR SDC10-2 Proportional Flow
PSVP12-NOR SDC12-2 70 l/min
PSVP16-NOR SDC16-2 80 l/min
Compensated, Normally Closed, Poppet Type
Control Valve, Non­Compensated, Normally Open
Control Valve, Non­Compensated, Normally Open, Poppet Type
55 l/min [14 US gal/min]
[18 US gal/min]
[24 US gal/min]
12.1 l/min [3.2 US gal/min]
[12 US gal/min]
[26 US gal/min]
[29 US gal/min]
45 l/min [12 US gal/min]
[18 US gal/min]
[21 US gal/min]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
210 bar [3000 psi]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
PV - 31
PV - 32
PV - 33
PV - 34
PV - 35
PV - 36
PV - 37
PV - 38
PV - 39
PV - 40
Proportional Flow Controls Model No. Cavity Description Flow* Pressure Page
PFC10-RC SDC10-2 Proportional Flow
Control Valve, Pressure
PFC12-RC SDC12-2 65 l/min
PFC16-RC SDC16-2 90 l/min
Proportional Flow Controls Model No. Cavity Description Flow* Pressure Page
PFC10-RO SDC10-2 Proportional Flow
PFC12-RO SDC12-2 60 l/min
PFC16-RO SDC16-2 85 l/min
Compensated, Restrictive Type, Normally Closed
Control Valve, Pressure Compensated, Restrictive Type, Normally Open
30 l/min [8 US gal/min]
[17 US gal/min]
[24 US gal/min]
30 l/min [8 US gal/min]
[16 US gal/min]
[22 US gal/min]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
PV - 41
PV - 42
PV - 43
PV - 44
PV - 45
PV - 46
* Flow ratings are based on a pressure drop of 7 bar [100 psi] unless otherwise noted. They are for comparison purposes only.
BC332375973113en-000101 • February 2020
Proportional Valves Technical Information
3
1
2
Quick Reference
Proportional Flow Controls Model No. Cavity Description Flow* Pressure Page
PFC10-PC SDC10-3 Proportional Flow
Control Valve, Pressure
PFC12-PC SDC12-3 65 l/min
PFC16-PC SDC16-3 85 l/min
Proportional Flow Controls Model No. Cavity Description Flow* Pressure Page
PFC10-PO SDC10-3 Proportional Flow
PFC12-PO SDC12-2 70 l/min
PFC16-PO SDC16-3 90 l/min
Proportional Flow Divider Model No. Cavity Description Flow* Pressure Page
PFD10-OD CIB Proportional FLow
Compensated, Priority Type, Normally Closed
Control Valve, Pressure Compensated, Priority Type, Normally Open
Divider, Compensated, Catalog HIC
40 l/min [11 US gal/min]
[17 US gal/min]
[22 US gal/min]
35 l/min [9 US gal/min]
[18 US gal/min]
[24 US gal/min]
40 l/min [11 US gal/min]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
260 bar [3770 psi]
230 bar [3335 psi]
PV - 47
PV - 48
PV - 49
PV - 50
PV - 51
PV - 52
PV - 53
Proportional Pressure Reducing Model No. Cavity Description Flow* Pressure Page
PPR10-PAC SDC10-3 Proportional Pressure
Reducing/Relieving Valve, Piloted
Proportional Pressure Reducing Model No. Cavity Description Flow* Pressure Page
CP558-24 SDC08-3 Proportional Pressure
Reducing Valve, Direct Acting
Proportional Pressure Reducing Model No. Cavity Description Flow* Pressure Page
PPR09-POD SDC10-4 Proportional Pressure
Reducing/Relieving Valve, Piloted
18 l/min [5 US gal/min]
4 l/min [1 US gal/min]
25 l/min [7 US gal/min]
250 bar [3625 psi]
34 bar [500 psi]
50 bar [700 psi]
PV - 55
PV - 56
PV - 57
* Flow ratings are based on a pressure drop of 7 bar [100 psi] unless otherwise noted. They are for comparison purposes only.
BC332375973113en-000101 • February 2020
PV - 3
Proportional Valves Technical Information
1
2
12
Quick Reference
Proportional Pressure Reducing Model No. Cavity Description Flow* Pressure Page
XRP 06 NCS06/3 Proportional Pressure
Reducing/Relieving Valve, Piloted
Proportional Pressure Relieving Model No. Cavity Description Flow* Pressure Page
PRV08-DAC SDC08-2 Proportional Pressure
Relief Valve,
HPRV08-DAC SDC08-2 1.89 l/min
Direct Acting, Normally Closed
25 l/min [7 US gal/min]
3.78 l/min [1.0 US gal/min]
[0.5 US gal/min]
315 bar [4500 psi]
215 bar [3120 psi]
350 bar [5075 psi]
PV - 59
PV - 60
PV - 61
Proportional Pressure Relieving
Proportional Pressure Relieving Model No. Cavity Description Flow* Pressure Page
Model No. Cavity Description Flow* Pressure Page
XMD 04 NCS04/2 Proportional Pressure
Relief Valve, Direct Acting, Normally Open
CP558-20 SDC08-2 8 l/min
PRV10-POC SDC10-2 Proportional Relief Valve,
Pilot Operated,
PRV12-POC SDC12-2 180 l/min
Normally Closed
5 l/min [1.3 US gal/min]
[2 US gal/min]
76 l/min [20 US gal/min]
[48 US gal/min]
250 bar [3600 psi]
210 bar [3000 psi]
250 bar [3600 psi]
250 bar [3600 psi]
PV - 62
PV - 63
PV - 64
PV - 65
Proportional Pressure Relieving Model No. Cavity Description Flow* Pressure Page
* Flow ratings are based on a pressure drop of 7 bar [100 psi] unless otherwise noted. They are for comparison purposes only.
BC332375973113en-000101 • February 2020
XMP 06 NCS06/2 Proportional Relief Valve,
Pilot Operated, Normally Open
50 l/min [13 US gal/min]
315 bar [4500 psi]
PV - 66
Proportional Valves Technical Information
Application Notes
Application Notes
PROPORTIONAL VALVES
Proportional, or electro-proportional valves, provide infinitely variable control of flow, pressure, or direction, in response to a electric input signal.
There are four basic types of Danfoss ICS proportional valves:
Flow control valves.
Pressure reducing/relieving valves.
Pressure relief valves.
Directional control valves
Proportional valves
PLUS+1™ COMPLIANT Danfoss ICS solenoid valves are PLUS+1™ compliant. PLUS+1 compliance means our
valves are directly compatible with the PLUS+1 machine control architecture. Adding solenoid valves to your application using PLUS+1 GUIDE software is as easy as drag- and-drop. Software development that used to take months can now be done in just a few hours. For more information on PLUS+1 GUIDE, visit http://powersolutions.danfoss. com/Applications/PLUS1Compliance/index.htm. The table below details available GUIDE function blocks for controlling Danfoss ICS solenoid valves.
GUIDE function blocks
Two-way proportional 10106103 Three-way proportional 10106104
BC332375973113en-000101 • February 2020
PV - 5
Proportional Valves Technical Information
Restrictive-type circuit Priority-type circuit
Application Notes
PROPORTIONAL FLOW CONTROL VALVES
Danfoss ICS proportional flow control valves are 2-way, spool-type valves that are directly operated with a proportional electromagnetic solenoid actuator. By controlling electric current, these valves create an infinitely variable orifice.
Proportional flow control valve
These valves are designed to be used with a logic element to provide pressure compensation. Pressure compensation provides two advantages:
1. A constant pressure differential is maintained across the proportional valve (variable orifice), which maintains constant flow regardless of changes in operating pressure or load.
Typical flow versus pressure drop
2. A constant pressure differential across the proportional valve limits
with compensation
without compensation
the flow forces acting on the valve spool. At high flow and pressure,
Flow
the electromagnetic and spring forces can be insufficient to maintain valve operation without pressure compensation.
Pressure drop
Application Notes
BC332375973113en-000101 • February 2020
Typical circuits use restrictive-type or priority-type pressure compensators with proportional flow control valves to control speed of a hydraulic motor or cylinder.
Proportional flow control valves are available with a variety of flow capabilities (variable orifice sizes). By matching this flow capability to various pressure compensator settings, a wide range of flow vs. current control curves can be attained.
Typical circuit using a proportional valve
OutBypassOut
Flow
In In
Flow versus current
10.3 bar [150 psi]
6.9 bar [100 psi]
3.4 bar [50 psi]
Current
Effect of pressure compensator setting
Proportional Valves Technical Information
AB
Application Notes
Application Notes
PROPORTIONAL PRESSURE REDUCING/ RELIEVING VALVES
Proportional pressure reducing/relieving valves are 3-way valves that provide a controlled output pressure as a function of electric current, regardless of system pressure or flow (within the valve’s limits). Direct acting designs are available for low-flow applications.
Direct-acting, proportional, pressure reducing valve
Proportional pressure reducing valves
Clutch pressure control
have a variety of applications including:
Single acting cylinder position control, e.g. combine header height control.
Clutch or brake pressure control.
Pilot signal to a directional control valve. By slowly ramping the current
P
to the proportional valve in this example, a soft-start and soft-stop is attained.
Single-acting cylinder piston control
Pilot signal to directional spool valve
W
High flow proportional pressure reducing valve functions can be created by using a proportional valve to pilot a differential sensing valve; see differential sensing valve application notes for more information.
BC332375973113en-000101 • February 2020
P
TP
PV - 7
Proportional Valves Technical Information
Pressur
e
B
X
X
L1
S
L2
M2
Application Notes
PROPORTIONAL PRESSURE RELIEF VALVES
Proportional pressure relief valves are 2-way valves that provide a relief
Normally closed versus normally open
proportional relief valves pressure as a function of electric current. Both normally-open (increasing pressure with increasing current), and normally­closed (decreasing pressure with increasing current) are available.
The normally-open proportional relief valve is a direct-acting design for low flow applications. High flow normally­open proportional relief valve functions can be created by using a proportional valve to pilot a differential sensing valve; see differential sensing valve application notes for more information.
Normally-open proportional relief valve
P
T
Normally-Open
Normally-Closed
Current
Common applications for normally-open proportional relief valves are:
Application Notes
Electro-proportional control of system relief pressure; see differential sensing valve
application notes for more information.
Electro-proportional remote pressure compensator control for open circuit piston
pumps (for more information refer to BLN-10128 Series 45 Open Circuit Axial Piston Pumps Technical Information).
Remote pressure compensator pump control
BC332375973113en-000101 • February 2020
Proportional Valves Technical Information
Application Notes
Application Notes
PROPORTIONAL PRESSURE RELIEF VALVES (continued)
Normally-closed proportional relief valves are available in direct-acting and pilot­operated designs. A direct-acting, normally-closed proportional relief valve is used for low flow applications. For high flow applications, internally pilot-operated cartridges are available.
Internally pilot-operated cartridge for high flow applications
Common applications for normally-closed proportional relief valves are:
Electro-proportional control of
Cooling fan speed control system relief pressure or electro­proportional remote pressure compensator control for open circuit piston pumps as above, but where system requirements dictate full pressure with no electrical signal.
ELECTRICAL REQUIREMENTS
Cooling fan speed control in hydrostatic fan drive systems. (For more information refer to BLN-10080
Fan Drives Systems and Components Technical Information).
All proportional cartridge valves are
Proportional valve hysteresis analog-type valves that control flow or pressure as a function of electric current. For this reason, proportional valves should be driven with a current-
e
Direct current
PWM signal
controlled device that will maintain constant output regardless of changes in system voltage, line losses, or
ow or pressur Fl
temperature. Typically available current­controlled valve drivers output a pulse­width-modulated (PWM) square-wave signal. An advantage of a PWM signal is that the dither it provides significantly
Current
Typical performance
reduces hysteresis. Danfoss ICS recommends using a 100-200 Hz dither for best performance.
BC332375973113en-000101 • February 2020
PV - 9
Proportional Valves Technical Information
Current
Application Notes
TERMS AND DEFINITIONS
Compensator is a hydraulic component that maintains a constant pressure drop across
a fixed or variable orifice.
Current is the flow of electricity through a conductor or coil, normally measured in amps (A). Steady-state current flow in an electrical circuit can be calculated by Ohm’s Law, as well as voltage and resistance.
Ohm’s Law I =
V
R
Current Control is a feature of almost all valve drivers. The output of analog proportional valves is a direct function of current. If a valve is controlled with voltage, higher solenoid temperatures, which increase solenoid resistance, will result in lower valve output. To compensate for this, most valve drivers are designed with current feedback circuitry. This means that as solenoid temperature rises or as supply voltage and voltage losses change, the current and corresponding valve output are maintained.
Deadband is the range from zero to the minimum current which causes the valve
Current feedback circuit
Input
sensing resistor
Solenoid
to respond.
Digital Proportional Valves are extremely fast responding valves that are controlled by a precise on-off signal to produce an average output that is a function of duty cycle.
Application Notes
Dither is a “ripple” signal sent to a solenoid to reduce hysteresis. Dither can be a sine, square, or saw-tooth wave superimposed on a PWM signal or it can be a wave on top of a DC signal.
Duty Cycle is the % of time the valve is on divided by total time.
Hysteresis is the difference in output for a given input, depending on whether the
input is increasing or decreasing. It is normally expressed as a % of the maximum rated output. For example, if a 160 l/min 42 US gal/min proportional flow control valve provides 80 l/min 21 US gal/min with 1 amp-increasing and 88 l/min 23 US gal/min at 1 amp-decreasing, the hysteresis is:
(88-80)
= 5%
160
I
is the minimum current required for valve response (see deadband).
min
I
is the current required for maximum valve output.
max
Proportional Valves are analog devices controlled by electric current which may be
direct current (DC) or a PWM signal.
BC332375973113en-000101 • February 2020
Proportional Valves Technical Information
Application Notes
Application Notes
TERMS AND DEFINITIONS (continued)
PWM is an acronym for Pulse-Width-Modulation. Most valve drivers use a current
controlled PWM which produces an average output that is a function of duty cycle in order to reduce valve hysteresis and to allow current control without excessive heat generation. A typical PWM output is a square wave from 80-500 Hz.
Ramping is the application of current to a solenoid with a linear or non-linear ramp, rather than an instantaneous step. Ramping current on and off to a proportional valve provides actuators with soft-starts and soft-stops. Ramps can generally be set or pre­programmed into valve drivers.
Resistance is a component’s opposition to the flow of electrical current, usually measured in ohms (). Resistance depends on the conductivity of the material, as well as size, shape, and temperature. Solenoid resistance can vary greatly with temperature; to compensate for this, current-controlled drivers are generally always used with proportional valves.
Threshold is the minimum current required for valve response; see deadband.
Valve Driver is a generic term for any device that sends a signal to a proportional valve.
A valve driver may range from a simple electronic circuit attached to a knob or lever up to a microcontroller with custom software and multiple inputs and outputs.
Voltage is the potential for current to flow in an electric circuit, usually measured in volts (V).
BC332375973113en-000101 • February 2020
PV - 11
Proportional Valves Technical Information
NEUTRAL
58.75
126.5
185.85 from spot face
from spot face
Application Notes
MANUAL OVERIDE
MANUAL OVERIDES
OPTIONS
Danfoss ICS proportional flow control valves, where noted in the individual catalog pages, have optional manual overrides - “SPS” and “PB” (note that it if the valve has a manual override option, it comes standard with a push-pin style override). The manual overrides are “safety” features for when power is lost and the proportional valve needs to be operated. If using the “SPS” option, the screw-style manual override can be used to proportionally adjust the flow setting when no power is supplied to the coil. When using the “PB” option, the push-button manual override will push to fully open or fully close the valve, which can send full flow, or cut-off the flow to the system. So caution must be taken when applying in a proportional system. The “SPS” proportional control is preferred. The manual overrides, when activated, shift the valve to its energized position.
MANUAL OVERRIDE OPTIONS
Override Activated Normal Position Size Order Code Description
(mm) (mm)
10, 12, 16 Sizes
OMIT
(PN for HSV’s)
Standard for any valve with push-pin manual override feature, where indicated in the catalog.
PB
10, 12,
Push Button
16 Sizes
SPS
10, 12, 16 Sizes
04 and 06 Sizes
Screw Style
(Push Type
Valves)
EN
Screw style
(metric)
64.8
PULL
PUSH
52.2
10 Size
PAP
(Push and Pull)
Optional feature for any valve with push-pin manual override.
Optional feature for any valve with push-pin manual override. Part number for SPS Manual Override Kit is
272601688.
Optional feature for screw adjustment for proportional valves (XMD 04 and XMP 06)
Optional feature for push and pull functionality on the 3 position, 4-way type proportional valves (PSV10-34-XX)
Application Notes
BC332375973113en-000101 • February 2020
Proportional Valves Technical Information
S2
S1
2
1
4
3
Proportional Directional PSV10-34-02
OPERATION
This is a proportional, non-compensated, 3 position 4 way, directional flow control solenoid valve, with closed-center spool.
APPLICATION NOTES
These cartridge valves are typically applied to provide bi-directional, proportional control of hydraulic cylinders and motors where low leakage is not required. For load-independent flow control, apply with a pressure compensator, such as CP700-4 (see Example Circuit). Port 1 should be used as the tank port, with a maximum back-pressure of 150 bar. For applications with unequal flows, the highest flow should be connected to Port 2.
Note: For optimal performance install with the solenoid valve below the tank oil level in the horizontal position, reducing the chance for trapped air in the valve.
SPECIFICATIONS
Rated Pressure* 250 bar [3600 psi] Maximum Rated Flow at 10 bar [145 psi] Weight including coil 0.77 kg [1.7 lbs] Hysteresis 4% maximum Threshold current 0.5 A (12 VDC coil)
Maximum control current 1.5 A (12 VDC coil)
DIMENSIONS
Cavity SDC10-4 Standard Coil M16 26 Watt
Robust Coil R16 20 Watt
22 l/min [6 US gal/min]
0.25 A (24 VDC coil)
0.8 A (24 VDC coil)
Robust Nut P/N 173804910 (no coil O-rings needed)
Shown with standard coils, DIN connectors
Shown with Robust Coil
SCHEMATIC
THEORETICAL PERFORMANCE
Operating curves with M16 coil and plastic nut
* Rated Pressure based on NFPA fatigue test standards (at 1 Million Cycles).
BC332375973113en-000101 • February 2020
Operating curves with R16 coil and steel nut
PV - 13
Proportional Valves Technical Information
Cavity Size:
Schematic:
Type
Max Regulated Flow:
Housing and Ports:
Housing P/N:
Seals: Seal Kit
Coil TerminationCoil Voltage:
10 = Size 10
34 = 3 Position, 4 Way
02 = Closed Center Spool
00 = No Coil 12D = 12 VDC 24D = 24 VDC R12D = 12 VDC R-Coil R24D = 24 VDC R-Coil
12 = 12 LPM (3 GPM) 22 = 22 LPM (6 GPM)
00 = No coil, with Nut AJ = AMP Junior* AS = AMP SuperSeal 1.5 DE = Deutsch DN = DIN 46650* FL = Flying Leads *These terminations are not available on robust coil (R12D, R24D)
B = Buna-N 354001919 V = Viton 354002019
00 = No Housing L3B = AL 3/8 BSP L4B = AL, 1/2 BSP 6S = AL #6 SAE 8S = AL, #8 SAE Other housings available
PSV 10 - 34 - 02 - 12D
-
DE
-
22
-
PAP - B - 00
Proportional Solenoid Valve, Non-compensated Flow Control
No Housing SDC10-4-L-3B SDC10-4-L-4B CP10-4-6S CP10-4-8S
Manual Override:
Omit = No Override PAP = Push and Pull Override**
**Consult Factory for Details
Proportional Directional PSV10-34-02
DIMENSIONS
mm [in]
24mm
9-11 Nm [6-8 lbf*ft]
EXAMPLE CIRCUITS
Pressure Compensated Bi-directional Proportional Motor Control Double Acting Cylinder with Proportional Speed Control
Cross-sectional view
45-50 Nm [33-37 lbf*ft]
Coil Nut KIT P/N 17400031
COILS NOT SHOWN FOR CLARITY INSTALL O-RINGS (4) PLCS AS SHOWN
127.25 [5.01]
27mm
S1S2
[0.20]
7/8-14 UNF 2A
4
3
2
1
Ø26.5
5
62
[2.44]
[Ø1.04]
CP124-1
PSV10-34-02
CP700-4
SVP08-NO
RV08-DR
ORDERING INFORMATION
BC332375973113en-000101 • February 2020
CP124-1
PSV10-34-02
CP700-1
RV08-DR
Proportional Valves Technical Information
S2
S1
2
1
4
3
)
)
Operating curves with M19 coil and nut.
Curves made with a logic element set at 10 Ba 26 cSt [121 SUS] hyd.oil@50C [122F
Proportional Directional PSV12-34-02
OPERATION
This is a proportional, non-compensated, 3 position 4 way, directional
Shown with Deutsch connector
flow control solenoid valve, with closed-center spool.
APPLICATION NOTES
These cartridge valves are typically applied to provide bi-directional, proportional control of hydraulic cylinders and motors where low leakage is not required. For load-independent flow control, apply with a pressure compensator, such as HLE10-OPO (see Example Circuit). Port 1 should be used as the tank port, with a maximum back-pressure of 150 bar. For applications with unequal flows, the highest flow should be connected to Port 2.
Note: For optimal performance install with the solenoid valve below the tank oil level in the horizontal position, reducing the chance for trapped air in the valve.
SPECIFICATIONS SCHEMATIC
Rated Pressure* 260 bar [3770 psi] Rated Flow at 10 bar [145 psi] Weight including coil 1.2 kg [2.64 lbs] Hysteresis <4% Threshold current 0.25 A (12 VDC coil)
DIMENSIONS
Maximum control current
Cavity CP12-4 Standard Coil M19 33 Watt
* Rated Pressure based on NFPA fatigue test standards (at 1 Million Cycles).
50 l/min [13 US gal/min]
0.50 A (24 VDC coil)
1.8 A (12 VDC coil)
0.9 A (24 VDC coil)
Shown with DIN connector
THEORETICAL PERFORMANCE
BC332375973113en-000101 • February 2020
US gal/min
18
12
6
0
l/min
(24 V) (12 V)
60
40
20
r.
]
(50)
(30)
0.30
0.60
0.6
1.2
0.9 (A
1.8 (A
PV - 15
Proportional Valves Technical Information
PSV12-34-02
CP124-1
HLE10-CPC
CP200-1
Proportional Directional PSV12-34-02
DIMENSIONS
mm [in]
EXAMPLE CIRCUITS
Pressure Compensated Bi-directional Proportional Motor Control Double Acting Cylinder with Proportional Speed Control
Cross-sectional view
ORDERING INFORMATION
CP124-1
PSV12-34-02
HLE10-OPO
CP200-1
Proportional Solenoid Valve, Non-compensated, Flow Control
Cavity Size:
12 = Size 12
Type :
34 = 3 Position, 4 W ay
Schematic:
02 = Closed Center Spool
SVP10-NO
12
PSV
Max Regulated Flow:
30 = 30 LPM (8 GPM) 50 = 50 LPM (13 GPM)
- 34
-
-
50
-
-
12D
Coil Voltage:
00 = No Coil 12D = 12 VDC 24D = 24 VDC
02
-
B
- 00DE
Housing and Ports: Housing P/N:
00 = No Housing 3B = AL, 3/8 BSP 4B = AL, 1/2 BSP 8S = AL, #8 SAE 10S = AL, #10 SAE *Other housings available
Seals: Seal Kits:
B = Buna-N 11106420 V = Viton 11106444
Coil Termination:
00 = No coil, with Nut AJ = AMP Junior AS = AMP SuperSeal 1.5 DE = Deutsch DN = DIN 46650 FL = Flying Leads
No Housing CP12-4-3B CP12-4-4B CP12-4-8S CP12-4-10S
BC332375973113en-000101 • February 2020
Proportional Valves Technical Information
gpm
6
gpm
P
T
A
B
PDCV03-3Z11/15-12-E1-8S
ll internal seals are viton
Proportional Directional PDCV03-3Z11
OPERATION
SPECIFICATIONS
This valve is a proportional directional control.
Rated pressure 350 bar [5075 psi] Rated flow at 10 bar [145 psi]
30 l/min [8 US gal/min]
Weight 2.40 kg [5.29 lb] Hysteresis 6% maximum Threshold current 0.5 A (12 VDC coil)
0.25 A (24 VDC coil)
Maximum control current
2.4 A (12 VDC coil)
1.2 A (24 VDC coil)
Cavity ISO D03 Standard Coil PD03 40 Watt Coil nut 158-8005
SCHEMATIC
THEORETICAL PERFORMANCE
154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
L/min
30
8
25
7
20
5
15
4
Flow
10
3
51
0
L/min
35
9.2
30
7.9
25
6.6
20
5.3
Flow
15
4
10
2.6
51.3
0
at 10 bar [145 psi] pressure drop
e
d
o
C
C
0.4
0.8 1.2 1.622.4
Current, Amps (with 12VDC coil)
154 SUS (33 cSt) hyd. oil @ 100° F (38° C)
2
.
4
A
(
1
2
1
.
9
A
(
1
2
V
1
.
4
A V
(
1
2
bar
psi
100 150 200 250 300 350
50
Loop pressure drop (P ABT) 
725
1450 2176 2901 3626 4351 507
0
3
=
1
=
e
d
o
V
c
o
i
l
)
c
o
i
l
)
c
o
i
l
)
5
DIMENSIONS
mm [in]
ORDERING INFORMATION
Cross-sectional view
Nominal flow rate
215.9 [8.50]
Subplate option
OMIT= No subplate
8S = Aluminum, #8 SAE ports
S8S =Steel, #8 SAE ports
Voltage
12 = 12 VDC 24 = 24 VDC
15 = 15 L/min [4.0 gpm] 30 = 30 L/min [7.9 gpm]
Termination
E1 = DIN 43650 E3 = Amp Jr.
E8 = Lead wires E12= Deutsch E14= Dual spade
Ø 45.7 [1.80]
Seal Kit
B=Buna-N158-8007 V=Viton 158-8062
Note :A
Bolt Kit
#10-24 Thd. 158-8064 M5 Thd. 158-8026
Seal kit
BC332375973113en-000101 • February 2020
PV - 17
Proportional Valves Technical Information
flow
P
T
A
B
318 mm
[12.52 in]
70 mm
[2.76 in]
Fl
n9
Proportional Directional PDCV05-3Z11
OPERATION
SPECIFICATIONS
DIMENSIONS
mm [in]
This is a non-compensated proportional directional control valve.
THEORETICAL PERFORMANCE
Rated pressure 350 bar [5075 psi] Rated Flow at 10 bar [150 psi] Weight 6.60 kg [14.60 lb] Hysteresis 6% maximum Threshold current 0.2 A (12 VDC coil)
Maximum control current
60 l/min [16 US gal/min]
0.1 A (24 VDC coil)
1.8 A (12 VDC coil)
0.9 A (24 VDC coil)
US gal/min
20
15
10
flow
26 cSt [125 SUS] hyd.oil @ 20° C [68° F]
l/min
80
60
At 10 bar (145 psi) pressure drop
40
Cavity ISO D05 Standard Coil PD05 23 Watt
15
l/min
60
20
5
0
0
SCHEMATIC
40
10
20
5
0
0
psi
50
bar
0
100
1000
Loop Pressure Drop P A BT
Cross-sectional view
flow vs current
Nominal flow=60 l/min
Nominal flow =30 l/min
2.0
0.96 Amps
150
1.51.00.50
Current = 2.40 Amps
1.92 Amps
250
200
3000
Current, Amps (12VDC coil)
pressure drop
1.44 Amps
2000
3500
300
2.5
350
5000
ORDERING INFORMATION
30 = 30 l/min [7.9 US gal/min] 60 = 60 l/min [15.8 US gal/min]
PDCV05-3Z11/30-12-E1
ow rate
Connector
E1 =DIN 43650 E8 =Lead wires E10 =Deutsch on leads
Voltage
12 =12 VDC 24 =24 VDC
Seal kit
B=Buna N 158-8023 V=Vito
158-80
All internal seals areViton
Bolt kit
1/4-20 Thd 158-8095 M6 Thd 158-8024
4
BC332375973113en-000101 • February 2020
Proportional Valves Technical Information
3 TO 2
3 TO 4
1
2
3
4
5
gal/min
0
(12 V)
(24 V)
1.5 (A)10.50
l/min
20
16
12
8
4
0.75 (A)0.50.25
0
0
Flow vs. Current
26 cSt [121 SUS] hyd.oil@50°C [122°F] 10 bar pressure drop
Pressure Compensation from Inlet to Work Port 26 cSt [121 SUS] hyd.oil@50°C [122°F]
Bar
250
l/min
12
9
6
3
20015010050
0
0
Differential pressure
300020000 1000
psi
0
US gal/min
4
3
2
1
15
0.8 A
1.0 A
3
4
1
2
S1
S2
Proportional Directional PSV08-34-05
OPERATION
This is a proportional, non-compensated, 3 position 4 way, directional flow control solenoid valve, with float-center spool.
APPLICATION NOTES
These cartridge valves are typically applied to provide bi-directional, proportional control of hydraulic cylinders and motors. In applications requiring load-holding, PO checks or counterbalance valves can be added to provide a low leakage solution. For load-independent flow control, apply with a pressure compensator, such as CP700-4 (see Example Circuit). Port 1 should be used as the tank port, with a maximum back­pressure of 150 bar. For applications with unequal flows, the highest flow should be connected to Port 2.
Note: For optimal performance install with the solenoid valve below the tank oil level in the horizontal position, reducing the chance for trapped air in the valve.
Shown with Standard Coils, Deutsch connectors
SPECIFICATIONS SCHEMATIC
Rated Pressure* 240 bar [3500 psi] Maximum Rated Flow at 10 bar [145 psi] Weight including coil 0.55 kg [1.21 lbs] Threshold current 0.5 A (12 VDC coil)
Maximum control current 1.0 A (12 VDC coil)
DIMENSIONS
Cavity Standard Coil M13 20 Watt
Robust Coil R13 16 Watt
* Rated Pressure based on NFPA fatigue test standards (at 1 Million Cycles).
THEORETICAL PERFORMANCE
BC332375973113en-000101 • February 2020
12 l/min [3.2 US gal/min]
0.25 A (24 VDC coil)
0.5 A (24 VDC coil)
SDC08-4
Robust Nut P/N 173800539 (no coil O-rings needed)
Operating curves with M13 coil and steel nut
PV - 19
PSV08-34-05-12D-DE-B-00
Coil Termination
DIMENSIONS
24 mm
RV08-DR
CP124-1
PSV08-34-05
CP700-1
CP448-1CP448-1
mm [in]
Proportional Valves Technical Information
Proportional Directional PSV08-34-05
Cross-sectional view
19 mm 3-4 Nm [26-35 lbf*in]
Coil Nut Kit P/N 11193677
(coil o-rings included)
EXAMPLE CIRCUITS
S2
COIL NOT SHOWN FOR CALRITY INSTALL O-RING (4) PLCS AS SHOWN
97.0
[3.82]
24-28 Nm [17-20 lbf*ft]
S1
1.5
[0.06]
PSV08-34-05
3/4-16 UNF-2A
4
53.7
[2.11]
1
3
2
Pressure Compensated Bi-directional Proportional Motor Control Double Acting Cylinder with Proportional Speed Control
CP124-1
PSV08-34-05
Ø 23.7
[Ø 0.93]
CP700-4
ORDERING INFORMATION
Proportional Solenoid Valve 08-Size, 3 position, 4 way
Coil Voltage
Description
No Coil
12 VDC 24 VDC
Description
No Coil Flying Lead
Deutsch
AMP SuperSeal 1.5
DIN 43650
SVP08-NO
RV08-DR
Standard Coil
Code
00 12D
24D
Standard Coil
Code
00
FL DE AS
DN
Robust Coil Code
R00
R12D
R24D
IP
Rating
-
IP65
IP69K
IP67
IP65
Robust Coil Code
00
FL
DE
AS
-
IP Rating
-
IP69K
IP69K
IP69K
-
Seals
Code
Housings
Code
Ports & Material
Cartridge only
00
4S6S#4 SAE, AL
#6 SAE, AL
S6S
#6 SAE, Steel
1/4 BSP, AL SDC08-4-L2B
L2B S3B
3/8 BSP, Steel CP08-4-S3B
Material
B
BUNA
V
VITON
Seal kit
354003319
354003919
Body Nomenclature No Body
CP08-4-4S
CP08-4-6S
CP08-4-S6S
BC332375973113en-000101 • February 2020
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