Danfoss Performer SH184, Performer SH120, Performer SH105, Performer SH180, Performer SH240 Selection & Application Manuallines
...
MAKING MODERN LIVING POSSIBLE
Performer® scroll compressors
Single - SH090 to SH380
50 Hz - 60 Hz - R410A
Selection &
Application guidelines
APPLICATION GUIDELINES
CONTENT
SCROLL COMPRESSION PRINCIPLE .................................................................................................. 4
F
EATURES ...............................................................................................................................5
OMPRESSOR MODEL DESIGNATION ............................................................................................... 6
C
Nomenclature ..................................................................................................................................................................6
TECHNICAL SPECIFICATIONS ......................................................................................................... 7
50-60 Hz data ...................................................................................................................................................................7
DIMENSIONS ........................................................................................................................... 8
SH090-105-120-140* & 161* ......................................................................................................................................8
SH 140 & 161 code 3 & SH184 ....................................................................................................................................9
SH180 brazed version...................................................................................................................................................10
SH180 rotolock version ................................................................................................................................................10
SH240 - brazed version ................................................................................................................................................ 11
SH240 - rotolock version .............................................................................................................................................11
SH300 - brazed version ................................................................................................................................................ 12
SH300 - rotolock version .............................................................................................................................................12
SH380 (except SH380 code 3) ...................................................................................................................................13
SH380 code 3 (available in 2010) .............................................................................................................................13
Connection details ........................................................................................................................................................14
ELECTRICAL DATA, CONNECTIONS AND WIRING ................................................................................ 15
Motor voltage .................................................................................................................................................................15
Wiring connections ....................................................................................................................................................... 15
IP rating .............................................................................................................................................................................17
Terminal box temperature ..........................................................................................................................................17
Three phase electrical characteristics.....................................................................................................................17
Danfoss MCI soft-start controller .............................................................................................................................18
General wiring information ........................................................................................................................................19
Motor protection ...........................................................................................................................................................21
Voltage imbalance .........................................................................................................................................................22
APPROVAL AND CERTIFICATIONS .................................................................................................. 23
Approvals and certifi cates ..........................................................................................................................................23
Pressure Equipment Directive ...................................................................................................................................23
Low voltage directive ...................................................................................................................................................23
Machines directive ........................................................................................................................................................23
Internal free volume .....................................................................................................................................................23
OPERATING CONDITIONS ........................................................................................................... 24
Refrigerant and lubricants ..........................................................................................................................................24
Motor supply ...................................................................................................................................................................25
Compressor ambient temperature ..........................................................................................................................25
Application envelope ................................................................................................................................................... 25
Discharge temperature protection ........................................................................................................................26
High and low pressure protection ...........................................................................................................................26
Cycle rate limit ................................................................................................................................................................27
2
FRCC.PC.007.B5.02
APPLICATION GUIDELINES
CONTENT
SYSTEM DESIGN RECOMMENDATIONS ............................................................................................ 28
General ..............................................................................................................................................................................28
Essential piping design considerations .................................................................................................................28
Refrigerant charge limit ...............................................................................................................................................29
Off -cycle migration .......................................................................................................................................................30
Liquid fl ood back ...........................................................................................................................................................32
SPECIFIC APPLICATION RECOMMENDATIONS .................................................................................... 33
Low ambient application ............................................................................................................................................ 33
Low load operation ....................................................................................................................................................... 34
Brazed plate heat exchangers ................................................................................................................................... 34
Electronic expansion valve .........................................................................................................................................34
Reversible heat pump systems .................................................................................................................................34
Water utilizing systems ................................................................................................................................................36
SOUND AND VIBRATION MANAGEMENT .......................................................................................... 37
Starting sound level ...................................................................................................................................................... 37
Running sound level .....................................................................................................................................................37
Stopping sound level ...................................................................................................................................................37
Sound generation in a refrigeration or air conditioning system .................................................................. 37
INSTALLATION ........................................................................................................................ 39
Compressor handling and storage ..........................................................................................................................39
Compressor mounting .................................................................................................................................................39
Compressor holding charge ......................................................................................................................................40
System cleanliness.........................................................................................................................................................41
Tubing ................................................................................................................................................................................41
Brazing and soldering ..................................................................................................................................................41
System pressure test .....................................................................................................................................................42
Leak detection ................................................................................................................................................................43
Vacuum evacuation and moisture removal ......................................................................................................... 43
Filter driers........................................................................................................................................................................43
Refrigerant charging .....................................................................................................................................................44
Insulation resistance and dielectric strength ......................................................................................................44
Commissioning ...............................................................................................................................................................44
Oil level checking and top-up ...................................................................................................................................44
ORDERING INFORMATION AND PACKAGING ..................................................................................... 45
Packaging .........................................................................................................................................................................45
Ordering information ...................................................................................................................................................46
ACCESSORIES ......................................................................................................................... 48
FRCC.PC.007.B5.02
3
APPLICATION GUIDELINES
SCROLL COMPRESSION PRINCIPLE
In a Performer® SH scroll compressor, the compression is performed by two scroll elements located in the upper part of the compressor.
Suction gas enters the compressor at the suction connection. As all of the gas fl ows around
and through the electrical motor, thus ensuring
complete motor cooling in all applications, oil
droplets separate and fall into the oil sump. After
exiting the electrical motor, the gas enters the
scroll elements where compression takes place.
Ultimately, the discharge gas leaves the compressor at the discharge connection.
The fi gure below illustrates the entire compression process. The centre of the orbiting scroll (in
grey) traces a circular path around the centre of
the fi xed scroll (in black). This movement creates
symmetrical compression pockets between the
two scroll elements. Low-pressure suction gas is
trapped within each crescent-shaped pocket as it
gets formed; continuous motion of the orbiting
scroll serves to seal the pocket, which decreases
in volume as the pocket moves towards the centre of the scroll set increasing the gas pressure.
Maximum compression is achieved once a pocket
reaches the centre where the discharge port is
located; this stage occurs after three complete
orbits. Compression is a continuous process: the
scroll movement is suction, compression and discharge all at the same time.
SUCTION
COMPRESSION
DISCHARGE
4
FRCC.PC.007.B5.02
APPLICATION GUIDELINES
FEATURES
SH range is composed of SH090-105-120-140-161
and 184 (light commercial platform) and SH180240-300 & 380 (large commercial platform).
Gas circulation, motor cooling and oil behav-•
iour are improved on light commercial platform
models by a new patented motor cap design.
Part protection and assembly reduces internal •
leaks and increases life durability.
Heat shield that lowers the heat
transfer between discharge and
suction gas and the acoustic level
The SH090-105-120-140-161 & 184 compressors
benefi t from a further improved design to achieve
the highest effi ciency.
Improved part isolation reduces greatly acoustic •
levels.
Gas intake design induces higher resistance to •
liquid slugging.
SH090 - 105 - 120 - 140 - 161 - 184
New PTFE spring seal for even lower leaks
R410A optimised and dedicated
scroll profi le
Patented motor cap
Liquid slug protection per suction
fi tting in upper position
Patented motor centring spacer
Improved lower bearing centring
SH180 - 240 - 300 - 380
FRCC.PC.007.B5.02
5
APPLICATION GUIDELINES
C
OMPRESSOR MODEL DESIGNATION
Nomenclature
Family,
lubricant
& refrigerant
Family, lubricant
& refrigerant
SH: Scroll, POE lubricant,
for R410A
Nominal capacity
in thousand Btu/h at 60 Hz, R410A,
ARI conditions
UL index
Motor voltage code
3: 200-230V/3~/60 Hz
4: 380-400V/3~/50 Hz - 460V/3~/60 Hz
6: 230V/3~/50 Hz
7: 500V/3~/50 Hz - 575V/3~/60 Hz
9: 380V/3~/60 Hz
Performer® SH scroll compressors for R410A are
available as single compressors. The example
below presents the compressor nomenclature
which equals the technical reference as shown on
the compressor nameplate.
Nominal
Approvals Voltage Version Evolution
capacity
Code numbers for ordering are listed section
"Ordering information and packaging".
For tandem and trio assemblies, please refer
to the Performer® SH scroll compressor Parallel
Application Guidelines, FRCC.EC.008.
index
A4SH A AB300
Evolution index
A~Z
Motor protection
L: Internal overload protector
A: Electronic, 24V AC
B: Electronic, SH180: 230V
SH240-300-380: 115/230V
C: Customized electrical box
D: Electronic SH180: 115 V
F: Electronic, 24V DC
Suction and discharge connections
A: Brazed connections
M: Rotolock connections
6
FRCC.PC.007.B5.02
APPLICATION GUIDELINES
50-60 Hz data
ECHNICAL SPECIFICATIONS
T
Nominal
e
tons 60 Hz
TR W Btu/h kW W/W Btu/h/W cm
30 109 600 374 300 34.02 3.22 11.00 345.00 72.30 7.2 164.0
Model
SH090 7.5 22 300 76 100 7.19 3.10 10.59 88.40 15.40 3.0 58.0
SH105 9 26 850 91 600 8.47 3.17 10.80 103.50 18.00 3.3 64.0
SH120 10 30 000 102 200 9.46 3.17 10.80 116.90 20.30 3.3 64.0
SH140 12 34 700 118 400 10.86 3.19 10.90 133.00 23.12 3.3 67.0
50 Hz
60 Hz
c Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz
d Net weight with oil charge
e Available in 2010
TR: Ton of Refrigeration, Standard rating conditions: ARI standard Evaporating temperature: 7.2 °C Superheat: 11.1 K
EER: Energy Effi ciency Ratio Refrigerant: R410A Condensing temperature: 54.4 °C Subcooling: 8.3 K
COP: Coeffi cient Of Performance,
Subject to modifi cation without prior notifi cation.
For full data details and capacity tables refer to Online Datasheet Generator: www.danfoss.com/odsg
SH161 13 38 800 132 400 12.15 3.19 10.90 151.70 26.40 3.3 69.0
SH184 15 44 650 152 500 13.73 3.25 11.10 170.30 29.60 3.6 71.5
SH180 15 44 000 150 300 13.73 3.21 10.95 170.20 29.60 6.7 106.0
SH240 20 60 400 206 300 18.77 3.22 11.00 227.60 39.60 6.7 108.0
SH300 25 77 300 264 000 24.01 3.22 11.00 285.50 49.70 6.7 153.0
SH380 30 90 400 308 700 28.19 3.21 10.95 345.00 60.00 7.2 164.0
SH090 7.5 27 100 92 500 8.57 3.16 10.79 88.40 18.60 3.0 58.0
SH105 9 32 100 109 500 9.96 3.22 11.00 103.50 21.80 3.3 64.0
SH120 10 36 800 125 400 11.25 3.27 11.15 116.90 24.60 3.3 64.0
SH140 12 42 300 144 300 12.94 3.27 11.15 133.00 27.90 3.3 67.0
SH161 13 47 200 160 900 14.43 3.27 11.15 151.70 31.90 3.3 69.0
SH184 15 54 000 184 400 16.45 3.28 11.20 170.30 35.80 3.6 71.5
SH180 15 53 700 183 400 16.45 3.27 11.15 170.20 35.70 6.7 106.0
SH240 20 73 500 251 000 22.48 3.27 11.15 227.60 47.80 6.7 108.0
SH300 25 93 000 317 600 28.71 3.24 11.05 285.50 60.00 6.7 153.0
SH380
Nominal cooling
capacity
Power
input
COP E.E.R.
Swept
volume
Displace-
3
ment c
/rev m3/h dm
Oil charge
3
Net weight
d
kg
FRCC.PC.007.B5.02
7
APPLICATION GUIDELINES
SH090-105-120-140* & 161*
(* except code 3)
117
(1)
235
(2)
278
(1)
137
(2)
189
DIMENSIONS
Ø 224
Oil sight glass
(1)
94
(2)
101
Equalisation line
(1)
482
(2)
540
(1)
451
(2)
509
Ø 243
(1)
94
(2)
101
4 x hole
Ø 19.05
230
(1)
(2)
60°
Ø 29
Ø 35
190.5
30°
30°
230
190.5
Ø 22
180
154
(1)
SH090
(1)
158
(2)
173
(2)
SH105 - 120 - 140* & 161*
* except code 3
All dimensions in mm
Flexible grommet
HM 8 bolt
Lock washer
Flat washer
Steel mounting
sleeve
Rubber grommet
15 mm
Nut
8
FRCC.PC.007.B5.02
APPLICATION GUIDELINES
SH 140 & 161 code 3 & SH184
(1) 278
(2) 300
IMENSIONS
D
Ø 243
Oil sight
glass
(1) 101
(2) 108
157
(1) 155
(2) 170
Equalisation
line
(1) 101
(2) 108
Ø 243
(1) 509
(2) 525
(1) 540
(2) 555
230
4 x holes
Ø19.05
190.5
Ø 35
60°
Ø 22
30°
30°
230
190.5
173
200
(1) 154
(2) 159
(1) SH140 & 161 code 3
(2) SH184
All dimensions in mm
Flexible grommet
Lock washer
Flat washer
HM 8 bolt
FRCC.PC.007.B5.02
Steel mounting
sleeve
Rubber grommet
Nut
15 mm
9
9
APPLICATION GUIDELINES
IMENSIONS
D
SH180 brazed version SH180 rotolock version
617
198
208.2
301
Oil sight
glass
Ø 265.9
Ø 317.8
345.4
279.4
Equalisation
line
92
76.1
4 x holes Ø 19
652.5
652.5
617
198
208.2
Ø 257.5
301
Ø 265.9
Ø 317.8
345.4
279.4
Equalisation
line
92
76.1
4 x holes
Ø 19
531
370.8
304.8
195
171
60°
8°
186
183
93
All dimensions in mm
29.5 mm
236
60°
427
370.8
HM 8 bolt
Lock washer
Nut
Flat washer
Rigid spacer
304.8
183
156
60°
Flexible grommetRigid spacer
Steel mounting sleeve
Rubber grommet
183
8°
186
HM 8 bolt
Lock washer
Flat washer
93
Nut
60°
236
All dimensions in mm
Compressor
base plate
427
28 mm
10
FRCC.PC.007.B5.02
APPLICATION GUIDELINES
IMENSIONS
D
SH240 - brazed version SH240 - rotolock version
617
208
202.2
301
Oil sight
glass
Ø 265.9
Ø 317.8
345.4
279.4
Equalisation
line
92
76.1
4 x holes Ø 19
652.5
652.5
617
208
202.2
301
Ø 265.9
Ø 257.5
Ø 317.8
345.4
279.4
Equalisation
line
92
76.1
4 x holes Ø19
531
370.8
304.8
195
171
60°
183
8°
258
353
171
Rigid spacer
29.5 mm
60°
236
All dimensions in mm
436
370.8
HM 8 bolt
Lock washer
Nut
Flat washer
Rigid spacer
304.8
183
156
60°
Flexible grommet
Steel mounting sleeve
Rubber grommet
8°
258
HM 8 bolt
Lock washer
Flat washer
183
171
Nut
60°
436
238
All dimensions in mm
Compressor
base plate
28 mm
FRCC.PC.007.B5.02
11
APPLICATION GUIDELINES
DIMENSIONS
SH300 - brazed version SH300 - rotolock version
693
370.8
634
202.2
304.8
208
301
204
195
Ø 333.2
345.4
279.4
183
76.1
92
4 x holes
Ø 19.43
60°
434
693
634
370.8
208
202.2
304.8
301
187
183
345.4
279.4
183
Ø 333.2
Ø 318.1
76.1
4 x holes
Ø 19.43
60°
492
92
434
60°
8°
171
258
358
All dimensions in mm
Rigid spacer
29.5 mm
237
HM 8 bolt
Lock washer
Nut
Flat washer
Rigid spacer
60°
All dimensions in mm
Flexible grommet
Steel mounting sleeve
Rubber grommet
171
258
HM 8 bolt
Lock washer
Flat washer
Nut
235
8°
Compressor
base plate
28 mm
12
FRCC.PC.007.B5.02
APPLICATION GUIDELINES
IMENSIONS
D
SH380 (except SH380 code 3) SH380 code 3 (available in 2010)
725.3
666.3
208
202.2
301
345.4
279.4
183
Ø 333.2
Ø 318.1
76.1
524.3
92
4 x holes
Ø 19.43
725.3
666.3
277.4
171.6
301
345.4
279.4
Ø 333.2
Ø 318.1
524.3
92
76.1
4 x holes Ø 19.43
183
370.8
304.8
195
All dimensions in mm
204
183
60°
8°
171
258
359.8
Rigid spacer
29.5 mm
235
434
HM 8 bolt
Lock washer
Nut
Flat washer
Rigid spacer
370.8
304.8
204
195
60°
Flexible grommet
Steel mounting sleeve
Rubber grommet
8°
308.8
357
HM 8 bolt
Lock washer
Flat washer
202.3
Nut
60°
477
273
All dimensions in mm
Compressor
base plate
28 mm
FRCC.PC.007.B5.02
13
APPLICATION GUIDELINES
DIMENSIONS
Connection details
Suction and discharge
connections
SH 090 - 105 - 120 -
140 - 161 - 184
Version AL AA - AB - AD - AF MA - MB - MD - MF
Suction and discharge connections Brazed Brazed Rotolock
Oil sight glass Threaded Threaded Threaded
Oil equalisation connection rotolock 1"3/4 rotolock 2"1/4 rotolock 2"1/4
Oil drain connection none 1/4’’ NPT 1/4’’ NPT
Low pressure gauge port (schrader) 1/4" fl are 1/4’’ fl are 1/4’’ fl are
Brazed version Rotolock version
Tube ODF Tube ODF
Brazed
SH090
SH105 -120-140-161-184
SH180-240-300-380
Suction
Discharge 7/8" - -
Suction 1"3/8 - -
Discharge 7/8" - -
Suction 1’’ 5/8 2’’ 1/4 1’’ 5/8
Discharge 1’’ 1/8 1’’ 3/4 1’’ 1/8
1"1/8 - -
SH 180 - 240 - 300 - 380
1
Rotolock c Adaptor d
2
Oil sight glass All Performer® SH scroll compressors come
equipped with a sight glass (1"1/8 - 18 UNF) which
may be used to determine the amount and condition of the oil contained within the sump.
Oil equalisation connection
SH090-105-120-140-161-184: 1"3/4 rotolock connector allowing use of 1”3/4 - 7/8" or 1”3/4 - 1”1/8
sleeve.
SH180-240-300-380: 2”1/4 rotolock connector
allowing the use of 2”1/4 - 1”3/8 or 2”1/4 - 1”5/8
sleeve.
This connection must be used to mount an oil
equalisation line when two or more compressors
are mounted in parallel (pl ease refer to Performer®
SH Parallel Application Guide lines FRCC.EC.008.
for details).
Oil drain connection
The oil drain connection allows oil to be removed
from the sump for changing, testing, etc. The fi tting contains an extension tube into the oil sump
to more eff ectively remove the oil. The connection is a female 1/4" NPT fi tting and is mounted on
SH180 - 240 - 300 - 380 models only.
Schrader
The oil fi ll connection and gauge port is a 1/4"
male fl are connector incorporating a schrader
valve.
14
FRCC.PC.007.B5.02
APPLICATION GUIDELINES
ELECTRICAL DATA, CONNECTIONS AND WIRING
Motor voltage
Wiring connections
SH090-105-120 - 140 & 161
Except SH140-161 code 3
Performer® SH scroll compressors are available in fi ve diff erent motor voltages as listed below.
Motor voltage code Code 3 Code 4 Code 6 Code 7 Code 9
Nominal voltage - 380-400V - 3 ph 230V - 3 ph 500V - 3 ph -
50 Hz
Voltage range - 340-440 V 207-253 V 450 - 550 V -
Nominal voltage 200-230V - 3 ph 460V - 3 ph - 575 V-3 ph 380V- 3 ph
60 Hz
Voltage range 180-253 V 414-506 V - 517-632 V 342-418 V
Electrical power is connected to the compressor
terminals by Ø 4.8 mm (3/16”) screws. The maxi-
The terminal box is provided with a Ø 25.5 mm
and a Ø 29 mm knockouts.
mum tightening torque is 3 Nm. Use a 1/4’’ ring
terminal on the power leads.
Terminal box
Ø 25.5 mm knockout
Power supply
Ø 29 mm knockout
SH140&161 code 3 & SH184
SH180
The terminal box is provided with a
Ø40.5 mm hole for power supply and a Ø16.5 mm
knockout.
The terminal box is provided with 2 double knockouts for the power supply and 3 knockouts for the
safety control circuit.
The 2 power supply knockouts accommodate the
following diameters:
Ø 44 mm / Ø 1”3/4 (for a 1”1/4 conduit) & Ø 34 mm
/ Ø 1”3/8 (for a 1” conduit),
Ø 32.1 mm / Ø 1.26” & Ø 25.4 mm / Ø 1”.
The 3 other knockouts are as follows:
Ø 20.5 mm / Ø 0.81”
Ø 22 mm / Ø 7/8” (for a 1/2” conduit)
Ø 16.5 mm / Ø 0.65”
Ø 16.5 mm
knockout
Cover holding screw (x2) - Torque: 2.2 Nm
L1
Motor Protection
N
Module
1
2
12
14
11
Faston 1/4" tabs
Power supply
Ø 40.5 mm hole
Power supply
Terminal box
Safety circuit
Protection module
power supply
Sump heater
FRCC.PC.007.B5.02
15
APPLICATION GUIDELINES
T
ELECTRICAL DATA, CONNECTIONS AND WIRING
SH240 - 300 - 380 -
Except SH380 code 3
The motor protection module comes preinstalled
within the terminal box and has pre-wired thermistor connections. The module must be connected to a power supply of the appropriate
voltage. The module terminals are 6.3 mm size
Faston type except for 24V DC module (screw
connection).
The terminal box is provided with 4 double knockouts and 4 single knockouts for power supply and
the safety control circuit.
The 4 power supply knockouts accommodate the
following diameters:
Ø 50 mm / 1”31/32
Ø 25.2 mm / 0.99”
Ø 43.7 mm / 1”23/32 & 34.5 mm / 1”23/64
Ø 40.5 mm / 1.59” & 32.2 mm / 1.27”
The 4 others knockouts are as follows:
Ø 20.5 mm / 0.81” (2x)
Ø 22 mm / 7/8” & 16.5 mm / 0.65” (2x)
LN1 2 1412 11
Module power
Cover holding screws (x4)
orque: 2.2 N.m.
Internal control contac t
Thermistor
connection
Black
Blue
Brown
Power supply
Safety
circuit
Sump heater
}
M1, M2
Control circuit
Power supply
SH380 code 3
The motor protection module comes preinstalled
within the terminal box. Phase sequence protection connections and thermistor connections are
pre-wired. The module must be connected to a
power supply of the appropriate voltage. The
module terminals are 6.3-mm size Faston type.
The terminal box is provided with Ø 43.7 mm
(1"23/32) h ole w ith p ossibl e Ø 50.8 mm (2") knockout for power supply and 2 x Ø 22.5 mm (7/8")
knockouts for safety control circuit.
Phase sequence in put
L1 L2 L3
Black Blue Brown
Internal control contac t
L N S1 S2 M1 M2
Thermistor
Blue
connection
Brown
Terminal box
Module power
Cover holding screws (x3)
Black
Power supply
Safety
circuit
Sump heater
M1, M2
Control circuit
Power supply
16
The motor protection module comes preinstalled
within the terminal box. Phase sequence protection connections and thermistor connections are
pre-wired. The module must be connected to a
power supply of the appropriate voltage. The
module terminals are 6.3-mm size Faston type.
FRCC.PC.007.B5.02
Phase sequence in put
L1 L2 L3
Black Blue Brown
Internal control contac t
L N S1 S2 M1 M2
Thermistor
Module power
connection
Safety
circuit
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