Danfoss OP-MPGM034GSP00G, OP-MPHM012SCP00G, OP-MPHM026GSP00G, OP-MPHM010SCP00G, OP-MPHM034GSP00G User Manual

Manual

Optyma PlusTM New Generation
Controller Installation

http://cc.danfoss.com

Manual Controller Installation

Contents

English version ................................................................................................................ 7

French version ................................................................................................................ 12

German version ............................................................................................................... 18

Danish version ................................................................................................................ 24

2 FRCC.ES.010.A4.ML

Manual Controller Installation

Annex

Optyma Plus™ condensing units are pre-parameterized, depending on the model of compressor
mounted and the type of refrigerant. In the case of a “multi-refrigerant” compressor (e.g. MTZ or MLZ),
the controller parameter “o30” for refrigerant is set to R404A and must be changed for other refrigerants
(see chapter Commissioning - Quick start of the unit / Refrigerant change).

TM

Model* Optyma Plus

Code (controller

parameter o61 )*

1 OP-MPHM007NFP00G 114X4101 NF7MLX X x
2 OP-MPHM010SCP00G 114X4102 SC10MLX X x
3 OP-MPHM012SCP00G 114X4104 SC12MLX X x
4 OP-MPHM015SCP00G 114X4105 SC15MLX X x
5 OP-MPHM018SCP00G 114X4109 SC18MLX X x
6 OP-MPGM034GSP00G 114X4210 GS34MFX x
7 OP-MPHM026GSP00G 114X4214 GS26MLX X x
8 OP-MPHM034GSP00G 114X4229 GS34MLX X x

9 OP-MPZM030MTP00E - MTZ22-4VM X x x x x x
10 OP-MPZM048MTP00G - MTZ28-5VM X x x x x x
11 OP-MPZM048MTP00E - MTZ28-4VM X x x x x x
12 OP-MPZM060MTP00G - MTZ36-5VM X x x x x x
13 OP-MPZM060MTP00E - MTZ36-4VM X x x x x x
14 OP-MPZM086MTP00E - MTZ51-4VM X x x x x x
15 OP-MPZM086MTP00H - MTZ50-6VM X x x x x x
16 OP-MPZM108MTP00E - MTZ65-4VM X x x x x x
17 OP-MPZM108MTP00H - MTZ64-6VM X x x x x x
18 OP-MPZM136MTP00E - MTZ81-4VM X x x x x x
19 OP-MPZM136MTP00H - MTZ80-6VM X x x x x x
20 OP-LPHM018SCP00G 114X3109 SC18CLX.2 X x
21 OP-LPHM026GSP00G 114X3217 GS26CLX X x
22 OP-LPHM048NTP00G 114X3225 NTZ48-5VM X x
23 OP-LPHM048NTP00E 114X3233 NTZ48-4VM X x
24 OP-LPHM068NTP00G 114X3241 NTZ68-5VM X x
25 OP-LPHM068NTP00E 114X3249 NTZ68-4VM X x
26 OP-LPHM096NTP00E 114X3357 NTZ96-4VM X x
27 OP-LPHM136NTP00E 114X3365 NTZ136-4VM X x
28 OP-MPUM034MLP00G 114X4261 MLZ015T5LP9 X x x x x x
29 OP-MPUM034MLP00E 114X4264 MLZ015T4LP9 X x x x x x
30 OP-MPUM046MLP00G 114X4281 MLZ021T5LP9 X x x x x x
31 OP-MPUM046MLP00E 114X4284 MLZ021T4LP9 X x x x x x
32 OP-MPUM068MLP00G 114X4308 MLZ030T5LC9 X x x x x x
33 OP-MPUM068MLP00E 114X4311 MLZ030T4LC9 X x x x x x
34 OP-MPUM080MLP00G 114X4321 MLZ038T5LC9 X x x x x x
35 OP-MPUM080MLP00E 114X4324 MLZ038T4LC9 X x x x x x
36 OP-MPUM108MLP00E 114X4344 MLZ048T4LC9 X x x x x x
37 OP-MPUM125MLP00E 114X4414 MLZ058T4LC9 X x x x x x
38 OP-MPUM162MLP00E 114X4434 MLZ076T4LC9 X x x x x x
39 OP-LPHM215LLP00E 114X3476 LLZ024T4LC9 X x
40 OP-LPHM271LLP00E 114X3482 LLZ033T4LC9 X x
41 OP-MPUM057MTP00G 114X4290 MLZ026T5LP9 X x x x x x
42 OP-MPUM057MTP00E 114X4293 MLZ026T4LP9 X x x x x x
43 OP-LPHM067LLP00E - LLZ013T4LC9 X x
44 OP-LPHM084LLP00E - LLZ015T4LC9 X x
45 OP-LPHM098LLP00E - LLZ018T4LC9 X x
46 OP-MPHM024AJP00G 114X4200 CAJ9513Z X
47 OP-MPHM026AJP00G 114X4212 CAJ4517Z X
48
49 OP-MPHM034AJP00G 114X4226 CAJ4519Z X
50 OP-MPHM034AJP00E 114X4227 TAJ4519Z X
51 OP-LPHM026AJP00G 114X3216 CAJ2446Z X
52 OP-MPGM033AJP00G 114X4220 CAJ4511Y x
53 OP-LPHM074FHP00G 114X3252 FH2511Z X
54 OP-LPHM074FHP00E 114X3253 TFH2511Z X

Generation

OP-MPHM026AJP00E 114X4213 TAJ4517Z X

Code (controller parameter o61 ): Code (contrôleur paramètre o61 / Code (Reglerparameter o61) /
Model

: Modèle /

Modell / Model

New

settings are adjustable*

Code-no. Compressor* Refrigerant (controller parameter o30)*

R404A

(19)

R507

(17)

R134a

(3)

R407C

(20)

R22

(2)

Kode (regulatorparameter

R407A**

(21)

o61)

Code-no. : Code n° / Art-Nr. / Bestillingsnr.
Compressor

: Compresseur / Verdichter /

Kompressor

Refrigerant : Réfrigérant (contrôleur paramètre o30) / Kältemittel (Reglerparameter o30) / Kølemiddel (regulatorparameter o30)
*Settings are adjustable : parameters sont réglables / Werte einstellbar / indstillinger er justerbare

**Ongoing qualications for condensing units

R407F**

(37)

3FRCC.ES.010.A4.ML

Manual Controller Installation

Annexe

Anhang

Supplement

Les groupes de condensation Optyma Plus™ sont pré-paramétrés, en fonction du modèle de compresseur
et du type de réfrigérant. Dans le cas d’un compresseur «multi-réfrigérants» (p. ex. les modèles MTZ ou
MLZ),

le paramètre du contrôleur «o30» pour le réfrigérant est déni sur R404A et doit être modié en
cas d’utilisation d’un réfrigérant diérent (voir le chapitre Mise en service - Démarrage rapide de l’unité
/ Changement de réfrigérant).

Optyma Plus™ Verüssigungssätze sind vorparametriert für das installierte Verdichtermodell und verwendete
Kältemittel. Im Fall eines Verdichters für mehrere Kältemittel (z.B. MTZ oder MLZ) ist der Reglerparameter
o30 für das Kältemittel auf „R404A“ eingestellt. Der Parameter muss für andere Kältemittel geändert
werden (siehe Kapitel zu Inbetriebnahme – Schnellstart der Einheit/Kältemittelwechsel).

Optyma Plus™-kondenseringsaggregater er parameterafstemt på forhånd afhængigt af den monterede
kompressormodel og kølemiddeltypen. I tilfælde af en kompressor til ere kølemidler (f.eks. MTZ eller
MLZ) er regulatorparameteren ”o30” indstillet til f.eks. R404A og skal ændres ved anvendelse af andre
kølemidler (se kapitlet Idriftsættelse – hurtig start af enheden/kølemiddelskift).

room thermostat

Raumthermostat

thermostat d'ambiance

-B1

-R1 -R2

T>

P

1 2 3

U

-R3 -R4

-B2
P

1 2 3

U

-F1

3,15A

BN

BU

BU

333443

PE

-Q1

1 3 5

I > I > I >

2 4 6

-X1

L N PE

power supply

Zuleitung

alimentation

220-240V1N~/50Hz

BKBKBK

BK

BK

GY

12345

BKBKRD

BK

24

25

BRBRGY

WH

-K2

6

BN

-M1

compresseur

BU

10

11

14

12

13

13

M

1~

compressor
Verdichter

-C1

-C2

-X1 N1

-B5

*Option

123

.

2

5

6

.

6

-X1 14

BK

M

-M2
1~

BL

BR

-C3

.

PE

fan motor
Lüftermotor
ventilateur

1

P>

10111213141516

A1

-K2

A2

crankcase heater

Kurbelwannenheizung

résistance de carter

-K2

.

-R5

21

22

22

23

.

22

-X1

P>

-B3

.

20

-X1

P<

-B4

.

15

-X1

.

.

N2

PE

-K1

44

*Option: A fan pressure switch or fan speed controller can be connected in series to wire n°6
Il est possible de raccorder en série un pressostat ou un contrôleur de vitesse pour le ventilateur au l 6.
An die Ader n°6 kann ein Lüfterdruckschalter oder ein Lüfterdrehzahlregler in Reihe geschaltet werden.
* Valgfrit: En ventilatortrykkontakt eller ventilatorhastighedsregulator kan serieforbindes til ledning nr. 6

4 FRCC.ES.010.A4.ML

Manual Controller Installation

4 8213 7

65

BK

BK

BK

BK

BK

BK

GY

GY

BK

BK

BN

BN

T>

thermostat d'ambiance

Raumthermostat

n-min

set

n-max

E1

ON

OFF

S1

PKE-6

régulation de vitesse 0-10V

Drehzahlsteller 0-10V

speed controller 0-10V

PEPEPE

L1NU1

U1

U2

U2D1GDA1GD

GD

E1

+

GD

-A1

-R1 -R3 -R4-R2

P

U

123

-B1

Option: Room thermostat

limit switch

Endschalter

interrupteur

13

14

-S1

2

.

-X1

1

.

-X1

N1

.

-C1

BU

BU

BN

N2

.

-C2

PE

.

BN

N3

.

PE

.

-X1

BK

BK

3

.

-X1

BNBN

BN

P

U

123

-B2

22

.

-X1

15

.

-X1

20

.

-X1

P<

-B4

14

.

P>

-B3

P>

1

*Option

-B5

2

BNBKGY

I > I > I >

135

246

-Q1

333443

44

3A

-F1

BNBKGY

T1 T2 T3

BU

25

24

123

5

6

10111213141516

22

23

12345

6

-K2

21

22

-K2

A1

A2

-K2

A1

A2

-K3

12(1) 1 4(5)

11(9)

-K3

12(1)

14(5)

11(9)

-K4

A1

A2

-K4

12(4) 14(8)

11(12)

-K3

12(4) 14(8)

11(12)

-K4

M

3~

compressor
Verdichter
compresseur

-M1

BKBUBN

WH

WH

1~

M

GNYE

fan motor 1

Lüftermotor 1

ventilateur 1

-M2

BKBUBN

WH

WH

1~

M

GNYE

fan motor 2

Lüftermotor 2

ventilateur 2

-M3

PE

.

N4

.

crankcase heater

Kurbelwannenheizung

résistance de carter

-R5

power supply

Zuleitung

compresseur

380-400V3N~/50Hz

L1 L2 PEL3 N

PE

N

.

-X1

5FRCC.ES.010.A4.ML

Manual Controller Installation

Contents

Commissioning ................................................................................................................. 7

Electrical installations ................................................................................................................................................... 7

Main display (after controller start-up) ...................................................................................................................7

Parameter Menu ............................................................................................................................................................. 7

Quick start of the unit / Refrigerant change.........................................................................................................7

Pump Down - Function ................................................................................................................................................ 8

Day/Night - Function .....................................................................................................................................................8

Service and Maintenance ................................................................................................ 8

Main Display .................................................................................................................................................................... 8

Operating Parameters .................................................................................................................................................. 8

Alarm and Error Messages...........................................................................................................................................9

Repair ................................................................................................................................ 9

Controller failure ............................................................................................................................................................. 9

Factory reset ..................................................................................................................................................................... 9

Controller Replacement of a unit on site .............................................................................................................. 10

Control.............................................................................................................................. 10

Control of condensing pressure...............................................................................................................................10

Control of crankcase heater .......................................................................................................................................10

Control of Fan Speed ....................................................................................................................................................10

Safety Parameter “Low Pressure” for R404A ....................................................................................................... 11

Safety Parameter “High Pressure” for R404A ...................................................................................................... 11

6 FRCC.ES.010.A4.02

Manual Controller Installation

Commissioning

Electrical installations

Main display (after controller
start-up)

Parameter Menu

• Arrange electrical connections as mentioned in the table below

• Remove temporarily bridge DI1 (terminals 24 - 25 of the controller) to get access to parameters and
values of the controller without starting the condensing unit

Room Thermostat control without Pump Down

R404A *

function

- Connect Room Thermostat to these terminals

with factory delivered low pressure transmitter

- Connect power supply to main switch acc. wir­ing diagram, located in front door inner side

R404A *

Pump Down control

- Connect power supply to main switch acc. wir­ing diagram, located in front door inner side

- Increase the Setting of controller Par. c33 (Pump
Down CUT-OUT value):
e.g. Piston : 0,7bar
e.g. Scroll : 1,7bar
Note: To avoid low pressure alarm, the Setting of
c33 should be higher than c75

*: change for other refrigerants following chapters.

• The controller’s screen displays the Evaporation Temperature in °C

• Press short the lower button of the controller to show the Condensing Temperature in °C

• After a few seconds the display returns to the Evaporation Temperature in °C

• To get access to parameter menu press 5 seconds the upper button of the controller

• The rst Parameter “r05” of the Parameter menu will be shown on the display

• Press short the upper (or lower) button to go to the next Parameter of the Parameter menu. Scroll fast
through the Parameters with a long press on these buttons

• Press short the middle button to show the value of the selected Parameter

• Press afterwards the upper (or lower) button to change the value of the selected parameter. A long
press on these buttons will change the value fast

• The value will be stored after 20 seconds without any action or with a short press on the middle button

• After 20 seconds without pressing any button, the display returns to the main screen, the evaporation
temperature in °C. The parameter menu is closed now, to go back to the parameter menu press again
upper button 5 seconds …

Quick start of the unit /
Refrigerant change

• Optyma Plus™ new generation is preset, depending on the compressor model and refrigerant type.
In the case of a “multi-refrigerant” compressor, the controller of the condensing unit is set for R404A
(see table on page3). If this factory setting ts for the requirement of your application, no controller
parameter must be changed.

• For a refrigerant change go into the parameter menu (press upper button 5 seconds)

• Select parameter “r12” (software main switch) with a short press on lower button

• Activate parameter “r12” with middle button and change the value to 0 (zero)

• Conrm the value with a short press on the middle button (the 3 LED’s start ashing)

• Go to the parameter “o30” (Refrigerant)

• Change the value to 3 (stands for R134a), or 17 (R507), or 20 (R407C), or 19 (R404A)

• Conrm the value with a short press on the middle button

• Select parameter “r12” again

• Change the value to 1 (one)

• Conrm the value with a short press on the middle button (the 3 LED-signs stop ashing and the con­densing unit will start if required)

• After 20 seconds the display returns to the evaporation temperature in °C, the new refrigerant and all
relevant parameters are changed

7FRCC.ES.010.A4.02

Manual Controller Installation

Pump Down - Function • A “pump-down” limit can be activated with the setting of parameter c33

• To avoid unwanted low pressure alarms, the setting ot this parameter should be higher than the low
pressure cut-out limit parameter c75, … e.g. below

0

meter c75

Day/Night - Function

Scroll: 0,5bar Recip: -0,3bar

Low pressure switch: Cut-Out

Scroll: 1,5bar Recip: 0,5bar

Low pressure switch: Cut-In

Low pressure cut-out limit: Para-

Scroll: 1,4bar Recip: 0,4bar

Scroll and Recip: 0,7bar

Dierential: Parameter c76

Scroll: 1,7bar Recip: 0,7bar

Pump down function: Param. c33

Scroll and Recip: 0,7bar

Dierential: Parameter c76

In some areas it may be necessary to reduce noise level during night time. This is possible with the “Day
/ Night” function of the Optyma Plus™ controller which limits the fan speed. For activation follow the
next steps …

• Activate the parameter menu (press upper button min. 5 sec.)

• Select parameter “r13” Night Oset (temperature oset related to condensing temperature setpoint
for daytime which is parameter “r29”)

• Push middle button and set the desired value, e.g. 005 for 5 Kelvin

• Conrm the value with a short press on the middle button. Do the same with the next parameters
which are required for the “Day / Night” - function …

• Select and set parameter “t17” Day start (hours), e.g. 006 for 06:00 a.m.

• Select and set parameter “t18” Night start (hours), e.g. 022 for 22:00 p.m.

• Select and set parameter “t07” Clock setting (hours), e.g. 011 for 11:xx a.m.

• Select and set parameter “t08” Clock setting (minutes), e.g. 035 for 11:35 a.m.

• Select and set parameter “t45” Clock setting (date), e.g. 010 for 10.xx.xx

• Select and set parameter “t46” Clock setting (month), e.g. 004 for 10.04.xx

• Select and set parameter “t47” Clock setting (year), e.g. 012 for 10.04.12

• All values will be stored with the middle button or after 20s without pressing any button

Service and Maintenance

Main Display

(Evaporating and Condensing
Temperature, Setpoint Tempera­ture Dierence)

Operating Parameters

8 FRCC.ES.010.A4.02

• The controller displays the evaporation temperature in °C (main screen)

• It will show the readout of the condensing temperature in °C after pressing short the lower button

• Pressing short the middle button, the setpoint of the temperature dierence between condensing
and ambient temperature appears which can be directly modied here by pressing the upper or lower
button.

• The display returns to main screen after a few seconds without any action on the buttons

• Operation conditions of the condensing unit can
be displayed in the parameter menu by select­ing parameters “U” … below some examples

u01 Condensing Pressure
u10 Status of DI1 (room thermostat)
u21 Superheat
U22 Condensing Temperature
U23 Evaporation Pressure
U24 Evaporation Temperature
U25 Ambient Temperature
U26 Discharge Temperature
U27 Suction Temperature

Manual Controller Installation

Alarm and Error Messages

Repair

Controller failure

(if the controller fails, there is a
possibility to run the condensing
unit in “manual” mode. Proceed as
follows)

• In case of “malfunctions” 3 small LED symbols
will ash on the controller’s screen. Acknowl­edge with a short press on upper button. Here
some examples below …

A2 Low Suction Pressure Alarm

Safety Input Alarm (DI3: High condensing

A17

/ low suction pressure)
A96 Discharge Gas Temperature High
E20 Condensing Pressure Transmitter Error
E31 Ambient Temperature Sensor Error
E32 Discharge Temperature Sensor Error
E33 Suction Gas Temperature Sensor Error
E39 Evaporating Pressure Transmitter Error

• See wiring diagrams on p. 4-5.

• Disconnect the condensing unit from power supply (turn hardware main switch o)

• Remove wire from controller terminal 22 (safety input DI3) and terminal 25 (room thermostat DI1) and
put them together

• Remove wire from controller terminal 24 (room thermostat DI1) and terminal 11 (compressor supply)
and put them together

• H1, H2, H3 : Remove wire 6* and connect it with terminal bridge for wire 11 and 24.

• H4 : Remove wire U2* from fan speed controller and connect it with wire 11 and 24.

• Remove wire from controller terminal 14 (crankcase heater) and connect it to compressor contactor K2
terminal 22

• Remove wire from controller terminal 12 (supply crankcase heater), extend this wire approximately
40cm and connect it to compressor contactor K2 terminal 21

• Pay attention: Remove the big terminal block from the controller or remove the complete controller

• Connect the condensing unit back to power supply (turn hardware main switch on)

Factory reset

(all factory parameters can be
restored by the following
procedure)

• Turn OFF the main power switch

• While holding simultaneously the up and down button, turn ON the main switch

• Message FAC is displayed, means “FACTORY RESET” restores factory settings

• After a short time message “typ” appears on the screen

• Activate parameter menu and go to parameter o61 (unit type)

• Enter the value 1 to 42 depending on the type of condensing unit (see table 1 on page 3)

• Store the entered value by pressing the middle button of the controller

• After 15 seconds without action the message “ref” appears on the screen

• Activate parameter menu and go to parameter o30 (refrigerant)

• Change the value to 3 (stands for refrigerant R134a), or 17 (R507), or 20 (R407C), or 19 (R404A)

• Store the entered value by pressing the middle button of the controller

• Go to parameter o67 (store values as factory setting)

• Change the value to “on”

• Validate the parameter entered by pressing the middle button of the controller

• After 15 seconds without action the message “OFF” appears on the screen

• Activate parameter menu and go to parameter r12 (main switch)

• Change the value to 1 (condensing unit will start if cooling demand from cold room controller)

• The “Day / Night” function must be reprogrammed too (see chapter Commissioning - Day/Night

- Function)

9FRCC.ES.010.A4.02