Danfoss NovoCon S, NovoCon M, NovoCon L, NovoCon XL Fact sheet

Fact sheet
Fact sheet
Data sheet
Headline Myriad Pro
Danfoss Digital Hydronics™
min. 18/18 pt max. 26/26 pt.
Modular hydronic HVAC 4.0 design solution with AB-QM, NovoCon® and Flow sensor
Fact sheet NovoCon® S, M, L, XL and Flow sensor
Novo Con® XLNovo Con® LNovo Con® S Novo Con® M
Introduction
Danfoss Digital Hydronics™ offers you a highly flexible, modular solution for hydronic HVAC 4.0 designs. The digitalization of HVAC systems opens a world of possibilities to increase energy efficiency and user comfort to new levels. To achieve this, it is highly important to establish a dynamic hydronic balance throughout the building. BMS connected digital actuators not only provide highly accurate temperature control, but their data inputs are also essential. Optional temperature and flow data expand the insights and allow continuous energy optimization. Danfoss Digital Hydronics™ covers all what is needed to establish a fully digital hydronic HVAC system. In this factsheet we describe how the different components in the solution are best combined. This is split into different application needs, based on required design flows.
For e.g. Terminal units up to DN 32, the combination consists of AB-QM (4.0) + NovoCon S +SonoSensor 30 For e.g. Air Handling Units up to DN 100, the combination exists of AB-QM + NovoCon M +SonoSensor 30 For e.g. Chillers and District cooling up to DN 250, the combination exists of AB- QM + NovoCon L/XL + SONO 3500 CT
Table of contents
1. NovoCon® S ............................................................................................3
1.1 Description ..................................................................................3
1.2 Ordering .......................................................................................3
1.3 Technical data ...........................................................................4
1.4 I/O points on NovoCon S ...................................................... 4
1.4.1 I/O cables ...............................................................................4
1.5 Temperature sensors.............................................................5
1.5.1 Immersed sensor ................................................................5
1.6SonoSensor 30 ...........................................................................6
1.6.1 Description ...........................................................................6
1.6.2 Technical specifications .................................................. 6
1.7 Cross reference table.............................................................7
1.8 Commissioning/connection of flow sensor to .........8
1.9 BACnet and Mo dbus ..............................................................9
1.9.1 Modbus registers ................................................................9
1.9.2 BACnet objects ....................................................................9
2. NovoCon® M ..........................................................................................11
2.1 Description .................................................................................11
2.2 Ordering .......................................................................................11
2.3 Technical data ...........................................................................12
2.4 I/O connecti ons on NovoCon® M .....................................12
2.5 Immersed sensor .....................................................................12
2.6SonoSensor 30 ...........................................................................13
2.6.1 Description ...........................................................................13
2.6.2 Technical specifications ..................................................13
2.7 Cross r eference table ............................................................14
2.8 Commissioning/connection of flow sensor to.........14
2.9 BACnet and Modbu s ..............................................................15
2.9.1 Modbus registers ...............................................................15
2.9.2 BACnet objects ................................................................... 16
3. NovoCon® L , XL ....................................................................................17
3.1 Description .................................................................................17
3.2 Ordering .......................................................................................17
3.3 Technical data ........................................................................... 18
3.4 I/O conn ections on NovoCon® L, XL ............................... 18
3.5 Immersed sensor .....................................................................19
3.6 SONO 3500 CT ........................................................................... 19
3.6.1 Description ...........................................................................19
3.6.2 Technical specifications ................................................. 20
3.7 Cross re ference table ........................................................... 20
3.8 Commissioning/connection of flow sensor to ........ 21
3.9 BACnet and Modbus ............................................................. 22
3.9.1 Modbus registers............................................................... 22
3.9.2 BACnet objects .................................................................. 23
2 | AM394433983821en-010103 © Danfoss | 2022.02
Fact sheet NovoCon® S, M, L, XL and Flow sensor
1. NovoCon® S
1.1 Description
1.2 Ordering
DN15 - DN32
With latest update on firmware for NovoCon®, flow sensor can be connected to NovoCon® actuator, for precise measurement of flow.
Flow sensor can be connected on any input on NovoCon®. Danfoss recommends using AI input,
so energy features can stay functional. NovoCon® S actuator can be used for solutions with sizes from DN15 to DN32.
AB-QM 4.0 threaded version (with test plugs and without test plugs) - External thread
With test
plugs
Code No. Code No.
003Z8200 003Z8220
003Z 8201 003 Z8221
003Z8203 003Z8223
Picture DN
15 LF
15 650
15 HF
20
20 HF
Typ e
Q
nom.
(l/h)
200
1,200 003Z8202 003Z8222 1,100 1,90 0 0 03Z8204 003Z8224
Ext. thread
(ISO 228/1)
G ¾A
G 1A
Without test
plugs
AB-QM threaded version (with test plugs and without test plugs) - External thread
With test
plugs
Code No. Code No.
00 3Z1214 0 03Z1204
-
00 3Z1215 003Z1205
-
Picture DN
25
25HF
32
32 HF
Typ e
Q
nom.
(l/h)
1,70 0 2,700 3,200 4,000
Ext. thread
(ISO 228/1)
G 1 ¼A
G 1 ½A
-
AB-QM 4.0 threaded version (with test plugs and without test plugs) - Internal thread
Typ e
Picture DN
15 LF 200
15 650 003Z 8301 003Z8321
15 HF 1,200 003Z 8302 003Z8322
20 1,100
20 HF 1,900 003Z8304 003Z8324
Temperature sensors
Typ e
Immersed Pt 1000 / Ø 5.2 mm / 1.5 m cable, MID Immersed Pt 1000 / Ø 5.2 mm / 3.0 m cable, MID
Q
nom.
(l/h)
Code No.
187F3 418
187F3419
Int. thread
(I SO 7/1)
Rp ½
Rp ¾
Accessories
Designation Code No.
Immersion brass-pockets, 35 mm, Ø 5.2 pair, MID. For pipes DN15-32
With test
plugs
Code No. Code No.
003Z8300 003Z8320
003Z8303 003Z8323
Without test
plugs
00 3Z1224
003Z1225
Without test
plugs
087G6053
AM394433983821en-010103 | 3© Danfoss | 2022.02
Fact sheet NovoCon® S, M, L, XL and Flow sensor
Red
AI:2 / 33220
Read / writeable via fieldbus
Read / writeable via fieldbus
AI:2 / 33220
1.3 Technical data
DN15 - DN32
Power supply range 24 V AC/DC, 50 / 60 Hz *
Power consumption
Protection class III safet y extra-low voltage
Control signal NovoCon® S
Impedance
Actuator sp eed selections (o pen to close) Stroke 7 mm Force 90 N Position accuracy ± 0.05 mm Ambient temp. range −10° C to 50° C Ambient humidity 98% r.h., non-condensing (according to EN 60730-1) Max. medium temp. 120 ° C Storage temp. range –40 to 70 °C Grade of enclosure IP 54 (IP 40 upside down) Weight 0.4 kg
* NovoCon® S is designe d to operate at power deviatio ns up to ±25%.
0-10 VDC, 0-5 VDC, 2-10 VDC, 5-10 VDC, 2-6 VDC, 6-10 VDC, 0-20 mA, 4-20 mA
Operating: 2.7 VA@24VAC / 1.2 W@24VDC
Standby: 1.8 VA@24VAC / 0.7 W@24VDC
BACnet MS/TP, Modbus RTU
Rin AI:0 >100 kΩ (V); 500 Ω (mA)
Rout AO: 1500 Ω
3 sec/mm, 6 sec/mm, 12 sec/mm, 24 sec/mm, Constant Time
BACnet data
Typ e Description
BACnet device profile BACnet Application Specific Controller (B-ASC) BACnet protocol BACnet Master Slave / Token Passing (MS/TP) BACnet baud rates supported
Auto baud rate detection* / 9600 bps / 19200 bps / 38400 bps / 56700 bps / 76800 bps / 115200bps
Modbus RTU data
Supported baud rates Supported transmission
modes
* Default
Auto baud rate detection* / 9600 bps / 19200 bps / 38400 bps / 56700 bps / 76800 bps / 115200bps
Parity: None (1-8-N-2) / Odd (1-8-O-1) / Even (1-8-E-1) / None (1-8-N-1) / Auto parity*
Data format: Parity (Start bit - Data bits - Parity - Stop bits)
1.4 I/O points on NovoCon S
1.4.1 I/O cable (003Z8612) or temperature cable
(003Z8613)
BACnet object / Modbus register
BACnet object / Modbus register
Black Blue Grey White Yellow
0-20mA
AI:0 / 33216
0-10V
0-10V
0-10V
AO:0 / 33286
10kΩ
AI:1 / 33218
0-10V
0-20mA
AI:0 / 33216
10kΩ
0-10V
AO:0 / 33286
AI:1 / 33218
Orange
Cable NovoCon® I/O
Red Power 24V (in/out) Black Blue Grey V/mA input signal
Yellow O-ring
White V output signal Yellow T1 or resistance input Orange T2 or resistance input
The red and black wires can be used to boost the power on the line. They may also be used to power external devices, a separate calculation must be made for available power.
Cable NovoCon® Temperature I/O
Blue O-ring
Power ground (in/out) Ground T1, T2, V/mA input & V output signal
Red Power 24V (in/out) Black
Power ground (in/out)
Blue
Ground T1, T2, V/mA input & V output signal Grey V/mA input signal White V output signal T1 T2
4 | AM394433983821en-010103 © Danfoss | 2022.02
Fact sheet NovoCon® S, M, L, XL and Flow sensor
1.5 Temperature sensors
1.5.1 Immersed sensor
Functional description
The sensor unit consists of a platinum element, the resistance value of wich, changes proportionally with the temperature.
Pt 1000 ohm sensor (1000 ohm at 0°C). The sensor is adjusted and meets the tolerance requirements of EN 60751 Class B. The accuracy of temperature measurement is approximately 0.5° in typical operating range. It is unlikely, that during calculation of ∆T, deviation of both sensors would be summed up. Therefore, it is estimated that ∆T measurement accuracy is 0.5° when the sensors are mounted correctly. It is not recommended to use longer wires on temperature sensors than 2m due to risk of electromagnetic interference. If long or thin wires are used it may be necessary to make an offset of the temperature reading in the BMS system.
Temperature sensors Installation Ty pe
Immersed (direct) or
in pocket (indirect)
Surface temperature sensor
Diameter
D (mm)
Pt 1000 Ø5.2 45 187F3 418
Length
L (mm)
Code no.
Sensors pockets Typ e Brass Code no.
Sensor
diameter
Length
(mm) Ø 5. 2
087G6053
L1 (mm ) 47
L (mm) 35
AM394433983821en-010103 | 5© Danfoss | 2022.02
Fact sheet NovoCon® S, M, L, XL and Flow sensor
1.6SonoSensor 30
1.6.1 Description
MID examination certificate no.: LT-1621-MI004-030
SonoSensor 30 is an ultrasonic flow sensor especially designed for heating, cooling or combined heating/cooling application in local and district energy systems. It can be used in conjunction with the type approved heating/ cooling energy calculator (e.g. Infocal 9) to form combined heating/cooling energy meter. SonoSensor 30 has been approved according to MID in accuracy class 2. The flow sensor can be mounted in both flow and return pipe.
Features
• Available in nominal flow rates qp 0.6, 1.0, 1.5,
2.5, 3.5, 6.0, 10.0, 15.0, 25.0, 40.0, and 60.0 m³/h
• Housings with thread (G3/4 to G2) or flange (DN20 to DN100) connections
• MID approval for ultrasonic flow sensor with dynamic range of 1:100 (qi:qp) in class 2
• Optional dynamic range of 1:250 in class 2 (with the exceptions of sensors qp 0.6 m3/h,
1.0 m3/h and 3.5 m3/h)
• Temperature range: 5 - 130 °C
• Operating pressure PN 16 or PN 25 bar
• Flow sensor with IP65 protection class and IP67 for heating/cooling application.
• Battery lifetime not less than 12 years
• Low pressure loss, insensitive to dirt
• No inlet or outlet restrictions up to DN50
• Short overload temperature up to 150 °C
1.6.2 Technical specifications
Diameter DN 15 DN 20 DN25, DN32
Connection type G1 G1¼
Overall length, mm 110
Flow rate
Nominal, m3/h 0.6 1.5 0.6 1. 5 2.5 1.5 2.5 3.5 6.0 Maximum, m3/h 1.2 3.0 1. 2 3.0 5.0 3.0 5.0 7 12 Minimum, l/h 6 6 15 6 6 15 10 25 15 10 25 35 24 60 Starting flow rate, l/h 3 3 3 5 5 17 12 Pressure loss at qp, mbar 70 17 1 90 58 94 72 198 40 100
Max. operating pressure
Flow sensor temp. range 5 to 130°C (short overload 150°C) Flow sensor to electronic
box cable length Medium Water quality with pH 7 to 9.5 Volume measuring cycles 1 second
Supply voltage
Battery lifetime Not less than 12 years Approval EN1434 class 2 Environmental class class C Ambient class E2 + M1 Protection class IP65 (IP67 for heating/cooling) Ambient operating temp. +5°C to +55°C Max. ambient humidity <93% rel. humidity
110 ;
165
3.6V DC Lithium batter y (AA-cell)/ Mains supply 24V AC/DC
Mains supply 230V AC (with external 230V to 24V AC transformer)
190 130 260
Thread 16 bar Flange 25 bar
1.2m up to DN32
2.5m up to DN40 to DN100
6 | AM394433983821en-010103 © Danfoss | 2022.02
Fact sheet NovoCon® S, M, L, XL and Flow sensor
1.7 Cross reference table AB-QM – Flow sensor - NovoCon® S:
Valve code Valve name
003Z8220 AB-Q M4 DN15 LF 0.2 m3/h thread 003Z8504 Novo Con® S 187F3771 S onoS30 DN15 Qp 0.6 m3/h thread
003Z 8221 A- BQM4 DN15 0.65 m3/h thread 003Z8504 N ovoCon® S 187F3771 SonoS30 D N15 Qp 0.6 m3/h thread
003Z8222 AB- QM4 DN15 HF 1.2 m3/h thread 003Z8504 N ovoCon® S 187F3772 SonoS30 D N15 Qp 1.5 m3/h thread
003Z8223 AB -QM4 DN20 1.1 m3/h thread 003Z8504 N ovoCon® S 187F3772 SonoS30 DN15 Qp 1.5 m3/h thread
003Z8224 AB -QM4 DN20 HF 1.9 m3/h thread 003Z850 4 NovoCon® S
003Z8320 AB-QM4 D N15 L F 0.2 m3/h int. thread 003Z8504 N ovoCon® S 187F3771 SonoS30 DN15 Qp 0.6 m3/ h thread
003Z8321 AB- QM4 DN15 0.65 m3/h int. thread 003Z8504 N ovoCon® S 187F3771 SonoS30 D N15 Qp 0.6 m3/h thread
003Z8322 AB -QM4 DN15 HF 1.2 m3/h int. thread 003Z85 04 No voCon® S 187F3772 SonoS30 DN15 Qp 1.5 m3/h thread
003Z8323 A B-QM4 DN20 1.1 m3/h int. thread 003Z8504 No voCon® S 187F3772 SonoS30 DN15 Qp 1.5 m3/h thre ad
003Z8324 AB- QM4 DN20 HF 1.9 m3/h int. thread 003Z85 04 No voCon® S 187F3772 SonoS30 DN15 Qp 1.5 m3/h thread
003 Z1204
003 Z1224 AB- QM DN25 HF 2.7 m3/h thread 003Z8504 N ovoCon® S 187F3773 SonoS30 DN20 Qp 2. 5 m3/h thread
003 Z1205 AB-Q M DN32 3.2 m3/h thread 003Z8504 NovoCon® S 187F3774 SonoS3 0 DN25 Qp 3.5 m3/h thread
003 Z1225 AB -QM DN32 HF 4.0 m3/h thread 003Z8504 N ovoCon® S 187F3774 SonoS30 DN25 Qp 3. 5 m3/h thread
AB-Q M DN25 1.7 m3/h thread 003Z8504
Valve
connection
Actuator
code
Actuator
name
NovoC on® S
* IO cable with sur face sensor (PT1000)
Flow
sensor
code
187F3772 SonoS30 D N15 Qp 1.5 m3/h thread
187F3773 SonoS30 DN20 Qp 2. 5 m3/h thread
Flow sensor name
sensor
connection
Flow
NovoCon S
cable
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
003Z8613* / /
003Z8612 187F 3418 087G6053
Temperature
sensor code
(PT1000)
Temperature pockets code
AM394433983821en-010103 | 7© Danfoss | 2022.02
Fact sheet NovoCon® S, M, L, XL and Flow sensor
1.8 Commissioning/ connection of flow sensor to:
NovoCon® S
NovoCon® S supports connection of flow sensor directly to NovoCon® IO cable. Flow sensor must be connected to AI and AO terminal. NovoCon must be set to digital mode (MSV:9/32810 = 2), output functionality set to Inactive (BV:3/32817 = 0) and value of output (AO:0/33286 = 10) on 10 V. You also need to select AI (MSV: 41/32821) input for connecting flow sensor.
To get right flow sensor value it is verry important to set right value of liters per pulse on NovoCon® (AV: 43/32864). Usually this is written on flow sensor specification sheet. If we would like to use flow sensor for calculating energy we must also change register MSV12/32814*.
AI
Cable NovoCon® I/O
Yellow O-ring
Red Power 24V (in/out)
SonoSensor 30
19 18
Terminal Nr. Description 18 Volume pulse putput (+) 19 Ground (-)
Black Power ground (in/out) Blue Ground T1, T2 V/mA input & V output signal Grey V/mA input signal White V output signal Yellow T1 or resistance input Orange T2 or resistance input
Object/Register Write/read value Description
MSV:9 / 32810 2: Digital mode Application mode BV:3 / 32817 0: Inactive Output feedback AO:0 / 33286 10 Value on output MSV:41 / 32821 3: Flow sensor AI input AV:43 / 32864 0,04 (depends on flow sensor) Pulse volume (liter/pulse) MSV:12 / 32814 3: ON, flow sensor on return pipe Energy counting method*
*Energy counting method MSV: 12 / 32814 State 1: Off NovoCon® S is not calculating energy. State 2: On, indicated flow NovoCon® S is calculating energy based on temperature difference between T1 and T2 and using indicated flow. State 3: On, flow sensor on return pipe NovoCon® S is calculating energy based on temperature difference between T1 and T2 and using flow from flow sensor installed on return pipe. State 4: On, flow sensor on supply pipe NovoCon® S is calculating energy based on temperature difference between T1 and T2 and using flow from flow sensor installed on supply pipe.
8 | AM394433983821en-010103 © Danfoss | 2022.02
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