Danfoss MR4, MR7 Installation guide

FLANGE MOUNT KITS FOR MR4-MR7
MOUNTING INSTRUCTIONS
DPD00962F 3
Document ID: DPD00962
Revision: F
Revision release date: 27.05.2019
GENERAL ............................................................................................................................................ 4
FLANGE MOUNT KIT FOR MR4 ........................................................................................................ 10
FLANGE MOUNT KIT FOR MR5 ........................................................................................................ 15
FLANGE MOUNT KIT FOR MR6 ........................................................................................................ 20
FLANGE MOUNT KIT FOR MR7 ........................................................................................................ 26
4 DPD00962F
FLANGE MOUNT KITS FOR MR4-MR7
MOUNTING INSTRUCTIONS
GENERAL
Using the optional Flange Mounting Kit, you can mount the AC drive through a cabinet wall or similar surface so that the control unit of the drive remains inside the cabinet.
The correct installation of the Flange Mounting Kit might affect the IP protection class of the AC drive. If the drive is protected according to an IP54/Type12, or the drive is supplied with the flange option at the factory, you only need to install the collars, as instructed. However, the power module of an IP21/Type1-protected drive will only become protected according to the IP54/Type12 on the rear side (see figure below), if all parts of the flange mounting kit are installed properly. The need for this has to be evaluated and these actions are explained in this guide.
Cabinet wall (or similar)
Front
IP00
Cabinet wall (or similar)
Rear IP54
Figure 1. Example of the flange mounting with MR9
9070_UK
DPD00962F 5
FLANGE MOUNT - MR4-MR7
Figure 6. presents the dimensions of the opening and the drive outline with the flange. Figures 2. -
5. present the dimensions of the drives with the flange mount option.
It is recommended that the embossed holes or self clinching nuts are used in the back plate for the drive mounting in order to guarantee the sealing.
190
128,0
134,0
77,0
18,5
32,8
357
341
186,99
285
101,6
Ø 7,0
152,0
122,0
72,1
15,0
24
39
11134_00
113
Figure 2. MR4, flange mount, dimensions
6 DPD00962F
11132_00
Ø 7,0
Ø 7
436,0
454,1
262,5
145,0
144,0
150,0
169,0
9
13
382
24
39
33
27,5
100
214,0
114
11,5
72,2
145,0
101,9
12,0
Figure 3. MR5, flange mount, dimensions
DPD00962F 7
11133_00
13,9
123,0
16,8 514,0
36,4
26,2
286,3 ± 20
229,0
106,0
Ø 7
2- Ø 4,0
115,5
196,0
12,0
18,0
6,0
184,0
220,0
195,0
201,0
Ø
7
101,9
566,0
580
232
72,2
355,6
Figure 4. MR6, flange mount, dimensions
8 DPD00962F
11135_00
230,0
51,2
35,2
720
192,5
197,5
660,0
680
192,5
102,1441,6
20,3
237
271,0
286
7,5
72,3
8- Ø 5,5
110,4
148,8
Figure 5. MR7, flange mount, dimensions
DPD00962F 9
Up
Flange outline
Cutout
11136_UK
Figure 6. Flange mount cutout and drive outline dimensions for MR4-MR7
Table 1. Flange mount cutout dimensions for MR4-MR7
Enclosure
size
A B C D E
MR4 315 137 357 152 24 MR5 408 152 454 169 23 MR6 541 203 580 220 23 MR7 655 240 680 286 13
10 DPD00962F
9266_00
M3.5x10
M4x12
M4x16
5
2
1
33
4
FLANGE MOUNT KIT FOR MR4
The parts needed in the installation:
1 = Top collar (70CMR00281)
2 = Bottom collar (70CMR00280)
3 = Side collars, 2 pcs (70CMR00282)
4 = Internal fan, (70CPE00132, 70CPE00056) depending on the control unit
5 = Sealing plugs, 3 pcs (70CMR00324)
Additionally:
8 pcs screws, size 4x16 (for the top and bottom collar mounting)
3 pcs screws, size 4x12 (for the side collar mounting)
2 pcs screws, size 3.5x10 (for the bottom collar mounting)
MR4 FLANGE MOUNTING
If your drive is IP21/Type1-protected and there is the risk that dust or other impurities in the cooling air might end up inside the control unit, start the mounting with actions described in steps 1 to 4.
If this is not needed, install the flange mounting kit proceeding directly to step 5. Note, in this case the rear will not be according to the IP54/Type12.
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