Danfoss MCH Control Handle/EDC Installation guide

Danfoss MCH Control Handle/EDC Installation guide

MCH Control Handle/EDC

Control Handles For

 

Electrical Displacement Controls (EDC)

BLN 95-9007-0101

Issued July 2017

DESCRIPTION

 

The MCHXXX Control Handle is intended for use in openloop systems controlling Danfoss hydrostatic pumps with an Electrical Displacement Control (EDC).

These Control Handles may also be used with an MCE101 Proportional Transmission Controller in pressure or horsepower limiting applications.

The Control Handle is designed to provide a remote manmachine interface. In addition to proportional operation of electrically controlled hydrostatics, switches may be incorporated to operate backup, alarm, brake, and neutral interlock circuits.

FEATURES

Choice of three mounting styles with or without water

Environmental hardened components designed for off-

 

resistant case.

 

road construction equipment.

Mechanical options include center lock, spring return,

• Optional switches in knobs.

 

friction held, and center detents.

• Optional cam operated switches.

• High torque handle actuation gives a realistic force feel.

Optional electrical cable and connectors.

Easy installation.

Shock and vibration resistant.

ORDERING INFORMATION

The following tabulation is the list of current standard production Control Handle models for EDCs. Behind each circuit (as described in the Electrical Characteristics section of this bulletin) is the mounting, knob, and actuation which are available as production models. For example, for the B1039 circuit there is MCH12AB1039, MCH41AB1039, and MCH51AB1039 in production. Other combinations may be possible. Consult factory for availability.

CIRCUIT

 

 

 

 

 

 

 

 

 

NUMBER

MOUNTING, KNOB AND ACTUATION

 

 

 

 

 

 

 

 

 

 

B1032

11A

11B

12A

12B

13B

21A

21B

21C 22A

 

22B

23A

26A

26B

29A

29B

31A

32B

40A

 

41A

41B

42A

42B

47A

48B

51A

51B

58A

 

 

 

B1035

11C 21C 29C 31C 41C 43C 51C 59C

 

 

 

 

 

 

 

 

 

 

 

B1039

11A

12A

41A

51A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B1042

11A

11B

12A

12B

21A

22A

22B

23A

25A

 

29B

41A

41B

42A

43B

48A

 

 

 

 

 

 

 

 

 

 

 

 

 

B3069

12A

22B

32B

41A

42A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B5087

11B

22B

41B

42B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B5093

11A

12B

22A

22B

41A

51B

 

 

 

 

 

 

 

 

 

 

 

 

 

C1033

11A

11B

12A

12B

13A

21A

21B

22A

22B

 

23A

29A

32B

41A

41B

42A

42B

43A

51A

 

51B

52A

52B

53A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CIRCUIT

 

 

 

 

 

 

 

 

 

NUMBER

MOUNTING, KNOB AND ACTUATION

 

 

 

 

 

 

 

 

 

 

 

C1065

22B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1067

11A

12B

21A

22A

22B

32A

41B

42B

 

 

 

 

 

 

 

 

 

 

 

C5168

11A

22B

32A

42B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D1029

11B

22B

29B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D1040

19A

21A

22B

31B

42B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D1043

11A

11B

12B

13A

13B

16B

21A

22B

23A

 

26B

29A

29B

32A

41A

41B

42B

51B

52B

 

 

 

 

 

 

 

 

 

 

D1058

11A

11B

12A

12B

21B

22A

22B

23A

41B

 

42B

45B

48A

52B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D1064

11A

11B

12A

12B

22A

22B

29B

41A

41B

 

42B

48A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

© Copyright 2017, Danfoss (US) Company. 1 All rights reserved. Contents subject to change.

ORDERING INFORMATION (continued)

CIRCUIT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CIRCUIT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NUMBER

MOUNTING, KNOB AND ACTUATION

 

 

NUMBER

MOUNTING, KNOB AND ACTUATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D1073

11B

12B

21A

21B

22B

23B 31B 41B 51B

 

 

 

M1068

11A

11B

12B

13A

21A

21B

22A 22B 28A

 

 

52B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29B

41B

42A

42B

48A

51B

52A 58B 59A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D1077

21A

21B

22B

41B

51A

51B

 

 

 

 

 

 

 

 

M1083

11A

12B

19A

21A

22B

41A

51A 51B 52B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D1082

13A

21A

21B

22B

42B

 

 

 

 

 

 

 

 

 

 

M1101

11B

12B

21A

22A

22B

41B

42B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D1089

42B

51B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M1112

22B

31B

41B

52B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D2155

48A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M1122

21A

22B

41B

42B

48A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D3059

11B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M1167

21A

32B

42B

51B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D5129

11A

11B

22B

41A

41B

 

 

 

 

 

 

 

 

 

 

M1169

22B

41B

45B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L2171

11A

11B

12A

12B

19A

21A 22B 42B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MCHXXX ORDERING SPECIFICATION CHART

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M C H

X

 

 

X X X

 

 

X

 

 

X X X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOUNTING

 

TYPE OF

 

 

HANDLE

ELECTRICAL

 

CONNECTOR

 

 

 

 

SEE

 

 

 

 

 

 

 

 

 

 

CONTROL KNOB

 

ACTUATION CHARACTERISTICS

 

 

 

 

 

 

 

 

ORDERING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INFORMATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SECTION

 

 

 

MOUNTING

1Base (surface) mount aluminum case

2Top mount (drop-in) with plastic case

3Top mount (drop-in) without plastic case

4Panel mount with plastic case

5Panel mount without plastic case

TYPE OF CONTROL KNOB

1Non-locking

2Center lock

3Push button in knob

4Tron maintained rocker switch (obsoleted)

5Non-locking, no knob

63-position maintained rocker switch in knob

7Tron momentary rocker switch (obsoleted)

8Special (no handle or knob)

93-position momentary rocker switch in knob C Maintained rocker and trigger switch

D Momentary rocker and lever switch E Momentary rocker and trigger switch

HANDLE ACTUATION

ASpring-return, bi-directional

BFriction held, bi-directional

CFriction held, uni-directional

DSpecial (friction held, center detent only, no brake)

ESpring return, uni-directional (one direction blocked, 30° movement)

ELECTRICAL CHARACTERISTICS

AProportional, no switches

BProportional, 12 Vdc center-off switch

CProportional, 24 Vdc center-off switch

DProportional, center-off and auxiliary switch

LElectronic PWM auxiliary switching

M3-switches

N

4-switches

P

5-switches

R

2-switches

XSpecial

YSpecial

ZSpecial

CONNECTOR

1Terminal strip internal

2Pigtail 60 inch with no connector

3Pigtail with unsealed Packard connector

4Pigtail with both halves of unsealed Packard connector

5Sealed Packard connector with mating half

6Sealed Packard connector 4-pin male and female

7Pigtail with sealed Packard connector

8Pigtail sealed Deutsch connector

9No connector / terminal strip

BLN 95-9007-0101

2

TECHNICAL DATA

ELECTRICAL SPECIFICATIONS

OPERATING VOLTAGE RANGE

11-15 Vdc

(12

Volt models)

10 Vdc

(12 Volt proportional transmission controller

 

models)

22-30 Vdc

(24

Volt models)

20 Vdc

(24

Volt proportional transmission control-

ler models)

LOAD RESISTANCE 15-30 Ω

Danfoss single and dual-coil Electrical Displacement Controls.

AUXILIARY SWITCH CURRENT CAPABILITY V3L Microswitch (cam actuated)

3-amp, inductive at 28 Vdc

SM Microswitch (cam actuated) 2.5-amp, inductive at 28 Vdc

Rocker Switch (in knob) 2-amp, inductive at 28 Vdc

Push button Switch (in knob) 5-amp, inductive at 28 Vdc

MECHANICAL SPECIFICATIONS

HANDLE STROKE:

±30°

60° total travel

SPRING TORQUE

11 ± 4-in./lb. (1.2 ± 0.4-N-m) at center break away 18 ± 6-in./lb. (2.0 ± 0.7-N-m) at full stroke

DETENTE TORQUE (over & above friction drag): 10-in./lb. (1.1-N-m)

FRICTION DRAG:

13.5 ± 3-in./lb. (1.5 ± 0.3-N-m)

Friction is adjusted at brake assembly with a 5/32 English Allen wrench and 3/8 open-ended wrench.

MOUNTING, TYPE OF KNOB, HANDLE ACTUATION

A wide range of options to the basic Control Handle allows it be custom-tailored to each application. See Ordering Specification chart in Ordering Information.

MOUNTING (See Dimension Drawing)

1.BASE OR SURFACE MOUNT

Connection is via four screws to the flanges on the bottom of the metal case.

2.TOP MOUNT WITH CASE

Connection is via two screws to an enlarged mounting plate. Top mounting allows the entire handle to be removed from above the panel. The case is made of black nylon plastic.

3.TOP MOUNT WITHOUT CASE Same as 2, but without case.

4.PANEL MOUNT WITH CASE

Connection is via four screws to the top plate that holds the boot in place. The case is made of black nylon plastic.

5.PANEL MOUNT WITHOUT CASE Same as 4, but without case.

TYPE OF CONTROL KNOB (See Dimension Drawing)

1.NON-LOCKING

The non-locking handle has a standard ball knob. The friction-held handle detents with a spring-loaded ball to indicate null, while the spring-return handle has a springpreload indicating null.

2.CENTER-LOCK

The center-lock handle has a cylindrical knob and provides a positive center-lock that unlatches when the operator pulls up on the knob.

3.NON-LOCKING, AUXILIARY SWITCH

This knob is teardrop shaped, with an auxiliary momentary push button switch on top. The switch is wired through the handle shaft to the body with three wires (common, normally open and normally closed).

5.NON-LOCKING, NO KNOB

The customer provides has own customized knob.

6.THREE POSITION MAINTAINED ROCKER SWITCH IN KNOB

The cylindrical knob has a boot covering the three position switch in the knob. The switch, wired through the handle, is used for auxiliary functions.

9.THREE POSITION MOMENTARY ROCKER SWITCH IN KNOB

This is the same as 6, but the switch returns to the center position when released.

BLN 95-9007-0101

3

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