Danfoss MCH Control Handle/EDC Installation guide

DESCRIPTION
The MCHXXX Control Handle is intended for use in open­loop systems controlling Danfoss hydrostatic pumps with an Electrical Displacement Control (EDC). These Control Handles may also be used with an MCE101 Proportional Transmission Controller in pressure or horsepower limiting applications.
The Control Handle is designed to provide a remote man­machine interface. In addition to proportional operation of electrically controlled hydrostatics, switches may be incor­porated to operate backup, alarm, brake, and neutral inter­lock circuits.
FEATURES
Control Handles For Electrical Displacement Controls (EDC)
BLN
95-9007-0101
Issued
July 2017
• Choice of three mounting styles with or without water
resistant case.
• Mechanical options include center lock, spring return,
friction held, and center detents.
• High torque handle actuation gives a realistic force feel.
• Easy installation.
• Shock and vibration resistant.
• Environmental hardened components designed for off-
road construction equipment.
• Optional switches in knobs.
• Optional cam operated switches.
• Optional electrical cable and connectors.
ORDERING INFORMATION
The following tabulation is the list of current standard production Control Handle models for EDCs. Behind each circuit (as described in the Electrical Characteristics section of this bulletin) is the mounting, knob, and actuation which are available as production models. For example, for the B1039 circuit there is MCH12AB1039, MCH41AB1039, and MCH51AB1039 in production. Other combinations may be possible. Consult factory for availability.
CIRCUIT NUMBER MOUNTING, KNOB AND ACTUATION
B1032 11A 11B 12A 12B 13B 21A 21B 21C 22A
22B 23A 26A 26B 29A 29B 31A 32B 40A 41A 41B 42A 42B 47A 48B 51A 51B 58A
B1035 11C 21C 29C 31C 41C 43C 51C 59C
CIRCUIT NUMBER MOUNTING, KNOB AND ACTUATION
C1065 22B
C1067 11A 12B 21A 22A 22B 32A 41B 42B
C5168 11A 22B 32A 42B
B1039 11A 12A 41A 51A
B1042 11A 11B 12A 12B 21A 22A 22B 23A 25A
29B 41A 41B 42A 43B 48A
B3069 12A 22B 32B 41A 42A
B5087 11B 22B 41B 42B
B5093 11A 12B 22A 22B 41A 51B
C1033 11A 11B 12A 12B 13A 21A 21B 22A 22B
23A 29A 32B 41A 41B 42A 42B 43A 51A 51B 52A 52B 53A
D1029 11B 22B 29B
D1040 19A 21A 22B 31B 42B
D1043 11A 11B 12B 13A 13B 16B 21A 22B 23A
26B 29A 29B 32A 41A 41B 42B 51B 52B
D1058 11A 11B 12A 12B 21B 22A 22B 23A 41B
42B 45B 48A 52B
D1064 11A 11B 12A 12B 22A 22B 29B 41A 41B
42B 48A
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© Copyright 2017, Danfoss (US) Company.
All rights reserved. Contents subject to
change.
ORDERING INFORMATION
(continued)
CIRCUIT NUMBER MOUNTING, KNOB AND ACTUATION
D1073 11B 12B 21A 21B 22B 23B 31B 41B 51B
52B
D1077 21A 21B 22B 41B 51A 51B
D1082 13A 21A 21B 22B 42B
D1089 42B 51B
D2155 48A
D3059 11B
D5129 11A 11B 22B 41A 41B
L2171 11A 11B 12A 12B 19A 21A 22B 42B
MCHXXX ORDERING SPECIFICATION CHART
M C H
X XXX X X X X
CIRCUIT NUMBER MOUNTING, KNOB AND ACTUATION
M1068 11A 11B 12B 13A 21A 21B 22A 22B 28A
29B 41B 42A 42B 48A 51B 52A 58B 59A
M1083 11A 12B 19A 21A 22B 41A 51A 51B 52B
M1101 11B 12B 21A 22A 22B 41B 42B
M1112 22B 31B 41B 52B
M1122 21A 22B 41B 42B 48A
M1167 21A 32B 42B 51B
M1169 22B 41B 45B
TYPE OF
CONTROL KNOB
HANDLE
ACTUATION
MOUNTING
1 Base (surface) mount aluminum case 2 Top mount (drop-in) with plastic case 3 Top mount (drop-in) without plastic case 4 Panel mount with plastic case 5 Panel mount without plastic case
TYPE OF CONTROL KNOB
1 Non-locking 2 Center lock 3 Push button in knob 4 Tron maintained rocker switch (obsoleted) 5 Non-locking, no knob 6 3-position maintained rocker switch in knob 7 Tron momentary rocker switch (obsoleted) 8 Special (no handle or knob) 9 3-position momentary rocker switch in knob C Maintained rocker and trigger switch D Momentary rocker and lever switch E Momentary rocker and trigger switch
HANDLE ACTUATION
A Spring-return, bi-directional B Friction held, bi-directional C Friction held, uni-directional D Special (friction held, center detent only, no brake) E Spring return, uni-directional (one direction
blocked, 30° movement)
ELECTRICAL
CHARACTERISTICS
CONNECTORMOUNTING SEE
ORDERING
INFORMATION
SECTION
ELECTRICAL CHARACTERISTICS
A Proportional, no switches B Proportional, 12 Vdc center-off switch C Proportional, 24 Vdc center-off switch D Proportional, center-off and auxiliary switch L Electronic PWM auxiliary switching M 3-switches N 4-switches P 5-switches R 2-switches X Special Y Special Z Special
CONNECTOR
1 Terminal strip internal 2 Pigtail 60 inch with no connector 3 Pigtail with unsealed Packard connector 4 Pigtail with both halves of unsealed Packard
connector
5 Sealed Packard connector with mating half 6 Sealed Packard connector 4-pin male and female 7 Pigtail with sealed Packard connector 8 Pigtail sealed Deutsch connector 9 No connector / terminal strip
BLN 95-9007-0101
2
TECHNICAL DATA
ELECTRICAL SPECIFICATIONS
OPERATING VOLTAGE RANGE
11-15 Vdc (12 Volt models) 10 Vdc (12 Volt proportional transmission controller
models) 22-30 Vdc (24 Volt models) 20 Vdc (24 Volt proportional transmission control-
ler models)
LOAD RESISTANCE
15-30 Danfoss single and dual-coil Electrical Displacement Controls.
AUXILIARY SWITCH CURRENT CAPABILITY
V3L Microswitch (cam actuated) 3-amp, inductive at 28 Vdc
SM Microswitch (cam actuated)
2.5-amp, inductive at 28 Vdc
Rocker Switch (in knob) 2-amp, inductive at 28 Vdc
Push button Switch (in knob) 5-amp, inductive at 28 Vdc
MECHANICAL SPECIFICATIONS
HANDLE STROKE:
±30°
60° total travel
SPRING TORQUE
11 ± 4-in./lb. (1.2 ± 0.4-N-m) at center break away 18 ± 6-in./lb. (2.0 ± 0.7-N-m) at full stroke
DETENTE TORQUE (over & above friction drag):
10-in./lb. (1.1-N-m)
FRICTION DRAG:
13.5 ± 3-in./lb. (1.5 ± 0.3-N-m) Friction is adjusted at brake assembly with a 5/32 English Allen wrench and 3/8 open-ended wrench.
MOUNTING, TYPE OF KNOB, HANDLE ACTUATION
A wide range of options to the basic Control Handle allows it be custom-tailored to each application. See Ordering Speci­fication chart in Ordering Information.
MOUNTING (See Dimension Drawing)
1. BASE OR SURFACE MOUNT Connection is via four screws to the flanges on the bottom of the metal case.
2. TOP MOUNT WITH CASE Connection is via two screws to an enlarged mounting plate. Top mounting allows the entire handle to be removed from above the panel. The case is made of black nylon plastic.
3. TOP MOUNT WITHOUT CASE Same as 2, but without case.
4. PANEL MOUNT WITH CASE Connection is via four screws to the top plate that holds the boot in place. The case is made of black nylon plastic.
5. PANEL MOUNT WITHOUT CASE Same as 4, but without case.
TYPE OF CONTROL KNOB (See Dimension Drawing)
1. NON-LOCKING The non-locking handle has a standard ball knob. The friction-held handle detents with a spring-loaded ball to indicate null, while the spring-return handle has a spring­preload indicating null.
2. CENTER-LOCK The center-lock handle has a cylindrical knob and pro­vides a positive center-lock that unlatches when the operator pulls up on the knob.
3. NON-LOCKING, AUXILIARY SWITCH This knob is teardrop shaped, with an auxiliary momen­tary push button switch on top. The switch is wired through the handle shaft to the body with three wires (common, normally open and normally closed).
5. NON-LOCKING, NO KNOB The customer provides has own customized knob.
6. THREE POSITION MAINTAINED ROCKER SWITCH IN KNOB The cylindrical knob has a boot covering the three position switch in the knob. The switch, wired through the handle, is used for auxiliary functions.
9. THREE POSITION MOMENTARY ROCKER SWITCH IN KNOB This is the same as 6, but the switch returns to the center position when released.
BLN 95-9007-0101
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