Danfoss MCB 152 Fact sheet

Fact Sheet

VLT® Safety Option MCB 152

The VLT® Safety Option MCB 152 operates the safety functions of a frequency converter via the PROFIsafe fieldbus. It improves flexibility by connecting safety devices within a plant.

The MCB 152 is a preferred choice for highly flexible machines with modular and variable quantity of safety zones in any manufacturing production line. Central and decentral drives located at different machinery cells can easily be interconnected with the PROFIsafe safety fieldbus. This interconnection enables activation of Safe Torque Off (STO) irrespective of where a hazard occurs. The safety functions of the

MCB 152 are implemented according to

EN IEC 61800-5-2.

PROFIsafe

functionality certified by PNO

Fieldbus Safe Torque Off (STO) with VLT® AutomationDrive

The MCB 152 supports PROFIsafe functionality to activate integrated safety functions of the VLT® AutomationDrive from any PROFIsafe host, up to

Safety Integrity Level SIL 2 according to EN IEC 61508 and EN IEC 62061

Performance Level PL d, Category 3 according to EN ISO 13849-1

Fieldbus profiles like PROFIsafe, PROFIdrive and FC-Profile are elements of the PROFINET fieldbus. This permits the transmission of standard and safetyrelated data on a single bus cable.

The existing network infrastructure is optimally utilised, since no separate cabling is required.

PROFIsafe device

The combination of VLT® Safety Option MCB 152, VLT® PROFINET MCA 120 fieldbus option and VLT® AutomationDrive FC 302 constitutes a PROFIsafe device.

Purchase the drive fully-configured from the factory, or retrofit options in the field – whatever is the best fit for your business.

Feature

Standard safety option integrated in the VLT® AutomationDrive FC 302

– confi gurable in the Drive Confi gurator

Two confi gurable safe digital inputs (NC-NC or antivalent)

One safe output (S37)

PROFIsafe device

(in combination with MCA 120)

Easy to retrofi t – fi ts B option slot of VLT® AutomationDrive FC 302

GSD fi les that are easy to incorporate in Step 7 and TIA Portal

Benefit

Provides the safety function STO (Safe Torque O )

Fewer safe I/O cards are required in the PLC

Reduced wiring due to decentralisation

Simple selection, confi guration, project planning, and installation

Easy to confi gure via the MCT 10 safe plug-in

Connect door switches or emergency stop switches directly to the drive

Select whether the inputs directly activate the STO, or if the failsafe controller monitors the safe inputs for use in its failsafe program

Enables control of external devices that are not connected with PROFIsafe

Usable in a wide range of safety applications

More advanced functions can be implemented by programming the safety PLC, for example guard interlocking, two-hand control or SS1

Increased plant availability possible by formation of safe I/O groups

High level of fl exibility when expanding plants

Drives already running on PROFINET are easy to upgrade to PROFIsafe

E cient programming and commissioning

Ordering number: 130B9860, VLT® Safety Option MCB 152, coated

PROFINET and PROFIsafe are registered trademarks of the PROFIBUS User Organisation PNO (PROFIBUS Nutzerorganisation e.V)

www.vlt-drives.danfoss.com

Danfoss MCB 152 Fact sheet

To customise the safety application, adapt the settings of safety parameters. To configure via software, use the

VLT® Motion Control Tool MCT 10 safe plug-in.

Convenient PC-based MCT 10 user interface.

Easy integration

Fail-safe controllers, fail-safe I/O, and fail-safe drives permit the

implementation of safety requirements in every machine. The PROFIsafe device extends the advantages of functional safety to the next level of flexibility.

It enables extension from an isolated safety device to interconnecting and cooperating safety-related devices within a plant.

Specifications

Digital inputs

Number of digital inputs

Input voltage range

Input voltage, logic 0

Input voltage, logic 1

Input voltage (maximum)

Input current (minimum)

Input resistance

Galvanic isolation

Short circuit-proof

Input pulse recognition time (min) Discrepancy time (min)

Cable length

Digital output (Safe output)

4 (2 x 2-channel digital safety input)

0-24 V DC

<5 V DC > 12 V DC 28 V DC

6 mA @ Vin = 24 V Approximately 4 kΩ No

Yes 3 ms 9 ms

<30 m (screened or unscreened cable) > 30 m (screened cable)

Number of outputs

1

Output voltage low

< 2 V DC

Output voltage high

> 19.5 V DC

Output voltage (maximum)

24.5 V DC

Maximum output current (@24 V)

< 100 mA

Maximum output current (@0 V)

< 0.5 mA

Galvanic Isolation

No

Diagnostic test pulse

300 us

Short circuit-proof

Yes

Cable length

< 30 m (screened cable)

24 V supply output

 

Supply voltage

24 V DC

(Voltage tolerance: +0.5 V DC to -4.5 V DC)

 

Maximum output current

150 mA

Short circuit-proof

Yes

Cable length

< 30 m (screened or unscreened cable)

> 30 m (screened cable)

 

Certifications

 

Safety Integrity Level up to SIL 2 according to EN IEC 62061, EN IEC 61508 standard (parts 1, 2 and 3) Performance level up to PL “d” and Category 3 according to EN ISO 13849-1

PROFIBUS User Organisation PNO (PROFIBUS Nutzerorganisation e.V)

Certifi cate No. Z20125

STOP

The MCB 152 provides full flexibility to connect safety switches, light curtains or door switches where they are most optimally located.

STOP

Danfoss VLT Drives, Ulsnaes 1, DK-6300 Graasten, Denmark, Tel. +45 74 88 22 22, Fax +45 74 65 25 80, www.danfoss.com/drives, E-mail: info@danfoss.com

DKDD.PFO.613.A4.02

© Copyright Danfoss Power Electronics | Danfoss VLT Drives PE-MSMBM | November 2014

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