Danfoss MCB 101 Installation guide

Installation Guide
VLT® General Purpose I/O MCB 101
VLT® AutomationDrive FC 361
1 Overview
1.1 Introduction
This instruction describes the VLT® General Purpose I/O MCB 101 for use in the VLT® AutomationDrive FC 361, expanding the number of inputs/outputs in the drive.
The VLT® General Purpose I/O MCB 101 includes 3 digital inputs, 2 analog inputs, 2 digital outputs, and 1 analog output.
VLT® General Purpose I/O MCB 101.
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Installation Guide | VLT® General Purpose I/O MCB 101
2 Safety
2.1 Safety Precautions
WARNING
DISCHARGE TIME
The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are off.
Failure to wait the specified time after power has been removed before performing service or repair work could result in death or serious injury.
Stop the motor.
-
Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and
-
DC-link connections to other drives.
Wait for the capacitors to discharge fully. The minimum waiting time is specified in table Discharge time and is also visible
-
on the nameplate on top of the drive.
Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors
-
are fully discharged.

Safety

Table 1: Discharge Time
Voltage [V] Power range [kW (hp)] Minimum waiting time (minutes)
380–480 90–315 kW (125–450 hp) 20
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Control card
CPU
CPU
0 V 24 V
CAN BUS
General purpose I/O option MCB 101
0 V 24 V
DIG IN
R =5 kohm
IN
DIG & ANALOG OUT
ANALOG IN
R =10 kohm
IN
X 30/ 1 2 3 4 5 6 7 8 9 10 11 12
COM DIN
DIN 7
DIN 8
DIN 9
GND (1)
DOUT 3
0/24 VDC
AOUT 2
0/24 VDC
AOUT 4
0/4-20mA
24 V
GND (2)
AIN 3
AIN 4
≥ 600 ohm
≥ 600 ohm
< 500 ohm
0-10 VDC
0-10 VDC
0 V 24 V DC
24 V DC 0 V
PLC (NPN)
PLC (PNP)
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Installation Guide | VLT® General Purpose I/O MCB 101

General Technical Data

3 General Technical Data
3.1 Galvanic Isolation
Digital/analog inputs are galvanically isolated from other inputs/outputs on the VLT® General Purpose I/O MCB 101 and in the control card of the drive.
Digital/analog outputs in the VLT® General Purpose I/O MCB 101 are galvanically isolated from other inputs/outputs on the VLT® General Purpose I/O MCB 101, but not from those on the control card of the drive.
Illustration 1: Principle Diagram
3.2 Digital Inputs - Terminal X30/1-4
Parameters for set-up: parameter 5-16 Terminal X30/2 Digital Input, parameter 5-17 Terminal X30/3 Digital Input, and parameter 5-18 Terminal X30/4 Digital Input.
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Installation Guide | VLT® General Purpose I/O MCB 101
Table 2: Technical Data of Digital Inputs
Number of digital inputs Voltage level Voltage levels Input impedance Maximum load
General Technical Data
3 0–24 V DC PNP type:
Common = 0 V
Logic 0: input < 5 V DC
Logic 0: input > 10 V DC
NPN type:
Common = 24 V
Logic 0: input > 19 V DC
Logic 0: input < 14 V DC
Approximately 5 kΩ ± 28 V continuous
± 37 V in minimum 10 s
3.3 Analog Voltage Inputs - Terminal X30/10-12
Parameters for set-up: parameter group 6-3* Analog Input 3, parameter group 6-4* Analog Input 4, and parameter 16-75 Analog In X30/11.
Table 3: Technical Data of Analog Voltage Inputs
Number of analog voltage inputs Standardized input signal Input impedance Resolution Maximum load
2 0–10 V DC Approximately 5 kΩ 10 bits ± 20 V continuously
3.4 Digital Outputs - Terminal X30/5-7
Parameters for set-up: parameter 5-32 Term X30/6 Digi Out (MCB 101) and parameter 5-33 Term X30/7 Digi Out (MCB 101).
Table 4: Technical Data of Digital Outputs
Number of digital outputs Output level Tolerance Maximum load
2 0 or 24 V DC ± 4 V ≥ 600 Ω
3.5 Analog Outputs - Terminal X30/5+8
Parameters for set-up: parameter group 6-6* Analog Output 2 and parameter 16-77 Analog Out X30/8 [mA].
Table 5: Technical Data of Analog Outputs
Number of analog outputs Output signal level Tolerance Maximum load
1 0/4–20 mA ± 0.1 mA < 500 Ω
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8-9mm
2mm
Installation Guide | VLT® General Purpose I/O MCB 101
4 Installation
4.1 Mounting the Control Cables
Procedure
1. Make sure that the power to the drive is disconnected.
2. Remove the front cover from the drive.
3. Remove the LCP (local control panel) or blind cover, and then remove the LCP cradle from the drive.
4. Fit the VLT® General Purpose I/O MCB 101 option card into slot B.
5. Connect the control cables and relieve the cable by the enclosed cable strips.

Installation

Illustration 2: Mounting the Cables
6. Remove the knock out in the LCP cradle, so that the option fits under the LCP cradle.
7. Fit the LCP cradle.
8. Fit the LCP or blind cover in the LCP cradle.
9. Fit the front cover on the drive.
10. Connect power to the drive.
11. Set up the input/output functions in the corresponding parameters according to the technical data.
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Installation Guide | VLT® General Purpose I/O MCB 101
Installation
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Danfoss A/S Ulsnaes 1 DK-6300 Graasten vlt-drives.danfoss.com
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MI06W102
AN274236124990en-000101/ 130R0857
*MI06W102*
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