MAKING MODERN LIVING POSSIBLE
Operating Instructions
VLT® DeviceNet Converter MCA 194
VLT® AutomationDrive FC 302 • VLT® 5000
www.danfoss.com/drives
Contents Operating Instructions
Contents
1 Introduction
1.1 Purpose of the Manual
1.2 Additional Resources
1.3 Product Overview
1.4 Constraints
1.4.1 Software Versions 3
1.4.2 Relations 3
1.4.3 Hardware 4
1.4.4 Performance 5
1.5 Abbreviations
2 Safety
2.1 Safety Symbols
2.2 Qualified Personnel
2.3 Safety Precautions
3 Installation
3.1 Connecting the Bus Line
3
3
3
3
3
5
6
6
6
6
8
8
3.2 Mechanical Installation
3.3 EMC Precautions
4 Commissioning
4.1 Configure the DeviceNet Network
4.1.1 Setting the DeviceNet Address using the Hardware Switches 11
4.1.2 Setting the DeviceNet Address via 10-02 MAC ID 11
4.1.3 Start-up 12
4.2 LED Behaviour
4.3 Initialisation
5 Parameter Mapping Lists
5.1 VLT® 5000 Parameter Group 0
5.2 VLT® 5000 Parameter Group 1
5.3 VLT® 5000 Parameter Group 2
5.4 VLT® 5000 Parameter Group 3
5.5 VLT® 5000 Parameter Group 4
5.6 VLT® 5000 Parameter Group 5
8
10
11
11
12
13
14
14
16
19
22
30
35
5.7 VLT® 5000 Parameter Group 6
5.8 VLT® 5000 Parameter Group 7
5.9 VLT® 5000 Parameter Group 8
5.10 VLT® 5000 Parameter Group 9
MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved. 1
37
39
40
41
Contents Operating Instructions
6 Troubleshooting
6.1 Step-by-step Troubleshooting
Index
43
43
44
2 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102
Introduction
1 Introduction
Operating Instructions
1
1
1.1 Purpose of the Manual
These Operating Instructions provide information for
installing and configuring the DeviceNet Converter option
MCA 194. The Operating Instructions also contain the
parameter mapping lists and troubleshooting information.
First-time users can find the most essential information for
quick installation and set-up in:
Chapter 1.3 Product Overview
•
Chapter 1.4 Constraints
•
Chapter 3 Installation
•
For more detailed information including the full range of
set-up options and diagnosis tools, refer to:
Chapter 4 Commissioning
•
Chapter 5 Parameter Mapping Lists
•
VLT® is a registered trademark.
1.2 Additional Resources
The following literature is available for the FC 300 series:
VLT® AutomationDrive Operating Instructions
•
VLT® AutomationDrive Design Guide
•
VLT® AutomationDrive Programming Guide
•
Supplementary publications and manuals are available for
download. See www.danfoss.com/BusinessAreas/DrivesSo-
lutions/Documentations/VLT+Technical+Documentation.htm
for listings.
1.3
Product Overview
The MCA 194 DeviceNet Converter is a DeviceNet option
when installed in VLT® AutomationDrive FC 302. It
emulates the DeviceNet commands of a VLT® 5000 in a
DeviceNet network.
NOTICE
Some parameters in the VLT® 5000 are not supported in
the FC 302 and some FC 302 parameters cannot be
accessed via the DeviceNet converter option MCA 194.
Refer to chapter 5 Parameter Mapping Lists for more
information. If a write request is attempted to a
parameter selection not supported, the frequency
converter discards the value and issues a positive reply.
Only parameters and functions described in this manual
are supported.
NOTICE
The replacement frequency converter must match the
power size of the motor for optimal performance. In
some cases a bigger frequency converter may be needed
to replace the VLT® 5000. Make sure that the brake
resistor matches the new frequency converter.
Make sure that the new frequency converter meets the
local regulations concerning the machinery directive,
prefuses, and other appropriate regulations.
NOTICE
Observe local rules and regulations when replacing
frequency converter in existing installations.
1.4 Constraints
1.4.1 Software Versions
VLT® AutomationDrive FC 302 with firmware
•
version 6.54 or higher.
The MCA 194 DeviceNet Converter firmware is
•
based on a VLT® 5000 software version 3.9x and
DeviceNet software version 2.x.
Relations
1.4.2
This manual relates to the following hardware:
VLT® DeviceNet Converter option MCA 194, type
With this DeviceNet converter option the FC 302 reacts as
a VLT® 5000 on the DeviceNet network. Changes to PLC
programming or re-configuration are normally not
necessary.
The FC 302 identifies itself as a VLT® 5000 on the
DeviceNet network. For example, a write command to
ramp-up time in VLT® 5000 is automatically linked to the
corresponding ramp-up time parameter in VLT
AutomationDrive FC 302.
MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved. 3
®
•
no. 130B5601
VLT® General I/O option MCB 101, type no.
•
130B1125 (uncoated), 130B1212 (coated)
VLT® External 24 Volt DC Supply MCB 107, type
•
no. 130B1108 (uncoated), 130B1208 (coated)
130BT310.11
Introduction Operating Instructions
1
1.4.3 Hardware
The VLT® DeviceNet Converter MCA 194 supports
•
VLT® AutomationDrive FC 302 only.
The FC 302 has fewer digital I/Os and analog
•
output signals than VLT® 5000. The General I/O
Option MCB 101 must be mounted in the FC 302
to map these signals and utilise all I/Os.
VLT® 5000
Terminal Function Terminal Function
16 Digital input
17 Digital input
18 Digital input 18 Digital input
19 Digital input 19 Digital input
27 Digital input 27 Digital input
29 Digital input 29 Digital input
32 Digital input 32 Digital input
33 Digital input 33 Digital input
20 GND Digital
input
53 Analog input
voltage
54 Analog input
voltage
60 Analog input
current
55 GND analog/
digital input
voltage
42
39 GND analog/
04-05 Relay 04-06 Relay
01-03 Relay 01-03 Relay
68 RS-485-P 68 RS-485-P
69 RS-485-N 69 RS-485-N
61 GND RS-485 61 GND RS-485
12 24 V out 12 24 V out
13 24 V out 13 24 V out
50 10 V out 50 10 V out
Analog/digital
output
digital output
X30/2
X3/3
20 GND Digital input
53
X30/11
54
55 GND analog/digital
42 Analog output 0/4-20
X30/6
X30/7
39 GND analog /digital
FC 302
1)
1)
3)
1)
1)
Digital input
Digital input
Analog input voltage
Analog input voltage
Analog input current
input voltage
Digital output
Pulse output
mA
output
2)
Illustration 1.1 Location of Switches S801, S201, and S202 (Left
to Right)
3)
Table 1.1 Terminal Mapping
1) General I/O option MCB 101
2) Switch “S201” must be OFF
3) Switch “S202” must be ON
4 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102
Introduction
Operating Instructions
1.4.4 Performance
The dynamic performance on the motor shaft in
•
the closed loop operation compared with VLT
5000 can be different in certain applications. If
necessary, adjust the PID controller manually.
The motor control algorithm of the VLT
•
AutomationDrive results in a better motor
performance compared to VLT® 5000.
®
®
NOTICE
Factory values:
After initialisation, most parameters are set to match the
factory settings of the VLT® 5000 parameters. For more
information about the initialisation, see the VLT
AutomationDrive FC 301/FC 302 Programming Guide.
®
NOTICE
Linked Set-ups:
To synchronise set-up changes made with running
motor, ensure that FC 302 set-ups are linked. This is
done in 0-12 This Set-up Linked to.
1
1
1.5 Abbreviations
AOC Application Oriented Control
CTW Control Word
EMC Electromagnetic Compatibility
I/O Input/Output
LED Light Emitting Diode
LSB Least Significant Bit
MAV Main Actual Value (actual output)
MOC Motor Oriented Control
MSB Most Significant Bit
MRV Main Reference Value (Setpoint)
N/A Not Applicable
PCD Peripherals Communication Data (process data)
PCV Parameter Characteristics Value (Parameter
channel)
PLC Programmable Logic Controller
PNU Parameter Number
PU Power Unit
REF Reference (= MRV)
STW Status Word
Table 1.2 Abbreviations
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Safety
2 Safety
Operating Instructions
22
2.1 Safety Symbols
The following symbols are used in this document:
WARNING
Indicates a potentially hazardous situation which could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which could
result in minor or moderate injury. It may also be used
to alert against unsafe practices.
NOTICE
Indicates important information, including situations that
may result in damage to equipment or property.
2.2 Qualified Personnel
Correct and reliable transport, storage, installation,
operation and maintenance are required for the troublefree and safe operation of the frequency converter. Only
qualified personnel is allowed to install or operate this
equipment.
Qualified personnel is defined as trained staff, who are
authorised to install, commission, and maintain equipment,
systems and circuits in accordance with pertinent laws and
regulations. Additionally, the personnel must be familiar
with the instructions and safety measures described in this
document.
2.3
Safety Precautions
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input power. Failure to perform
installation, start-up, and maintenance by qualified
personnel could result in death or serious injury.
Installation, start-up, and maintenance must be
•
performed by qualified personnel only.
Safety regulations
1. The frequency converter must be disconnected
from mains, if repair work is to be carried out.
Check that the mains supply has been disconnected and that the necessary time has passed
NOTICE
The function is initialised at 1.16 x rated motor current
and rated motor frequency. For the North American
market, the ETR functions provide class 20 motor
overload protection in accordance with NEC.
Warning against unintended start
before removing motor and mains plugs, see
Table 2.1.
2. The [Off] key does not disconnect the equipment
from mains and is thus not to be used as a safety
switch.
3. Establish correct protective earthing of the
equipment, protect the user against supply
voltage, and protect the motor against overload
in accordance with applicable national and local
regulations.
4. The earth leakage currents are higher than 3.5
mA.
5. Protection against motor overload is not included
in the factory setting. If this function is desired,
set 1-90 Motor Thermal Protection [4] ETR trip or
[3] ETR warning.
6. Do not remove the plugs for the motor and
mains supply while the frequency converter is
connected to mains. Check that the mains supply
has been disconnected and that the necessary
time has passed before removing motor and
mains plugs, see Table 2.1.
7. The frequency converter has more voltage inputs
than L1, L2 and L3, when load sharing (linking of
DC intermediate circuit) and external 24 V DC
have been installed. Check that all voltage inputs
have been disconnected and that the necessary
time has passed before commencing repair work,
see Table 2.1.
1. The motor can be brought to a stop with digital
commands, bus commands, references or a local
stop, while the frequency converter is connected
to mains. These stop functions are not sufficient
to prevent unintended starts.
2. While parameters are being changed, the motor
may start. Consequently, always press [Off].
3. A motor that has been stopped may start if faults
occur in the electronics of the frequency
converter, or if a temporary overload or a fault in
the supply mains or the motor connection ceases.
6 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102
Safety Operating Instructions
WARNING
Touching the electrical parts may be fatal - even after
the equipment has been disconnected from mains.
2 2
Voltage [V]
200-240 0.25-3.7 kW 5.5-37 kW
380-480 0.25-7.5 kW 11-75 kW
525-600 0.75-7.5 kW 11-75 kW
525-690 11-75 kW
High voltage may be present even when the warning LED
indicator lights are off.
Table 2.1 Discharge Time
Also make sure that other voltage inputs have been
disconnected, such as external 24 V DC, load sharing
(linkage of DC intermediate circuit), as well as the motor
connection for kinetic back-up.
Minimum waiting time (minutes)
4 15
MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved. 7
130BD826.10
5 4 23 1
+24V
GND
Drain
CAN_LCAN_H
130BT318.11
Installation Operating Instructions
3 Installation
3.1 Connecting the Bus Line
33
Terminate the bus line at both ends of each segment. A
mismatch of impedance may result in reflections on the
line resulting in corrupt data transmission.
The DeviceNet Option Card contains a suitable termination.
To activate the termination, turn on Switch 1 on the
DeviceNet converter option. By default, the switch is
turned off.
NOTICE
Notice that pin numbers are colour-coded on the
DeviceNet connector.
Unlike the VLT
are colour-coded to avoid swapping the bus wires.
®
5000, the FC 302 DeviceNet connectors
Pin no. Terminal Colour Name
1 V- Black GND
2 CAN_L Blue CAN LOW
3 Drain (bare) Screen
4 CAN_H White CAN HIGH
5 V+ Red +24 V
Table 3.1 Correct Colour-Coding
3.2 Mechanical Installation
3.2.1 Mount the Option
Illustration 3.2 Installing Fieldbus Option
Illustration 3.1 Connecting Wires to VLT DeviceNet Converter
MCA 194
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Installation Operating Instructions
Illustration 3.3 Cable Holders
1. Remove the LCP from the FC 302.
2. Remove the frame below the LCP.
3. Push the option into place. 2 positions are
possible, with cable terminal facing either up or
down. The cable up position is often most
suitable when several frequency converters are
installed side-by-side in a rack, as this position
permits shorter cable lengths.
4. Push the fieldbus option adaptor frame for the FC
302 into place.
5. Remount the LCP.
6. Attach the cable.
7. Fasten the cable using cable holders.
3 3
Adapter Plate
3.2.2
To ease the replacement of VLT 5000 with VLT® AutomationDrive, there is a number of adapter plates available. The adapter
plates have the same footprints as VLT 5000 and have threaded holes for VLT® AutomationDrive. The adapter plate prevents
damage that can occur from drilling new threaded holes in the backboard of the enclosure. The adapter plate also
decreases the time required to exchange a broken frequency converter.
The following mechanical adapter plates are available:
Ordering
number
130B0183 Bookstyle, IP20 395 90
130B0184 Bookstyle, IP20 395 130
130B0185 Compact, IP20 395 220
Table 3.2 Ordering Numbers for Adapter Plates
Style Height [mm] Width [mm] Type
5001-5003 200-240 V
5001-5005 380-500 V
5004-5006 200-240 V
5006-5011 380-500 V
5001-5003 200-240 V
5001-5005 380-500 V
5004-5006 200-240 V
5006-5011 380-500 V
5001-5011 550-600 V
MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved. 9
Fieldbus cable
Min.200mm
90° crossing
130BA080.11
Installation Operating Instructions
3.3 EMC Precautions
To achieve interference-free operation of the DeviceNet:
Maintain high distance (min. 200 mm [8"])
•
between the DeviceNet communication cable and
33
the motor and brake resistor cables to avoid
coupling of high frequency noise from one cable
to the other.
When crossing is unavoidable, ensure that the
•
DeviceNet cable crosses motor and brake resistor
cables at an angle of 90°.
NOTICE
Observe relevant national and local regulations, for
example regarding protective earth connection.
Illustration 3.4 Correct EMC Installation
10 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102
130BD825.10
MCA 194
DeviceNet
Converter
MS
NS
Option A
130B5601
NS
MS
ON
OFF
S600
ON
OFF
ON
S300
ON ON
12345678
Commissioning Operating Instructions
4 Commissioning
4.1 Configure the DeviceNet Network
All DeviceNet stations connected to the same bus network
must have a unique station address.
Before a VLT® 5000 can be replaced with an FC 302 with
MCA 194, only the station address and baud rate needs to
be configured in the FC 302.
The DeviceNet address of the FC 302 can be selected via:
Hardware switches
•
Parameter 10-02 MAC ID (default 63)
•
Class code 0X03, Instance 1, Attribute 1
•
NOTICE
After installing DeviceNet Converter MCA 194, check that
8-02 Control Source is set to [3] Option A.
4.1.1 Setting the DeviceNet Address using
the Hardware Switches
Read the hardware switches during power-up. When
switches are changed, perform a power down-up
immediately to activate the changes.
Using the hardware switches, select an address range from
0 to 63 (factory setting 63) according to Illustration 4.1: ON
= 1, OFF = 0
4 4
Illustration 4.1 DeviceNet Converter Option A
NOTICE
The address change comes into effect at the next powerup, and can be read in 10-02 MAC ID.
Switch 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1
Address +32 +16 +8 +4 +2 +1 - - - - +32 +16 +8 +4 +2 +1
Example:
1 0 0 0 0 0 1 - - - - 0 0 0 0 0 1
35 1 0 0 0 1 1 - - - - 1 0 0 0 1 1
52 1 1 0 1 0 0 - - - - 1 1 0 1 0 0
Table 4.1 Hardware Switches
VLT® 5000
4.1.2 Setting the DeviceNet Address via
10-02 MAC ID
Setting the address via parameter 10-02 MAC ID or the
DeviceNet Class code 0X03, Instance 1, Attribute 1, is
possible, if the hardware switches are all set in the "On"
position. The new address becomes active at the next
power-up.
FC 302
MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved. 11
Commissioning Operating Instructions
4.1.3 Start-up
communication between the master and the frequency
converter is established. If the NS LED flashes, the
After setting the station address from VLT® 5000 to VLT
®
master/PLC has not recognised the frequency converter.
AutomationDrive, cycle power on the frequency converter
to activate the new address. The master/PLC now
recognises the frequency converter as VLT® 5000. A solid
For more information, refer to chapter 6.1 Step-by-step
Troubleshooting.
green NS LED on the MCA 194 option indicates that
44
4.2 LED Behaviour
The option has 2 bi-coloured LEDs, as shown in Table 4.2. The status of the LEDs is shown in Table 4.3 and Table 4.4.
LED label Description
NS Network Status
MS Module Status ( DP-V1 communication)
Table 4.2 Bi Coloured LEDs
State Bi-colour LED Status
No Power Off There is no power applied to the option
Device
operational
Standby Green The DeviceNet option needs commis-
Minor fault Red Recoverable fault.
Green The DeviceNet option is operating in
normal condition.
sioning due to configuration missing,
incomplete or incorrect.
Unrecoverable
fault
Self test Green The DeviceNet option is in Self-test
Table 4.3 LED: Module Status (MS)
State Bi-colour LED Status
No Power/Not online
On-line, not
connected
On-line and
connected
Connection timeout
Critical link failure Red
Table 4.4 LED: Network Status (NS)
Red Unrecoverable fault, may need
replacing.
mode.
Red
Off The option has not completed
“Duplicate MAC ID” test yet or may not
be powered.
Green The option is on-line, but not allocated
to a master.
Green The DeviceNet option is on-line and
connected to a master.
Red One or more I/O connections are in
time-out state.
NOTICE
The LED status patterns of the MCA 194 are not compatible with the patterns of the VLT® 5000 DeviceNet LEDs.
12 Danfoss A/S © Rev. 2014-03-06 All rights reserved. MG37E102
Commissioning
Operating Instructions
4.3 Initialisation
To achieve the best performance, initialise the frequency converter after the option is mounted. If the frequency converter is
delivered from factory with the option installed, skip this step. The initialisation is done via 14-22 Operation Mode or a 3finger reset. The parameters of the FC 302 are set to factory values, and a number of FC 302 parameters are set to values
that match the VLT® 5000 initial values.
Factory copy via VLT® 5000 parameter 006 is supported and initialises the FC 302 and also set it to the VLT® 5000 default
settings.
Table 4.5 lists the parameter settings created during initialisation.
Parameter Initialisation setting
0-02 Motor Speed Unit [Hz]
1-52 Min Speed Normal Magnetising [Hz] 1.0 Hz
3-16 Reference 2 Source [0] No function
4-12 Motor Speed Low Limit [Hz] 132.0 Hz
3-00 Reference Range min – max
3-01 Reference/Feedback Unit [1] %
3-11 Jog Speed [Hz] 10.0 Hz
4-30 Motor Feedback Loss Function [0] Disabled
4-56 Warning Feedback Low -4000000
4-57 Warning Feedback High 4000000
6-10 Terminal 53 Low Voltage 0.00 Volt
6-20 Terminal 54 Low Voltage 0.00 Volt
6-22 Terminal 54 Low Current 0.00 Volt
5-51 Term. 29 High Frequency 5000 Hz
5-56 Term. 33 High Frequency 25000 Hz
4-32 Motor Feedback Loss Timeout 1.00 s
14-21 Automatic Restart Time 5 s
14-03 Overmodulation [0] Off
20-93 PID Proportional Gain 0.01
8-54 Reversing Select [0] Digital input
8-90 Bus Jog 1 Speed 300 RPM
8-91 Bus Jog 2 Speed 300 RPM
7-04 Speed PID Differentiation Time OFF
2-10 Brake Function [0] Off
2-17 Over-voltage Control [0] Off
5-40 Function Relay [22] Ready, no thermal Warning
5-41 On Delay, Relay [23] Remote, ready, no TW
7-09 Speed PID Error Correction w/ Ramp 100000 (max)
14-11 Mains Voltage at Mains Fault calculated value: VLT5000 level = FC 302 level
* 1,35 / sqrt(2)
MCB 101 option specific parameters
5-16 Terminal X30/2 Digital Input [1] Reset
5-17 Terminal X30/3 Digital Input [19] Freeze reference
PROFIBUS specific parameters
9-71 Profibus Save Data Values [1] Store all setups
4 4
Table 4.5 Parameter Set-up at Initialisation
MG37E102 Danfoss A/S © Rev. 2014-03-06 All rights reserved. 13
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