Danfoss MCA 125 Installation guide

MAKING MODERN LIVING POSSIBLE

Installation Guide

VLT® BACnet/IP MCA 125

VLT® HVAC Drive FC 102

vlt-drives.danfoss.com

Danfoss MCA 125 Installation guide

Contents

Installation Guide

 

 

Contents

1 Introduction

2

1.1 Purpose of the Manual

2

1.2 Additional Resources

2

1.3 Product Overview

2

1.4 Approvals and Certi€cations

2

1.5 Disposal

2

1.6 Symbols, Abbreviations, and Conventions

3

2 Safety

4

2.1 Safety Symbols

4

2.2 Quali€ed Personnel

4

2.3 Safety Precautions

4

3 Installation

6

3.1 Safety Instructions

6

3.2 EMC-compliant Installation

6

3.3 Grounding

6

3.4 Cable Routing

6

3.5 Topology

7

3.5.1 Topology Types

7

3.5.1.1 Star Topology

7

3.5.1.2 Line Topology

7

3.5.1.3 Ring/Redundant Topology

8

3.5.1.4 Recommended Design Rules

8

3.6 Mounting

8

3.7 Electrical Installation

10

3.8 Reassembling the Cover

11

3.9 Applying Power

11

3.10 Checking Network Cabling

12

4 Troubleshooting

13

4.1 Warnings and Alarms

13

4.2 Troubleshooting

13

4.2.1 LED Status

13

4.2.2 No Communication with the Frequency Converter

14

Index

15

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Danfoss A/S © 05/2016 All rights reserved.

1

Introduction VLT® BACnet/IP MCA 125

1

1

1 Introduction

 

 

 

 

 

1.1 Purpose of the Manual

This installation guide provides information for the quick installation of a VLT® BACnet/IP MCA 125 option in a VLT® frequency converter.

The installation guide is intended for use by quali€ed personnel. Users are assumed to be familiar with:

VLT® frequency converter.

BACnet/IP technology.

BMS controller that is used as a master in the system.

Read the instructions before installation and ensure that the instructions for safe installation are observed.

VLT® is a registered trademark.

BACnet® is a registered trademark of ASHRAE.

1.2 Additional Resources

Resources available for the frequency converters and optional equipment:

The relevant frequency converter operating instructions provide the necessary information for getting the frequency converter up and running.

The relevant frequency converter design guide provides detailed information about capabilities and functionality to design motor control systems.

The relevant frequency converter programming guide provides greater detail on working with parameters and many application examples.

The VLT® BACnet/IP MCA 125 Installation Guide provides information about installing the BACnet/IP and troubleshooting.

The VLT® BACnet/IP MCA 125 Programming Guide provides information about con€guring the system, controlling the frequency converter, parameter access, programming, troubleshooting, and some typical application examples.

Supplementary publications and manuals are available from Danfoss. See vlt-drives.danfoss.com/Support/Technical- Documentation/ for listings.

The BACnet/IP interface is designed to communicate with any system complying with the BACnet over Ethernet or BACnet/IP standard. BACnet/IP provides users with the network protocols to deploy standard Ethernet technology for manufacturing and building automation applications while enabling Internet and enterprise connectivity.

VLT® BACnet/IP MCA 125 is intended for use with:

VLT® HVAC Drive FC 102

1.3.2 Items Supplied

When the €eldbus option is not factory-mounted, the following items are supplied:

Fieldbus option

LCP cradle

Front covers (in various sizes)

Stickers

Accessories bag

Strain relief (only for A1 and A2 enclosures)

Installation guide

1.4Approvals and Certi€cations

More approvals and certi€cations are available. For more information, contact a local Danfoss partner.

1.5 Disposal

Do not dispose of equipment containing electrical components together with domestic waste.

Collect it separately in accordance with local and currently valid legislation.

1.3 Product Overview

1.3.1 Intended Use

This installation guide relates to BACnet/IP interface. Ordering number:

134B1586 (conformal coated).

2

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MG92K102

Introduction Installation Guide

1.6

Symbols, Abbreviations, and

 

1

1

 

Conventions

 

 

 

 

 

 

 

 

 

 

 

 

Abbreviation

Definition

 

 

 

 

 

 

 

 

 

BMS

 

Building management system

 

 

 

 

 

 

 

 

 

CIPTM

 

Common industrial protocol

 

 

 

DHCP

 

Dynamic host con€guration protocol

 

 

 

 

 

 

 

 

 

EMC

 

Electromagnetic compatibility

 

 

 

 

 

 

 

 

 

IP

 

Internet protocol

 

 

 

 

 

 

 

 

 

LCP

 

Local control panel

 

 

 

 

 

 

 

 

 

LED

 

Light emitting diode

 

 

 

 

 

 

 

 

 

MAR

 

Major recoverable fail

 

 

 

 

 

 

 

 

 

MAU

 

Major unrecoverable fail

 

 

 

 

 

 

 

 

 

PC

 

Personal computer

 

 

 

 

 

 

 

 

 

PLC

 

Programmable logic controller

 

 

 

 

 

 

 

 

 

TCP

 

Transmission control protocol

 

 

 

 

 

 

 

 

 

Table 1.1 Symbols and Abbreviations

Conventions

Numbered lists indicate procedures.

Bullet lists indicate other information and description of illustrations.

Italicized text indicates the following:

-Cross-reference.

-Link.

-Parameter name.

-Parameter option.

-Parameter group name.

All dimensions are in metric values (imperial values in brackets).

An asterisk (*) indicates the default setting of a parameter.

MG92K102

Danfoss A/S © 05/2016 All rights reserved.

3

Safety

VLT® BACnet/IP MCA 125

2 Safety

2 2

2.1 Safety Symbols

The following symbols are used in this guide:

WARNING

Indicates a potentially hazardous situation that could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation that could result in minor or moderate injury. It can also be used to alert against unsafe practices.

NOTICE

Indicates important information, including situations that can result in damage to equipment or property.

2.2 Quali€ed Personnel

Correct and reliable transport, storage, installation, operation, and maintenance are required for the troublefree and safe operation of the frequency converter. Only quali€ed personnel are allowed to install or operate this equipment.

Quali€ed personnel are de€ned as trained sta‚, who are authorized to install, commission, and maintain equipment, systems, and circuits in accordance with pertinent laws and regulations. Also, the quali€ed personnel must be familiar with the instructions and safety measures described in this installation guide.

2.3 Safety Precautions

WARNING

HIGH VOLTAGE

Frequency converters contain high voltage when connected to AC mains input, DC supply, or load sharing. Failure to perform installation, start-up, and maintenance by qualified personnel can result in death or serious injury.

Only qualified personnel must perform installation, start-up, and maintenance.

WARNING

UNINTENDED START

When the frequency converter is connected to AC mains, DC supply, or load sharing, the motor may start at any time. Unintended start during programming, service, or repair work can result in death, serious injury, or property damage. The motor can start with an external switch, a fieldbus command, an input reference signal from the LCP or LOP, via remote operation using MCT 10 Set-up Software, or after a cleared fault condition.

To prevent unintended motor start:

Press [Off/Reset] on the LCP before programming parameters.

Disconnect the frequency converter from the mains.

Completely wire and assemble the frequency converter, motor, and any driven equipment before connecting the frequency converter to AC mains, DC supply, or load sharing.

WARNING

DISCHARGE TIME

The frequency converter contains DC-link capacitors, which can remain charged even when the frequency converter is not powered. High voltage can be present even when the warning LED indicator lights are off. Failure to wait the specified time after power has been removed before performing service or repair work can result in death or serious injury.

Stop the motor.

Disconnect AC mains and remote DC-link supplies, including battery back-ups, UPS, and DC-link connections to other frequency converters.

Disconnect or lock PM motor.

Wait for the capacitors to discharge fully. The minimum waiting time is specified in the chapter Safety in the operating instructions supplied with the frequency converter.

Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors are fully discharged.

4

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MG92K102

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