MAKING MODERN LIVING POSSIBLE
Operating Instructions
MCA 123 POWERLINK
vlt-drives.danfoss.com
Safety |
Operating Instructions |
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Safety
This publication contains information proprietary to Danfoss. By accepting and using this manual, the user agrees that the information contained herein is used solely for operating equipment from Danfoss or equipment from other vendors if such equipment is intended for communication with Danfoss equipment over a serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.
Danfoss does not guarantee that a software program produced according to the guidelines provided in this manual functions properly in every physical, hardware, or software environment.
Although Danfoss has tested and reviewed the documentation within this manual, Danfoss gives no warranty or representation, either expressed or implied, with respect to this documentation. This includes its quality, performance, or firness for a particular purpose.
In no event shall Danfoss be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, Danfoss is not responsible for any costs including, but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.
Danfoss reserves the right to revise this publication at any time and to change its contents without prior notice or any obligation to notify previous users of such revisions or changes.
It has been assumed that all devices are sitting behind a firewall that does packet filtering and the environment has implemented restrictions on the software that can run inside the firewall. All nodes are assumed to be "trusted" nodes.
WARNING
HIGH VOLTAGE
The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter, or €eldbus may damage the equipment, cause serious personal injury, or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.
1.The frequency converter must be disconnected from mains before carrying out repair work. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
2.The off-command on the serial bus does not disconnect the equipment from mains and should not be used as a safety switch.
3.Correct protective earthing or grounding of the equipment must be established. The user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.
4.The earth leakage currents are higher than 3.5 mA.
5.Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
MG92C202 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
Safety |
MCA 123 POWERLINK |
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1.The motor can be brought to a stop with bus commands while the frequency converter is connected to mains. These stop functions do NOT provide protection against unintended starts.
2.While parameters are being changed, there is a risk that motor starts.
3.Electronic faults in the frequency converter and cease of
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•
•
temporary overload faults in supply mains, or
fault in the motor connection
can cause an unintended start.
WARNING
ELECTRICAL HAZARD
Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
MG92C202 |
Contents |
Operating Instructions |
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Contents
1 Introduction |
3 |
1.1 General Information |
3 |
1.1.1 About this Manual |
3 |
1.1.2 Assumptions |
3 |
1.1.3 Hardware |
3 |
1.1.4 Background Knowledge |
3 |
1.1.5 Available Literature |
3 |
1.1.6 Abbreviations |
4 |
2 How to Install |
5 |
2.1 Installation |
5 |
2.1.1 How to Install Option in Frequency Converter |
5 |
2.1.2 Network |
5 |
2.1.3 POWERLINK Cables |
6 |
2.1.4 LED Behaviour |
6 |
2.1.5 Topology |
7 |
2.1.6 EMC Precautions |
8 |
3 How to Con€gure |
10 |
3.1 Configure the Parameters |
10 |
3.1.1 IP Settings |
10 |
3.1.2 Ethernet Link Parameters |
10 |
3.2 Configure the Frequency Converter |
10 |
3.2.1 VLT Parameters |
10 |
3.3 Configure the POWERLINK Network |
10 |
4 Con€gure the Master |
12 |
4.1 Importing the XDD File |
12 |
4.2 Setting Up the Master |
12 |
5 How to Control the Frequency Converter |
15 |
5.1 PDO Communication |
15 |
5.2 Process Data |
15 |
5.2.1 Process Control Data |
15 |
5.2.2 Process Status Data |
15 |
5.2.3 Reference Handling |
16 |
5.2.5 Influence of the Digital Input Terminals upon FC Control Mode |
17 |
5.3 Control Profile |
17 |
5.4 DS 402 Control Profile |
17 |
5.4.1 Control Word According to DSP 402 Profile |
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(Parameter 8-10=DSP 402 profile) |
17 |
MG92C202 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
1 |
Contents |
MCA 123 POWERLINK |
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5.4.2 Status Word According to DS 402 Profile |
18 |
5.4.3 DSP 402 State Transitions |
21 |
5.5 Danfoss FC Control Profile |
21 |
6 Communication Pro€le Area |
25 |
6.1 Description - Communication Profile Area |
25 |
6.2 1000-1FFF Communication Object Area |
25 |
6.3 2000-5FFF Danfoss Specific Object Area |
31 |
6.4 6000-Device profile Object Area |
31 |
7 Parameters |
34 |
7.1 Parameter Group 8-** Communication and Option |
34 |
7.2 Parameter Group 12-** Ethernet |
38 |
7.3 POWERLINK - Specific Parameter List |
41 |
8 Application Examples |
44 |
8.1 Example: Process Data with PDO 23 |
44 |
8.2 Example: Simple Control Word, Reference, Status Word and Main Actual Value |
46 |
9 Troubleshooting |
48 |
9.1 LED Status |
48 |
9.2 Communication Problems |
49 |
9.2.1 No Communication with the Frequency Converter |
49 |
9.2.2 Endless Power-down - Power-up Cycle |
52 |
9.3 Warnings and Alarms |
52 |
9.3.1 Alarm and Warning Words |
52 |
Index |
55 |
2 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
MG92C202 |
Introduction |
Operating Instructions |
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1 Introduction
1.1 General Information 1.1.1 About this Manual
Chapters
chapter 1 Introduction
1 1
beyond the scope of this manual, and not the responsibility of Danfoss.
For information regarding commissioning tools, or communication to a non-Danfoss node, consult the appropriate manuals.
chapter 2 How to Install chapter 3 How to Con€gure
contain essential information for quick installation and setup.
For more detailed information, including the full range of set-up options and diagnosis tools, refer to the chapters:
chapter 4 Con€gure the Master
chapter 5 How to Control the Frequency Converter chapter 7 Parameters
chapter 8 Application Examples chapter 9 Troubleshooting
Terminology
In this manual the term Ethernet is used to describe the physical layer of the network and does not relate to the application protocol.
1.1.2 Assumptions
These Operating Instructions are under the conditions that the Danfoss POWERLINK option is used with a Danfoss VLT® AutomationDrive FC 301/FC 302 or FCD 302 frequency converter. The installed controller must support the interfaces described in this manual. Strictly observe all the requirements stipulated in the controller and the frequency converter, along with all limitations herein.
1.1.3 Hardware
This manual relates to the POWERLINK option MCA 123, ordering number 130B5546 (uncoated) and 130B5646 (conformal coated).
1.1.4 Background Knowledge
The Danfoss POWERLINK option card is designed to communicate with any system complying with the POWERLINK standard. Familiarity with this technology is assumed. Issues regarding hardware or software produced by other manufacturers, including commissioning tools, are
1.1.5 Available Literature
-The VLT® AutomationDrive Operating Instructions provide the necessary information for getting the frequency converter up and running.
-The VLT® AutomationDrive Design Guide entails all technical information about the frequency converter design and applications including encoder, resolver, and relay options.
-The VLT® AutomationDrive Pro€bus Operating Instructions provide the information required for controlling, monitoring, and programming the frequency converter via a Profibus fieldbus.
-The VLT® AutomationDrive DeviceNet Operating Instructions provide the information required for controlling, monitoring, and programming the frequency converter via a DeviceNet fieldbus.
-The MCT 10 Set-up Software Operating Instructions provide information for installation and use of the software on a PC.
-The VLT® AutomationDrive IP21/Type 1 Instruction provides information for installing the IP21/Type 1 option.
-The VLT® AutomationDrive 24 V DC Back-up Instruction provides information for installing the 24 V DC Back-up option.
-The VLT® AutomationDrive CANOpen Operating Instructions.
-The VLT® AutomationDrive Modbus TCP Operating Instructions.
-The MCA 121 Ethernet/IP Operating Instructions.
-The MCA 120 PROFINET Operating Instructions.
-The MCA 124 EtherCAT Operating Instructions.
-The MCA 122 Modbus TCP Operating Instructions.
Danfoss technical literature is also available online at www.danfoss.com/BusinessAreas/DrivesSolutions/
MG92C202 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
3 |
Introduction MCA 123 POWERLINK
1.1.6 Abbreviations
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Abbre- |
De€nition |
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viation |
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API |
Actual Packet Interval |
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ASnd |
AsynchronousSend |
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CC |
Control card |
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CTW |
Control word |
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DCP |
Discovery and Configuration Protocol |
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DHCP |
Dynamic Host Configuration Protocol Configuration |
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EMC |
Electromagnetic Compatibility |
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I/O |
Input/Output |
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IP |
Internet Protocol |
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PDO |
Process Data Object |
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LCP |
Local Control Panel |
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LED |
Light Emitting Diode |
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LSB |
Least Significant Bit |
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MAV |
Main Actual Value (actual output) |
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MN |
Managing Node |
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MSB |
Most Significant Bit |
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MRV |
Main Reference Value |
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N/A |
Not applicable |
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PC |
Personal Computer |
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PCD |
Process Control Data |
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PLC |
Programmable Logic Controller |
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PNU |
Parameter Number |
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REF |
Reference (=MRV) |
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SDO |
Service Data Object |
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SoC |
Start Of Cycle Frame |
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SoA |
Start Of Asynchronous |
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STW |
Status Word |
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Table 1.1 Overview of Abbreviations
4 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
MG92C202 |
How to Install |
Operating Instructions |
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2 How to Install
2.1 Installation
2.1.1How to Install Option in Frequency Converter
Before installing the option, make sure that the installed firmware revision supports the POWERLINK option. Following minimum versions of the frequency converter firmware are required:
POWERLINK option |
Frequency converter minimum |
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€rmware version |
€rmware version |
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1.01 |
FC 301 6.72 |
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FC 302 6.72 |
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1.12 |
FC 301 6.81 |
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FC 302 6.81 |
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FCD 302 6.81 |
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Table 2.1 Minimum Firmware Versions
Items required for installing the €eldbus option in the frequency converter
•Fieldbus option
•Fieldbus option adaptor frame for the FC Series. This frame is deeper than the standard frame to allow space for the fieldbus option beneath.
•Strain relief (only for A1 and A2 enclosures)
<![if ! IE]><![endif]>130BT797.10
EtherNet |
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MCAPort1 |
Option |
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121 |
EtherNet |
Port2 |
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EtherNet/IP |
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MS1 |
MAC-00-1B-08- |
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MS2 |
00-00-22 |
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.ver. |
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Illustration 2.1 Fieldbus Option Adaption Frame
2 2
Illustration 2.2 Strain Relief for A1 and A2 Enclosures
Instructions
1.Remove LCP panel from the FC Series.
2.Remove the frame located beneath and discard it.
3.Push the option into place. The Ethernet connectors must be facing upwards.
4.Remove knock-out on the fieldbus option adaptor frame.
5.Push the fieldbus option adaptor frame for the FC Series into place.
6.Replace the LCP and attach cable.
NOTICE
Do not strip and earth the Ethernet cable via the strain relief-plate! The earthing of screened Ethernet cable is done through the RJ-45 connector on the option.
NOTICE
After installing the MCA 123 POWERLINK option, set parameter 8-01 Control Site to: [2] Control word only or [0] Digital and ctrl. word.
parameter 8-02 Control Word Source to: [3] Option A
2.1.2 Network
It is important that the media selected for Ethernet data transmission meets the required properties. Usually CAT 5e and six cables are recommended for industrial applications. Both types are available as unscreened twisted pair and screened twisted pair. Generally, screened cables are recommended for use in industrial environments and with frequency converters.
A maximum cable-length of 100 m is allowed between network devices.
MG92C202 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
5 |
How to Install |
MCA 123 POWERLINK |
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2.1.3 POWERLINK Cables
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Cable type |
Speci€cation |
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Ethernet standard |
Standard Ethernet (in accordance with IEEE |
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802.3), 100Base-TX (Fast Ethernet) |
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Cable Type |
S/FTP (screened foiled twisted pair, ISO (IEC |
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11801 or EN 50173), CAT 5e |
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Damping |
23.2 dB (at 100 MHz and 100 m each) |
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Crosstalk |
24 dB (at 100 MHz and 100 m each) |
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damping |
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Return loss |
10 dB (100 m each) |
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Surge impedance |
100 Ω |
Table 2.2 Speci€cation of POWERLINK Cables
2.1.4 LED Behaviour
The option has 3 bicolored LEDs that allow a fast and detailed diagnosis. The three LEDs are each linked to its unique part of the POWERLINK option:
LED label |
Description |
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Status/Error |
Module Status, reflects the activity on the |
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POWERLINK slave. |
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Link/Collision |
Link/Collision Port 1, reflects the activity on the |
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Port 1 |
POWERLINK port 1. |
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Link/Collision |
Link/Collision Port 2, reflects the activity on the |
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Port 2 |
POWERLINK port 2. |
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Table 2.3 LEDs |
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<![if ! IE]> <![endif]>130BD146.11 |
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Port 1 |
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P ort 2 |
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S/E LED |
MCA123 |
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Option A |
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4 |
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L/C LED P1 |
POWERLINK |
130B1489 |
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5 |
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L/C LED P2 |
MAC 00-1B-08-00-00-00 |
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Address |
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ON |
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SW. ver. TM. ver. |
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8 7 6 5 4 |
3 2 1 |
OFF |
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6
Illustration 2.3 Overview of the Option
Item # |
Description |
1 |
POWERLINK port 1 |
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2 |
POWERLINK port 2 |
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3 |
Status/error |
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4 |
Link/collision port 1 |
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5 |
Link/collision port 2 |
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6 |
Node ID dip switches |
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Table 2.4 Legend to Illustration 2.3
S/E LED
Illustration 2.4 S/E LED Status - Power OFF or State
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A |
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B |
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Illustration 2.5 S/E LED Status - Green (A)/Red (B) Flash
Illustration 2.6 S/E LED Status - Flickering Green
Illustration 2.7 S/E LED Status - Solid Green
Illustration 2.8 S/E LED Status - Blinking Red
Illustration 2.9 S/E LED Status - Single Green Flash
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A |
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B |
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Illustration 2.10 S/E LED Status - Red (B)/Green (A) Flash
Illustration 2.11 S/E LED Status - Double Green Flash
Illustration 2.12 S/E LED Status - Tripple Green Flash
Illustration 2.13 S/E LED Status - Yellow Flash
6 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
MG92C202 |
How to Install |
Operating Instructions |
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LED flash |
Powerlink option state |
Description |
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pattern |
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A |
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B |
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Power OFF |
NMT_GS, |
No power supplied |
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or State |
NMT_GS_INITIALISATION |
to drive or |
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Illustration 2.16 L/C LED Status - Power-up Green (A)/Red (B) |
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NMT_CS_NOT_ACTIVE, |
Initialising |
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Flickering |
Basic Ethernet mode |
POWERLINK |
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2 |
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2 |
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Green |
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interface is in basic |
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Ethernet mode |
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Solid green |
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POWERLINK |
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A |
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B |
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interface is on |
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Illustration 2.17 L/C LED Status - Collision Red (B)/Green (A) |
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operational state |
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Blinking |
NMT_CS_Stopped |
PLC has stopped |
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greed |
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the Network |
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Single green |
NMT_CS_PRE_OPERATIONAL_1 |
POWERLINK |
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flash |
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interface is in Pre- |
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operation mode |
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Illustration 2.18 L/C LED Status - Yellow Flash |
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state 1 |
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Red/green |
NMT_CS_PRE_OPERATIONAL_1 |
Communication to |
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flash |
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PLC lost |
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LED flash |
Powerlink option state |
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Description |
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Double |
NMT_CS_PRE_OPERATIONAL_2 |
POWERLINK |
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pattern |
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green flash |
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interface is in Pre- |
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Power OFF or |
NMT_GS, |
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No power supplied to |
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operation mode |
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no link |
NMT_GS_INITIALISATION |
drive or Initialising |
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state 2 |
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NMT_CS_NOT_ACTIVE |
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Tripple |
NMT_CS_READY_TO_OPERATE |
POWERLINK |
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Link |
NMT_GS_INITIALISATION |
Only shown once at |
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green flash |
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interface is |
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power up |
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Yellow flash |
Wink command |
Node Identification |
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Power up |
Various states |
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Link established |
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activated from |
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Collision |
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MCT10 |
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Yellow flash |
Wink command |
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Node Identification |
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Table 2.5 S/E LED Pattern |
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activated from MCT 10 |
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Set-up Software |
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L/C LED |
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Table 2.6 L/C LED Pattern |
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Illustration 2.14 L/C LED Status - Power OFF or No Link |
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Illustration 2.15 L/C LED Status - Link
2.1.5 Topology
The POWERLINK module features a built-in POWERLINK controlled node and a two-port hub. This module enables the possibility for connecting several POWERLINK options in a line topology. If more than eight frequency converters are connected in line, it requires special attention towards the timing in the network.
It is important in a POWERLINK system, that the connection is done correctly.
MG92C202 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
7 |
How to Install |
MCA 123 POWERLINK |
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2 2
Illustration 2.19 Line Topology
Take care that following design rules are followed
1.Do not connect any non-POWERLINK device (e.g. a PC) to any free port as to avoid malfunction of the complete POWERLINK network.
2.In a line topology, power all frequency converters either by mains or by a 24 V DC option card, for the built-in POWERLINK slave controller to work.
3.To achieve interference-free operation of the Ethernet, observe the following EMC precautions. The correct handling of the motor cable screen is vital for the overall performance of the system. If the rules are not followed, it leads to loss of the control and malfunction of the system. The Ethernet communication cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise between the cables. Normally, a minimum distance of 200 mm (8 inches) is sufficient, but maintaining the greatest possible distance between the cables is recommended. Especially where cables run in parallel, over long distances, or if frequency converters with a bigger power size are installed. More information can be found in the norm IEC 61000-5-2:1997.
<![endif]>130BD147.10
4.When crossing of cables is unavoidable, the Ethernet cable must cross motor and brake resistor cables at an angle of 90°.
5.Always observe relevant national and local regulations, for example regarding protective earth connection.
2.1.6 EMC Precautions
To achieve interference-free operation of the Ethernet, observe the following EMC precautions. Additional EMC information is available in the VLT® AutomationDrive Design Guide.
NOTICE
The correct handling of the motor cable screen is vital for the overall performance of the system. If the rules are not followed, it can lead to loss of the control and malfunction of the system.
8 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
MG92C202 |
How to Install |
Operating Instructions |
|
<![if ! IE]> <![endif]>130BA908.11 |
2 2
min. 200 mm |
Ethernet Cable |
90 ° crossing |
Illustration 2.20 Correct Crossing of Ethernet Cable
MG92C202 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
9 |
How to Con€gure |
MCA 123 POWERLINK |
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3 How to Configure
3.1 Configure the Parameters
3.1.1 IP Settings
All IP-related parameters are located in parameter group 3 3 12-0* IP Settings: The parameters are all set to POWERLINK
standard values, so no setting is needed. In POWERLINK, the parameter 12-00 IP Address Assignment is fixed to the option "From node ID". The IP address follows the setting in parameter 12-60 Node ID, so that the IP address is 192.168.100.xxx, where xxx is the node ID. For
parameter 12-02 Subnet Mask, the IP addres is fixed to 255.255.255.0 and cannot be changed.
The POWERLINK option offers two ways of node ID assignment via parameter or DIP switch.
3.1.2 Ethernet Link Parameters
Parameter group 12-1* Ethernet Link Parameters holds
Ethernet Link information:
Parameter 12-10 Link Status
Parameter 12-11 Link Duration
Parameter 12-12 Auto Negotiation
Parameter 12-13 Link Speed
Parameter 12-14 Link Duplex
Each port has unique Ethernet link parameters.
Parameter 12-10 Link Status displays Link or No Link according to the status of the present port.
Parameter 12-11 Link Duration displays the duration of the link on the present port. If the link is broken, the counter is reset.
Parameter 12-12 Auto Negotiation is a feature that enables two connected Ethernet devices to select common transmission parameters, such as speed and duplex mode. In POWERLINK, this feature is fixed to OFF and cannot be changed.
Parameter 12-13 Link Speed - displays the link speed for each port. If no link is present, “None” is displayed. In POWERLINK, this feature is fixed to 100 MBaud and cannot be changed.
Parameter 12-14 Link Duplex - displays the duplex mode for each port.
In POWERLINK, the Link Duplex is fixed to Half Duplex, and cannot be changed.
3.2 Configure the Frequency Converter
3.2.1 VLT Parameters
Pay particular attention to the following parameters when configuring the frequency converter with a fieldbus interface.
•Parameter 0-40 [Hand on] Key on LCP. If the [Hand on] key on the frequency converter is activated, control of the frequency converter via the fieldbus interface is disabled.
•After an initial power-up, the frequency converter automatically detects whether a fieldbus option is installed in slot A. It then sets
parameter 8-02 Control Word Source to [Option A]. Adding, changing, or removing an option from an already commissioned frequency converter does not change parameter 8-02 Control Word Source. However, it causes a trip mode, and the frequency converter displays an error.
•Parameter 8-10 Control Word Pro€le. Select between the Danfoss FC Profile and the DS 402 profile. The change of parameter 8-10 Control Word Pro€le is active at the next power-up.
•Parameter 8-50 Coasting Select to
parameter 8-56 Preset Reference Select. Selection of how to gate fieldbus control commands with digital input command of the control card.
NOTICE
When parameter 8-01 Control Site is set to [2] Control word only, Bus-control overrules the settings in parameter 8-50 Coasting Select to parameter 8-56 Preset Reference Select.
•Parameter 8-03 Control Word Timeout Time to parameter 8-05 End-of-Timeout Function. The reaction in the event of a bus time-out is set via these parameters.
3.3Configure the POWERLINK Network
All POWERLINK stations that are connected to the same bus network must have a unique node address. The node address of the frequency converter can be selected via:
•Hardware switches (from version 1.12)
•parameter 12-60 Node ID
Setting the NODE Address using the Hardware Switches
Using the hardware switches, it is possible to select an address range 0–239 (factory setting 1) according to Table 3.1:
10 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
MG92C202 |
How to Con€gure |
|
Operating Instructions |
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Switch |
8 |
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7 |
6 |
5 |
4 |
3 |
2 |
1 |
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Address value |
128 |
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+64 |
+32 |
+16 |
+8 |
+4 |
+2 |
+1 |
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E.g. address 5 |
OFF |
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OFF |
OFF |
OFF |
OFF |
ON |
OFF |
ON |
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E.g. address 35 |
OFF |
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OFF |
ON |
OFF |
OFF |
OFF |
ON |
ON |
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E.g. address 82 |
OFF |
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ON |
OFF |
ON |
OFF |
OFF |
ON |
OFF |
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E.g. address 157 |
ON |
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OFF |
OFF |
ON |
ON |
ON |
OFF |
ON |
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Table 3.1 |
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3 3 |
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NOTICE |
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The switches are only read during power-up. Changes are active after the next power up, and can be read in parameter 12-60 Node ID. Note the location and sequence of the hardware switches as illustrated in Illustration 2.3.
Setting the NODE Address via parameter 12-60 Node ID
Setting the address via parameter 12-60 Node ID, is only possible if the hardware switches are set to 0 or 255 (factory setting). The address change becomes active at the next power-up. The node address has direct influence on the IP address in parameter 12-01 IP Address. If the hardware switch is set to an illegal number, the frequency converter immediately issues Warning 34 in the display, and parameter 12-69 Ethernet PowerLink Status is set to 0 (zero).
MG92C202 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
11 |
Con€gure the Master |
MCA 123 POWERLINK |
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4 Configure the Master
4.1 Importing the XDD File
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To configure a POWERLINK Master, the configuration tool |
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needs an XDD file for each type of slave on the network. |
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The XDD file is a text file containing the necessary |
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communications set-up data for a slave. Download the |
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XDD file for the FC Series frequency converters at |
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www.danfoss.com/BusinessAreas/DrivesSolutions/. |
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4 |
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parameter 15-61 Option |
File |
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SW Version |
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1.02 |
FC 301: 0x0200008D_FC301_01.xdd |
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FC 302: 0x0200008D_FC302_01.xdd |
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1.12 |
FC 301: 0x0200008D_FC301_08.xdd |
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FC 302: 0x0200008D_FC302_08.xdd |
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FCD 302: FCD 302: |
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0x0200008D_FCD302_08.xdd |
Table 4.1 POWERLINK SW Version XDD File
The following steps show how to add a device to the Automation Studio Tool. For tools from other vendors, consult their relevant manuals.
1.In the Automation Studio, select the menu [Tools] and [Import Fieldbus Device].
<![if ! IE]><![endif]>130BD136.10
<![endif]>130BD139.10
Illustration 4.2 Selecting the XDD File
4.2 Setting Up the Master
Select the POWERLINK I/O master to open the POWERLINK interface in the Automation Studio Master.
1.Right click and select [Open POWERLINK].
<![if ! IE]><![endif]>130BD137.10
Illustration 4.3 Open POWERLINK
Illustration 4.1 Automation Studio
2.Select the XDD file and the Automation studio, imports it to its library. To save the new info, select the [Save All] menu or the multiple floppy disc icon.
2.Right click the network icon, and select [Insert].
<![if ! IE]><![endif]>130BD140.10
Illustration 4.4 Physical View
12 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
MG92C202 |
Con€gure the Master |
Operating Instructions |
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3.Select [Danfoss FC 302].
<![if ! IE]><![endif]>130BD145.11
Illustration 4.5 Select Controller Module
Danfoss FC Series is inserted in the POWERLINK master system.
4.Configure the I/O configuration, right click the Danfoss Icon and select [Open I/O Configuration].
<![endif]>130BD141.10
Illustration 4.7 Select Parameters
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NOTICE |
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Make sure that maximum ten channels are selected in each direction; or the PLC enters into an endless restart of the network.
6.The POWERLINK configuration does now contain the Danfoss FC Series frequency converter as its slave and communicates with the four words. The final step is to map the I/Os to PLC variables, which is done in the I/O mapping. Select the I/O Mappings by right-clicking the [Danfoss FC 302] icon and selecting [Open I/O Mapping].
<![if ! IE]> <![endif]>130BD142.10 |
<![if ! IE]> <![endif]>130BD142.10 |
Illustration 4.6 I/O Con€guration |
Illustration 4.8 Mapping the I/Os ot the PLC Variables |
5.By default the POWERLINK option does not have any process data assigned to its I/O mapping. Assign the process data by selecting the channels (FC Parameter) as read or write. Selecting the [+] sign in front of the channel menu expands the list and the parameters can be selected. In this example following has been selected:
•Object 2690 fieldbus control word 1
•Object 2692 fieldbus reference 1
•Object 2643 status word
•Object 2645 main actual value
Now, the mapping can be done directly to previous defined variables.
MG92C202 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
13 |
Con€gure the Master |
MCA 123 POWERLINK |
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<![endif]>130BD143.10
Illustration 4.9 Previous De€ned Variables
4 4
Variables can also be directly declared, via selecting the Channel Name for each signal and enter the attributes directly.
<![if ! IE]><![endif]>130BD144.10
Illustration 4.10 Variables Directly Declared
This inserts the Danfoss FC 302 into the B&R system, and the frequency converter can now be controlled and supervised via the POWERLINK.
14 |
Danfoss A/S © Rev. 2013-02-11 All rights reserved. |
MG92C202 |