Danfoss MCA 123 Operating guide

MAKING MODERN LIVING POSSIBLE

Operating Instructions

MCA 123 POWERLINK

vlt-drives.danfoss.com

Safety

Operating Instructions

 

 

Safety

This publication contains information proprietary to Danfoss. By accepting and using this manual, the user agrees that the information contained herein is used solely for operating equipment from Danfoss or equipment from other vendors if such equipment is intended for communication with Danfoss equipment over a serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.

Danfoss does not guarantee that a software program produced according to the guidelines provided in this manual functions properly in every physical, hardware, or software environment.

Although Danfoss has tested and reviewed the documentation within this manual, Danfoss gives no warranty or representation, either expressed or implied, with respect to this documentation. This includes its quality, performance, or firness for a particular purpose.

In no event shall Danfoss be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, Danfoss is not responsible for any costs including, but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.

Danfoss reserves the right to revise this publication at any time and to change its contents without prior notice or any obligation to notify previous users of such revisions or changes.

It has been assumed that all devices are sitting behind a firewall that does packet filtering and the environment has implemented restrictions on the software that can run inside the firewall. All nodes are assumed to be "trusted" nodes.

WARNING

HIGH VOLTAGE

The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter, or €eldbus may damage the equipment, cause serious personal injury, or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

1.The frequency converter must be disconnected from mains before carrying out repair work. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2.The off-command on the serial bus does not disconnect the equipment from mains and should not be used as a safety switch.

3.Correct protective earthing or grounding of the equipment must be established. The user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4.The earth leakage currents are higher than 3.5 mA.

5.Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

MG92C202

Danfoss A/S © Rev. 2013-02-11 All rights reserved.

Safety

MCA 123 POWERLINK

 

 

1.The motor can be brought to a stop with bus commands while the frequency converter is connected to mains. These stop functions do NOT provide protection against unintended starts.

2.While parameters are being changed, there is a risk that motor starts.

3.Electronic faults in the frequency converter and cease of

temporary overload faults in supply mains, or

fault in the motor connection

can cause an unintended start.

WARNING

ELECTRICAL HAZARD

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Danfoss A/S © Rev. 2013-02-11 All rights reserved.

MG92C202

Contents

Operating Instructions

 

 

Contents

1 Introduction

3

1.1 General Information

3

1.1.1 About this Manual

3

1.1.2 Assumptions

3

1.1.3 Hardware

3

1.1.4 Background Knowledge

3

1.1.5 Available Literature

3

1.1.6 Abbreviations

4

2 How to Install

5

2.1 Installation

5

2.1.1 How to Install Option in Frequency Converter

5

2.1.2 Network

5

2.1.3 POWERLINK Cables

6

2.1.4 LED Behaviour

6

2.1.5 Topology

7

2.1.6 EMC Precautions

8

3 How to Con€gure

10

3.1 Configure the Parameters

10

3.1.1 IP Settings

10

3.1.2 Ethernet Link Parameters

10

3.2 Configure the Frequency Converter

10

3.2.1 VLT Parameters

10

3.3 Configure the POWERLINK Network

10

4 Con€gure the Master

12

4.1 Importing the XDD File

12

4.2 Setting Up the Master

12

5 How to Control the Frequency Converter

15

5.1 PDO Communication

15

5.2 Process Data

15

5.2.1 Process Control Data

15

5.2.2 Process Status Data

15

5.2.3 Reference Handling

16

5.2.5 Influence of the Digital Input Terminals upon FC Control Mode

17

5.3 Control Profile

17

5.4 DS 402 Control Profile

17

5.4.1 Control Word According to DSP 402 Profile

 

(Parameter 8-10=DSP 402 profile)

17

MG92C202

Danfoss A/S © Rev. 2013-02-11 All rights reserved.

1

Contents

MCA 123 POWERLINK

 

 

5.4.2 Status Word According to DS 402 Profile

18

5.4.3 DSP 402 State Transitions

21

5.5 Danfoss FC Control Profile

21

6 Communication Pro€le Area

25

6.1 Description - Communication Profile Area

25

6.2 1000-1FFF Communication Object Area

25

6.3 2000-5FFF Danfoss Specific Object Area

31

6.4 6000-Device profile Object Area

31

7 Parameters

34

7.1 Parameter Group 8-** Communication and Option

34

7.2 Parameter Group 12-** Ethernet

38

7.3 POWERLINK - Specific Parameter List

41

8 Application Examples

44

8.1 Example: Process Data with PDO 23

44

8.2 Example: Simple Control Word, Reference, Status Word and Main Actual Value

46

9 Troubleshooting

48

9.1 LED Status

48

9.2 Communication Problems

49

9.2.1 No Communication with the Frequency Converter

49

9.2.2 Endless Power-down - Power-up Cycle

52

9.3 Warnings and Alarms

52

9.3.1 Alarm and Warning Words

52

Index

55

2

Danfoss A/S © Rev. 2013-02-11 All rights reserved.

MG92C202

Introduction

Operating Instructions

 

 

1 Introduction

1.1 General Information 1.1.1 About this Manual

Chapters

chapter 1 Introduction

1 1

beyond the scope of this manual, and not the responsibility of Danfoss.

For information regarding commissioning tools, or communication to a non-Danfoss node, consult the appropriate manuals.

chapter 2 How to Install chapter 3 How to Con€gure

contain essential information for quick installation and setup.

For more detailed information, including the full range of set-up options and diagnosis tools, refer to the chapters:

chapter 4 Con€gure the Master

chapter 5 How to Control the Frequency Converter chapter 7 Parameters

chapter 8 Application Examples chapter 9 Troubleshooting

Terminology

In this manual the term Ethernet is used to describe the physical layer of the network and does not relate to the application protocol.

1.1.2 Assumptions

These Operating Instructions are under the conditions that the Danfoss POWERLINK option is used with a Danfoss VLT® AutomationDrive FC 301/FC 302 or FCD 302 frequency converter. The installed controller must support the interfaces described in this manual. Strictly observe all the requirements stipulated in the controller and the frequency converter, along with all limitations herein.

1.1.3 Hardware

This manual relates to the POWERLINK option MCA 123, ordering number 130B5546 (uncoated) and 130B5646 (conformal coated).

1.1.4 Background Knowledge

The Danfoss POWERLINK option card is designed to communicate with any system complying with the POWERLINK standard. Familiarity with this technology is assumed. Issues regarding hardware or software produced by other manufacturers, including commissioning tools, are

1.1.5 Available Literature

-The VLT® AutomationDrive Operating Instructions provide the necessary information for getting the frequency converter up and running.

-The VLT® AutomationDrive Design Guide entails all technical information about the frequency converter design and applications including encoder, resolver, and relay options.

-The VLT® AutomationDrive Pro€bus Operating Instructions provide the information required for controlling, monitoring, and programming the frequency converter via a Profibus fieldbus.

-The VLT® AutomationDrive DeviceNet Operating Instructions provide the information required for controlling, monitoring, and programming the frequency converter via a DeviceNet fieldbus.

-The MCT 10 Set-up Software Operating Instructions provide information for installation and use of the software on a PC.

-The VLT® AutomationDrive IP21/Type 1 Instruction provides information for installing the IP21/Type 1 option.

-The VLT® AutomationDrive 24 V DC Back-up Instruction provides information for installing the 24 V DC Back-up option.

-The VLT® AutomationDrive CANOpen Operating Instructions.

-The VLT® AutomationDrive Modbus TCP Operating Instructions.

-The MCA 121 Ethernet/IP Operating Instructions.

-The MCA 120 PROFINET Operating Instructions.

-The MCA 124 EtherCAT Operating Instructions.

-The MCA 122 Modbus TCP Operating Instructions.

Danfoss technical literature is also available online at www.danfoss.com/BusinessAreas/DrivesSolutions/

MG92C202

Danfoss A/S © Rev. 2013-02-11 All rights reserved.

3

Introduction MCA 123 POWERLINK

1.1.6 Abbreviations

1

 

1

 

 

 

 

 

Abbre-

De€nition

 

 

viation

 

 

 

 

 

API

Actual Packet Interval

 

 

 

 

 

 

 

 

ASnd

AsynchronousSend

 

 

 

 

CC

Control card

 

 

 

 

CTW

Control word

 

 

 

 

 

 

 

 

 

 

DCP

Discovery and Configuration Protocol

 

 

 

 

 

 

 

 

 

 

DHCP

Dynamic Host Configuration Protocol Configuration

 

 

 

 

 

 

 

 

 

 

EMC

Electromagnetic Compatibility

 

 

 

 

 

 

 

 

 

 

I/O

Input/Output

 

 

 

 

 

 

 

 

 

 

IP

Internet Protocol

 

 

 

 

 

 

 

 

 

 

PDO

Process Data Object

 

 

 

 

 

 

 

 

 

 

LCP

Local Control Panel

 

 

 

 

 

 

 

 

 

 

LED

Light Emitting Diode

 

 

 

 

 

 

 

 

 

 

LSB

Least Significant Bit

 

 

 

 

 

 

 

 

 

 

MAV

Main Actual Value (actual output)

 

 

 

 

 

 

 

 

 

 

MN

Managing Node

 

 

 

 

MSB

Most Significant Bit

 

 

 

 

MRV

Main Reference Value

 

 

 

 

N/A

Not applicable

 

 

 

 

PC

Personal Computer

 

 

 

 

PCD

Process Control Data

 

 

 

 

PLC

Programmable Logic Controller

 

 

 

 

PNU

Parameter Number

 

 

 

 

REF

Reference (=MRV)

 

 

 

 

 

 

 

 

 

 

SDO

Service Data Object

 

 

 

 

 

 

 

 

 

 

SoC

Start Of Cycle Frame

 

 

 

 

 

 

 

 

 

 

SoA

Start Of Asynchronous

 

 

 

 

 

 

 

 

 

 

STW

Status Word

 

 

 

 

 

 

Table 1.1 Overview of Abbreviations

4

Danfoss A/S © Rev. 2013-02-11 All rights reserved.

MG92C202

How to Install

Operating Instructions

 

 

2 How to Install

2.1 Installation

2.1.1How to Install Option in Frequency Converter

Before installing the option, make sure that the installed firmware revision supports the POWERLINK option. Following minimum versions of the frequency converter firmware are required:

POWERLINK option

Frequency converter minimum

€rmware version

€rmware version

1.01

FC 301 6.72

FC 302 6.72

 

1.12

FC 301 6.81

 

FC 302 6.81

 

FCD 302 6.81

 

 

Table 2.1 Minimum Firmware Versions

Items required for installing the €eldbus option in the frequency converter

Fieldbus option

Fieldbus option adaptor frame for the FC Series. This frame is deeper than the standard frame to allow space for the fieldbus option beneath.

Strain relief (only for A1 and A2 enclosures)

<![if ! IE]>

<![endif]>130BT797.10

EtherNet

 

 

1

 

MCAPort1

Option

 

 

121

EtherNet

Port2

EtherNet/IP

130B1

MS

 

A

MS1

MAC-00-1B-08-

 

19

MS2

00-00-22

SW

.ver.

 

 

 

 

 

Illustration 2.1 Fieldbus Option Adaption Frame

2 2

Illustration 2.2 Strain Relief for A1 and A2 Enclosures

Instructions

1.Remove LCP panel from the FC Series.

2.Remove the frame located beneath and discard it.

3.Push the option into place. The Ethernet connectors must be facing upwards.

4.Remove knock-out on the fieldbus option adaptor frame.

5.Push the fieldbus option adaptor frame for the FC Series into place.

6.Replace the LCP and attach cable.

NOTICE

Do not strip and earth the Ethernet cable via the strain relief-plate! The earthing of screened Ethernet cable is done through the RJ-45 connector on the option.

NOTICE

After installing the MCA 123 POWERLINK option, set parameter 8-01 Control Site to: [2] Control word only or [0] Digital and ctrl. word.

parameter 8-02 Control Word Source to: [3] Option A

2.1.2 Network

It is important that the media selected for Ethernet data transmission meets the required properties. Usually CAT 5e and six cables are recommended for industrial applications. Both types are available as unscreened twisted pair and screened twisted pair. Generally, screened cables are recommended for use in industrial environments and with frequency converters.

A maximum cable-length of 100 m is allowed between network devices.

MG92C202

Danfoss A/S © Rev. 2013-02-11 All rights reserved.

5

How to Install

MCA 123 POWERLINK

 

 

2.1.3 POWERLINK Cables

 

 

 

 

Cable type

Speci€cation

 

 

 

 

Ethernet standard

Standard Ethernet (in accordance with IEEE

 

 

 

 

 

802.3), 100Base-TX (Fast Ethernet)

2

 

2

 

 

 

 

Cable Type

S/FTP (screened foiled twisted pair, ISO (IEC

 

 

 

11801 or EN 50173), CAT 5e

 

 

 

 

Damping

23.2 dB (at 100 MHz and 100 m each)

 

 

 

 

 

 

 

 

Crosstalk

24 dB (at 100 MHz and 100 m each)

 

 

 

 

damping

 

 

 

 

 

 

 

 

 

 

 

Return loss

10 dB (100 m each)

 

 

 

 

 

 

 

 

 

 

Surge impedance

100 Ω

Table 2.2 Speci€cation of POWERLINK Cables

2.1.4 LED Behaviour

The option has 3 bicolored LEDs that allow a fast and detailed diagnosis. The three LEDs are each linked to its unique part of the POWERLINK option:

LED label

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Status/Error

Module Status, reflects the activity on the

 

 

POWERLINK slave.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Link/Collision

Link/Collision Port 1, reflects the activity on the

Port 1

POWERLINK port 1.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Link/Collision

Link/Collision Port 2, reflects the activity on the

Port 2

POWERLINK port 2.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 2.3 LEDs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>130BD146.11

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Port 1

 

 

 

 

 

 

 

P ort 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

S/E LED

MCA123

 

 

 

 

 

 

 

Option A

 

 

 

 

4

 

 

 

 

 

 

L/C LED P1

POWERLINK

130B1489

 

 

 

 

5

 

 

 

 

 

 

L/C LED P2

MAC 00-1B-08-00-00-00

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Address

 

 

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

 

 

 

 

 

 

SW. ver. TM. ver.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8 7 6 5 4

3 2 1

OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Illustration 2.3 Overview of the Option

Item #

Description

1

POWERLINK port 1

 

 

2

POWERLINK port 2

 

 

3

Status/error

 

 

4

Link/collision port 1

 

 

5

Link/collision port 2

 

 

6

Node ID dip switches

 

 

Table 2.4 Legend to Illustration 2.3

S/E LED

Illustration 2.4 S/E LED Status - Power OFF or State

 

 

 

 

 

 

 

 

 

 

A

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illustration 2.5 S/E LED Status - Green (A)/Red (B) Flash

Illustration 2.6 S/E LED Status - Flickering Green

Illustration 2.7 S/E LED Status - Solid Green

Illustration 2.8 S/E LED Status - Blinking Red

Illustration 2.9 S/E LED Status - Single Green Flash

 

 

 

 

 

 

 

A

 

B

 

 

 

 

 

 

 

 

 

 

 

 

Illustration 2.10 S/E LED Status - Red (B)/Green (A) Flash

Illustration 2.11 S/E LED Status - Double Green Flash

Illustration 2.12 S/E LED Status - Tripple Green Flash

Illustration 2.13 S/E LED Status - Yellow Flash

6

Danfoss A/S © Rev. 2013-02-11 All rights reserved.

MG92C202

How to Install

Operating Instructions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LED flash

Powerlink option state

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pattern

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

Power OFF

NMT_GS,

No power supplied

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

or State

NMT_GS_INITIALISATION

to drive or

 

Illustration 2.16 L/C LED Status - Power-up Green (A)/Red (B)

 

 

 

 

 

NMT_CS_NOT_ACTIVE,

Initialising

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flickering

Basic Ethernet mode

POWERLINK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

2

Green

 

interface is in basic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ethernet mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Solid green

 

POWERLINK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

interface is on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illustration 2.17 L/C LED Status - Collision Red (B)/Green (A)

 

 

 

 

 

 

operational state

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blinking

NMT_CS_Stopped

PLC has stopped

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

greed

 

the Network

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Single green

NMT_CS_PRE_OPERATIONAL_1

POWERLINK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

flash

 

interface is in Pre-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

operation mode

 

Illustration 2.18 L/C LED Status - Yellow Flash

 

 

 

 

 

 

state 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red/green

NMT_CS_PRE_OPERATIONAL_1

Communication to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

flash

 

PLC lost

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LED flash

Powerlink option state

 

 

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Double

NMT_CS_PRE_OPERATIONAL_2

POWERLINK

 

 

pattern

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

green flash

 

interface is in Pre-

 

Power OFF or

NMT_GS,

 

 

 

No power supplied to

 

 

 

 

 

 

 

 

 

operation mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

no link

NMT_GS_INITIALISATION

drive or Initialising

 

 

 

 

 

 

 

 

 

state 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NMT_CS_NOT_ACTIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tripple

NMT_CS_READY_TO_OPERATE

POWERLINK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Link

NMT_GS_INITIALISATION

Only shown once at

 

 

 

 

green flash

 

interface is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power up

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yellow flash

Wink command

Node Identification

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power up

Various states

 

 

 

Link established

 

 

 

 

 

 

 

 

 

activated from

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Collision

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MCT10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yellow flash

Wink command

 

 

 

Node Identification

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 2.5 S/E LED Pattern

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

activated from MCT 10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set-up Software

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L/C LED

 

 

 

 

 

 

Table 2.6 L/C LED Pattern

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illustration 2.14 L/C LED Status - Power OFF or No Link

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illustration 2.15 L/C LED Status - Link

2.1.5 Topology

The POWERLINK module features a built-in POWERLINK controlled node and a two-port hub. This module enables the possibility for connecting several POWERLINK options in a line topology. If more than eight frequency converters are connected in line, it requires special attention towards the timing in the network.

It is important in a POWERLINK system, that the connection is done correctly.

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7

How to Install

MCA 123 POWERLINK

 

 

2 2

Illustration 2.19 Line Topology

Take care that following design rules are followed

1.Do not connect any non-POWERLINK device (e.g. a PC) to any free port as to avoid malfunction of the complete POWERLINK network.

2.In a line topology, power all frequency converters either by mains or by a 24 V DC option card, for the built-in POWERLINK slave controller to work.

3.To achieve interference-free operation of the Ethernet, observe the following EMC precautions. The correct handling of the motor cable screen is vital for the overall performance of the system. If the rules are not followed, it leads to loss of the control and malfunction of the system. The Ethernet communication cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise between the cables. Normally, a minimum distance of 200 mm (8 inches) is sufficient, but maintaining the greatest possible distance between the cables is recommended. Especially where cables run in parallel, over long distances, or if frequency converters with a bigger power size are installed. More information can be found in the norm IEC 61000-5-2:1997.

<![if ! IE]>

<![endif]>130BD147.10

4.When crossing of cables is unavoidable, the Ethernet cable must cross motor and brake resistor cables at an angle of 90°.

5.Always observe relevant national and local regulations, for example regarding protective earth connection.

2.1.6 EMC Precautions

To achieve interference-free operation of the Ethernet, observe the following EMC precautions. Additional EMC information is available in the VLT® AutomationDrive Design Guide.

NOTICE

The correct handling of the motor cable screen is vital for the overall performance of the system. If the rules are not followed, it can lead to loss of the control and malfunction of the system.

8

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MG92C202

How to Install

Operating Instructions

 

<![if ! IE]>

<![endif]>130BA908.11

2 2

min. 200 mm

Ethernet Cable

90 ° crossing

Illustration 2.20 Correct Crossing of Ethernet Cable

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9

How to Con€gure

MCA 123 POWERLINK

 

 

3 How to Configure

3.1 Configure the Parameters

3.1.1 IP Settings

All IP-related parameters are located in parameter group 3 3 12-0* IP Settings: The parameters are all set to POWERLINK

standard values, so no setting is needed. In POWERLINK, the parameter 12-00 IP Address Assignment is fixed to the option "From node ID". The IP address follows the setting in parameter 12-60 Node ID, so that the IP address is 192.168.100.xxx, where xxx is the node ID. For

parameter 12-02 Subnet Mask, the IP addres is fixed to 255.255.255.0 and cannot be changed.

The POWERLINK option offers two ways of node ID assignment via parameter or DIP switch.

3.1.2 Ethernet Link Parameters

Parameter group 12-1* Ethernet Link Parameters holds

Ethernet Link information:

Parameter 12-10 Link Status

Parameter 12-11 Link Duration

Parameter 12-12 Auto Negotiation

Parameter 12-13 Link Speed

Parameter 12-14 Link Duplex

Each port has unique Ethernet link parameters.

Parameter 12-10 Link Status displays Link or No Link according to the status of the present port.

Parameter 12-11 Link Duration displays the duration of the link on the present port. If the link is broken, the counter is reset.

Parameter 12-12 Auto Negotiation is a feature that enables two connected Ethernet devices to select common transmission parameters, such as speed and duplex mode. In POWERLINK, this feature is fixed to OFF and cannot be changed.

Parameter 12-13 Link Speed - displays the link speed for each port. If no link is present, “None” is displayed. In POWERLINK, this feature is fixed to 100 MBaud and cannot be changed.

Parameter 12-14 Link Duplex - displays the duplex mode for each port.

In POWERLINK, the Link Duplex is fixed to Half Duplex, and cannot be changed.

3.2 Configure the Frequency Converter

3.2.1 VLT Parameters

Pay particular attention to the following parameters when configuring the frequency converter with a fieldbus interface.

Parameter 0-40 [Hand on] Key on LCP. If the [Hand on] key on the frequency converter is activated, control of the frequency converter via the fieldbus interface is disabled.

After an initial power-up, the frequency converter automatically detects whether a fieldbus option is installed in slot A. It then sets

parameter 8-02 Control Word Source to [Option A]. Adding, changing, or removing an option from an already commissioned frequency converter does not change parameter 8-02 Control Word Source. However, it causes a trip mode, and the frequency converter displays an error.

Parameter 8-10 Control Word Pro€le. Select between the Danfoss FC Profile and the DS 402 profile. The change of parameter 8-10 Control Word Pro€le is active at the next power-up.

Parameter 8-50 Coasting Select to

parameter 8-56 Preset Reference Select. Selection of how to gate fieldbus control commands with digital input command of the control card.

NOTICE

When parameter 8-01 Control Site is set to [2] Control word only, Bus-control overrules the settings in parameter 8-50 Coasting Select to parameter 8-56 Preset Reference Select.

Parameter 8-03 Control Word Timeout Time to parameter 8-05 End-of-Timeout Function. The reaction in the event of a bus time-out is set via these parameters.

3.3Configure the POWERLINK Network

All POWERLINK stations that are connected to the same bus network must have a unique node address. The node address of the frequency converter can be selected via:

Hardware switches (from version 1.12)

parameter 12-60 Node ID

Setting the NODE Address using the Hardware Switches

Using the hardware switches, it is possible to select an address range 0–239 (factory setting 1) according to Table 3.1:

10

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MG92C202

How to Con€gure

 

Operating Instructions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch

8

 

7

6

5

4

3

2

1

 

 

Address value

128

 

+64

+32

+16

+8

+4

+2

+1

 

 

E.g. address 5

OFF

 

OFF

OFF

OFF

OFF

ON

OFF

ON

 

 

E.g. address 35

OFF

 

OFF

ON

OFF

OFF

OFF

ON

ON

 

 

E.g. address 82

OFF

 

ON

OFF

ON

OFF

OFF

ON

OFF

 

 

E.g. address 157

ON

 

OFF

OFF

ON

ON

ON

OFF

ON

 

 

Table 3.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 3

NOTICE

 

 

 

 

 

 

 

 

The switches are only read during power-up. Changes are active after the next power up, and can be read in parameter 12-60 Node ID. Note the location and sequence of the hardware switches as illustrated in Illustration 2.3.

Setting the NODE Address via parameter 12-60 Node ID

Setting the address via parameter 12-60 Node ID, is only possible if the hardware switches are set to 0 or 255 (factory setting). The address change becomes active at the next power-up. The node address has direct influence on the IP address in parameter 12-01 IP Address. If the hardware switch is set to an illegal number, the frequency converter immediately issues Warning 34 in the display, and parameter 12-69 Ethernet PowerLink Status is set to 0 (zero).

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11

Con€gure the Master

MCA 123 POWERLINK

 

 

4 Configure the Master

4.1 Importing the XDD File

 

 

 

 

To configure a POWERLINK Master, the configuration tool

 

 

 

 

needs an XDD file for each type of slave on the network.

 

 

 

 

The XDD file is a text file containing the necessary

 

 

 

 

communications set-up data for a slave. Download the

 

 

 

 

XDD file for the FC Series frequency converters at

 

 

 

 

www.danfoss.com/BusinessAreas/DrivesSolutions/.

4

 

4

 

 

 

 

 

parameter 15-61 Option

File

 

 

 

 

 

 

 

 

SW Version

 

 

 

 

 

1.02

FC 301: 0x0200008D_FC301_01.xdd

 

 

 

 

 

FC 302: 0x0200008D_FC302_01.xdd

 

 

 

 

1.12

FC 301: 0x0200008D_FC301_08.xdd

 

 

 

 

 

FC 302: 0x0200008D_FC302_08.xdd

 

 

 

 

 

FCD 302: FCD 302:

 

 

 

 

 

0x0200008D_FCD302_08.xdd

Table 4.1 POWERLINK SW Version XDD File

The following steps show how to add a device to the Automation Studio Tool. For tools from other vendors, consult their relevant manuals.

1.In the Automation Studio, select the menu [Tools] and [Import Fieldbus Device].

<![if ! IE]>

<![endif]>130BD136.10

<![if ! IE]>

<![endif]>130BD139.10

Illustration 4.2 Selecting the XDD File

4.2 Setting Up the Master

Select the POWERLINK I/O master to open the POWERLINK interface in the Automation Studio Master.

1.Right click and select [Open POWERLINK].

<![if ! IE]>

<![endif]>130BD137.10

Illustration 4.3 Open POWERLINK

Illustration 4.1 Automation Studio

2.Select the XDD file and the Automation studio, imports it to its library. To save the new info, select the [Save All] menu or the multiple floppy disc icon.

2.Right click the network icon, and select [Insert].

<![if ! IE]>

<![endif]>130BD140.10

Illustration 4.4 Physical View

12

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MG92C202

Danfoss MCA 123 Operating guide

Con€gure the Master

Operating Instructions

 

 

3.Select [Danfoss FC 302].

<![if ! IE]>

<![endif]>130BD145.11

Illustration 4.5 Select Controller Module

Danfoss FC Series is inserted in the POWERLINK master system.

4.Configure the I/O configuration, right click the Danfoss Icon and select [Open I/O Configuration].

<![if ! IE]>

<![endif]>130BD141.10

Illustration 4.7 Select Parameters

 

4 4

NOTICE

 

Make sure that maximum ten channels are selected in each direction; or the PLC enters into an endless restart of the network.

6.The POWERLINK configuration does now contain the Danfoss FC Series frequency converter as its slave and communicates with the four words. The final step is to map the I/Os to PLC variables, which is done in the I/O mapping. Select the I/O Mappings by right-clicking the [Danfoss FC 302] icon and selecting [Open I/O Mapping].

<![if ! IE]>

<![endif]>130BD142.10

<![if ! IE]>

<![endif]>130BD142.10

Illustration 4.6 I/O Con€guration

Illustration 4.8 Mapping the I/Os ot the PLC Variables

5.By default the POWERLINK option does not have any process data assigned to its I/O mapping. Assign the process data by selecting the channels (FC Parameter) as read or write. Selecting the [+] sign in front of the channel menu expands the list and the parameters can be selected. In this example following has been selected:

Object 2690 fieldbus control word 1

Object 2692 fieldbus reference 1

Object 2643 status word

Object 2645 main actual value

Now, the mapping can be done directly to previous defined variables.

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13

Con€gure the Master

MCA 123 POWERLINK

 

 

<![if ! IE]>

<![endif]>130BD143.10

Illustration 4.9 Previous De€ned Variables

4 4

Variables can also be directly declared, via selecting the Channel Name for each signal and enter the attributes directly.

<![if ! IE]>

<![endif]>130BD144.10

Illustration 4.10 Variables Directly Declared

This inserts the Danfoss FC 302 into the B&R system, and the frequency converter can now be controlled and supervised via the POWERLINK.

14

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MG92C202

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