Danfoss MCA 117, FCD 300, FCM 300 Operating guide

Operating Guide

VLT® FCD 300 PROFIBUS Converter MCA 117 VLT® Decentral Drive FCD 300 and VLT® Decentral Drive FCM 300

Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Contents

Contents

1 Introduction			5
1.1	Purpose of this Operating Guide		5
1.2	Additional Resources		5
1.3	Document and Software Version		5
1.4	Product Overview		6
	1.4.1	Intended Use	6
	1.4.2	Hardware	6
	1.4.3	Performance	7

2 Safety		8
2.1	Safety Symbols	8
2.2	Qualified Personnel	8
2.3	Safety Precautions	8

3 Installation			11
3.1	Introduction to Installation		11
3.2	Electrical Installation		11
	3.2.1	Supply and Motor Terminals	11
	3.2.2	Control Signal Connectors	13
	3.2.3	EMC Precautions	16

4 Configuring the System		18
4.1	Preparing for Configuration	18
4.2	PROFIBUS Address Set via Hardware Switches	18
4.3	PROFIBUS Address Set via Parameter or SSA Command	20
4.4	Commissioning	20
4.5	LED Behavior	20
4.6	Factory Settings	22

5 Parameter Mapping Lists		25
5.1	FCD 300 Parameter Group 0	25
5.2	FCD 300 Parameter Group 1	31
5.3	FCD 300 Parameter Group 2	39
5.4	FCD 300 Parameter Group 3	48
5.5	FCD 300 Parameter Group 4	56
5.6	FCD 300 Parameter Group 5	65
5.7	FCD 300 Parameter Group 6	73
5.8	FCD 300 Parameter Group 8	78
5.9	FCD 300 Parameter Group 9	80

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117 Contents

6	Troubleshooting		86
	6.1	Troubleshooting Hints	86
7	Appendix		87
	7.1	Abbreviations	87
	7.2	Conventions	87

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Introduction

1 Introduction

1.1 Purpose of this Operating Guide

This operating guide provides information for the installation, commissioning, and parameter mapping of a VLT® FCD 300 PROFIBUS Converter MCA 117 when installed in a VLT® Decentral Drive FCD 302.

The operating guide is intended for use by qualified personnel. Users are assumed to be familiar with:

•VLT® decentral drives.

•PROFIBUS.

Read the instruction before installation and ensure that the instructions for safe installation are observed.

Essential information for quick installation and setup is found in:

•1.4.1 Intended Use

•1.4.2 Hardware

•3.1 Introduction to Installation

•3.2 Electrical Installation

Detailed information including the full range of setup options and diagnosis tools is found in:

•5 Parameter Mapping Lists

VLT® is a registered trademark for Danfoss A/S.

1.2 Additional Resources

The following manuals may be helpful when installing the VLT® FCD 300 PROFIBUS Converter MCA 117:

•VLT® Decentral Drive FCD 302 Operating Guide.

•VLT® Decentral Drive FCD 302 Design Guide.

•VLT® AutomationDrive FC 301/FC 302 Programming Guide.

More manuals are available at www.danfoss.com.

1.3 Document and Software Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

The original language of this manual is English.

N O T I C E

The converter is based on the latest firmware release of the VLT® Decentral Drive FCD300 and VLT® Decentral Drive FCM300. The firmware versions are listed in table 1. If the FCD/FCM drive that has to be replaced has a older version (lower number) the converter works, but may not convert parameters correctly.

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Introduction

Table 1: Document, Firmware, and Software Versions

Edition	Remarks	Drive firmware version	PROFIBUS firmware version
AQ2895507549010101	First release	VLT® Decentral Drive FCD 302, version 7.67 or higher	FCD300 Converter, version 2.0x
		VLT® Decentral Drive FCD 300, version 1.6x	PROFIBUS, version 3.x/4.x
		VLT® Decentral Drive FCM 300, version 3.2x	PROFIBUS, version 2.x/4.x

1.4 Product Overview

1.4.1 Intended Use

This manual relates to the VLT® FCD 300 PROFIBUS Converter MCA 117.

The VLT® FCD 300 PROFIBUS Converter MCA 117 is intended for replacing a VLT® Decentral Drive FCD 300 or a VLT® Decentral Drive FCM 300 with a VLT® Decentral Drive FCD 302 in a PROFIBUS network.

With this PROFIBUS converter option, the FCD 302 reacts as an FCD 300 or an FCM 300 on the PROFIBUS network. Changes to PLC programming or configuration are normally not necessary.

The FCD 302 identifies itself either as an FCD 300 or an FCM 300 on the PROFIBUS network. A write command to, for example, ramp-up time in FCD 300 is automatically linked to the corresponding ramp-up time parameter in the VLT® Decentral Drive FCD 302.

N O T I C E

Some parameters in the FCD 300 and FCM 300 are not supported in the FCD 302, and some parameters cannot be accessed via the VLT® FCD 300 PROFIBUS Converter MCA 117. Refer to 5 Parameter Mapping Lists for more information. If a write request is attempted to a parameter selection which is not supported, the drive discards the value and issues a positive reply. Only parameters and functions described in this manual are supported.

N O T I C E

The replacement drive must match the power size or be bigger than the replaced FCD 300 or FCM 300. Make sure that the brake chopper matches the new drive. Make sure that the new drive meets the local regulations concerning the Machinery Directive, pre-fuses, and other appropriate regulations.

N O T I C E

Observe local rules and regulations when replacing a drive in an existing installation.

1.4.2 Hardware

•The VLT® FCD 300 PROFIBUS Converter MCA 117 supports VLT® Decentral Drive FCD 302 only.

•There is no support for PROFIBUS FMS networks.

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1.4.3 Performance

•The VLT® Decentral Drive FCD 302 reacts faster on most commands as the VLT® Decentral Drive FCD 300/FCM 300, which can influence the applications. When replacing a VLT® Decentral Drive FCD 300/FCM 300 with the VLT® FCD 300 PROFIBUS Converter MCA 117, the installer must ensure that the functionality is maintained. Due to the different timing, it may be necessary to reprogram the controller, where signals from the drives react faster.

•The motor control algorithm of the VLT® Decentral Drive FCD 302 results in a better motor performance compared to FCD 300/FCM 300.

N O T I C E

FACTORY SETTING OF PARAMETERS

After initialization of the FCD 302, most parameters are set to match the factory settings of the FCD 300/FCM 300 parameters.

N O T I C E

LINKED SETUPS

To synchronize changes made with a running motor, ensure that setups are linked. Link the setups in parameter 0-12 This Setup Linked to.

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Safety

2 Safety

2.1 Safety Symbols

The following symbols are used in this manual:

D A N G E R

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

W A R N I N G

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

C A U T I O N

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

N O T I C E

Indicates information considered important, but not hazard-related (for example, messages relating to property damage).

2.2 Qualified Personnel

Correct and reliable transport, storage, installation, operation, and maintenance are required for the trouble-free and safe operation of the drive. Only qualified personnel are allowed to install and operate this equipment.

Qualified personnel are defined as trained staff, who are authorized to install, commission, and maintain equipment, systems, and circuits in accordance with pertinent laws and regulations. Also, the qualified personnel must be familiar with the instructions and safety measures described in this manual.

2.3 Safety Precautions

W A R N I N G

HIGH VOLTAGE

AC drives contain high voltage when connected to AC mains input, DC supply, or load sharing. Failure to perform installation, start-up, and maintenance by qualified personnel can result in death or serious injury.

-Only qualified personnel must perform installation, start-up, and maintenance.

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Safety

W A R N I N G

UNINTENDED START

When the drive is connected to the AC mains, the motor may start at any time, causing risk of death, serious injury, and equipment or property damage. The motor may start by activation of an external switch, a fieldbus command, an input reference signal from the LCP or LOP, via remote operation using MCT 10 Set-up software, or after a cleared fault condition.

-Press [Off] on the LCP before programming parameters.

-Disconnect the drive from the mains whenever personal safety considerations make it necessary to avoid unintended motor start.

-Check that the drive, motor, and any driven equipment are in operational readiness.

W A R N I N G

DISCHARGE TIME

The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are off.

Failure to wait the specified time after power has been removed before performing service or repair work could result in death or serious injury.

-Stop the motor.

-Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and DC-link connections to other drives.

-Wait for the capacitors to discharge fully. The time for full discharge of the capacitors is minimum 4 minutes for VLT® Decentral Drive FCD 302, 400 V AC, 0.37–3.0 kW (0.5–4.0 hp).

-Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors are fully discharged.

W A R N I N G

LEAKAGE CURRENT HAZARD

Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury.

-Ensure the correct grounding of the equipment by a certified electrical installer.

W A R N I N G

ROTATING SHAFTS

Contact with rotating shafts and electrical equipment can result in death or serious injury.

-Ensure that only trained and qualified personnel perform installation, start-up, and maintenance.

-Ensure that electrical work conforms to national and local electrical codes.

-Follow the procedures in this guide.

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Safety

W A R N I N G

UNINTENDED MOTOR ROTATION WINDMILLING

Unintended rotation of permanent magnet motors creates voltage and can charge the unit, resulting in death, serious injury, or equipment damage.

-Ensure that permanent magnet motors are blocked to prevent unintended rotation.

C A U T I O N

INTERNAL FAILURE HAZARD

An internal failure in the drive can result in serious injury when the drive is not properly closed.

-Ensure that all safety covers are in place and securely fastened before applying power.

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Installation

3 Installation

3.1 Introduction to Installation

The VLT® FCD 300 PROFIBUS Converter MCA 117 changes the functionality of a VLT® Decentral Drive FCD 302 so that it can be used as a spare part for a VLT® Decentral Drive FCD 300 or a VLT® DriveMotor FCM 300.

A VLT® Decentral Drive FCD 302 (0.37–2.2 kW (0.5–3.0 hp)) with flat bracket and adapter brackets (order number 134B6775) can be mounted using the same drilling holes as for the FCD 300.

For a 3.0 kW (4.0 hp) FCD 302, mounting with adapter brackets is not possible. Thus, new holes must be drilled to mount the drive.

The FCD 302 cannot be used as a direct replacement of the VLT® Decentral Drive FCM 300 electronic part. For reuse of the existing electric motor, a terminal box has to be fitted to the motor, and a motor cable has to be used as connection between the motor and the FCD 302. Observe local regulations when changing the installation.

Initial power-up

The VLT® FCD 300 PROFIBUS Converter MCA 117sets the parameters of the VLT® Decentral Drive FCD 302 to FCD 300 defaults in 3 cases:

•At first time power up.

•When the drive has been set to initialize via parameter 14-22 Operation Mode.

•When a 3-finger reset is performed from the LCP at power-up.

This gives a short commissioning time and improves the backwards compatibility.

The MCA 117 also changes the default settings of the I/Os of the FCD 302 to match those of the FCD 300.

3.2 Electrical Installation

For electrical installation, local regulations might require further updates. This could be the case where the installation must be updated to fulfill newer standards when machines are updated, or if local regulations have changed since the original decentral drives were installed.

The following sections contain illustrations showing the old terminal number and their equivalents in the new drive. If a box in a drawing is empty, there is no equivalent in the VLT® Decentral Drive FCD 302. In most cases, it is possible to program the FCD 302 to deliver the same function on 1 of the terminals. If there are no boxes at all in an illustration, the drive has no terminal. For example, the VLT® DriveMotor FCM 300 has a limited number of I/Os compared to the FCD 300.

3.2.1 Supply and Motor Terminals

Power cable terminals are 1:1 compatible between VLT® Decentral Drive FCD 300/VLT® DriveMotor FCM 300 and the VLT® Decentral Drive FCD 302. If shielded cables are used, ensure that the shield is mounted as stated in the VLT® Decentral Drive FCD 302 Operating Guide.

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Installation

FCD 300

FCM 300

FCD 302

L1

L1

L1

(91)

(91)

L2

L2

L2

POWER

(92)

(92)

input

L3

L3

L3

(93)

(93)

PE

PE

PE

(95)

Illustration 1: Power Cable Connections

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Motor terminals are 1:1 compatible between FCD 300 and FCD 302. If shielded cables are used, ensure that the shield is mounted as stated in the VLT® Decentral Drive FCD 302 Operating Guide.

FCD 300

FCM 300

FCD 302

U

U

(96)

(96)

V

V

Motor

(97)

(97)

connector

W

W

(98)

(98)

PE

PE

(99)

Illustration 2: Motor Cable Connections

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Mechanical brake cable terminals are 1:1 compatible between the FCD 300 EB versions and the FCD 302 with brake chopper and mechanical brake supply. If shielded cables are used, ensure that the shield is mounted as stated in the VLT® Decentral Drive FCD 302 Operating Guide. To enable this functionality, the VLT® FCD 300 PROFIBUS Converter MCA 117 sets parameter 5-40 [1] Function Relay to [32] Mech Brake Ctrl. In the FCD 302, it is not possible to enable mechanical brake control and use relay 2 for another purpose.

		FCD 300			FCM 300		FCD 302
			122					122
Mechanical brake
			123					123

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Illustration 3: Mechanical Brake Connection

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Brake resistor cable terminals are 1:1 compatible between the FCD 300 EB versions and the FCD 302. If shielded cables are used, ensure that the shield is mounted as stated in the VLT® Decentral Drive FCD 302 Operating Guide.

Brake

Resistor

	FCD 300			FCM 300		FCD 302
		81 -					81 -
		82 +					82 +

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Illustration 4: Brake Resistor Cable Connections

The FCD 300 has dedicated connectors 31A and 31B for connection of the motor thermistors. The FCD 302 with MCA 117 installed uses AI54 as motor thermistor connector. The FCD 302 can also use 1 of the digital inputs as thermistor source, but if multiple sensors are connected in series, it might cause false alarms/warnings. The motor thermistor configuration is done via parameter 1-90 Motor Thermal Protection and parameter 1-93 Thermistor Resource.

FCD300			FCM300		FCD302
	31B					54
	31A					50

Illustration 5: Motor Thermistor Cable Connection

S202

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ONA54 OFF

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The 24 V external supply cable terminals are 1:1 compatible between FCD 300 EB versions and the FCD 302. The FCD 302 may draw a higher current from the 24 V supply. The FCD 300 has a power consumption of 12 W, where the FCD 302 consumes up to 50 W. The consumption depends on the configuration of the I/O modules and the sensors connected to the drive.

				FCD 300				FCM 300			FCD 302
			36			36					36			36
External			(+)			(+)					(+)			(+)
24 V DC
back-up			35			35					35			35
			(-)			(-)					(-)			(-)

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Illustration 6: External 24 V Cable Connection

3.2.2 Control Signal Connectors

Digital input cable connection

Digital input terminals are 1:1 compatible between the VLT® Decentral Drive FCD 300 and the VLT® Decentral Drive FCD 302. If shielded cable is used, ensure that the shield is mounted as stated in the VLT® Decentral Drive FCD 302 Operating Guide.

The FCD 300 reads the digital inputs every 12 ms whereas the FCD 302 reads the digital inputs every 1 ms.

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Installation

The digital inputs of the FCD 300 are converted fully to the I/Os of the FCD 302. Terminal 3 of the VLT® DriveMotor FCM 300 is not converted to a corresponding terminal in FCD 302. To support terminal 3 in FCM 300, configure the FCD 302 manually.

	FCD 300			FCM 300						FCD 302
		12			6					12-
										13

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			18					4								18
			19													19
Digital in			20					8								20
			27													27
			29					5								29
			33													33
								3

Illustration 7: Digital Input Cable Connections

Digital output cable connections

The FCD 300 has 1 dedicated digital output, which is terminal 46. This terminal is not converted to an existing FCD 302 output.

In FCM 300, terminal 9 could be used as either analog or digital output. To obtain the same functionality in FCD 302, configure an analog or digital output manually.

FCD 300	FCM 300	FCD 302

Digital out		46

9

Illustration 8: Digital Output Cable Connections

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Analog I/O cable connections

The analog I/Os of the FCD 302 can be configured to cover most use cases. The default conversion from FCD 300 has a limitation as there is no input 60 in the FCD 302. If analog input 54 in the FCD 302 is not used for motor thermistor, this input can be configured to provide the functionality of output 60 in the FCD 300.

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Installation

		FCD300			FCM300
		53				2
Analog		60				1
I/O		42				9
		50				7
		10 V
		55				8
		Gnd
Illustration 9:	Analog I/O Cable Connections

FCD302

53

42

50

10 V

55 Gnd

S202

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A53 switch ONOFF = 0 10V

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The 0–10 V analog input 53 of the FCD 300 is converted into the FCD 302 analog input 53. The analog input 53 of the FCD 302 can be set to 0–10 V or 0–20 mA via switch S201. From factory, the switch is set in OFF position, which sets the analog input to 0–10 V.

Relay cable connections

The relays of the FCD 302 are compatible to the relays in FCD 300.

N O T I C E

The relay in FCM 300 is rated to a resistive load of 5 A, 250 V AC, whereas the relay in FCD 302 is rated to a load of 2 A, 240 V AC.

		FCD 300		FCM 300								FCD 302
		01			1							01
		C			x102							C
Relay		02			2							02
		NO			x102							NO
		03			3							03
		NC			x102							NC

Illustration 10: Relay Cable Connections

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PROFIBUS cable connections

The PROFIBUS terminals of the FCD 300/FCM 300 are all converted to the PROFIBUS terminals of the FCD 302. The compensation coils activated by the switches S101 to S104 of the FCD 300 are not needed in the FCD 302 PROFIBUS interface. The Termination of the PROFIBUS line is done via the PROFIBUS termination switch.

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Installation

			FCD300					FCM300
			67						3
									x100
			68			68			1
									x100
PROFIBUS
		69				69			2
									x100
		70							4
									x100

Illustration 11: PROFIBUS Cable Connections

FCD302

67

6868

6969

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PROFIBUS

TERM.

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3.2.3 EMC Precautions

To achieve interference-free operation of the PROFIBUS, install the VLT® Decentral Drive FCD 302 and the cables as described in the VLT® Decentral Drive FCD 302 Design Guide: When routing the PROFIBUS cable:

•maintain high distance (minimum 200 mm (8 in)) between the PROFIBUS communication cable and the motor and brake resistor cables to avoid coupling of high-frequency noise from one cable to another.

•ensure that, when crossing is unavoidable, the PROFIBUS cable crosses the motor and brake resistor cables at an angle of 90° .

For installation on machines where the FCD 302 has poor electrical contact to the machine due to paint or high ohmic surface, a special stainless steel plug and bracket exist. The order number is 175N2598.

This plug can be mounted in 1 of the unused cable entry holes and the supplied bracket has to be mounted to the plug and to the metal construction of the machine. This ensures a low ohmic path for high-frequency noise that otherwise would have been added to the shield of the PROFIBUS cable, causing disturbance of the communication.

N O T I C E

Observe relevant national and local regulations, for example, regarding protective-earth connection.

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1	1
	90°
3	2

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1 PROFIBUS cable

2 90° intersection

3 ≥200 mm (≥7.9 in)

Illustration 12: EMC-correct Installation

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Configuring the System

4 Configuring the System

4.1 Preparing for Configuration

Context:

All PROFIBUS stations connected to the same bus network must have a unique station address.

Prerequisites:

Before replacing an FCD 300 or FCM 300 by a VLT® Decentral Drive FCD 302 with VLT® FCD 300 PROFIBUS Converter MCA 117, configure the station address in the FCD 302. Also, check that the FCD 302 detects which type of drive it has to replace.

Procedure

1.Set the PROFIBUS address of the VLT® Decentral Drive FCD 302 to the same address as the drive that has to be replaced.

2.Set parameter 8-02 Control Word Source to [3] Option A.

3.Cycle power (400 V AC and 24 V DC back-up if applied) to the FCD 302.

The MCA 117 probes for the different FCD300/FCM300 Ident numbers. While probing, the drive flashes the ST/MS LED (see 4.5 LED Behavior). When the matching Ident number used by the master is detected, the VLT® Decentral Drive FCD 302 locks the ident number to the option, and sets the parameters of the FCD 302 to match the functionality of the old drive.

The master/PLC now recognizes the FCD 302 as an FCD 300 or FCM 300.

4.2 PROFIBUS Address Set via Hardware Switches

W A R N I N G

SHOCK HAZARD

Working with the hardware switches while the power supply is still on may cause personal injuries.

-Switch off the power supply before changing the hardware switches.

N O T I C E

The address change comes into effect at the next power-up and can be read in parameter 9-18 Node Address.

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8 7 6 5 OFF 4 3 2 1 ON

1

2

3

4

5

6

7

8

Illustration 13:		Setting the PROFIBUS Address via Hardware Switches
Table 2: Hardware Switch Settings
		VLT® Decentral Drive FCD 300											VLT® Decentral Drive FCD 302
Switch		1	2	3	4	5	6		7		8		8	7	6	5	4	3	2	1
Address		+1	+2	+4	+8	+16	+32		+64		–		–	+64	+32	+16	+8	+4	+2	+1
Example:
1		1	0	0	0	0	0		0		–		–	0	0	0	0	0	0	1
35		1	1	0	0	0	1		0		–		–	0	1	0	0	0	1	1
82		0	1	0	0	1	0		1		–		–	1	0	1	0	0	1	0

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Configuring the System

4.3 PROFIBUS Address Set via Parameter or SSA Command

If all hardware switches are set to ON or OFF (factory switch setting), the PROFIBUS address can be set via parameter 9-18 Node Address or the PROFIBUS SSA command. The address becomes valid after the next power cycle.

4.4 Commissioning

Prerequisites:

The station address of the VLT® Decentral Drive FCD 302 must be the same as for VLT® Decentral Drive FCD 300.

Procedure

1. Cycle power to the FCD 302.

The master/PLC now recognizes FCD 302 as an FCD 300.

Example:

A solid green NS LED on the VLT® FCD 300 PROFIBUS Converter MCA 117 indicates that communication between master and slave is established.

If the NS LED flashes, the master/PLC has not recognized the FCD 302.

For more information, refer to 6.1 Troubleshooting Hints.

4.5 LED Behavior

ON WARNING ALARM

BUS

ST/MS LA1/NS1 LA2/NS2

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Illustration 14: Overview of LEDs

Table 3: Bicolored LEDs

LED label	Description
LA1/NS1	Network status

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LED label	Description
ST/MS	Module status (DP-V1 communication and Ident number detection)
LA2/NS2	Not used

Table 4: Net Status, ST/MS

State

LED

Description

Power on

Red:

Solid red

The option is defect. Contact Danfoss.

Green:

Flashing

The option is OK.

green

Baud rate search

Green:

Flashing

Searching for the baud rate. Check the connection

green

to the master if the option stays in this state.

Wait parameterizing

Green:

Long green

Baud rate found - waiting for parameters from the

flash

master.

Red:

Long red flash

Wrong parameters from the master.

Wait configuration

Green:

Short green

Parameters from master OK - waiting for configura-

flash

tion data.

Red:

Short red flash

Wrong configuration data from the master.

Data exchange

Green:

Solid green

Data exchange between the master and the FCD 302

is active.

Red:

Flashing red

Clear state. Warning 34, Fieldbus Fault is active and a

bus reaction in parameter 8-04 Control Word Timeout

Function is executed.

Table 5: Module Status (ST/MS LED while Detecting Ident Number)

LED description

Description

Green

One short flash

Testing for FCD 300, 12 MB version

Green

Two short flashes

Testing for FCD 300, 3 MB version

Green

Three short flashes

Testing for FCD 302

Green

One long, one short flash

Testing for FCM 300, 3 MB version

Green

One long, 2 short flashes

Testing for FCM 300, 12 MB version

Table 6: Module Status (DP-V1 Communication)

Description

No light

Off

No PROFIBUS DP-V1 communication is active.

Green:

Short green flash

DP-V1 communication from a Master Class 1 (PLC) is active.

Green:

Long green flash

DP-V1 communication from a Master Class 2 (MCT 10, FDT) is active.

Green:

Solid green

DP-V1 communication from a Master Class 1 and 2 is active.

Red:

Flashing red

Internal error.

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Configuring the System

N O T I C E

The LED flash patterns of the VLT® FCD 300 PROFIBUS Converter MCA 117 are not compatible with the patterns of the FCD 300/FCM 300 PROFIBUS LEDs.

4.6 Factory Settings

The VLT® FCD 300 PROFIBUS Converter MCA 117 is delivered from factory with the optimal settings to replace a VLT® Decentral Drive FCD 300. If the VLT® FCD 300 PROFIBUS Converter MCA 117 is moved from one application to another, it is recommend to initialize the drive. This initialization activates the factory settings and re-invoke of the Ident number detection. If the drive has been delivered from factory with the option installed, initialization can be skipped.

Do the initialization via:

•Parameter 14-22 Operation Mode, or

•Three-finger reset by removing power to the drive, pressing [Status], [Main Menu], and [OK], and applying 400 V AC or 24 V DC back-up power to the drive.

The MCA 117 sets the parameters of the FCD 302 so that the FCD 302/MCA 117 emulate the FCD 300 in the best way.

The parameters of the VLT® Decentral Drive FCD 302 are set to factory values and some FCD 302 parameters are set to values that match the initial values of VLT® Decentral Drive FCD 300.

Factory copy via the FCD 300 parameter 006 Setup Copy is supported and initializes the FCD 302 and sets it to the FCD 300 default settings.

Table 7: Parameters Set During Initialization

Parameter	Initialization setting
Parameter 0-02 Motor Speed Unit	[Hz]
Parameter 1-51 Min Speed Normal Magnetizing [RPM]	30 RPM
Parameter 1-52 Min Speed Normal magnetising [Hz]	1.0 Hz
Parameter 1-64 Resonance Damping	0
Paramter 1-81 Min Speed for Function at Stop [RPM]	3 RPM
Parameter 1-82 Min Speed for Function at Stop [Hz]	0.1 Hz
Parameter 1-93 Thermistor Resource	Analog input 54
Parameter 2-10 Brake Function	[0] Off
Parameter 2-17 Overvoltage Control	[0] Off
Parameter 3-00 Reference Range	min – max
Parameter 3-01 Reference/Feedback Unit	[1]%
Parameter 3-03 Maximum Reference	50.000
Parameter 3-11 Jog Speed [Hz]	10.0 Hz
Parameter 3-16 Reference Resource 2	[0] No function
Parameter 3-19 Jog Speed [RPM]	300 RPM
Parameter 4-13 Motor Speed High Limit [RPM]	3960 RPM

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Configuring the System

Parameter	Initialization setting
Parameter 4-14 Motor Speed Low Limit [Hz]	132.0 Hz
Parameter 4-16 Torque Limit Motor Mode	355.6
Parameter 4-17 Torque Limit Generator Mode	355.6
Parameter 4-30 Motor Feedback Loss Function	[0] Disabled
Parameter 4-32 Motor Feedback Loss Timeout	1.00 s
Parameter 4-53 Warning Speed High	3960
Parameter 4-56 Warning Feedback Low	-4000000
Parameter 4-57 Warning Feedback High	4000000
Parameter 5-02 Terminal 29 Mode	[1] Output
Parameter 5-10 Terminal 18 Digital Input	[8] Start
Parameter 5-11 Terminal 19 Digital Input	[10] Reversing
Parameter 5-12 Terminal 27 Digital Input	[3] Coast and reset inv
Parameter 5-14 Terminal 32 Digital Input	[14] Jog
Parameter 5-40.0 Function Relay	[22] Ready, No Thermal Warning
Parameter 5-40.1 Function Relay	[32] Mech Brake Ctrl
Parameter 5-41 On Delay, Relay	[23] Remote, Ready, No TW
Parameter 5-51 Term. 29 High Frequency	5000 Hz
Parameter 5-53 Term. 29 High Ref./Feedb. Value	50.000
Parameter 5-56 Term. 33 High Frequency	25000 Hz
Parameter 5-58 Term. 33 High Ref./Feedb. Value	50.000
Parameter 6-10 Terminal 53 Low Voltage	0.00 V
Parameter 6-15 Term. 53 High Ref./Feedb. Value	50.000
Parameter 6-20 Terminal 54 Low Voltage	0.00 V
Parameter 6-22 Terminal 54 Low Current	0.00 V
Parameter 6-25 Terminal 54 High Ref./Feedb. Value	50.000
Parameter 6-50 Terminal 42 Output	[103] Motor current
Parameter 7-04 Speed PID Differention Time	0.0
Parameter 7-08 Speed PID Feed Forward Factor	100
Parameter 7-09 Speed PID Error Correction w/Ramp	100000 (max)
Parameter 7-33 Process PID Proportional Gain	0.01
Parameter 8-54 Reversing Select	[0] Digital input
Parameter 8-90 Bus Jog 1 Speed	300 RPM
Parameter 8-91 Bus Jog 2 Speed	300 RPM
Parameter 14-03 Overmodulation	[0] Off
Parameter 14-11 Mains Voltage at Mains Fault	327

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Configuring the System

Parameter	Initialization setting
Parameter 14-15 Kin. Back-up Trip Recovery Level	1,000.000
Parameter 14-21 Automatic Restart Time	5 s
Parameter 14-32 Current Lim Ctrl, Filter Time	27
Parameter 30-84 Process PID Proportional Gain	0.010
PROFIBUS-specific parameters
Parameter 9-71 PROFIBUS Save Data Values	[1] Store All Setups

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Parameter Mapping Lists

5 Parameter Mapping Lists

5.1 FCD 300 Parameter Group 0

5.1.1 Conversion of Parameter 001 Language Select

Table 8: Parameter 001

	FCD 300 series	FCD 302 series
Parameter	001 Language Select	0-01 Language
Options	[0] English	[0] English
	[1] Deutsch	[1] Deutsch
	[2] French	[2] French
	[3] Dansk	[3] Dansk
	[4] Spanish	[4] Spanish
	[5] Italian	[5] Italian

5.1.2 Conversion of Parameter 002 Operation Site

Table 9: Parameter 002

	FCD 300 series	FCD 302 series
Parameter	002 Operation Site	Not converted
Options	[0] Remote	–
	[1] Local with External Stop	–
	[2] Local	–

5.1.3 Conversion of Parameter 003 Local Reference

Table 10: Parameter 003

	FCD 300 series	FCD 302 series
Parameter	003 Local Reference	Not converted

5.1.4 Conversion of Parameter 004 Active Set-up

Table 11: Parameter 004

	FCD 300 series	FCD 302 series
Parameter	004 Active Set-up	0-10 Active Set-up

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117	Parameter Mapping Lists

	FCD 300 series	FCD 302 series
Options	[0] Factory Setup	[0] Factory Setup
	[1] Setup 1	[1] Setup 1
	[2] Setup 2	[2] Setup 2
	[3] Setup 3	[3] Setup 3
	[4] Setup 4	[4] Setup 4
	[5] Multi Setup	[9] Multi Setup

5.1.5 Conversion of Parameter 005 Edit Setup

Table 12: Parameter 005

	FCD 300 series	FCD 302 series
Parameter	005 Edit Setup	9-70 Set-up Copy
Options	[0] Factory Set-up	[0] Factory Set-up
	[1] Setup 1	[1] Setup 1
	[2] Setup 2	[2] Setup 2
	[3] Setup 3	[3] Setup 3
	[4] Setup 4	[4] Setup 4
	[5] Active Setup	[9] Active Setup

5.1.6 Conversion of Parameter 006 Setup Copy

Table 13: Parameter 006

	FCD 300 series	FCD 302 series
Parameter	006 Setup Copy	0-51 Set-up Copy
Options	[0] No Copy	[0] No Copy
	[1] Copy to 1 from #	[9] Copy to ALL from #
	[2] Copy to 2 from #	[9] Copy to ALL from #
	[3] Copy to 3 from #	[9] Copy to ALL from #
	[4] Copy to 4 from #	[9] Copy to ALL from #
	[5] Copy to ALL from #	[9] Copy to ALL from #

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Operating Guide | VLT® FCD 300 PROFIBUS Converter MCA 117 Parameter Mapping Lists

5.1.7 Conversion of Parameter 007 LCP Copy

Table 14: Parameter 007

	FCD 300 series	FCD 302 series
Parameter	007 LCP Copy	0-50 LCP Copy
Options	[0] No copy	Not converted
	[1] Upload all Param	Not converted
	[2] Download All	Not converted
	[3] Download Size Inde	Not converted

5.1.8 Conversion of Parameter 008 Frequency Scale

Table 15: Parameter 008

	FCD 300 series	FCD 302 series
Parameter	008 Frequency Scale	Not converted

5.1.9 Conversions of Parameters 009 to 012 Display Line

Table 16: Parameters 009 to 012

	FCD 300 series	FCD 302 series
Parameter	009 Display Line	0-23 Display Line 2
	010 Display Line	0-20 Display Line 1.1
	011 Display Line	0-21 Display Line 1.2
	012 Display Line	0-22 Display Line 1.3

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