Danfoss MCA 114 Operating guide

MAKING MODERN LIVING POSSIBLE

Operating Instructions

VLT® PROFIBUS Converter MCA 114

VLT® AutomationDrive FC 302 • VLT® 5000

www.danfoss.com/drives

Contents

VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

Contents

1 Introduction

3

1.1 About this Manual

3

1.2 Technical Overview

3

1.3 Constraints

3

1.3.1 Software Versions

3

1.3.2 Relations

4

1.3.3 Hardware

4

1.3.4 Performance

5

1.4 Abbreviations

5

2 Safety

6

3 How to Install

7

3.1 Connecting the Bus Line

7

3.2 How to Install Option in Frequency Converter

7

3.2.1 Mechanical Installation

8

3.3 EMC Precautions

8

4 How to Configure the System

9

4.1 Configure the PROFIBUS Network

9

4.1.1 Setting the PROFIBUS Address using the Hardware Switches

9

4.1.2 Setting the PROFIBUS Address via 9-18 Node Address

9

4.1.3 Commissioning

10

4.2 LED Behaviour

10

4.3 Initialisation

11

5 Parameter Mapping Lists

12

5.1 VLT® 5000 Parameter Group 0

12

5.2 VLT® 5000 Parameter Group 1

14

5.3 VLT® 5000 Parameter Group 2

18

5.4 VLT® 5000 Parameter Group 3

21

5.5 VLT® 5000 Parameter Group 4

29

5.6 VLT® 5000 Parameter Group 5

34

5.7 VLT® 5000 Parameter Group 6

36

5.8 VLT® 5000 Parameter Group 7

38

5.9 VLT® 5000 Parameter Group 8

39

5.10 VLT® 5000 Parameter Group 9

40

6 Troubleshooting

43

6.1 Step-by-step Troubleshooting

43

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1

Contents

VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

Index

44

2

MG34N202 - Rev. 2013-10-15

Introduction VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

1 Introduction

1

1

 

 

1.1 About this Manual

First-time users can find the most essential information for quick installation and set-up in these chapters:

1.2.1 Technical Overview 1.3 Constraints

3 How to Install

For more detailed information including the full range of set-up options and diagnosis tools, refer to:

4 How to Configure the System

5 Parameter Mapping Lists

1.1.1 FC 300-related Literature

The following literature is available for the FC 300 series:

VLT® AutomationDrive FC 302 Operating Instructions

VLT® AutomationDrive FC 302 Design Guide

VLT® AutomationDrive FC 302 Programming Guide

www.danfoss.com/BusinessAreas/DrivesSolutions/Documentations/VLT+Technical+Documentation.htm

1.2 Technical Overview

The MCA 114 Profibus Converter is an option replacing a VLT® 5000 with a VLT® AutomationDrive FC 302 in a PROFIBUS network.

With this PROFIBUS converter option the FC 302 reacts as a VLT® 5000 on the PROFIBUS network. Changes to PLC programming or configuration are normally not necessary.

The FC 302 identifies itself as a VLT® 5000 on the PROFIBUS network, and a write command to e.g. Ramp Up Time in VLT® 5000 is automatically linked to the corresponding ramp up time parameter in VLT® AutomationDrive FC 302.

NOTICE

Some parameters in the VLT® 5000 are not supported in the FC 302 and some FC 302 parameters cannot be accessed via the PROFIBUS converter option MCA 114. Refer to 5 Parameter Mapping Lists for more information. If a write request is attempted to a parameter selection not supported, the frequency converter discards the value and issues a positive reply. Only parameters and functions described in this manual are supported.

NOTICE

The replacement frequency converter must match the power size, or be bigger than the replaced VLT® 5000.

Make sure that the brake chopper matches the new frequency converter.

Make sure that the new frequency converter meets the local regulations concerning the machinery directive, prefuses, and other appropriate regulations.

NOTICE

Observe local rules and regulations when replacing frequency converter in existing installations.

1.3 Constraints

1.3.1 Software Versions

VLT® AutomationDrive FC 302 with firmware version 5.5X or higher.

The MCA 114 Profibus Converter firmware is based on a VLT® 5000 software version 3.9x and PROFIBUS software version 4.5x.

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Introduction

VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

1

1

1.3.2 Relations

 

 

 

This manual relates to the following hardware:

VLT® PROFIBUS Converter option, type no. 130B1246

MCB 101 General I/O option, type no. 130B1125 (uncoated), 130B1212 (coated)

MCB 107 External 24 Volt DC Supply, type no. 130B1108 (uncoated), 130B1208 (coated)

PROFIBUS adaptor Sub-D9 connector, type no. 130B1112. for enclosure types A1, A2 & A3

PROFIBUS adaptor Sub-D9 connector, type no. 176F1742 for enclosure types D & E

1.3.3 Hardware

The VLT® PROFIBUS Converter MCA 114 supports VLT® AutomationDrive FC 302 only.

There is no support for PROFIBUS FMS networks.

The FC 302 has fewer digital I/Os and analog output signals than VLT® 5000. The General I/O Option MCB 101 must be mounted in FC 302 to map these signals and utilise all I/Os.

VLT® 5000

 

FC 302

Terminal

Function

Terminal

Function

16

Digital input

X30/2*

Digital input

 

 

 

 

17

Digital input

X3/3*

Digital input

 

 

 

 

18

Digital input

18

Digital input

 

 

 

 

19

Digital input

19

Digital input

 

 

 

 

27

Digital input

27

Digital input

 

 

 

 

29

Digital input

29

Digital input

 

 

 

 

32

Digital input

32

Digital input

 

 

 

 

33

Digital input

33

Digital input

 

 

 

 

20

GND Digital

20

GND Digital input

 

input

 

 

 

 

 

 

53

Analog input

53

Analog input voltage**

 

voltage

 

 

54

Analog input

X30/11***

Analog input voltage

 

voltage

 

 

60

Analog input

54

Analog input

 

current

 

current***

55

GND analog/

55

GND analog/digital

 

digital input

 

input voltage

 

voltage

 

 

 

 

42

Analog output 0/4-20

42

Analog/digital

 

mA

output

X30/6*

Digital output

 

 

 

X30/7*

Pulse output

39

GND analog/

39

GND analog /digital

 

digital output

 

output

 

 

 

 

04-05

Relay

04-06

Relay

 

 

 

 

VLT® 5000

 

FC 302

Terminal

Function

Terminal

Function

01-03

Relay

01-03

Relay

 

 

 

 

68

RS-485-P

68

RS-485-P

69

RS-485-N

69

RS-485-N

61

GND RS-485

61

GND RS-485

12

24 V out

12

24 V out

13

24 V out

13

24 V out

50

10 V out

50

10 V out

Table 1.1 Terminal Mapping

*= General I/O option MCB 101

**= Switch “S201” must be OFF

***= Switch “S202” must be ON

<![if ! IE]>

<![endif]>130BT310.11

Illustration 1.1 Location of Switches S801, S201, and S202 (Left to Right)

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Introduction

VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

 

 

 

 

1.3.4 Performance

 

 

1

1

 

 

 

 

 

The dynamic performance on the motor shaft in the closed loop operation compared with VLT® 5000 can be different in certain applications. If necessary, adjust the PID controller manually.

The motor control algorithm of the VLT® AutomationDrive FC 302 results in a better motor performance compared to VLT® 5000.

NOTICE

Factory values:

After initialisation most parameters are set to match the factory settings of the VLT® 5000 parameters. For more information about the initialisation, see the VLT AutomationDrive FC 301/302 Programming Guide.

NOTICE

Linked Set-ups:

To synchronise set-up changes made with running motor, ensure that FC 302 setups are linked. This is done in 0-12 This Set-up Linked to.

1.4

Abbreviations

 

 

 

AOC

 

Application oriented control

 

 

 

CTW

 

Control word

 

 

 

EMC

 

Electromagnetic Compatibility

 

 

 

I/O

 

Input/Output

 

 

 

LED

 

Light Emitting Diode

 

 

 

LSB

 

Least Significant Bit

 

 

 

MAV

 

Main Actual Value (actual output)

 

 

 

MOC

 

Motor oriented control

MSB

 

Most Significant Bit

 

 

 

MRV

 

Main Reference Value (Setpoint)

N/A

 

Not applicable

PCD

 

Peripherals Communication Data (process data)

 

 

 

PCV

 

Parameter Characteristics Value (Parameter

 

 

channel)

 

 

 

PLC

 

Programmable Logic Controller

 

 

 

PNU

 

Parameter Number

 

 

 

PPO

 

Parameter Process Data Object

 

 

 

PU

 

Power Unit

 

 

 

REF

 

Reference (= MRV)

 

 

 

STW

 

Status Word

 

 

 

Table 1.2 Abbreviations

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5

Safety

VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

2 Safety

2 2

WARNING

HIGH VOLTAGE

Frequency converters contain high voltage when connected to AC mains input power. Failure to perform installation, start-up, and maintenance by qualified personnel could result in death or serious injury.

Installation, start-up, and maintenance must be performed by qualified personnel only.

Safety regulations

1.The frequency converter must be disconnected from mains, if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs, see

Discharge Time Table.

2.The [Off] key does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3.Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4.The earth leakage currents are higher than 3.5 mA.

5.Protection against motor overload is not included in the factory setting. If this function is desired, set 1-90 Motor Thermal Protection [4] ETR trip or [3] ETR warning.

The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market; the ETR functions provide class 20 motor overload protection in accordance with NEC.

6.Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs, see Discharge Time Table.

7.The frequency converter has more voltage inputs than L1, L2 and L3, when load sharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before commencing repair work, see Discharge Time Table.

Warning against unintended start

1.The motor can be brought to a stop with digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. These stop funcyions are not sufficient to prevent unintended starts.

2.While parameters are being changed, the motor may start. Consequently, [Off] must always be activated.

3.A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

WARNING

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Voltage [V]

Minimum waiting time (minutes)

 

 

 

4

15

200-240

0.25-3.7 kW

5.5-37 kW

 

 

 

380-480

0.25-7.5 kW

11-75 kW

 

 

 

525-600

0.75-7.5 kW

11-75 kW

 

 

 

525-690

 

11-75 kW

 

 

 

High voltage may be present even when the warning LED indicator lights are off.

Table 2.1 Discharge Time

Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back up.

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Danfoss MCA 114 Operating guide

How to Install

VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

3 How to Install

3.1 Connecting the Bus Line

Terminate the bus line at both ends of each segment. A mismatch of impedance may result in reflections on the line resulting in corrupt data transmission.

The Profibus Option Card contains a suitable termination. To activate the termination, turn on Switch 1 on the Profibus converter option. By default, the switch is turned off.

NOTICE

Notice that pin numbers are colour coded on the Profibus connector.

Unlike the VLT® 5000, the FC 302 Profibus connectors are colour-coded to avoid swapping the bus wires.

3.2 How to Install Option in Frequency

3 3

Converter

 

<![if ! IE]>

<![endif]>130BT318.11

Illustration 3.2 Installing Fieldbus Option

Illustration 3.1 Connecting Bus Wires to VLT PROFIBUS Converter MCA 114

Profibus B

62 = RxD/TxD

Positive, red cable

 

 

 

Profibus A

63 = RxD/TxD

Negative, green cable

 

 

 

Table 3.1 Correct Colour-Coding

Illustration 3.3 Cable Holders

1.Remove the LCP from the FC 302.

2.Remove the frame below the local control panel.

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How to Install

VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

 

 

 

3.

Push the option into place. Two positions are

 

 

 

 

possible, with cable terminal facing either up or

 

 

 

 

down. The cable up position is often most

 

 

 

 

suitable when several frequency converters are

 

 

 

 

installed side by side in a rack, as this position

3

 

3

 

permits shorter cable lengths.

 

3.2.1

Mechanical Installation

 

 

 

 

 

 

 

 

4.Push the fieldbus option adaptor frame for the FC 302 into place.

5.Remount the LCP.

6.Attach the cable.

7.Fasten the cable using cable holders.

To ease the replacement of VLT 5000 with VLT® AutomationDrive FC 302, there is a number of adapter plates available. The adapter plates have the same footprints as VLT 5000 and have threaded holes for VLT® AutomationDrive FC 302. The adapter plate prevents damage that can occur from drilling new threaded holes in the backboard of the enclosure. The adapter plate also decreases the time required to exchange a broken frequency converter.

The following mechanical adapter plates are available:

Ordering

Style

Height [mm]

Width [mm]

Type

number

 

 

 

 

130B0183

Bookstyle, IP20

395

90

5001-5003 200-240 V

5001-5005 380-500 V

 

 

 

 

130B0184

Bookstyle, IP20

395

130

5004-5006 200-240 V

5006-5011 380-500 V

 

 

 

 

 

 

 

 

5001-5003 200-240 V

 

 

 

 

5001-5005 380-500 V

130B0185

Compact, IP20

395

220

5004-5006 200-240 V

 

 

 

 

5006-5011 380-500 V

 

 

 

 

5001-5011 550-600 V

Table 3.2 Mechanical Installation for VLT® 5000

3.3 EMC Precautions

To achieve interference-free operation of the PROFIBUS:

Maintain high distance (min. 200 mm [8"]) between the PROFIBUS communication cable and the motor and brake resistor cables to avoid coupling of high frequency noise from one cable to the other.

When crossing is unavoidable, ensure that the PROFIBUS cable crosses motor and brake resistor cables at an angle of 90 degrees.

<![if ! IE]>

<![endif]>Fieldbus cable

Min.200mm

<![if ! IE]>

<![endif]>130BA080.11

NOTICE

Observe relevant national and local regulations, for example regarding protective earth connection.

90° crossing

Illustration 3.4 Correct EMC Installation

8

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How to Configure the System

VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

4 How to Configure the System

4.1 Configure the PROFIBUS Network

All PROFIBUS stations connected to the same bus network must have a unique station address.

Before a VLT® 5000 can be replaced with an FC 302 with MCA 114, only the station address needs to be configured in the FC 302.

The PROFIBUS address of the FC 302 can be selected via:

Hardware switches

9-18 Node Address

NOTICE

After installing PROFIBUS Converter MCA 114, check that

8-02 Control Word Source is set to [3] Option A.

4.1.1Setting the PROFIBUS Address using the Hardware Switches

Using the hardware switches, select an address range from 0 to 125 (factory setting 127) according to Illustration 4.1: ON = 1, OFF = 0

<![if ! IE]>

<![endif]>130BA084.11

4

4

 

 

 

 

ON

 

 

 

 

 

 

MCA 114

S600

 

 

 

 

Option A

 

Pro bus

 

 

ON

 

 

130B1246

MS

Converter

 

 

OFF

 

 

 

NS

NS

 

 

 

 

 

 

 

S300

MS

 

 

 

 

 

 

 

 

 

ON

 

 

8

7

6

5

4

3

2 1

OFF

 

 

 

 

 

ON

 

 

ON

Illustration 4.1 PROFIBUS Option A

CAUTION

Switch off the power supply before changing the hardware switches.

CAUTION

The address change comes into effect at the next powerup, and can be read in 9-18 Node Address

 

 

 

 

VLT® 5000

 

 

 

 

 

 

FC 302

 

 

 

Switch

1

2

3

4

5

6

7

8

8

7

6

5

4

3

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Address

+1

+2

+4

+8

+16

+32

+64

-

-

+64

+32

+16

+8

+4

+2

+1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Example:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

0

0

0

0

0

0

-

-

0

0

0

0

0

0

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35

1

1

0

0

0

1

0

-

-

0

1

0

0

0

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

82

0

1

0

0

1

0

1

-

-

1

0

1

0

0

1

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 4.1 Hardware Switches

4.1.2Setting the PROFIBUS Address via 9-18 Node Address

Setting the address via 9-18 Node Address or the PROFIBUS SSA-command is possible, if the hardware switches are set to 126 or 127 (factory switch setting). The new address becomes active at the next power-up.

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9

How to Configure the System

VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

4.1.3 Commissioning

After setting the station address from VLT® 5000 to VLT® AutomationDrive FC 302, cycle power on the frequency converter to activate the new address. The master/PLC now recognizes the frequency converter as VLT® 5000. A solid green NS LED on the MCA 114 option indicates that communication between the master and the frequency

4 4 converter is established. If the NS LED flashes, the master/PLC has not recognised the frequency converter.

For more information, refer to 6.1 Step-by-step Troubleshooting

4.2 LED Behaviour

The option has 2 bi-coloured LEDs:

LED label

Description

 

 

NS

Network Status

 

 

MS

Modul Status ( DP-V1 communication)

 

 

Table 4.2 Bi Coloured LEDs

State

 

 

LED

 

 

Description

 

Red:

 

 

 

Solid red

The option is defect. Contact

Power On

 

 

 

Danfoss

 

 

 

 

 

 

 

 

 

 

 

Green:

Flashing green The option is OK.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Searching for the baud rate.

Baud rate search

Green:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flashing green

Check the connection to the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

master if the option stays in this

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

state.

 

Green:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Long green

Baud rate found - waiting for

Wait Parameterising

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

flash

parameters from the master.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Long red flash

Wrong parameters from the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

master.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Green:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Short green

Parameters from master OK –

Wait Configuration

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

flash

waiting for configuration data.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Short red flash

Wrong Configuration data from

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the master.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Green:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Solid green

Data Exchange between the

Data Exchange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

master and the FC 300 is active.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clear State. Warning 34 is active

 

Red:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flashing red

and a bus reaction in par. 8-04 is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

executed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 4.3 Net Status

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No light

Green:

Green:

Green:

Red:

 

 

 

 

 

 

 

 

 

 

 

 

 

LED

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Off

No PROFIBUS DPV1 communication is active.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Short green flash

DP V1 communication from a Master Class 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(PLC) is active.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Long green flash

DP V1 communication from a Master Class 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(MCT 10, FDT) is active.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Solid green

DP V1 communication from a Master Class 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and 2 is active.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flashing red

Internal error.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 4.4 Module Status ( DP-V1 Communication)

NOTICE

The LEDs flash patterns of the MCA114 are not compatible with the patterns of the VLT®5000 PROFIBUS

LEDs.

10

MG34N202 - Rev. 2013-10-15

How to Configure the System

VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

4.3 Initialisation

To achieve the best performance, initialise the frequency converter after the option is mounted. If the frequency converter is delivered from factory with the option installed, skip this step. The initialisation is done via 14-22 Operation Mode or a 3 finger reset. The parameters of the FC 302 are set to factory values, and a number of FC 302 parameters are set to values that match the VLT® 5000 initial values.

Factory copy via VLT® 5000 parameter 006 is supported and initialises the FC 302 and also set it to the VLT® 5000 default settings.

The following parameters are set during the initialisation:

4 4

Parameter

Initialisation setting

 

 

0-02 Motor Speed Unit

[Hz]

 

 

1-52 Min Speed Normal Magnetising [Hz]

1.0 Hz

3-16 Reference Resource 2

[0] No function

4-12 Motor Speed Low Limit [Hz]

132.0 Hz

3-00 Reference Range

min – max

3-01 Reference/Feedback Unit

[1] %

3-11 Jog Speed [Hz]

10.0 Hz

 

 

4-30 Motor Feedback Loss Function

[0] Disabled

 

 

4-56 Warning Feedback Low

-4000000

 

 

4-57 Warning Feedback High

4000000

 

 

6-10 Terminal 53 Low Voltage

0.00 Volt

 

 

6-20 Terminal 54 Low Voltage

0.00 Volt

 

 

6-22 Terminal 54 Low Current

0.00 Volt

 

 

5-51 Term. 29 High Frequency

5000 Hz

 

 

5-56 Term. 33 High Frequency

25000 Hz

 

 

4-32 Motor Feedback Loss Timeout

1.00 s

 

 

14-21 Automatic Restart Time

5 s

14-03 Overmodulation

[0] Off

7-33 Process PID Proportional Gain

0.01

8-54 Reversing Select

[0] Digital input

8-90 Bus Jog 1 Speed

300 RPM

8-91 Bus Jog 2 Speed

300 RPM

 

 

7-04 Speed PID Differentiation Time

OFF

 

 

2-10 Brake Function

[0] Off

 

 

2-17 Over-voltage Control

[0] Off

 

 

5-40 Function Relay

[22] Ready, no thermal Warning

 

 

5-41 On Delay, Relay

[23] Remote, ready, no TW

 

 

7-09 Speed PID Error Correction w/ Ramp

100000 (max)

 

 

14-11 Mains Voltage at Mains Fault

calculated value: VLT5000 level = FC 302 level

 

* 1,35 / sqrt(2)

 

 

MCB 101 option specific parameters

 

 

 

5-16 Terminal X30/2 Digital Input

[1] Reset

 

 

5-17 Terminal X30/3 Digital Input

[19] Freeze reference

 

 

PROFIBUS specific parameters

 

9-71 Profibus Save Data Values

[1] Store all setups

Table 4.5 Parameter Setup at Initialisation

MG34N202 - Rev. 2013-10-15

11

Parameter Mapping Lists

VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

5 Parameter Mapping Lists

5.1 VLT® 5000 Parameter Group 0

 

 

 

 

 

VLT 5000 series

FC 302 series

 

 

 

 

Parameter

001 Language select

0-01 Language

 

 

 

 

 

 

 

 

 

 

 

Options

[0] English

[0] English

 

 

 

 

 

 

 

 

 

 

 

 

[1] Deutsch

[1] Deutsch

5

 

5

 

 

 

 

 

 

 

 

 

 

[2] French

[2] French

 

 

 

 

 

 

[3] Dansk

[3] Dansk

 

 

 

 

 

 

 

 

 

 

 

 

[4] Spanish

[4] Spanish

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[5] Italian

[5] Italian

 

 

 

 

 

 

 

 

 

 

 

Table 5.1 Conversion of Parameter 001

 

 

VLT 5000 series

FC 302 series

 

 

 

Parameter

002 Local/remote control

Not converted

 

 

 

Options

[0] Remote

 

 

 

 

 

[1] Local with External Stop

 

 

[2] Local

 

Table 5.2 Conversion of Parameter 002

 

 

VLT 5000 series

 

FC 302 series

Parameter

003 Local reference

 

Not converted

Table 5.3 Conversion of Parameter 003

 

 

 

 

 

 

VLT 5000 series

FC 302 series

Parameter

 

004 Active Set-up

0-10 Active Set-up

Options

 

[0] Factory Setup

[0] Factory Setup

 

 

[1] Setup 1

[1] Setup 1

 

 

 

 

 

 

[2] Setup 2

[2] Setup 2

 

 

 

 

 

 

[3] Setup 3

[3] Setup 3

 

 

 

 

 

 

[4] Setup 4

[4] Setup 4

 

 

 

 

 

 

[5] Multi Setup

[9] Multi Setup

 

 

 

Table 5.4 Conversion of Parameter 004

 

 

 

 

 

 

VLT 5000 series

FC 302 series

 

 

 

 

Parameter

 

005 Setup Copy

0-51 Set-up Copy

Options

 

[0] Factory Set-up

[0] Factory Set-up

 

 

[1] Setup 1

[1] Setup 1

 

 

[2] Setup 2

[2] Setup 2

 

 

[3] Setup 3

[3] Setup 3

 

 

[4] Setup 4

[4] Setup 4

 

 

[5] Active Setup

[9] Active Setup

Table 5.5 Conversion of Parameter 005

 

VLT 5000 series

FC 302 series

Parameter

006 Setup Copy

0-51 Set-up Copy

Options

[0] No Copy

[0] No Copy

 

[1]

[1]

 

[2]

[2]

 

[3]

[3]

 

[4]

[4]

Table 5.6 Conversion of Parameter 006

 

 

VLT 5000 series

FC 302 series

Parameter

 

007 LCP Copy

Not converted

 

 

 

 

 

Table 5.7 Conversion of Parameter 007

 

 

 

 

 

 

 

 

VLT 5000 series

 

FC 302 series

 

 

 

 

 

Parameter

008 Display scaling of motor

 

Not converted

 

frequency

 

 

 

 

 

 

 

Table 5.8 Conversion of Parameter 008

 

 

 

 

 

 

 

 

VLT 5000 series

FC 302 series

 

 

 

 

 

Parameter

 

009 Display line

0-23

 

number

 

 

 

 

 

 

 

 

 

Parameter

 

010 Display line

0-20

 

number

 

 

 

 

 

 

 

 

 

Parameter

 

011 Display line

0-21

 

number

 

 

 

 

 

 

 

 

 

Parameter

 

012 Display line

0-22

 

number

 

 

 

 

 

 

 

 

Options

 

[0] None

[0] None

 

 

[1] Reference %

[1602] Reference %

 

 

[2] Reference [Unit]

[1601] Reference

 

 

 

[Unit]

 

 

[3] Feedback [Unit]

[1652] Feedback

 

 

 

[Unit]

 

 

[4] Frequency [Hz]

[1613] Frequency [Hz]

 

 

[5] Frequency x scale

[1609] Custom

 

 

 

readout

 

 

[6] Motor current [A]

[1614] Motor current

 

 

 

[A]

 

 

[7] Torque [%]

[1622] Torque [%]

 

 

[8] Power [kW]

[1610] Power [kW]

 

 

 

 

 

 

[9] Power [HP]

[1611] Power [HP]

 

 

 

 

 

 

[10] Output energy

[1502] kWh counter

 

 

[kWh]

[kWh]

 

 

 

 

 

 

[11] Motor voltage [V]

[1612] Motor voltage

 

 

 

[V]

 

 

 

 

 

Table 5.9 Conversion of Parameters 009 to 012

12

MG34N202 - Rev. 2013-10-15

Parameter Mapping Lists

VLT® AutomationDrive FC 302 PROFIBUS Converter Operating Instructions

 

VLT 5000 series

FC 302 series

 

 

 

Parameter

009

0-09 Performance Monitor

number

 

 

 

 

 

Parameter

010

0-10 Active Set-up

number

 

 

 

 

 

Parameter

011

0-11 Edit Set-up

number

 

 

 

 

 

Parameter

012

0-12 This Set-up Linked to

number

 

 

 

 

 

Options

[12] DC link voltage

[1630] DC link voltage [V]

 

[V]

 

 

 

 

 

[13] Thermal load,

[1618] Thermal load, motor

 

motor [%]

[%]

 

[14] Thermal load,

[1635] Inverter thermal [%]

 

VLT® [%]

 

 

[15] Running hours

[1501] Running hours

 

[hours]

[hours]

 

[16] Digital input

[1660] Digital input

 

 

 

 

[17] Analogue input

[1662] Analogue input 53

 

53 [V]

[V]

 

 

 

 

[18] Analogue input

[1664] Analogue input 54

 

54 [V]

[V]

 

 

 

 

[19] Analogue input

[1662] Analogue input 53

 

60 [mA]

[mA]

 

 

 

 

[20] Pulse reference

[1651] Pulse reference [Hz]

 

[Hz]

 

 

 

 

 

[21] Ext. reference

[1650] Ext. reference [%]

 

[%]

 

 

 

 

 

[22] Status word

[1603] Status word [hex]

 

[hex]

 

 

 

 

 

[23] Brake effect/2

[1633] Brake effect/2 min

 

min [kW]

[kW]

 

 

 

 

[24] Brake effect/sec

[1632] Brake effect/sec [kW]

 

[kW]

 

 

 

 

 

[25] Heat sink temp.

[1634] Heat sink temp.

 

 

 

 

[26] Alarm word

 

 

[hex]

 

 

[27] Control word

[1600] Control word [hex]

 

[hex]

 

 

[28] Warning word 1

 

 

[hex]

 

 

[29] Warning word 2

 

 

[hex]

 

 

[30] Com. Option

[953] Com. Option warning

 

warning [hex]

[hex]

 

 

 

 

[31] RPM [min]

[1617] Speed RPM [min]

 

 

 

 

[32] RPM x scaling

[1609] Custom readout

 

[min]

 

 

 

 

 

[33] LCP display text

Not possible

 

 

 

 

 

 

VLT 5000 series

 

 

 

 

 

FC 302 series

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

 

013 Local Ctrl./config

 

 

 

Not converted

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 5.11 Conversion of Parameter 013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VLT 5000 series

 

 

 

FC 302 series

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

014 Local Stop key

 

 

 

0-41 [Off] Key on LCP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Options

 

[0] Disable

 

 

 

[0] Disable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[1] Enable

 

 

 

[1] Enable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[2] Password

 

 

 

 

Table 5.12 Conversion of Parameter 014

 

 

 

 

 

5

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VLT 5000 series

 

 

 

 

 

FC 302 series

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

 

015 Local Jogging

 

 

 

 

 

Not converted

 

 

 

 

Options

 

 

[0] Disable

 

 

 

 

 

 

 

 

 

 

 

 

 

[1] Enable

 

 

 

 

 

 

 

 

 

 

Table 5.13 Conversion of Parameter 015

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VLT 5000 series

 

 

 

 

 

FC 302 series

 

 

 

 

Parameter

 

 

016 Local Reversing

 

 

 

Not converted

 

 

 

 

Options

 

 

[0] Disable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[1] Enable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 5.14 Conversion of Parameter 016

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VLT 5000 series

 

 

FC 302 series

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

017 Local Stop key

 

 

0-43 [Reset] Key on LCP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Options

 

[0] Disable

 

 

[0] Disable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[1] Enable

 

 

[1] Enable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[2] Password

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 5.15 Conversion of Parameter 017

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VLT 5000 series

 

FC 302 series

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

018 Lock for data

 

0-61 Access to Main Menu

 

 

 

 

 

change

 

w/o Password

 

 

 

 

 

 

 

 

 

 

 

 

 

Options

[0] Not locked

 

[0] Full access

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[1] Lock

 

[1] LCP: Read only

 

 

 

 

Table 5.16 Conversion of Parameter 018

 

 

 

 

 

 

 

 

 

 

 

 

 

VLT 5000 series

 

FC 302 series

 

 

 

 

Parameter

019 Power-Up Mode

 

0-04 Operating State at

 

 

 

 

 

 

 

 

 

 

Power-up (Hand)

 

 

 

 

Options

[0] Auto Restart, use

 

[0] Resume

 

 

 

 

 

saved ref.

 

 

 

 

 

 

 

 

 

 

 

[1] Forced stop, use

 

[1] Forced stop, use saved

 

 

 

 

 

saved ref.

 

ref.

 

 

 

 

 

[2] Forced stop, set ref

 

[2] Forced stop, set ref = 0

 

 

 

 

 

= 0.

 

 

 

 

 

 

 

 

 

 

 

 

Table 5.17 Conversion of Parameter 019

Table 5.10 Conversion of Parameters 009 to 012

MG34N202 - Rev. 2013-10-15

13

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