Data Sheet
PLUS+1® Controllers
MC038-020
Mobile machine management
Danfoss PLUS+1® controllers are elements of the
flexible, powerful, expandable, and affordable family
of mobile machine management products. These
devices are general-purpose controllers that are
equally suited for use as a member of a distributed
machine control system, with intelligence in every
node, or as a stand-alone controller.
Product highlights
Product functionality includes features that enhance
machine control safety including redundant E-stop
inputs and one 20A digital output with redundant
hardware shutdown paths. Also included are two 19A
PWM outputs and a dedicated sleep mode input.
Application development
Users develop MC038-020 applications with PLUS+1
GUIDE. This Microsoft Windows based development
environment features a user-friendly, field proven,
icon-based graphical programming tool, application
downloader, and service/diagnostic tool.
Features
•
User-programmable with PLUS+1
GUIDE (Graphical User Integrated
Development Environment)
•
38 pins: (1) DEUTSCH DRC26-38SA
connector
•
32 bit fixed-point DSP running at 150
MHz
•
12 bit analog-to-digital converter
•
16 inputs
•
5 outputs
•
Independent power supplies for the
HDOUT and HPWM outputs
•
1 CAN 2.0B port. The fixed range analog
(AIN/CAN Shield) pin may be configured
as a shield pin
®
•
5 VDC power supply for external sensors
rated at 150 mA, monitored and
regulated internally
•
2 LEDs under application software
control
•
CE compliant
Comprehensive technical literature is
online at www.danfoss.com
®
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Data Sheet
MC038-020 Controller
16 Inputs
•
1 DIN-NO (digital) E-Stop
•
1 DIN-NC (digital) E-Stop
•
1 DIN (digital) Sleep Mode enable/disable
•
(4) digital (DIN) configurable as pull up (5 VDC), pull down (0 VDC)
•
(8) digital/analog (DIN/AIN) that are user-defined as either:
Digital: pull up (5 VDC), pull down (0 VDC) or pull to center (2.5 VDC)
‒
Analog: 0 to 5.25 VDC or 0 to 36 V
‒
•
(1) fixed range analog (AIN/CAN shield) 0 to 5.25 VDC or CAN shield pin
5 Outputs
•
(1) DOUT (3 A digital) configurable as source only
•
(1) DOUT (8 A digital) configurable as source only
•
(1) HDOUT (20 A digital) configurable as source only
Redundant 2-stage output path with diagnostic current feedback
‒
•
(2) HPWM (19 A proportional) configurable as source or sink
Both PWM outputs operate as open loop
‒
The output is a constant voltage
‒
Diagnostic current feedback is available
‒
Characteristics
DC
Specifications
Supply voltage, device 9 to 36 Vdc
Operating temperature, ambient -40°C to 70°C (-40°F to 158°F)
Storage temperature -40°C to 85°C (-40°F to 185°F)
Programming temperature 0°C to 70°C (32°F to 158°F)
IP rating
(with mating connector attached)
EMI/RFI rating 100 V/m
Weight 0.53 kg (1.16 lb)
Vibration IEC 60068-2-64
Shock IEC 60068-2-27 test Ea
Device maximum current, sourcing 70 A
Device maximum current, sinking 31 A
Maximum current, power pins:
C1-P2, C1-P34 10 A per pin
C1-P36, C1-P37, C1-P38 25 A per pin
IP 67
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47.1
51.6
193.8
159.7
144.5
114.4
147.5
35.7
139.11
32.4
C
C
35
37
29 34
13
3661
38
22
Data Sheet
MC038-020 Controller
Dimensions and pin assignments
Mounting dimensions in mm
Each set of HPWM pins must be terminated at a common junction.
All four 20A HDOUT pins must be terminated at a common
junction.
Pin connector
Pin Function Pin Function
C1-P1 System power ground - C1-P20 HPWM2 (19 A—Must pair
with C1-P21—Pwr = C1P28, 34, 38)
C1-P2 System power supply + C1-P21 HPWM2 (19 A—Must pair
with C1-P20—Pwr = C1P28, 34, 38)
C1-P3 CAN0 + C1-P22 HDOUT (3 A—Pwr = C1-
P2, 36, 37)
C1-P4 CAN0 - C1-P23 HDOUT (20 A—Must pair
with C1-P15, 29, 30—Pwr
= C1-P2, 36, 37)
C1-P5 AIN/CAN shield C1-P24 DIN (Sleep Mode Input)
C1-P6 DIN/AIN C1-P25
ESTOPIN
(Disables C1-P15, 23)
C1-P7
HPWM1(19A—Must
C1-P26 DIN/AIN
pair with C1-P14—Pwr
= C1-P28, 34, 38)
C1-P8 5 VDC sensor power + C1-P27 DIN/AIN
Caution
C1-P9 Sensor power ground - C1-P28 HPWM power supply +
C1-P10 DIN C1-P29 HDOUT (20 A—Must pair
PCB damage may occur.
To prevent damage to the module all module power supply + pins
must be connected to the vehicle power supply to support
advertised module maximum output current capacity. DO NOT
use module power supply + pins to supply power to other
modules on a machine.
C1-P11 DIN C1-P30
with C1-P15, 23, 30—Pwr
= C1-P2, 36, 37)
HDOUT (20 A—Must
pair with C1-P15, 23, 29
—Pwr = C1P2, 36, 37)
C1-P12 DIN/AIN C1-P31 DIN/AIN
Caution
C1-P13 DOUT (8 A—Pwr = C1-P2,
C1-P32 DIN/AIN
36, 37)
Warranty will be voided if device is opened.
Device is not field serviceable. Do not open the device.
Use care when wiring mating connector. Pinouts are for device
pins.
C1-P14 HPWM1 (19 A—Must pair
C1-P33 DIN/AIN
with C1-P7—Pwr = C1P28,34,38)
C1-P15 DOUT (20 A—Must pair
C1-P34 HPWM power supply +
with C1-P23, 29, 30—Pwr
= C1P2, 36, 37)
C1-P16 DIN/AIN C1-P35 System power ground C1-P17 DIN C1-P36 System power supply +
C1-P18 DIN/AIN C1-P37 System power supply +
C1-P19 ESTOPIN C1-P38 HPWM power supply +
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Product part number
MC038-020 11093209
Related products part numbers
CG150 CAN/USB Gateway 11153051
DEUTSCH mating connector
bag assembly
11027919
(16 to 20 AWG)
PLUS+1® GUIDE Professional 11179523
Comprehensive information
MC0XX-0XX Controller Family Technical Information, 520L0719
MC038-020 Application Program Interface (API) document
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
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