MAKING MODERN LIVING POSSIBLE
Data Sheet
PLUS+1® Controllers
MC024-120 and MC024 -12 2
Mobile Machine Management
These general purpose modular housings,
connectors, and control circuitry are designed as
flexible, expandable, powerful, cost effective stand
alone modules for smaller machined systems or as
total machine management systems with
intelligence in every node. These modules
communicate with one another and other intelligent
systems over a machine Controller Area Network
(CAN) data bus.
Features y User-programmable with PLUS+1 GUIDE
(Graphical User Integrated Development
Environment)
y 24 pins: (2) individually keyed Deutsch® DTM
12 pin connectors
y ARM 32 bit Cortex-M3 running at 120 MHz
– 12 bit analog-to-digital converter
– 16 bit timers/counters
y FRAM non-volatile memory
y 8 inputs
– (5) universal (DIN/AIN/FreqIN) that are
user-defined as either:
Analog: with configurable ranges
0 to 5.25 Vdc (with over range protection)
or 0 to 36 Vdc;
Digital: pull up (5 Vdc), pull down (0 Vdc) or
pull to center (2.5 Vdc);
Frequency (timing): 1 Hz to 10 kHz
– (2) digital (DIN) configurable as pull up
(5 Vdc), pull down (0 Vdc)
– (1) fixed range analog (AIN/CAN shield)
0 to 5.25 Vdc or CAN shield pin
Product Highlights
The MC024-120 employs a 32 bit Cortex-M3
Processor, providing the controller with extremely
fast single cycle processing speed and 512K internal
flash. The MC024-122 has an application key that
enables the use of Danfoss developed GUIDE
machine control solutions. The same GUIDE HWD
file is used with both controllers.
Application Development
PLUS+1™ hardware modules have input or output
pins that suppor t multiple functions. Pins that
support multiple input or output types are
user-configurable using PLUS+1 GUIDE software.
This Microsoft® Windows® based development
environment features a user-friendly, field proven,
icon-based graphical programming tool, application
downloader, and service/diagnostic tool.
y 8 outputs
– (8) universal (PWMOUT/DOUT/PVGOUT)
that are user-defined as either:
Digital: (3 A), configurable as source or
sink;
PWM: (30 to 4000 Hz), configurable as
open or closed loop with current control;
Analog voltage: open loop PWM at 4000 Hz
– Any PWMOUT/DOUT/PVGOUT can be used
to provide reference power to one PVG
valve
y 9 to 36 Vdc power supply, monitored internally
y 1 CAN 2.0 B port, the fixed range analog input
can be configured as the shield pin
y Power supply for external sensors rated at
5 Vdc to 200 mA and regulated internally
y 2 LEDs under user control
y 3 mounting alternatives: stack, end, or side
y MC024-122 contains application key required
to run Danfoss developed machine control
application software
y CE compliant
L1315302 • Rev BB • Apr 2014
Data Sheet PLUS+1® Controllers MC024-120 and MC024-122
Connector 2
'B' key (black)
Dimensions and Pin Assignments
MC024-120 and MC024-122 Mounting Dimensions
mm [in]
35.0 [1.38]
158.2 [6.23]
144.5 [5.69]
97.0
[3.82]
21
Connector 2
Connector 1
25.2 [1.0]
MC024-120 and MC024-122 24 Pin Connectors
Connector 2 Connector 1
Pin Controller function Pin Controller function
C2-P1 DIN/AIN/FreqIN C1-P1 Power ground -
C2-P2 DIN/AIN/FreqIN C1-P2 Power supply +
PWMOUT/DOUT/PVGOUT
C2-P3
PWMOUT/DOUT/PVGOUT
C2-P4
PWMOUT/DOUT/PVGOUT
C2-P5
PWMOUT/DOUT/PVGOUT
C2-P6
PWMOUT/DOUT/PVGOUT
C2-P7
PWMOUT/DOUT/PVGOUT
C2-P8
PWMOUT/DOUT/PVGOUT
C2-P9
PWMOUT/DOUT/PVGOUT
C2- P10
C2- P11 Power supply + C1 - P11 DIN/AIN/FreqIN
C2 - P12 Power supply + C1-P12 DIN/AIN/FreqIN
Connector 2
'B' key (black)
12 1
11 2
10 3
94
85
76
C1-P3 CAN +
C1-P4 CAN -
C1-P5 AIN/CAN shield
C1-P6 DIN
C1-P7 DIN
C1-P8 5 Vdc sensor power +
C1-P9 Sensor power ground -
C1-P10 DIN/AIN/FreqIN
Connector 1
'A' key (gray)
12 1
11 2
10 3
94
85
76
CCaution
PCB damage may occur. All device power supply + pins must be
connected to battery +.
CCaution
This device is not field serviceable. Opening the device housing
will void the warranty.
Specifications
Product Parameters
Supply voltage 9 to 36 Vdc
Operating temperature (ambient) -40°C to 70°C [-40°F to 158°F]
Storage temperature -40°C to 85°C [-40°F to 185°F]
-40°C to 70°C [-40°F to 158°F]
IP 67
Programming temperature
IP rating
(with mating connector attached)
EMI/RFI rating 100 V/m
Weight 0.40 kg [0.88 lb]
Vibration IEC 60 068-2- 64
Shock IEC 60068-2-27 test Ea
Maximum current, sourcing 24 A
Maximum current, sinking 8 A
47.1 [1.85]
2196B
Use care when wiring mating connector. Above pinouts are for
device pins.
Product part Numbers
MC 024 -120 1113128 0
MC024-122 11131281
CG150 CAN/USB Gateway 10104136
Deutsch® mating connector
bag assembly
PLUS+1 GUIDE
10102023
(16 to 20 AWG)
1010100 0
10100945
(20 to 24 AWG)
single user license
Danfoss product literature on line at: www.danfoss.com
Danfoss
Danfoss
Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss
Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumünster, Germany
Phone: +49 4321 871 0
Danfoss
Power Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222
Power Solutions Trading
(Shanghai) Co. Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 3418 5200
L1315302 • Rev BB • Apr 2014 www.danfoss.com © Danfoss A/S, 2014-04