Danfoss Manual displacement control Installation guide
Service Kit Instructions
Series 42
Manual displacement control (MDC) replacement
PURPOSE:
The manual displacement control (MDC) provides control of
the pump servo piston through a connection to the summing
link pin within the pump housing. The following procedure
shows how to remove and install the control assembly.
PROCEDURE:
1. Clean the external surfaces of the pump. If necessary,
remove the MDC handle.
2. Remove the seven (7) control retaining screws [Torx
T30] that secure the control to the pump housing.
Remove the control and control gasket from the
pump.
3. Clean the sealing surfaces of the control and the
pump housing. Place a new gasket in position on the
housing.
CAUTION
The control orifices are part of the control gasket.
Refer to the appropriate Service Parts List to determine the correct gasket.
4. Hold the summing link pin in position while installing
the control. (The spring on the control spool will tend
to push the link to an extreme position.) The link pin
MUST engage the slot in the control cam. A plug is
provided on the MDC housing to permit visual
inspection of linkage pin engagement.
Note:
It may be easiest to lay the servo piston side of the
control down first, as shown in the photo, then watch
the link pin engage from the charge pump side of the
pump.
5. Install the control screws and torque to 15-17 Nm (1113 ft lbf).
6. Perform Control Neutral Adjustment as outline in the
Series 42 Service Manual (BLN-10093)
Plug for
Visual
Inspection
Control
Retaining
Screws
Control
Gasket
Hold summing link
(and control spool)
in position
MDC Assembly
Link Pin Into Cam Slot
Nut
Lock Washer
MDC Handle
Summing
link pin
MUST enter
the slot in
the control
cam!
WARNING
Failure to properly engage the link pin with the
control cam will result in incorrect control operation,
which may lead to loss of control of the vehicle/
machine.
© Danfoss, 2013 BLN-10114 • Rev AA • September 2013 1
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