Danfoss MAGFLO MAG 1100, MAGFLO MAG 3100, MAGFLO MAG 5000, MAGFLO MAG 6000, MAGFLO MAG 5100 W Handbook

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SAP No. 521H0879

DKFD.PS.027.W3.22

Handbook

MAGFLO

Electromagnetic flowmeters Sensor types MAG 1100, MAG 3100, MAG 5100 W Signal converter types MAG 5000, MAG 6000

[ ]

FLOW DIVISION - SIMPLY BETTER

MAGFLO



Danfoss range of electromagnetic flowmeters

MAG 5000 MAG 6000

Outputs 1 current output 1 current output

1digital output 1digital output 1 relay output 1 relay output

Flow direction Uni/bidirectional Uni/bidirectional

Communication Optional Add-on modules

HART



HART, DeviceNet, Profibus DP,

Profibus PA, CANopen

Display 3 lines 3 lines

20 characters 20 characters

(optional without display) (optional without display)

Meter uncertainty ±0.5% of rate ±0.25% of rate

Enclosure NEMA 2, NEMA 4X, NEMA 6 NEMA 2, NEMA 4X, NEMA 6

Custody transfer PTB PTB approval (cold water) OIML R75

OIML R117

Ex-version [EEx ia/ib] IIB Safety barrier intrinsically safe

Power supply 12-24 V a.c./d.c. 12-24 V a.c./d.c.

115-230 V a.c. 115-230 V a.c.

Batch No Yes

Approvals ULc general purpose ULc general purpose

FM Class 1, division 2 FM Class 1, division 2

MAG 1100 MAG 1100 MAG 3100 MAG 3100 W MAG 5100 W

FOOD

Size [inch]

/4" - 4"

/8" - 4"

/2" - 78" 1" - 48" 1" - 48"

Connection Flangeless Weld-in adapter, Flange Flange Flange

(Wafer) clamp adapter,

thread adapter

Pressure [psi] 600 600 1500 600 600

Temperature [

°°

°F] 0 to 400 −20 to 300 −40 to 350 −20 to 200 −20 to 200

Liner Ceramic (Al2 O3) Ceramic (Al2 O3) Neoprene, EPDM, Neoprene and 1" - 1½" &

PFA PFA Teflon (PTFE), EPDM 14" - 48"

Ebonite, hard elastomer Linatex



2" - 12"

composite elastomer

Electrodes Platinum Platinum AISI 316 Ti, AISI 316 Ti AISI 316 Ti,

Hastelloy C276 Hastelloy C276 Hastelloy C, Grounding electrode Grounding electrode

Platinum/Iridium,

Titanium,

Tantalum

Grounding electrode

Enclosure NEMA 4X & NEMA 6

Ex-version EEx ia/ib IIB T4-T6 EEx ia/ib IIB T4-T6 Houzandous area intrinsically safe intrinsically safe

Approvals FM Class 1, division 2, WRc, NSF

WRc, NSF

MAGFLO

Contents

1.1 Product intro duct ion ............................................................................................................................................................. 4

1.2 Mode of op eration ................................................................................................................................................................ 5

2.1 Sensor MAG 1100 and MAG 1100 Ex ............................................................................................................................... 6

2.2 Sensor MAG 1100 FOOD .................................................................................................................................................... 7

2.3 Sensor MAG 3100, MAG 3100 Ex and MAG 3100 W ................................................................................................... 8-9

2.4 Sensor MAG 5100 W ......................................................................................................................................................... 10

2.5 .1 Signal converter MAG 5000 (1/4" to 48") ......................................................................................................................... 11

2.5 .2 Signal converter MAG 6000 (1/4" to 78") ......................................................................................................................... 12

2.5 .3 Safety barrier (ia/ib) for sizes up to 12'’ ......................................................................................................................... 13

2.5 .4 Cleaning unit ....................................................................................................................................................................... 13

2.6 Meter uncertai nty ............................................................................................................................................................... 14

2.7 Output characteristics MAG 5000 and MAG 6000 ......................................................................................................... 15

2.8 .1 Sensor cables and conduc tivity of medium .................................................................................................................... 16

2.8 .2 Minimum accept data for cable ......................................................................................................................................... 16

2.9 HARTâ communication add-on module ............................................................................................................................ 16

2.1 0 Cable specificatio ns (Supplied by Danfoss ) ................................................................................................................... 16

3.1 Sizing table (1/4" to 78") .................................................................................................................................................... 17

3.2 .1 Minimum conduct ivity ......................................................................................................................................................... 18

3.2 .2 Liner selectio n guide .......................................................................................................................................................... 18

3.2 .3 Elect rode select ion guide .................................................................................................................................................. 18

3.3 Inst alla tion conditi ons .................................................................................................................................................. 1 8-21

3.4 Cleaning unit ....................................................................................................................................................................... 22

3.5 Custo dy transfer approva l ................................................................................................................................................. 23

3.6 Signal converter 5000 CT, MAG 6000 CT Sealing ......................................................................................................... 23

3.7 Ex installat ions ................................................................................................................................................................... 24

4.1 Sensor MAG 1100 .............................................................................................................................................................. 25

4.2 Sensor MAG 1100 FOOD ............................................................................................................................................ 26-27

4.3 Sensor MAG 5100 W ................................................................................................................................................... 28-29

4.4 Sensor MAG 3100 and MAG 3100 W ......................................................................................................................... 3 0-31

4.5 Signa l converte r ........................................................................................................................................................... 31-33

5.1 Potent ial equalizat ion (Groundin g) ................................................................................................................................... 34

5.2 Inlet protection MAG 3100 ................................................................................................................................................ 35

5.3 Cathod ic protected piping ................................................................................................................................................. 35

6.1 Integral mount installation MAG 5000 and MAG 6000 ............................................................................................. 36 -37

6.2 .1 Add-on modules (MAG 6000 only) .................................................................................................................................... 38

6.2 .2 Remote installat ion (Sensor end) ..................................................................................................................................... 38

6.2 .3 Remote installation (Wall mount) ................................................................................................................................ 39-40

6.2 .4 Remote insta llation (Rack mount) ..................................................................................................................................... 41

6.2 .5 Add-on modules (MAG 6000 only) .................................................................................................................................... 42

6.2 .6 Inst allatio n using wall mount ing kit ................................................................................................................................. 43

6.2 .7 Install ati on using front of panel mountin g kit ............................................................................................................... 44

6.2 .8 Ins tall ati on usin g back of panel moun tin g kit ............................................................................................................... 45

6.3 Signal conv erter with safety barrier ................................................................................................................................. 46

6.4 Signal converter with cleaning unit .................................................................................................................................. 47

7.1 Signal converter MAG 5000 and MAG 6000 connection diagram ................................................................................. 48

7.2 Wiring diagram for signal converter and sensor ............................................................................................................. 49

7.2 .1 Inte gral insta llation ............................................................................................................................................................. 49

7.2 .2 Remote installation wall mount NEMA 6 enclosure ......................................................................................................... 49

7.2 .3 Rack mount NEMA 2 enclosure ........................................................................................................................................ 50

7.2 .4 Wall mount NEMA 4X enclosure ....................................................................................................................................... 50

7.2 .5 Rack mount with safety barrier NEMA 2 EEx (ia/ib) up to 12'' ..................................................................................... 50

7.2 .6 Wall mount with safety barrier NEMA 6 EEx (ia/ib) up to 12'' ...................................................................................... 51

7.2 .7 Rack mount NEMA 2 with cleaning unit.......................................................................................................................... 51

7.2 .8 Wall mount NEMA 6 with cleaning unit ............................................................................................................................. 51

8.1 Keypad and disp lay layout ................................................................................................................................................ 52

8.2 Menu build-up ..................................................................................................................................................................... 53

8.2 .1 Passwor d ............................................................................................................................................................................. 53

8.3 .1 MAG 5000 and MAG 6000................................................................................................................................................. 54

8.3 .2 MAG 6000 CT ..................................................................................................................................................................... 55

8.4 .1 Bas ic settings ..................................................................................................................................................................... 56

8.4 .2 Outpu ts ............................................................................................................................................................................... 57

8.4 .3 Digital and relay outputs .................................................................................................................................................... 57

8.4 .4 Relay output ........................................................................................................................................................................ 58

8.4 .5 External input ..................................................................................................................................................................... 58

8.4 .6 Sen sor characteri sti cs ...................................................................................................................................................... 59

8.4 .7 Reset mode ......................................................................................................................................................................... 59

8.4 .8 Service mode ...................................................................................................................................................................... 60

8.4 .9 Operat or menu setup ......................................................................................................................................................... 61

8.4 .10 Product identity (read only) ............................................................................................................................................... 62

8.4 .11 Change password ............................................................................................................................................................... 62

8.4 .12 Language mode .................................................................................................................................................................. 63

8.4 .13 HART

communication MAG 5000 HART or as add-on module .................................................................................... 63

8.5 .1 Flow rate .............................................................................................................................................................................. 64

8.5 .2 Totalizer ............................................................................................................................................................................... 64

8.5 .3 Ba tch ................................................................................................................................................................................... 64

8.6 .1 Factory setting s/avail able settings .................................................................................................................................. 65

8.6 .2 Dimension dependent factory settings MAG 50 00 and MAG 6000 .............................................................................. 66

8.6 .3 Dimens ion dependent batc h and pulse output settings ................................................................................................. 66

8.6 .4 MAG 6000 CT settings ...................................................................................................................................................... 67

8.7 .1 Error handling ..................................................................................................................................................................... 68

8.7 .2 List of error numbers ......................................................................................................................................................... 69

9.1 Converter check list ........................................................................................................................................................... 70

9.2 Trouble shooting MAG 5000 and MAG 6000 ................................................................................................................... 71

9.3 Check list MAG senso r ...................................................................................................................................................... 72

9.4 Coil resistan ce table .......................................................................................................................................................... 73

10. 1 Sensor MAG 1100 ........................................................................................................................................................ 7 4-75

10. 2 Adapter, MAG 1100 FOOD (contains 2 adapt ers, 2 clamp rings and 2 gaskets) ....................................................... 75

10. 3 Sensor MAG 3100 and MAG 3100 Ex ....................................................................................................................... 76-77

10. 4 Sensor MAG 3100 W ......................................................................................................................................................... 78

10. 5 Sensor MAG 5100 W ......................................................................................................................................................... 79

10. 6 Signa l converte r ................................................................................................................................................................. 80

10. 7 Signal converter rack mount ............................................................................................................................................. 81

10. 8 Acc es so rie s ........................................................................................................................................................................ 82

10. 9 Calibration ........................................................................................................................................................................... 83

2. Specifications

1. Product introduction

3. Product selection guidelines

4. Dimensions and weight

6. Installation of signal conv erter

5. Installation of sensor

7. Electrical connection

8. Start-up & programming

10. Ordering

9. Serv ic e

MAGFLO

1.1 Product introduction

1. Product introduction

MAGFLOâ electromagnetic flowmeters offer reliable, precise and inexpensive flow measurement on all electrically conductive liquids. Typical applications are found in all industries. E.g.:

• Water sector: Potable water, treatment of chemicals, waste water and sludge.

• Food sector: Dairy products, beer, wine, soft-drinks and fruit juices.

• Chemical sector: Detergents, pharmaceuticals, acids and alkalies.

• Other sectors: HVAC, paper pulp and mining slurries.

MAGFLOâ electromagnetic flowmeters are characterised by simplicity:

Þ Simple to install Þ Simple to commission Þ Simple to operate Þ Simple to maintain

MAGFLO

electromagnetic flowmeters are manufactured by Danfoss A/S, Flow Division - one of

the worlds leading makers of flowmeters.

All MAGFLOâ electromagnetic flowmeters feature a unique SENSORPROM® memory unit which stores sensor calibration data and signal converter settings for the lifetime of the product. At commissioning the flowmeter commences measurement without any initial programming.

The factory settings matching the sensor are stored in the SENSORPROM® unit. Also customer specified settings are downloaded to the SENSORPROM

unit. Should the signal converter be replaced, the new converter will upload all previous settings and resume measurement without any need for reprogramming. Furthermore, the "fingerprint" used in connection with the Danfoss Verificator is stored during the sensor calibration. The Danfoss Verificator can verify the accuracy of the flowmeter while still installed years after the initial calibration.

USM II "Plug & Play" add-on communication modules.

USM II - the Universal Signal Module with "Plug & Play" simpl ic it y makes it e asy to access and integrate the flow measurement with almost any system. It ensures the flowmeter will be easy to upgrade to new communication platforms in the future, too.

MAGFLO

1. Product introduction

1.2

Mode of operation

Ui = When an electrical conductor of length L is moved at velocity v, perpendicular to the lines of flux through a magnetic field of strength B, the voltage Ui is induced at the ends of the conductor

Ui = L x B x v

Ui= Induced voltage L = Conductor length = Inner pipe diameter = k

B = Magnetic field strength = k

v = Velocity of conductor (media) k = k1 x k

Ui = k x v, the electrode signal is directly proportional to the fluid velocity

SENSOR (Flow tube)

The sensor converts the flow into an electrical voltage (U

) proportional to the velocity of the flow. The sensor is built up of a stainless steel pipe, 2 coils, electrodes, an isolating liner, housing and where applicable, connecting flanges.

SIGNAL CONVERTER

The signal converter consists of a number of function blocks which convert the sensor voltage into flow readings.

Power supply

2 different types of power supply are available. A 12 - 24 V a.c./d.c. and a 115 - 230 V a.c. switch mode type.

Coil current module generates a pulsating magnetizing current that drives the coils in the sensor. The current is permanently monitored and corrected. Errors or cable faults are registered by the selfmonitoring circuit.

Input circuit amplifies the flow proportional signal from the electrodes. The input impedance is extremely high: >10

W which allows flow measurements on fluids with conductivities as low as

1 mS/cm. Measuring errors due to cable capacitance are eliminated due to active cable screening.

Digital signal processor converts the analog flow signal to a digital signal and suppresses electrode noise through a digital filter. Inaccuracies in the signal converter as a result of long-term drift and temperature drift are monitored and continuously compensated for via the self-monitoring circuit. The analog to digital conversion takes place in an ultra low noise ASIC with 23 bit signal resolution. This has eliminated the need for range switching. The dynamic range of the signal converter is therefore unsurpassed with a turn down ratio of minimum 3000:1.

CAN communication

The signal converter operates internal via an internal CAN communication bus. Signals are transferred to/from a signal conditioner to the display module, internal/external option modules and the dialog module.

Dialog module

The display unit consists of a 3-line display and a 6-key keypad. The display shows a flow rate or a totalizer value as a primary reading.

Output module converts flow data to an analog, a digital and a relay output. The outputs are galvanically isolated and can be individually set to suit a particular application.

The flow measuring principle is based on Faraday’s law of electromagnetic induction. The flowmeter consists of a sensor type MAG 1100, 3100 or 5100 W and a signal converter type MAG 5000 or 6000.

MAGFLO



Specif ications

2. Specifications MAG 1100 and MAG 1100 Ex

Type Flangeless sensor (Wafer)

Nominal size

/4", 3/8", 1/2", 1", 11/2", 2", 3", 4"

/8", 1/2", 1", 11/2", 2", 3", 4"

/4", 3/8", 1/2", 1", 11/2", 2", 3", 4"

Operating pressure

/4"-21/2": 600 psi, 3": 560 psi,

4": 450 psi 300 psi 4": 450 psi

Vacuu m

1.5 × 10-5 psi 0.3 psi 1.5 × 10-5 psi

Temperature of

PFA

−20°F to +265°F

medium

Ceramic

0°F to +300°F −5°F to +250°F

High temperature version

0°F to +400°F Suitable for steam sterilization at 300°F

Temperature shock (Duration > 1 min.): Max. ±210° F momentarily (Duration > 1 min.):

(Ceramic liner)

/4", 3/8", 1/2", 1":

Max. ∆T ≤ 60°F/min. Max. ∆ T ≤ 60°F/min.

/2", 2", 21/2": Max. ∆T ≤ 50°F/min. 11/2", 2", 21/2" : Max. ∆T ≤ 50°F/min.

3", 4" : Max. ∆T ≤ 40°F/min. 3", 4" : Max. ∆T ≤ 40°F/min.

(Duration ≤ 1 min., (Duration ≤ 1 min., followed by 10 min. rest): followed by 10 min. rest):

/4", 3/8", 1/2", 1": Max. ∆T ≤ 175°F

/2", 2", 21/2": Max. ∆T ≤ 160°F 11/2", 2", 21/2": Max. ∆T ≤ 160°F

3", 4": Max. ∆T ≤ 140°F 3", 4": Max. ∆T ≤ 140°F

Ambient temperature Remote mount signal converter: −40°F to +210°F

Integral mount signal converter: −5°F to +120°F

Liner Aluminum oxide Al2O3 (ceramics) Reinforced PFA (Teflon) Aluminum oxide Al2O3 (ceramics)

Elec tro des Platinum with gold/titanium brazing Hastelloy C-276 Platinum with gold/titanium brazing

alloy alloy

Enclosure Stainless steel AISI 316L (1.4404) Stainless steel AISI 316 (1.4436) Stainless steel AISI 316L (1.4404)

Stainless steel AISI 316 (1.4436)

Terminal box

Standard

Fiberglass-reinforced polyamide Fiberglass-reinforced polyamide Stainless steel AISI 316L (1.4404)

(Remote installation only)

High temp.

Stainless steel AISI 316 (1.4436) Stainless steel AISI 316L (1.4404)

Studs & nuts Stainless steel AISI 304 (1.4301) Stainless steel AISI 304 (1.4301)

Number and size to DIN 2501 Number and size to DIN 2501

Mating flanges DIN 2501 (150-600 psi), ANSI B16.5,

class 150 and 300 or equivalent

To DIN 2501 (150-600 psi), ANSI B16.5, class 150 and 300 or equivalent

Option

1/4'' & 3/8'': 1/2'' NPT threaded adaptor

Gaskets

Standard

EPDM (max. 300°F, 600 psi) EPDM (max. 300°F, 600 psi)

Option

Graphite (max. 390°F, 600 psi) Graphite (max. 390°F, 600 psi)

Option

PTFE (max. 210°F, 300 psi) PTFE (max. 265°F, 300 psi)

Cable entries 4 pcs. PG 13.5

Enclosure rating

Standard

NEMA 4X / 6 (3 ft. submersion for 30 min)

Option

NEMA 6P (30 ft. continuous submersion)

Mechanical load (vibration) 18-1000 Hz random, 3.17 G rms in all directions to EN 60068-2-36 18-1000 Hz random in all directions

to EN 60068-2-36

Sensor: 3.17 G/ Integral mount Ex-d: 1.14 G

Test pressure 1200 psi (2 × nominal) 600 psi (2 × nominal) 1200 psi (2 × nominal)

Ex approvals EEx [ia/ib] IIB T4-T6/

DEMKO, No. 97D.121909X

Excitation frequency

/4" - 21/2": 15 Hz

/8" - 21/2": 15 Hz

/4" - 21/2": 15 Hz

programmable 3", 4": 7.5 Hz 3", 4": 7.5 Hz 3", 4": 7.5 Hz

2. Specifications

2.1 Sensor MAG 1100 and MAG 1100 Ex

MAG 1100 Ceramic MAG 1100 PFA

MAG 1100 Ex

MAGFLO



Specif ications

Adapters Stainless steel AISI 316 Pressure Pipe connection/ Adapter for direct welding into pipe:

Ope rating

Tri-Clover

ISO 2037, DIN 11850, SMS 3008, BS 4825-1

pressure

/8", 1/2", 1", 11/2", 2", 3" 600 psi

4" 350 psi

Clamp adapter:

Tri-Clamp

ISO 2852, DIN 32676, SMS 3016, BS 4825-3

/8", 1/2", 1", 11/2", 2" 200 psi

21/2", 3", 4" 150 psi

Thread adapter:

DIN 11851:

/8", 1/2", 1", 11/2" 600 psi

2", 21/2", 3", 4" 350 psi ISO 2853, SS 3351, BS 4825-4:3/8", 1/2", 1", 11/2", 2", 3", 4" 200 psi SMS 1145: 1", 11/2", 2", 21/2", 3" 80 psi

Gas ke t

Standard

EPDM (ethylene, propylene rubber) (− 5 °F to 300 °F)

Option

NBR (nitrile butadiene rubber) (−5 °F to 210 °F)

Material Stainless steel AISI 304, ISO 2852

Type Hygienic sensor Nominal size

/8", 1/2", 1", 11/2", 2", 3", 4"

Process connection Hygienic adapters available for:

♦ Direct welding in ♦ Clamp fitting ♦ Threaded fitting

Operating pressure

/8"-21/2": 600 psi, 3": 560 psi, 4": 450 psi 300 psi

Vacuum

1.5 × 10-5 psi 0.3 psi

Temperature of medium 0°F to +300°F − 20°F to +270°F

Suitable for steam sterilization Suitable for steam sterilization at 300°F

Temperature shock (Duration > 1 min.): Max. ±212°F momentarily

/8", 1/2", 1" Max. ∆T ≤ 60°F/min. 11/2", 2", 21/2" Max. ∆T ≤ 50°F/min. 3", 4" Max. ∆T ≤ 40°F/min. (Duration ≤ 1 min., followed by 10 min. rest):

/8", 1/2", 1" Max. ∆T ≤ 175°F 11/2", 2", 21/2" Max. ∆T ≤ 160°F 3", 4" Max. ∆T ≤ 140°F

Ambient temperature Remote mount signal converter: −40°F to +210°F Remote mount signal converter: −40°F to +210° F

Integral mount signal converter: − 5°F to +120°F Integral mount signal converter: −5° F to +120°F

Liner Aluminum oxide Al2O3 (ceramic) Reinforced PFA (Teflon) Electrodes Platinum with gold/titanium brazing alloy Hastelloy C-276 Enclosure Stainless steel AISI 316L (1.4404) Stainless steel AISI 316L (1.4404) Terminal box

Standard

Fiberglass-reinforced polyamide Fiberglass-reinforced polyamide

(Remote installation only)

Option

Stainless steel AISI 316 (1.4436) Stainless steel AISI 316 (1.4436)

Cable entries 4 pcs. PG 13.5 4 pcs. PG 13.5 Enclosure rating

Standard

NEMA 4X / 6 (3 ft. submersion for 30 min) NEMA 4X / 6 (3 ft. submersion for 30 min)

Option

NEMA 6P (30 ft. continuous submersion) NEMA 6P (30 ft. continuous submersion)

Mechanical load (vibration) 18-1000 Hz random, 3.17 G rms in all directions, 18-1000 Hz random, 3.17 G rms in all directions,

to EN 60068-2-36 to EN 60068-2-36

Test pressure 1200 psi (2 × nominal) 600 psi (2 × nominal) Approvals 3A, EHEDG 3A Excitation frequency

/8" - 21/2": 15 Hz

programmable 3", 4": 7.5 Hz 3", 4": 7.5 Hz

2.2 Sensor MAG 1100 FOOD

MAG 1100 FOOD MAG 1100 FOOD PFA

2. Specifications MAG 1100 FOOD

Accessories MAG 1100 FOOD

Note It is always a system so please state system max. pressure and not MAG 1100 or adapter.

MAGFLO

Specif ications

Type Sensor with flanges Sensor with flanges Sensor with flanges Nominal size

/2" - 78"

/2" - 12" 1" - 48"

Temperature of medium Temperature classification

Liner: T3 + T4 T5 T6 Neoprene (standard) 30 to 160°F 30 to 160°F 30 to 160°F 30 to 160°F 30 to 160°F EPDM1) -20 to 200°F -20 to 200°F -20 to 190°F -20 to 170°F -20 to 200°F Linatexâ rubber -40 to 160°F2) 0 to 160°F 0 to 160°F 0 to 160°F Ebonite1) 30 to 200°F 30 to 200°F 30 to 190°F 30 to 170°F PTFE 0 to 210°F 0 to 210°F 0 to 190°F 0 to 170°F PTFE high temperature 0 to 350°F

Ambient temperature

Remote mount signal converter -40°F to 210°F 0°F to 105°F -40°F to 210°F Integral mount signal converter 0°F to 120°F 0°F to 105°F 0°F to 120°F

Operating pressure3) [abs.psi]

Liner: Neoprene 0.15 to 1500 psi 0.15 to 1500 psi 0.15 to 600 psi EPDM 0.15 to 600 psi 0.15 to 600 psi 0.15 to 600 psi Natural rubber & Linatexâ0.15 to 600 psi 0.15 to 600 psi Ebonite 0.15 to 1500 psi 0.15 to 1500 psi

PTFE teflon:

/2" - 24" Max. 210°F: 4.5 to 750 psi 4.5 to 600 psi

/2" - 12" Max. 350°F: 9.0 to 750 psi

Excitation frequency

/2" - 21/2": 15 Hz

/2" - 21/2": 7.5 Hz All sizes: 3.75 Hz 3" - 6": 7.5 Hz 3"/4": 3.75 Hz 8" - 48": 3.75 Hz 5" - 12": 1.875 Hz 54" - 78": 1.875 Hz 14" - 48": 3.75 Hz

Enclosure rating

Standard

NEMA 4X / 6 (3 ft. submersion for 30 min)

Option

NEMA 6P (30 ft. continuous submersion)

Cable entries 4 pcs. PG 13.5 - 2 others available Mechanical load 18-1000 Hz random, 3.17 G rms in all directions, to EN 60068-2-36 Test pressure 1.5 ´ nominal pressure

Approvals FM Class 1, division 2

2. Specifications MAG 3100, MAG 3100 Ex and MAG 3100 W

2.3 Sensor MAG 3100, MAG 3100 Ex and MAG 3100 W

MAG 3100 MAG 3100 Ex MAG 3100 W

) With WRC and NSF (Water Research Council, UK) approval

) For temperature below -5°F AISI 304 or 316 flanges must be used

) Maximum operating pressure decreases with increasing operating temperature and with stainless steel flanges

MAGFLO

Specif ications

2.3 Sensor MAG 3100, MAG 3100 Ex and MAG 3100 W

(continued)

2. Specifications MAG 3100, MAG 3100 Ex and MAG 3100 W

Fla ng es

Standard

DN 15-50: 600 psi DN 25-50: 600 psi EN 1092-1:20011) DN 65-150: 200 psi DN 65-150: 200 psi Rased face DN 200-1000: 150 psi DN 200-1200: 150 psi

DN 1100 -2000: 80 psi

Option

DN 65-1000: 80 psi DN 200-600: 200 psi

DN 1200-2000: 150 psi

DN 200-2000: 200 psi

DN 200-600: 350 psi

DN 65-600: 600 psi

DN 50-400 945 psi (DIN 2636)

DN 25-350 150 psi (DIN 2637)

ANSI B 16.5 3/4"-24": Class 150 (290 psi) 3/4"-24": Class 150 (290 psi) (~BS 1560) 3/4"-24": Class 300 (725 psi) AS 2129 3/4"-48": Table D/E AS 4087 Class 14 (DN 50-1200, 200 psi)

Class 21 (DN 50-600, 300 psi)

Class 35 (DN 50-600, 500 psi)

AWWA C-207 28"-78": Class D (145 psi) 28"-48": Class D (145 psi)

Electrodes

Standard

AISI 316 Ti (1.4571) AISI 316 Ti (1.4571)

Option

Hastelloy C-276, Platinum / Iridium, Titanium,

AISI 316 Ti Ceramic Coated, Tantalum

Grounding electrodes

Standard

As measuring electrodes (except PTFE) AISI 316 Ti (1.4571)

Measuring pipe

Standard

AISI 304 (1.4301) AISI 304 (1.4301)

Option

AISI 316L (1.4404)

Flange and

Standard

Carbon steel Carbon steel

housing material Corrosion-resistant two-component coating (min. 150 mm) Corrosion-resistant two-compo-

nent coating (min. 150 mm)

Option

AISI 304 (1.4301) flanges and carbon steel housing.

Coating as above

Option

AISI 316 L (1.4404) flanges and housing

Ex-approval

Remote mount

/2" - 12" EEx [ia/ib] IIB T4-T6

Approvals FM Class 1, division 2 FM Class 1, division 2

MAG 3100 MAG 3100 Ex MAG 3100 W

) EN 1092-1, DIN 2501 & BS 4504 have the same mating dimensions

MAGFLO

Specif ications

Type Sensor with flanges Des ig n Straight Coned down 1 pipe size Straight Nominal size

inch

1" - 1½" 2" - 12" 14" - 48"

Liner Hard elastomer Composite elastomer Hard elastomer

(hard rubber) (hard & soft rubber) (hard rubber)

Liner approvals WRc, NSF WRc, NSF WRc, NSF Medium temperature 25 to 200°F Ambient temperature

Remote signal converter -40 to 200°F Compact signal converter -5 to 125°F

Operating pressure 0.15 to 580 psi 0.45 to 300 psi 0.15 to 200 psi Excitation frequency 12.5 Hz 2-2½": 12.5 Hz 3.125 Hz

3-6": 6.25 Hz

8-12": 3.125 Hz

Enclosure rating

Standard

NEMA 4X / 6 (3 ft. submersion for 30 min)

Option

NEMA 6P (30 ft. continuous submersion)

Cable entries 4 Pg 13.5 Mechanical load 18-1000 Hz random, 3.17 G rms in all directions to EN 60068-2-36 Test pressure 1.5 ´ nominal pressure Fla ng es

EN 1092-1

Standard

600 psi 2-6": 200 psi 150 psi

8-12": 150 psi

Option

8-12": 200 psi 200 psi

ANSI B16.5

Standard

Class 150 lb Class 150 lb 14"-24": Class 150 lb

AWWA C-207 Standard 28"-48": Class D

Pressure drop at 3 m/sec. As straight pipe Max. 0.35 psi As straight pipe Electrodes AISI 316 Ti (1.4571) PE/grounding electrodes

Standard

AISI 316 Ti (1.4571)

Measuring pipe/meter body AISI 304 (1.4301) Composite elastomer AISI 304 (1.4301) Fla ng es Carbon steel Housin g Carbon steel Surface finish Two component epoxy Polyester powder coat Two component epoxy

min. 150 microns min. 100 microns min. 150 microns

Color RAL 7035 pale grey Approvals

Conforms to

WRc, NSF

) For sizes greater than 24" PED conformity is available as a cost added option, the basic unit will only carry the LVD (Low Voltage Directive)

and EMC approval.

2. Specifications MAG 5000 and MAG 5000 CT

2.4 Sensor MAG 5100 W

MAGFLO

Specif ications

Current output

Active current 0-20 mA, 4-20 mA or 4-20 mA + alarm (Power supplied from flowmeter) Load < 800 ohm Time constant 0.1-30 sec. adjustable

Digital output

Fre quency 0-10 kHz, 50% duty cycle Time constant 0.1-30 sec. adjustable

Active pulse 24 V d.c., 30 mA, 1 KW £ R

load

£ 10 KW, short-circuit-protected (Power supplied from flowmeter)

Passive pulse 3-30 V d.c., max. 110 mA, 200 W £ R

load

£ 10 KW (Powered from connected equipment)

Relay Time constant Changeover relay, time constant same as current time constant

Load 42 V a.c./2 A, 24 V d.c./1A

Digital input 11-30 V d.c., Ri = 4.4 KW

Activation time 50 msec. Current I

11 V d.c.

= 2.5 mA, I

30 V d.c.

= 7 mA

Functions Flowrate, 2 totalizers, low flow cut-off, empty pipe cut-off, flow direction, error system, operating time,

uni/bidirectional flow, limit switches, pulse output, control for cleaning unit

Galvanic isolation All inputs and outputs are galvanically isolated Cu t-o ff Low flow 0-9.9% of maximum flow

Empty pipe Detection of empty pipe 1)

Totalizer Two eight-digit counters for forward, net or reverse flow Display Background illumination with alphanumerical text, 3 × 20 characters to indicate flowrate, totalized

values, settings and faults Reverse flow indicated by negative sign

Time constant Time constant as current output time constant

Zero point adjustment Automatic Electrode input impedance > 1 x 1014 W Excitation frequency Sensor size depending pulsating d.c. current (125 mA) Ambient temperature Display version during operation: -5 to 120°F

Blind version during operation: -5 to 140°F During storage: -40 to 160°F (Relative humidity max 95%)

Custody transfer approval PTB MAG 5000 CT (cold water)

Com municatio n

Standard

Without serial communication

Optional

HART

Integral mount

Enclosure material Fiberglass-reinforced polyamide Enclosure rating NEMA 4X / 6 (3 ft. submersion for 30 min) Mecanical load 18-1000 Hz random, 3.17 G rms in all directions to EN 60068-2-36

Rack mount

Enclosure material Standard rack mount of aluminum/steel (DIN 41494)

Width: 4.75 inch

Height: 5.25 inch Enclosure rating NEMA 2 Mechanical load Version: 1 G, 1-800 Hz sinusoidal in all directions to EN 60068-2-36

EMC performance Emission: EN 50081-1 (Light industry)

Immunity: EN 50082-2 (Industry)

Power supply 115-230 V a.c. +10% to -15%, 50-60 Hz

11-30 V d.c. or 11-24 V a.c.

Power consumption 230 V a.c.: 9 VA

24 V d.c.: 9 W, IN = 380 mA, start-up peak current = 8 A (30 msec.)

12 V d.c.: 11 W, IN = 920 mA start-up peak current = 4 A (250 msec.)

Approvals FM Class 1, division 2, ULc general purpose

) Special cable required in separate mounted installation

2. Specifications MAG 5000 and MAG 5000 CT

2.5.1 Signal converter MAG 5000 (1/4" to 48")

Accuracy 0.5%

6.221

99.19

MAGFLO

Specif ications

Current output

Active current 0-20 mA, 4-20 mA or 4-20 mA + alarm (Power supplied from flowmeter) Load < 800 ohm Time constant 0.1-30 sec. adjustable

Digital output

Frequency 0-10 kHz, 50% duty cycle Time constant 0.1-30 sec. adjustable

Active pulse 24 V d.c., 30 mA, 1 KW £ R

load

£ 10 KW, short-circuit-protected (Power supplied from flowmeter)

Passive pulse 3-30 V d.c., max. 110 mA, 200 W £ R

load

£ 10 KW (Powered from connected equipment)

Relay Time constant Changeover relay, time constant same as current time constant

Load 42 V a.c./2 A, 24 V d.c./1A

Digital input 11-30 V d.c., Ri = 4.4 KW

Activation time 50 msec. Current I

11 V d.c.

= 2.5 mA, I

30 V d.c.

= 7 mA

Functions Flowrate, 2 totalizers, low flow cut-off, empty pipe cut-off, flow direction, error system, operating time,

uni/bidirectional flow, limit switches, pulse output, control for cleaning unit and batching

Galvanic isolation All inputs and outputs are galvanically isolated Cu t-o ff Low flow 0-9.9% of maximum flow

Empty pipe Detection of empty pipe 1)

Totalizer Two eight-digit counters for forward, net or reverse flow Display Background illumination with alphanumerical text, 3 × 20 characters to indicate flowrate, totalized

values, settings and faults Reverse flow indicated by negative sign

Time constant Time constant as current output time constant

Zero point adjustment Automatic Electrode input impedance > 1 x 10

Excitation frequency Sensor size depending pulsating d.c. current (125 mA) Ambient temperature Display version during operation: -5 to 120°F

Blind version during operation: -5 to 140°F During storage: -40 to 160°F (Relative humidity max 95%)

Custody transfer approval PTB DANAK OIML R75 DANAK OIML R117 MAG 6000 CT only (cold water) (hot water) (cold water/milk, beer etc.)

Com municatio n

Standard

Prepared for client mounted add-on modules

Optional

HART, Profibus PA, Profibus DP, CANopen, DeviceNet as add-on module

Integral mount

Enclosure material Fiberglass-reinforced polyamide Enclosure rating NEMA 4X / 6 (3 ft. submersion for 30 min) Mecanical load 18-1000 Hz random, 3.17 G rms in all directions to EN 60068-2-36

Rack mount

Enclosure material Standard rack mount of aluminum/steel (DIN 41494)

Width: 4.75 inch

Height: 5.25 inch Enclosure rating NEMA 2 Mechanical load Version: 1 G, 1-800 Hz sinusoidal in all directions to EN 60068-2-36

EMC performance Emission: EN 50081-1 (Light industry)

Immunity: EN 50082-2 (Industry)

Power supply 115-230 V a.c. +10% to -15%, 50-60 Hz

11-30 V d.c. or 11-24 V a.c.

Power consumption 230 V a.c.: 9 VA

24 V d.c.: 9 W, IN = 380 mA, start-up peak current = 8A (30 msec.)

12 V d.c.: 11 W, IN = 920 mA, start-up peak current = 4A (250 msec.)

Approvals FM Class 1, division 2, ULc general purpose

) Special cable required in separate mounted installation

2. Specifications MAG 6000 and MAG 6000 CT

2.5.2 Signal converter MAG 6000 (1/4" to 78")

Accuracy 0.25% (0.5% for MAG 3100 W sensor)

6.221

99.19

MAGFLO

Specif ications

2. Specifications Safety barrier & cleaning unit

Applic ation As combined unit with MAG 6000 only and MAG 1100 Ex/3100 Ex in the size

range 1/4" - 12"

Ex approval [EEx ia/ib] IIB Cable parameter Group Capacity in mF Inductance in mH

Electrode cable IIB £ 31 £ 80 Coil cable IIB £ 0.5 £ 8

Ambient temperature During operation: -5 to 120°F

During storage: -5 to 160°F

rack mount

Enclosure material Standard rack mount in aluminum/steel (DIN 41494)

Width: 4.75 inch

Height: 5.25 inch Enclosure rating NEMA 2 Mechanical load 1 G, 1-800 Hz sinusoidal in all directions to EN 60068-2-36

EMC performance

Emission EN 50081-1 (Light industry) Immunity EN 50082-2 (Industry)

2.5.3 Safety barrier (ia/ib) for sizes up to 12'’

Applic ation For use together with MAG 5000 and 6000 rack mount to clean the

electrodes on MAG 1100, MAG 3100 or MAG 5100 W.

NB Must not be used with intrinsically safe systems

Cleaning voltage

(unloaded)

a.c. cleaning 60 V a.c. d.c. cleaning 30 V d.c.

Cleaning period 60 sec. + 60 sec. pause period Relay Switch relay activated when cleaning is in progress

Load 42 V/2 A

Ope ration

Automatic Yes Manual No

Indicator lamps LEDs: "ON" and "CLEANING" Supply voltage and 115-230 V a.c. +10% to -15%, 50-60 Hz, 7 VA cleaning, 5 VA stand by power consumption Ambient temperature During operation: -5 to 120°F

During storage: -5 to 160°F

Rack mount

Enclosure material Standard rack mount in aluminum/steel (DIN 41494)

Width: 4.75 inch

Height: 5.25 inch Enclosure rating NEMA 2 Mechanical load 1 G, 1-800 Hz sinusoidal in all directions to EN 60068-2-36

2.5.4 Cleaning unit

MAGFLO

Specif ications

MAG 5000 or MAG 6000 used with MAG 3100 W or MAG 1100 PFA2.6

Meter uncertainty

V: Actual flow velocity [ft./s] E: Meter uncertainty as a percentage of actual flow

MAG 6000 used with MAG 3100, MAG 1100 Ceramic or MAG 5100 W

V: Actual flow velocity [ft./s] E: Meter uncertainty as a percentage of actual flow

Reference conditions (ISO 9104 and DIN/EN 29104)

Temperature of medium 68°F ±9 F Ambient temperature 68°F ±9 F Supply voltage Un ±1% Warming-up time 30 min. Incorporation in pipe section Inlet section 10 * Nominal pipe size (sizes up to 48"),

5 * Nominal pipe size (sizes up to 48") Outlet section 5 * Nominal pipe size (sizes up to 48"), 3 * Nominal pipe size (sizes up to 48")

Flow conditions Fully developed flow profile

Additions in the event of deviations from reference conditions

Current output As pulse output ±(0.1% of actual flow +0.05% FSO) Effect of ambient temperature Display/frequency/pulse output: < ±0.003% / < ±0.0017°F

Current output: < ±0.005% / < ±0.0028°F

Effect of supply voltage < 0.005% of measuring value on 1% change

Repeatability ±0.1% of actual flow for V ³ 1.5 ft./sec.

2. Specifications

MAGFLO

Specif ications

2. Specifications

2.7 Output characteristics MAG 5000 and MAG 6000

Output characteristics Bidirectional mode Unidirectional mode 0-20 mA

4-20 mA

Freque ncy

Pulse output

Relay

Power down Active

Error relay No error Error

Limit switch or 1 set point 2 set points direction switch

Low flow Intermediate flow (Reverse flow) High flow High flow/ (Forward flow) Low flow

Batch on digital ou t put

Batch on relay Hold Batch

MAGFLO

Specif ications

Coil cable Electrode cable

Basic data No. of conductors 2 3

Min. sqr. area 0.5 mm2/20 gage 0.2 mm2/22 gage Shield Yes Yes Max. capacitance N.A. 107 pF/ft.

Max. cable loop Media temperature: < 210°F 40 W N.A. resistance < 390°F 6 W N.A.

2. Specifications

2.8.1 Sensor cables and conductivity of medium

Note

· For detection of empty pipe the min. conductivity must always be ³ 20 mS/cm. and the max. length of electrode cable when remote mounted is 150 ft. Special shielded cables must be used.

· For remote mounting in Ex applications special cable cannot be used, empty pipe cannot be detected and the electrical conductivity must be ³ 30 mS/cm.

· For remote mounted CT installations the max. cable length is 600 ft.

2.8.2 Minimum accept data for cable

2.9 Cable specification (Supplied by Danfoss)

Standard cable Special cable (electrode/coil) (electrode)

Basic data No. of conductors 3 3

Sqr. area 1.5 mm2/18 gage 0.25 mm2/22 gage Shield Yes Double Color code Brown, blue, black Brown, blue, black Outside color Grey Grey Ext. diameter 0.3" 0.32" Conductor Flexible CU Flexible CU Isolation material PVC PVC

Amb. temperature · Flexible installation -23 to 160°F -23 to 160°F

· Non flexible installation -20 to 160°F -20 to 160°F

Cable parameter Capatance 49.24 pF/ft. N.A.

Inductance 0.178 mH/ft. N.A. L/R 43.83 mH/W N.A.

2.9 HART

communication

add-on module

Applic ation MAG 6000, MAG 6000 CT

Optional available as factory mounted in MAG 5000

Communication standard Bell 202 frequency shift keying (f.s.k.) standard Communication modes · Single loop mode

· Multi-drop mode, 15 slave devices

Com municat or Rosemount Hand-held communicator, type 275

Cable specification

Communication mode

/ Single loop

Q [mm2] CU ³ 0.2 mm2/AWG 24 Shield Yes (Overall shield) Loop resistance

Min.

230 W

Max.

800 W

Cable capacity £ 122 pF/ft. Cable length 5000 ft. Twisted pair Yes

HARTâ is a registered trademark of the HART Communication Foundation.

Conductivity of Integral mount installation: medi um Liquids with an electrical conductivity ³ 5 mS/cm.

For a conductivity between 5 and 10 mS/cm, the repeatability may degrade to ±0.5% of actual flow.

Remote mount installation:

Standard electrode cable Special electrode cable

MAGFLO

3. Product selection guidelines

Product selection

guidelines

3. Product selection guidelines

3.1 Sizing table (1/4" to 78")

The table shows the relationship between flow velocity V, flow quantity Q and sensor dimension size.

Guidelines for selection of sensor

Min. measuring range: 0-0.8 ft./sec. Max. measuring range: 0-33 ft./sec. Normally the sensor is selected so that the nominal flow velocity is within the measuring range 1-15 ft./sec.

Flow velocity calculation formula:

GPM = (Pipe I.D. inches)2 x velocity (ft./sec.) x 2.448

V =

GPM x 0.408

(Pipe I.D. inches)

or V =

(Pipe I.D. inches)

MGD x 283.67

MAGFLO

3. Product selection guidelines

Product selection

guidelines

3.2.1 Minimum conductivity

Applicati ons Min. conductivity Integral mounted 5 m S/cm Remote mounted 5 mS/cm

(Please see 2.7.1 for further details)

With empty pipe detection 20 mS/cm

(Please see 2.7.1 for further details)

Ex-installations

(Remote mounted only)

30 mS/cm

(Please see 2.7.1 for further details)

District heating systems

(Without DC cleaning unit)

250 mS/cm max. 150 ft.

3.2.2 Liner selection guide

Liner Applica tions Ceramics Al2O

General purpose, agressive chemicals

PFA General purpose, dairy, food and beverage Neoprene General purpose, sewage EPDM Drinking water, sea water PTFE Agressive chemicals, paper and pulp, high temperature applications Linate x

Abrasive media and mining slurries

Ebo ni te Drinking water

3.2.3 Electrode selection guide

Electrodes Applications AISI 316 Ti General purpose, water, sewage and district heating AISI 316 Ti Ceramic coated High content of fibres, paper pulp Hastelloy C-276 Good chemical proporties, sea water Titanium Chlorine, chlorite, nitric and chromic acids

Textile bleaching industry

Tantalum Almost any acid solution Platinum and platinum/irridium The ultimate electrode material. Unaffected by most liquids

3.3 Installation conditions

Reading and operating the flowmeter is possible under almost any installation conditions because the display can be oriented in relation to the sensor.

MAGFLO

3. Product selection guidelines

Product selection

guidelines

The sensor must be mounted as shown in the left figure. Do not mount the sensor as shown in the right figure. This will position the electrodes at the top where there is possibility for air bubbles and at the bottom where there is possibility for mud, sludge, sand etc.

Recommended installation is in a vertical/inclined pipe to minimize the wear and deposits in the sensor.

To achieve accurate flow measurement it is essential to have straight lengths of inlet and outlet pipes and a certain distance between pumps and valves. It is also important to center the flowmeter in relation to pipe flanges and gaskets. For accurate flow measurement, the sensor must be installed in a section of straight pipe, free of valves, elbows, tees, etc.

· Min. 5 x I.D. upstream

· Min. 3 x I.D. downstream

Installation in horizontal pipes

Measuring abrasive liquids and liquids containing particles

Inlet and outlet conditions

Avoid:

· Installation at the highest point in the pipe system

· Installation in vertical pipes with free outlet

For partially filled pipes or pipes with downward flow and free outlet the flowmeter should be located in a U-tube.

Recommended flow direction: upwards. This minimizes the effect on the measurement of any gas/air bubbles in the liquid.

Installation in vertical pipes

3.3 Installation conditions

(continued)

To ensure optimum flow measurement, attention should be paid to the following: The sensor must always be completely full with liquid.

MAGFLO

3. Product selection guidelines

Product selection

guidelines

Avoid a vacuum in the measuring pipe, since this can damage certain liners. See "Specifications", section 2.

The flowmeter can be installed between two reducers. With an 8° reducer the following pressure drop curve applies. The curves are applicable to water.

Example:

A flow velocity of 10 ft./sec. (V) in a sensor with a diameter reduction from 4" to 3" (d1/d2 = 0.8) gives a pressure drop of 0.04 psi.

Vacuum

Installation in large pipes

The electrical potential of the liquid must always be equal to the electrical potential of the

sensor. This can be achieved in different ways depending on the application: A. Built-in grounding electrodes. (MAG 3100

and MAG 3100 W).

B. Direct metallic contact between sensor and

fittings. (MAG 1100 FOOD).

C. Wire jumper between sensor and adjacent

flanges. (MAG 1100 and MAG 3100).

D. Optional graphite gaskets on MAG 1100.

(Standard for MAG 1100 High temperature).

Potential equalization

(Grounding)

MAGFLO

3. Product selection guidelines

Product selection

guidelines

The sensor and signal converter can be installed either integral mount or remote.

With integral mount installation the temperature of medium must be according to the graph.

With remote installation, the cable length and type described under "Specifications", section 2 must be used.

Integral mount/remote installation

Suggestions for the direct burial of MAG 3100 & MAG 5100 W sensors

If MAGFLO 3100 or MAG 5100 W sensors are buried directly into the ground, we suggest the following precautions:

The SENSORPROMâ unit should be removed from the terminal box on the sensor and relocated in the signal converter remote mounting prior to burying the sensor.

All the sensor data plate information and serial number should be recorded for each sensor prior to burying. This will ensure correct matching with the SENSORPROM

unit.

The sensor should be potted with the optional IP68 submersion kit and suitable coil and electrode cables should be used prior to burying.

The use of pea gravel, at least 12 inches all around the sensor, is recommended. This provides some drainage and prevents dirt from caking onto the sensor. It also helps locate the sensor should excavation be necessary.

Before covering the pea gravel with earth, we suggest the use of electrical cable identification tape laid above the gravel.

The sensor should not be subject to heavy vehicles applying excessive weight above the sensor or pipeline.

NEMA 6 submersible kit (option)

If the sensor is going to be buried or permanently submerged, the terminal box must be encapsulated with silicon dielectric gel. The optional kit has two components. Mix the two components well (without inducing air) and pour the contents into the terminal box. The material is a non-toxic, transparent, selfhealing gel which cures in approx. 24 hours. The gel can be penetrated with test instruments or be removed in case of cable replacement.

Horizontal installation

Vertical installation

MAGFLO

3. Product selection guidelines

Product selection

guidelines

The Danfoss cleaning unit can be used with MAG 5000 or 6000 in rack mount versions. The cleaning unit can be used in applications where the liner material and subsequently the electrodes may be coated with deposits. If the coating is electrically insulating, the electrode signal will be reduced. If the coating is electrically conductive, the electrode signal will be partly shortcircuited. In both cases the accuracy of the meter will decrease (dependent on the type and thickness of the coating).

Note

The cleaning unit cannot be used for flammable or explosive media! Empty pipe detection and cleaning facility cannot be used at the same time.

The cleaning unit cleans the electrodes electro-chemically by applying a voltage to the electrodes for approx. 60 sec. While cleaning, the signal converter stores and holds the latest measured flow reading on the display and also the signal outputs. After an additional pausing period of 60 sec. the flowmeter resumes normal measurement and the cleaning is now completed.

The relay in the signal converter activates the cleaning cycle. In the relay output menu (under cleaning) the cleaning interval can be set between 1 hour and 24 hours.

Cleaning should only take place with liquid in the pipe. This can be achieved via the empty pipe detection. It is therefore recommended to select “empty pipe detection” ON when using the cleaning unit.

The cleaning sequence can also be controlled manually through the electrical input of the signal converter. Before this is done, ensure that the measuring pipe is full.

Theory of operation

3.4 Cleaning unit

AC-cleaning

(For non-conductive coatings)

DC-cleaning

(For conductive coatings)

AC-cleaning is used to remove fatty deposits on the electrodes. Fatty deposits are seen from Slaughter houses and in rare instances from wastewater applications and water applications with oil residuals. During the cleaning process, the surface of the electrodes get warmer, which tends to soften grease particles and the gas bubbles generated mechanically lift deposits away from the surface of the electrodes.

DC-cleaning is used to eliminate electrically conductive deposits in the measuring pipe influencing the measuring accuracy. Particularly in district heating applications, an electrically conductive deposit (magnetite) may occur and short-circuit the electrode signal. In this case the accuracy of the meter decreases and the signal/ noise conditions of the meter become inferior. The problem only arises if the conductivity of the water is less than approx. 250 mS/cm.

During DC-cleaning, electrolysis takes place where the flow of electrons removes the particle deposits from the electrode area.

MAGFLO

3. Product selection guidelines

Product selection

guidelines

A signal converter can be supplied in a version tested and approved for custody transfer (CT). The internal counter can accordingly be used for billing. This requires verification, sealing and setting of the signal converter together with the sensor for a specific flow range. After sealing, the data on the signal converter must not be changed.

3.5 Custody transfer approval

The sealing of the signal converter is done by placing sealing marks on the signal converter and on the connection plate in the terminal box.

3.6 Signal converter MAG 5000 CT, 6000 CT

Sealing

The final (lead) sealing is carried out as shown:

MAG 6000 CT is installed like a standard MAG 6000 except for the final sealing. Calibration sealing has been carried out at calibration.

MAGFLO

3. Product selection guidelines

Product selection

guidelines

MAG 6000 rack mount with integral safety barrier (ia/ib) for remote mounting in safe area

Approval [EEx ia/ib] llB. The safety barrier is to be used with sensors MAG 1100 Ex and MAG 3100 Ex, 1/4" to 4". When this safety barrier is used, the coil circuit is intrinsic safety “ib” and the electrode circuit is intrinsic safety “ia”.

Sensors

The sensors can be one of the following type.

MAG 1100 Ex for mounting in Ex areas

1/4'' to 4'' approval EEx [ia/ib] llB T4..T6. DEMKO no. 97D.121909X. DN 6 - 100.

MAG 3100 Ex for mounting in Ex areas

The sensor carries the approval:

/2" to 1" EEx [ia/ib] llB T4..T6, DEMKO no. 98E.123914X

11/2" to 12" EEx [ia/ib] llB T4..T6, DEMKO no. 98E.123915X

The electrode circuit in the sensors is manufactured to an intrinsically safe category “ia” and the coil circuit to an intrinsically safe category “ib”, achieved by an integrated and patented protection circuit.

Marking

The marking has the following meaning according to European Norm EN 50014.

E: Certified to CENELEC standard.

Ex: Designates explosion proof material and indicates that the apparatus has been

approved in accordance with a certificate issued.

i: “Intrinsic safety” is a protection ensuring that the energy in the electric circuit is too small to

ignite the explosive atmosphere. There are two categories of intrinsic safety: “ia” and “ib”.

ia: In intrinsic safety category “ia”, the circuit must remain safe, even in the event of two

simultaneous errors occurring that are independent of one another.

ib: In intrinsic safety category “ib” the circuit must remain safe if an error occurs.

ll: Designates that the apparatus may be used in all areas (Except mining).

B: Indicates the gas group in which the unit may be used.

T4..T6 The temperature class describes the maximum temperature which any exposed surface

of the equipment may reach. The sensor can have temperature class T3, T4, T5 or T6 depending on the temperature of the media. Please see technical data for the sensor.

T3: Max. surface temperature 390 °F => (Max. media temperature 355 °F) T4: Max. surface temperature 275 °F => (Max. media temperature 250 °F) T5: Max. surface temperature 210 °F => (Max. media temperature 195°F) T6: Max. surface temperature 185 °F => (Max. media temperature 165 °F)

3.7 Ex installations

MAGFLO

D & W

MAG 1100, integral/remote mount/separate4. Dimensions and weight

4.1 Sensor MAG 1100

4. Dimensions and weight

) 0.5" shorter when the AISI terminal box is used. (Ex and high temperature 390°F).

) With signal converter MAG 5000 or MAG 6000 installed, weight is increased by approx. 1.8 lbs.

The total built-in length "L" [inch] before assembling depends on the gasket selected.

Size EPDM Graphite PTFE(Teflo n) Without gasket Grounding ring

/4" 2.52 2.60 2.75 2.52 3.03

/8" 2.52 2.60 2.75 2.52 3.03

/2" 2.56 2.60 2.75 2.52 3.03 1" 3.15 3.19 3.35 3.10 3.62 11/2" 3.74 3.78 3.94 3.70 4.21 2" 4.13 4.17 4.33 4.05 4.61 21/2" 5.12 5.15 5.31 5.05 5.60 3" 6.10 6.14 6.30 6.00 6.57 4" 7.28 7.31 7.48 7.20 7.76

The MAG 1100 1/4" and 3/8" are prepared for assembly with the 1/2" pipe connection.

The built-in length "L" varies dependent on the gasket choice:

Without gasket EPDM Graphite Teflo n

L [inch] 5.9 5.9 6.0 6.1

Size A1) B1) A

D D

DGWeig ht2)

(Al2O3) (PFA )

[inc h] [i nch] [in ch] [ inc h] [inch ] [ in ch] [ inc h] [in ch ] [ inc h] [lbs]

/4" 6.14 7.13 12.16 13.15 1.90 0.24 0.68 1.34 10.6

/8" 6.14 7.13 12.16 13.15 1.90 0.39 0.39 0.53 1.34 10.6

/2" 6.14 7.13 12.16 13.15 1.90 0.59 0.63 0.68 1.57 10.6

1" 6.46 7.72 12.48 13.74 2.50 0.98 1.02 1.12 2.20 10.8

11/2" 6.93 8.58 12.95 14.61 3.31 1.57 1.50 1.71 2.95 16.5

2" 7.24 9.25 13.27 15.27 4.00 1.97 1.97 2.15 3.54 20.3

21/2" 7.64 10.00 13.66 16.02 4.72 2.56 2.60 2.68 4.41 26.5

3" 7.87 10.47 13.90 16.50 5.24 3.15 3.19 3.25 4.88 33.1 4" 8.39 11.50 14.41 17.52 6.26 3.94 3.94 4.22 5.91 48.5

Signal converter removal clearance

MAGFLO

D & W

4.2 Sensor MAG 1100 FOOD

MAG 1100 FOOD, integral or remote mount and separate

4. Dimensions and weight

Size L A A

B B

D D

Weight 1)

(Al2O3) (PFA)

[inch] [inch] [inch] [inch] [inch] [inch] [inc h] [inch] [lbs]

/8" 2.52 6.14 12.16 7.40 13.43 2.52 0.39 0.39 4.8

/2" 2.52 6.14 12.16 7.40 13.43 2.52 0.59 0.63 4.8 1" 3.11 6.46 12.48 7.98 14.01 3.05 0.98 1.02 4.9 11/2" 3.70 6.93 12.95 8.72 14.74 3.58 1.57 1.50 7.5 2" 4.09 7.24 13.27 9.59 15.61 4.68 1.97 1.97 9.2 21/2" 5.16 7.64 13.66 10.20 16.22 5.12 2.56 2.60 12.0 3" 6.14 7.87 13.90 10.93 16.95 6.10 3.15 3.19 15.0 4" 7.32 8.39 14.41 11.99 18.01 7.20 3.94 3.94 22.0

) With signal converter MAG 5000 or MAG 6000 installed, weight is increased by approx. 1.8 lbs.

Built-in length

Size A

[inc h]

/8" 3.90

/2" 3.90 1" 4.45 11/2" 4.96 2" 6.06 21/2" 6.50 3" 7.87 4" 8.86

Signal converter removal clearance

MAGFLO

D & W

Accessories MAG 1100 FOOD

4. Dimensions and weight

Tri-Clover

and Tri-Clampâ are registered trademarks for Ladish Co.

Weld-in type

Tri-Clover

Di Do

[inc h] [in ch] [inch] [i nch ] [inc h]

/81 1/20.37

/21 1/20.62

1 1 1 1/20.87 1 1 1/21 1/21 1/21.37 1 1/

2 2 1 1/21.87 2 2 1/22 1/21 3/42.37 2 1/

3 3 2 2.87 3 4 4 2 3.83 4

Adapter

size

Sensor

size

Clamp type

Tri -Clamp

Di Do

[inc h] [inc h] [inch] [i nc h] [inch]

/81 1/20.37 0.98

/21 1/20.62 0.98 1 1 1 1/20.87 1.99 1 1/21 1/21 1/21.37 1.99 2 2 1 1/21.87 2.52 2 1/22 1/21 3/42.37 3.05 3 3 2 2.87 3.58 4 4 2 3.83 4.70

Adapter

size

Sensor

size

MAGFLO

D & W

mm inch mm inch mm inch mm inch mm inch mm inch mm inch 25 1" 187 7.4 N/A N/A N/A N/A 200 7.9 200 7.9 N/A N/A 40 1½” 197 7.8 N/A N/A N/A N/A 200 7.9 200 7.9 N/A N/A 50 2" 188 7.4 N/A N/A 200 7.9 N/A N/A 200 7.9 N/A N/A 65 2½” 194 7.6 N/A N/A 200 7.9 N/A N/A 200 7.9 N/A N/A 80 3" 200 7.9 N/A N/A 200 7.9 N/A N/A 200 7.9 N/A N/A 100 4" 207 8.1 N/A N/A 250 9.8 N/A N/A 250 9.8 N/A N/A 125 5" 217 8.5 N/A N/A 250 9.8 N/A N/A 250 9.8 N/A N/A 150 6" 232 9.1 N/A N/A 300 11.8 N/A N/A 300 11.8 N/A N/A 200 8" 257 10.1 350 13.8 350 13.8 N/A N/A 350 13.8 N/A N/A 250 10" 284 11.2 450 17.7 450 17.7 N/A N/A 450 17.7 N/A N/A 300 12" 310 12.2 500 19.7 500 19.7 N/A N/A 500 19.7 N/A N/A 350 14" 362 14.3 550 21.7 550 21.7 N/A N/A 550 21.7 N/A N/A 400 16" 387 15.2 600 23.6 600 23.6 N/A N/A 600 23.6 N/A N/A 450 18" 418 16.5 600 23.6 600 23.6 N/A N/A 600 23.6 N/A N/A 500 20" 443 17.4 625 24.6 625 24.6 N/A N/A 680 26.8 N/A N/A 600 24" 494 19.4 750 29.5 750 29.5 N/A N/A 820 32.3 N/A N/A 700 28" 544 21.4 875 34.4 875 34.4 N/A N/A N/A N/A 875 34.4 750 30" 571 22.5 N/A N/A N/A N/A N/A N/A N/A N/A 937 36.9 800 32" 606 23.9 1000 39.4 1000 39.4 N/A N/A N/A N/A 1000 39.4 900 36" 653 25.7 1125 44.3 1125 44.3 N/A N/A N/A N/A 1125 44.3 1000 40" 704 27.7 1250 49.2 1250 49.2 N/A N/A N/A N/A 1250 49.2 42" 704 27.7 N/A N/A N/A N/A N/A N/A N/A N/A 1250 49.2 1100 44" 755 29.7 N/A N/A N/A N/A N/A N/A N/A N/A 1375 54.1 1200 48" 810 31.9 1500 59.1 1500 59.1 N/A N/A N/A N/A 1500 59.1

4.3 Sensor MAG 5100 W

Dimensions

AWWA

Nominal

size

PN 10

PN 16 PN 40 Class 150

4. Dimensions and weight

MAGFLO

D & W

4. Dimensions and weight

mm inch kgs lbs kg s lbs k gs lbs k g s lbs kgs lbs 25 1" N/A N/A N/A N/A 4 9 4 9 N/A N/A 40 1½” N/A N/A N/A N/A 7 15 6 13 N/A N/A 50 2" N/A N/A 9 20 N/A N/A 8 20 N/A N/A 65 2½” N/A N/A 10.7 24 N/A N/A 11 24 N/A N/A 80 3" N/A N/A 11.6 26 N/A N/A 13 28 N/A N/A 100 4" N/A N/A 15.2 33 N/A N/A 19 41 N/A N/A 125 5" N/A N/A 20.4 45 N/A N/A 24 52 N/A N/A 150 6" N/A N/A 26 57 N/A N/A 29 64 N/A N/A 200 8" 48 106 48 106 N/A N/A 56 124 N/A N/A 250 10" 64 141 69 152 N/A N/A 79 174 N/A N/A 300 12" 76 167 86 189 N/A N/A 110 243 N/A N/A 350 14" 100 220 116 255 N/A N/A 131 289 N/A N/A 400 16" 127 280 144 317 N/A N/A 165 364 N/A N/A 450 18" 152 335 178 393 N/A N/A 176 388 N/A N/A 500 20" 184 405 232 512 N/A N/A 235 518 N/A N/A 600 24" 258 568 343 736 N/A N/A 345 761 N/A N/A 700 28" 315 693 350 772 N/A N/A N/A N/A 309 681 750 30" N/A N/A N/A N/A N/A N/A N/A N/A 480 1058 800 32" 410 904 442 975 N/A N/A N/A N/A 421 928 900 36" 512 1129 550 1213 N/A N/A N/A N/A 539 1188 1000 40" 650 1433 732 1614 N/A N/A N/A N/A 670 1477 42" N/A N/A N/A N/A N/A N/A N/A N/A 700 1544 1100 44" N/A N/A N/A N/A N/A N/A N/A N/A 1100 2426 1200 48" 990 2183 1106 2439 N/A N/A N/A N/A 1030 2271

AWWA

Nominal size

PN 10

PN 16 PN 40 Class 150

MAG 5100 W weight

The effect of temperature on working pressure MAG 5100 W

Metric (Pressure in bar) Sizes 25 mm, 40 mm & > 600 mm Flange spec. Flange Temperature °C

rating -5 10 50 90

EN 1092-1 PN 10 10.0 10.0 9.7 9.4 PN 16 16.0 16.0 15.5 15.1 PN 40 40.0 40.0 38.7 37.7 ANSI B16.45 150 lb 19.7 19.7 19.3 18.0 AWWA C-207 Class D 10.3 10.3 10.3 10.3

Sizes 50 mm to 600 mm

EN 1092-1 PN 10 10.0 10.0 10.0 8.2 PN 16 10.0 16.0 16.0 13.2 PN 40 10.0 40.0 40.0 32.9 ANSI B16.45 150 lb 10.0 19.7 19.7 16.2

Imperial (Pressure in Psi) Sizes 1", 1½”, & > 24" Flange spec. Flange Temperature °F

rating 25 50 125 200

EN 1092-1 PN 10 145 145 141 136 PN 16 232 232 225 219 PN 40 580 580 561 547 ANSI B16.45 150 lb 286 286 280 261 AWWA C-207 Class D 150 150 150 150

Sizes 2" to 24"

EN 1092-1 PN 10 145 145 145 119 PN 16 145 232 232 191 PN 40 145 580 580 477 ANSI B16.45 150 lb 145 286 286 235

MAGFLO

D & W

4. Dimensions and weight

4.4 Sensor MAG 3100 and MAG 3100 W

MAG 3100 & MAG 3100 W, integral or remote mount and separate

Size A1) A

B D

EN 1092-1-2001 ANSI 16.5 AWWA

Weight

C-207

PN PN PN PN PN Class Class

Class

6, 25 40 2.52 100 150 300

10, 16

[inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [lbs]

/2" 7.36 13.31 2.32 4.09 7.87 7.87 7.87 - - 7.87 7.87 - 0.24 11

1" 7.36 13.31 2.32 4.09 7.87 7.87 7.87 - 10.24 7.87 7.87 0.05 0.24 13

11/2" 7.76 13.70 3.23 4.88 7.87 7.87 7.87 - 11.02 7.87 7.87 0.05 0.24 17

2" 8.07 14.01 2.83 5.47 7.87 7.87 7.87 10.87 11.81 7.87 7.87 0.05 0.24 28

21/2" 8.35 14.29 2.83 6.06 7.87 7.87 7.87 12.60 13.78 7.87 10.71 0.05 0.24 30

3" 8.74 14.69 2.83 6.85 7.87 10.71 10.71 12.72 13.39 10.71 10.71 0.05 0.24 33

4" 9.53 15.47 3.35 8.43 9.84 9.84 9.84 14.96 15.75 9.84 12.20 0.05 0.24 44

5" 10.04 15.98 3.35 9.41 9.84 9.84 9.84 16.54 17.72 9.84 13.10 0.05 0.24 55

6" 10.87 16.81 5.39 11.10 11.81 11.81 11.81 16.34 17.72 11.81 11.81 0.05 0.24 66

8" 11.97 17.91 5.39 13.31 13.78 13.78 13.78 18.90 20.87 13.78 13.78 0.05 0.31 110

10" 13.07 19.02 5.39 15.47 17.72 17.72 17.72 21.65 24.41 17.72 17.72 0.05 0.31 155

12" 14.05 20.00 5.39 17.48 19.69 19.69 19.69 23.62 26.77 19.69 19.69 0.06 0.31 176

14" 14.25 20.20 10.63 17.76 21.65 21.65 21.65 27.56 31.50 21.65 21.65 - 0.06 0.31 242

16" 15.24 21.18 10.63 19.76 23.62 23.62 23.62 29.53 - 23.62 23.62 - 0.06 0.39 275

18" 16.45 22.40 12.20 22.16 23.62 23.62 23.62 - - 23.62 25.20 - 0.06 0.39 385

20" 17.44 23.39 13.78 24.17 24.61 24.61 26.77 - - 26.77 28.70 - 0.06 0.39 440

24" 19.45 25.39 16.93 28.15 29.53 29.53 29.53 - - 32.28 33.80 - 0.06 0.39 660

28" 21.42 27.36 19.69 32.13 34.45 - - - - - - 34.5 0.08 - 770

30" 22.48 28.43 21.89 34.21 - - - - - - - 36.9 0.08 - 880

32" 23.86 29.80 22.05 36.50 39.37 - - - - - - 39.4 0.08 - 1045

36" 25.71 31.65 24.80 40.63 44.29 - - - - - - 44.3 0.08 - 1233

40" 27.72 35.67 26.38 44.72 49.21 - - - - - - 49.2 0.08 - 1541

42" 27.72 35.67 26.38 44.72 49.21 - - - - - - 49.2 0.08 - 1541

44" 29.72 35.67 30.31 48.74 - - - - - - - 59.1 0.08 -

48" 31.89 37.83 31.18 53.07 59.06 - - - - - - 59.1 0.08 - 2751

54" 36.42 42.36 39.37 65.94 68.90 - - - - - - 68.9 0.12 - 3211

60" 38.27 44.21 40.15 65.83 - - - - - - - 73.8 0.12 - 3731

66" 40.35 46.30 44.49 75.39 78.74 - - - - - - 78.7 0.12 - 4257

72" 44.21 50.16 49.21 77.72 88.58 - - - - - - 88.5 0.12 - 5291

78" 48.15 54.09 54.13 85.59 98.43 - - - - - - 98.4 0.12 - 7492

)1/2" shorter with AISI terminal box (Ex and is PTFE high temperature with ss terminal box)

) When grounding rings are used, the thickness of the grounding ring must be added to the built-in length

) TC = Type C grounding ring, TE = Type E grounding ring

) Weights are for ANSI 150 without signal converter

D = Outside diameter of flange, see flange tables

MAGFLO

D & W

4. Dimensions and weight

Grounding/protection ring

Size

Weight

[inch] [inch] [lbs]

1" to 10" 0.05 0.6 <1 12" to 24" 0.06 0.8 1-6 28" to 48" 0.08 1.0 6-11 54" to 78" 0.12 1.6 20-35

Size

Weight

[inch] [lbs]

/2" 0.2 0.15

1" to 6" 0.2 1-3

8" to 14" 0.3 4-9

16 to 24" 0.4 14-28

Type C flanges for liners of neoprene, EPDM, Linatexâ and ebonite. Type E flanges for liners of PTFE.

Note

MAG 3100 high temperature (PTFE) is always equipped with 2 pcs. type E grounding flanges.

4.5 Signal converter

Integral mount signal converter

Weight: MAG 6000 and MAG 5000: 2.0 lbs

Weight: Wall bracket: 2.0 lbs

Wall mount signal converter

Rack mount, standard unit

Weight incl. back print:

MAG 5000: 1.8 lbs MAG 6000: 1.8 lbs Safety barrier (ia/ib): 2.2 lbs Safety barrier (ia): 1.8 lbs Cleaning unit: 2.0 lbs

Integral or wall mount polyamide

MAGFLO

D & W

4. Dimensions and weight

Wall mounting converter

Weight excl. signal converter: 8.0 lbs

Wall mounting converter with cleaning unit or intrincically safe barrier

Weight excl. signal converter: 7.0 lbs

Front panel mounting kit

Weight excl. signal converter: 3.0 lbs

MAGFLO

D & W

Back of panel mounting kit

Back of panel mounting kit for converter with intrinsically safe barrier or cleaning unit

Weight: 2.0 lbs

4. Dimensions and weight

Front panel mounting kit for converter with intrinsically safe barrier or cleaning unit

Weight excl. signal converter: 3.5 lbs

MAGFLO

Sensor

To obtain optimum results from the measuring system, the chassis body of the sensor must have the same electrical potential as the liquid being measured.

5. Installation of sensor

5.1 Potential equalization

(Grounding)

MAG 1100

Graphite gaskets EPDM or PTFE gaskets

Electrically conductive piping

A: Potential equalization with electri-

cally conductive graphite gaskets

B: Potential equalization using earth

strap supplied.

C: Potential equalization with electri-

cally conductive graphite gaskets

D: Potential equalization using sepa-

rate potential equalization ring

Electrically non -conductive piping

MAG 1100 FOOD

The sensor must be installed between two adapters. Potential equalization with the liquid occurs automatically via these adapters and through the adjacent pipe.

5. Installation of sensor

MAG 3100 W / MAG 3100 (except PTFE liner)

Potential equalization is carried out with the built-in grounding electrodes. No further action need to be taken.

MAGFLO

Sensor

5. Installation of sensor

MAG 3100 PTFE liner

Electrically conductive piping

Use a grounding straps on one side.

Potential equalization, electrically conductive pipe

Non-conductive piping

Use an grounding ringe. Place the ring between flowmeter and the adjacent pipe flange. Selection of grounding ring depends on medium, liner material and application.

Special attention must be given to systems with cathodic protection.

Integral installation:

The signal converter must be supplied through an isolation transformer. The terminal "PE" must never be connected.

Remote installation:

The shield must only be connected at the sensor end via a 1.5 mF capacitor. The shield must never be connected at both ends.

Isolated sensor:

If above mentioned connections are unacceptable, the sensor must be isolated from the pipe work.

Liner Suitable

material grounding ring

PTFE Type E

Type of grounding flange depending on liner material

With abrasive liquids, flowmeter inlet protection may be necessary. Here type C and E grounding rings are used. Type C (for all liners except PTFE) is inserted between the flanges. Type E (for PTFE liner only) is fitted to the flange. When using a grounding ring, gaskets must always be used between the adjacent pipe flange and the grounding flange.

5.2 Inlet protection MAG 3100

5.3 Cathodic protected piping

MAGFLO

Installation of signal

conv.

6. Installation of signal converter

6.1

Integral installation MAG 5000 and MAG 6000

Step 1

Remove and discard the terminal box lid of the sensor.

Fit the PG 13.5 cable glands for the supply and output cables.

Step 2

Remove the two black plug assemblies for coil and electrode cables in the terminal box and connect them to their corresponding terminal numbers on the connection board.

Step 3

Connect an earth wire between PE on connection board and bottom of connection box. Connect the 2 pin connector and 3 pin connector as shown.

Note

In earlier version the 3 pin connector was a 5 pin connector.

Step 4

Mount the connection plate in the terminal box. The SENSORPROM

unit connections will be established automatically when the connection plate is mounted in the terminal box.

Note

Check that your connection board lines up with the SENSORPROM

unit, if not, move the

SENSORPROM

unit to the other side of the

terminal box.

Step 5

Fit the supply and output cables respectively and tighten the cable glands to obtain optimum sealing. Please refer to the wiring diagram in section 7 for the electrical connections.

Mount the signal converter on the terminal box.

Not e

System will not register flow if black plugs are not connected to connection board

MAGFLO

Installation of signal

conv.

6. Installation of signal converter

Step 1

Use a screw driver to remove the outer frame.

Step 2

Loosen the 4 screws retaining the control pad.

Step 3

Withdraw the control pad and turn it to the required orientation.

Step 4

Tighten the 4 screws until a mechanical stop is felt in order to obtain NEMA enclosure rating.

Step 5

Snap-lock the outer frame onto the control pad (click).

The signal converter can be mounted in either direction as the arrow indicates without turning the terminal box.

The terminal box can be rotated ±90° in order to optimize the viewing angle of the signal converter display/keypad: Unscrew the four screws in the bottom of the terminal box. Turn the terminal box to the required position and re tighten the screws firmly.

Turning the control pad

Turning the signal converter

MAGFLO

Installation of signal

conv.

Locate the add-on module in the bottom of the MAG 6000 signal converter.

6. Installation of signal converter

6.2.1 Add-on modules (MAG 6000 only)

Press the add-on module forwards as far as possible.

The add-on module has now been installed and the signal converter is ready t o be installed on the terminal box. Communication to the operator menu and electrically inputs and outputs is automatically established by power on.

Step 2 (All signal converter types) Fit and connect the electrode and coil cables as shown in section 7 “Electrical connections”. The unshielded cable ends must be kept as short as possible. The electrode cable and the coil cable must be two separate cables to prevent interference. Tighten the cable glands well to obtain optimum sealing.

The two cables can run in the same conduit.

Step 1 (All signal converter types) Remove the SENSORPROM

unit from the sensor terminal box and mount it under the connection board for the signal converter

(please refer t o the follo wing pages f or specific mounting types).

6.2.2 Remote installation

Sensor end

MAGFLO

Installation of signal

conv.

6.2.3 Remote installation

Wall mount

MAG 6000 & MAG 5000

Step 3 (Wall mounting)

Mount wall bracket on a wall or in the back of a panel.

Mount the wall mounting on a vertical or horizontal pipe using an ordinary hose clamp or a duct strap.

Vertical pipe mounting

Horizontal pipe mounting

6. Installation of signal converter

MAGFLO

Installation of signal

conv.

6. Installation of signal converter

6.2.3 Remote installation

Wall mount

(continued)

Step 4 (wall mounting) Remove the SENSORPROM

unit from the sensor terminal box. Mount the SENSORPROM® unit in the wall mounting terminal box as shown. The text on the SENSORPROM

unit must face to-

wards the wall bracket.

Mount an earth wire between PE on the connection board and bottom of connection box.

Step 5 (wall mounting) Mount the connection board in the terminal box. Fix the connection board with the two diagonal opposite screws.

Fit the coil, electrode, supply and output cables respectively and tighten the cable glands to obtain optimum sealing. Please see the wiring diagram in section 7 for the electrical connections.

Step 6 (wall mounting) Mount the signal converter on the terminal box.

Remove the SENSORPROM® unit

MAGFLO

Installation of signal

conv.

6. Installation of signal converter

6.2.4 Remote installation

Rack mount

(continued from page 38)

Step 1 + 2

Please refer to page 38.

Step 3 (Rack mount units) Mount the SENSORPROM® memory unit on the connection board supplied with the signal converter as shown. The SENSORPROM

unit is supplied with the sensor in the terminal box.

Step 4 (Rack mount units)

Mount the guide rails in the rack system as shown. Distance between guide rails is 4.52 inch. Guide rails are supplied with the rack system and not with the signal converter.

Step 5 (Rack mount units) Mount the connection board as shown. Board to be mounted on the inside.

Step 6 (Rack mount units) Connect the cables as shown under "Electrical connection", section 7.

Step 7 (Rack mount units) Insert the signal converter into the rack system.

(From sensor terminal box)

MAGFLO

Installation of signal

conv.

Locate the add-on module in the bottom of the MAG 6000 signal converter.

6. Installation of signal converter

6.2.5 Add-on modules (MAG 6000 only)

Press the add-on module forwards as far as possible.

The add-on module has now been installed and the signal converter is ready t o be installed terminal box.

MAGFLO

Installation of signal

conv.

6. Installation of signal converter

6.2.6 Installation using wall mounting kit

(continued from page 38)

Step 1 + 2

Please refer to page 38.

Step 3 (Rack mount units) Mount the NEMA 4X enclosure on the wall with four screws.

Step 4 (Rack mount units) Mount the SENSORPROM

memory unit on the connection board as shown.

The SENSORPROM® unit is supplied with the sensor in the terminal box. The connection board for NEMA 4X wall mounting boxes must be used (only applicable if parts are bought separate and not as one unit).

Step 5 (Rack mount units) Connect the cables to the terminals, see "Electrical connection", section 7.

Step 6 (Rack mount units) Insert in the signal converter and close the cover.

(From sensor terminal box)

MAGFLO

Installation of signal

conv.

6. Installation of signal converter

6.2.7 Installation using front of panel mounting kit

(continued from page 38)

Step 1 + 2

Please refer to page 38.

Step 3 (Rack mount units) Mount the SENSORPROM

memory unit on the connection board as shown.

The SENSORPROM® unit is supplied with the sensor in the terminal box.

Step 4 (Rack mount units)

Fit the enclosure in a cut out at the front of a panel. Fasten the four screws accessible at the front.

Step 5 (Rack mount units) Connect the cables as shown under "Electrical connection", section 7.

Step 6 (Rack mount units) Insert in the signal converter and close the cover.

(From sensor terminal box)

MAGFLO

Installation of signal

conv.

6.2.8 Installation using back of panel mounting kit

(continued from page 38)

Step 1 + 2

Please refer to page 38.

Step 3 (Rack mount units) Mount the SENSORPROM

memory unit on the connection board as shown.

The SENSORPROM® unit is supplied with the sensor in the terminal box.

Step 4 (Rack mount units)

Mount the connection board in the back of the enclosure.

Step 5 (Rack mount units) Connect the cables as shown under "Electrical connection", section 7.

Step 6 (Rack mount units) Mount the enclosure in the back of a panel with four screws.

Step 7 (Rack mount units) Insert in the signal converter.

6. Installation of signal converter

(From sensor terminal box)

MAGFLO

Installation of signal

conv.

6. Installation of signal converter

6.3 Signal converter with safety barrier

(continued from page 38)

Step 1 + 2

Please refer to page 38.

Step 3 (Rack mount units) Fit the SENSORPROM

memory unit on the connection board supplied with the safety barrier.

The SENSORPROM

unit is delivered mounted in the terminal box of the sensor. The

connection board supplied with the signal converter is not used.

Step 4 (Rack mount units) Mount the guide rails in the rack system as shown. Distance between guide rails is 4.52 inch. Guide rails are supplied with the rack system and not with the signal converter.

Step 5 (Rack mount units) Mount the connection board as shown. The mounting screw must be installed just in line with the guide rails.

Step 6 (Rack mount units) Connect the cables as shown under "Electrical connection", section 7.

Step 7 (Rack mount units) Insert the signal converter and the safety barrier into the rack system.

(From sensor terminal box)

MAGFLO

Installation of signal

conv.

6.4 Signal converter with cleaning unit

(continued from page 38)

Step 1 + 2

Please refer to page 38.

Step 3 (Rack mount units) Fit the SENSORPROM

memory unit on the connection board supplied with the cleaning unit.

The SENSORPROM

unit is delivered mounted in the terminal box of the sensor. The

connection board supplied with the signal converter is not used.

Step 5 (Rack mount units) Mount the connection board as shown. The mounting screw must be installed just in line with the guide rails.

Step 6 (Rack mount units) Connect the cables as shown under "Electrical connection", section 7.

Step 7 (Rack mount units) Select AC-cleaning or DC-cleaning mode at the switch located on the base of the cleaning unit.

Step 8 (Rack mount units) Insert the cleaning unit and the signal converter in the rack system.

6. Installation of signal converter

(From sensor terminal box)

MAGFLO

7. Electrical connection

Elec.con.

7. Electrical connection

7.1 Signal converter MAG 5000 and MAG 6000 connection diagram

Grounding

PE must be connected for safety reasons.

Mechanical counters

When connecting a mechanical counter to terminals 57 and 58 (active output), a 1000 mF capacitor must be connected to the terminals 56 and 58. Capacitor + is connected to terminal 56.

Output cables

When using long cables in an electrically noisy environment we recommend using shielded cable in metal conduit. See page 15 for max. cable lengths.

Electrode cables

Dotted connections only to be used when using speical cable.

Special cable with individual wire shields (shown with dashed lines) are only required when using empty pipe function with low conductivity process (see “Specifications, section 2)

Safety Note

Only qualified personnel should perform wiring or repairs, and only when the signal converter is not powered. Install signal converter in accordance with all relevant NEC and local codes.

MAGFLO

7. Electrical connection

Elec.con.

7.2 Wiring diagram for signal converter and sensor

7.2.1 Integral installation

Integral mount

Remote wall mounting

7.2.2 Remote installation wall mount NEMA 6 enclosure

Cathodic protected piping

Integral mount installation:

The signal converter must be supplied through an isolation transformer. The terminal "PE" must not be connected.

Sensor cables

· Unshielded cable ends must be as short as possible and the two cables must be kept separate. Cables must not be spliced.

· Terminals 81 and 84 are only connected when double shielded is used. See 2.7.1.

· Coil cable shield must be connected at both ends. Electrode cable shields must be connected

at sensor side only.

Note

See 5.3 when using cathodic protection.

Note

Mount a grounding wire to the PE on the connnection board to ensure sufficient grounding.

MAGFLO

7. Electrical connection

Elec.con.

7.2.3 Rack mount NEMA 2 enclosure

7.2.4 Wall mount NEMA 4X enclosure

7.2.5 Rack mount with safety barrier NEMA 2 EEx (ia/ib) up to 12''

MAGFLO

7. Electrical connection

Elec.con.

7.2.6 Wall mount with safety barrier NEMA 6 EEx (ia/ib) up to 12''

7.2.7 Rack mount NEMA 2 with cleaning unit

7.2.8 Wall mount NEMA 6 with cleaning unit

MAGFLO

8. Start-up & programming

Start-up & programming

8. Commissioning

8.1 Keypad and display layout

Keypad The keypad is used to program the flowmeter. The function of the keys is as follows:

TOP UP KEY This key (hold 2 sec.) is used to switch between operator

menu and setup menu. In the converter setup menu, a short press will cause a return to the previous menu.

FORWARD KEY This key is used to step forward through the menus. It is the

only key normally used by the operator.

BACKWARD KEY This key is used to step backward through the menus.

CHANGE KEY This key changes the settings or numerical values.

SELECT KEY This key selects the figures to be changed.

LOCK/UNLOCK KEY This key allows the operator to change settings, save

changes and gives access to submenus.

Display

The display is alphanumerical and indicates flow values, flowmeter settings and error messages.

The upper line is for primary flow readings and will always show either flow rate, totalizer 1 or totalizer

2. The line is divided into 3 fields.

S: Sign field P: Primary field for numerical value U: Unit field

The centre line is the title line (T) with individual information according to the selected operator or setup menu.

The lowest line is the subtitle line (ST) which either will add information to the title line or keep individual information independent of the title line.

F: The alarm field. Two flashing triangles will appear by a fault condition.

M: The mode field. The symbols indicate the following.

Communication mode Basic settings Operator active

Service mode Output Operator inactive

Operator menu External input

Product identity Sensor characteristics

Language mode Reset mode

Ready for change Access to submenu

Value locked (saved) RESET MODE: Zero setting of

totalizers and initialization of setting

L: The lock field. Indicates the function of the lock key.

MAGFLO

8. Start-up & programming

Start-up & programming

8.2 Menu build-up

The menu structure of a specific signal converter type is shown in a menu overview map. Details of how a specific parameter is set is shown in a menu detail map for the specific parameter. A detail map is valid for each type of signal converter if not indicated otherwise. The menu structure is valid for the title and subtitle line only. The upper line is for primary readings only and will always be active with either flowrate, totalizer 1 or totalizer 2.

The menu is built up in two parts. An operator menu and a setup menu.

Operator menu

The operator menu is for daily operation. The operator menu is customised in the operator menu setup. The signal converter always starts in operator menu No. 1. The page forward and page backward keys are used to step through the operator menus.

Setup menu

The setup menu is for start-up commissioning and service only.

Access to the setup menu is gained by pressing the top up key for 2 seconds. The setup menu operates in two modes:

· View mode

· Setup mode

View mode is a read only mode. The pre-selected settings can only be viewed.

Setup mode is a read and write mode. The pre-selected settings can be scanned and changed.

Access to the setup mode is password protected. The factory set password is 1000 (see 8.6.1).

Access to a submenu in the set up menu is gained by the lock key. A short press on a top up key will bring you back to the previous menu. A long press (2 sec.) on the top up key will exit the setup menu and bring you back to operator menu No. 1.

8.2.1 Password

The SETUP MENU can be operated in two different modes:

1. VIEW MODE (Read only)

2. CHANGE MODE (Read and write mode)

Access view mode is gained by pressing the forward key when in the password menu.

Access to change mode is password protected. The password is factory set to 1000, but can be changed to any value between 1000 and 9999 in the change password menu.

The factory setting of 1000 can be re-established as follows:

· Switch off power suppply

· Press the TOP UP key and switch on the power supply

· Release the key after ROM and RAM tests are completed

The password is now reset to 1000.

MAGFLO

8. Start-up & programming

Start-up & programming

8.3.1 MAG 5000 and MAG 6000

Menu overview

MAGFLO

8. Start-up & programming

Start-up & programming

8.3.2 MAG 6000 CT

Menu overview

MAGFLO

8. Start-up & programming

Start-up & programming

Menu detail

8.4.1 Basic settings

Comma for flow rate, totalizer 1 and totalizer 2 can be individually positioned.

· open the respective window.

· ensure that the cursor is positioned below the comma. Use the SELECT KEY .

· move the comma to the requested position. Use the CHANGE KEY .

Units are changed by means of the CHANGE KEY with the cursor placed below the unit selected. Select units (cursor moved) by means of the SELECT KEY .

Totalizer 2 is not visible when batch is selected as digital output.

Main frequency

To select the main power supply frequency corresponding to the country in which the flowmeter is installed. (US = 60 Hz)

Flow direction

Select the correct flow direction in the pipe

max.

Sets the measuring range, the analog outputs and the frequency output. Value, decimal point, unit and time can be set individually (setting is dimension dependent).

max.

Sets the measuring range, the analog outputs and the frequency output. Value, decimal point, unit and time can be set individually (setting is dimension dependent). Only visible when it has been choosen as external digital input.

Totalizers

To set unit and decimal point.

Low flow cutt off

To set a % of selected Q

max.

. To filter noise in the

installation. Influences display and all outputs.

Error level

To select which error level, the flowmeter will detects an error.

MAGFLO

8. Start-up & programming

Start-up & programming

Menu detail

8.4.3 Digital and relay outputs

Error level

Error number

8.4.2 Outputs

Digital output Frequency Proportional to flowrate (Terminal 56, 57, 58)

The current output must be turned off when not used.

Current output Proportional to flowrate (Terminal 31 and 32)

4 - 20 mA + alarm: Current output gives the following mA, depending on what is selected as error level in basic settings. Fatal: 1 mA, permanent: 2 mA, warning: 3 mA

Digital output Pulse/volume (Terminal 56, 57, 58)

MAGFLO

8. Start-up & programming

Start-up & programming

Menu detail

Limit/direction

Limit switches are available for both digital as well as relay output.

Direction mode: 1 set point at 0% flow; hysteresis 5%. If 2 set points must activate 2 separate outputs, a single set point has to be selected individually for digital as well as relay outputs.

Batch

(MAG 6000 only)

(Possible through relay and digital output)

8.4.4 Relay output

Cleaning

8.4.5 External input

Batch control is available on MAG 6000 only.

The relay output must always be used to operate the cleaning unit when a cleaning unit has been installed together with the signal converter. The relay output cannot be used for other purposes.

MAGFLO

8. Start-up & programming

Start-up & programming

Menu detail

8.4.6 Sensor characteristics

8.4.7 Reset mode

If “SENSORPROM not installed” is shown, refer to section 6 (depending on type of mounting configuration).

MAGFLO

8. Start-up & programming

Start-up & programming

8.4.8 Service mode

All previous settings are reinitialized when service mode is exited using the top up key .

The error system

The error system is divided into an error pending list and a status log list. Time is displayed as days, minutes and hours since the error has occurred. The first 9 standing errors are stored in error pending. When an error is removed it is removed from error pending. The latest 9 errors are stored in the status log. When an error is removed it is still kept in status log. Errors in status log is stored for 180 days. Error pending and status log are accessible when enabled in the operator menu.

Menu detail

1) Standard

2) If digital output is set to frequency

MAGFLO

8. Start-up & programming

Start-up & programming

Menu setup

8.4.9 Operator menu setup

The upper line is always active and can never be deselected.

The two lower lines are for individual operator information. Information which the operator can scroll through with the forward key .

· A closed lock key in the operator menu setup, means that the menu is enabled when viewing the operator menu.

· An open lock key symbol , means that the menu is not available in the operator menu.

The middle line can either be used as a heading “Text line” for the lower line, or as a flow-reading. A flow reading can be individually selected for each menu.

The lower line may be used for an additional flow reading to the reading already available in the upper line.

Text means that the text for the chosen measured value is show n. For exam ple if tex t is chosen in lin e 2 and flow rate is chosen in line 3, the text “flow rate” is shown in line 2 and the measured flow rate value is show in line 3.

MAGFLO

8. Start-up & programming

Start-up & programming

8.4.10 Product identity (Read only)

Software version of add-on module is only available if the add-on module has been installed.

Menu detail

8.4.11 Change password

If you have forgotten your password please refer to 8.2.1 on how to reset your password back to factory setting, 1000.

MAGFLO

8. Start-up & programming

Start-up & programming

8.4.12 Language mode

Menu detail

8.4.13 HARTâ communication MAG 5000 HART or as add-on module

Used to select language.

MAGFLO

8. Start-up & programming

Start-up & programming

8.5.3 Batch

(Only available on MAG 6000)

A batch can be started, paused or stopped from the operator menu, in addition to the externally operated batch control. The batch is controlled using the lock and the top up keys. The lock key :

· Starts the batch

· Holds the batch (pause) when pressed during batching

· Restarts the batch to continue when pressed during a pause.

The top up key resets a batch completely during a pause.

The accumulated number of performed batches can be viewed when enabled in the operator menu setup, please refer to 8.4.9.

The batch cycle counter is reset by pressing the lock key in the “batch cycle counter reset” menu.

Batch cycle counter

Batch cycle counter reset

8.5.1 Operator menu Flow rate

Operator menu

The 1st display line is always active and shows the value enabled in the operator menu setup.

· Flow rate

· Totalizer 1

· Totalizer 2

The 2

and 3rd display lines are individually set in the operator menu. The page forward key steps

through the enabled settings.

· Flow rate

· Totalizer

· Totalizer reset

· Batch control

· Batch cycle counter

· Batch cycle counter reset

· Pipe size

· Sensor type

· Pending errors

· Status log

· Tag No.

8.5.2 Totalizer reset Totalizer

A totalizer is reset by pressing the lock key when the corresponding totalizer reset window is open.

MAGFLO

8. Start-up & programming

Start-up & programming

8.6.1 Factory settings/available settings

Parameter Factory settings Available settings Password

Default value 1000 Password 1000 1000 - 9999

Basic settings

Flow direction Positive Positive, negative Q

max.

(1+2)

- Volume units Dim. dependent m3, ml, l, kl, hl, Ml, ft3, in3, US G, US kG, US MG, UK G, UK MG

- Time units Dim. dependent Sec., min., hour, day

Totalizer 1 Forward Forward, reverse, net

- Totalizer 1 units Dim. dependent m3, ml, l, kl, hl, Ml, ft3, in3, US G, US kG, US MG, UK G, UK MG

Totalizer 2 Reverse Forward, reverse, net

- Totalizer 2 units Dim. dependent m3, ml, l, kl, hl, Ml, ft3, in3, US G, US kG, US MG, UK G, UK MG

Low flow cut-off 1.5 % 0 - 9.9 % Empty pipe Off Off, on Error level Warning Fatal, permanent, warning

Output

Current output Off On/off, uni-/bidirectional, 0/4 - 20 mA

- Direction Uni-directional Uni-/bidirectional

- Function 4-20 mA 0-20 mA, 4-20 mA, 4-20 mA + alarm

- Time constant 5 s 0.1 - 30 s

Digital output Pulse Error, direction/limit, batch1), frequency, pulse, error no.,

off

Relay output Error Error, direction/limit, cleaning, error No., off Direction/limit switch O ff 1 set point/2 set points, - 100 - 100%

- Hysteresis 5% 0.0 - 100%

Batch

Off

- Batch quantity 0 Dim. dependent

- Batch compensation 0 -100 - 100 m

- Batch counter Down Up/down

- Time constant 0.1 s 0.1 - 30 s

Frequen cy Off 500 Hz, 1 kHz, 5 kHz, 10 kHz

- Time constant 5 s 0.1 - 30 s

Pulse On

- Pulse polarity Positive Positive/negative

- Pulse width 66 ms 64 µs, 130 µs, 260 µs, 510 µs, 1.0 ms, 2.0 ms,

4.1 ms, 8.2 ms, 16 ms, 33 ms, 66 ms, 130 ms, 260 ms, 520 ms, 1.0 s, 2.1 s, 4.2 s.

- Volume/pulse Dim. dependent Dim. dependent

- Time constant 0.1 s 0.1 - 30 s

Electrode cleaning Off Off/cleaning

- Cleaning cycle time 24 h 1 - 240 h

External input

External input Off Batch, reset totalizer, freeze output, forced output, off

- Batch Start, hold/continue, stop, Q

max.

Sensor characteristics

Correction factor 1 0.85 - 2.00 Language English English, German, French, Danish, Swedish, Finnish,

Spanish, Russian, Italian, Portuguese

Operator menu

Primary field Flow rate Flow rate, Totalizer 1, Totalizer 2 Title/subtitle line Flow rate, Totalizer 1, Flow rate, Flow rate %, Q

max.

, Totalizer 1, Totalizer 2, totalizer 2, totalizer 1 Totalizer 1 reset, Totalizer 2 reset, Batch start/ reset, totalizer 2 reset, paused/stop, Batch cycle counter, Batch cycle error pending counter reset, Sensor size, Sensor type, Error

pending, Status log, Tag No.

The signal converter is delivered with factory settings ready to measure the actual flow.

Batch is available on MAG 6000 only

MAGFLO

8. Start-up & programming

Start-up & programming

8.6.2 Dimension dependent factory settings MAG 5000 and MAG 6000

Volume/pulse or batch quantity

US G min. US G max.

0.0000388 1,019

1 0.0000144 2,826

11/

0.000277 7,264

2 0.000433 11,333

21/

0.000732 19,152 3 0.00111 29,058 4 0.00173 47,022 5 0.0027 70,798 6 0.0039 101,970 8 0.0069 181,222

10 0.0011 283,192 12 0.016 407,881 14 0.021 555,289 16 0.028 725,152 18 0.035 917,733 20 0.043 1,133,034 24 0.062 1,631,791 28 0.085 2,220,894 32 0.110 2,900,873 36 0.140 3,671,199 40 0.173 4,532,400 48 0.249 6,526,635 78 0.692 181,129,860

8.6.3 Dimension dependent batch and pulse output settings

MAG 1100

MAG 3100

(ANSI #150, ANSI#300

and AWWA flanges)

ma x.

MAG 5100 W MAG 1100,

3100, 3100 W Volume/ Pulse Totalizer

[in ches] fac.set. min. max. min. max. un it pulse unit unit

1.5 - - 0.11 4.4 US GPM 1 US G US G

4.0 - - 0.31 12.4 US GPM 1 US G US G

10 - - 0.7 28.0 US GPM 1 US G US G

1 25 - - 1.9 77.8 US GPM 1 US G US G

11/

60 - - 5.3 198.1 US GPM 1 US G US G

2 100 - - 7.9 308.2 US GPM 1 US G US G

21/

160 - - 13.2 523.9 US GPM 1 US G US G

3 250 - - 20.3 792.5 US GPM 1 US G US G 4 400 - - 31.3 1,241.6 US GPM 1 US G US G

10 - - 0.7 28.0 US GPM 1 US G US G

1 25 1.9 77.8 1.9 77.8 US GPM 1 US G US G

11/

60 5.3 198.1 5.3 198.1 US GPM 1 US G US G

2 100 7.0 277.4 7.9 308.2 US GPM 1 US G US G

21/

160 11.0 440.3 13.2 523.9 US GPM 1 US G US G

3 250 17.6 704.5 20.3 792.5 US GPM 1 US G US MG 4 400 27.7 1,100.7 31.3 1,241.6 US GPM 1 US G US MG 5 600 44.0 1,761.1 48.9 1,941.6 US GPM 1 US G US MG 6 900 70.4 2,773.8 70.4 2,800.2 US GPM 1 US G US MG

8 1,500 110.1 4,402.8 124.6 4,975.2 US GPM 1 US G US MG 10 2,500 176.1 7,044.5 194.6 7,779.8 US GPM 1 US G US MG 12 3,500 277.4 11,007.1 280.5 11,200.8 US GPM 1 US G US MG 14 4,500 381.3 15,247.0 381.3 15,247.0 US GPM 1 US G US MG 16 6,000 498.0 19.914.0 498.0 19,914.0 US GPM 1 US G US MG 18 7,500 630.5 25,206.2 630.5 25,206.2 US GPM 1 US G US MG 20 9,500 778.4 31,119.2 778.4 31,119.2 US GPM 1 US G US MG 24 13,500 1,120.5 44.812.0 1,120.5 44,812.0 US GPM 10 US G US MG 28 18,500 1,525.1 60.996.9 1,525.1 60.996.9 US GPM 10 US G US MG 30 21,000 1,751.0 70,022.7 1,751.0 70,022.7 US GPM 10 US G US MG 32 24,000 1,991.8 79.669.3 1,991.8 79,669.3 US GPM 10 US G US MG 36 30,000 2,522.8 100,833.7 2,522.8 100,833.7 US GPM 10 US G US MG 40 37,000 3,112.8 124,485.7 3,112.8 124,485.7 US GPM 10 US G US MG 42 37,000 3,112.8 124.485.7 US GPM 10 US G US MG 44 45,000 3,765.7 150.625.3 3,765.7 150,625.3 US GPM 10 US G US MG 48 53,000 4,482.1 179.261.4 4,482.1 179,261.4 US GPM 10 US G US MG 54 73,000 - - 6,100.1 243,991.8 US GPM 1000 US G US MG 60 84,000 - - 7,002.7 280,095.0 US GPM 1000 US G US MG 66 95,000 - - 7,967.4 318,685.9 US GPM 1000 US G US MG 72 120,000 - - 10,083.8 403,334.8 US GPM 1000 US G US MG 78 140,000 - - 12,449.0 497,947.2 US GPM 1000 US G US MG

MAGFLO

8. Start-up & programming

Start-up & programming

Internal totalizers

Depending on type of approval it is possible to reset the internal totalizers. The type of approval is selected in the reset menu, with the hardware key mounted. It is possible to select between:

· Hot/cold water

· Other liquids

Resetting of totalizers by electrical input is not possible.

Hot/cold water

· Totalizer 1 is allocated to forward flow (cannot be reset).

· Totalizer 2 is allocated to reverse flow (cannot be reset).

Other liquids

Both totalizer 1 and totalizer 2 are allocated to measure the net forward flow, i.e. any reverse flow will make the totalizers count backwards.

· Totalizer 1 is consecutive and cannot be reset.

· Totalizer 2 can be reset if the flow velocity in the meter pipe is <0.75 ft./s. When the totalizer is

reset, the pulse output register will also be reset.

Setting primary operating parameters such as Q

max.

, low flow cut-off, units, approvals, etc. is blocked

during normal operation. See menu setup.

These settings are made in connection with commissioning or calibration by mounting a hardware key on solder terminals of the connection plate of the signal converter. When the key is mounted, the terminals are shorted, providing access to all menu items. When the key is removed, the primary settings are blocked in accordance with the requirements in the authorisation.

8.6.4 MAG 6000 CT settings

Output

· When selecting hot water, the output settings are not allowed and menu will not be shown on display.

· When selecting cold water or other liquids, all output settings can be changed.

MAGFLO

8. Start-up & programming

Start-up & programming

Error system

The converter system is equipped with an error and status log system with 4 groups of information.

· Information without a functional error involved

· Warnings which may cause malfunction in the application. The cause of the error may disappear

on its own

· Permanent errors which may cause malfunction in the application. The error requires an operator

· Fatal error which is essential for the operation of the flowmeter

2 menus are available in service and operator menus for registration of information and errors

· Error pending

· Status log

Error pending

The first 9 standing errors are stored in “error pending”. When an error is removed it is removed from “error pending”. The acceptance level for “error pending” can be individually configured to a particular application. The acceptance level is set in the “basic settings” in the converter setup menu.

Acceptance levels

· Fatal error: Fatal errors are registered as errors

· Permanent errors: Permanent and fatal errors are registered as errors

· Warning (Default value): Warnings, permanent and fatal errors are registered as errors

The error information is displayed in the title and subtitle line. The title line will show the time since occurrence of error. The subtitle line will flash between an error text and a remedy text. The error text will indicate type of error (I, W, P or F), error No. and error text. The remedy text will inform the operator of the action to take to remove the error.

Status Log

Like “error pending” except that information, warnings, permanent and fatal errors is always stored in the “status log”. The “status log” stores the latest 9 messages received/registered during the last 180 days.

Alarm field

The alarm field on the display will always flash with an error pending.

Error output

The digital and relay output can individually be activated error by error (error level). The relay output is default selected to error level. An output can also be selected to activate on a single error number. The alarm field, error output and error pending always operate together. The analog output turns to a 1 mA level when in the 4-20 mA mode.

Operator menu

Error pending and status log are as default enabled in the operator menu.

8.7.1 Error handling

MAGFLO

8. Start-up & programming

Start-up & programming

Error Error text #Comment Outputs Input

No. Remedy text status status

1 I1 -

Power on

OK Power on has happened Active Active

2 I2 -

Add-on module

Applied A new module has been applied to the system Active Active

3 I3 -

Add-on module

Install An add-on module is defect or has been removed.

This can be an internal add-on module Active Active

4 I4 -

Param. corrected

OK A less vital parameter in the converter has been re-

placed by its default value Active Active

20 W20 -

Totalizer 1

Reset manually During initialisation the check of the saved totalizer

value has failed. It is not possible to rely on the saved totalizer value anymore. The totalizer value must be reset manually in order to rely on future readings Active Active

20 W20 -

Totalizer 2

Reset manually During initialisation the check of the saved totalizer

value has failed. It is not possible to rely on the saved totalizer value anymore. The totalizer value must be reset manually in order to rely on future readings Active Active

21 W21 -

Pulse overflow

Adj. pulse settings Actual flow is too big compared with pulse width and Reduced

volume/pulse pulse width Active

22 W22 -

Batch timeout

Check installation Duration of batching has exceeded a predefined Batch out-

max. time put on zero Active

23 W23 -

Batch overrun

Check installation Batch volume has exceeded a predefined maximum Batch out-

overrun volume put on zero Active

W24 - Batch neg. flow

Check flow direction Negative flow direction during batch Active Active

30 W30 -

Overflow

Adj. Q

max.

Flow is above Q

max.

settings Max. 120 % Active

31 W31 -

Empty pipe

Pipe is empty Zero Active

40 P40 -

SENSORPROM

Insert/change SENSORPROMâ unit not installed Active Active

41 P41 -

Parameter range

Switch off and on A parameter is out of range. The parameter could not

be replaced by its default value. The error will disappear at the next power-on Active Active

42 P42 -

Current output

Check cables Current loop is disconnected or the loop resistance

is too big Active Active

43 P43 -

Internal error

Switch off and on Too many errors occured at the same time

Some errors are not detected correctly Activ e A cti ve

44 P44 -

CT SENSORPROM

SENSORPROMâ unit has been used as CT version Active Active

60 F60 -

CAN comm. error

Converter/AOM CAN bus communication error. An add-on module, the

display module or the converter is defect Zero Inac tive

61 F61 -

SENSORPROMâ error

Replace It is not possible to rely on the data in SENSOR-

PROMâ unit anymore Active Ac tiv e

62 F62 -

SENSORPROMâ ID

Replace The SENSORPROMâ unit ID does not comply with the

product ID. The SENSORPROM

unit is from another type of

product MASSFLOâ, SONOFLOâ etc. Zero In acti ve

63 F63 -

SENSORPROM

Replace It is not possible to read from the SENSORPROM

unit anymore. Active Act ive

70 F70 -

Coil current

Check cables Coil excitation has failed Active Active

71 F71 -

Internal error

Replace converter Internal convertion error in ASIC Active Active

8.7.2 List of error numbers

MAGFLO

9. Service

Commissioning

9. Service

Power on converter, display light on

YES

Check cables/connections Check connection board Check pins in converter multiplug - OK

Correct fault

YES

Output readings OK

Converter defective

YES

Display defect Change display

Output and display

readings OK ?

Check cables/connections Check connection board Check pins in converter multiplug - OK

Correct fault

Error triangles flashing

YES

Check error table

Converter OK Check settings/application Check installation/sensor/ grounding connection etc.

YES

Often problems with unstable/wrong measurements occur due to insufficient/wrong grounding or potential equalization. Please check connection. If OK, the MAGFLOâ converter can be checked as described under 9.1 and sensor under 9.3.

9.1 Converter check list

When checking MAGFLOâ installations for malfunction the easiest method to check the signal converter is to replace it with another MAG 5000/6000 converter with a similar power supply. A replacement can easily be done as all settings are stored in and downloaded from the SENSORPROM

unit - no extra settings need to be made.

If no spare converter is available - then check converter according to check table.

MAGFLO

9. Service

Commissioning

9.2 Trouble shooting MAG 5000 and MAG 6000

Symp tom O utput Error Cause Re med y

sign als code

Empty display Minimum 1. No power supply Power supply

Check MAG 5000/6000 for

bended pins on the connector

2. MAG 5000/6000 defective Replace MAG 5000/6000

No flow signal Minimum 1. Current output disabled Turn on current output

2. Digital output disabled Turn on digital output

3. Reverse flow direction Change direction F70 Incorrect or no coil current Check cables/connections

W31 Measuring pipe empty Ensure that the measuring

pipe is full

F60 Internal error Replace MAG 5000/6000

Und efined P42 1. No load on current output Check cables/connections

2. MAG 5000/6000 defective Replace MAG 5000/6000 P4 1 Initializing error Switch off MAG 5000/6000,

wait 5 s and switch on again

Indicates flow Unde fined Measuring pipe empty Select empty pipe cut-off

with no flow Empty pipe cut-off is OFF Ensure that the measuring

in pipe pipe is full

Electrode connection missing/ Ensure that electrode cable

electrode cable is insuffi- is connected and sufficiently

ciently screened scree ned

Unstable Unst abl e 1. Pulsating flow Increase time constant

flow signal 2. Conductivity of medium Use special electrode cable

too low

3. Electrical noise potential Ensure sufficient potential

between medium and eq ual iza tio n sen sor

4. Air bubbles in medium Ensure medium does not

contain air bubbles

5. High concentration of par- Increase time constant

ticles or fibres

Measuring error Undefi ne d Incorrect installation Check installation

P4 0 No SENSORPROMâ unit Install SENSORPROMâ unit

P4 4 CT SENSORPROM

unit Replace SENSORPROMâ unit

or reset SENSORPROM

unit

with MAG CT converter

F61 Deficient SENSORPROM

Replace SENSORPROMâ unit

unit

F62 Wrong type of SENSOR- Replace SENSORPROM

unit

PROMâ unit

F63 Deficient SENSORPROM

Replace SENSORPROMâ unit

unit

F71 Loss of internal data Replace MAG 5000/6000

Maximum W30 Flow exceeds 100% of Q

max.

Check Q

max.

(Basic Settings)

W21 Pulse overflow

· Volume/pulse too small Change volume/pulse

· Pulse width too large Change pulse width

Measuring Missing one electrode Check cables

approx. 50% connec tion Loss of totalizer OK W20 Initializing error Reset totalizer manually

data

##### OK Totalizer roll over Reset totalizer or increase

Signs in display totalizer unit

MAGFLO

9. Service

Commissioning

ATTENTION!

If there is leakage from MAG 1100/3100/3100 W or MAG 5100 W and the unit has been used to measure inflammable/explosive liquids, there might be a risk of explosion when checking with a megger.

9.3 Check list MAG sensor

Disconnect all leads to MAG 1100/3100/3100 W or MAG 5100 W

MAG 1100/3100/3100 W or MAG 5100 W installed and filled with the medium:

Check coil resistance with a multimeter R 85-86 Nominal value: See table

Check coil insulation with a megger (500 V) R 85 - Gnd Nominal value: Infinite resistance

Check electrode circuit with a moving-coil instrument without amplifier (measurement unstable) R 82 - Gnd Nominal value: 5-500 kohm R 83 - Gnd Nominal value: 5-500 kohm

Sensor apparently OK. Remove sensor, dry it and check.

Sensor may be defective. Contact Danfoss

Dirty electrodes or conductivity too low

> 500 kohm

< 500 kohm

YES

MAG 1100/3100/3100 W

or MAG 5100 W

removed from system – empty and dry:

Check coil resistance with a multimeter R 85-86 Nominal value: See table

Check coil insulation with a megger (500 V) R 85 - Gnd Nominal value: Infinite resistance

Check electrode insulation with megger (500 V) R 82 - Gnd Nominal value: Infinite resistance R 83 - Gnd Nominal value: Infinite resistance

YES

MAG 1100/3100/3100 W or MAG 5100 W OK

YES

Check continuity between electrode and electrode terminal R 82 - Electrode Nominal value: 0 kohm R 83 - Electrode Nominal value: 0 kohm

YES

Sensor may be defective. Contact Danfoss

MAGFLO

9. Service

Commissioning

9.4 Coil resistance table

Coil resistance for MAG 1100, MAG 1100 PFA = 98 ohms +/- 4 ohm

Note

On MAG 1100 ½” produced as from May 1999 the coil resistance must be 86 ohm, +8/-4 ohm.

All resistance values are at 7 °F. The resistance changes proportionally 0.22 %/°F.

Coil resistance

MAG 3100 MAG 3100 W MAG 5100 W

Inches Resistance Size inches Ohms Tolerance Ohms Tolerance

104 15 104 +/- 2 104 +/- 2

1 104 1 104 +/- 2 104 +/- 2

11/

92 1 92 +/- 2 92 +/- 2

2 92 2 92 +/- 2 124 +/- 4

21/

100 21/

100 +/- 2 127 +/- 4 3 94 3 94 +/- 2 126 +/- 4 4 92 4 92 +/- 2 125 +/- 4 5 92 5 92 +/- 2 126 +/- 4 6 94 6 94 +/- 2 116 +/- 4 8 90 8 90 +/- 2 109 +/- 4

10 92 10 92 +/- 2 104 +/- 4 12 100 12 100 +/- 2 108 +/- 4 14 112 14 112 +/- 2 112 +/- 2 16 100 16 100 +/- 4 100 +/- 4 18 108 18 108 +/- 4 108 +/- 4 20 122 20 122 +/- 4 122 +/- 4 24 115 24 114 +/- 4 114 +/- 4 28 128 28 112 +/- 4 112 +/- 4 30 133 32 128 32 127 +/- 4 127 +/- 4 36 131 36 93 +/- 4 93 +/- 4 40 131 40 103 +/- 4 103 +/- 4 44 126 48 130 48 124 +/- 4 124 +/- 4 54 130 60 124 66 133 72 133 78 147

MAGFLO

Ordering

Description Size Code No. Symbol

MAG 1100

/4" 083G4044

Ceramic Al2O

/8" 083G4046

Temperature of medium max. 300°F

/2" 083G4047

Included: 1" 083G4049 2 EPDM gaskets, studs and nuts 11/2" 083G4051

2" 083G4052

21/2" 083G4053

3" 083G4054

4" 1) 083G4055

MAG 1100

/8" 083G5046

PFA-liner

/2" 083G5047

Temperature of medium max. 300°F 1" 083G5049 Included: 11/2" 083G5051 2 EPDM gaskets, studs and nuts 2" 083G5052

21/2" 083G5053

3" 083G5054

4" 1) 083G5055

MAG 1100 (High temperature)

/2" 083G4057

Ceramic Al2O

1" 083G4059

Temperature of medium max. 390°F 11/2" 083G4061 Included: 2" 083G4062 2 graphite gaskets, studs and nuts 3" 083G4064

4" 1) 083G4065

MAG 1100 Ex

083G4024

Ceramic Al2O

/8" 083G4026

Temperature of medium max. 250°F

/2" 083G4027

Included: 1" 083G4029 2 EPDM gaskets, studs and nuts 11/2" 083G4031

2" 083G4032

21/2" 083G4033

3" 083G4034

4" 1) 083G4035

MAG 1100 FOOD

/8" 083G2016

Ceramic Al2O

/2" 083G2017

Temperature of medium max. 300°F 1" 083G2019 Enclosure NEMA 4X 11/2" 083G2021

2" 083G2022

21/2" 083G2023

3" 083G2024 4" 083G2025

MAG 1100 FOOD

/8" 083G5066

PFA

/2" 083G5067

Temperature of medium max. 265°F 1" 083G5069 Enclosure NEMA 4X 11/2" 083G5071

2" 083G5072

21/2" 083G5073

3" 083G5074 4" 083G5075

10. Ordering

10.1 Sensor MAG 1100

10. Ordering

Description Material Size Code No. Symbol

Pipe connection 1/2” external thread AISI 316

/4",

/8" 083G0080 2 pipe connections (1.4436) 2 gaskets EPDM 12 M4 screws (12 mm)

Grounding ring AISI 316

/4",

/8" 083G0686 1 potential equalizing ring (1.4436)

/2" 083G0687

3 teflon gaskets 1" 083G0689 1 earth strap 11/2" 083G0691 1 M6 screw 2" 083G0692

21/2" 083G0693

3" 083G0694 4" 083G0695

Grounding ring Hastelloy C22

/4",

/8" 083G3256 1 potential equalizing ring

/2" 083G3257

3 teflon gaskets 1" 083G3259 1 earth strap 11/2" 083G3261 1 M6 screw 2" 083G3262

21/2" 083G3263

3" 083G3264 4" 083G3265

Accessories

MAGFLO

Ordering

Adapter D

Sen sor Clamp type: Matching standard

size Tri-Clamp

[inch] [inch] [inch] [inch] Code No.

0.98 0.37

083G2286

0.98 0.62

083G2287

1 1.99 0.87 1 083G2289

1 1/

1.99 1.37 1 1/

083G2291

2 2.52 1.87 2 083G2292

2 1/

3.05 2.37 2 1/

083G2293 3 3.58 2.87 3 083G2294 4 4.70 3.83 4 083G2295

Adapter D

Sen sor Weld-in type: Matching standard

size Tri-Clover

[inch] [inch] [inch] [inch] Code No.

0.37

083G2276

0.62

083G2277

1 1 0.87 1 083G2279

1 1/

1.37 1 1/

083G2281

2 2 1.87 2 083G2282

2 1/

2.37 2 1/

083G2283 3 3 2.87 3 083G2284 4 4 3.93 4 083G2285

10.2 Adapter, MAG 1100 FOOD (contains 2 adapters, 2 clamp rings and 2 gaskets)

Symbol

10. Ordering

Description Material Size Code No. Symbol

EPDM gaskets EPDM

/8" 083G2206

2 gaskets

/2" 083G2207

1" 083G2209

11/2" 083G2211

2" 083G2212

21/2" 083G2213

3" 083G2214 4" 083G2215

NBR gaskets NBR

/8" 083G2216

2 gaskets

/2" 083G2217

1" 083G2219

11/2" 083G2221

2" 083G2222

21/2" 083G2223

3" 083G2224 4" 083G2225

Description Material Size Code No. Symbol

EPDM gaskets EPDM

/4",

/8" 083G3116

2 gaskets

/2" 083G3117

2 earth straps 1" 083G3119 3 M6 screws 11/2" 083G3121

2" 083G3122

21/2" 083G3123

3" 083G3124 4" 083G3125

PTFE gaskets PTFE

/4",

/8" 083G0156

2 PTFE gaskets

/2" 083G0157

2 earth straps 1" 083G0159 3 M6 screws 11/2" 083G0161

2" 083G0162

21/2" 083G0163

3" 083G0164 4" 083G0165

Graphite gaskets Graphite

/4",

/8" 083G0116

2 gaskets

/2" 083G0117

1" 083G0119

11/2" 083G0121

2" 083G0122

21/2" 083G0123

3" 083G0124 4" 083G0125

Gaskets for MAG 1100 FOOD

Gaskets for MAG 1100

MAGFLO

Ordering

10. Ordering

10.3 Sensor MAG 3100 and MAG 3100 Ex

Type No.: MAG 3100 -

1. Nominal size (inch)

½" ........................................................................... 04

1" ............................................................................. 06

1½" .......................................................................... 08

2" ............................................................................. 09

2½" .......................................................................... 10

3" ............................................................................. 11

4" ............................................................................. 12

5" ............................................................................. 13

6" ............................................................................. 14

8" ............................................................................. 15

10" ........................................................................... 16

12" ........................................................................... 17

14" ........................................................................... 18

16" ........................................................................... 19

18" ........................................................................... 30

20" ........................................................................... 20

24" ........................................................................... 21

28" ........................................................................... 22

30" ........................................................................... 34

32" ........................................................................... 23

36" ........................................................................... 24

40" ........................................................................... 25

42" ........................................................................... 35

44" ........................................................................... 26

48" ........................................................................... 27

54" ........................................................................... 28

60" ........................................................................... 29

66" ........................................................................... 31

72" ........................................................................... 32

78" ........................................................................... 33

2. Liner material

Neoprene ............................................................................ 1

EPDM ................................................................................. 2

PTFE (Size

£ 12", max. 750 psi), ...................................... 3

(Size 14" to 24", max. 600 psi)

Ebonite ............................................................................... 6

Linatex

(max. 600 psi) ...................................................... 7

3. Flanges

EN 1092-1, PN 6 (DN 65 - 2000) .................................................... A

EN 1092-1, PN 10 (DN 200 - 2000) ................................................ B

EN 1092-1, PN 16 (DN 65 - 2000) conform to PED 97/23/EC ....... C

EN 1092-1, PN 16 (DN 700 - 2000) not conform to PED 97/23/EC W

EN 1092-1, PN 25 (DN 200 - 600) ................................................. D

EN 1092-1, PN 40 (DN 15 - 600)..................................................... E

EN 1092-1, PN 63 (DN 50 - 400) not with PTFE ............................ Q

EN 1092-1, PN 100 (DN 25 - 350) not with PTFE .......................... R

ANSI class 150 (½" - 24", 300 psi) ............................................ F

ANSI class 300 (½" - 24", 750 psi) ............................................ G

AS 2129, Table E (½" - 48", 210 psi) ........................................... N

AWWA C-207, class D (28" - 78", 150 psi) ................................ O

AS 4087 Class 14 (2" - 48", 210 psi) ............................................ P

AS 4087 Class 21 (DN 50 - 600, 21 bar) ..................................... T

AS 4087 Class 35 (DN 50 - 600, 35 bar) ..................................... V

4. Electrode material/Grounding electrodes (not PTFE)

AISI 316 Ti, ceramic coated (Grounding electrodes not coated) ........... 1

AISI 316 Ti (standard) ............................................................................... 2

Hastelloy C-276 ......................................................................................... 4

Platinum/iridium (80/20) ............................................................................. 5

Titanium ..................................................................................................... 6

Monel ......................................................................................................... 7

Tantalum .................................................................................................... 8

5. Flange and housing material

Carbon steel flanges and housing (grey coating) (standard) ............................ 1

AISI 304 flanges/carbon steel housing (grey coating) ........................................ 2

AISI 316 L flanges/housing (polished) ................................................................. 3

6. Temperature/Ex-version

Standard ........................................................................................................................................... 1000

High temperature (PTFE only, size

£ 12", max. 750 psi) ................................................................. 2100

EEx e ia IIC T4-T6 (14"- 78") ............................................................................................................ 4000

EEx ia ib IIB T4-T6 (½"- 12") ............................................................................................................ 4100

MAGFLO

Ordering

Grounding/protection flange type C (AISI 304) for all liners except PTFE for MAG 3100 and 3100 W only

ANSI B 16.5EN 1092-1

Pressure

stage

Flange AWWA C207

PN 6 PN 10 PN 16 PN 25 PN 40 150 lb 300 lb Class D

Size 083N... 083N... 083N... 083N... 083N... 083N... 083N... 083N... 1" 8361 8361 8361 11/2" 8362 8362 8362 2" 8344 8344 8344 21/2" 8345 8345 8345 8345 8345 3" 8347 8347 8347 8347 8347 4" 8070 8025 8025 8025 8025 5" 8071 8071 8071 8071 8071 6" 8072 8008 8008 8008 8073 8" 8074 8011 8011 8011 8075 8011 8076 10" 8078 8013 8013 8013 8079 8013 8079 12" 8080 8012 8012 8081 8082 8012 8082 14" 8083 8039 8039 8084 8085 8039 8085 16" 8099 8100 8100 8101 8102 8100 8102 18" 8103 8103 8104 8104 8105 8104 8106 20" 8107 8107 8108 8108 8109 8107 8110 24" 8111 8111 8112 8112 8113 8114 28" 8300 8294 8294 8302 8302 30" 8366 32" 8303 8304 8304 8305 8305 36" 8306 8307 8307 8308 8308 40" 8309 8310 8310 8311 8311 42" 8394 44" 8395 48" 8312 8313 8313 8314 8314 54" 8349 8353 8357 66" 8350 8354 8358 72" 8351 8355 8359 78" 8352 8356 8360

Grounding/protection flange type E (AISI 316) for PTFE liner only

Flange

PN 6 PN 10 PN 16 PN 25 PN 40 150 lb 300 lb

st a g e

Size 083N... 083N... 083N... 083N... 083N... 083N... 083N...

/2" 8365 8365 8365 1" 8271 8272 8272 11/2" 8278 8275 8275 2" 8282 8283 8283 21/2" 8284 8285 8286 8287 8287 3" 8288 8289 8290 8291 8292 4" 8116 8117 8118 8118 8119 5" 8120 8121 8122 8122 8123 6" 8124 8125 8126 8126 8127 8" 8129 8130 8130 8131 8132 8370 8133 10" 8135 8136 8137 8138 8139 8140 8141 12" 8144 8144 8145 8146 8147 8148 8149 14" 8152 8153 8154 8155 8156 8157 8158 16" 8160 8161 8162 8163 8164 8165 8166 18" 8168 8169 8170 8171 8172 8173 8174 20" 8177 8178 8179 8180 8181 8182 8183 24" 8186 8187 8188 8189 8190 8191

Pressure

10. Ordering

Accessories

Description Code No. Symbol

Submersible kit, IP 68 ~ NEMA 4X / 6 (3 ft. for 30 min) For use with standard MAG 3100 when sensor is buried 085U0220 or permanently submerged.

ANSI B 16.5

EN 1092-1

MAGFLO

Ordering

Size PN Code No.

DIN flanges Neoprene EPDM

liner liner

Liner: Neoprene or EPDM 1" 40 083Z8000 083Z8100 Flanges: Mild steel, DIN 2501 11/2" 40 083Z8001 083Z8101 Electrodes: AISI 316 Ti 2" 40 083Z8002 083Z8102 Grounding electrodes: AISI 316 Ti 21/2" 16 083Z8003 083Z8103 Enclosure: NEMA 4X 3" 16 083Z8004 083Z8104

4" 16 083Z8005 083Z8105 5" 16 083Z8053 083Z8055 6" 16 083Z8007 083Z8107 8" 10 083Z8008 083Z8108

8" 16 083Z8208 083Z8308 10" 10 083Z8009 083Z8109 10" 16 083Z8209 083Z8309 12" 10 083Z8010 083Z8110 12" 16 083Z8210 083Z8310 14" 10 083Z8058 083Z8060 14" 16 083Z8059 083Z8061 16" 10 083Z8012 083Z8065 16" 16 083Z8063 083Z8066 18" 10 083Z8068 083Z8070 18" 16 083Z8213 083Z8071 20" 10 083Z8014 083Z8114 20" 16 083Z8214 083Z8314 24" 10 083Z8015 083Z8115 24" 16 083Z8215 083Z8315 26" 10 083Z8016 083Z8116 32" 10 083Z8017 083Z8117 36" 10 083Z8018 083Z8118 40" 10 083Z8019 083Z8119 48" 10 083Z8021 083Z8121

10. Ordering

10.4 Sensor MAG 3100 W

Nomin al Flange type Code No.

ANSI/AWWA flanges size Neoprene EDPM

inch liner liner

1" ANSI 150 083Z8600 083Z8650

1½" ANSI 150 083Z8601 083Z8651

2" ANSI 150 083Z8602 083Z8652

2½" ANSI 150 083Z8603 083Z8653

3" ANSI 150 083Z8604 083Z8654 4" ANSI 150 083Z8051 083Z8052 5" ANSI 150 083Z8054 083Z8656 6" ANSI 150 083Z8056 083Z8057

8" ANSI 150 083Z8608 083Z8658 10" ANSI 150 083Z8609 083Z8659 12" ANSI 150 083Z8610 083Z8660 14" ANSI 150 083Z8611 083Z8661 16" ANSI 150 083Z8064 083Z8067 18" ANSI 150 083Z8613 083Z8663 20" ANSI 150 083Z8614 083Z8664 24" ANSI 150 083Z8615 083Z8665 28" AWWA Cl.D 083Z8616 083Z8666 30" AWWA Cl.D 083Z8622 083Z8672 32" AWWA Cl.D 083Z8617 083Z8667 36" AWWA Cl.D 083Z8618 083Z8668 40" AWWA Cl.D 083Z8619 083Z8669 42" AWWA Cl.D 083Z8620 083Z8670 44" AWWA Cl.D 083Z8673 48" AWWA Cl.D 083Z8621 083Z8671

Liner: Neoprene or EPDM Flange: Carbon steel (A 105/St. 37.2), ANSI Class 150 or AWWA C-207, Class D Electrodes: AISI 316 Ti Grounding electrode: AISI 316 Ti Enclosure: NEMA 6 (10 ft. of submersion for 72 hours)

MAGFLO

Ordering

10. Ordering

10.5 Sensor MAG 5100 W

Size Facto ry Q

max.

GPM Flange

inc hes set GPM

Min. Max. type Code No.

1 25 1.9 77.8 ANSI 150 082Z8501 1½ 60 5.3 198.1 ANSI 150 082Z8503 2 100 7.0 277.4 ANSI 150 082Z8505 2½ 160 11.0 440.3 ANSI 150 082Z8507 3 250 17.6 704.5 ANSI 150 082Z8509 4 400 27.7 1,100.7 ANSI 150 082Z8511 5 600 44.0 1,761.1 ANSI 150 082Z8513 6 900 70.4 2,773.8 ANSI 150 082Z8515 8 1,500 110.1 4,402.8 ANSI 150 082Z8518 10 2,500 176.1 7,044.5 ANSI 150 082Z8521 12 3,500 277.4 11,007.1 ANSI 150 082Z8524 14 4,500 381.3 15,247.0 ANSI 150 082Z8527 16 6,000 498.0 19.914.0 ANSI 150 082Z8530 18 7,500 630.5 25,206.2 ANSI 150 082Z8533 20 9,500 778.4 31,119.2 ANSI 150 082Z8536 24 13,500 1,120.5 44,812.0 ANSI 150 082Z8539 28 18,500 1,525.1 60.996.9 AWWA 082Z8542 30 21,000 1,751.0 70,022.7 AWWA 082Z8543 32 24,000 1,991.8 79.669.3 AWWA 082Z8546 36 30,000 2,522.8 100,833.7 AWWA 082Z8549 40 37,000 3,112.8 124,485.7 AWWA 082Z8552 42 37,000 3,112.8 124,485.7 AWWA 082Z8553 44 45,000 3,765.7 150,625.3 AWWA 082Z8554 48 53,000 4,482.1 179,261,4 AWWA 082Z8557

Stock item

MAGFLO

Ordering

10. Ordering

Description Version Enclosure Code No. Symbol

Signal converter MAG 5000 Blind for 11-30 V d.c./ NEMA 4X, fibre-

integral mount and wall mounting 11-24 V a.c. glass reinforced 083F5006

polyamide

115/230 V a.c. NEMA 4X, fibre-

50/60 Hz glass reinforced 083F5005

polyamide

Signal converter MAG 5000 for 11-30 V d.c./ NEMA 4X, fibre- integral mount and wall mounting 11-24 V a.c. glass reinforced 083F5002

polyamide

115/230 V a.c. NEMA 4X, fibre-

50/60 Hz glass reinforced 083F5001

polyamide

115/230 V a.c. NEMA 4X, fibre-

50/60 Hz glass reinforced 083F5011

HART

polyamide

10.6 Signal converter

Integral mount polyamide

Description Version Enclosure Code No. Symbol

Signal converter MAG 6000 Blind for 11-30 V d.c./ NEMA 4X, fibre-

integral mount and wall mounting 11-24 V a.c. glass reinforced 083F5008

polyamide

115/230 V a.c. NEMA 4X, fibre-

50/60 Hz glass reinforced 083F5007

polyamide

Signal converter MAG 6000 for 11-30 V d.c./ NEMA 4X, fibre- integral mount and wall mounting 11-24 V a.c. glass reinforced 083F5004

polyamide

115/230 V a.c. NEMA 4X, fibre-

50/60 Hz glass reinforced 083F5003

polyamide

Description Version Enclosure Code No. Symbol

Signal converter MAG 6000 CT for 11-30 V d.c./ NEMA 4X, fibre- integral mount and wall mounting 11-24 V a.c. glass reinforced 083F5010

polyamide

115/230 V a.c. NEMA 4X, fibre-

50/60 Hz glass reinforced 083F5009

polyamide

Accessories MAG 5000 and MAG 6000

Description Code No. Symbol

Wall mounting kit Wall bracket, 4 Pg 13.5 cable glands 085U1001

Spare parts

Description Version Code No. Symbol

Connection plate 12-24 V 083F4113

115-230 V 083F4112

Add-on module MAG 6000 only

Description Version Enclosure Code No. Symbol

Signal converter MAG 5000 CT for 11-30 V d.c./ IP 67, fibre-

compact and wall mounting 11-24 V a.c. glass reinforced 083F5046

polyamide

115/230 V a.c. IP 67, fibre-

50/60 Hz glass reinforced 083F5044

polyamide

Description Code No. Symbol

HA RT

085U0226 Profibus PA 085U0227 CANopen 085U0228 DeviceNet 085U0229 Profibus DP 085U0230

MAGFLO

Ordering

Description Version Code No. Symbol

Signal converter MAG 5000 for rack 11-30 V d.c./ 083F5021 and panel mounting 11-24 V a.c.

115-230 V a.c. 083F5020

50/60 Hz

Signal converter MAG 6000 for rack 11-30 V d.c./ 083F5023 and panel mounting 11-24 V a.c.

115-230 V a.c. 083F5022

50/60 Hz

Signal converter MAG 6000

(" £ 12)

11-30 V d.c./

insert with safety barrier [EEx ia/ib] IIB 11-24 V a.c. 083F5041

Signal converter MAG 6000

(" £ 12)

115-230 V a.c.

insert with safety barrier [EEx ia/ib] IIB 50/60 Hz 083F5040

Wall boxes (Without back plates and without signal converter)

Description Code No. Symbol NEMA 4X wall mounting enclosure for NEMA 2 rack mount inserts

083F5037

NEMA 4X wall mounting enclosure for NEMA 2 rack mount inserts

083F5038

Description Version Code No. Symbol Cleaning unit for electrode cleaning 115-230 V a.c.

rack mount insert incl. back plate 50/60 Hz 083F5036

Cleaning unit for electrode cleaning 11-30 V d.c. rack mount insert incl. back plate 11-24 V a.c. 083F5039

Panel mounting kit for rack mount insert NEMA 4X enclosure in ABS plastic for panel-front mounting 083F5030

Panel mounting kit for rack mount insert NEMA 4X enclosure in ABS plastic for panel-front mounting 083F5031

Back of panel mounting kit for rack mount insert NEMA 2 enclosure in aluminium 083F5032

Back of panel mounting kit for rack mount insert NEMA 2 enclosure in aluminium 083F5033

Front cover 083F4525

10. Ordering

Accessories

Description Version Code No. Symbol

MAG 6000 with NEMA 4X enclosure 115/230 V a.c.

50/60 Hz 083F5026

MAG 6000 rack mount insert and cleaning unit 115/230 V a.c.

complete mounted with 50/60 Hz 083F5029 NEMA 4X wall mounting enclosure

MAG 6000 rack mount insert and cleaning unit 11-30 V d.c. complete mounted with 11-24 V a.c. 083F5047 NEMA 4X wall mounting enclosure

MAG 6000 rack mount insert and safety barrier 115/230 V a.c. complete mounted with NEMA 4X

(sizes: 1/4'' to 12'')

50/60 Hz 083F5028

wall mounting enclosure, [EEx ia/ib] IIB

Wall mounting units complete

10.7 Signal converter rack mount

MAGFLO

Ordering

Description Code No. Symbol

Length

Cable 33 ft. 083F0121 Standard electrode and coil cable, 65 ft. 083F0210 3 x 18 gage PVC 130 ft. 083F0211

200 ft. 083F0212 330 ft. 083F0213 500 ft. 083F3052 650 ft. 083F3053

1650 ft. 083F3054

Cable 65 ft. 083F3095 Special electrode cable, 130 ft. 083F3094

double screened, PVC 200 ft. 083F3093

330 ft. 083F3092 500 ft. 083F3056 650 ft. 083F3057

1650 ft. 083F3058

Standard Pg 13.5 screwed cable entries

for above cables (nickel-plated brass) 2-off 083G3140

Standard Pg 13.5 screwed cable entries for above cables in black polyamide (100°C) 2-off 083G0228

Sealing screws for sensor/signal converter 2-off 085U0221

Stainless steel (AISI 316) terminal box with lid 085U1000

Polyamide terminal box 085U1002

Complete incl. terminals incl. lid

Polyamide lid for terminal box 085U1003

2 kB SENSORPROMâ unit 085U1005

(Sensor serial No. must be specified when ordering)

Adapter for ½ NPT brass 083N4394

Adapter for ½ NPT stainless steel 083N4395

Adapter for ½ NPT polyamide 083N4396

10. Ordering

10.8 Accessories

Back plates

Description Enclosure Version Code No. Symbol Signal converter rack mount 12-24 V 083F4117

115-230 V

Signal converter & ia, safety barrier rack mount 12-24 V 083F4118

115-230 V

Signal converter & ia/ib, safety barrier rack mount 12-24 V 083F4119

115-230 V

Signal converter & cleaning unit rack mount 12-24 V 083F4123

115-230 V

Signal converter Wall 12-24 V 083F4121

unit 115-230 V

Signal converter & ia, safety barrier Wall 12-24 V 083F4122

unit 115-230 V

Signal converter & ia/ib, safety barrier Wall 12-24 V 083F4120

unit 115-230 V

Signal converter & cleaning unit Wall 12-24 V 083F4124

unit 115-230 V

MAGFLO

10. Ordering

10.9 Calibration

Initial calibration

Description

Standard calibration

Each sensor calibrated twice at two calibration points

Included in sensor scope of delivery

Matched pair

Sensor and signal converter calibrated

together with standard calibration

Customer specified matched pair

Sensor with signal converter calibrated in max. 10 customer specified points

Accredited Danfoss matched pairs Calibrations acc. to EN 45001

Sealing and labeling instruction must follow the order

- PTB cold water

- PTB other media than water

- OIML R75 hot water

- OIML R117 other media than water

- OIML R117 cold water

Accredited Delft matched pair Calibration acc. to EN 45001

Sealing and labeling instruction as above

Wittness inspection

Any of above mentioned calibrations

Re-calibration

Description Code No. Code No. Code No. Code No.

/4" - 2 1/2" 3" - 6" 8" - 20" 24" - 48"

Matched pair

Sensor and signal converter calibrated 085F7302 085F7303 085F7304 085F7305 together with standard calibration

Customer specified matched pair

Sensor with signal converter calibrated 085F7377 085F7378 085F7379 085F7380 in max. 10 customer specified points

Accredited Danfoss matched pairs Calibrations acc. to EN 45001

Sealing and labeling instruction must follow the order

- PTB cold water 085F7387 085F7388 085F7389 085F7390

- PTB other media than water

- OIML R75 hot water

- OIML R117 other media than water

- OIML R117 cold water

Accredited Delft matched pair Calibration acc. to EN 45001 N/A 085F7393 085F7394 085F7395

Sealing and labeling instruction as above

Add-on

Code No.: On application form to be filled in and sent to FD-GB

Ordering

ã Danfoss A/S (FD-SW/JH&MK/SSS/VR I) 11/2002 P70

DKFD.PS.027.W3.22

521H0879

The Danfoss A/S, Flow Division range contains:

MAGFLOâ electromagnetic flowmeters

MAGFLOâ flowmeters are used for all electrically conductive liquids. A wide range is offered for:

· The water treatment sector – enclosures are NEMA 4X/6 as standar d.

· The chemical industry – Ex-approved and other versions available.

· The food industry – stainless steel and other versions available.

SONOFLOâ ultrasonic flowmeters

SONOFLOâ flowmeters measure flow in full pipes. SONOFLOâ flowmeters measure media in liquid form, irrespective of electrical conductivity. The range includes a one- to four-track flowmeter, SONO 3000. The meter is also available in a integral mount Ex-version. SONOFLOâ flowmeters can also be installed on existing pipes, providing low cost installations, especially where large pipes are concerned .

MASSFLOâ mass flowmeters

MASSFLOâ flowmeters measure flow direct in kg/h. In addition, MASSFLOâ flowmeters measure:

· Densi ty

· Temperature

· Sugar concentration i.e. °Brix

MASSFLOâ flowmeters are available in stainless steel, Hastelloy and with integrated heating. MASSFLOâ flowmeters can be obtained in an intrinsically safe version for explosive areas.

MASSFLOâ, MAGFLOâ, SONOFLOâ, SONOCALâ and SENSORPROMâ are registered Danfoss trademarks.

Danfoss MAGFLO MAG 1100, MAGFLO MAG 3100, MAGFLO MAG 5000, MAGFLO MAG 6000, MAGFLO MAG 5100 W Handbook

Specifications and Main Features

Frequently Asked Questions

User Manual