The KP and KPI pressure switches and
thermostats are used for control, monitoring
and alarm systems in a wide variety of industry
applications.
KP pressure switches are mainly used for gaseous
fluid whereas KPI pressure switches are more
for liquid and gaseous fluid. The products
are available in IP30 enclosure as well as IP55
enclosure.
The KP pressure range include special designed
pressure switches and limiters for steam boilers
and other heating applications.
For water pump control and protection (dry run)
the dual pressure switch KP44 is suitable and
secure improved life time of the water pump.
Features• Wide setting range
• Shock and impact resistant
• Snap action electrical contacts minimize
chatter, bounce, and wear, and ensure long
term electrical and mechanical reliability
• Small dimensions - space saving and easy
to install in panels
• Electrical connection from front
of the unit makes rack mounting easier
and also saves space
• Suitable for alternating current
and direct current
• Single pressure switches and thermostats are
fitted with a single pole double throw contact
system (SPDT)
• Can be used for both liquids and gases (KPI)
ApprovalsCE-marked in accordance with LVD 2014/35/EU:
EN 60947-1, EN 60947-4-1, EN 60947-5-1
Underwriters Laboratories Inc., UL
• Manual trip function enables electrical
connections verification without any tools or
pressure changes in the application
• Versions with automatic and manual
reset available
• For demineralized water, there are special KP
models with wetted parts made of stainless
steel (AISI 316L)
China Compulsory Certificate, CCC
(excluding boiler versions)
GOST (excluding KPI)
Data sheet | Pressure switch and Thermostat, KP and KPI
Contact system
and application
Setting
Switch type – single pole double throw Switch actionApplication
1. Terminal 1 – 4 close high and open low
SPDT
Terminal 1 – 2 can be used as low
pressure alarm
2. Terminal 1 – 2 open high and close low
Terminal 1 – 4 can be used as high
pressure alarm
1. Low pressure cut-out
2. High pressure cut-out
Diff.
Range
Note:
For low pressure switches
the restart pressure is equal
to cut-out pressure plus
differential value.
Cut-in and cut-out pressures of the system
should always be checked with an accurate
pressure gauge.
Pressure setting for switches with automatic
reset.
1. Set the cut-in pressure on the “CUT-IN”
scale (range scale).
2. Set the differential on the “DIFF” scale.
The cut-out pressure must be above absolute
vacuum (pe = -1 bar).
For high pressure switches the restart pressure
is equal to cut-out pressure minus differential.
Pressure switches with manual reset
Set the cut-out presure on the “CUT-OUT”
scale (range scale).
High pressure limiters can be manually reset
when the pressure is equal to the stop pressure
minus the differential.
Data sheet | Pressure switch and Thermostat, KP and KPI
Design / Function
1. Setting spindle
2. Differential setting
spindle
3. Main arm
4. Main spring
5. Differential spring
6. Bellows
7. Pressure connector
8. Contact system
9. Connection terminals
10. Earth terminal
11. Cable entry
12. Omega spring (KPI)
12. Tumbler (KP)
13. Locking screw
14. Manual reset
Key sketch of KP pressure switch
4
3
1 132128
5
4
9
10
6
7
Key sketch of KPI pressure switch
2 4 1
10
6
7
1
3
Danfoss
2
1
4
4
1
2
Danfoss
5
6
11
7
8
11
1
Danfoss
8
5
9
3
2
4
1
Danfoss
4
6
5
8
11
7
11
Key sketch of KP pressure switch, boiler version
3
3
1
2
4
10
6
7
The contact system in KP pressure switches has
a snap function. This means that the bellows
is active only when the cut-in or cut out value
is reached.
The bellows is connected to the pressure of the
controlled plant via the connector (7).
4 1
14
11
Danfoss
60-1356.11.10
3
1
8
4
9
6
4
1
2
7
Danfoss KPI pressure switches are designed
so that the bellows moves in the same
proportion as the pressure switches change.
To ensure a snap function on contact change
over, an omega spring is located between
bellows and contact system.
Data sheet | Pressure switch and Thermostat, KP and KPI
Accessories for KP pressure switches
PartSymbolDescriptionTot alCode no.
Brackets
with mounting
screws
and washers
Screwed
cable entry
Sealing screwFor sealing the setting on KP206 0-105766
Top cove r
Protective cap
Wall bracket for KP1060-105566
Angle bracket for KP1060-105666
PG 13.5 with special nut
For 6 –14 mm diameter cables
If a bracket is mounted on the backplate of the housing,
the KP thermostats will have an IP44 grade of enclosure.
The cover protects the setting spindles
Protective cap for KP pressure switches and thermostats.
To protect the unit against rain and humidity.
Grade of enclosure: IP44
Material: Polyethylene
Max. ambient temperature: 65 °C
Min. ambient temperature: -40 °C
1060-105966
106 0-10 9766
1060 -003166
IP55
nontransparent
enclosure
IP55
transparent
enclosure
If the unit risk being exposed to heavy water influence
a better grade of enclosure can be achieved when
mounting product in a special IP55 enclosure
If the unit risk being exposed to heavy water influence
a better grade of enclosure can be achieved when
mounting product in a special IP55 enclosure
Data sheet | Pressure switch and Thermostat, KP and KPI
Technical dataDual pressure switch
Ambient temperature [°C]- 40 – 65 °C (for max. 2 hours up to 80 °C)
Media temperature [°C]Max. 100 °C
FluidLiquids
Parts in contact with fluid
Contact system
Contact load, Silver
IP levelIP22
Cable entryRubber cable gland entry for 6 – 14 mm diameter cables
Mounted on backplate or wall bracketVibration-proof in the range 0 – 1000 Hz, 4 g [1 g = 9.81 m/s2
Mounting on angle bracketNot recommended for areas where vibration occurs
Data sheet | Pressure switch and Thermostat, KP and KPI
Design / FunctionKey contact system of KP 44 pressure switch
3
1. Lefthand pressure
setting spindle
5
2. Differential setting
spindle
11
3. Main arm
4. Righthand pressure
setting spindle
5. Main spring
6. Differential spring
7. Bellows
8. Pressure connections
7
9. Contact system
10. Terminal
8
11. Earth terminal
12. Cable entr y
13. Tu mb ler
14. Locking plate
15. Impulse lever
Water supply from reservoir or well
The contact system in the KP 44 has a snapaction function and allows the bellows moves
only when the cut-in or cut-out value is reached.
If water is running short in the well or reservoir,
the pump will no longer be able to increase the
pressure to the cut-out value. Consequently the
pump will keep running - perhaps without water.
However, the KP 44 pressure switch will stop the
pump as soon as the righthand bellows pressure
drops below the safety cut-out setting.
The pump can be started again by lifting the
impulse lever. The pump will continue to operate
when the impulse lever is released, provided that
the righthand bellows pressure is higher than the
safety cut-out setting plus a fixed differential
of 1 bar. If this is not the case, the pump
will cut-out again indicating insufficient
water supply.
Danfoss
5
15
7
Pressurized water supply direct to pump
When water supply fails on the inlet side,
the pump will no longer be able to boost the
pressure to the cut-out value. Consequently the
pump will keep running - perhaps without water.
However, the KP 44 pressure switch will stop the
pump as soon as the pressure in the pump
suction line drops below the safety cut-out
setting. The pump will automatically start again
when the pump suction pressure has reached
the level of 1 bar above the safety cut-out
setting.
Automatic start-up will only take place if the
righthand bellows is connected to the pump
suction line. Air pockets should be avoided to
prevent the pump from starting up on air
pressure rise, without the presence of water.
In a hydrophore system where water is pumped
from a well or an open tank, both bellows are
connected to a pressure outlet on the air
side in the pump pressure line, if possible.
In a booster system receiving pressurized
water the righthand bellows is connected
• to the low pressure side of the pump
forautomatic start-up
• to the high pressure side of the pump
for manual start-up
The lefthand bellows is always connected
to the high pressure side of the pump.
IC.PD.P10.F9.02 | 9
60-1178.12
Data sheet | Pressure switch and Thermostat, KP and KPI
Setting
Dimensions[mm]
and weights [kg]
Safety cut-out setting
The righthand bellows will automatically cut-out
the pump at the safety cut-out setpoint.
Automatic start-up, if any, will take place when
the pressure has reached the level of 1 bar above
the setpoint. Manual cut-in is made by lifting the
impulse lever and releasing it again when the
The safety cut-out setpoint is normally
determined by the static pressure (the water
column). However, in order to avoid disturbing
signal interaction, care should be taken to ensure
that the safety cut-out setting is at least 1.5 bar
lower than the control pressure cut-in setting.
See table with pressure setting examples below.
pressure has increased by min. 1 bar.
Required tap water pressure≥ 2.3 bar≥ 4.0 bar≥ 5.0 bar≥ 8.0 bar
Control pressure cut-out setting3.0 bar5.0 bar8.0 bar12 bar
Differential0.7 bar1.0 bar3.0 bar4.0 bar
Control pressure cut-in setting2.3 bar4.0 bar5.0 bar8.0 bar
Max. safety cut-out setting0.8 bar2.5 bar3.5 bar6.0 1 bar
1)
6.0 bar is the normal max. setpoint
Control pressure settings
Control pressure cut-out setpoint
is set on the lefthand pressure setting scale.
The differential is set between 0.7 and 4 bar.
The control pressure cut-in setting will be the
cut-out control pressure less the differential.
Danfoss
Net weight approx. 0.5 kg
Accessories for KP 44
pressure switches
PartSymbolDescriptionTot alCode no.
Wall bracket1060-105566
Brackets with
mounting
screws and
washers
Screwed
cable entry
Sealing screwFor sealing the setting on KP206 0-10576 6
Angle bracket1060-105666
Screwed cable entry
Pg 13.5 with special nutfor 6 – 14 mm cables
Data sheet | Pressure switch and Thermostat, KP and KPI
Technical data
Single thermostat
Ambient temperature [°C]- 40 – 65 °C (for max. 2 hours up to 80 °C)
Sensor materialTinned copper Cu/Sn5
Contact system
Single-pole double throw (SPDT)
Alternating current:
AC-1: 16 A, 400 V
Contact load, Silver
Contact load,
Gold plated contact set
Enclosure, IP30 grade
Enclosure, IP44 gradeMounted as IP30 plus fitting of top cover, code no. 060-109766
Enclosure, IP55 grade
Cable entryEntry for 6 – 14 mm diameter cable
Mounted on backplate or wall bracketVibration-proof in the range 0 – 1000 Hz, 4 g [1 g = 9.81 m/s2
Mounted on angle bracketNot recommended for areas where vibration occurs
AC-3: 16 A, 400 V
AC-15: 10 A, 400 V
Direct current:
DC-13: 12 W, 220 V
See Information page 15
Unit must be mounted on a flat surface / a flat fitting
and all unused holes covered
Unit mounted in a special IP55 enclosure, code no. 060-033066
or 060-062866. Exception: KP 75
Set the upper limit temperature on the range
scale. Then set the differential on the DIFF scale.
The temperature set on the range scale is also
the temperature at which contact changeover
re-occurs on rising temperature.
The contacts changeover when the temperature
has fallen to a value lower than that set on the
DIFF scale.
If at lower settings the plant will not start/stop,
the reason might be that the differential has
been set too high.
Absorption charge
The charge consists partly of a superheated gas
and partly of a solid substance with a large
absorption surface.
The solid substance is concentrated in the sensor
(7), and consequently it is always the sensor that
comprises the temperature-regulating part of
the thermostatic element.
The sensor can be placed both warmer or colder
than the thermostat housing and capillary tube.
However, placing it in an ambient temperature
higher or lower than 20 °C can affect the
accuracy of the scale.
Thermostats with minimum reset
Set the temperature on the range scale.
The differential setting is fixed.
Min. reset units will restart after the temperature
at the thermostat sensor has risen by a value
greater than that of the fixed differential.
Thermostats with maximum reset
Set the stop temperature on the range scale.
The differential setting is fixed.
Max. reset units will restart after the temperature
at the thermostat sensor has fallen by a value
greater than that of the fixed differential.
IC.PD.P10.F9.02 | 12
60-298.16
6114
84
60-435.13
60-663.11
60-221.13
60-221.13
Danfoss
60-221.13
Data sheet | Pressure switch and Thermostat, KP and KPI
Data sheet | Pressure switch and Thermostat, KP and KPI
Accessories for KP thermostats
PartSymbolDescriptionTot alCode no.
Brackets
with mounting
screws
and washers
Sensor holder
Screwed
cable entry
Sealing screwFor sealing the setting on KP206 0-10576 6
Top cove r
Wall bracket for KP1060-105566
Angle bracket for KP1060-105666
Sensor holder for wall mounting with four capillary
tube clips and 9-off 12 mm pins
PG 13.5 with special nut
For 6 – 14 mm diameter cables
A standard Pg 16 cable entry can be used for 8 –16
mm diameter cables
If a bracket is mounted on the backplate of the
housing, the KP thermostats will have an IP44 grade
of enclosure. The cover protects the setting spindles
1017-420166
1060-105966
106 0-109766
Protective cap
Sensor pocket
Heatconductive
aluminium
paste
BrassStainless steel
Permissible pressure of sensor pipe medium
Tub e
Protective cap for KP pressure switches and thermostats.
To protect the unit against rain and humidit y.
Grade of enclosure: IP44
Material: Polyethylene
Max. ambient temperature: 65 °C
Min. ambient temperature: -40 °C
For all KP thermostats with cylindrical remote sensor.
Sensor pocket, gasket and union for screwing into G½
connectors welded onto tubes, containers, etc.
Int. diameter 9.6 mm, insert depth 112 mm (brass).
Ext. diameter 11 mm
Int. diameter 9.6 mm, insert depth 112 mm (st 18/8).
Ext. diameter 11 mm
Int. diameter 9.6 mm, insert depth 465 mm (brass).
Ext. diameter 11 mm
Media temperature for sensor: 250 °C
This temperature can be increased by applying a different gasket material
For KP and RT thermostats
with sensor mounted in a sensor pocket.
Temperature range: -20 – 150 °C (short-lived 220 °C)
The pressure range within which the unit
will give a signal (contact changeover).
Differential
The difference between contact changeover
on rising and falling pressure.
The differential is a condition for stable
automatic plant operation.
Manual reset
A unit with manual reset can only
be restored to operational mode by activation
of the external reset button.
Min. reset units will restart after the pressure
has risen by a value greater than that of the fixed
differential.
Max. reset units will restart after the pressure
has fallen by a value greater than that of the fixed
differential.
Permissible operating pressure
The highest permissible constant pressure
or pressure variation the unit can be exposed to.
Maximum working pressure
The maximum permissible pressure
for safe functioning of a heating system
or any of its parts.
Snap function
A specific contact force is maintained until snap
is initiated. The time over which contact force
reaches zero is a few milliseconds; therefore,
contact bounce cannot occur as a result, for
example, of slight vibrations before cut-out.
The snap-action contact system will continue
to function even when micro-welds are created
between the contacts during cut-in.
The force created to separate the contacts
is strong, and instantly shears off all contact
surface welds that have been created as the
result of cut-in action.
These design features ensure that the cut-out
point of the KP control remains very accurate
and completely independent of the magnitude
of the current load.
Automatic reset
Units with automatic reset
restart automatically after stop.
Maximum test pressure
The maximum pressure applied
in strength or leakage tests on heating
system or components thereof.
Current ratings:
AC – 1
The alternating current rating, in amperes,
of the non-inductive, slightly inductive
loads or resistive furnaces
AC – 3
The alternating current rating, in amperes,
of the squirrel-cage motors: starting,
plugging, inching
AC – 15
The alternating current rating, in amperes,
of electromagnetic loads (>72VA)
DC – 13
The direct current rating, in amperes,
of electromagnets