Danfoss KEP Foot Pedal User guide

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Danfoss KEP Foot Pedal User guide

Technical Information

Foot Pedal

KEP Uni-directional and Bi-directional

www.danfoss.com

Technical Information

KEP Foot Pedal

Revision history

Table of revisions

 

 

 

 

 

 

 

 

Date

 

Changed

Rev

 

 

 

 

 

 

December 2019

 

Added information regarding Uni-directional foot pedal with dual sensor output, part

0601

 

 

 

number 11085538; Corrected Electrical connections/Bi-directional model type/ Metri-Pack

 

 

 

 

Series 150 table

 

 

 

 

 

 

 

August 2019

 

Updated to Engineering Tomorrow design

0502

 

 

 

 

 

 

July 2015

 

Converted to Danfoss layout

EA

 

 

 

 

 

 

November 2011

 

Corrected Option 1 and 2 drawing

DA

 

 

 

 

 

 

October 2011

 

Added interchangeable part number reference to Unidirectional Model Type table

CB

 

 

 

 

 

 

September 2010

 

Major update

CA

 

 

 

 

 

 

January 2010

 

Major update

BA

 

 

 

 

 

 

January 2009

 

Initial release

AB

 

 

 

 

 

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Technical Information

 

KEP Foot Pedal

 

Contents

 

Overview

 

Description..........................................................................................................................................................................................

4

Features................................................................................................................................................................................................

4

Uni-directional model type.....................................................................................................................................................

4

Bi-directional model type.........................................................................................................................................................

4

Operation............................................................................................................................................................................................

4

Uni-directional model type ....................................................................................................................................................

4

Bi-directional model type.........................................................................................................................................................

4

Ordering information......................................................................................................................................................................

5

Uni-directional model type.....................................................................................................................................................

5

Bi-directional model type.........................................................................................................................................................

5

Optional connector...............................................................................................................................................................

6

Technical data

 

Uni-directional model type...........................................................................................................................................................

7

Bi-directional model type..............................................................................................................................................................

8

Dimensions

 

Uni-directional model type...........................................................................................................................................................

9

Bi-directional model type............................................................................................................................................................

10

Output characteristics

 

Uni-directional model type........................................................................................................................................................

11

Bi-directional model type............................................................................................................................................................

12

Electrical connections

 

Uni-directional model type .......................................................................................................................................................

13

Bi-directional model type............................................................................................................................................................

14

Wiring harness.................................................................................................................................................................................

14

Connector A: Metri-Pack connector...................................................................................................................................

15

Connector B: Weather Pack connector (shroud)...........................................................................................................

15

Connector C: Weather Pack connector (tower).............................................................................................................

15

Schematics of a foot pedal connected to a PLUS+1® module.......................................................................................

16

Example, part 1..........................................................................................................................................................................

16

Example, part 2..........................................................................................................................................................................

17

PLUS+1® module pin connections example...................................................................................................................

18

© Danfoss | December 2019

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Technical Information

KEP Foot Pedal

Overview

Description

The electronic foot pedal is used to drive vehicles equipped with hydrostatic transmissions and/or electronically-controlled engines. It provides an electrical signal to the engine’s electronics proportional to the degree of pedal actuation. The electronic foot pedal features a sensor specifically designed for heavy vehicle applications.

Danfoss offers two types of foot pedals: Uni-directional and Bi-directional. The uni-directional uses a potentiometer sensor and was the first electronic foot pedal introduced by Danfoss in 1993. The new bidirectional type uses Hall effect sensors. Both types of foot pedals are PLUS+1® Compliant.

Features

Uni-directional model type

Potentiometer sensor

Meets or exceeds FMVSS-124 requirements

Low pivot point eliminates need for external heel rest

Controls acceleration and deceleration smoothly

Potentiometer mounting location minimizes mounting space requirements and reduces vulnerability to dirt, water, and foreign contaminants

3 pin Weather Pack compatible connector

Bi-directional model type

Hall effect sensors

14 ± 2° angular rotation, fore and aft

FMVSS 124 and 302 compliant

Dual ratiometric Automatic Protection Switching (APS) output

This feature provides redundancy

Independent, isolated APS circuits

Protected against electrical misconnection

6 pin Metri-Pack 150 Series connector directly on the sensor

Two 3 pin Weather Pack compatible connector

These connectors are used with the recommended cable (reference Schematics of a foot pedal connected to a PLUS+1 module on page 16)

Non contact sensor

Black coated steel base and treadle

Chromate conversion module components

Operation

Uni-directional model type

The electronic foot pedal accepts a typical supply voltage of 5 Vdc and varies the output from 10% to 90% of supply through the pedal’s rated angle. Three standard accelerator position sensor models are available for vehicle toeboard angles ranging from 0° to 25°. Custom mounting, termination, and electrical characteristics are available upon factory request.

Bi-directional model type

The electronic foot pedal contains two independent non-contact transducers (Hall elements). The transducers are designed to operate at 5 Vdc.

4 | © Danfoss | December 2019

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Technical Information

KEP Foot Pedal

Overview

The signal range for each transducer can be configured to match a machine’s requirements. Currently, two different signal options are offered, reference Technical data, Bi-directional model type on page 8.

Ordering information

Use product description and part numbers for ordering electronic foot pedals. For detailed specifications, refer to chapters Technical data on page 7; Dimensions on page 9; and Electrical connections on page

13.

Uni-directional model type

Description

 

Foot pad

Mating

Angle

Signal 1

Signal 2

Transducer

Part number

 

 

 

connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KEPA14181

Uni-directional

Rubber

Weather Pack

28°1

10% to 90%

 

2500 Ohms2

KEPA141813

KEPA14161

Uni-directional

Rubber

Weather Pack

35°1

10% to 90%

 

2500 Ohms2

KEPA141613

 

 

 

 

 

 

 

 

791681N4

KEPA14171

Uni-directional

Rubber

Weather Pack

45°1

10% to 90%

 

2500 Ohms2

KEPA141715

11085538

Uni-directional

Rubber

Weather Pack

45°1

10% to 90%

90% to 10%

2500 Ohms2

110855386

1Refer to Technical data, Uni-directional model type on page 7 and Bi-directional model type on page 8.

2Plus a 1K internal current limiting resistor.

3US part number.

4EU part number.

5Interchangeable US part number is 11044101.

6Choose this part number to include wiring harness, which is electrically connected before shipping from factory .

Wiring harness assembly, if purchased separately

Description

Part number

 

 

Wiring harness assembly

11065878

 

 

Mating electrical connector

Description

Quantity

Part number

 

 

 

3-pin Packard W-P tower mating connector

1

K08620

 

 

 

3-pin Packard W-P shroud mating connector

1

K08630

 

 

 

Bi-directional model type

Description

 

Foot pad

Mating

Angle

Signal 1

Signal 2

Part number

 

 

 

connector

 

 

 

 

 

 

 

 

 

 

 

 

Option 1

Bi-directional

Rubber

6 pin Metri-Pack

±14°

10% to 90%

90% to 10%

11065877

 

 

 

150 Series

 

 

 

 

 

 

 

 

 

 

 

 

Option 2

Bi-directional

Rubber

6 pin Metri-Pack

±14°

10% to 80%

20% to 90%

11065874

 

 

 

150 Series

 

 

 

 

 

 

 

 

 

 

 

 

Danfoss recommended mating electrical wire harness and connectors

Description

 

Part number

 

 

 

6 pin Metri-Pack 150 Series

100 cm (39.37 in) from end to end

11065878

 

 

 

Two 3 pin Weather Pack

 

 

 

 

 

3 pin Weather Pack tower kit

Used with wire harness, Danfoss part number 11065878

K08620

 

 

 

3 pin Weather Pack shroud kit

 

K08630

 

 

 

© Danfoss | December 2019

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Technical Information

KEP Foot Pedal

Overview

Optional connector

The optional mating electrical connector for the bi-directional model type must be ordered directly from a Packard Electric (Delphi Connection Systems) supplier.

C Caution

The electrical connection may be at risk. Wiring directly to the 6 pin Metri-Pack connector, which is integral to the sensor, may not provide the flexibility and overall integrity that can otherwise be obtained by using the Danfoss recommended harness (Danfoss part number 11065878).

Optional mating electrical connector piece parts for bi-directional model type

Description

 

Packard Electric part number

 

 

 

6 pin Metri-Pack 150 Series

One Connector and Seal

12066317

 

 

 

 

Six Terminals

12013881

 

 

 

6 | © Danfoss | December 2019

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