Danfoss KEP 3-Pt Operating guide

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Danfoss KEP 3-Pt Operating guide

User Manual

PLUS+1® GUIDE Software

PLUS+1 Compliant KEP 3-Pt Foot Pedal

Function Block

www.danfoss.com

User Manual

PLUS+1 Compliant KEP 3-Pt Foot Pedal Function Block User Manual

Revision history

Table of revisions

 

 

 

 

 

 

 

Date

Changed

Rev

 

 

 

 

 

August 2021

Fixed the version numbers

0202

 

 

 

 

 

June 2021

First release of the user manual

0201

 

 

 

 

2 | © Danfoss | August 2021

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User Manual

 

PLUS+1 Compliant KEP 3-Pt Foot Pedal Function Block User Manual

 

Contents

 

Introduction

 

Inputs, Outputs, and Signals

 

Inputs....................................................................................................................................................................................................

5

Outputs................................................................................................................................................................................................

5

Diagnostics Signals..........................................................................................................................................................................

6

Status Outputs...................................................................................................................................................................................

6

Fault Outputs.....................................................................................................................................................................................

6

Configuration

 

Configuration Parameters.............................................................................................................................................................

8

Setup Configuration Parameter Inputs............................................................................................................................

10

NV Page.............................................................................................................................................................................................

11

Configuring Inputs with Legacy MC Controllers................................................................................................................

11

Configure a Multifunction Input with Legacy Controllers.........................................................................................

12

Configure an Analog Input with Legacy Controllers...................................................................................................

12

Configure a Digital/Analog Input for Legacy Controllers..........................................................................................

13

Configuring Inputs with SC Controllers and Non-Legacy MC Controllers................................................................

13

Configure a Multifunction Input.........................................................................................................................................

13

Configure a Digital/Analog Input.......................................................................................................................................

14

Using Namespaces........................................................................................................................................................................

15

Change Namespace Value.....................................................................................................................................................

15

Calibration

 

Calibrate the Foot Pedal..............................................................................................................................................................

16

Calibration Windows and Default Calibration Values.......................................................................................................

16

Calibration Values and Deadbands.........................................................................................................................................

17

Customizable Service Screens

 

Add Service Screens to the Service Tool................................................................................................................................

19

KEP Foot Pedal Service Screen..................................................................................................................................................

19

Calibration Service Screen..........................................................................................................................................................

21

Pedal Reusable Panel....................................................................................................................................................................

22

© Danfoss | August 2021

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User Manual

PLUS+1 Compliant KEP 3-Pt Foot Pedal Function Block User Manual

Introduction

The KEP 3Pt Foot Pedal Function Block provides parameters and logic used to integrate a KEP 3Pt Foot Pedal into your application.

The SnsrPwr input receives the sensor power voltage applied to the pedal sensor. This voltage remains constant.

The Pedal input receives the voltage output by the pedal sensor. The position of the pedal varies this voltage.

The function block makes ratiometric comparisons of the Pedal and SnsrPwr inputs. This comparison produces Out values that range from ±10000 (±100.00%).

4 | © Danfoss | August 2021

AQ152886481726en-0202

User Manual

PLUS+1 Compliant KEP 3-Pt Foot Pedal Function Block User Manual

Inputs, Outputs, and Signals

 

 

 

 

 

This section provides information on the inputs, outputs, diagnostic signals, and fault and status

 

 

 

 

 

conditions for the KEP 3Pt Foot Pedal Function Block.

Inputs

 

 

 

 

 

 

 

 

 

 

 

 

The Function Block Inputs table describes the inputs for the KEP 3Pt Foot Pedal Function Block.

Function Block Inputs

 

 

 

 

 

 

 

 

 

 

 

 

Item

Type

 

Range

 

Description

 

 

 

 

 

 

 

 

Para

Bus

 

——

 

Allows common configuration parameters to be applied to multiple function blocks.

 

 

 

 

 

 

 

See Setup Configuration Parameter Inputs on page 10 for more information.

 

 

 

 

 

 

 

 

SnsrPwr

Bus

 

0–5250 mV

 

Inputs a signal with the sensor power voltage (reference voltage) that the controller applies to the

 

 

 

 

 

 

 

sensor power pin of the pedal.

 

 

 

 

 

 

 

 

Pedal

Bus

 

0–5250 mV

 

Inputs a signal with the voltage output by the pedal sensor. The position of the pedal varies this

 

 

 

 

 

 

 

voltage.

 

 

 

 

 

 

 

The function block makes a ratiometric comparison of the Pedal and SnsrPwr inputs to produce Out

 

 

 

 

 

 

 

values from ±10000 (±100.00%).

 

 

 

 

 

 

 

 

Outputs

 

 

 

 

 

 

 

 

 

 

 

 

The Outputs table describes the output signals from the function block.

Outputs

 

 

 

 

 

 

 

 

 

 

 

 

 

Output

 

Type

 

Range

Description [Unit]

 

 

 

 

 

 

Status

 

U16

 

——

Indicates the calibration and setup status of the function block.

 

 

 

 

 

 

0x0000: Function block is OK

 

 

 

 

 

 

0x8001: Function block is not calibrated

 

 

 

 

 

 

0x8002: Function block is partially calibrated

 

 

 

 

 

 

0x8008: Invalid setup/calibration

 

 

 

 

 

 

This output uses a bitwise-reporting scheme where multiple items can be reported at a time.

 

 

 

 

 

 

Fault

 

U16

 

——

Indicates the operating condition of the function block.

 

 

 

 

 

 

0x0000: Function block is OK

 

 

 

 

 

 

0x8001: Input value is too low

 

 

 

 

 

 

0x8002: Input value is too high

 

 

 

 

 

 

0x8004: Short circuit

 

 

 

 

 

 

0x8008: Open circuit

 

 

 

 

 

 

This output uses a bitwise-reporting scheme where multiple items can be reported at a time.

 

 

 

 

 

 

 

Out

 

 

 

 

 

Outputs a bus that contains the Pedal_Psn signal.

 

 

 

 

 

Pedal_Psn

U16

 

0–±10000

Indicates the position of the foot pedal.

 

 

 

 

 

 

Reverse: -10000 (-100.00%)

 

 

 

 

 

 

Neutral: 0 (0%)

 

 

 

 

 

 

Forward: 10000 (100.00%)

 

 

 

 

 

 

[0.01%]

 

 

 

 

Pedal_Pressed

BOOL

T/F

Indicates whether the pedal is pressed. For more information on the PressedThreshold parameter, see

 

 

 

 

 

 

Configuration Parameters on page 8.

 

 

 

 

 

 

T: Pedal is pressed

 

 

 

 

 

 

F: Pedal is not pressed

 

 

 

 

 

 

 

 

© Danfoss | August 2021

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User Manual

PLUS+1 Compliant KEP 3-Pt Foot Pedal Function Block User Manual

Inputs, Outputs, and Signals

Diagnostics Signals

Diagnostic signals provide indicators of failure states and tools for calibrating the failure indicators. Refer to the following table for more information on diagnostic signals from the KEP 3Pt Foot Pedal Function Block.

Diagnostic Signals

Signal

Type

 

Range

Description [Unit]

 

 

 

 

 

Enabled

BOOL

 

T/F

Indicates that the calibration output is enabled or disabled.

 

 

 

 

T: Nom_Signal sets the Pedal_Psn output.

 

 

 

 

F: Pedal_Psn output is set to 0.

 

 

 

 

 

Pedal_Ratio

U16

 

0-10000

The ratio of Pedal_Signal voltage compared to Sensor_Power voltage.

 

 

 

 

[0.01%]

 

 

 

 

 

CalLow_Temp

U16

 

0-10000

A temporary calibration point stored by the function block. After all points calibrate, the function

 

 

 

 

block records this value in memory.

 

 

 

 

[0.01% of Snsr_Pwr]

 

 

 

 

 

CalHigh_Temp

U16

 

0-10000

A temporary calibration point stored by the function block. After all points calibrate, the function

 

 

 

 

block records this value in memory.

 

 

 

 

[0.01% of Snsr_Pwr]

 

 

 

 

 

CalLow_Pt

U16

 

0-10000

Identifies the start of a 20% window to validate the low calibration point.

 

 

 

 

[0.01% of Snsr_Pwr]

 

 

 

 

 

CalHi_Pt

U16

 

0-10000

Identifies the start of a 20% window to validate the high calibration point.

 

 

 

 

[0.01% of Snsr_Pwr]

 

 

 

 

 

Input_TL_Pt

U16

 

0-10000

The minimum allowed ratio of Pedal_Signal to Snsr_Pwr voltage. If the ratio is below this threshold

 

 

 

 

for more than the value set in FltDetectTm, the Fault signal will declare 0x8001 (Input value is too

 

 

 

 

low).

 

 

 

 

[0.01% of Snsr_Pwr]

 

 

 

 

 

Input_TH_Pt

U16

 

0-10000

The maximum allowed ratio of Pedal_Signal to Snsr_Pwr voltage. If the ratio is above this threshold

 

 

 

 

for more than the value set in FltDetectTm, the Fault signal will declare 0x8002 (Input value is too

 

 

 

 

high).

 

 

 

 

[0.01% of Snsr_Pwr]

 

 

 

 

 

Status Outputs

 

 

 

 

 

 

Status outputs indicate calibration settings and setup status for the KEP 3Pt Foot Pedal Function Block.

 

 

During calibration, the Pedal_Psn signal in the Out bus is zero.

 

 

The following table lists all the status conditions output by the KEP 3Pt Foot Pedal Function Block.

Status Conditions

Condition

Status

Pedal_Psn Signal

Comment

 

 

 

 

Block is OK.

0x0000

0–±10000

Normal output of the Pedal_Psn signal.

 

 

 

 

Block is not calibrated.

0x8001

 

 

 

 

 

 

Block is partially calibrated.

0x8002

0

——

 

 

 

 

Invalid setup/calibration.

0x8008

 

 

 

 

 

 

Fault Outputs

The Fault outputs indicate the operating condition of the KEP 3Pt Foot Pedal Function Block.

All fault conditions set the Pedal_Psn signal in the Out bus to zero.

The following table lists all the fault conditions output by the KEP 3Pt Foot Pedal Function Block.

6 | © Danfoss | August 2021

AQ152886481726en-0202

User Manual

PLUS+1 Compliant KEP 3-Pt Foot Pedal Function Block User Manual

Inputs, Outputs, and Signals

Fault Conditions

Condition

Fault

Pedal_Psn Signal

Comment

 

 

 

 

Block is OK.

0x0000

0–±10000

Normal output of the Pedal_Psn signal.

 

 

 

 

Input value is too low.

0x8001

 

 

 

 

 

 

Input value is too high.

0x8002

0

——

 

 

Short circuit.

0x8004

 

 

 

 

 

 

Open circuit.

0x8008

 

 

 

 

 

 

© Danfoss | August 2021

AQ152886481726en-0202 | 7

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