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Electrical Installation
Joysticks
JS1 Heavy Duty
powersolutions.danfoss.com
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Revision history Table of revisions
Date Changed Rev
December 2016 Added PVE information 0201
February 2016 First edition 0101
Electrical Installation
JS1 Heavy Duty Joysticks
2 | © Danfoss | December 2016 BC00000346en-US | 0201
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Literature references
Technical literature.......................................................................................................................................................................... 4
Product overview
Description..........................................................................................................................................................................................5
Electrical—PVE (Standard and Extended)............................................................................................................................... 5
Electrical—PVE (Extended only)..................................................................................................................................................6
Electrical—CAN.................................................................................................................................................................................6
Electrical installation
Connector options and cabling...................................................................................................................................................7
One 6 pin connector.................................................................................................................................................................. 7
Two 6 pin connectors................................................................................................................................................................ 7
One 12 pin connector................................................................................................................................................................8
Two 12 pin connectors..............................................................................................................................................................9
Two 12 pin and one 6 pin connectors...............................................................................................................................10
One 25 and One 6 D-Sub pin connectors........................................................................................................................ 11
Mating connectors bag assemblies................................................................................................................................... 12
Cable assemblies.......................................................................................................................................................................13
Electrical Installation
JS1 Heavy Duty Joysticks
Contents
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Technical literature
Title Description Literature number
JS1 Heavy Duty Joysticks Technical Information Complete product electrical and
mechanical specifications
BC00000347
JS1 J1939 Function Block User Manual Compliant function blocks set-up
information
AQ00000202
JS1 CANopen Function Block User Manual AQ00000203
Comprehensive technical literature online at powersolutions.danfoss.com
Electrical Installation
JS1 Heavy Duty Joysticks
Literature references
4 | © Danfoss | December 2016 BC00000346en-US | 0201
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Description
JS1 Heavy Duty Joysticks
The Danfoss platform offers a wide variety of new grip designs and were developed after extensive
research detailing operator needs. The JS1 heavy duty joysticks (JS1-H) and compatible grips meet the
demanding conditions typically found in mobile equipment environments. The available grips features
provide a high degree of protection from chemicals, shock, vibration and EMC exposure. Danfoss
joysticks are appropriate for both in-cabin and out of cabin applications and feature ergonomic forms
that minimize machine operator fatigue. The JS1-H ergonomic left-hand, right-hand and ambidextrous
(ST2) grip design options enable efficient operation and comfortable human-machine interface with easy
to use fingertip controls for maximum productivity. The grips feature a modular design that allows switch
and proportional rollers locations flexibility.
Electrical—PVE (Standard and Extended)
Electrical—PVE (Standard and Extended) characteristics
Supply voltages U
DC
9 to 36 Vdc
Current consumption 150 mA
Sensor type Hall effect with redundant
sensors
Potentiometer
Signal voltage U
S
Minimum to maximum 0.25 to 0.75
Neutral position 0.50
Signal load in neutral
position
Load type PVE Other
Load impedance >6 kΩ >15 kΩ
Signal current at
maximum movement
UDC = 12 V 6 kΩ 15 kΩ
± 0.6 mA 0.2 to 0.6 mA
UDC= 24 V ± 1.2 mA 0.4 to 1.2 mA
Signal current in neutral
position
UDC = 12 V ± 0 mA ± 0.4 mA
UDC= 24 V ± 0 mA ± 0.8 mA
Inverter Non inverted Output signal = U
s
Inverted Output signal = -1 x (Us -0.5
x U+) + 0.5x U
+
Maximum load for push buttons and directional switches for all proportional
functions
0.6 A
Neutral position switch 3 A
Electrical Installation
JS1 Heavy Duty Joysticks
Product overview
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Electrical—PVE (Extended only)
Electrical—PVE (Extended only) characteristics
Signal regulation U
s
Us Minimum (50%)
0.37 to 0.63
at 100% movement
U+ Maximum (200%)
0.25 to 0.75
at 50% movement
Dead band compensation Us Minimum 0.00
U+ Maximum 0.06
Electrical—CAN
Electrical—CAN characteristics
Sensor type Hall effect with redundant sensors
Potentiometer
Resolution 12 bit
Supply voltage (Vs) 9 to 36 Vdc
Output J1939 and CANopen protocols
Base maximum current consumption 120 mA at 9V
Base maximum survival supply voltage 68 Vdc
Electrical Installation
JS1 Heavy Duty Joysticks
Product overview
6 | © Danfoss | December 2016 BC00000346en-US | 0201
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Connector options and cabling
Order separately from joystick.
One 6 pin connector
Cabling and pin location: One 6 pin DEUTSCH DTM04 connector
6
1
4
3
kwa1442328497987
One 6 pin pinout
Wire color DEUTSCH DTM04 6 pin Function
White 1 Ground
Brown 2 Power
Green 3 CAN high
Yellow 4 CAN low
Grey 5 CAN shield
NC 6 NC
Two 6 pin connectors
Cabling and pin location: Two 6 pin DEUTSCH DTM04 connectors
kwa1442328596963
6
1
4
3
6
1
4
3
Two 6 pin pinout
Wire color DEUTSCH DTM04 6 pin DEUTSCH DTM04 6 pin Function
White 1 Ground
Brown 2 Power
Green 3 CAN high
Yellow 4 CAN low
Grey 5 CAN shield
NC 6 NC
Pink 1 Ground
Blue 2 Power
Red 3 CAN high
Black 4 CAN low
Electrical Installation
JS1 Heavy Duty Joysticks
Electrical installation
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Two 6 pin pinout (continued)
Wire color DEUTSCH DTM04 6 pin DEUTSCH DTM04 6 pin Function
Violet 5 CAN shield
NC 6 NC
One 12 pin connector
Cabling and pin location: One 12 pin DEUTSCH DTM04 connector; Code number: 10102025-B (16 to 20 AWG)
12
1
7
6
kwa1454869286305
PVRE, 12 pin pinout
Wire color DEUTSCH DTM04 12 pin Function
White 1 Ground
Brown 2 Power
Yellow-Grey 3 CAN high
Pink-Green 4 CAN low
Grey 5 CAN shield
Violet 6 Proportional 1
Grey-Pink 7 Proportional 2
Red-Blue 8 Proportional 3
White-Red 9 Push 7
Brown-Red 10 Push 8
Green 11 PVE power (neutral switch)
Whte-Yellow 12 PVE power feedback
Electrical Installation
JS1 Heavy Duty Joysticks
Electrical installation
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Two 12 pin connectors
Cabling and pin location: Two 12 pin DEUTSCH DTM04 connectors; Code number: 10102023-K (16 to 20 AWG)
12
1
7
6
12
1
7
6
kwa1454870808461
Standard, 12 pin A pinout
Wire color DEUTSCH DTM04 12 PIN Function
White 1 Ground
Brown 2 Power
Yellow-Grey 3 CAN high
Pink-Green 4 CAN low
Grey 5 CAN shield
Violet 6 Proportional 1
Grey-Pink 7 Proportional 2
Red-Blue 8 Proportional 3
White-Red 9 Push 7
Brown-Red 10 Push 8
Green 11 PVE power (neutral switch)
Whte-Yellow 12 PVE power feedback
Standard, 12 pin B pinout
Wire color DEUTSCH DTM04 12 PIN Function
White 1 Direction 1a
Brown 2 Direction 1b
Yellow-Grey 3 Direction 2a
Pink-Green 4 Direction 2b
Grey 5 Direction 3a
Violet 6 Direction 3b
Grey-Pink 7 Proportional 4
Red-Blue 8 Direction 4a
White-Red 9 Direction 4b
Brown-Red 10 Proportional 5
Green 11 Direction 5a
Whte-Yellow 12 Direction 5b
Electrical Installation
JS1 Heavy Duty Joysticks
Electrical installation
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Two 12 pin and one 6 pin connectors
Cabling and pin location: Two 12 pin and one 6 pin DEUTSCH DTM04 connectors; Code number: 11176538-K
12
1
7
6
12
1
7
6
6
1
4
3
kwa1454871825360
Extended, 12 pin A pinout
Wire color DEUTSCH DTM04 12 PIN Function
White 1 Ground
Brown 2 Power
Yellow-Grey 3 CAN high
Pink-Green 4 CAN low
Grey 5 CAN shield
Violet 6 Proportional 1
Grey-Pink 7 Proportional 2
Red-Blue 8 Proportional 3
White-Red 9 Push 7
Brown-Red 10 Push 8
Green 11 PVE power (neutral switch)
Whte-Yellow 12 PVE power feedback
Extended, 12 pin B pinout
Wire color DEUTSCH DTM04 12 PIN Function
White 1 Direction 1a
Brown 2 Direction 1b
Yellow-Grey 3 Direction 2a
Pink-Green 4 Direction 2b
Grey 5 Direction 3a
Violet 6 Direction 3b
Grey-Pink 7 Proportional 4
Red-Blue 8 Direction 4a
White-Red 9 Direction 4b
Brown-Red 10 Proportional 5
Green 11 Direction 5a
Whte-Yellow 12 Direction 5b
Electrical Installation
JS1 Heavy Duty Joysticks
Electrical installation
10 | © Danfoss | December 2016 BC00000346en-US | 0201
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Extended, 6 pin pinout
Wire color DEUTSCH DTM04 6-pin Function
Yellow-Brown 1 Power
White-Black 2 Push 9
Brown-Black 3 Push 10
Grey-Green 4 Push 11
Yellow 5 Push 12
NC 6 NC
One 25 and One 6 D-Sub pin connectors
6
1
1
13
4
14
3
25
wew1481755641811
25 D-Sub pinout
Wire color 25 pin D-Sub Function
Green 1 PVE power (neutral switch)
Green 2 PVE power (neutral switch)
Brown 3 Power
White-Blue 4 Direction 5a
Red-Blue 5 Proportional 3
White-Grey 6 Direction 3a/Push 1/*
Violet 7 Proportional 1
Grey-Pink 8 Proportional 2
Red 9 Direction 2a (Y Dir A)
White-Yellow 10 PVE Power feedback
Blue 11 Direction 1b (X Dir B)
Brown-Red 12 Push 8
White-Red 13 Push 7
Green 14 PVE power (neutral switch)
Brown 15 Power
Yellow-Brown 16 Power
White-Grey 17 Direction 5b
White-Green 18 Proportional 4
Grey-Brown 19 Direction 3b/Push 2/*
White-Pink 20 Direction 4a/Push 3/*
Pink-Brown 21 Direction 4a/Push 4/*
White 22 Ground
Electrical Installation
JS1 Heavy Duty Joysticks
Electrical installation
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25 D-Sub pinout (continued)
Wire color 25 pin D-Sub Function
Black 23 Direction 2b (Y Dir B)
Pink 24 Direction 1a (X Dir A)
NA 25 NC
6 pin D-Sub pinout
Wire color DEUTSCH DTM04 6-pin Function
White 1 Ground
Brown 2 Power
Yellow-grey 3 CAN high
Pink-green 4 CAN low
Grey 5 CAN shield
NC 6 NC
Mating connectors bag assemblies
(must be ordered separately from joystick)
Danfoss connector bag assemblies part numbers
Description Danfoss part number
One 6 pin DEUTSCH connector 10101551
Two 6 pin DEUTSCH connectors 11177980
One 12 pin DEUTSCH connector (GRY) 10100944
Two 12 pin DEUTSCH connectors (GRY/BLK) 10100945
Two 12 pin and One 6 pin DEUTSCH connectors (GRY/
BLK)
11176538
DEUTSCH mating connector bag assemblies contents
Description 6 pin module 12 pin module (GRY) 12 pin module (BLK)
Crimp tool HDT-48-00 HDT-48-00 HDT-48-00
Contacts 0462-201-2031 0462-201-2031 0462-201-2031
Connector plug DTM06-6S,GRY DTMO6-12SA, GRY DTMO6-12SB, BLK
Wedge WM-6S WM-12S WM-12S
Strip length
3.96 to 5.54 mm
(0.156 to 0.218 in)
3.96 to 5.54 mm
(0.156 to 0.218 in)
3.96 to 5.54 mm
(0.156 to 0.218 in)
Rear seal maximum
insulation OD
3.05 mm (0.120 in) 3.05 mm (0.120 in) 3.05 mm (0.120 in)
Sealing plugs 0413-204-2005 0413-204-2005 0413-204-2005
Electrical Installation
JS1 Heavy Duty Joysticks
Electrical installation
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Cable assemblies
All cable assemblies for JS1-H are 185 mm (7.30 in) from the bottom of the case to the end of the
connector.
JS1-H cable length
143.00 [5.63]
43.70 [01.72]
1
1. DEUTSCH DTM04 receptacle
Compatible mating cables available for different applications
Code no. 162B…. Length mm [in] Plug type Type
6013 4000 [157] Leads Vertical SUB-D
6014 4000 [157] Leads Horizontal Sub-D
6015 500 [19] Clipper –
6016 230 [9] TRIM TRIO –
6017 230 [9] Tabs PVRE compatibility
Electrical Installation
JS1 Heavy Duty Joysticks
Electrical installation
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Cable assemblies - first is vertical view, followed by horizontal views
kwa1385300991617
Electrical Installation
JS1 Heavy Duty Joysticks
Electrical installation
14 | © Danfoss | December 2016 BC00000346en-US | 0201
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Electrical Installation
JS1 Heavy Duty Joysticks
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Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electronic components. We specialize in providing state-of-the-art technology and solutions
that excel in the harsh operating conditions of the mobile off-highway market. Building on
our extensive applications expertise, we work closely with our customers to ensure
exceptional performance for a broad range of off-highway vehicles.
We help OEMs around the world speed up system development, reduce costs and bring
vehicles to market faster.
Danfoss – Your Strongest Partner in Mobile Hydraulics.
Go to www.powersolutions.danfoss.com for further product information.
Wherever off-highway vehicles are at work, so is Danfoss. We offer expert worldwide support
for our customers, ensuring the best possible solutions for outstanding performance. And
with an extensive network of Global Service Partners, we also provide comprehensive global
service for all of our components.
Please contact the Danfoss Power Solution representative nearest you.
Local address:
Danfoss
Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumünster, Germany
Phone: +49 4321 871 0
Danfoss
Power Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222
Danfoss
Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Danfoss
Power Solutions Trading
(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 3418 5200
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
©
Danfoss | December 2016 BC00000346en-US | 0201
Products we offer:
•
Bent Axis Motors
•
Closed Circuit Axial Piston
Pumps and Motors
•
Displays
•
Electrohydraulic Power
Steering
•
Electrohydraulics
•
Hydraulic Power Steering
•
Integrated Systems
•
Joysticks and Control
Handles
•
Microcontrollers and
Software
•
Open Circuit Axial Piston
Pumps
•
Orbital Motors
•
PLUS+1® GUIDE
•
Proportional Valves
•
Sensors
•
Steering
•
Transit Mixer Drives
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmuellerinverter.com
Turolla
www.turollaocg.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
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